Harte Hanks HH-003 1 of 3

Inc. Replacing the Z-Linier Bearing/Z-Rail

11-12-09 Rev. A

Objectives

This Work Instruction describes the removal and replacement of the Z-

Linier Bearings/Z-rail.

Scope of Application

UV-Setter 57-Z

Descriptions

The Mechanical tolerance of the individual components must correct

due to Mechanical Length of Time.

Tools/material and work instructions:

• Allen key pack 1.5mm to 5mm

• T- handle Allen 2.5mm to 5mm
• Small screwdriver
• Ball driver Allen 3mm
• Cardboards
• Gauge Blocks between 14 to 19mm
• Angle Measuring tool with strait edge 20” long
• Work Instructions:
AA-09-037 AA-09-066
AA-09-059 AA-09-068
AA-09-063 AA-14-002

By: Sonny Mejia

Harte Hanks HH-003 2 of 3
Inc. Replacing the Z-Linier Bearing/Z-Rail
11-12-09 Rev. A

Step 1
Perform work instruction AA-09-037 (Changing the Lamp) of Steps 1 to
6.

Step 2
Perform work instructions AA-09-063 (Replacing the Ball Screw) of the
Steps 1 to 11.

Step 3
The exposure head now can be swung to the right to gain more access
to the
4x Z-Bearings and 4x Z-Rails.

Caution: Ensure that the “Cardboard” remain under the exposure

heads
At all times to avoid damage to punched-hole vacuum plate!

Step 4
Remove 4x Z-bearing by sliding them out from the Z-rail “up or down”.

Step 5
Use “Angle Measuring Tool” as swoon below. (See Fig. 1)

Angle Measuring Tool with

20” Long Striate Edge

Top Z-Rail 2x 2.5 mm

Bolts

Ball Screw
Lay Out
Bottom Z-
Rail
2x 2.5mm
Bolts

Fig. 1
Harte Hanks HH-003 3 of 3
Inc. Replacing the Z-Linier Bearing/Z-Rail
11-12-09 Rev. A

Step 6
Unscrew 2x 2.5mm bolts and remove “Bottom” Z-rail left side only.

6.1 Install Z-rail “Bottom” with 2x 2.5mm bolts.

6.2 Use angle-measuring tool to “Align” the top to bottom “new” rail
then fasten the 2x 2.5mm bolts.

Step 7
Unscrew 2x 2.5mm and remove “Top” Z-rail left side only.

7.1 Install Z-rail “Top” with 2x 2.5mm bolts.

7.2 Use angle-measuring tool to “Align” the bottom to top “new” rail
then fasten the 2x 2.5mm bolts.

Step 8
Use steps 5 to 7.2 for right side “Z-Rails”.

Step 9
Install and align the Z-Linier Bearing and guide centrally on the rail
(4x).

Step 10
Place the exposure head on the gauge blocks (between 14 and 19mm).

Step 11
Perform work instruction AA-09-063 (Replacing the Ball Screw) and
steps 1 to 12 “In the reverse order”.

Related Documents

AA-09-037 Changing the Lamp of the UV-Setter

AA-09-059 Setting the Tilt for DMDs
AA-09-066 Setting Mini Picture Size and the Rotation
AA-09-068 Setting the Rotation for DMDs
AA-14-002 Installing the Shutter