Q/RG

RG PETRO-MACHINERY (Group) Co.,

Ltd
Q/RG J204.14 -2013

Replace Q/ RG J204.14
-2007

Treatment methods before coating and rust removal basic

requirements

2013-12-25 Issue

2013-12-31Implement

RG PETRO-MACHINERY (Group) Co.,

Ltd Issue

Q/RG J204.14 -2013

Preface
The standard is drafted according to GB/T1.1-2009.
The standard replaces Q/RG J204.14 -2007 Treatment methods before
coating and rust removal basic requirements.
The standard compared with Q/RG J204.14 -2007 has changes as follows

Add terms and definition.

Add chapter surface treatment methods.

Add surface treatment environment condition.

Revise rust removal ways choosing principle.

Change rust removal ways class standard and construction quality requirements to
rust removal class. Revise the content, add steel material rust class and rust removal
class standard.

Revise inspection chapter

A
This standard attachment A is normative attachment.
()
The standard is proposed by RG PETRO-MACHINERY (Group) Co., Ltd.
()
The standard is drafted by RG PETRO-MACHINERY (Group) Co., Ltd R&D center.

The standard drafter is Han Yanhong.

The standard all previous editions issues status.

Q/RG J204.14 -2007

II

Q/RG J204.14 -2013

Treatment methods before coating and rust removal basic requirements

1
Range

The standard stipulates petroleum mechanical products accessories rust

removal principle and rust removal class standard, inspection methods and
inspection rules.

The standard is suitable to treatment before coating without special requirements in technical
documents and product order agreement.
2
Normative reference documents

Its necessary to refer to documents below. If reference documents

with date, only edition with date is suitable for the document. All reference
documents without date, the newest edition is suitable to this document.
GB 12942
GB 12942 Coating operation safety regulations technical requirement
GB/T 13288.1 1
ISO
GB/T 13288.1 Before coating, steel surface treatment after blasting,
steel material surface roughness character. The first part: requirements and
definitions used to assess surface ISO roughness to sample piece requirement
and definition.
GB/T 13288.1
GB/T 13288.2 2

GB/T 13288.2 Before coating, steel surface treatment, after blasting,
steel material surface roughness character. Grinding material treatment
surface treatment level assay ways and compared to sample piece.
GB/T 17850.1 1

GB/T 17850.1 Before coating, steel surface treatment, blasting

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Q/RG J204.14 -2013

treatment uses nonmetal technical specification. The first part guide rule and
classification
GB/T 18838.1 1

GB/T 18838.1 Before coating, steel surface treatment, blasting

treatment uses metal technical specification. The first part guide rule and
classification
GBT 18838.4 4

GBT 18838.4 Before coating, steel surface treatment, blasting treatment

uses metal technical specification. The fourth part low-carbon cast steel
GB/T 18839.1
GB/T 18839.1 Before coating, steel surface treatment, surface
treatment ways General rules
GBT 18839.2
GBT 18839.2 Before coating, steel surface treatment, grinding material
blasting clean
GBT 18839.3
GBT 18839.3 Before coating, steel surface treatment, surface treatment
methods, manual and power tool clean
GB/T 6807
GB/T 6807 steel work piece , before coating phosphating technical
condition
GB/T 8923.1 1

GB/T 8923.1 Before coating, steel surface treatment, surface clearness

visual assessment the first part: not coated steel surface and entirely clean
original coating steel surface rusting grade and treatment grade
GB/T 8923.2 2

GB/T 8923.2 Before coating, steel surface treatment, surface clearness

visual assessment the second part: coated steel surface part clean original
coating treatment grade
GB/T 8923.3 3

GB/T 8923.3 Before coating, steel surface treatment, surface clearness

visual assessment the third part welding cutting and other area surface
defect treatment grade
GB/T 18570.3 3
()
GB/T 18570.3 Before coating, steel surface treatment, surface clearness
assessment experiment the third part before coating steel surface dust
assessment(pressure-sensitive adhesive methods )
GBZ 1
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Q/RG J204.14 -2013

GBZ 1 industry company design hygienic standard
SY/T 0407-2012
SY/T 0407-2012 Before coating, steel surface treatment regulations
ISO 12944 4

ISO 12944 colored paint and varnish protective coating system to steel
structure anti-corrosion protection the fourth part surface type and
treatment
3
Terms and definition
3.1
abrasive blast-cleaning

High speed mobile high-octane abradant impact surface need to be

treated
3.2
blast-cleaning abrasive

Solid material used to blasting treatment

3.3 dust

Loosen particles used on coating steel surface, from blasting cleaning or

other surface treatment process or from environment function
3.4 dew point

Lead to air moisture in solid surface and generate condensed temperature

3.5 flash rusting

After treatment, steel structure surface generate tiny rust.

3.6 grit

Most parts consist of fracture and oxygonal particles, very less

semicircle shape.
3.7 mill scale

Steel hot working or hot treatment process coming into serious oxide
layer
3.8 rust

Iron metal means visible corrosive products which mainly consist of mineral
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Q/RG J204.14 -2013

hydration
3.9 shot

Mainly round particles, length is two times of width without cornerbroken

face and other edge surface blemish
3.10 substrate

Coating material being smeared or smeared surface

3.11 surface preparation

For coating and all surface treatment ways

3.12 white rust

White and lead corrosive material on zinc surface

4
Surface treatment ways
4.1
Clean

All oil, grease, dust, lubricants and other soluble dirt on steel surface can
use solvent, emulsion and Alkali cleaner to clean
4.1.1

pretreatment before cleaning

4.1.1.1

Before cleaning, firstly remove loose materials using rigid fiber brush or
wire brush. And also remove thick oil and grease attached on steel surface
4.1.2

Cleaning ways

1
Before coating, work piece surface cleaning ways as follows: solvent
( such as industrial gasoline, solvent gasoline and turpentine), alkali cleaner
(TSP), emulsion and steam cleaning(can be used together with detergent and
alkali cleaner ). All cleaning ways suitable scope and matters needing attention
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Q/RG J204.14 -2013

refer to 1 form.
1
form 1 all cleaning ways suitable scope and matters needing attention
Cleaning ways

applicable scope

Matters needing attentions

solvent (

Remove oil, grease soluble

dirt and soluble coating

If coating need retain, solvent should no

such as industrial

gasoline, solvent gasoline and

turpentine)

harm to coating. Solvent and cleaning cloth

need to be changed frequently and the last
washing solvent must be cleanly

alkali cleaner (TSP)

PH PH

Remove
coating,

saponification
oil,

grease

and

other dirts

After cleaning, use water to clean. it is

better to use pressing hot water to wash.
After

washing,

steel

surface

PH

value

should be less than used water PH value.

Steel

material

surface

need

passivating

treatment. If coating need to be retained,

use no harm solvent

emulsion

Remove

oil,

grease

and

After

cleaning, flush

residue

from

steel

other dirts

material surface

steam cleaning(can be used

Remove

During

together with detergent and

other dirts. When pressure

damaged

alkali cleaner )

and temperature is proper,

flush residue from steel material surface

oil,

grease

and

cleaning,
and

original

destroyed.

coating
After

can

cleaning,

coating can be removed

4.1.3

be

Safety measures

If no safety measures, no solvent cleaning operation can be done.

4.1.3.2
Solvent storage and carry should implement according to national and
industrial rules.
4.1.3.3
4.1.3.1

Q/RG J204.14 -2013

Operate in limit space, ventilating and inspection measures need to be

installed. Combustible gas and organic solvent steam concentration should
conform to national standard and rules.
4.1.3.4

When do cleaning job, workers must wear safety glasses , rubber

gloves and safety protection suit. If necessary, ware antigas mask.
4.1.3.5
When use steam to clean, please prevent scald.
4.2
Tool rust removal
4.2.1

Pretreatment
4.1

Before tool rust removal, visible oil, grease and scale on steel surface
need to be done according to 4.1 regulation ways and design.
4.2.2

Tool rust removal ways

4.2.2.1

Hand-operated tool rust removal

Use flush hand-operated tool to remove rust and welding spatter on

steel material surface.
4.2.2.1.2

Use wire brush, flint paper, scraper knife and other similar tools to
remove scale cinder, loose rust and loose old coating.
4.2.2.1.1

4.2.2.2

power tool rust removal

4.2.2.2.1

Use power drive rotary type or impact rust removal tool, such as
rotary wire and grinding wheel etc to remove hierarchy rust, welding splash
and scale cinder, loose rust and loose old coating.
4.2.2.2.2

Q/RG J204.14 -2013

Parts power tool cant reach should use hand operated tools as
supplement.
4.2.2.2.3

Use tools to remove rust, never damage steel surface

4.2.3

Safety measures

4.2.3.1

GB 12942
If existing fire or explode dangers, before working, prepare well
safety protection work. If flammable material has ever been taken, firstly
clear away flammable material. Flammable gas concentration should conform to
national standard coating safety operation rules in limit operation space.
4.2.3.2

If material disposed is near to flammable material and gas, use nospark tools.
4.2.3.3

Operators should use goggle, filtering respirators and protection suit.

4.3

Spray shot derusting (cast)

4.3.1

Pretreatment
4.1

Before Spray shot derusting (cast), visible oil, grease and scale on steel
surface need to be done according to 4.1 regulation ways and design.
4.3.2

grinding material

4.3.2.1

grinding material fineness

0.8 mm1.2 mm 2.0mm

2 mm
grinding material fineness is 0.8 mm 1.2 mm generally. It is not allowed
coarse grain fineness more than 2.0mm existing. (aluminizing allows to use
fineness about 2 mm grinding material)
4.3.2.2

Q/RG J204.14 -2013

Grinding material species

G25G40S330S2807:36:4
0.8 mm 1.5 mm

grinding material divided into metal and nonmetal. Metal grinding material
mainly includes steel, steel grit, steel wire etc. Corner angle steel grit
standard is G25 and G40. Steel grit standard is S330 and S280. Proportion
of steel grit and steel should be controlled as 7:36:4 generally and can also
add moderate wire section whose standard is 0.8 mm 1.5 mm. Nonmetal
grinding material mainly includes carborundum, alumina and coal cinder etc.
4.3.2.3

grinding material quality requirements

Grinding material surface should not have grease, corrosion, water and
other impurity. All grinding material should be clean and dry. Grinding material
including impurity and impure grinding material cant be used. Special
requirements for grinding material should implement according to special paint
painting process.
4.3.3

Spray shot derusting (cast)

Spray shot derusting (cast) contains: open type dry jet , closed loop
injection and wet blasting.
4.3.3.1
open type dry jet: use compressed gas cleans dry metal and nonmetal
material by jet nozzle.
4.3.3.2

closed loop injection: adopts closed circulation grinding material system

, use compressed gas jet metal nonmetal grinding material
4.3.3.3
closed loop cast: adopts closed circulation grinding material system and
cast metal grinding material by centrifugal impeller .
4.3.3.4

wet blasting: use compressed gas jetting nonmetal material, water

injected mixes enough corrosion inhibitor or after jetting, use pure water to
flush and do rust prevention treatment.

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Q/RG J204.14 -2013

4.3.4

jetting rust removal by compressed dry gas without oil

11