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R

BC-1200/1400
Bill & Coin Changer
with Fast Pay System

Field Service Manual


and
Parts Catalog

PART NO. 25238802


REV. L
BC-1200/1400
Bill and Coin Changer
Field Service Manual
and
Parts Catalog

Rowe International, Inc.


1500 Union SE • Grand Rapids, MI 49507-1884
(616) 243-3633

Printed in USA
Preface

This service manual is divided into six sections:

Section 1 System Description — Introduces you to the BC-1200 and BC-1400, their features, and their major
components, principles of operation, and capacities.

Section 2 Installation and Programming — Guides you through step-by-step installation instructions and
detailed setup (programming) procedures.

Section 3 Routine Service — Provides routine service instructions for general maintenance and preventive
maintenance. This section provides information for routine service and identified problems. Refer to
Section 4: Troubleshooting for procedures and techniques to identify a malfunction or reject problem.

Section 4 Troubleshooting — Provides troubleshooting charts, detailed error message descriptions, trouble-
shooting procedures, a block diagram, schematics, circuit board layouts, and components lists. This
section also contains a detailed sequence of operation.

Section 5 Miscellaneous — Contains a harness color code list and other miscellaneous information.

Section 6 The Parts Catalog — Lists and illustrates all replaceable modules in the BC-1200 and BC-1400.

This manual is intended for owners, route operators, and technicians. It provides all field and shop related service
and maintenance material. Accessories and their installation and service are discussed in the corresponding
accessory instructions (or manuals).

ii 25238802
Table of Contents

SECTION 1 — SYSTEM DESCRIPTION

Introduction ......................................................................................................................................................... 1-1

General Operation .............................................................................................................................................. 1-1


Changing a Bill ................................................................................................................................................... 1-1
Changing Coins ................................................................................................................................................. 1-2

Functional Description ....................................................................................................................................... 1-2


Bill Transport ....................................................................................................................................................... 1-2
Dual Bill Stacker ................................................................................................................................................. 1-3
Coin Acceptor ..................................................................................................................................................... 1-4
Solid-State Coin Switches ................................................................................................................................... 1-5
Dispenser .......................................................................................................................................................... 1-5
Hoppers ............................................................................................................................................................. 1-6
Hopper Capacities ............................................................................................................................................. 1-6
Machine Capacities (Bill Stacker, Coin Box) ........................................................................................................ 1-7
Money Return Lever (BC-1200)/Money Return Switch (BC-1400) ........................................................................ 1-7
Temporarily Out of Service Lamp ........................................................................................................................ 1-8
EMI Filter ............................................................................................................................................................ 1-8
Power Control Center .......................................................................................................................................... 1-8
Dollars Accepted Counter ................................................................................................................................ 1-9
Power Supply ................................................................................................................................................. 1-9
Test Switches ................................................................................................................................................. 1-9
Power Control Relay ....................................................................................................................................... 1-9
Computer Control Center ................................................................................................................................... 1-10
Status Display .............................................................................................................................................. 1-10
Service and Control Switches ........................................................................................................................ 1-10

Denominations Accepted ................................................................................................................................. 1-12


BC-1200 .......................................................................................................................................................... 1-12
BC-1400 .......................................................................................................................................................... 1-12

SECTION 2 — INSTALLATION AND PROGRAMMING

Installation .......................................................................................................................................................... 2-1


Installing a BC-1200 ............................................................................................................................................ 2-1
Wall Mounting .................................................................................................................................................... 2-1

Installing a BC-1400 ............................................................................................................................................ 2-4


General .............................................................................................................................................................. 2-4
Typical Wall Mounting ......................................................................................................................................... 2-4

Change Payout Programming ........................................................................................................................... 2-6


Loading the Hoppers .......................................................................................................................................... 2-8
Unloading the Hoppers ...................................................................................................................................... 2-8
Operational Information .................................................................................................................................... 2-9

Setting Up the BC-1200 or BC-1400 .................................................................................................................. 2-10


Quick Setup for Dispensing Quarters Only ........................................................................................................ 2-10
Normal Setup .................................................................................................................................................... 2.11
Key Information ................................................................................................................................................. 2-11
Turning the Power On ....................................................................................................................................... 2-11

25238802 iii
Table of Contents

SECTION 2 — INSTALLATION & PROGRAMMING (Continued)

Switching to the PROGRAMMING Mode ......................................................................................................... 2-12


If No Access Code Has Been Established .................................................................................................... 2-12
If An Access Code Has Been Established .................................................................................................... 2-13
To Program a Different Access Code ............................................................................................................. 2-13

Self-Diagnostics ................................................................................................................................................ 2-18


Diagnostic Check ............................................................................................................................................. 2-18
Fault Message Check ...................................................................................................................................... 2-18
Status Messages ............................................................................................................................................. 2-18
Non-Shutdown Faults .................................................................................................................................... 2-18
Bill Acceptance Messages ............................................................................................................................ 2-18

Transport Self-Clear Check .............................................................................................................................. 2-18


Acceptance Check ............................................................................................................................................ 2-19

Dispensing Tokens ............................................................................................................................................ 2-20


Token Control ................................................................................................................................................... 2-21

Fast-Feed Shutdown ........................................................................................................................................ 2-21


Accessing the Fast-Feed Menu ......................................................................................................................... 2-22
Navigating the Fast-Feed Menu ........................................................................................................................ 2-22

Anti-Pullback System ....................................................................................................................................... 2-23


Accessing the Fast-Feed Menu ......................................................................................................................... 2-24
Navigating the Fast-Feed Menu ........................................................................................................................ 2-24

Miscellaneous ................................................................................................................................................... 2-24

SECTION 3 — ROUTINE SERVICE

Introduction ......................................................................................................................................................... 3-1


Removing the Bill Acceptor from a BC-1400 .................................................................................................... 3-1
Removing a Jammed Bill from the Bill Acceptor (BC-1200 Only) ................................................................... 3-3
Bill Jamming Check List .................................................................................................................................... 3-3
Filling and Emptying the BC-1200/1400 ............................................................................................................. 3-4
Filling the Changer ............................................................................................................................................ 3-4
Emptying the Changer ....................................................................................................................................... 3-4
Cleaning the Hopper Coin Path ........................................................................................................................ 3-5
Change Bucket Lubrication ............................................................................................................................... 3-7

Test Procedures .................................................................................................................................................. 3-7


Checking a Bucket Solenoid ................................................................................................................................ 3-7
Transport Motor Speed Check ............................................................................................................................ 3-7
Testing BC-1200/1400 Transport Photocells ........................................................................................................ 3-8
VI - Transport Inlet ........................................................................................................................................... 3-8
VF - Flipper Cell ............................................................................................................................................... 3-8
VT - Transmissive Cell ..................................................................................................................................... 3-8
VR - Reflective Cell ......................................................................................................................................... 3-8
Coin Counting Phototransistor (Detector) Check ................................................................................................... 3-9

Adjustments ....................................................................................................................................................... 3-10


Hopper Chain Adjustment ................................................................................................................................. 3-10
Bill Stacker ........................................................................................................................................................ 3-11
Home Switch Adjustment ............................................................................................................................... 3-11

iv 25238802
Table of Contents

SECTION 3 — ROUTINE SERVICE (Continued)

Adjusting the Pusher Plate ................................................................................................................................ 3-12


Adjusting the Bill Acceptor Rails ......................................................................................................................... 3-13
Adjusting the Bill Transport to Stacker Alignment ................................................................................................. 3-13
Adjusting the Upper Bill Box .............................................................................................................................. 3-15
Bill Stop Flipper Check ...................................................................................................................................... 3-16
Adjusting the Bill Stop Flipper ............................................................................................................................ 3-17
Installing a New or Replacement Bill Stacker ..................................................................................................... 3-17
Timing Belt Tension ........................................................................................................................................... 3-20

SECTION 4 — TROUBLESHOOTING

Introduction ......................................................................................................................................................... 4-1


Power Up Diagnostics ........................................................................................................................................ 4-1
Sequence Descriptions ....................................................................................................................................... 4-2

Machine Status .................................................................................................................................................. 4-2


Standby Mode ................................................................................................................................................... 4-2
Accept, Payout, and Replenish Modes ............................................................................................................... 4-3
Reject Mode ....................................................................................................................................................... 4-3
Out of Service Mode ........................................................................................................................................... 4-3

Index to Error Messages and Troubleshooting Charts .................................................................................... 4-4

Validation Rejects .............................................................................................................................................. 4-6


Cell Sequence Rejects ........................................................................................................................................ 4-6

Bill Parameter Rejects ..................................................................................................................................... 4-16


Transport Errors ................................................................................................................................................ 4-20

Clearing Errors .................................................................................................................................................. 4-20


Machine Errors ................................................................................................................................................. 4-22
Clearing Machine Errors .................................................................................................................................... 4-22
Changer Errors (Non-Shutdown) ....................................................................................................................... 4-22
Coin Switch Errors ......................................................................................................................................... 4-26

Bill Changer Errors (Shutdown) ....................................................................................................................... 4-29


Coin Detector Errors While in the Standby Mode ............................................................................................... 4-29

MC Dispense Mode ........................................................................................................................................... 4-47

Detailed Control Computer Board Operation ................................................................................................. 4-60


Control Computer .............................................................................................................................................. 4-60
Reset Circuit .................................................................................................................................................. 4-60
I/O Ports ....................................................................................................................................................... 4-61
Digital Display Driver ........................................................................................................................................ 4-61
Output Circuits .................................................................................................................................................. 4-62
Transport Motor Control .................................................................................................................................. 4-62
Hopper Motor Control ..................................................................................................................................... 4-62
LED Drive ..................................................................................................................................................... 4-63
Out of Service Lamp ..................................................................................................................................... 4-63
Stacker Drive ................................................................................................................................................. 4-63
Dollar Counter ............................................................................................................................................... 4-63
Bucket Drive .................................................................................................................................................. 4-63

25238802 v
Table of Contents

Stacker Solenoid ............................................................................................................................................ 4-63


Coin Lockout ................................................................................................................................................. 4-63
Input Circuits ..................................................................................................................................................... 4-64
Power Supply Circuit Board .............................................................................................................................. 4-74
Computer Control Board ................................................................................................................................... 4-84
Bill Stacker Driver Circuit Board .......................................................................................................................... 4-93
Coin Switch Circuit Board .................................................................................................................................. 4-95

SECTION 5 — ADDITIONAL INFORMATION

Harness Color Coding ........................................................................................................................................ 5-1

SECTION 6 — PARTS CATALOG

Introduction ......................................................................................................................................................... 6-3


Catalog Description ............................................................................................................................................ 6-3
Parts List Description .......................................................................................................................................... 6-3
Ordering Replacement Parts ............................................................................................................................... 6-3

vi 25238802
Table of Contents

Parts Catalog ...................................................................................................................................................... 6-5

FREQUENTLY USED FIGURES AND TABLES

Coin
Acceptor Options (Table 1-1) .............................................................................................................................. 1-4
Dispenser (Figure 1-5) ........................................................................................................................................ 1-5

Computer Control Center (CCC) (Figure 1-9) ........................................................................................................ 1-10

Diagrams
Block Schematic Diagram (Figure 4-1) ............................................................................................................... 4-68
Coin Switch
Schematic (Figure 4-5) .................................................................................................................................. 4-94
Circuit Board Layout (Figure 4-6) ................................................................................................................... 4-95
Computer Control Board (CCC) (Figure 4-3) ..................................................................................................... 4-76
Driver Circuit Board Schematic (Figure 4-4) ........................................................................................................ 4-92
Power Supply (Figure 4-2) ............................................................................................................................... 4-72

Escrow Bucket Capacities (Table 2-1) ................................................................................................................... 2-6

Hopper
Chain Adjustment (Figure 3-6) .......................................................................................................................... 3-10
Value Codes (Table 2-3) .................................................................................................................................. 2-15

Machine Capabilities (Table 1-2) ........................................................................................................................... 1-7

Money
Accepted (Table 2-4) ........................................................................................................................................ 2-15
Combinations Which Are Not Allowed (Table 2-2) ............................................................................................... 2-7

Power Control Center (Figure 1-8) .......................................................................................................................... 1-8

Transport
Check Points (Figure 3-2) ................................................................................................................................... 3-4
To Stacker Alignment (Figures 3-9A&B) ...................................................................................................... 3-13&14
View
Bottom (Figure 1-3) .......................................................................................................................................... 1-3
Top (Figure 1-2) .............................................................................................................................................. 1-2

25238802 vii
Coin Hoppers -
Holds nickels, dimes, Coin Acceptor
quarters, dollar coins, (optional on the BC-1200,
or tokens. not available on the
BC-1400) - Accepts valid
Hopper Bail Wire coins which operate solid-
state switches to vend
Coin Dispenser change.
(behind hoppers) -
Contains the drive 4.  Load coin buckets with change by pressing
test switches one at a time. Wait for hopper

motors, coin counting


motor to stop before pressing next switch.
Repeat process and count change.

5.  Coin I.D. stickers are supplied with machine
to identify coin load in hopper.

NOTE: Hopper msy be loaded with either
quarters, dimes, nickels, or tokens un-

photocells, and escrow mixed. Make sure value of coins in hop-


per agree with values programmed in
HOPPER VALUE (HOP VAL) step of set
up.

TO EMPTY HOPPER:

buckets for dispensing


1.  Pull hopper forward to stop point.

2.  Place opening of coin bag over mouth of
hopper, wrapping lip of bag around handle.
Grasp bag and handle with one hand, tilt
hopper back, release latch, and slowly tip
hopper forward while holding bag against
front of hopper.

change. 3.  Hold bag securely while tipping hopper
forward. Tap hopper against stop and return
to upright position. Repeat two or three more
times.

4.  The hopper may also be removed from
machine and inverted over bag to empty.
when replacing hopper be sure it is secure
in pivot brackets and snug against back
plate.

5.  Empty change from coin buckets by pressing
a test switch. When hopper motor starts,
turn power off, then back on. Repeat for
other test switches.
35049712

Hopper Rap Rod


Bill Transport -
Receives the bill that is
Computer Control inserted by the customer
Center (CCC) - and moves the bill into
Controls validation and the machine. Contains
change-making functions. sensors which are used
Also contains the status to determine the validity
SERVICE PROCEDURE

display, the function CAUTION: THIS MACHINE


IS WIRED WITH 120 VAC
STATUS DISPLAY: and denomination of the
switches, and the 1.Normal operating mode will have a dash walking back
and forth across status display.

2.Push [HOPPER] to display last 3 payouts made by
changer. Most recent payout displayed on the left.
bill. If the bill is
3.Push [VALUE] to display amount of money accepted

PROGRAM/NORMAL since last cleared.

SERVICE:

1.Look at status display first. Status display will in-
dicate cause of problems in the changer.
determined to be valid, it
switch. 2.A non-blinking status display indicates a problem
that did not cause an "Out Of Service" condition.
Check the indicated problem area before returning
changer to service.

3.A blinking status display indicates a problem that
cused the changer to go "Out Of Service". Check is delivered to the
and correct the indicated problem before returning
the changer to service.

NOTE: Any status code displayed indicating trouble with
detectors, hopper, or coins could result in incor-
rect change loads in one of the change buckets.
stacker -- otherwise, it is
Power Control Center -
After restoring changer to service, always use test
switches to insure corredt change loads in buckets.

4.Push [FUNCTION] button to clear displayed status
condition. Changer will return to service unless a
previous condition exists. Previous condition will be
displayed and must also be cleared by pushing
returned to the customer.
Contains the test vend
[FUNCTION]. When all conditions are cleared,
changer will return to service.

5.Status display will also indicate reason why a bill was
rejected. The status will be displayed for 5 seconds
after bill was rejected then clear itself.

6.Always turn power off when removing circuit boards.

switches, dollar accepted 7.For detailed explanation of status displays and


further trouble shooting information, refer to service
manual.
45048908

counter, circuit breakers, Dual Bill Stacker -


ON/OFF switch, step-down Receives and stacks bills
transformer, power relay, into two bill bill boxes. Bills
voltage regulator, motor can be stacked sequen-
and solenoid drivers, and tially or separated by
power supply circuit board. denomination.

Figure 1-1. BC-1200 Major Components


viii 25238802
Section 1: System Description

INTRODUCTION

The Rowe BC-1200 Bill and BC-1400 Bill and Coin Changers are our medium capacity money changers that use
the latest computer and money changer technology which combines Rowe quality and reliability with maximum
flexibility and ease of installation and service.

The BC-1200 accepts and dispenses change for combinations of quarters, half-dollars, and Susan B.Anthony coins
as well as 1, 2, 5, 10, and 20 dollar bills of United States currency.

The BC-1400 accepts 1, 2, 5, 10, and 20 dollar bills of United States currency. The coin acceptor option is not
available on the BC-1400.

Both machines are designed so that denominations can be programmed to be accepted in many combinations, as
can the choice of coins payed out.

• A high security cabinet provides theft protection.


• A microcomputer in the Computer Control Center (CCC) selectively discriminates between denominations,
provides protection against bogus bills, and controls the change dispensing functions.
• Plug-in circuits and assemblies are featured for fast field substitution.
• Coin combinations and acceptable denomination programming is easily changed using the FUNCTION, UP,
DOWN, VALUE, and HOPPER buttons on the computer control center.
• Removable coin hoppers permit rapid bulk loading of coins.
• During setup, a special payout check feature ensures that the payout amount selected matches the
denomination accepted, unless tokens are being dispensed.

Refer to Figure 1-1 for the locations of the major BC-1200 components.

GENERAL OPERATION

The entire validation and payout sequence is controlled by a microcomputer to ensure the maximum security against
bogus currency and jackpotting. Refer to the Detailed Computer Board Operation in Section 4 for a complete
explanation of how the machine works.

Changing a Bill

Inserting a dollar bill in the transport starts a motor which movies the bill along the acceptor track. While in motion,
the bill is examined to determine whether or not it is valid. (During this time, the message “VALIDATING” will appear
on the computer’s display.)

If the bill is valid, a vend signal is transmitted to the dispenser and the bill drops into the bill stacker where it is stacked
flat against other valid bills. At this time, the message “PAY $1” (for example) for a $1 bill will appear on the display.
25238802 1-1
BC-1200/1400 Bill and Coin Changer

The one dollar change bucket opens, and the dollar’s worth of change drops into the coin cup.

The coin hopper motors then operate, loading the correct number of coins from the left, and right coin hoppers into
the change bucket for the next payout.

If the bill is not valid, the bill transport motor reverses, returning the bill to the customer.

Changing Coins

Quarters, half-dollars, and dollar coins pass through the coin acceptor if the changer is so equipped. Solid-state coin
sensors start the payout cycle for these coins (BC-1200 only).

FUNCTIONAL DESCRIPTION
This functional description can be used to gain an overall understanding of the BC-1200/1400 and their operation.

Bill Transport

The bill transport (see Figures 1-2 and 1-3) receives a bill as it is inserted by the customer. The bill is transported
through the transporter on a belt system, carefully examined and , if the bill is determined to be valid, is delivered to
the bill stacker.

If the bill fails any of the validation tests, the transport reverses and returns the bill to the customer. The bill will hang
in the transport inlet for a period of three seconds during which time the control computer will display a message
explaining the cause for the rejection. If the bill is not removed during this these three seconds, the computer will
display “PURGING ACCEPTOR” and a self-purging routine will begin. If the bill is removed in the three-second
period, the cause of the rejection will remain on the display for 30 seconds.

Figure 1-2. Bill Transport (Top View)


1-2 25238802
Section 1: System Description

Figure 1-3. Bill Transport (Bottom View)

Dual Bill Stacker

The dual bill stacker in Figure 1-4 has the capability


of stacking bills in two separate bill boxes. This feature
allows the bill changer to alternate between the two bill
boxes or to separate bills by denomination. This
function is controlled by the CCC, which activates a
solenoid-driven lever in the stacker. When this lever
is in its rest position, it acts as a stop to position the
falling bill in line with the upper bill box. When
energized, this lever drops out of the way and allows Cam
Switch
the bill to fall to the lower bill box position. Once the
bill is positioned properly, a signal from the CCC
activates a triac drive circuit in the stacker. As the
stacker leaves home position, a single cam switch
closes and performs two functions:

Figure 1-4. Dual Bill Stacker

25238802 1-3
BC-1200/1400 Bill and Coin Changer

• It holds the triac drive circuit ON and also activates the stacker monitor line to the CCC.

• When the stacker completes its cycle, the cam switch opens, stopping the stacker motor and deactivating the
monitor line to signal the CCC that it is ready for the next cycle.

Coin Acceptor
(Optional on BC-1200; Not available on BC-1400)

The coin acceptor checks the coins for which it was designed to determine their validity. Each coin is checked for
thickness, diameter, weight, and metallic content. If the coin is deformed or invalid, it is directed through the coin
acceptor to the coin return cup. Genuine coins are directed through the coin acceptor and actuate either of the two
solid-state coin switches located on the rear bottom of the slug rejector frame.

Jammed coins or slugs are cleared from the coin acceptor by a wiper arm on the coin acceptor, which is actuated
by the MONEY RETURN button. The coin inlet and chute deters cheating and jamming. Various coin acceptors are
available as order options. Use Table 1-1 that follows as a guide:

Table 1-1. Coin Acceptor Options (BC-1200)

Coin Coin Bracket & Instruction Coin Block


Accepted Acceptor Harness Panel

None ------- ------- 25211713 -------

25¢ 40861402 35026111 25211706 27027206

$1* 27063801 30998802 Holder 25211710 None


35028216 Harness

$1** 27064001 30998802 Holder 25211710 None


35028211 Harness

* Electric Coin Validation via Mars ME330


** Electric Coin Validation via Nri G13

NOTE:
Accepting certain combinations of coins may reduce the number of bill combinations
that can be accepted. (See Section 2 for details.)

1-4 25238802
Section 1: System Description

Solid-State Coin Switches

As a coin passes through a slot in the coin switch assembly with any mechanical coin acceptor, it momentarily
interrupts an infrared light beam, causing a solid-state optical detector to send an electric pulse to the CCC. The
duration of this pulse is then checked by the computer to determine its validity. Valid coins will initiate the dispense
cycle. A separate infrared LED and optical sensor and photo-transistor pair is provided for each of the two possible
coin denominations accepted.

Dispenser

The dispenser (see Figure 1-5) contains the necessary components to handle the coins. The upper coin chute from
the coin detectors to the bucket, the escrow buckets, solenoid assemblies, and the dispenser chute to the coin cup
are located on this assembly.

The coin detectors, each consisting of an LED and a photo-transistor, detect the coins as they exit from their
respective hoppers and fall into the upper coin chute.

The upper coin chute directs the change to the escrow buckets.

The drive for the hoppers consists of two AC motors, which are also on the dispenser. These motors, as well as
the solenoids which open the bottom door of the escrow buckets, are controlled by signals from the CCC.

You can access the rear of the dispenser assembly by removing the two screws in the upper corners, grasping the
dispenser at the arrow, and tilting the entire assembly forward on its lower pivots.

When you replace the dispenser, be sure that you tighten down the two top screws securely. If these screws are
not tightened down, the entire dispenser assembly may tilt forward when the hoppers are unloaded or removed.

Figure 1-5. Coin Dispenser (Rear View)


25238802 1-5
BC-1200/1400 Bill and Coin Changer

Hoppers

The bill changer contains two coin hoppers (see Figure 1-6) which mount on the front surface of the dispenser
assembly and pivot forward from the bottom for loading, unloading, and removal (see Table 1-2 for required
hopper types and capacities).

The hopper transports coins to the detectors and coin chutes by means of a chain conveyor, which is driven from
below by a sprocket. The chain follows a serpentine path, so that excess coins fall back into the hopper ensuring
only one coin per pin enters the coin counting area.

The chain picks up coins from the bottom of the hopper and carries them up to the top, where they fall through the
upper chain guide ring and interrupt a light beam to a photodetector, which is mounted on the dispenser. The required
number of coins for a desired change combination are counted in this manner as the coins then fall through a closed
chute to the escrow bucket.

An agitator, which is mounted on the drive shaft of each hopper, agitates the coin load to minimize coin jams in the
hopper and ensure efficient coin pick up.

To reduce jams and minimize the need for cleaning, the hoppers also have Teflon-coated coin tracks.

NOTE:

The hoppers do not have an “Empty Sensor”. Empty hoppers are indicated by a failure
to count the required number of coins in a specified period of time (approximately three
minutes), however, if the changer shuts down frequently with an error relating to empty
hoppers when they are not, then the “serpentine coin path” should be cleaned as shown
in Section 3.

HOPPER CAPACITIES

Hopper Popular Coin Capacities

65027608 (High-Capacity) Dimes - 8,000


R

Y
HI-CAPACIT
Small Coin Nickels - 4,000 COIN HOPPER

.705 to .955 inch diameter Quarters - 3,400

65027609 (High-Capacity) Quarters - 3,200


Large Coin/Token Dollars - 2,200
.937 to 1.125 inch diameter .984 inch Tokens - 3,000
Figure 1-6. Coin Hopper

1-6 25238802
Section 1: System Description

MACHINE CAPACITIES

Bill Stacker Separate Mode - 1000 bills in the upper bill box plus 1000 bills in the
lower bill box - however, since it is unlikely that the machine will
take in the same number of bills in both bill boxes, the capacity
may be limited to something less (the stacker is filled when either
bill box reaches 1000 bills).

Alternate Mode - 1000 bills in the upper bill box plus 1000 bills in the
lower. Bills are not separated, in order to fill both boxes to
maximum capacity.

Coin Box 500 Quarters

NOTE: For escrow bucket capacities, see Table 2-1.

Money Return Lever (BC-1200) / Money Return Switch (BC-1400)

When the MONEY RETURN lever on the BC-1200 (see Figure 1-7) or the MONEY RETURN switch on the BC-1400
is depressed, a switch closes and sends a signal to the CCC. The coin lockout coil in the (optional) coin acceptor
is released and the transport motor rotates in the reverse direction. If the switch is held (ON) for more than 10 seconds,
the transport will turn OFF automatically to prevent excess wear and overheating. If it is held ON longer than 10
seconds, the message CHK BILL RETRN will be displayed, and the switch will be ignored until the FUNCTION button
is pressed.

Figure 1-7. BC-1200 Bill Return Switch

25238802 1-7
BC-1200/1400 Bill and Coin Changer

Temporarily Out of Service Lamp

This lamp lights whenever the machine is empty of change or shutdown due to some malfunction. In addition, the
40 VDC LED will normally go out if the out of service lamp is lit. Press the FUNCTION button on the CCC to turn
the OUT OF SERVICE light off after the machine has been reloaded or if the malfunction has been repaired.

The temporarily OUT OF SERVICE lamp also lights during all transport errors. These errors include recoverable
errors. The OUT OF SERVICE lamp will turn OFF if a recoverable error condition clears by itself.

The changer will shut down for reasons other than being empty; specifically if a fault or malfunction of the machine
occurs. When the changer shuts down, a message will appear on the display located on the computer board. This
message will greatly aid the service person in quickly determining the malfunction or faulty part (see Section 4:
Troubleshooting).

EMI Filter

The ElectroMagnetic Interference filter removes undesirable electronic noise from the incoming power line. It is
located in the junction box just to the right of the right hopper.

Power Control Center

All power supply components and associated circuitry are located in this single subassembly for easy diagnosis and
repair. The power control center (see Figure 1-8) is located below the dispenser assembly and contains the dollars
accepted counter, TEST VEND switches, power transformer, power supply circuit board, circuit breakers, and ON/
OFF switch.

POWER CONTROL CENTER
65073504
ON ON/OFF Switch
30VDC

40VDC

5VDC

OFF

Dollars Accepted Counter
12VDC

T
E
S L DOLLARS ACCEPTED
T
C C
S 7 2
B B
W A A
C 2 2
I M M
0 0
T P P
1 2
C C C

Power Supply
H R 7 5
B B
E A A
2 2
S M M
0 0
P P

Circuit Board
3 4

Circuit Breakers Power Transformer

Test Vend Switches 1 1 1 1

R804
P801 P802 P803 P804
C813
C814
L804 D809 P805
K801
R834

D808

D812
C803 P808
D818

D816

C808
Q802
VR802
R829 C807
R831
R824
C804
R809
R811
R810
R812

C802
C810 H3
P806
D814

H4
1

HS2 C801 C815


C809
P807

C811
L803

VR801

S801
D813

R823

Q801

Figure 1-8. Power Control Center

1-8 25238802
Section 1: System Description

DOLLARS ACCEPTED COUNTER

The dollars accepted counter registers the number of dollars accepted by the machine. The counter increments once
for each dollar. (For example: A $5 bill will make the counter increment five times.) This counter is not resettable.

POWER SUPPLY

The ON/OFF switch controls power to the machine.

A 7-amp circuit breaker is in the power line to the bill changer. The power transformer is protected by a 2-amp circuit
breaker in the primary winding. A 7-amp and a 5-amp circuit breaker protect the secondary windings.

The power supply circuit board rectifies and filters the 36 VAC and 22 VAC to provide 40 VDC, 30 VDC (current
limited), 12 VDC, 8 VDC, and 5 VDC to the rest of the system. It contains indicator LED’s for the 40 VDC, 30
VDC, 12 VDC, and 5 VDC supplies. Note that the 12 VDC actually runs at about 14.6 V – this is normal.

TEST SWITCHES

The three TEST switches are used to manually initiate a change dispense cycle for each of the machine’s escrow
buckets. The computer will not recognize a TEST switch closure if the machine is in the process of validating a bill,
dispensing change, or in SHUTDOWN. Pushing a TEST switch will also cause the stacker to cycle.

POWER CONTROL RELAY

The power control relay switches the 40 VDC, 30 VDC, and 120 VAC supplies to the machine and 5 VDC to the
OUT OF SERVICE lamp. This relay is controlled by the CCC and is energized under normal operating conditions.
Under OUT OF SERVICE conditions, the CCC de-energizes the relay to disconnect the previously mentioned
voltages from the rest of the system and shut down the machine. In this condition, the +40 VDC LED on the power
supply board will be OFF, while the other three remain ON.

25238802 1-9
BC-1200/1400 Bill and Coin Changer

Computer Control Center

The computer control center (referred to as the “CCC” and shown in Figure 1-9) directs all of the operations of
the bill changer including both validation and change dispensing functions. It contains a microcomputer which controls
all of the major functions of the bill changer. It also contains the following controls and displays:

12
HOPPER

LEFT CNTR RIGHT

P1

14
PROGRAMMING MODE

EITHER BUTTON ACTS AS YES/NO,


ON/OFF, ALT/SEP, OR UPPER/LOWER
COUNT
SWITCHES P2
PRESS BOTH BUTTONS TO CLEAR
DISPLAYED TEMPORARY COUNTER

HOPPER
1
VALUE

FUNCTION - ERROR RESET


8

NORMAL OPERATING MODE

4
P3
NOTE:
PRESS FUNCTION - ERROR RESET
BUTTON TO CLEAR DISPLAYED ERROR
P6
1
1

15

BILL CHANGER P4
CONTROL COMPUTER
65069059
1
P5
1 9

Figure 1-9. Computer Control Center


STATUS DISPLAY

The CCC contains many programming and self-diagnostic features which are described in the paragraphs that follow.
All messages are shown on a 16-character vacuum fluorescent display. In some cases, the message is short enough
so that the word(s) can be spelled out: in other cases the word(s) are abbreviated. The abbreviations are clear and
logical and each message is described in Section 4 of this manual.

SERVICE AND CONTROL SWITCHES

The Changer’s service features and programming options are controlled by six switches. The descriptions that follow
are introductory; follow the detailed procedures and instructions in Section 2 for specific operating and
programming information.

Programming/Normal

Select either the NORMAL operating mode or the PROGRAMMING mode.

NORMAL POSITION

In the NORMAL mode position, the changer operates in a normal manner. The CCC monitors all systems for faults
or customer input.

The VALUE and HOPPER buttons provide unique features while the machine is in the NORMAL mode.

1-10 25238802
Section 1: System Description

Value Button

Pressing the VALUE button will cause the display to show the total dollar amount accepted since the temporary audit
value was cleared. Thus, if you clear this audit counter (see Section 2) each time you load the hoppers, you can
quickly see how much change has been paid out and thus determine whether or not the bill changer needs to be loaded
again.

Hopper Button

Pressing the HOPPER button will cause the display to show the last three denominations accepted. The most recent
denomination is displayed on the left side, the bill before that is displayed on the right side. If a test vend in included
in this list, the display will show: “TVL”, “TVC”, or “TVR” (depending on which TEST VEND switch was pressed)
in its proper position on the display. If a coin was accepted, the display will show “25”, “50”, or “$1C” on the display
in its proper sequential position (left, center, or right position).

When the PROGRAMMING/NORMAL switch is moved from PROGRAMMING to the NORMAL position, the
message “STORING NEW DATA” will be displayed.

PROGRAMMING POSITION

Setting the PROGRAMMING/NORMAL switch to the PROGRAMMING position allows you to inspect and/or change
the audit and setup information. This information is displayed on the status display and is selected and changed by
using the five pushbuttons that are described in the following paragraphs (see Section 2: Changing Payout
Programming Also):

Function Button

Advances from the current set of options to the next set. The following list shows the sequence of options that will
be displayed as the FUNCTION button is pressed repeatedly:

1. TEMP COUNTERS 6. ACCEPT


2. PERM COUNTERS 7. PAYOUT
3. PROGRAMMING 8. STACKER MODE ALT/SEP
4. MC PAYOUT 9. BILL B CHECK
5. HOP VAL 10. BILL TEST

If the FUNCTION button is pressed while BILL TEST is showing, the “TEMP COUNTERS” display will reappear.

Hopper Button

In the PROGRAMMING mode, this button advances the display to the next hopper if the display includes hopper
information.

Value Button

During the PROGRAMMING mode, this button is used to move between various values: i.e., the value of coins in
the hoppers, denominations to be accepted, etc.

25238802 1-11
BC-1200/1400 Bill and Coin Changer
^
Up ^ and Down Buttons

Increment or decrement the displayed option value. Options that have only two possibilities, such as ON and OFF,
are toggled between the two options using either of these buttons.

DENOMINATIONS ACCEPTED
BC-1200

The BC-1200, if so configured, can accept quarters and dollar coins as well as 1, 2, 5, 10, and 20 dollar bills of United
States currency. All of these denominations can be selected in combination with other denominations.

BC-1400

The BC-1400 has all the functions and capability of the BC-1200 (in the previous paragraph), except that it does
not accept coins.

1-12 25238802
Section 2: Installation & Programming

INSTALLATION

Installing the BC-1200/1400 Bill and Coin Changer requires some instruction. For all types of installation, be sure
that a power source is convenient and that the changer is mounted level. Always use a grounded (3-prong) outlet.

NOTE:
For both security and safety reasons, Rowe strongly recommends that this bill changer be
securely anchored to the floor and/or wall. Please check the instructions that follow:

INSTALLING A BC-1200
Wall Mounting

The following illustrations and procedures should be used for wall mounting. For concrete or masonry wall mounting,
use lag screws and lead anchors. For wood frame wall mounting, use lag screws attached directly into the wall studs.
If the wall is not flat, you may need to add spacer washers between the wall and the mounting plate.

If the changer is rigidly mounted to the wall, make the power input connection through rigid conduit into the changer
to meet U.L. requirements (see Figure 2-1).

For convenience, the back of the cabinet has four holes. You may choose to use these for the placement of mounting
bolts; if so, they will accommodate a 3/8-inch bolt (see Figure 2-2).

NOTE:
If you drill other holes into the cabinet, be careful not to drill into any internal compo-
nents. Be sure to remove all metal filings before putting the changer into service.

25238802 2-1
BC-1200/1400 Bill and Coin Changer

Cabinet Back
Cut here

Note:

Drill or use a chassis punch to enlarge
the hole to 7/8" diameter in the cabinet
back.  Route the conduit through the
Remove the hoppers and cover of the junction
opening into the bracket as shown.
box located on the right side of the changer.
Then, cut the existing Power Cord as shown.

Conduit

Connect the power supply wires to the internal machine
wires per the wiring diagram, using standard U.L. listed
insulated pressure cable connectors (wire nuts etc.).

Do not splice the earth ground wire.  Fasten it to the
bracket with the green screw and cup washer as shown.

Figure 2-1. Installing a 1/2-Inch Conduit


2-2 25238802
Section 2: Installation & Programming

Lead Anchors

Lag Screw

NOTE:
Be sure that the lag screws used
for attachment are at least 3/8"
diameter and, for wood frame walls,
are attached directly to the wall studs.

Mounting Detail - Wood Frame Wall Mounting Detail - Masonry Wall

Changer Concrete
Wall
Stud

Lead Anchor
Lag Screw & Lag Screw
& Washer

Figure 2-2. Attaching the BC-1200 to a Wall

25238802 2-3
BC-1200/1400 Bill and Coin Changer

INSTALLING A BC-1400
General

For all methods of installation, locate a convenient power source, and be sure that the bill changer is mounted level.

The BC-1400 is primarily designed to be flush mounted on a wall with the cabinet itself protruding through a hole
(or cutout) in the wall. The cutout should be a minimum of 39 1/2 inches high by 12 1/2 inches wide. The stainless
steel panel attached to the cabinet is mounted tight (or flush) against the outside surface of the wall and secured with
two angle braces (one on each side of the bill changer). See Figure 2-3 for an illustration of this mounting technique.
The wall should be flat and vertical, so that when the changer is mounted to the wall, no gap exists between the wall
and the stainless steel panel. If the changer is mounted on an outside wall, apply a liberal bead of sealant or caulking
to the back side of the panel near the four outside edges to ensure a good weather seal and discourage prying.

Typical Wall Mounting

1. Refer to Figure 2-3 and then make an opening in the wall just large enough for the changer cabinet. (Determine
the bill changer mounting height before you start cutting into the wall.)

2. Depending on the wall thickness, locate and drill three 1/4-inch diameter (or larger) holes in each side of the
cabinet as shown in Figure 2-3. Drill the holes in the angle-iron to match the holes in the cabinet.

3. Set the bill changer in the opening in the wall and apply a bead of sealant or caulking to the back side of the
stainless steel panel. Position the panel tight against the wall and fasten the angle braces to the sides of the bill
changer with 1/4-inch diameter screws (or screws that match the holes drilled in Step 2). Make sure that the
stainless steel panel is tight against the wall.
Place a bead of sealant or caulk This dimension varies
between the stainless steel panel according to the
and the wall. wall thickness.
Leave approx. 1" clearance in the
top of the wall opening.
4" - 
10"
Angle iron brace (1 each side)

Locate and drill three holes in
each side of the changer cabinet.
Fasten angle iron brace to the
cabinet with 1/4" D. or larger
screws and nuts. 18" 19
"

Changer Cabinet

The changer rests on the bottom 18"
edge of the opening in the wall.
CAUTION:
To avoid damaging components
inside the cabinet when drilling
holes, be sure to keep chips out
of the electrical assemblies.
1-1/2" x 1-1/2" x 3/16" angle iron brace,
42" long, 1 each side.

Figure 2-3. Mounting the BC-1400 to a Wall


2-4 25238802
Section 2: Installation & Programming

Cabinet Door Cut off and strip the wires at this point and remove
the supply cord.

Cut here

Note:

Drill or use a chassis punch to enlarge
the hole to 7/8" diameter in the cabinet
top and route the conduit through the
opening into the bracket as shown.

Connect the power supply wires to the internal machine
wires per the wiring diagram.  Use standard U.L. listed
insulated pressure cable connectors, such as wire nuts.

Conduit

Do not splice the earth ground wire.  Fasten it to the
bracket with the green screw and cup washer as shown.

Figure 2-4. Installing 1/2-Inch Coinduit (BC-1400)


25238802 2-5
BC-1200/1400 Bill and Coin Changer

CHANGE PAYOUT PROGRAMMING

Many different change combinations can be dispensed for the various denominations of money accepted. Change
payout programming is accomplished using the five buttons on the CCC. As mentioned earlier, there are mechanical
limitations which must be considered. The changer has three escrow buckets which will be preloaded with three
different payout values.

The CCC will automatically assign the highest payout to the right escrow bucket, the next highest denomination to
the left escrow bucket, and the smallest denomination to the center bucket. Even though the computer reassigns the
escrow bucket values automatically, you must be aware of and obey the capacity limitations of each of the escrow
buckets in order to maintain reliable operation. Table 2-1 shows the capacities of the three escrow buckets. You
must limit your payout combinations such that the total volume of coins in any escrow bucket does not exceed the
guidelines shown in the following table:

Table 2-1. Maximum Escrow Bucket Capabilities

Coins Escrow Bucket


or
Tokens Left Center Right

Dimes (.705” Dia.) 55 40 85

Nickels (.835” Dia.) 40 22 65

Quarters (.955: Dia.) 32 20 65

Tokens (.984” Dia.) 25 15 60

Dollar Coins (1.04” Dia.) 16 12 45

Tokens (1-1/8” Dia.) 8 6 25

In order to pay out for more than three denominations, the computer will, under certain circumstances, vend an
escrow bucket and hold that bucket door open while the remainder of the required payout is issued directly from
the hoppers to the coin cup. (Of course, after the entire amount has been paid, the escrow bucket door will be closed
and replenished under the computer’s direction.) One further rule is that the right bucket shall never exceed the
escrow value of the $10 bills.

As an example of how this works, consider the case where the denominations accepted are $1, $2, $5, $10, and
$20. The computer will assign the right bucket the escrow of the $10 bill; a $20 bill will then be an immediate $10
issue followed by $10 of direct payout. The $5 payout will be assigned in the left escrow bucket and the $1 will be
assigned to the center – with a $2 payout being an immediate $1 issue followed by $1 of direct payout. If you now
enable 25¢ coin acceptance, the escrow amounts would be reassigned: the 25¢ would be assigned to the center
bucket, the $1 to the left bucket, and the $5 to the right bucket. A $10 would be paid as an immediate $5 issue
followed by $5 of direct payout; the $20 would be an immediate $5 followed by $15 of direct payout. This new
feature is available with CCC P/N 65069059.

2-6 25238802
Section 2: Installation & Programming

There are very few payout combinations which cannot be allowed. If you review them briefly, you will easily
understand why they cannot be used. Table 2-2 lists those combinations:

Table 2-2. Acceptance Combinations Which Are Not Allowed

$20 $10 $5 $2 $11 50¢2 25¢

OFF OFF OFF OFF OFF OFF OFF


OFF OFF OFF OFF OFF OFF ON
OFF OFF OFF OFF OFF ON OFF
OFF OFF OFF OFF OFF ON ON

ON OFF ON OFF ON OFF ON


ON OFF ON OFF ON ON OFF
ON OFF ON OFF ON ON ON
ON OFF ON ON OFF OFF ON

ON OFF ON ON OFF ON OFF


ON OFF ON ON OFF ON ON
ON OFF ON ON ON OFF ON
ON OFF ON ON ON ON OFF

ON OFF ON ON ON ON ON
ON ON ON OFF ON ON OFF
ON ON ON OFF ON ON ON

ON ON ON ON OFF OFF ON
ON ON ON ON OFF ON OFF
ON ON ON ON OFF ON ON
ON ON ON ON ON ON OFF

Using the rules of operations shown previously, it will be very simple for you to determine the escrow bucket values
for any allowable combination. This understanding is only important when using the TEST VEND switches as they
only vend and replenish each of the buckets once. As an example, there is no $20 test vend.

1
$1 bills and coins are treated as the same for these purposes.
2
Quarters accumulated (25A) are treated exactly as 50¢ pieces for these purposes.
25238802 2-7
BC-1200/1400 Bill and Coin Changer

LOADING THE HOPPERS

Review Figure 2-5 before you begin.

1. Pull the hopper forward to its stop point.

2. Twist the top of a full coin bag one full turn. Grasp
the twisted top with one hand and hold the bottom
of the bag with the other. Invert the bag and insert
the top into the mouth of the hopper.

3. Slowly release the twist as the bag empties. Avoid


spilling coins into the changer. Empty the bag by
grasping it at the bottom and shaking it to dislodge
coins in folds of the bag. Push the hopper back into
place.

4. Load the change escrow buckets with change by


pressing each of the three TEST VEND switches one
at a time. Repeat this process for each test switch
and verify that the change that was dispensed is
correct.
Figure 2-5. Loading the Hoppers
5. Coin I.D. stickers are supplied with the machine to
identify the coin denominations in each hopper.
Attach one of these stickers on each hopper so that
the coin denomination can easily be identified.

NOTE:
Hoppers may be loaded with either dollar coins, quarters, dimes, nickels, or tokens
unmixed depending on the type of hopper used. Make sure that the value of coins loaded
into the hopper agrees with the values programmed into the computer during the
HOPPER VALUE (HOP VAL) step of the setup.

UNLOADING THE HOPPERS

Refer to Figure 2-5 and unload the hoppers as follows:

1. Remove the hopper bail wire. (See Figure 1-1A.)

2. Pull the hopper forward to its stop point.

3. Place the opening of the coin bag over the mouth of the hopper, wrapping the lip of the bag around the handle.
Grasp the bag and handle with one hand, tilt the hopper back, release the latch, and slowly tip the hopper
forward while holding the bag against the front of the hopper.

2-8 25238802
Section 2: Installation & Programming

Figure 2-4. Unloading the Hoppers

4. Hold the bag securely while you tip the hopper forward. Tap the hopper against the rap rod and return it to
the upright position. Repeat two or three more times to ensure that the hopper is completely empty.

4. Hoppers may also be removed from the machine and inverted over the bag to empty. When replacing the
hopper, be sure it is sitting securely in the pivot brackets and snug against the back plate.

5. Empty the change from each of the change escrow buckets by pressing a TEST VEND switch. When the hopper
motors start, turn the bill changer power OFF then ON. Repeat for each of the three TEST VEND switches.
This will completely empty the changer of all coins.

OPERATIONAL INFORMATION

The bill and coin changer uses several visual indicators and controls. The location of these controls and indicators
are as follows:

ON-OFF Switch Located on the front of the power control center

Circuit Breakers Located on the front of the power control center (four total)

Dollars Accepted Counter Located on the front of the power control center

Test Switches Located on the front of the power control center (three total)

Voltage LED’s +5 VDC, +12 VDC, +30 VDC, and +40 VDC are located on the front of the power control
center

SERVICE/PROGRAMMING Located on the computer control board


Switches

Status Display Located on the computer control board

MONEY RETURN Switch Located behind the MONEY RETURN lever on the front of the machine (BC-1200)
Located behind the faceplate (BC-1400)
25238802 2-9
BC-1200/1400 Bill and Coin Changer

SETTING UP THE BC-1200 OR BC-1400

These steps should be followed to set up the changer to your requirements. If you do not follow these steps, the
changer will remain all or partially programmed to the factory settings.

Quick Setup for Dispensing Quarters Only

1. Place the programming switch (next to the display on the central control computer) in the up position
(programming mode). The display will show “TEMP COUNTERS”.

2. Press the FUNCTION button until the display reads “MC PAYOUT” either “ON” or “OFF”.
^
3. Press either of the two far right buttons (^ or ) until the display shows “MC PAYOUT ON”.

4. Press the FUNCTION button once and the display will show “HOP VAL” along with three of the following: “- -”,
“T1”, “T2”, “T3”, “5”, “10”, “25”, “50”, “$1”.

5. Press the VALUE button until the display shows “HOP VAL 25 -- 25”.

6. Press the FUNCTION button once and the display will show “ACCEPT $1” with either a “YES” or a “NO”.
^
7. Use either the ^ or button to turn the $1 acceptance to “YES” or “NO”. (YES to accept $1 bills. NO to not
accept $1 bills.)

8. Next press the VALUE button to go through all other denominations you wish to have the changer accept or
^
not accept, and use either the ^ or button to turn each one to “YES” or “NO”. (You will return to the “ACCEPT
$1” statement when you have gone through all denominations.)

9. Press the FUNCTION button once and the display will show the lowest denominations set to “YES” in Step 8,
and “PAYS __ MC MC”.
^
10. Press either the ^ or button until the display shows “PAYS (XX) MC MC”, where “XX” equals the number to
equal the denomination shown (i.e., 4 for a $1, 20 for a $5, etc.). Press the VALUE button to step through
each denomination you have set to “YES” for acceptance, and set the proper payout for each. NOTE: $10
or $20 may show 2X some number which will equal the correct amount.

NOTE: Make sure each denomination set to “YES” for acceptance has the correct payout amount or the
message “INCORRECT PAYOUT” will be displayed.

11. Press the FUNCTION button once and the display will show “STACKER MODE SEP” or “ALT” (SEParate or
ALTernate).
^
12. Push either the ^ or button to set the stacker to the mode you desire. If set to “ALT”, the changer will alternately
stack each bill accepted to the upper bill box first, and then to the lower bill box regardless of the denomination
accepted. If set to “SEP”, each denomination accepted can be assigned to be stacked in either the upper or
lower bill box.

2-10 25238802
Section 2: Installation & Programming

13. Perform this step only if you set the stacker mode to “SEP” in the above step. To assign the bills to the upper
or lower bill box, press the VALUE button to go through each denomination you have set to “YES” for
^
acceptance, and push either the ^ or button to stack these bills in either the “UPPER” or “LOWER” bill boxes.
^
14. Press the FUNCTION button once and the display will show “BILL B CHECK ON” or “OFF”. Use the ^ or
button to select either ON or OFF. This is a security check made during the bill validation process. Rowe
recommends the “ON” setting for all but the most extreme circumstances where a very high percentage of bills
are rejected with Code “B” (see Section 4).
^
15. Press the FUNCTION button once and the display will show “BILL TEST OFF”. Use the ^ or button to select
OFF.

16. Setup is complete! Place the PROGRAMMING switch back down to the “NORMAL” mode. The display will
show “STORING NEW DATA”, and then the “walking dash” will appear. Fill the hoppers with quarters, do
a test vend from each of the test switches: left, center, and right (located on the power control center), and the
job is completed.

Normal Setup
This procedure follows the “beginning-to-end” setup sequence. You should follow this procedure and use it until
you are familiar with the ten groups of setup options. Once you are familiar with these options, you can easily skip
over the options that you do not wish to change or display.

Key Information
In the step-by-step procedure that follows, key setup information follows many of the numbered steps. This
information will be very helpful, but it can be skipped. Key information paragraphs are indicated by a small to
the left of the key paragraph.

Turning the Power On


1. Be sure the PROGRAMMING/NORMAL switch on the CCC is in the NORMAL position, then turn the power
switch ON. Three of the four voltage LED’s on the power control center should now be ON. The +40 VDC
LED will be OFF. The OUT OF SERVICE light will be lit.

2. The message “ROWE FAST PAY” will be followed by “VERSION XX” on the display. XX is the version
number and should match the version number on the EPROM label, which is visible through the cover of
the CCC.

3. The message “CHECKSUM XXXX” will briefly appear on the display. XXXX is the 16-bit EPROM checksum.

4. Next, the “RAM TEST PASSED” (or “FAILED”) message will briefly display. If the word FAILED appears, the
changer will remain in the OUT OF SERVICE mode.

5. When the “RAM TEST PASSED” message disappears, the CHECKING SYSTEM/SYSTEM CHECK OK
“walking dash” will appear. The +40 VDC LED will light and the OUT OF SERVICE light will turn OFF.

25238802 2-11
BC-1200/1400 Bill and Coin Changer

Switching to the Programming Mode

Steps 1 and 2 display “audit” information. To enter the PROGRAMMING mode:

1. Move the slide switch on the CCC to the PROGRAMMING mode position.

The display will change from the “walking dash” to “TEMP COUNTERS”. This display will indicate the quantity
of each denomination that has been accepted since the numbers were last set to 0. Pressing the VALUE button
will cause the display to switch to “TOTAL 25 XXXX”. The XXXX will be the total number of quarters accepted
since the counter was reset. The denominations are displayed in the following order: 25 (quarters), 50 (half-
dollars), $1C (dollar coins), then $1, $2, $5, $10, and $20. The next item displayed is the “AMOUNT $XXX-XX”
as described in Section 1. If you have set the machine to pay tokens with the MC mode enabled, the
“AMOUNT” display will be followed by “TOKENS OUT XXXX”. The XXXX will be the total number of tokens
dispensed to the customer since the counter was last reset. Pressing the VALUE button again will cause the
display to start through the sequence again at the quarter count. Remember that the denomination counts are
actually the number of items accepted – the only time a value is shown is at the AMOUNT display.
^
The counts previously listed can be reset individually by pressing both of the arrow buttons (^ and ) at the
same time. The counts can all be cleared simultaneously by pressing the HOPPER button and the up arrow
(^) button at the same time. The computer will respond with the message “TOTALS CLEARED”.

2. Press the FUNCTION button and the display will change to “PERM COUNTERS”.

This display indicated the quantity of each denomination that has been accepted since the machine was built.
To use these for periodic audits, you must know the started count and current count and subtract. These
quantities cannot be reset. If you press the VALUE button, the display will show the denomination and quantity
of each denomination accepted.

3. Press the FUNCTION button and the display will change to “PROGRAMMING - - - -”.

This is the display for entering the four-digit access code. Initially, the BC-1200/1400 access code is set to
0000. This is a special access code in that no further entries are required to reach the setup functions described
below – simply press the FUNCTION button to advance to the setup functions. If any other code has been
entered into the computer, however, access to the setup functions will be denied unless the correct code is
entered.

IF NO ACCESS CODE HAS BEEN ESTABLISHED

4. Press the FUNCTION button and the display will change to “MC PAYOUT OFF”. Go directly to Step 5.

2-12 25238802
Section 2: Installation & Programming

IF AN ACCESS CODE HAS BEEN ESTABLISHED

A. The left two digits of the access code will be blinking. (This is the BC-1200/1400’s way of indicating
^
which information will be changed if you make a change.) Press the ^ or button to change the left
two digits of the four-digit access code.
^
The ^ and buttons will allow the numbers 00 through 99 to appear in each of the two halves of the
four-digit security code.

B. When the display shows the correct two left-hand digits of the access code, press the VALUE button.
^
C. The right two digits of the access code will be blinking at this time. Press the ^ or button until the
right two digits of the four-digit access code are correct.

D. When the display shows the correct two right-hand digits of the access code, press the VALUE button
and “LEVEL 1 ACCESS” will be displayed. (“LEVEL 0 ACCESS” will be displayed if the incorrect
access code is used, and you will be prompted to re-enter the access code.) You can now advance
to the setup functions that follow.

TO PROGRAM A DIFFERENT ACCESS CODE

A. If the access code is presently 0000, go directly to Step C which follows.

B. If a non-zero access code is currently in the computer, you must first enter that code as described in
the previous paragraphs. Then, using the FUNCTION button, advance through each of the setup and
audit functions until “PROGRAMMING ----” is again shown on the display.
^
C. Enter the desired access code using the ^ , , and VALUE buttons as described in Step C and Step D
of the previous procedure. With the desired four-digit code showing on the display*, press and hold
the HOPPER button for about three seconds until the message “NEW CODE STORED” appears. The
new code has now been stored in the computer’s memory and will be the required access code the
next time the programming mode is entered.

* NOTE: DO NOT USE ANY CODES BEGINNING WITH 11XX – THESE ARE USED FOR
SPECIAL PURPOSES.
^
5. Turn ON and OFF Maximum Capacity (MC) payout by pressing either the up (^) or down ( ) button. No
other buttons are needed to change the MC mode. The Maximum Capacity mode of operation has three big
advantages and one requirement. The requirement is that both coin hoppers must be loaded with the same
value coin or token. The advantages are:

A. The time required to vend and replenish is typically only 1/3 of that required in the NON-MC mode.

B. All three hoppers will be emptied equally and the machine will not “go empty” until all three have been
found to have no coins available.

C. In the event of a hopper failure (jam, motor failure, etc.), the machine will continue to operate using the
other two hoppers.
25238802 2-13
BC-1200/1400 Bill and Coin Changer

Operation in the MC mode can be described simply as follows:

The computer will get the total required number of coins from any hopper or hoppers that it can. If both
hoppers are operational, it will divide the required payout amount (say, 20 quarters for a $5 bill for example)
by two and replenish ten coins from each hoppers for the count of 20.

Should a hopper go empty, the computer will simply begin using the other hoppers. If only one hopper
remains as “good”, the computer assumes the machine is nearly empty and will attempt on successive vends
to obtain coins from both hoppers again – hoping to find that the changer has been filled. If it has, the
computer will simply continue using both hoppers again – if it has not, it will run on the last operational hopper
until it is empty, and at that time the machine would go into the OUT OF SERVICE (or SHUTDOWN)
mode.

Operation in the NON-MC mode:

This mode must be used if the hoppers are loaded with coins or tokens of different values. The count
required from each individual hopper must be satisfied during each replenish cycle, or the machine will go
into the OUT OF SERVICE (or SHUTDOWN) mode.

6. Press the FUNCTION button and the display will change to “HOP VAL - - - - - -”.

The HOPper VALue option allows you to select the denomination of the coins or tokens that will be
dispensed from each hopper (see Table 2-3 for the list of denominations). If a hopper value is set to
dashes (- -), that hopper will not dispense any coins at any time.

The computer must know the value of coins used for one important reason. The changer supports a “correct
payout feature” – the computer simply will not allow you to program a payout that does not total the amount
taken in unless you set at least one hopper value to tokens. The correct payout feature prevents
programming errors and the resulting over or underpayment.

7. The left two dashes will be blinking. Press the VALUE button to step through the possible hopper
denominations. If in the MC mode (see Step 5 of this procedure), both values will change simultaneously.
When the correct hopper value is displayed, press the HOPPER button to advance to the right hopper
options if in the NON-MC mode; or press the FUNCTION button to advance to the ACCEPT function if in the
MC mode (skip ahead to Step 9).

8. The right two dashes will be blinking. Since there is no center hopper, two dashes will remain on in the center
position. Press the VALUE button to step through the possible hopper denominations. Stop when the
correct hopper denomination is displayed.

2-14 25238802
Section 2: Installation & Programming

Use the coin value stickers suppled in the accessories bag to label the hoppers as a reminder of which coins are to
be loaded in each hopper.

Table 2-3. Hopper Value Codes

Display Symbol Money Type

5 Nickel
10 Dime
25 Quarter
$1C Dollar
T1 Token Type 1
T2 Token Type 2
T3 Token Type 3

9. Press the FUNCTION button and the display will change to “ACCEPT $1 YES” (or “NO”).
^
10. Press either the ^ or button to select (turn ON) or deselect (turn OFF) each denomination. Press VALUE to
step through the list of denominations that can be accepted (see Table 2-4 for the list of denominations).

Table 2-4. Acceptance

Display Symbol Money Type

25 Quarter
25A Two Quarters
50 Half Dollars
1C Susan B. Anthony Dollar
1 One Dollar Bill
2 Two Dollar Bill
5 Five Dollar Bill
10 Ten Dollar Bill
20 Twenty Dollar Bill

Select only the denominations that you want to have the changer accept. If you try to select a denomination
that would result in a combination which cannot be used, the computer will display the message “NOT
ALLOWED” briefly. The combinations which are not allowed are discussed in Change Payout Program-
ming in this section (also refer to Table 2-2). Should this occur, you must step through each of the
denominations by pressing the VALUE button and review the denominations currently accepted (set to YES).

To accept a new denomination which was previously not allowed, you may first have to deselect a currently
accepted denomination and then step to the new denomination (using the VALUE button) and selecting it by
^
using the ^ or button.

One selection shown in Table 2-4 deserves explanation. The 25A option is a “quarter accumulator” feature.
If this option is selected, the insertion of a first quarter will cause no payout activity from the bill changer and
the coin will appear to be “stolen”. However, when a second quarter is inserted, a normal vend and
replenish cycle will occur. This allows you to program the bill changer to accept two quarters and payout
five dimes, for example.

25238802 2-15
BC-1200/1400 Bill and Coin Changer

11. After you have programmed the denominations you wish to accept, press the FUNCTION button to move on
to the PAYOUT function.

12. The display will show:

XXX PAY - - - - - -. The XXX will be the lowest bill denomination set to ON.

The left digits will be blinking. If in the MC mode, the center and right pairs of digits will simply show MC, and
pressing the HOPPER button as described in the following paragraph will have no effect. If in the MC mode
and tokens have been selected for the hopper values, see Dispensing MC Tokens at the end of this section.
^
13. Press the ^ or button to increase or decrease the coin count for the selected hopper. Press the HOPPER
button to move from one hopper to the next.

Once you have the counts set as you want for the displayed denomination, press the VALUE button to
advance to the next denomination you chose to accept. If you have made an error and the payout value is
not equal to the displayed denomination, the display will briefly show “INCORRECT PAYOUT” and then
return to the same denomination – refusing to advance. This is true unless you have set one or more of the
hopper values to one of the token values. You will not be able to leave this display, even if you put the
PROGRAMMING/NORMAL switch in the NORMAL position. (Upon returning the switch to the PROGRAM-
MING mode, the display will show “TEMP COUNTERS”).

When the VALUE button is pressed and held for more than two seconds, the display will show “XXX PAYS
- - - -:”. The XXX represents the current denomination. The - - - - will show TOKENS if tokens are loaded into
any hopper; or if only coins are used, the display will show the total dollar value of the coins to be paid out.
Once you have programmed the payout for all the denominations being accepted, press the FUNCTION
button to advance to the STACKER mode selection.
^
14. The display will show “STACKER MODE ALT” (or “SEP”). Press either the ^ or button to switch between
ALTernate and SEParate.

If you choose ALTernate, the bill stacker will stack one bill in the top bill box and the next bill in the bottom
bill box regardless of the bill denomination. No further explanation is needed, go directly to Step 15 in this
procedure.

If you choose SEParate, the changer will separate the bills by denomination. Press the VALUE button to
select the desired bill box for each denomination selected:

When the VALUE button is pressed, the display will show “STACK”, the lowest bill denomination enabled
^
(usually $1), and the word UPPER or LOWER. Pressing either the ^ or button will cause the display to
change between the two options and, of course, the stacker operations will be as displayed.

Press the VALUE button to step through all of the accepted bill denominations. Set each one to the bill box
of your choice.

2-16 25238802
Section 2: Installation & Programming

15. Press the FUNCTION button to advance to the BILL B CHECK ON/OFF mode selection. Press either the ^ or
^
button to switch between the ON and OFF mode.

The normal position for standard validation (BILL B CHECK ON) provides maximum security against bogus
bills. This is the factory setting and Rowe strongly recommends its use for all but the most severe
environments.

The BILL B CHECK OFF position improves acceptance of bills which are contaminated with metal chips or
dust, but also reduces protection against bogus bills.
^
16. Press the FUNCTION button to advance to the BILL TEST ON/OFF mode selection. Press either the ^ or
button to switch between ON and OFF.

The BILL TEST mode will allow you to test bill acceptance without disturbing any of the other machine
functions.

If the BILL TEST is not desired, leave the mode set to OFF and go on to Step 17.

To operate under the BILL TEST mode, leave the option ON then move the slide switch to the normal
position. The display will show “STORING NEW DATA”, then “BILL TEST MODE”. At this time, any bills
inserted into the transport will be validated normally. If the bill is accepted, it will be stacked in the bill
stacker and the display will show “GOOD $X”, where X is the denomination just accepted. The machine will
not payout change, will not advance the dollars accepted counter, and will not advance the audit totals while
in the BILL TEST mode.

If a bill is rejected, the display will show the normal reject message. See Section 4 for an explanation of the
reject messages.

There are three ways to leave the BILL TEST mode: You can go back into the PROGRAMMING mode and
set the BILL TEST mode to OFF, or you can simply turn the POWER switch OFF then back ON. The third
way is a safety feature where the machine will automatically return to the NORMAL mode two minutes after
the last test bill was inserted (remains “IDLE” for 2 minutes).

17. Pressing the FUNCTION button will send the computer back to the beginning of the entire programming
sequence (“TEMP COUNTERS” will show on the display) and you may review your setup by stepping
through each function again.

To return the bill changer to normal operation, move the slide switch from the PROGRAMMING position to the
NORMAL position. The display will show “STORING NEW DATA” and then the “walking dash” again.

25238802 2-17
BC-1200/1400 Bill and Coin Changer

SELF-DIAGNOSTICS

Diagnostic Check

The self-diagnostic check features of the BC-1200/1400 are centered around the 16-character status display. The
message displayed may be on all the time (STEADY STATUS MESSAGE), or it may blink on and off (FLASHING
FAULT MESSAGE).

Fault Message Check

1. Remove the right hopper from the machine. Block the right coin detector on the dispenser with an opaque
object – a coin, for example. The machine will go out of service. The status display will flash the message
“CK R COIN DETCTR” and the TEMPORARILY OUT OF SERVICE light on the top door will light.

2. Restore the machine to service by removing the object that is blocking the detector and pressing the
FUNCTION button.

3. The CCC will remove the fault message and the machine will return to service.

4. Replace the hopper.

For detailed explanations of the various fault messages, refer to Section 4: Troubleshooting.

Status Messages

When a message is on the status display and it is not flashing, either a fault or malfunction occurred that was not serious
enough to cause a shutdown or the message is a guide to solving bill acceptance problems.

NON-SHUTDOWN FAULTS

If a malfunction is detected with the coin switches, TEST switches, or the BILL RETURN switch, a message will be
displayed but the machine will not go out of service.

BILL ACCEPTANCE MESSAGES

A bill may be rejected for a number of reasons. The status display will indicate the reason why a bill failed to be
accepted. A number of cell sequence rejects and bill validation rejects exist. These messages will be displayed for
approximately thirty seconds before they are erased by the walking dash. For more information on the reject
messages, refer to Section 4: Troubleshooting.

TRANSPORT SELF-CLEAR CHECK

If a bill becomes jammed in the transport, the CCC automatically tries to clear it out. To check out this feature:

1. Insert a bill into the transport upside down. The bill will be rejected and the status display should show
“REJECT-BILL (A)”.

2-18 25238802
Section 2: Installation & Programming

2. Hold the bill in the transport. Do not uncover the VI cell. Wait five seconds for the transport to start to cycle
reverse-forward-reverse-forward-reverse. The transport will do this three times if the VI cell is kept
covered. During the self-clear operation, the status display will show the message “PURGING ACCEP-
TOR”.

3. The motor will stop and the status message will change to “CK TRANSPORT VI”. (If the VI cell is uncovered
any time during the self-clear cycle, the machine will automatically go back into operation.

4. Restore the machine to service by removing the bill.

ACCEPTANCE CHECK

To aid in checking acceptance, set the BILL TEST mode to ON. This will allow checking out the validation portion
of the system without paying out coins.

NOTE:
The bill acceptor may reject bills if a bright light source shines into the transport.
Close the top door of the changer to prevent this problem.

1. Make certain that the bill is programmed to be accepted.

2. Insert a dollar bill upside down. The bill should reject and the display should show “REJECT-BILL (A)”.

3. Insert the dollar bill correct side up, but backwards. The bill should reject a message “REJECT-BILL (B)”.
(Be sure BILL B CHECK is ON.)

Now insert the dollar correctly. It should accept and the stacker should operate.

Also, as the bill moves through the bill acceptor, check to ensure that the following messages are shown on the
status display:

1. “VALIDATING” will appear as the bill is inserted and while the transport is running.

2. “GOOD $1” will appear when the bill is validated and stacked.

3. If bills in good condition are rejected frequently, note the reject message on the status display and refer to
Section 4 for troubleshooting information.

4. If the machine is set up to accept other bills, the previous checks should also be performed with all other
denominations.

When the other denominations are accepted, the display will show “GOOD $XX”, where XX represents the
denomination.

25238802 2-19
BC-1200/1400 Bill and Coin Changer

DISPENSING TOKENS

A unique situation exists when dispensing tokens while in the MC mode. The ability to payout a progressive bonus
is allowed, even if payout is normally an extended vend of a lower denomination.

Normally, in the NON-MC mode or when paying out coins, some denominations require an extended dispense–direct
payout–replenish cycle. In each of these cases, the larger denomination is paid out at exactly two times a lower
denomination. While this is correct for dispensing coins, it may not be desired when dispensing tokens.

For ease of discussion, an example will be presented below that will explain the setup and operation for progressive
bonus payouts of tokens.

In the following example, the denominations listed will be accepted and the number of tokens listed will be dispensed:

Denomination Base Tokens Bonus Tokens Total Tokens

$1 4 0 4
$2 8 1 9
$5 20 5 25
$10 40 15 55
$20 80 40 120

Following the payout programming rules discussed earlier in this section, the right escrow bucket will hold the $10
load of 55 tokens, the left escrow bucket will hold the $5 load of 25 tokens, and the $1 load of 4 tokens will be held
by the center escrow bucket.

Be sure MC PAYOUT is set to ON and the HOPper VALue for the hoppers is set to one of the three token values:
T1, T2, T3. Set $1, $2, $5, $10, and $20 to YES in the ACCEPT mode. All coin denominations except $1 coins must
be set to NO.

Press the FUNCTION button to move to the PAY mode with the display showing “$ PAY XX MC MC”. Use the up
and down arrow buttons to set the payout to 4. Push the VALUE button to display the $2 payout. The display will
show “$2=8+X BONUS”. Push the up and down arrow buttons to set the X to the value of 1. This display indicates
that a $2 will payout 8 (which is twice the $1 payout) plus one bonus token.

Push the VALUE button to display the $5 payout. Use the up and down arrows until the display indicated 25 tokens.

Push the VALUE button to display the $10 payout. Use the up and down arrows until the display indicated 55 tokens.

Push the VALUE button to display the $20 payout. The display will show “$20=110+X BONUS”. Use the arrow
buttons to change the value to 10. This indicates that $20 will pay 110 (twice the $10 payout of 55 tokens) plus
10 more bonus tokens for a total of 120.

Because the $2 and $20 payouts are extended vends of lesser amounts, the first vend will contain the number of
tokens set for the lesser amount. The direct payout amount will contain the tokens for the lesser amount plus the bonus
tokens. These are then followed by a replenish cycle for the lesser amount.

Bonus payouts for double vend amounts are only allowed in the MC mode with tokens loaded in the
hoppers.
2-20 25238802
Section 2: Installation & Programming

Token Control

When dispensing tokens using the bonus payout, it is difficult to maintain token count control. The amount of money
changed does not directly indicate the number of tokens dispensed. In the MC mode, a special token counter is used.
This counter counts the number of tokens dispensed. To view the count, push the VALUE button while the changer
is in STANDBY (walking dash). The display will show “AMOUNT $XX”.

Push the VALUE button again and the display will show “TOKENS OUT XXXX”, where the XXXX is the number of
tokens actually paid out. TOKENS OUT will increase to a maximum of 65,535 and will then “roll over” to 0.

The token counter is also available in the PROGRAMMING mode under TEMP COUNTERS. Push the VALUE button
and step through all counters until “TOKENS OUT XXXX” is displayed. At this time, the count may be cleared by
pushing the two arrow buttons simultaneously.

There may be an occasion when the hopper became empty during the direct payout cycle of an extended vend. When
this happens, the token counter will actually count only the number of tokens issued on the initial escrow dump (i.e.,
for the lower value). The changer will enter an OUT OF SERVICE condition with the display showing “HOPPERS
EMPTY”. After that error has been cleared (by pressing the FUNCTION button), the message “AMOUNT DUE X Y
Z” will be displayed: X = the number of coins/tokens due the last customer from the left hopper (or all hoppers if
using MC mode), Y = the number of coins/tokens short from the center hopper, and Z is likewise for the right hopper.

FAST-FEED SHUTDOWN

The Fast-Feed Shutdown feature of the bill changer allows an operator to limit the number of payments made by
the changer within a given amount of time. This can be used to discourage non-customers from using the changer
as their bank. If you suspect that someone is draining your changer for purposes other than to purchase your
products, you can use this feature to limit such activity.

The changer monitors the bills as they are accepted. If the Fast-Feed feature is enabled and bills are being fed faster
than the rate you’ve established, the changer will go OUT OF SERVICE for a period of time that you have chosen
and will then resume normal operation. The settings are made by individual denomination and there is also a setting
for all denominations combined.

You can visualize these settings this way: If the changer accepts more than X bills in Y minutes, then go OUT OF
SERVICE for Z minutes. There is also a setting which will put the changer OUT OF SERVICE permanently.

When a bill is inserted that causes your settings to be exceeded, it will be rejected with the display showing “REJECT-
FAST FEED”, and then the changer will enter the OUT OF SERVICE mode displaying “FFden dhh=mm AGO”: where
den = the offending denomination or ALL, d = the number of days, hh = the number of hours, and mm = the number
of minutes that have passed since the changer went OUT OF SERVICE for this reason. This time will continue to
increment and will be displayed even after the temporary shutdown condition expires and the changer goes back into
normal service – it can only be cleared by pressing the FUNCTION button. (When you clear this timer, the display
will briefly show “FSFD TIMER CLR’D”.)

25238802 2-21
BC-1200/1400 Bill and Coin Changer

Note that the Fast-Feed information is maintained in memory until it is manually cleared by using the FUNCTION
button. This applies even if another OUT OF SERVICE condition occurs. As an example, if the Fast-Feed Shutdown
condition is entered at 11PM on Saturday and the changer returns to service 10 minutes later and continues to operate
until 3PM on Sunday when it runs out of coins, the display will be flashing “HOPPERS EMPTY” on Monday morning
at 9AM. When the FUNCTION button is pressed to clear the empty error, the display will revert to “FF$20 1D10=00
AGO”, which allows you to determine that a Fast-Feed shutdown occurred because the $20 bill count was exceeded
at 11PM Saturday (1 day and 10 hours ago).

Accessing the FAST-FEED Menu

1. Move the PROGRAMMING/NORMAL switch on the bill changer from the NORMAL operation mode to the
PROGRAMMING position.

2. Press the FUNCTION-ERROR RESET button twice. The display should show “PROGRAMMING ----”.

3. Press the ^ button until the display shows “PROGRAMMING 11--”, the press the VALUE button once.

4. Press the ^ button until the display shows “PROGRAMMING 1129”.

5. Press the VALUE button once. The FAST-FEED menu is now active.

Navigating the FAST-FEED Menu

1. When entering the FAST-FEED menu, the display will show “$1 OFF”. The OFF should be flashing. If not,
^
press the button until the OFF appears. This means that no limit has been placed on any specific number of
$1 bills.

2. Pressing the ^ button will cause the display to show “$1 X, Y, Z”. The X should be flashing. Table 2-5
illustrates the possible values for X, Y, and Z.

Table 2-5. XYZ Table

Variable Name Represents Range

X The number of bills accepted before any “OFF” or 1 - 15 bills


action is taken.

Y The number of minutes within which no 1 - 15 minutes


more than “X” bills can be accepted without
action.

Z The number of minutes that the bill changer 1 - 15 minutes


will be kept OUT OF SERVICE if more or
than “X” bills are accepted within “Y” “INFINITE”
minutes.

2-22 25238802
Section 2: Installation & Programming
^
3. Use the ^ and buttons to establish the maximum number of bills to accept (“X”), then press the HOPPER
^
button and “Y” will begin flashing. Use the ^ and buttons to set the time lime (in minutes) for the changer to ^
accept “X” bills. Pressing the HOPPER button again will cause “Z” to begin flashing. Use the ^ and buttons
to select the number of minutes for the changer to remain shutdown should the limits be exceeded. Note that
choosing the INF setting will require you to open the changer and press the FUNCTION button in order to
restore the changer to service.

4. Pressing the VALUE button will cause the next enabled denomination to be shown. Repeat Step 3 for each
of these denominations.

5. Pressing the VALUE button after you’ve established the limits for the highest denomination enabled will cause
^
the display to show “ALL OFF”. Using the ^ and buttons as before, you can establish limits for all accepted
bills regardless of denomination.

6. Press the VALUE button to step back through your settings. When you have everything set as you like, slide
the PROGRAMMING/NORMAL switch to the NORMAL position

ANTI-PULLBACK SYSTEM

Certain Changers may be repeatedly exposed to vandals attempting to cheat the machine by inserting a bill and then,
after collecting the change, attempting to retrieve that bill by pulling it back out of the stacker using an attached string.
The changer provides several mechanical and electrical systems to prevent anyone from being successful in these
attempts, but such activities could lead to jams in the transport and the attendant service calls.

As an added deterrent the changer allows you to set up a special temporary OUT OF SERVICE condition if the
computer detects that the transport motor has moved during a time when it was turned off.

If this feature is enabled, the computer monitors the encoder signal of the transport motor during periods when the
motor should not be turning. The action of pulling a previously accepted bill from the machine will invariably cause
the motor to be turned. Even a very slight movement will be detected, and when it does the Control Computer takes
the following action:

The motor is instantly turned ON in the reverse direction. This will assist in keeping the transport free of jams. The
Display will “freeze” and the motor will continue to run in reverse for about 3 seconds. At this time the changer will
go OUT OF SERVICE with the display showing “PLBK dDhh=mm AGO”, where dD = the number of days, hh = the
number of hours, and mm = the number of minutes that have passed since the changer went OUT OF SERVICE for
this reason. This time will continue to increment and will be displayed even after the temporary shutdown condition
expires and the changer goes back into normal service – it can only be cleared by pressing the FUNCTION button.
(When you clear this timer, the display will briefly show “PLBK TIMER CLR’D”.)

CAUTION!
When this feature is enabled, do not attempt to turn the transport motor drive gear manually with the
transported connected and the Power ON. As described above, the motor will start instantly when
motor movement is detected.

25238802 2-23
BC-1200/1400 Bill and Coin Changer

Accessing the ANTI-PULLBACK Menu

1. Move the PROGRAMMING/NORMAL switch on the bill changer from the NORMAL operation mode to the
PROGRAMMING position.

2. Press the FUNCTION-ERROR RESET button twice. The display should show “PROGRAMMING ——”.

3. Press the ^ button until the display shows “PROGRAMMING 11—”, the press the VALUE button once.

4. Press the ^ button until the display shows “PROGRAMMING 1130”.

5. Press the VALUE button once. The ANTI-PULLBACK menu is now active.

Navigating the ANTI-PULLBACK Menu

1. When first entering the ANTI-PULLBACK menu, the display will show “PULLBK SHTDN OFF”. This means
that the computer is not monitoring the transport motor for unexpected movement..

2. Pressing the ^ button will cause the display to show “PULLBK SHTDN 1”. This means that the computer will
now be watching for unexpected transport motor movement, and will take the changer OUT OF SERVICE for
1 minute should any such activity occur.
^
3. Using the ^ and buttons, set the number of minutes of shutdown time desired. The maximum number of
minutes can be set at 98; if you increment once more using the ^ button, “INF” will be displayed indicating that
if an incident is detected, the changer will stay OUT OF SERVICE until in is manually reset with The FUNCTION-
ERROR RESET button.

MISCELLANEOUS

The BC-1200/1400 were designed to be simple and easy to troubleshoot. Please take time to study the operation
of the machine and to study the explanations of the various status messages.

The following is a list of incidental characteristics that may be of interest to the operator and service person:

1. Both the coin acceptor and the bill acceptor are blocked out during the dispense and replenish cycle. Also,
the coin acceptor is locked out during the bill validation cycle as soon as the VI cell is covered. The coin
acceptor is locked out whenever no coins are programmed to be accepted.

2. The +5 VDC voltage from the power supply does not control the CCC board. It is used to provide voltage
to LED’s (dispenser, transport, OUT OF SERVICE light), and the solid-state coin switch assembly. The
computer board is powered primarily by the +8 VDC voltage from the power supply. It has its own +5
VDC regulator.

3. The BILL RETURN switch is disabled during the latter portion of the validation cycle and the entire dispense
and replenish cycles.

2-24 25238802
Section 2: Installation & Programming

4. If power is disrupted during a dispense or replenish cycle, the machine will immediately reset upon power
turn on. There will be an incorrect change load in one of the buckets. This is the same as all previous Rowe
changers.

5. If the changer runs empty while paying for a large bill directly from the hoppers, the display will be flashing the
appropriate message. Upon clearing the SHUTDOWN CODE for this empty condition the display will show
“AMT DUE X Y Z” with X, Y, and Z being the number of coins or tokens that the customer was shorted from
the left, center, and right hoppers respectively.

6. Blocking the coin photodetectors with your fingers or with foreign objects during the replenish cycle may
result in wrong counts. If the detectors are blocked too long, the machine will shut down with a flashing error
message indicating which detector was blocked. If the wrong count is entered ,the display may show a
flashing message “EXTRA COIN”. Either condition will put the machine in a shutdown mode.

7. Always turn the power OFF when removing circuit boards. Avoid touching the connectors when handling
these assemblies.

WARNING:
When the machine is turned on, there is 120 VAC voltage on the computer control board. If, for any
reason, this board is plugged in without its cover on, BE CAREFUL!

25238802 2-25
BC-1200/1400 Bill and Coin Changer

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2-26 25238802
Section 3: Routine Service

INTRODUCTION

In order to maintain control over money used for change dispensing, each changer should be loaded with a
predetermined amount of cash. The inventory should be checked monthly as a precaution against malfunction and
theft. Inventory control is most easily accomplished by using the replacement method of servicing. Using this method,
all bills and coins are removed by the route man and the empty hoppers are refilled with a predetermined amount
of change. The money removed is returned and all cash is counted against the charged inventory. Any discrepancy
is easily detected at this time.

Service frequency on the changer is directly related to the inventory of change maintained and customer usage. Check
changer usage daily and schedule service as required.

REMOVING THE BILL ACCEPTOR FROM A BC-1400

1. Unlock and open the door to the changer.

2. Remove the two bill boxes (item 1).

3. Push the center test vend pushbutton (item 2) (to cycle the stacker), and when the stacker is in the OUT position,
turn the power to the changer off (OFF/ON switch - item 3).

4. Loosen and remove the two knurled thumbscrews (item 4).

5. Unplug the transport harness (item 5) and the stacker harness (item 6).

6. While grasping the transport bracket and the stacker assembly, slide the entire assembly straight back until the
unit is removed.

7. The bill acceptor can now be removed by sliding it out through the front.

8. Reinstall by following the above steps in reverse, with the exception of pushing the test vend pushbutton.

25238802 3-1
BC-1200-1400 Bill and Coin Changer

Figure 3-1. BC-1400 Internal View

3-2 25238802
Section 3: Routine Service

REMOVING A JAMMED BILL FROM THE BILL ACCEPTOR (BC-1200 ONLY)

Jammed bills can be easily removed in the following manner:

1. Unlock and open the top door. Turn the power OFF.

2. Slide the bill acceptor out until it stops.

3. Remove the jammed object from the acceptor.

BILL JAMMING CHECK LIST

If bills jam frequently, perform the following checks and corrective procedures (see Figure 3-2):

1. Make sure that all belts stay centered on all rollers when the transport is running in either the forward or the
reverse direction.

2. Check to see that both timing belts are snug (not too loose or too tight).

3. Make sure that the rubber drive rollers are not loose or worn.

4. Exit flipper must work freely.

5. Be sure that the inlet Nylon idler roller rotates freely and moves up and down freely in its slot. The retaining
springs must also slide without bind in the guide slots and exert adequate force on the idler roller.

6. Bottom track bill surfaces must be free of dirt, moisture, burrs, projections, rough spots, etc., which might drag
or hang up on the surface of bill.

7. The magnetic head must have a bevelled edge on both front and back to keep both bill edges from becoming
caught in forward or reverse.

8. The rubber rollers opposite the magnetic head assembly must rotate freely. No dirt, moisture, burrs,
projections, or rough spots can be on the magnetic heads or magnetic head holder.

25238802 3-3
BC-1200-1400 Bill and Coin Changer

Figure 3-2. Transport Check Points

FILLING AND EMPTYING THE BC-1200/1400

The dispensing mechanism operates on an escrow principle. Change for a vend must be in the escrow buckets when
the customer inserts a bill. After change is dispensed, the buckets must immediately refill for the next customer.
Because of this, certain steps must be followed when filling or emptying the changer, or when resetting the changer
if it has shut down.

FILLING THE CHANGER

When filling a changer that is empty, the coin buckets must be filled with their proper load of coins before the machine
can be put into operation. After the hoppers have been loaded and are in place:

1. Turn the power switch ON and depress the LEFT TEST SWITCH once. This will start the hoppers and load
the left coin bucket with the proper coins.

2. Wait until the hopper motors have all stopped and press the LEFT TEST SWITCH again. Proper change should
be dispensed and hopper motors will start to refill the bucket again.

3. Repeat steps 1 and 2 for the CENTER TEST SWITCH and RIGHT TEST SWITCH. The machine should now
be ready for operation.

EMPTYING THE CHANGER

To empty the changer of all coins, first empty both hoppers according to instructions on the label on the door. When
the hoppers are emptied, some coins will remain in the change buckets. Press the test switches, one at a time, to
release these remaining coins. Turn the power switch OFF and then ON between each test switch operation.

3-4 25238802
Section 3: Routine Service

CLEANING THE HOPPER COIN PATH

The coin tracks are Teflon-coated to minimize dirt buildup.


It may still be necessary to clean them at regular intervals,
as dictated by the number of vends and the environment,
to prevent dirt accumulation in the coin path.
Clean top and
Failure to keep the coin path clean may result in coins
angular coin
sliding out of the track, indicating an empty condition even path surfaces,
though the hopper contains sufficient coins. Clean the especially at
hoppers as follows: guide edges,
as shown
1. Remove the hopper from the bill changer and place
it on a working surface.

2. Remove all the screws pointed out in Figure 3-3B,


and lift the back chain plate assembly up so that the Figure 3-3A. Cleaning the
tab (enlarged below) can be pulled through the right Hopper Coin Path
hand side plate of the hopper assembly. Pull the
chain plate assembly straight back out and you will
now be able to access the coin path more easily for
cleaning.

Figure 3-3B

25238802 3-5
BC-1200-1400 Bill and Coin Changer

WARNING:
Chain lubrication is not normally required or recommended. Do not use detergents to
clean the hopper. The hopper has been factory lubricated and detergent cleaners may
destroy this lubrication.

3. Using the Nylon hopper cleaning brush supplied with each machine, remove all dirt from the angular sides
and flat surfaces of the serpentine coin path as shown in Figure 3-3A.

4. Reassemble the hopper (when finished cleaning) by replacing the back chain plate assembly and starting
all screws removed. Once all screws have been started, they may then be tightened. The screws must
be tightened in sequence as shown in Figure 3-3C.

5. Install the hopper in the bill changer and make a test vend to check for proper hopper operation.

Figure 3-3C

3-6 25238802
Section 3: Routine Service

CHANGE BUCKET LUBRICATION


The coin dispenser change bucket door pivots, links, hubs and bell cranks are factory lubricated with light machine
oil. Rowe specification Number 00137900 oil or 3-in-1 Electric Motor Oil can be used. If change bucket is worn
beyond repair, order and install one of the kits listed at the end of the Parts Catalog in this manual.

For the most reliable performance, the lubrication should be renewed annually by applying one drop of oil at the points
shown in Figure 3-4.

Figure 3-4. Change Bucket Lubrication

TEST PROCEDURES

Checking a Bucket Solenoid

A solenoid that looks discolored or burned should be checked. Unplug the solenoid from the circuit before taking
any measurements. A good solenoid should measure approximately 8.5 ohms.

Transport Motor Speed Check

The transport motor speed and direction are computer controlled. No adjustments can be made, however the
encoder on the back of the motor can be checked. The computer detects pulses from this encoder for speed control.

1. Be sure that the Anti-Pullback feature is disabled before performing this check!

2. Remove the transport from the machine, but keep it plugged in and keep the bill changer power ON.

25238802 3-7
BC-1200-1400 Bill and Coin Changer

3. Turn the transport over and connect the Common lead of a voltmeter to P701, Pin 10. Connect the other lead
to P701, Pin 9. Turn the transport motor drive shaft very slowly by hand. The meter should alternately read
voltages below 0.7 VDC then above 3.8 VDC.

4. One rotation of the motor drive shaft will produce 100 pulses.

5. If you were using the Anti-Pullback feature, be sure to re-enable it.

Testing BC-1200-1400 Transport Photocells

The transport photocells are automatically checked each time the transport is turned on. Each photocell and light
combination goes through a short test and brightness adjustment process. This process continues as long as the
transport receives power. No adjustments can be made; however, a bad photocell can be detected with a voltmeter.
The following measurements are all made with the Common lead of the voltmeter connected to P701, Pin 10 on the
transport (the voltmeter should have a 10 megohm impedance).

Photocell Action Voltage Expected

VI - Transport Inlet No Action - Leave the inlet open P701, Pin 7 should be between
0.2 VDC and 1.9 VDC

Block the light path by inserting paper P701, Pin 7 should increase at least
or a bill into the transport opening 0.5 volts from the reading taken with
the inlet open. The transport motor
should start running forward. Hold the
bill in place until you finish the reading,
then remove the bill and let the
transport finish cycling.

VF - Flipper Cell No Action - Leave flipper in rest P701, Pin 5 should be less than 1.0
position VDC

Block the light path with the flipper P701, Pin 5 should be greater than
2.8 VDC

VT - Transmissive Cell No Action - Leave the light path open P701, Pin 4 should be 0.74 VDC to
1.25 VDC

Block the light path by inserting paper P701, Pin 4 should increase by at
or a bill between the transmissive cell least 0.75 VDC from the reading
and the transmissive/reflective LED in taken with the light path open
the middle of the transport

VR - Reflective Cell No Action - Leave the light path open P701, Pin 6 should be between 0.8
VDC and 2.0 VDC

Insert a white piece of paper be- P701, Pin 6 should increase by at


tween the transmissive cell and the least 0.25 VDC from the reading
transmissive/reflective LED in the taken without white paper inserted.
middle of the transport

3-8 25238802
Section 3: Routine Service

Coin Counting Phototransistor (Detector) Check

1. Turn the bill changer POWER switch OFF.

2. Remove the black plastic cover from the


phototransistor and connect the Common meter
lead to the metal dispenser backing plate as shown
in Figure 3-5A.

3. Connect the + meter lead to the blue wire. (See


Figure 3-5A.)

4. Turn the POWER switch ON and check that the


LED’s are lit. The meter should indicate between
4.7 and 5.2 volts DC.

= Blue Wire
If the meter indication is not correct, the voltage regulator = Orange Wire
VR801 on the power supply board (Part Number
70036501) may need replacement. Figure 3-5A. Sensor Check

5. If the meter indication in Step 4 is correct, continue


this procedure. If the voltage was not between 4.7
and 5.2 volts, repair the malfunction before you
continue.

6. Move the + meter lead to the orange wire on the


phototransistor as shown in Figure 3-5B. The
meter should indicate between 3.5 and 5.0 volts
DC.

If the voltage is less than 3.5 volts, replace the


phototransistor board assembly with Part Number
25175702.

= Blue Wire
= Orange Wire

Figure 3-5B. Sensor Check

25238802 3-9
BC-1200-1400 Bill and Coin Changer

ADJUSTMENTS

Hopper Chain Adjustment

NOTE:
Make sure the hopper is empty of all coins before you adjust the chain tension.

1. Loosen the three screws at the top back of the hopper, which will allow the black plastic upper chain guide
ring to move diagonally upwards, as shown in Figure 3-6.

2. Pull the upper chain guide ring up as shown in Figure 3-6, while you rotate the drive pin clockwise until the
slack is removed from the chain but no binding is evident.

3. Tighten the three screws making sure the lower screw is tightened last. If a torque wrench is available, adjust
the chain so that the torque input at the drive pin is one to four inch pounds.

Figure 3-6. Hopper Chain Adjustment

3-10 25238802
Section 3: Routine Service

Bill Stacker

NOTE:

BC-1400
To remove the stacker from the BC-1400, it is necessary to get into an OFF HOME
condition. To do this, press one of the TEST VEND switches and as the stacker push
plate reaches its maximum travel, turn the power off.

HOME SWITCH ADJUSTMENT

A stacker cycle will start each time a TEST switch is


pressed. Adjust the stacker HOME switch as follows:

1. Turn the power OFF and remove the bill stacker


from the bill changer.

2. Hold the motor brake IN (disengaged) and manually Cam


rotate the motor shaft until the stacker is in the
Spring
HOME position (the stacker push plate is at its inner
most position).

3. Disconnect the lower link and move it to the side.

4. Adjust the cam switch by loosening the adjustment


screw and rotating the switch until the cam pushes Lower Link Adjustment
the spring against the switch body as shown in Removed Screw
Figure 3-7.

5. Tighten the adjustment screw, reconnect the lower Figure 3-7. Stacker Switch Adjustment
link and install the bill stacker in the bill changer.

6. Turn the power ON and check stacker operation.

25238802 3-11
BC-1200-1400 Bill and Coin Changer

Adjusting the Stacker Pusher Plate

1. Turn the power OFF and remove the stacker from the changer.

2. Loosen the four mounting screws holding the motor plate as shown in Figure 3-8.

3. Hold the motor brake IN (disengaged) and manually rotate the motor shaft until the cam activates the stacker
switch.

4. Lay the bill stacker on its side with motor on top. Turn the motor shaft until the pusher plate is all the way back.

5. Move the pusher plate out by prying on the top end of the pusher plate with a small screw driver until it is
approximately 1/8 inch past the hole in the top support plate as shown in Figure 3-8.

6. Tighten the four motor mounting screws and install the stacker in the bill changer.

7. Turn the power ON and check stacker operation.

.160/.110

Top
Support
Plate
Push
Plate

Figure 3-8. Pusher Plate Adjustment

3-12 25238802
Section 3: Routine Service

Adjusting the Bill Acceptor Rails

BC-1200 ONLY

The bill acceptor mounting rails must be spaced correctly as shown in Figure 3-9A. The bill acceptor should slide
in and out without binding, but not be sloppy in the rails.

1. Adjust the rail spacing by loosening the three screws (A) which hold the right-hand rail and move the rail
sideways.

2. Retighten the screws.

Adjusting the Bill Transport to Stacker Alignment

BC-1200 ONLY

Loosen the two screws (B) as shown in Figure 3-9A. Pull the bill stacker as far forward as possible. Slowly close
the front door of the changer so that it will push the transport/stacker combination back into the changer yet leave
the transport trim plate in contact with the door trim when the door is closed. After tightening the screws, make sure
that the rear of the transport side plates and the bill acceptor stop plate on the stacker are flush to within 1/32 inch
as shown in Figure 3-9B.

Transport Trim Plate
to be flush with the
Door Trim Plate with
the door closed
Pull this
forward

Figure 3-9A. Bill Transport to Bill Stacker Adjustment

25238802 3-13
BC-1200-1400 Bill and Coin Changer

0 to 1/32 Inch

Figure 3-9B. Bill Transport to Stacker Adjustment

BC-1400 ONLY

Refer to Figure 3-10. Loosen the lock nuts on each stacker bracket. With the thumb screws removed, slide the
transport and stacker into the mounting rails. Tighten the thumb screws securely. Press forward on the stacker hanger
brackets until the transport trim plate is flush with the trim on the faceplate of the changer and be sure that the stop
bracket is flush to 1/32 of an inch from the rear of the transport side plates as shown in Figure 3-9B. Tighten the
lock nuts securely.

Thumb Screws

Bill Acceptor
Mounting Plate Spacer Posts

Lock Nuts

Hanger Bracket
Bill Acceptor

Figure 3-10. BC-1400 Stacker Adjustment

3-14 25238802
Section 3: Routine Service

Adjusting the Upper Bill Box

Refer to Figure 3-11 as you do the following four steps.

1. Make sure that the upper bill box (C) is tight against chute guides (A). If it is not, do the following procedure:

2. Loosen the two #8-32 screws (B) on each of the two support brackets (D). Push the upper bill box (C) tight
against chute guides.

3. Push the support brackets until the bill box catch wire (E) is horizontal and tight against the bill box.

4. Tighten the four #8-32 screws (the bill box catch wire must fall over the bill box, and the bill box must not move
during stacking cycle.

Upper Bill Box A

Lower Bill Box B

Figure 3-11. Upper Bill Box Adjustment

25238802 3-15
BC-1200-1400 Bill and Coin Changer

Bill Stop Flipper Check

Refer to Figure 3-12 as an aid in doing this service check.

1. The bill stop flipper (A) must touch the tab (B) on the upper bill box.

2. With the lower bill box removed, slide the upper bill box into the stacker. The flipper should move downward
approximately 1/32 to 1/16 inch when the upper bill box is inserted completely into the stacker.

3. If the flipper does not move downward the correct distance (1/32 to 1/16 inch), perform the following
procedure:

Upper Bill Box A

Lower Bill Box B

Figure 3-12. Bill Stop Flipper Check

3-16 25238802
Section 3: Routine Service

Adjusting the Bill Stop Flipper


B A
Refer to Figure 3-13 while you are doing this procedure.

1. The position of the bill stop flipper (A), can be adjusted


by prying against the solenoid plunger stop tab (B)
through the flipper opening in the pusher plate with a
screwdriver (Service tip: Pry up on the stop tab (B) to
lower the flipper; pry down on the stop tab to raise the
flipper).

Figure 3-13. Bill Stop


Flipper Adjustment

Installing a New or Replacement Bill Stacker

BC-1200 ONLY

Refer to Figure 3-14 and adjust the lower bill box stop bracket and mounting plate so that the bottom bill box is
aligned with the upper bill box and chute guides in the following manner:

1. Perform the bill transport-to-stacker alignment procedure as described earlier in this section.

2. Adjust the lower bill box stop bracket and mounting plate so that the stacker hangs straight up and down by:

A. Loosening the two 8-32 screws (A) holding the mounting plate to the changer bottom panel.

B. Loosening the two screws (C) holding the mounting plate (B).

C. Moving the mounting plate around until proper alignment is obtained.

D. Tightening all four screws.

3. Refer to Figure 3-14 and make sure that the bill boxes (D) are tight against the chute guides (E) to get proper
stacking.

4. Refer to Figure 3-14 and loosen the two #8-32 screws (F) in the lower bill box stop bracket. Push the lower
box tight against the chute guides. Push the lower bill box stop bracket tight against the bill box and tighten
the two #8-32 screws.

25238802 3-17
BC-1200-1400 Bill and Coin Changer

E
Upper Bill Box

Lower Bill Box

F A B C

Figure 3-14. Mounting Plate Adjustment

BC-1200 AND BC-1400

5. Check that the spring wire on the door is properly positioned by leaving the upper bill box unlatched (let the
bill box stick out approximately 2 ½ inches). Slowly close the door and verify that the spring wire (B) pushes
the upper bill box into the latched position (see Figure 3-15).

6. If the upper bill box does not push into the latched position, bend the spring wire out far enough to ensure that
the spring wire pushes the upper bill box in far enough to allow the bail wire to fall and latch the bill box in place
when the door is closed (the bail wire C falls to the position shown in Figure 3-15).

3-18 25238802
Section 3: Routine Service

Figure 3-15. Lower Bill Box Stop Bracket Adjustment (BC-1200 Only)

25238802 3-19
BC-1200-1400 Bill and Coin Changer

Timing Belt Tension

Refer to Figure 3-16 for this adjustment procedure.

1. Loosen the two screws (A) holding the belt tension adjustment levers (B) on both sides of the bill acceptor
transport.

2. Make sure that the adjustment levers, adjusting roller, and shaft move freely.

3. Each belt should be adjusted such that it is as loose as possible, but tight enough that it will not “jump” the drive
pulleys when the transport is under a heavy load such as reversing a badly wrinkled bill. If a more precise
adjustment is desired, perform the following step:

A. Apply 75 grams of perpendicular force to both belt tension adjustment levers at the same time and then
tighten all four screws.

A B Apply 75 grams of force at this point


in the direction shown.

Figure 3-16. Timing Belt Tension Adjustment

3-20 25238802
Section 4: Troubleshooting

INTRODUCTION

The BC-1200 and BC-1400 incorporates major assemblies and components as field replaceable plug-in units.
There are several onboard diagnostic indicators on these assemblies. The information in this section takes full
advantage of this design by isolating possible malfunctions to one or more of these basic plug-in units. This method
saves time and requires little training in electronics.

The most significant troubleshooting aids for the BC-1200/1400 are the power control center LED’s, and the status
display on the computer control center.

POWER UP DIAGNOSTICS

As power is applied to the bill changer, a series of power up checks are performed by the control computer before
the machine is put into service. The 16-character alphanumeric status display on the control computer is the primary
diagnostic indicator. A secondary indicator is provided by the green reflective/transmissive LED in the bill transport.

The following sequence describes the power up sequence along with what is shown on the status display. The
condition of the secondary indicator is also described.

Action - Turn the Power Switch to the ON position.

Sequence Status Display Transport LED

1 Display shows “ROWE FAST PAY” LED flickers ON briefly

2 Display shows “VERSION XX” LED OFF

3 Display shows “CHECKSUM=XXXX” LED turns ON for about ½ second then turns OFF

4 Display shows “RAM TEST PASSED” LED turns ON for about ½ second then turns OFF

5 Display shows “CHECKING SYSTEM” LED ON

6 Display shows “SYSTEM CHECK OK” LED ON

7 Display clears then a walking dash appears LED OFF

25238802 4-1
BC-1200/1400 Bill and Coin Changer

Sequence Descriptions

1. During sequences 1 and 2 the control computer is performing internal tests on itself. Several things may indicate
trouble. If the LED in the transport comes ON and stays ON and the display stays blank, there is a problem
with the microprocessor on the control computer board. If the LED in the transport continues with the power
up sequence but the status display stays blank, there is a problem with the display and it associated circuits
on the computer control board.

The XX on the display represents a software version number that will be displayed there.

Example: Version 1.0 software will be displayed as VERSION 10. The version number displayed will match
the version number visible through the hole in the lower left corner of the control computer assembly.

2. During sequence 3, the control computer is checking the integrity of its own program.

3. During sequence 4, the control computer is testing the Random Access Memory (RAM). If the RAM test
does not pass, the message on the status display will say “RAM TEST FAILED”. The machine will not continue
the power up sequence and the LED in the transport will remain ON.

4. During sequences 5 and 6, the control computer is checking the machine configuration. If the configuration
is the same as when the machine was turned OFF, it will go to normal standby operation. If the machine code
does not match (a CCC board from a BC-3500 installed in a BC-1200), the display will show “MACHINE
CODE ERR”. If the configuration changed due to low battery voltage or some other reason effecting the RAM,
the display will show “SET UP REQUIRED”. In either case, the machine will require reprogramming.

5. Sequence 7 is the stand by condition. A dash walks back and forth across the status display and the LED in
the transport is ON.

MACHINE STATUS

The status of the machine is shown on the status display of the CCC during all phases of operation. The following
section will describe the status messages displayed.

Standby Mode

The STANDBY mode is the normal, waiting to accept money, mode. All four voltage LED’s on the power control
center are lit. All three LED’s on the dispenser are lit. Then the inlet LED (VI) in the transport is lit. There is a dash
walking back and forth across the display. All motors and bucket solenoids are OFF. The transport motor is OFF.
The coin lockout solenoid is either on or off depending on whether coins are enabled or not. The out of service lamp
is off.

In the STANDBY mode, the HOPPER and VALUE buttons on the CCC have special functions. When the VALUE
button is pressed, the status display will show “AMOUNT $XX-XX”, where XX-XX is the amount of money that has been
accepted since this amount was last cleared. When the HOPPER button is pressed, the status display will show “LAST
XXX XXX XXX”, where the XXX indicates the last three denominations paid out. The denomination on the left is the
most recent, the denomination in the center paid before the one on the left and the denomination on the right paid
before the center denomination.

4-2 25238802
Section 4: Troubleshooting

Accept, Payout, and Replenish Modes

During normal operation, the display will reflect each state the machine goes through as it happens. When a bill is
moving in the transport, the message “VALIDATING” will appear. After validation, during the stack and vend cycles,
the display will show the message “XX PAYS - - -”. The XX indicates the denomination just accepted and the -’s
represent the number of coins from the left, center and right hoppers needed to refill the bucket. During replenish,
as coins pass through the detectors, the displayed coin counts will be reduced until all three reach zero. The machine
will then return to the STANDBY mode.

Reject Mode

While the machine is validating a bill, several things may cause the bill to be rejected. When a bill is rejected, the
transport will reverse returning the bill and the status display will show a reason for the reject. This reject message
will stay on the display for about thirty seconds, then the walking dash will erase it.

Out of Service Mode

If a condition exists that will prevent proper operation, the changer will enter the OUT OF SERVICE (or SHUTDOWN)
mode. The most common cause of this condition is that the changer is out of coins or tokens, but other malfunctions
will lead to this state.

When the control computer detects such a condition, it immediately de-energizes the power control relay and coin
lockout solenoid. This causes the 120VAC, 40VDC, and 30VDC to be switched off to all components and the
OUT OF SERVICE lamp to come on. The display will begin to flash an error message.

The next pages will provide explanations of and troubleshooting hints for all of the reject and shutdown messages.

25238802 4-3
BC-1200/1400 Bill and Coin Changer

Index to Error Messages and Troubleshooting Charts


+5 VDC Failure, +5 VDC LED Out1 .................................................................................................................................................................................................................................................................................... 4-59

Bill Changer Gives Erratic Payout for Bills and Coins1


(No Error Messages) .......................................................................................................................................................................................... 4-57

Bill Changer Steals Bills1


(Works OK With Coins) .................................................................................................................................................................................... 4-55

Bill Changer Steals Bills and Coins1


(Gives No Change) ........................................................................................................................................................................................... 4-56

Bill Changer Steals Coins1


(Works OK with Bills) ........................................................................................................................................................................................ 4-54

Bill Stacker Problems1 ......................................................................................................................................................................................................................................................................................................................... 4-58

Bill Transport Fails to Run in One or Both Directions1


(Works OK for Coins and Test Switches) ........................................................................................................................................................ 4-53

BUCKET NOT OPEN ....................................................................................................................................................................................... 4-48

BUCKET PWR FLT ........................................................................................................................................................................................... 4-46

BUCKET STAYS ON ........................................................................................................................................................................................ 4-50

CANNOT PAYOUT VALUE .............................................................................................................................................................................. 4-36

CK 25 COIN SWTCH ....................................................................................................................................................................................... 4-26

CK 50 COIN SWTCH ....................................................................................................................................................................................... 4-27

CK BILL RETRN SW ........................................................................................................................................................................................ 4-29

CK COIN DETECTORS .................................................................................................................................................................................. 4-31

CK COIN SWITCHES ...................................................................................................................................................................................... 4-27

CK CTR TEST SW ........................................................................................................................................................................................... 4-23

CK L COIN DETCTR ........................................................................................................................................................................................ 4-29

CK LEFT TEST SW .......................................................................................................................................................................................... 4-22

CK R COIN DETCTR ....................................................................................................................................................................................... 4-30

CK RIGHT TEST SW ....................................................................................................................................................................................... 4-23

CK STACKER ................................................................................................................................................................................................... 4-44

CK STACKER NL .............................................................................................................................................................................................. 4-44

CK TEST SWITCHES ...................................................................................................................................................................................... 4-24

CK TRANSPORT MAG .................................................................................................................................................................................... 4-20

CK TRANSPORT VF ........................................................................................................................................................................................ 4-21

CK TRANSPORT VI ......................................................................................................................................................................................... 4-20

CK TRANSPORT VR ........................................................................................................................................................................................ 4-21

CK TRANSPORT VT ........................................................................................................................................................................................ 4-21

DETCTRS ON LONG ...................................................................................................................................................................................... 4-35

ERROR ?? ........................................................................................................................................................................................................ 4-36

1
These conditions are not shown as a message on the display.

4-4 25238802
Section 4: Troubleshooting

EXTRA COIN - L HOP ...................................................................................................................................................................................... 4-38

EXTRA COIN - R HOP ..................................................................................................................................................................................... 4-38

HOPPERS EMPTY ............................................................................................................................................................................................ 4-42

L DETCTR ON LONG ...................................................................................................................................................................................... 4-33

L HOPPER EMPTY ........................................................................................................................................................................................... 4-40

One or Both Hopper Motors Fail to Run1 ..................................................................................................................................................................................................................................................................... 4-52

R DETCTR ON LONG ..................................................................................................................................................................................... 4-34

R HOPPER EMPTY ........................................................................................................................................................................................... 4-41

REJECT - ACCPT OFF .................................................................................................................................................................................... 4-19

REJECT - BILL (A) ............................................................................................................................................................................................ 4-16

REJECT - BILL (B) ........................................................................................................................................................................................... 4-16

REJECT - BILL (C) ........................................................................................................................................................................................... 4-16

REJECT - BILL (D) ........................................................................................................................................................................................... 4-17

REJECT - BILL (E) ............................................................................................................................................................................................ 4-17

REJECT - BILL (F) ............................................................................................................................................................................................ 4-17

REJECT - BILL (G) ........................................................................................................................................................................................... 4-17

REJECT - BILL (H) ........................................................................................................................................................................................... 4-18

REJECT - BILL (I, J, K, M, S) ........................................................................................................................................................................... 4-18

REJECT - BILL (L) ............................................................................................................................................................................................ 4-18

REJECT - BILL (P) ............................................................................................................................................................................................ 4-18

REJECT - FAST FEED ...................................................................................................................................................................................... 4-19

REJECT - LATE VF ........................................................................................................................................................................................... 4-13

REJECT - LONG VF ......................................................................................................................................................................................... 4-10

REJECT - LONG VI .......................................................................................................................................................................................... 4-10

REJECT - LOST TACH ................................................................................................................................................................................... 4-15

REJECT - NO DENOM .................................................................................................................................................................................... 4-19

REJECT - NO MAG .......................................................................................................................................................................................... 4-12

REJECT - RETURN SW .................................................................................................................................................................................. 4-19

REJECT - SHORT VF ........................................................................................................................................................................................ 4-7

REJECT - SHORT VI ......................................................................................................................................................................................... 4-6

REJECT - SPEED ............................................................................................................................................................................................. 4-14

REJECT - TIMEOUT .......................................................................................................................................................................................... 4-9

REJECT - VF OPEN ......................................................................................................................................................................................... 4-15

REJECT - VI AGAIN ............................................................................................................................................................................................ 4-8

REJECT - VT AGAIN ........................................................................................................................................................................................ 4-11

25238802 4-5
BC-1200/1400 Bill and Coin Changer

VALIDATION REJECTS

Cell Sequence Rejects

REJECT - SHORT VI
Symptom:

The inlet cell was covered for too short of a time.

This is a reject message.

The bill was rejected because the VI cell was not covered long enough. The bill may have been torn on the right
side, torn, or folded over at the trailing edge of the bill. If bills are rejected frequently with this code, the VI cell may
be giving an intermittent signal.

Corrective Action:

1. Check the VI cell for proper switching.

2. If the cell is OK, check the wiring from the VI cell to the CCC for a possible short to the chassis, or an open
to the CCC (P4 - Pin 14).

3. The +5 VDC supply to the LEDs may be below 4.5 VDC; check the voltage. If it is low, replace regulator
VR802 on the power control center (see the components list for the power supply circuit board).

4. If all of preceding checks are OK, replace the CCC.

If the bill is left in the transport for five seconds, the machine will go into SELF-CLEAR.

4-6 25238802
Section 4: Troubleshooting

REJECT - SHORT VF
Symptom:

Flipper cell covered for too short a time.

This is a reject message.

The bill was rejected because the flipper cell was uncovered too soon and the CCC recognized this as a non-valid
validation sequence. If bills are rejected frequently with this message:

Corrective Action:

1. Check for small pieces of paper or other foreign objects in the track.

2. The flipper may be binding or hanging-up on the back rollers. Check for flash or burrs on the flipper and back
rollers.

3. The flipper cell may be giving an intermittent signal. Check the cell for proper switching. If the cell is OK, check
the wiring from the transport to the CCC for a possible ground to the chassis or an open to the CCC (P4 -
Pin 7).

4. If all of the preceding checks are OK, replace the CCC.

If the bill is left in the transport for five seconds, the machine will go into SELF-CLEAR.

25238802 4-7
BC-1200/1400 Bill and Coin Changer

REJECT - VI AGAIN
Symptom:

A second bill was inserted while validating the first bill.

This is a reject message.

A bill was rejected because the VI cell was covered while the changer was in the process of validating a bill.

Wait until the changer completes the cycle before you insert the next bill.

If bills are rejected frequently with this code, the VI cell may be giving an intermittent signal.

Corrective Action:

1. Check the VI cell for proper switching. If the cell is OK, check the wiring from the VI cell to the CCC (P4 -
Pin 14) for an intermittent open connection.

2. If both of the preceding checks are OK, replace the CCC.

If the bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

4-8 25238802
Section 4: Troubleshooting

REJECT - TIMEOUT
Symptom:

Inlet cell was never uncovered.

This is a reject message.

The bill was rejected because the VI cell never uncovered. The CCC recognized this as a non-valid validation
sequence. Take the following corrective action if bills are rejected frequently with this code.

Corrective Action:

1. Check for small pieces of paper or other foreign objects in the track.

2. The VI cell may be giving an intermittent signal. Check the VI cell for proper switching.

3. If the cell is OK, check the wiring from the VI cell to the CCC (P4 - Pin 14) for a possible short to the chassis.

4. The +5VDC supply to the LEDs may be low; check the voltage. If it is low, replace the VR801 regulator on
the power supply board, which is inside the power control center.

5. If all of the preceding checks are OK, replace the CCC.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

25238802 4-9
BC-1200/1400 Bill and Coin Changer

REJECT - LONG VI
Symptom:

The inlet cell was covered for too long a time.

This is a reject message.

The bill was rejected because the VF cell was covered too soon, or the VI cell was covered too long.

The CCC recognized this as a non-valid validation sequence.

If bills are rejected frequently with this code, take the following corrective action:

Corrective Action:

1. Check for small pieces of paper or other foreign objects in the track.

2. The VF flipper may be binding or hanging-up on back rollers.

3. Check for flash or burrs on flipper and back rollers.

4. The VF or VI cell may be giving an intermittent signal. Check the cells for proper switching. If the cells are
OK, check the wiring from the VF cell to the CCC (P4 - Pin 7) for a possible ground to the chassis and VI
cell to the CCC (P4 - Pin 16).

5. If all of previous checks are OK, replace the CCC.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

REJECT - LONG VF
Symptom:

The flipper cell was blocked for too long a time.

This is a reject message.

The bill was rejected because the VF cell was covered too long.

If this message appears often with good bills, check for tight VF flipper operation, incorrect transport to stacker
alignment, or a nonoperating stacker.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

4-10 25238802
Section 4: Troubleshooting

REJECT - VT AGAIN
Symptom:

The transmissive cell was covered.

This is a reject message.

A bill was rejected because the VT cell recovered while the bill changer was in the process of validating a bill.

If bills are rejected frequently with this message, check for a piece of paper or other material in the transport.

The VT cell may be giving an intermittent signal.

Corrective Action:

1. Check the VT cell for proper switching. If the cell is OK, check the wiring from the VT cell to the CCC (P4 -
Pin 10) for an intermittent open connection.

2. If all of the preceding checks are OK, replace the CCC.

If the bill is left in the transport for more than five seconds, the bill changer will go into SELF-CLEAR.

25238802 4-11
BC-1200/1400 Bill and Coin Changer

REJECT - NO MAG
Symptom:

Not enough magnetic signal from the Mag. Amp.

This is a reject message.

The bill was rejected because no signals came from the Mag. Amp.

The bill may have been inserted upside down.

If bills are frequently rejected for this message:

Corrective Action:

1. Check for intermittent connections in the Mag. Amp. harness or the White/Brown, White/Green wires from
the transport to the CCC (P4 - Pins 2 and 5).

2. Check the bill pressure rollers in the transport for proper spring pressure.

3. Check the surface of the Mag. head for dirt buildup or foreign material.

4. If all of the preceding checks are OK, replace the Mag. Amp.

5. If the problem still exists, replace the CCC.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

4-12 25238802
Section 4: Troubleshooting

REJECT - LATE VF
Symptom:

The flipper cell did not cover.

This is a reject message.

The bill was rejected because the VF cell was not covered soon enough after the VT cell was covered.

The bill is possibly torn at its leading edge.

An object is possibly hung-up or jammed in the track.

If bills are frequently rejected with this message:

Corrective Action:

1. Check for tight, binding, or sticky flipper operation.

2. Check for an intermittent open circuit in the wiring to the VF cell from the CCC (P4 - Pin 7).

3. Check the rear portion of the transport track for any condition that would cause a bill to slow down or hang
up (soft drink residue, catsup, burrs in the track, etc.).

4. The drive belts of the transport may be broken or slipping. Check them and replace the drive belts if necessary.

5. If none of the preceding steps find the problem, replace the CCC.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

25238802 4-13
BC-1200/1400 Bill and Coin Changer

REJECT - SPEED
Symptom:

The transport motor speed is not correct.

This is a reject message.

The bill was rejected because the transport motor did not run at a constant speed during validation.

Corrective Action:

1. An object is possibly hung-up or jammed in the track.

2. If bills are frequently rejected for this message, check for tight, binding, or sticky rollers, belts, or flipper.

3. Check that the timing belt tension is not too tight.

4. Check that the +12 VDC supply in the power control center is correct.

5. Check for an intermittent connection in the wiring for the +12 VDC supply, the Red, Black, and Shield wires,
or the White/Black encoder signal wire.

6. Check the motor and timing gear backlash.

7. If all of the preceding checks are OK, replace the transport.

8. If the problem still exists, replace the CCC.

9. Replace the power control center if replacing the CCC does not correct the problem.

If a bill is left in the transport for more than five seconds, the bill changer will go into SELF-CLEAR.

4-14 25238802
Section 4: Troubleshooting

REJECT - LOST TACH


Symptom:

The tach signal from the transport was lost.

This is a reject message.

The bill was rejected because the CCC cannot control the transport motor speed without a tach. signal.

Corrective Action:

1. An object is possibly hung-up or jammed in the track.

2. Check for a tach. signal as outlined in Test Procedures in Section 3. Replace the transport if the tach. is bad.

3. Check for intermittent connections in the wiring from the transport to the CCC (P4 - Pin 9).

4. If all of the preceding checks are OK, replace the CCC.

REJECT - VF OPEN
Symptom:

The flipper cell opened too soon.

This is a reject message.

The bill was rejected because the VF cell opened during validation.

The bill is possibly torn, or it may have a hole in it.

An object is possibly hung-up or jammed in the track near the flipper.

If bills are frequently rejected for this message, take the following corrective action:

Corrective Action:

1. Check for tight, binding, or sticky flipper operation.

2. Check for an intermittent open circuit in the wiring to the VF cell from CCC (P4 - pin 7).

3. If the preceding checks do not find the problem, replace the CCC.

If a bill is left in the transport for five seconds, the bill changer will go into SELF-CLEAR.

25238802 4-15
BC-1200/1400 Bill and Coin Changer

BILL PARAMETER REJECTS

Take corrective action only if all bills or a significant number of bills reject for the same reason. Be sure to try different
bills and bills of different denominations. If they accept, the bill being rejected has some property the CCC finds
abnormal.

REJECT - BILL (A)


Symptom:

The bill failed validation because of a lack of a magnetic signal.

Corrective Action:

1. Replace the Mag. amp/transport


2. Replace the CCC.

REJECT - BILL (B)


Symptom:

The bill failed validation.

Corrective Action:

1. Replace the Mag. amp/transport


2. Check/clean the two bill pressure rollers under the magnetic head(s) - (may have metal particle contamination).
3. Replace the CCC.

REJECT - BILL (C)


Symptom:

The bill failed validation.

Corrective Action:

1. Replace the Mag. amp/transport


2. Check for good spring tension on the two bill pressure rollers under the magnetic head(s).
3. Replace the CCC.

4-16 25238802
Section 4: Troubleshooting

REJECT - BILL (D)


Symptom:

The bill failed validation.

Corrective Action:

1. Replace the Mag. amp/transport


2. Replace the CCC.

REJECT - BILL (E)


Symptom:

The bill failed validation.

Corrective Action:

1. Check the VR/VT cells for proper voltages and switching (refer to Section 3).
2. Replace the VR cell, VT cell, VR/VT LED or transport.
3. Replace the CCC.

REJECT - BILL (F)


Symptom:

The bill failed validation because there is far too much magnetic signal. Refer to REJECT - BILL (B).

REJECT - BILL (G)


Symptom:

The bill failed validation.

Corrective Action:

1. Check the VR/VT cells for proper voltages and switching (refer to Section 3).
2. Replace the VR cell, VT cell, VR/VT LED or transport.
3. Replace the CCC.

25238802 4-17
BC-1200/1400 Bill and Coin Changer

REJECT - BILL (H)


Symptom:

The bill failed validation because the information from Mag Head 2 was incorrect.

Corrective Action:

1. Check the White/Green wire from the transport for an Open/Short to the CCC (P4 - Pin 5).
2. Replace the mag amp/transport.
3. Replace the CCC.

REJECT - BILL (I, J, K, M, or S)


Symptom:

Bills rejected with any of these codes are failing a number of interrelated magnetic tests.

Corrective Action:

1. Replace the transport


2. Replace the CCC.

REJECT - BILL (L)


Symptom:

The bill failed validation because there was insufficient mag signal from certain points on the bill.

Corrective Action:

1. Replace the transport


2. Replace the CCC.

REJECT - BILL (P)


Symptom:

The bill failed validation due to incorrect mag information from either mag head.

1. Replace the Mag. amp/transport


2. Replace the CCC.

4-18 25238802
Section 4: Troubleshooting

REJECT - NO DENOM
Symptom:

Bills are rejected with this code when the validation tests cannot accurately determine the bill’s denomination.

Corrective Action:

1. Replace the transport.


2. Replace the CCC.

REJECT - FAST FEED


Symptom:

The bill is being rejected because its acceptance would exceed the limits established for the Fast-Feed Shutdown
feature. (See Section 2.) The changer will enter the Fast-Feed Shutdown mode as soon as the bill is cleared from
the transport.

REJECT - RETURN SW
Symptom:

The bill return switch was pushed during validation.

Corrective Action:

1. Do not push BILL RETURN switch during validation. Check for loose or shorted wires or a shorted switch.
2. If the switch and wires are OK, replace the CCC.

REJECT - ACCPT OFF


Symptom:

Bill denomination payout was not turned ON.

Corrective Action:

Set the bill changer to accept the rejected denomination.

25238802 4-19
BC-1200/1400 Bill and Coin Changer

Transport Errors

Transport errors are considered to be recoverable errors. That is, if the source of the error goes away, the machine
will return to the normal STANDBY mode all by itself. Transport errors are shown on the status display while they
are present. Occasionally after resetting a shutdown error or on power up, a transport error will briefly appear. This
is normal and should not be a concern. A list of transport errors follows with an explanation for each and hints on
where to look for trouble.

CLEARING ERRORS

Transport errors are self-clearing. When the trouble has been repaired, the error will go away on its own.

Bill changer errors are stored in the CCC and must be cleared. To clear an error displayed on the readout, push
the FUNCTION button on the CCC while the CCC is in the NORMAL mode. If the situation that caused the error
is repaired, the error will be cleared. Multiple errors will be stored in the CCC. Press the FUNCTION button to clear
each error as it is displayed on the CCC readout (referred to as the “display”). When all errors are cleared, the
changer will return to STANDBY.

CK TRANSPORT MAG
Symptom:

The Mag. amp output idle voltage is not within limits (0.24 to 1.60 volts).

Corrective Action:

1. Check the wires and connectors in the Mag. amp and transport harness.
2. Replace the Mag. amp circuit board.
3. Replace the transport.
4. Replace the CCC.

CK TRANSPORT VI
Symptom:

The transport inlet cell voltage is not within limits (0 to 4.10 volts).

Corrective Action:

1. Check the Yellow wire and connectors in the transport harness for an open/short back to the CCC P4 pin 14.
2. Check the VI cell for proper voltage and switching (refer to Section 3).
3. Replace the inlet cell.
4. Replace the transport.
5. Replace the CCC.

4-20 25238802
Section 4: Troubleshooting

CK TRANSPORT VF
Symptom:

The transport flipper cell voltage is not within limits (0 to 2.00 volts).

Corrective Action:

1. Check the Brown wire and connectors in the transport harness for an open/short back to the CCC (P4 Pin 7).
2. Check the VF cell for proper voltages and switching (refer to Section 3).
3. Replace the transport interconnect board.
4. Replace the transport.
5. Replace the CCC.

CK TRANSPORT VT
Symptom:

The transport transmissive cell voltage cannot be adjusted into the range of from 0.50 to 3.60 volts DC.

Corrective Action:

1. Check the White wire and connectors in the transport for an open/short back to the CCC (P4 Pin 10).
2. Clean the transmissive cell and the LED below it.
3. Replace the transport transmissive cell and/or the transmissive/reflective LED.
4. Replace the transport.
5. Replace the CCC.

CK TRANSPORT VR
Symptom:

The transport reflective cell voltage is not within limits (0.20 to 4.90 volts).

Corrective Action:

1. Check the Orange wire and connectors in the transport harness for an open short back to the CCC (P4 Pin 13).
2. Clean the reflective cell and LED.
3. Replace the transport reflective cell and/or the transmissive/reflective LED.
4. Replace the transport.
5. Replace the CCC.

25238802 4-21
BC-1200/1400 Bill and Coin Changer

Machine Errors

There are two types of machine errors — SHUTDOWN and NON-SHUTDOWN. Shutdown errors are errors which
could cause damage to the machine or incorrect payouts. NON-SHUTDOWN errors are errors involving coin
switches, test switches and the bill return switch.

When a NON-SHUTDOWN error occurs, the switch or switches involved will be locked out of operation. Bill
acceptance will not be affected. All machine errors are stored in the CCC and displayed on the status display during
STANDBY. NON-SHUTDOWN errors are displayed steady without blinking. All SHUTDOWN errors are displayed
as blinking messages with the out of service lamp lit. The CCC can remember up to five errors, however, there will
never be more than one shutdown error, as this will cause the machine to go out of service. All faults or malfunctions
that cause errors must be repaired and the errors cleared from the CCC before the machine can go back to service.

Clearing Machine Errors

Clearing machine errors is done by simply pushing the FUNCTION button while the error is displayed. As each error
is cleared, any previous errors will be displayed on the CCC. Press the FUNCTION button to clear each error. After
all errors are cleared and no faults or malfunctions are left in the machine, it will return to the STANDBY state.

Changer Errors (Non-Shutdown)

None of these errors cause the bill changer to shut down. While the bill changer is in STANDBY, the last error will
remain on the display.

CK LEFT TEST SW
Symptom:

The left TEST switch was closed longer than three seconds.

Corrective Action:

The LEFT TEST switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all TEST switch inputs if it receives an incorrect
signal from one of the TEST switches. Thereafter, the bill changer will still accept bills but will not respond to the TEST
switches.

Press the FUNCTION button. If the message does not reappear, check the wiring to the TEST switches for intermittent
short to Ground. If the wiring is OK, the problem may be an intermittent condition in the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 010 at the end of the TEST
SWITCH troubleshooting.

4-22 25238802
Section 4: Troubleshooting

CK CTR TEST SW
Symptom:

The center TEST switch was closed longer than three seconds.

Corrective Action:

The CENTER TEST switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all TEST switch inputs if it receives an incorrect
signal from one of the TEST switches. Thereafter, the bill changer will still accept bills but will not respond to the TEST
switches.

Press the FUNCTION button. If the message does not reappear, check the wiring to the TEST switches for intermittent
short to Ground. If the wiring is OK, the problem may be an intermittent condition in the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 010 at the end of the TEST
SWITCH troubleshooting.

CK RIGHT TEST SW
Symptom:

The right TEST switch was closed longer than three seconds.

Corrective Action:

The RIGHT TEST switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all TEST switch inputs if it receives an incorrect
signal from one of the TEST switches. Thereafter, the bill changer will still accept bills but will not respond to the TEST
switches.

Press the FUNCTION button. If the message does not reappear, check the wiring to the TEST switches for intermittent
short to Ground. If the wiring is OK, the problem may be an intermittent condition in the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 010 at the end of the TEST
SWITCH troubleshooting.

25238802 4-23
BC-1200/1400 Bill and Coin Changer

CK TEST SWITCHES
Symptom:

More than one TEST switch was closed at the same time.

Corrective Action:

More than one TEST switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all TEST switch inputs if it receives an incorrect
signal from the TEST switches. Thereafter, the bill changer will still accept bills but will not respond to the TEST
switches.

1. Press the FUNCTION button. If the message does not reappear, check the wiring to the TEST switches for
intermittent short to Ground. If the wiring is OK, the problem may be an intermittent condition in the CCC.

2. If the message reappears after pressing the FUNCTION button, unplug P204 at the back of the power control
center and try again. If this message reappears, replace the CCC. If it doesn’t reappear, replace the power
control center.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 010 at the end of this TEST
SWITCH troubleshooting.

4-24 25238802
Section 4: Troubleshooting

Chart 010 — No Test Switch Response


Display shows: CK LEFT TEST SW – OR – CK CTR TEST SW
– OR – CK RIGHT TEST SW – OR – CK TEST SWITCHES

The  bill  changer  doesn't  respond  to  the  test  switches  because  one  of  the  TEST  switch 
inputs to the computer is, or was, showing an incorrect signal.

Press the FUNCTION button.  Does the message reappear?

NO YES
Check  for  an  intermittent  short  to  Ground  Check  for  a  short  on  R/W,  V/W,  and  BR/W 
on the R/W, V/W, and BR/W wires from P4  wires from the CCC to Ground.
and P5 to the power control center.  Check 
the  wiring  inside  the  power  control  center 
from  P204  to  the  power  supply  circuit 
YES
board.
Remove the Y/W wire from P5 and the R/W, 
BR/W  wires  from  P4  to  the  CCC.    Push  the 
IF OK FUNCTION  button.    Does  the  code 
reappear?
Possible  defective  power  supply  board  or 
CCC. YES NO
Replace the CCC. Replace the power 
supply board.

25238802 4-25
BC-1200/1400 Bill and Coin Changer

Changer Errors (Non-Shutdown)


(Continued)

COIN SWITCH ERRORS (BC-1200 ONLY)

CK 25 COIN SWTCH
Symptom:

The 25¢ coin switch was closed too long.

Corrective Action:

The 25¢ coin switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all coin switch inputs if it receives an incorrect
signal from the coin switches. Thereafter, the bill changer will still accept bills, but it will no longer take coins.

1. Press the FUNCTION button. If this message does not reappear, check the wiring to the coin switch circuit for
an intermittent short to Ground. If the wiring is OK, the problem may be in the CCC or coin switch circuit board.

2. If this message reappears after resetting, unplug the coin switch circuit board from the main harness and try
again. If this message reappears, replace the CCC. If it doesn’t, replace the coin switch circuit board.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 020 at the end of this COIN
SWITCH troubleshooting.

4-26 25238802
Section 4: Troubleshooting

CK 50 COIN SWTCH
Symptom:

The 50¢/$1.00 coin switch was closed too long.

Corrective Action:

The 50¢ coin switch input is (or was) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all coin switch inputs if it receives an incorrect
signal from the coin switches. Thereafter, the bill changer will still accept bills, but it will no longer take coins.

1. Press the FUNCTION button. If this message does not reappear, check the wiring to the coin switch circuit board
for an intermittent short to Ground. If the wiring is OK, the problem may be in the CCC or coin switch circuit
board.

2. If this message reappears after resetting, unplug the coin switch circuit board from the main harness and try
again. If this message reappears, replace the CCC. If it doesn’t, replace the coin switch circuit board.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 020 at the end of this COIN
SWITCH troubleshooting.

CK COIN SWITCHES
Symptom:

Both coin switches closed at the same time.

Corrective Action:

Both of the coin switch inputs are (or were) showing an incorrect signal.

In order to prevent spurious payouts, the CCC immediately locks out all coin switch inputs if it receives an incorrect
signal from the coin switches. Thereafter, the bill changer will still accept bills, but it will no longer take coins.

1. Press the FUNCTION button. If this message does not reappear, check the wiring to the coin switch circuit board
for an intermittent short to Ground. If the wiring is OK, the problem may be in the CCC or coin switch circuit
board.

2. If this message reappears after resetting, unplug the coin switch circuit board from the main harness and try
again. If this message reappears, replace the CCC. If it doesn’t, replace the coin switch circuit board.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 020 at the end of this COIN
SWITCH troubleshooting.

25238802 4-27
BC-1200/1400 Bill and Coin Changer

Chart 020 - Bill Changer Doesn’t Accept Coins -


Works OK With Bills
BC-1200 Only

Display shows: CK 25 COIN SW – OR – CK 50/100 COIN SW – OR – CK COIN SWITCHES

One or both of the con switch inputs to the CCC are, or were, showing an incorrect signal.

Press the FUNCTION button.  Does the message reappear?

NO YES
Check for an obstruction or other condition  Unplug  coin  acceptor  plug  P301  and  press 
that  might  cause  cons  to  hang  up  while  the  FUNCTION  button  again.    Does  this 
they pass through the coins switch slots. message reappear?

IF OK NO YES

Check  for  an  intermittent  short  to  Ground  Check  for  a  short  to  Ground 
on W/Y and W/BR wires from the CCC (P5)  on  the  W/Y  and  W/BR  wires 
to the con switch. from  the  CCC  (P5)  to  plug 
P301.

IF OK IF OK
Possible defective coin switch or CCC. Replace the  Replace the CCC.
coin switch.

4-28 25238802
Section 4: Troubleshooting

CK BILL RETRN SW
Symptom:

The bill return switch was closed longer than 10 seconds. This error will disable the bill return function. All other
changer functions continue to operate.

Corrective Action:

1. Remove the bind or jam in the bill return linkage.


2. Check the R/G wire from the bill return to CCC (P5 Pin 9) for a short to ground.
3. Check the bill return switch. If it is defective, replace it. If it is not defective, replace the CCC.

Bill Changer Errors (Shutdown)

Only one of these errors will exist at a time. The display will flash the error code indicating a SHUTDOWN. One of
these errors may also exist with up to three NON-SHUTDOWN errors.

COIN DETECTOR ERRORS WHILE IN THE STANDBY MODE

CK L COIN DETCTR
Symptom:

The left coin detector was blocked while the bill changer was in the STANDBY state. One of the buckets may have
an incorrect change load.

Corrective Action:

The left coin photodetector input is, or was, giving an incorrect signal / or the left hopper may have been running in
standby mode.

1. The left LED on the dispenser may have burned out. If the LED is still out, check the wiring to that LED. Check
the LED and replace it if it is defective.

2. If all LEDs are not lit, check the +5 VDC LED on the power control center. If it is not lit, check the power supply.
If it is lit, check +5V power distribution lines in the harness (Blue wires).

3. Press the FUNCTION button. If the message reappears, check for dirt on the left detector and LED. If they
are clean, check the coin photodetector (per Section 3). If it is OK, check the wiring from the photodetector
to the CCC for an open connection or short to Ground. If no problems are found, replace the CCC.

25238802 4-29
BC-1200/1400 Bill and Coin Changer

4. If this message does not reappear after resetting the bill changer, check the wiring to the hopper motors and
coin detectors. If no problems are found, replace the CCC. To restore the bill changer to operation, press
the FUNCTION button after correcting the problem.

NOTE:
This error code may be the result of a leaky output to the left hopper drive motor from the CCC. If this
is the case, replace the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 030 at the end of this COIN
DETECTOR troubleshooting.

CK R COIN DETCTR
Symptom:

The right coin detector was blocked while the bill changer was in the STANDBY state. One of the buckets may have
an incorrect change load.

Corrective Action:

The right coin photodetector input is, or was, giving an incorrect signal / one of the hopper motors may have been
running in standby mode.

1. The center LED on the dispenser may have burned out. If the LED is still OFF, check the wiring to that LED.
Check the LED and replace it if it is defective.

2. If all LEDs are not lit, check the +5 VDC LED on the power control center. If it is not lit, check the power supply.
If it is lit, check +5V power distribution lines in the harness (Blue wires).

3. Press the FUNCTION button. If the message reappears, check for dirt on the right detectors and LED. If they
are clean, check the coin photodetector (per Section 3). If they are OK, check the wiring from the
photodetectors to the CCC for an open connection or a short to Ground. If no problems are found, replace
the CCC.

4. If this message does not reappear after resetting the bill changer, check the wiring to the hopper motors and
coin detectors. If no problems are found, replace the CCC. To restore the bill changer to operation, press
the FUNCTION button after correcting the problem.

4-30 25238802
Section 4: Troubleshooting

NOTE:
This error code may be the result of a leaky output to the left hopper drive motor from the CCC. If this
is the case, replace the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 030 at the end of this COIN
DETECTOR troubleshooting.

CK COIN DETECTORS
Symptom:

More than one coin detector was blocked while the bill changer was in STANDBY. One of the buckets may have
an incorrect change load, or one of the hopper motors may have been running in standby mode.

Corrective Action:

More than one of the coin photodetector inputs is, or was, giving an incorrect signal.

1. One of the LEDs on the dispenser may have burned out. If any LEDs are out, check the wiring to that LED.
Check the LEDs and replace any defective LEDs.

2. If all LEDs are not lit, check the +5 VDC LED on the power control center. If it is not lit, check the power supply.
If it is lit, check +5V power distribution lines in the harness (Blue wires).

3. Press the FUNCTION button. If the message reappears, check for dirt on the detectors and LEDs. If they are
clean, check the coin photodetectors (per Section 3). If they are OK, check the wiring from the photodetectors
to the CCC for open connections or shorts to Ground. If no problems are found, replace the CCC.

4. If this message does not reappear after resetting the bill changer, check the wiring to the hopper motors and
coin detectors. If no problems are found, replace the CCC. To restore the bill changer to operation, press
the FUNCTION button after correcting the problem.

NOTE:
This error code may be the result of a leaky output to the left hopper drive motor from the CCC. If this
is the case, replace the CCC.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 030 at the end of this COIN
DETECTOR troubleshooting.

25238802 4-31
BC-1200/1400 Bill and Coin Changer

Chart 030 - Shutdown – Out Of Service Lamp Lit


Display shows: CK L COIN DETCTR – OR –
CK R COIN DETCTR – OR – CK COIN DETCTRS

One  or  more  of  the  coin  photodetectors  is,  or  was,  giving  an  incorrect  signal.    This 
happened when the bill changer was in STANDBY.  An incorrect change load may be in 
one of the buckets, or one of the hopper motors may have been running in standby mode.

Are both photodetector LED's lit?

NO YES
Check  the  LED.    Check  the  Press the FUNCTION button.  Does this message reappear?
wiring  to  the  LED  in  the  back  of 
the dispenser.  Replace any unlit 
LED  with  the  part  number 
NO YES
indicated in the Parts Catalog. Check  the  O/G,  O/BR,  Do any of the hopper motors run?
and  O/B  wires  from  the 
CCC  (J4  &  J5)  to  the 
photodetector  for  an 
NO YES
intermittent connection.
Is the +5VDC LED on the power control center ON? Check  the  Check  the  B/R, 
operation  of  BR,  and  B/Y 
IF OK the  photo- wires  from  the 
NO YES d e t e c t o r.     CCC (P1) to the 
Check the B/R, BR,  See  Section  hopper  motor 
and  B/Y  wires  from  3  of  this  for  a  short  to 
Refer to the chart Is  the  +5VDC  much  the CCC (P1) to the 
brighter  than  the  other  manual. Ground.    See 
hopper  motors  for  WARNING.
+5VDC FAILURE three LED's? an intermittent short 
+5VDC LED OUT
NO YES
to  Ground.    See 
WARNING.
IF OK IF OK
Check the continuity 
IF OK of  O/G,  O/B,  and 
O/BR wires from the 
Are  the  transport  A  defective  +5V  regulator  VR802.    Possible  intermittent  CCC  (J4  &  J5)  to 
LED's ON? Replace it with the part indicated in  photodetector or LED  the photodetector.
the  components  list  for  the  power  on the dispenser.
supply board.  See NOTE.
YES NO IF OK IF OK
Possible defective CCC. Replace the CCC.

A  harness  problem  exists.    Unplug  J203  from  the  power 


Check  continuity  from  the  control  center.    Check  for 
main harness terminal block  +5VDC  between  pins  J203-4 
to  the  dispenser  (Blue  and  and  J202-8.    Is  the  voltage 
Black wires). between 4.5VDC and 5.5VDC? WARNING:
YES NO This circuit operates on the 120 VAC
line voltage. Always turn the power
OFF when you work on this circuitry.
A harness problem exists.   An  internal  harness  Also, if any possibility exists that the
Check  the  continuity  from  problem.  Replace the 
J203-4  and  J202-8  to  the  power control center.
wall outlet may be wired backward, or
dispenser P402 (Blue and  if the changer is connected to a wall
Black wires). outlet via a 2-prong grounding adaptor,
pull the cord from the outlet before work-
ing on this circuit. Serious electrical
shock could result otherwise.

NOTE:
If the +5 VDC LED is much brighter than the others, due to VR802 being defective, the transport cell LEDs, display LEDs,
and photodetector LEDs could be burned out.
4-32 25238802
Section 4: Troubleshooting

L DETCTR ON LONG
Symptom:

While replenishing, the left detector was blocked too long.

Corrective Action:

During the last replenish cycle, the system detected a coin pulse from the dispenser that was much longer than normal.
Most likely, an incorrect change load has been deposited into one of the change buckets.

1. A detector LED could have burned out during the replenish cycle. If the LEDs are lit, reset the bill changer
and see if it goes back into SHUTDOWN. If so, refer to new status message that will appear.

2. If the bill changer stays in service, then check the left photo detector (per Section 3) and wiring.

3. Also, check the upper coin chute for anything that would hold a coin up and block the detector.

4. If everything looks OK, replace the CCC.

5. To restore the bill changer to service, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 040 at the end of this
DETECTOR troubleshooting.

25238802 4-33
BC-1200/1400 Bill and Coin Changer

R DETCTR ON LONG
Symptom:

While replenishing, the right detector was blocked too long.

Corrective Action:

During the last replenish cycle, the system detected a coin pulse from the dispenser that was much longer than normal.
Most likely, an incorrect change load has been deposited into one of the change buckets.

1. A detector LED could have burned out during the replenish cycle. If the LEDs are lit, reset the bill changer
and see if it goes back into SHUTDOWN. If so, refer to new status message that will appear.

2. If the bill changer stays in service, then check the right photo detector (per Section 3) and wiring.

3. Also, check the upper coin chute for anything that would hold a coin up and block the detector.

4. If everything looks OK, replace the CCC.

5. To restore the bill changer to service, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 040 at the end of this
DETECTOR troubleshooting.

4-34 25238802
Section 4: Troubleshooting

DETCTRS ON LONG
Symptom:

While replenishing, more than one detector was blocked too long.

Corrective Action:

During the last replenish cycle, the system detected a coin pulse from the dispenser that was much longer than normal.
Most likely, an incorrect change load has been deposited into one of the change buckets.

1. A detector LED could have burned out during the replenish cycle. If the LEDs are lit, reset the bill changer
and see if it goes back into SHUTDOWN. If so, refer to new status message that will appear.

2. If the bill changer stays in service, then check the photo detectors (per Section 3) and wiring.

3. If all three LEDs are not lit, check the +5 VDC LED on the power supply. If the +5 VDC LED is OFF, check
the power supply. If the +5 VDC LED is ON, check the harness.

4. Also, check the upper coin chute for anything that would hold a coin up and block the detectors.

5. If everything looks OK, replace the CCC.

6. To restore the bill changer to service, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 040 at the end of this
DETECTOR troubleshooting.

25238802 4-35
BC-1200/1400 Bill and Coin Changer

CANNOT PAYOUT VALUE


Symptom:

Unable to pay out inserted combination.

Corrective Action:

Check to make sure the coin mechanism is wired correctly. Reset by pressing the FUNCTION button.

ERROR ??
Symptom:

Unknown error code xxx.

Corrective Action:

The changer detected an unknown error.

1. Press the FUNCTION button to reset the bill changer.

2. Run a few test vends.

3. If the error returns, replace the CCC.

4. If OK, put the changer back in service and watch for recurrence of the error.

4-36 25238802
Section 4: Troubleshooting

Chart 040 - Shutdown - Out Of Service Lamp Lit


Display shows: L DETCTR ON LONG – OR – R DETCTR ON LONG

During the last replenish cycle, the system detected a coin pulse from the dispenser that 
was  much  longer  than  normal.    Most  likely,  one  of  the  change  buckets  has  an  incorrect 
change load.

Are both photodetector LED's lit?

NO YES
Check  the  wiring  to  the  LED  in  Press  the  FUNCTION  button.    Does  the  machine  go  back 
the  back  of  the  dispenser.    into SHUTDOWN?
Replace  any  unlit  LED  with  the 
part indicated in the components 
list for the power supply board.
YES NO
A  new  status  message 
Check  for  a  restriction  in  the 
IF ALL 3 LED'S ARE OUT will  appear.    See  the 
upper  coin  chute  that  would 
troubleshooting  chart 
for the new message. hold up coins.
Is the +5VDC LED on the power control center ON?
IF OK
NO YES
Check  the  O/BR,  O/B,  and  O/G 
wires  from  the  CCC  to  the 
Refer to the chart Is  the  +5VDC  much  photodetector for an intermittent 
brighter  than  the  other  open circuit.
+5VDC FAILURE three LED's?
+5VDC LED OUT
NO YES OR
A defective CCC.  Replace with 
a new CCC.
Are  the  transport  A  defective  +5V  regulator  VR802.   
LED's ON? Replace it with the part indicated in 
the  components  list  for  the  power 
supply board.  See NOTE.
YES NO

NOTE:
A  harness  problem  exists.    Unplug  J203  from  the  power 
Check  continuity  from  control  center.    Check  for  Make sure the change load in the buckets is
J203-4  and  J202-8  to  the  +5VDC  between  pins  J203-4  correct before restoring the machine to service.
dispenser  J402  (Blue  and  and  J202-8.    Is  the  voltage 
Black wires). between 4.5VDC and 5.5VDC?
If the +5 VDC LED is much brighter than the
YES NO others, due to VR802 being defective, the
transport cell LEDs, display LEDs, and pho-
todetector LEDs could be burned out.
A harness problem exists.    An  internal  harness 
(Blue and Black wires.) problem.  Replace the  Testing the coin detectors with objects other
power control center. than actual coins (using your fingers, scales,
metal strips, etc.) may cause the machine to
shutdown with this fault message showing.

25238802 4-37
BC-1200/1400 Bill and Coin Changer

EXTRA COIN - L HOP


Symptom:

More than one extra coin was detected passing through the left detector.

Corrective Action:

Since last time bill changer was reset, the bill changer may have dispensed two more coins than it should have during
the replenish cycle. One of the buckets could have an incorrect change load.

1. Most likely, the problem is not electrical. Probable causes are: Faulty hopper motor brakes, or worn parts
on hopper motors.

2. Also, the possible cause could be intermittent connections to the coin detectors, detector LEDs, or wiring.

3. To restore the bill changer to operation, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 050 at the end of this EXTRA
COIN troubleshooting.

EXTRA COIN - R HOP


Symptom:

More than one extra coin was detected passing through the right detector.

Corrective Action:

Since last time bill changer was reset, the bill changer may have dispensed two more coins than it should have during
the replenish cycle. One of the buckets could have an incorrect change load.

1. Most likely, the problem is not electrical. Probable causes are: Faulty hopper motor brakes, or worn parts
on hopper motors.

2. Also, the possible cause could be intermittent connections to the coin detectors, detector LEDs, or wiring.

3. To restore the bill changer to operation, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 050 at the end of this EXTRA
COIN troubleshooting.

4-38 25238802
Section 4: Troubleshooting

Chart 050 - Shutdown - Out Of Service Lamp Lit


Display shows: EXTRA COIN L HOP – OR – EXTRA COIN R HOP

Since the last time the bill changer was reset, it may have dispensed
two more coins than it should have. Most likely, one of the change
buckets has an incorrect change load.

Check the indicated hopper motor for faulty brake operation or


coasting armatures. If bad, replace the motor.

IF OK
The computer received wrong count signals. Check the O/G, O/BR,
and O/B wires from the CCC (P4 & P5) to the dispenser. Check the
+5V (Blue wire) and the Ground (Black wire) to the dispenser.

IF OK
Check for dirt or film on the photodetector and LED. Clean if dirty.

IF OK
Make several test vends. If the problem recurs, replace the CCC. If
not, restore the machine to service and watch for recurrences.

NOTE:
Make sure change load in buckets is correct before
restoring machine to service.

Testing the detectors with objects other than actual


coins (using your fingers, scales, metal strips, etc.)
may cause the machine to shutdown with this fault
message showing.

25238802 4-39
BC-1200/1400 Bill and Coin Changer

L HOPPER EMPTY
Symptom:

The left hopper is empty.

Corrective Action:

The bill changer was shutdown because the count from the left-hand hopper was not satisfied within 180 seconds.

One change bucket will have an incorrect change load from the left hopper.

1. Check the left-hand hopper. If not empty or low on coins, check for dirt buildup on the coin path or a jammed
hopper.

2. If the hopper looks OK, check the change buckets to see if one is overloaded with coins from the left-hand
hopper.

3. If it is overloaded, check the left coin detector or the wiring to the detector. If these check OK, replace the
CCC.

4. If the buckets are not overloaded, reset the bill changer and TEST VEND to see if the left-hand hopper runs.
If the motor does not run, check the motor and wiring to it. If OK, replace the CCC.

5. To restore the bill changer to operation, press the FUNCTION button after correcting the problem.

NOTE:
If a customer has been “shortchanged” on a $10 or $20 bill when this fault occurred, after resetting the
changer to normal operation the display will show “AMT DUE X Y Z” with X, Y, and Z being the number
of coins or tokens the customer is owed from the left, center, and right hoppers respectively.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 060 at the end of this
HOPPER EMPTY troubleshooting.

4-40 25238802
Section 4: Troubleshooting

R HOPPER EMPTY
Symptom:

The right hopper is empty.

Corrective Action:

The bill changer was shutdown because the count from the right-hand hopper was not satisfied within 180 seconds.

One change bucket will have an incorrect change load from the right-hand hopper.

1. Check the right-hand hopper.

2. If it is not empty or low on coins, check for dirt buildup on the coin path or a jammed hopper.

3. If the hopper looks OK, check the change buckets to see if one is overloaded with coins from the right-hand
hopper.

4. If it is overloaded, check the right-hand coin detector or the wiring to the detector. If these check OK, replace
the CCC.

5. If the buckets are not overloaded, reset the bill changer and TEST VEND to see if the right-hand hopper runs.
If the motor does not run, check the motor and the wiring to it. If it is OK, replace the CCC.

6. To restore the bill changer to operation, press the FUNCTION button after correcting the problem.

NOTE:
If a customer has been “shortchanged” on a $10 or $20 bill when this fault occurred, after resetting the
changer to normal operation the display will show “AMT DUE X Y Z” with X, Y, and Z being the number
of coins or tokens the customer is owed from the left, center, and right hoppers respectively.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 060 at the end of this
HOPPER EMPTY troubleshooting.

25238802 4-41
BC-1200/1400 Bill and Coin Changer

HOPPERS EMPTY
Symptom:

Both hoppers are empty (MC mode message).

Corrective Action:

1. Refill all the hoppers.

2. The changer shut down because the count could not be satisfied using either of the hoppers.

3. One change bucket will have an incorrect load.

4. If any of he hoppers are not empty, check for dirt buildup on the coin path or a jammed hopper.

5. Reset the bill changer by pushing the FUNCTION button then TEST VEND to see if all the hopper motors start
running. If one or more motors fail to run, check the motors and associated wiring. If they are OK, replace
the CCC.

6. When the problem is corrected, press the FUNCTION button to return the changer to service.

NOTE:
If a customer has been “shortchanged” on a $10 or $20 bill when this fault occurred, after resetting the
changer to normal operation the display will show “AMT DUE X Y Z” with X, Y, and Z being the number
of coins or tokens the customer is owed from the left, center, and right hoppers respectively.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 060 at the end of this
HOPPER EMPTY troubleshooting.

4-42 25238802
Section 4: Troubleshooting

Chart 060 - Shutdown - Out Of Service Lamp Lit


Display shows: L HOPPER EMPTY
– OR – R HOPPER EMPTY – OR – HOPPERS EMPTY

The changer was not shut down because the count from the hopper was not satisfied
within 180 seconds. One bucket will have incorrect change.

Is the hopper empty or low on coins?

YES NO
Reload the bill changer. Remove the hopper and look into the change
buckets. Is one bucket overloaded with coins
from the hopper?

NO YES
The coin detector may be shorted.
Replace the photodetector
Press the FUNCTION button. assembly with the part indicated
in the Parts Catalog.

OR
Leave the hopper out. TEST VEND one
denomination that will dispense at least The CCC board may have a
one coin from the hopper. Does the shorted coin detector input.
motor run properly? Replace the CCC.

NO YES
See the chart titled:

ONE OR MORE HOPPER


MOTORS FAIL TO RUN NOTE:
Make sure the change load in the buckets is correct
before restoring the machine to service.
Check the hopper for poor coin pickup.
The most likely causes are dirt buildup in
the coin path or worn parts. Also check
for a jammed hopper.

IF OK MC DISPENSE MODE

If the problem recurs, exchange


hoppers. If the problem stays with the
Since all three hoppers must appear empty before the bill
hopper, replace the hopper. If the changer shuts down, this message (HOPPERS EMPTY)
problem remains with the same hopper
position, replace the CCC.
does not indicate any one particular hopper. Check all
three hoppers for the conditions indicated in this chart.

25238802 4-43
BC-1200/1400 Bill and Coin Changer

CK STACKER
Symptom:

The stacker did not return to the HOME position.

If the machine is in SHUTDOWN and this message is showing, the bill stacker monitor input
is active.

1. Leave the power ON. Disconnect the main harness at the bill stacker. Press the FUNCTION button.

2. If the message disappears, replace the bill stacker. If the message reappears, replace the computer control
center.

3. If the message still exists, check the stacker monitor line (Green/White wire) from the stacker plug to the CCC
for a short to the chassis.

4. The stacker cam switch may be out of adjustment, the stacker relay may be stuck, the stacker motor brake
may be stuck, or the motor itself may be defective.

5. To restore the machine to operation, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 070.

CK STACKER NL
Symptom:

The stacker engages, but does not leave the HOME position.

1. Leave the power ON. Disconnect the main harness at the bill stacker. Press the FUNCTION button.

2. If the message disappears, replace the bill stacker. If the message reappears, replace the computer control
center.

3. If the message still exists, check the stacker monitor line (Green/White wire) from the stacker plug to the CCC
for a short to the chassis.

4. The stacker cam switch may be out of adjustment, the stacker relay may be stuck, the stacker motor brake
may be stuck, or the motor itself may be defective.

5. To restore the machine to operation, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 070.

4-44 25238802
Section 4: Troubleshooting

Chart 070 - Shutdown - Out Of Service Lamp Lit


Display shows: CK STACKER

The bill stacker monitor line to the computer is active.

Leave  the  power  ON.    Disconnect  plug  P501  at  the  side  of  the  bill  stacker.    Press  the 
FUNCTION button on the CCC.  Does the machine return to service?

YES NO
Defective  bill  stacker.    Replace  with  a  new  Check  the  G/W  wire  from  the  CCC  (J4-8)  to 
bill  stacker  or  see  chart  titled  "BILL  the  stacker  plug.    Check  for  grounded 
STACKER PROBLEMS". condition.

IF OK
Defective computer board; replace the CCC.

NOTE:
The machine can be returned to service by turning the
power OFF and correcting the problem. (In some
cases, the FUNCTION button may have to be
pressed.)

25238802 4-45
BC-1200/1400 Bill and Coin Changer

BUCKET PWR FLT


Symptom:

One of the bucket coils was detected active when it should not be.

Corrective Action:

Machine has been shut down because one or more of the bucket solenoids were energized during standby. Most
likely, one of the buckets has an incorrect change load.

1. Check R813 on the power supply assembly for possible shorts to the chassis.

2. Check C816 on the power supply circuit board for excess leakage.

3. Check for a faulty CCC or a short in the wiring to the buckets.

4. Also check for a faulty suppression diode on the dispenser.

5. Check the diodes.

6. To restore the machine to service, press the FUNCTION button after correcting the problem.

Use a volt-ohmmeter in accordance with the troubleshooting chart for this error to establish whether on not it is safe
to install a replacement CCC1.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 080 on the next page.

1
Installing a replacement CCC in the machine without determining the cause of the original failure may destroy the
replacement CCC.
4-46 25238802
Section 4: Troubleshooting

Chart 080 - Shutdown - Out Of Service Lamp Lit


Display shows: BUCKET PWR FLT

One  or  more  of  the  bucket  solenoids  was  energized  during  STANDBY.    Most  likely,  an 
incorrect change load is in one of the buckets.

Press the FUNCTION button on the CCC.  Does the message reappear?

NO YES
Check the R/B, Y/BR, BL/W, and V/O wires  Unplug  P2  from  the  CCC  and  press  the 
from  the  CCC  to  the  bucket  solenoids  for  FUNCTION  button.    Does  the  message 
an intermittent short to Ground. reappear?

NO YES NO
Check  resistor  R813  on  the  power  supply  Unplug P4 from the CCC and  YES Replace the CCC.  
circuit board for open connections. press the FUNCTION button.   See CAUTION.
Does the code reappear?
IF OK
NO
Check  C816  on  the  power  supply  board  for 
excessive leakage. Turn the power OFF.  Check the R/B, Y/BR, and BL/W wires 
at J2 and the V/O wire at J204-1 for a short to Ground.  Does 
IF OK a short exist?

Replace the CCC.  See CAUTION. NO YES
Replace the CCC.   Unplug  P402  from  the  dispenser.   
See CAUTION. Does the short disappear?

NO YES
Unplug  P402  from  the  power  control  Replace the dispenser.
center.  Does the short disappear?

NO YES
Short  in  the  main  Replace  the  power 
machine harness. control center.

CAUTION:
Installing a new CCC without determining the cause of the failure may destroy the new board. Use
an ohmmeter to determine if it is safe to install a new CCC. If you use an ohmmeter, check for shorts
(less than seven ohms) between the V/O wire, Y/BR, and BL/W or Ground.

25238802 4-47
BC-1200/1400 Bill and Coin Changer

BUCKET NOT OPEN


Symptom:

A bucket coil did not draw current when it was energized.

This is a fault code.

The machine has been shut down because one of the bucket solenoids failed to energize properly for a normal vend.
An incorrect change load may be in one of the buckets.

Corrective Action:

1. The most likely cause in a faulty computer control center or open connection in the wiring to the bucket.

2. Check R813 on the power supply assembly for possible open circuit conditions.

3. Possible defective drive transistor on the CCC – replace the CCC1.

4. To restore the machine to service, press the FUNCTION button after correcting the problem.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 090 on the next page.

Use a volt-ohmmeter in accordance with the troubleshooting chart for this error to establish whether on not it is safe
1

to install a replacement board. Installing a replacement CCC in the machine without determining the cause of the original
failure may destroy the replacement
4-48 25238802
Section 4: Troubleshooting

Chart 090 - Shutdown - Out Of Service Lamp Lit


Display shows: BUCKET NOT OPEN

One of the bucket solenoids failed to energize properly for a normal vend.

Press the reset switch.  Try several test vends from each of the three buckets.  Does one 
cause a BUCKET NOT OPEN error message?

NO YES
Possible defective computer control center. Do all three buckets cause a BUCKET NOT OPEN error 
message?
OR
Intermittent  open  connection  in  the  V/O,  NO YES
R/B, Y/BR, or BL/W wires.
Check  the  wiring  and  solenoid  Check the V/O wire for open 
associated  with  the  bucket  that  connections  (J204  of  the 
caused the shutdown for an open  power  control  center  to  the 
connection. dispenser).

IF OK IF OK
Replace the computer control center.  See CAUTION.

CAUTION:
Installing a new CCC without determining the cause of the failure may destroy the new board. Use
an ohmmeter to determine if it is safe to install a new CCC. If you use an ohmmeter, check for shorts
(less than seven ohms) between the V/O wire, Y/BR, and BL/W or Ground.

25238802 4-49
BC-1200/1400 Bill and Coin Changer

BUCKET STAYS ON
Symptom:

A bucket solenoid continued to draw current after it was de-energized.

This is a fault code.

The machine has been shut down because one of the bucket solenoids was energized too long during a normal vend.
Most likely, one of the buckets has an incorrect change load.

Corrective Action:

1. The most likely cause in a faulty computer control center or an intermittent short in the wiring to the buckets.

2. Also, check for a faulty suppression diode on the dispenser.

3. Check the diodes.

4. To restore the machine to service, press the FUNCTION button after correcting the problem.

5. Use a volt-ohmmeter in accordance with Troubleshooting Chart 100 for this error to establish whether on
not it is safe to install a replacement CCC1.

For a more complete troubleshooting sequence, refer to Troubleshooting Chart 100 on the next page.

Installing a replacement CCC in the machine without determining the cause of the original failure may destroy the
1

replacement CCC.
4-50 25238802
Section 4: Troubleshooting

Chart 100 - Shutdown - Out Of Service Lamp Lit


Display shows: BUCKET STAYS ON

One of the bucket solenoids was energized too long during a normal vend. Most likely,
there is an incorrect change load in one of the buckets.

Press the FUNCTION button. Does the machine shut down with the message "BUCKET
POWER ON"?

NO YES

Try several test vents from each of the three buckets. See chart titled "BUCKET POWER ON".
Does one cause this shutdown?

NO YES

Possible defective CCC.


Check the suppression diode and wiring
associated with the bucket that caused
OR the shutdown. NOTE: Disconnect the
bucket solenoid from the dispenser
when testing the diode.
Intermittent short from the R/B, Y/BR, or
BL/W wire to Ground.
IF OK

Replace the CCC. See CAUTION.

CAUTION:
Installing a new CCC without determining the cause of the failure may destroy the new board. Use
an ohmmeter to determine if it is safe to install a new CCC. If you use an ohmmeter, check for shorts
(less than seven ohms) between the V/O wire, Y/BR, and BL/W or Ground.

25238802 4-51
BC-1200/1400 Bill and Coin Changer

One or Both Hopper Motors Fail to Run

Do either of the hopper motors run?

NO YES

Press the FUNCTION button and test vend using a Determine which motor does not run. Program to test
dollar bill. Does the stacker operate? for $1.00. Does the display indicate HOPPER
PROBLEMS?
YES NO
YES NO

Check for an open circuit Stuck contact on the power Check the wiring associated
from P402 pins 1, 3, and 4 control center board. with the faulty hopper from
to the dispenser motors. Replace the relay with the P1 pins 7 and 11 to J402
See CAUTION. part indicated in the Parts pins 1 and 3 for an open
Catalog. circuit.

OR
OR IF OK
Check for an open circuit
from power control center Defective wiring in the Defective motor.
J204 pin 8 to CCC P3 pin 8 power supply. replace the
120 VAC return (White power control center.
wire). See CAUTION. OR Defective computer board.
Replace the CCC.

OR

Replace the CCC.

WARNING:
120 VAC circuitry. Turn the power OFF and pull the
plug from the wall before making this check.

4-52 25238802
Section 4: Troubleshooting

Bill Transport Fails to Run in One or Both Directions


(Works OK for Coins and Test Switches)

Does the transport run in one direction?

NO YES

Does the motor hum? Does the transport run forward?

NO YES NO YES

Cover the VI cell. Does the transport run


Check the wire from J202 Are the timing belts Does the display show in a runaway condition?
pin 1 to P3 pin 2 for an too tight? "VALIDATING"?
open circuit.

YES NO NO YES NO YES


NO
Replace the Check the VI Check the transport
Check for +12VDC at motor. cell (Section 3). motor + and - from P1
J202 pin 1. pins 2 and 3 to J701
pins 11 and 12 for an
IF OK open circuit.
NO YES Adjust the timing belt
tension following the Check the YES NO
Replace the procedure in Section 3 Yellow wire
power control of this manual. at J706 pin
center. 7 for a short Replace Replace
to Ground. the main the CCC.
harness.

Check for an open circuit


IF OK
Check the transport
between P706 pins 1-13 and encoder wiring at
J701 pins 1-13. Replace J706 pin 9 to P4 pin 9.
the CCC. Is there an open
circuit?
YES NO

Replace the Check for voltage between YES NO


transport J701 pins 11 and 12 while
harness covering VI. Is voltage Replace/repair Replace
assembly. present? the main harness. the CCC.

NO YES

Check the main Replace the


harness wiring motor.
for continuity of
motor wires.

YES

Replace the
CCC.

25238802 4-53
BC-1200/1400 Bill and Coin Changer

Bill Changer Steals Coins - Works OK with Bills


(BC-1200 only)

How often does this happen?

Intermittent Continuous

Intermittent open circuit in the wiring to the  Does the display show a COIN ERROR?
coin  switch  board.    Check  B,  BL,  W/BR, 
and R wires to the coin acceptor. NO YES
OR Are  all  denominations  Does  the  vend  counter 
of coins being stolen? operate?
Broken, bound, or worn bucket assembly.

YES NO YES NO
OR
No  +5VDC  or  Defective  Shorted  (less  than  7 
Momentary  loss  of  12VAC  line  voltage  Ground  at  the  CCC. ohms)  bucket 
during the machine cycle. coin  switch  solenoid,  suppression 
board.    Check  diode,  or  vend 
the  B  and    BL  counter;  or  broken, 
OR wires  back  bound,  or  warn 
through  the  bucket assembly.
power supply.
Defective CCC.

OR Defective coin switch board.

Check  the  coin  OR


lockout  coil  for 
activation.  
Check  the  Open circuit in the W/BR or 
adjustment  of  W/Y  wires  from  the  coin 
the  lockout  switch  board  to  the  CCC 
fingers  on  the  (P5).
solenoid.
OR
OR
Defective CCC.

4-54 25238802
Section 4: Troubleshooting

Bill Changer Steals Bills - Works OK with Coins

How often does this happen?

Intermittent Continuous

Sticky  VF  flipper  at  the  back  of  the  Does this happen with all escrow vends?


transport.
ONLY ONE ALL
OR
Broken,  bound,  or  Does  the  vend  counter 
warn bucket assembly. operate?
Broken, bound, or worn bucket assembly.

OR NO YES
OR
Shorted  (less  than  7  Defective CCC.
Transport  motor  may  not  be  reversing.    ohms) bucket solenoid 
See chart titled "BILL TRANSPORT FAILS  or suppression diode.
TO RUN".
Transport  motor  may 
not  be  reversing.    See 
OR chart  titled  "BILL 
TRANSPORT  FAILS 
Defective CCC. TO RUN".

25238802 4-55
BC-1200/1400 Bill and Coin Changer

Bill Changer Steals Bills and Coins


(Gives No Change)
(BC-1200 only)

How often does this happen?

Intermittent Continuous

OR

Broken, bound, or worn bucket assembly. Broken, bound, or worn bucket assembly.

OR OR

Intermittent  12VDC  failure  to  the  board.    Defective  +40VDC  supply  at  J204  pin  1.   
Check the V and B wires to the CCC from  Replace  the  power  supply  board  on  the 
P202. power control center.

OR OR

Momentary  loss  of  120VAC  line  voltage  Defective CCC.


during the machine cycle.

OR

Defective CCC.

4-56 25238802
Section 4: Troubleshooting

Bill Changer Gives Erratic Payout for Bills and Coins


(No Error Messages)

Do erratic payouts often occur in succession, with one making up shortage from the
previous vend?

YES NO

Broken, bound, or worn bucket assembly. Check for coin hangup in the upper coin
chute, lower coin chute, and in the coin
bucket.
OR
OR
Check for coin hangup in the upper coin
chute, lower coin chute, and in the coin
bucket. Broken, bound, or worn bucket assembly.

OR

Weak or unfiltered +40VDC line at J204


pin 1. Replace the power supply board in
the power control center.

OR

Bad power transformer. Replace the


power control center.

OR

Replace the CCC.

25238802 4-57
BC-1200/1400 Bill and Coin Changer

Bill Stacker Problems

Does the stacker motor run at all?

YES NO

The stacker cam switches are out of In addition to the steps at the left, check
adjustment. See the adjustment the following:
procedures in Section 3 of this manual.

OR
OR
Defective stacker motor.
Defective driver board in the stacker.
OR
OR
Open condition in one or more of the
following lines:
Defective stacker cam switch.
G/O from the computer board to the
OR stacker.

Red from the power control center P203 to


A harness problem exists inside the the stacker.
stacker. Replace the stacker.
Black from the stacker to P202.

W and W/B (120VAC) from the stacker to


the power control center P204.

4-58 25238802
Section 4: Troubleshooting

+5 VDC Failure, +5 VDC LED Out

Is the +12VDC LED out?

YES NO

Is the +30VDC LED out? Turn the power OFF, unplug P203, and allow VR802 to cool 
approximately 4-5 minutes.  Turn the power ON (with P203 
still unplugged).  Does the +5VDC LED come ON?
YES NO
NO YES

Defective  power  supply  Defective power supply board  A  short  to  Ground  exists  in 


(not board). Replace the  in the power control center. the  +5V  lines  (Blue  wires) 
power control center. at  the  dispenser,  transport, 
or  in  the  main  machine 
OR harness.
OR
OR
120VAC  line  voltage  not 
getting to the power supply.  
Check  the  connections  at  Defective 5VDC regulator VR802.
the power junction box (see 
WARNING).
OR

Defective circuitry in the power supply.  Replace the power 
control center.

WARNING:
120 VAC circuitry. Turn the power OFF and pull the plug from the wall before making this check.

25238802 4-59
BC-1200/1400 Bill and Coin Changer

DETAILED CONTROL COMPUTER BOARD OPERATION


The following description is not intended for the casual repair person or the novice technician. It details the electronics
found on the control computer board. No attempt should be made to repair this board unless you have had
considerable experience troubleshooting and repairing complex, microprocessor-controlled electronic circuit
boards. Rowe suggests that you send any defective CCC boards back to the factory for proper servicing.

Figure 4-5 is a four-sheet schematic of the 65077458 Changer Control Computer board. Sheet 1 shows the
microprocessor, memory, and address decoding circuits. Sheet 2 shows the 16-character alphanumeric display and
its control circuits. Sheet 3 shows the output interface circuits. Sheet 4 shows the input interface circuits.

Sheet 1: Control Computer


U20 is a 8097 microprocessor. It has eight channels of analog-to-digital conversion on it used to process analog
signals coming from the transport. There are also a number of special high-speed input and output pins along with
several I/O port pins. The CMOS version of the microprocessor (80C196) may be used in place of the NMOS
8097. When the CMOS version is used, the crystal frequency must change from 12 MHz to 3 MHz, and jumper
J1 must be in the 1-2 position. J1 must be in the 2-3 position when the NMOS 8097 microprocessor is used.

CAUTION:
Damage to the microprocessor (V20) may result if the J1 jumper is installed wrong. Use position 1-
2 for the CMOS 80C196 and position 2-3 for the NMOS 8097.

RESET CIRCUIT

The reset circuit is based on the U21, which is a low-voltage detector circuit. Voltage is applied to Pin 2 from the
5-volt regulator VR1. When the input voltage on Pin 2 reaches the proper level, the Reset output on Pin 1 goes HIGH.
When Reset goes HIGH, U20 Pin 16 also goes HIGH, taking the processor out of reset. Reset also goes to the base
of Q18, which controls RAM selection, battery power, and the switched 12-volt source.

With U21 Pin 1 LOW (RESET active), Q18 is OFF. R74 will pull down the base of Q9, Q17, and Q20, keeping
all three turned OFF.

With Q9 OFF, the RAM chip select from U12A Pin 3 is blocked form reaching the RAM, U10. R73 pulls the RAM
chip select up and keeps it deselected.

With Q17 OFF, Q15 stays OFF, allowing the battery voltage to be applied to the RAM. U10 Pins 26 and 28 through
R150. The battery voltage will allow the RAM to retain its memory during RESET and whenever there is no power
applied to the board.

With Q18 OFF, Q20 is kept OFF by R107, which in turn keeps Q13 OFF, which leaves the switched 12-volt supply
OFF.

When U21 Pin 1 goes HIGH (RESET not active), Q18 supplies +5 volts to the bases of Q9, Q17, and Q18, turning
each of them ON.

4-60 25238802
Section 4: Troubleshooting

With Q9 ON, the RAM chip select form U12A Pin 3 is allowed to pass through Q9 and be applied to the RAM U10
Pin 20. When Q9 is ON, it effectively becomes transparent.

With Q17 ON, the base of Q15 is pulled down, turning on Q15. When Q15 is ON, the +5-volt supply is applied
to the RAM U10 Pins 26 and 28 through Q15, relieving the battery.

With Q18 ON, voltage is applied to R157, providing a pull up for Q20. In this case, U20 Pin 30 through Q19 is
the controlling factor. When U20 Pin 30 is HIGH, Q19 is turned ON, which keeps Q20 OFF, which in turn keeps
Q13 and the switched 12-volt supply OFF. When U20 Pin 30 is LOW, Q19 turns OFF, allowing Q20 to turn ON
through the pull up R157. This turns ON Q13 and the switched 12-volt supply.

I/O PORTS

U8 is an input buffer decoded by U13 at address C200 hex. This port reads the PROGRAMMING/NORMAL mode
switch, all pushbutton switches, and the machine code information. When the processor reads memory locations
C200, the information on the switches will be brought into the processor.

U19 is an input buffer decoded by U13 at address C600. This port reads the TEST switches, coin switches, and
dispenser coin detectors. When the processor reads memory location C600, the information on these devices will
be brought into the processor.

U5 is and output latch decoded by U13 at address C100 hex. U5 controls the hopper motors, the stacker, and coin
lockout coil. The interface circuits for these functions are contained on sheet 3.

U16 is an RS485 interface chip allowing communication to test equipment and the Rowe BC programming aid.

U15 is an EPROM used to store information that must be kept, even if the battery voltage to the RAM dies. Original
date of manufacture, programming information, and other things are stored in the EPROM.

Sheet 2: Digital Display Driver

DS1 is the vacuum fluorescent display. It normally requires a negative supply voltage to operate. The bill changer
does not provide a negative supply, so the display tube and the display driver chip U1 are both "floating", that is, they
do not have a direct ground reference. This effectively simulates a negative supply.

R17 through R22 provide level shifting of the display clock, data, and reset control lines. Each pair of resistors sets
up a voltage divider, allowing the digital input signals on U14 to be level shifted to the voltages needed by U1.

When investigating this area, verify the proper voltages developed by the zener diodes. Referencing all measurements
to ground, U1 Pin 1 should be +30 VDC, U1 Pin 18 should be +14 VDC, DS1 Pin 1 should be +6.2 VDC, and
DS1 Pin 34 should be +11.8 VDC. Voltages on U1 Pins 20, 21, and 22 should swing between +30 VDC and +20
VDC.

25238802 4-61
BC-1200/1400 Bill and Coin Changer

Sheet 3: Output Circuits

All output circuits, except the transport transmissive/reflective LED driver circuit, are inactive when the switched +12
VDC supply is OFF. This keeps all the motors, solenoids, and coils in the machine from operating when the machine
is turned ON and OFF, or whenever the RESET line from U21 is LOW.

TRANSPORT MOTOR CONTROL

The transport motor drive comes in to U6B Pin 3. U6B buffers the signal and inverts it through U11C, applying it
to the base of Q5. the transport motor is a DC motor that runs on +12 volts. Motor speed is controlled by switching
Q5 ON and OFF based on the transport motor drive signal. The transport drive signal is not a constant DC voltage
applied to the base of Q5 but a switching signal. If the motor is running too fast, Q5 is turned OFF; if the motor is
running too slow, Q5 is turned back ON.

The transport motor direction is controlled through relay K1. When the relay is in the normal de-energized position,
as shown on the schematic, the motor will run in reverse when Q5 is turned ON. The transport motor runs in the
forward direction when relay K1 is energized. The transport motor direction comes from the processor on Sheet
1 into Pin 5 of U6. It is inverted through U7, then applied to relay K1. Diode D2 suppresses back EMF from K1's
coil as it de-energizes. D6 and D7 do the same thing for the motor coils when the motor is turned OFF.

HOPPER MOTOR CONTROL

All three hopper motor circuits operate in the same manner, so only the left motor circuit will be discussed.

A low at U11A Pin 1 causes Pin 16 to turn OFF. No current flows through the LED half of U4, so no gate current
is provided to Q3. Without gate current, Q3 stays OFF, keeping the hopper motor OFF. When U11A Pin 1 goes
HIGH, Pin 16 switches to ground, turning ON the LED in U4. Current flows in U4 Pins 4 and 6, supplying current
to the base on Q3, turning Q3 ON. When Q3 is ON, the hopper motor will run.

WARNING:
The hopper motors run on 120 VAC and can cause severe electrical shock. Be very careful
whenever you work with these circuits.

LED DRIVE

The LED drive signal controls the intensity of the reflective-transmissive LED in the transport. The light is similar to
the transport motor in that it is not driven from a constant DC voltage, but is pulsed. If you look at the LED in the
transport, it looks like it is on constant, but it is not. It is pulsing. By changing the duty cycle of the pulse, the brightness
of the LED can be controlled.

4-62 25238802
Section 4: Troubleshooting

OUT OF SERVICE LAMP

The OUT OF SERVICE lamp is controlled by the switched +12 VDC supply through U7G Pins 7 and 10. Whenever
the switched +12 VDC supply is ON, the power control relay is energized and the OUT OF SERVICE lamp is OFF.
Whenever the switched 12 VDC supply is turned OFF, the power control relay de-energizes and the OUT OF
SERVICE lamp will be lit.

STACKER DRIVE

The stacker drive signal though U12D and U14E is applied to the stacker control board in the stacker. The stacker
drive signal is a 200 ms pulse, just long enough to start the stacker motor and move it off its HOME switch.

DOLLAR COUNTER

The dollar counter is controlled by signals sent through U6D and U7F. A HIGH on U6D Pin 9 turns the counter ON
while a LOW on U6D Pin 9 turns the counter OFF. The counter is pulsed 50 ms ON, 50 ms OFF when counting.

BUCKET DRIVE

All three bucket drive circuits operate in the same manner, so only the left bucket drive circuit will be discussed.

When the bucket circuit is OFF, U11D Pin 4 is LOW, U11D Pin 13 is open, so R106 keeps Q12 OFF. With Q12
OFF, R106 keeps Q8 OFF. When U11D Pin 4 goes HIGH, U11D Pin 13 goes LOW, turning ON Q12. Q12 supples
base current to Q8, turning it ON, which turns ON the bucket coil.

STACKER SOLENOID

When the stacker solenoid is OFF, U6F Pin 13 is LOW, Pin 12 will also be LOW, keeping Q4 OFF. When U6F Pin
13 goes HIGH, Pin 12 will open, allowing base current to Q4 through R83, turning Q4 ON, which turns ON the stacker
solenoid in the stacker. The solenoid controls the flipper which determines whether the bill gets stacked in the upper
or lower box.

COIN LOCKOUT

The coin lockout is controlled by signals sent through U6A and U7E. A HIGH on U6A Pin 1 turns the coin lockout
ON, while a LOW on U6A Pin 1 turns the coin lockout OFF. When the coin lockout is ON, coins may pass through
the coin acceptor to the coins switches.

Sheet 4: Input Circuits

Most of the input circuits are straightforward. A series resistor, usually 100 ohms or 1 K-ohms, and either a .01
or .1 microfarad capacitor to ground provide a little noise filtering. Several inputs have pull up resistors.

Seven inputs from P4 are connected to A/D conversion inputs on the processor. All the other inputs are digital signals.
The circuits involving U17A, U17B, Q14, and Q16 convert analog inputs to digital signals.

25238802 4-63
BC-1200/1400 Bill and Coin Changer

SHD (J706-13)
SHIELD 1 1
R (J706-11)
TRANSPORT MOTOR + 2 2
B (J706-12)
TRANSPORT MOTOR - 3 3
P1 J1
W/BL (J301-4)
5 5

B/Y (J402-3)
HOPPER MOTOR RIGHT 7 7
G/Y (J1 GND)
G/Y (J204-12) E1 G/Y (J901-2)
B/R (J402-1)
HOPPER MOTOR LEFT 11 11

G (J706-8)
LED DRIVE 1 1
G/O (J501-3)
STACKER DRIVE 2 2 65067905
3 3 MAIN HARNESS
Y/BR (J402-13)
BUCKET DRIVE LEFT 4 4
5 5
R/B (J402-14)
BUCKET DRIVE CENTER 6 6
P2 J2
BL/W (J402-15)
BUCKET DRIVE RIGHT 8 8
9 9
W/V (J204-6) E1
POWER CONTROL RELAY 10 10
11 11
W/Y (J203-8)
DOLLARS ACCEPTED 12 12
13 13
BL/Y (J501-4)
STACKER SOLENOID 14 14

MACHINE CODE 0 1 1
B (J202-8)
MACHINE CODE 1 2 2
COIN DETECTOR CENTER 3 3
O/B (J402-9)
COIN DETECTOR RIGHT 4 4
W/BR (J301-6)
5 5
P5 J5
6 6
W/Y (J301-5)
7 7
V/W (J201-2)
TEST SWITCH CENTER 8 8
R/G (J902-4)
BILL RETURN SWITCH 9 9

O/G (J402-7)
COIN DETECTOR LEFT 1 1
W/BR (J706-1)
MAG HEAD 1 2 2
R/W (J201-1)
TEST SWITCH LEFT 3 3
BR/W (J201-3)
TEST SWITCH RIGHT 4 4
W/G (J706-2)
MAG HEAD 2 5 5
J4
6 6
P4 BR (J706-5)
FLIPPER CELL 7 7
G/W (J501-1)
STACKER MONITOR SWITCH 8 8
W/B (J706-9)
TRANSPORT ENCODER 9 9 25152704 FILTER AND LUG ASSY
W (J706-4)
TRANSMISSIVE CELL 10 10
W/O (J201-7)
BUCKET SENSE + 11 11
W/R (J201-5)
BUCKET SENSE - 12 12
O (J706-6)
REFLECTIVE CELL 13 13
Y (J706-7)
INLET CELL 14 14
P901 J901
BR W/B (J204-10)
3 3
FILTER GRD G/Y (J204-12)
S (J202-2) 2 2
8 VDC 1 1 BL B (J204-15)
V (J202-1) 1 1
12 VDC 2 2
B (J202-6)
GROUND 3 3
B (J202-7)
POWER GROUND 4 4
P3 J3
5 5
R/Y (J203-10)
30 VDC 6 6
7 7
W (J204-8)
120 VAC RETURN 8 8

65069058 COMPUTER ASSY - CONTROL

Y (J807-1)
6
Y (CB204-2)
5
Y/G (CB204-1)

R/Y (CB203-1)

W/BL (J902-1)

V/O (J402-12)

R (J807-5)
B/W (J402-4)
B/W (J501-9)

W/B (J901-3)

BL (J402-10)
G/Y (J901-2)
G/Y (J402-5)

BR/W (J4-4)

W/R (J4-12)

W/O (J4-11)
W/V (J2-10)

BL (J706-3)
BL (J301-2)

W/Y (J2-12)
B (J706-10)
B (J402-11)

W (J501-7)

R/W (J4-3)
R (T201-4)

V/W (J5-8)

4
B (J902-3)
B (J902-2)

B (J501-2)

B (J301-3)

B (J901-1)

R (J501-5)
R (J301-1)
Y (T201-6)

R/Y (J3-6)

R (CB203-2)
W (J3-8)

T201
B (J3-3)
B (J3-4)
B (J5-2)
V (J3-2)
S (J3-1)

3
B (J805-8)
2
B (CB202-1)
1 1 2 3 4 5 6 1 2 4 5 6 7 8 9 10 11 12 13 1 3 4 6 8 9 10 12 13 15 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
J807 J202 J204 J203 J201
P807 P802 P804 P803 P801
1 2 3 4 5 6 1 2 4 5 6 7 8 9 10 13 1 2 3 4 5 6 7 8 9 10 12 13 15 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
(D810)

(W814)
(D811)

(W803)
(W804)

(K801)

(K801-11)

(K801-4)
(K801-4)

(D807)

120 RET
120 RET
120 RET

(GND)
(GND)

120 IN

(D806)

(W807)

(S801)
(S802)
(S803)

BUCKET SENSE +

BUCKET SENSE-
(W806)

(VR801)

G/Y G/Y (J204-12) 65069705 CIRCUIT BOARD ASSY

J805 P805
B (CB201-2) 120 VAC P808 J808
1 1
(P803-1)
2 2 3 3
B (J805-1)

B/R (S201-2)
B/W (J805-4)

(P801-1)

(P801-2)

(P801-3)
B/R (J805-3)

Y/G (J807-3)
R/Y (J807-6)

3 3 2 2
B  (T201-1)

R  (T201-3)

Y  (T201-5)

(GND)

B/W (CB202) 120 VAC (P803-8)


4 4 1 1
5 5
G/Y (GND) (W808)
6 6
7 7 2 1 2 1 2 1
B (T201-2) 120 VAC
8 8 S801 S802 S803
2 1 2 1 2 1 2 1 2 1 L C R
S201 CB201 CB202 CB203 CB204
7A 2A 7A 5A TEST SWITCHES

ON/OFF SWITCH 65073504 POWER CONTROL CENTER

4-64 25238802
Section 4: Troubleshooting

4
J402 P402
B/R (J1-11)
1 1

 35049004 - MAG HEADS (DUAL FULL TRACK)
2 2
B/Y (J1-7) 3 3

3
B/W (J204-3) 4 4
G/Y (J204-13) 5 5 45072801 - CKT. BD.
6 6 ASSY MAG. AMP.
O/G (J4-1) 7 7

2
8 8
O/B (J5-4) 9 9
BL (J203-4) 10 10

GROUND
HEAD 2
HEAD 1
B   (J202-9)

+5 VDC
11 11

1
V/O (J204-1) 12 12
Y/BR (J2-4) 13 13
R/B (J2-6) 14 14
BL/W (J2-8) 4 3 2 1
15 15

BL
O
Y
B
4507640 - CKT. BD.
INTERCONNECT

65058011 - COIN DISPENSER

35118801 - HARNESS ASSY M701
J701 P701
TRANSPORT
BR (J4-7) VF -
5 5

LED ANODE
W (J4-10) VT
4 4

GROUND
OUTPUT
BL (J203-5) (J702-6)

+5 VDC
3 3
W//G (J4-5) (J601-3)
2 2
Y (J4-14) VI
7 7
W/BR (J4-2) (J601-2)
1 2 3 4 5 5 4 3 2 1 1 1
O (J4-13) VR (J701-12) R
6 7 8 9 10 10 9 8 7 6 6 6 1 1
R (J1-2) (J702-1) (J701-11) B
11 12 13 14 15 15 14 13 12 11 12 12 2 2
GROUND G
B (J1-3) (J702-2) 3 3
11 11 BL
J706 P706 LED DRIVE 4 4
G (J2-1) (P701-9) O
8 8 5 5
SHD (J1-1) (J702-4) +5V W
13  9 6 6
W/B (J4-9) GROUND
9 10 MOTOR ASSY
B (J202-10) SHIELD
10 13

1
J502
J501 P501 B S501 BL (P902-1)
8 8 DS801
G/W (J4-8) 2
1 1 BL 2 3 J902 P902
BR/Y (P902-2)
DRIVER BOARD - 65046701

B (J202-11) 7 7 W/BL (J202-13)
2 2 1 1
BILL STACKER ASSY 65046801

G/O (J2-2) R/W 1
3 3 6 6 B (J202-5)
BL/Y (J2-14) R 2 2 OUT OF SERVICE LAMP
4 4 1
R (J203-1) 5 5 B (J202-4)
5 5 3 3
45052401 HARNESS

4 4 L501
6 6 R/G (J5-9)
4 4
W (J204-9) 2
7 7 B (P902-3)
8 8 V
B/W (J204-4) 3 3
9 9
2 2 2 2 3
W/B M501 S701
1 1 1 R/G (P902-4)
1

BILL RETURN SWITCH

35119701 - HEATSINK
R   (J203-2) J301 P301 R (TB301-2)
& HARNESS ASSY (PCC)
W/BL (J1-5) W/BL (TB301-1)
W/R (VR802)

BR (VR802)
R (VR802)
R (VR802)

W/V (QIC)

W/Y (J5-7) W/Y (TB302-4)
7 4 1 1 4 7
W (QIB)
V (QIE)

8 5 2 2 5 8
BL (J203-6)
9 6 3 3 6 9
1 2 3 4 5 6 7 8 W/BR (J5-5)
W/BR (TB302-1)
J806 B   (J202-12)
B   (TB302-2)
P806
1 2 3 4 5 6 7 8 BL  (TB302-3)
TB301
35028208 HARNESS
R813

P803-10
R815

W812
VR801
W816

W/BL 1 W/BL (P301-4)
1
COIN
LOCKOUT L301 CR305
COIL R R (P301-1)
2
2

SOLID STATE 1 W/BR (P301-6)
25¢
25065709 - COUNTER ASSY, DOLLARS ACCEPTED COIN SW. 2 B   (P301-3)
GRD
45048203 3 BL  (P301-2)
+5VDC
4 W/Y (P301-5)
TB302 50¢/$1.00
COUNTER
35026107 COIN ACCEPTOR & BRACKET ASSY

Figure 4-1. BC-1200 Wiring Diagram (Sheet 1)


25238802 4-65
BC-1200/1400 Bill and Coin Changer

SHD (J706-13)
SHIELD 1 1
R (J706-11)
TRANSPORT MOTOR + 2 2
B (J706-12)
TRANSPORT MOTOR - 3 3
P1 J1
5 5

B/Y (J402-3)
HOPPER MOTOR RIGHT 7 7
G/Y (J1 GND)
G/Y (J204-12) E1 G/Y (J901-2)

HOPPER MOTOR LEFT 11 11 B/R (J402-1)

G (J706-8)
LED DRIVE 1 1
G/O (J501-3)
STACKER DRIVE 2 2 65067905
MAIN HARNESS
3 3
Y/BR (J402-13)
BUCKET DRIVE LEFT 4 4
5 5
R/B (J402-14)
BUCKET DRIVE CENTER 6 6
P2 J2
BL/W (J402-15)
BUCKET DRIVE RIGHT 8 8
9 9
W/V (J204-6) E1
POWER CONTROL RELAY 10 10
11 11
W/Y (J203-8)
DOLLARS ACCEPTED 12 12
13 13
BL/Y (J501-4)
STACKER SOLENOID 14 14

MACHINE CODE 0 1 1
B (J202-8)
MACHINE CODE 1 2 2
COIN DETECTOR CENTER 3 3 OUT OF SERVICE LAMP
O/B (J402-9)
COIN DETECTOR RIGHT 4 4 DS801
5 5
P5 J5
6 6
7 7
V/W (J201-2) 2
TEST SWITCH CENTER 8 8
R/G (J902-4)
BILL RETURN SWITCH 9 9 P902 J902
1 BL W/BL (J202-13)
1 1
BR/Y B (J202-5)
3 2 2 2
O/G (J402-7) B B (J202-4)
COIN DETECTOR LEFT 1 1 S701 3 3
W/BR (J706-1) 1 R/G R/G (J5-9)
MAG HEAD 1 2 2 4 4
R/W (J201-1)
TEST SWITCH LEFT 3 3
BR/W (J201-3)
TEST SWITCH RIGHT 4 4
W/G (J706-2)
MAG HEAD 2 5 5
J4
6 6
P4 BR (J706-5) P901 J901 P901A J901A
FLIPPER CELL 7 7 W BR W W/B (J204-10)
G/W (J501-1) 3 3 3 3
LOAD

STACKER MONITOR SWITCH 8 8 G/Y Z201 G/Y


LINE

W/B (J706-9) G/Y G/Y (J901-2)


FILTER 2 2 2 2
TRANSPORT ENCODER 9 9 B BL B B (J204-15)
W (J706-4) 1 1 1 1
TRANSMISSIVE CELL 10 10
W/O (J201-7)
BUCKET SENSE + 11 11
W/R (J201-5)
BUCKET SENSE - 12 12
O (J706-6)
REFLECTIVE CELL 13 13
Y (J706-7)
INLET CELL 14 14

S (J202-2)
8 VDC 1 1
V (J202-1)
12 VDC 2 2
B (J202-6)
GROUND 3 3
B (J202-7)
POWER GROUND 4 4
P3 J3
5 5 THERMOSTAT
R/Y (J203-10) HEATER
30 VDC 6 6
ELEMENT
7 7
W (J204-8)
120 VAC RETURN 8 8

65069058 COMPUTER ASSY - CONTROL

Y (J807-1)
6
Y (CB204)
5
W/B (J901A-3)
Y/G (CB204-1)

R/Y (CB203-1)

W/BL (J902-1)

G/Y (J901A-2)
V/O (J402-12)

R (J807-5)
B/W (J402-4)
B/W (J501-9)

BL (J402-10)
G/Y (J402-5)

BR/W (J4-4)
B (J901A-1)

W/O (J4-11)
W/R (J4-12)
W/V (J2-10)

BL (J706-3)

W/Y (J2-12)

4
B (J402-11)
B (J706-10)

W (J501-7)

R/W (J4-3)
R (T201-4)

V/W (J5-8)
Y (T201-6)

B (J902-3)
B (J902-2)

B (J501-2)

R (J501-5)

R/Y (J3-6)

T201 R (CB203-2)
W (J3-8)
B (J3-3)
B (J3-4)
B (J5-2)
V (J3-2)
S (J3-1)

3
B (J805-8)
2
B (CB202-1)
1
1 2 3 4 5 6 1 2 4 5 6 7 8 9 10 11 12 13 1 3 4 6 8 9 10 12 13 15 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
J807 J202 J204 J203 J201
P807 P802 P804 P803 P801
1 2 3 4 5 6 1 2 4 5 6 7 8 9 10 13 1 2 3 4 5 6 7 8 9 10 12 13 15 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7
(D810)

(W814)
(D811)

(W803)
(W804)

(K801)

(K801-11)

(K801-4)
(K801-4)

(D807)

120 RET
120 RET
120 RET

(GND)
(GND)

120 IN

(D806)

(W807)

(S801)
(S802)
(S803)

BUCKET SENSE +

BUCKET SENSE-
(W806)

(VR801)

65069705 CIRCUIT BOARD ASSY
G/Y G/Y (P901A-2)

J805 P805
B (CB201) 120 VAC
1 1
P808 J808
2 2
B (J805-1)

B/R (S201) (P803-1)
B/W (J805-4)

(P801-1)

(P801-2)

(P801-3)
B/R (J805-3)

Y/G (J807-3)
R/Y (J807-6)

3 3 3 3
B  (T201-1)

R  (T201-3)

Y  (T201-5)

(GND)

B/W (CB202) 120 VAC
4 4 2 2
(P803-8)
5 5 1 1
G/Y (GND) (W808)
6 6
7 7 2 1 2 1 2 1
B (T201) 120 VAC
8 8 S801 S802 S803
2 1 2 1 2 1 2 1 2 1 L C R
S201 CB201 CB202 CB203 CB204
7A 2A 7A 5A TEST SWITCHES

65073504 POWER CONTROL CENTER
ON-OFF SWITCH

4-66 25238802
Section 4: Troubleshooting

J402 P402
B/R (J1-11) +
1 1
2 2 M701
B/Y (J1-7)
3 3
B/W (J204-3) -
4 4
G/Y (J204-13)

LED ANODE
5 5

GROUND
OUTPUT
6 6

+5 VDC
O/G (J4-1)
7 7
8 8
O/B (J5-4)
9 9
BL (J203-4)
10 10
B (J202-9)
11 11
V/O (J204-1) R
12 12 1 1
Y/BR (J2-4) 13 13 B
R/B (J2-6) 2 2
14 14 G
BL/W (J2-8) 3 3
15 15 BL
4 4
O
45076402 CIRCUIT BOARD 5 5
INTERCONNECT 1K W
6 6
220
MOTOR ASSY

65058012 - COIN DISPENSER

5 VDC
35118801 - HARNESS ASSY
TRANSPORT J701 P701
BR (J4-7)
5 5
W (J4-10)
4 4
BL (J203-5)
3 3
W//G (J4-5)
2 2
Y (J4-14)
7 7
W/BR (J4-2)
1 2 3 4 5 5 4 3 2 1 1 1
O (J4-13)
6 7 8 9 10 10 9 8 7 6 6 6
R (J1-2) B-
11 12 13 14 15 15 14 13 12 11 11 11
B (J1-3) R+
12 12
G (J2-1) J706 P706 8 8
SHD (J1-1)
13 13
W/B (J4-9)
9 9
B (J202-9)
10 10

65068501
BILL TRANSPORT ASSY

BL
J502

B
Y
P502
J501 P501 B S501
G/W (J4-8) 8 8 4 3 2 1
BILL STACKER ASSY 65046801

1 1 BL 2 3
DRIVER BOARD - 65046701

B (J202-11) 2 2 7 7
R/W
45052401 HARNESS

G/O (J2-2) 3 3 6 6

+5 VDC
HEAD 2
HEAD 1
GROUND
BL/Y (J2-14) 4 4 R
 35049004- MAG HEADS (DUAL FULL TRACK)
1

1
R (J203-1) 5 5
5 5
4 4 L501
6 6
W (J204-9) 7 7 2
8 8 V 2
B/W (J204-4) 3 3
9 9
2 2 2 45072801 - CIRCUIT BOARD
W/B M501 ASSY MAG. AMP.
1 1 1
3
4

COLOR CODE: B BLACK
BL BLUE
IN ALL TWO COLOR WIRES BR BROWN
THE FIRST COLOR IS THE G GREEN
BASIC COLOR OF THE WIRE O ORANGE
AND THE SECOND COLOR IS PK PINK
R RED
THE STRIPE OR HASH MARK.
S SLATE
25065709 - COUNTER ASSY - DOLLARS ACCEPTED EXAMPLE:  W/R IS WHITE TAN TAN
WIRE WITH RED MARKING. V VIOLET
W WHITE
Y YELLOW

COUNTER

Figure 4-1. BC-1400 Wiring Diagram (Sheet 2)


25238802 4-67
BC-1200/1400 Bill and Coin Changer

45076402-CKT. BD. ASSY. INTERCONNECT

J1
SHIELD
SHIELD 1
R
TRANSPORT MOTOR + 2
B
TRANSPORT MOTOR - 3
4
W/BL
COIN LOCKOUT COIL 5
6
B/Y
HOPPER MOTOR RIGHT 7
8
HOPPER MOTOR CENTER 9
10
B/R
HOPPER MOTOR LEFT 11

J2
G
LED DRIVE 1
G/O
STACKER DRIVE 2
3
Y/BR
BUCKET DRIVE LEFT 4
5 J402 P402
R/B
BUCKET DRIVE CENTER 6
B/R
7 1 1
BL/W
BUCKET DRIVE RIGHT 8 2 2
B/Y
9 3 3
W/V B/W
POWER CONTROL RELAY 10 4 4
G/Y
11 5 5
W/Y
DOLLARS ACCEPTED 12 6 6
O/G D401
13 7 7
BL/Y
STACKER SOLENOID 14 8 8
O/B
9 9
BL
10 10
B
11 11
V/O
12 12
Y/BR
J5 13 13
R/B
14 14
BL/W
MACHINE CODE 0 1 15 15
B D402
MACHINE CODE 1 2
3
O/B
COIN DETECTOR RIGHT 4
W/BR
ACCEPTOR COIN 2 5
6
W/Y D403
ACCEPTOR COIN 1 7
V/W
TEST SWITCH CENTER 8
R/G 65058011-COIN DISPENSER
BILL RETURN SWITCH 9

J4
O/G
COIN DETECTOR LEFT 1
W/BR
MAG HEAD 1 2
W/G
MAG HEAD 2 5
6
W
TRANSMISSIVE CELL 10
BR
FLIPPER CELL 7
O
REFLECTIVE CELL 13
Y
INLET CELL 14
G/W
STACKER MONITOR SWITCH 8
W/B
TRANSPORT ENCODER 9
W/R
BUCKET CURRENT SENSE - 12
W/O
BUCKET CURRENT SENSE + 11
BR/W
TEST SWITCH RIGHT 4
R/W
TEST SWITCH LEFT 3

J3
S
8 VDC 1
V
12 VDC 2
B
GND 3
B
POWER GROUND 4
5
R/Y
30 VDC 6
7
W
120 VAC RETURN 8

65069058 - CHANGER CONTROL COMPUTER

S 901
DS 901
OUT OF
BILL RETURN SERVICE LAMP
SWITCH J902 P902
BL W/BL
1 1
BR/Y B
2 2
B B
3 3
R/G R/G
4 4

J901 P901
W/B
3 3
W G/Y G/Y
2 2
1
2
3
4
5
6
7
8
9
10
11
12
13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1
2
3
4
5
6
7
8
9
10

1
2
3
4
5
6
7

G/Y B
1 1 J202 J204 J203 J201
B
12 VDC
8 VDC

GROUND
GROUND
GROUND
POWER GROUND
GROUND
GROUND
GROUND
GROUND
GROUND
OUT OF SERVICE LAMP

40 VDC

120 VAC
120 VAC

POWER CONTROL RELAY

120 VAC RET
120 VAC RET
120 VAC RET

FRAME GROUND
FRAME GROUND

120 VAC INPUT

30 VDC
30 VDC

5 VDC
5 VDC
5 VDC

DOLLARS ACCEPTED

30 VDC UNSWITCHED

TEST SWITCH LEFT
TEST SWITCH CENTER
TEST SWITCH RIGHT

BUCKET CURRENT SENSE -

BUCKET CURRENT SENSE +

BR BR
LOAD
LINE

G/Y Z201
FILTER
BL BL

25152704 - FILTER AND LUG ASS'Y.

65073504 - POWER CONTROL CENTER

4-68 25238802
Section 4: Troubleshooting

P/J401
1
2 R402 D404
3
4
5 150
R405 D405
6
7 P/J406
150
1
P/J403 2

1 Q1
2 P/J407 Q1
3
1 Q2
P/J404 COIN
2 Q2
DETECTOR COIN
1 DETECTOR
2 R1
3 P/J408 R1

P/J405 1
10 K
2
10 K
1
2
3
L403 L402 L401

P/J409 ESCROW ESCROW ESCROW


SOLENOID SOLENOID SOLENOID
1
2
3

M401 M402
P/J410

1
2
3
HOPPER MOTOR
HOPPER MOTOR
P/J411

1
2
3

LEFT CENTER RIGHT

35118801 - HARNESS ASSY
TRANSPORT 65068501- TRANSPORT ASSY BILL
J706 P706 J?
W/BR W/BR
1 1 1 HEAD 1
W/G W/G
2 2 2 HEAD 2
BL BL
3 3 3 5 VDC LAMP
W W
4 4 4 TRANSMISSIVE CELL
BR BR
5 5 5 FLIPPER CELL
O O
6 6 6 REFLECTIVE CELL
Y Y
7 7 7 INLET CELL
G G
8 8 8 LED DRIVE
W/B W/B
9 9 9 ENCODER OUTPUT
B B
10 10 10 GROUND
R R
11 11 12 MOTOR +
B B 45073001 CKT. BD. ASS'Y - BA-50 INTERCONNECT
12 12 11 MOTOR -
SHIELD SHIELD
13 13 13 SHIELD
14 14
15 15

6 6
D503

P/J501 R508 R506


L501
2.2 K 220 OHM
R504 SEPARATOR
G/W
1 10 K D501 SOLENOID
B R507
2
G/O 1 K 2W
3 6
BL/Y
4
R   1 U501
5
R501
6 5 5
W 39 K   2
7 Q502
8 Q503
B/W C502 3 3
9
Q501 .022 µF
D502 4 7 7
+ C501
M501
4.7 µF
BILL
R502 R505 STACKER
C503 S501
100 K R503 1.5 K MOTOR
.022 µF
2.2 K

1 1
8 8
DRIVER BOARD  65046701

BILL STACKER ASS'Y  65046801

D305

L301 COIN
LOCKOUT
COIL

P/J301
R
1
BL
2
B
3
W/BL
4
W/Y R302
5 R305
W/BR
6
7 D302 Q304 Q303
D304 D301 D303
8
9

Q302 R304 Q301


C302 C301 R303

R301

SOLID STATE COIN SWITCH  45048203
= EARTH (FAULT) GROUND

COIN ACCEPTOR AND BRACKET ASS'Y  35026107 ( OPTIONAL )

Figure 4-1. BC-1200 Schematic Diagram (Sheet 3)


25238802 4-69
BC-1200/1400 Bill and Coin Changer

45076402-CKT. BD. ASSY. INTERCONNECT

J1
SHIELD
SHIELD 1
R
TRANSPORT MOTOR + 2
B
TRANSPORT MOTOR - 3
4
W/BL
COIN LOCKOUT COIL 5
6
B/Y
HOPPER MOTOR RIGHT 7
8
HOPPER MOTOR CENTER 9
10
B/R
HOPPER MOTOR LEFT 11

J2
G
LED DRIVE 1
G/O
STACKER DRIVE 2
3
Y/BR
BUCKET DRIVE LEFT 4
5 J402 P402
R/B
BUCKET DRIVE CENTER 6
B/R
7 1 1
BL/W
BUCKET DRIVE RIGHT 8 2 2
B/Y
9 3 3
W/V B/W
POWER CONTROL RELAY 10 4 4
G/Y
11 5 5
W/Y
DOLLARS ACCEPTED 12 6 6
O/G D401
13 7 7
BL/Y
STACKER SOLENOID 14 8 8
O/B
9 9
BL
10 10
B
11 11
V/O
12 12
Y/BR
J5 13 13
R/B
14 14
BL/W
MACHINE CODE 0 1 15 15
B D402
MACHINE CODE 1 2
3
O/B
COIN DETECTOR RIGHT 4
W/BR
ACCEPTOR COIN 2 5
6
W/Y D403
ACCEPTOR COIN 1 7
V/W
TEST SWITCH CENTER 8
R/G
BILL RETURN SWITCH 9 65058012-COIN DISPENSER

J4
O/G
COIN DETECTOR LEFT 1
W/BR
MAG HEAD 1 2
W/G
MAG HEAD 2 5
6
W
TRANSMISSIVE CELL 10
BR
FLIPPER CELL 7
O
REFLECTIVE CELL 13
Y
INLET CELL 14
G/W
STACKER MONITOR SWITCH 8
W/B
TRANSPORT ENCODER 9
W/R
BUCKET CURRENT SENSE - 12
W/O
BUCKET CURRENT SENSE + 11
BR/W
TEST SWITCH RIGHT 4
R/W
TEST SWITCH LEFT 3

J3

8 VDC S
1
V
12 VDC 2
B
GND 3
B
POWER GROUND 4
5
R/Y
30 VDC 6
7
W
120 VAC RETURN 8

65069058 - CHANGER CONTROL COMPUTER

S 901
DS 901
OUT OF
BILL RETURN SERVICE LAMP
SWITCH J902 P902
BL W/BL
1 1
BR/Y B
2 2
B B
3 3
R/G R/G
4 4

1
2
3

B
P901 J901A
B
1 1
G/Y
1
2
3
4
5
6
7
8
9
10
11
12
13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1
2
3
4
5
6
7
8
9
10

1
2
3
4
5
6
7

2 2
W
3 3 J202 J204 J203 J201
40 VDC

120 VDC
120 VAC

POWER CONTROL RELAY

120 VAC RET
120 VAC RET
120 VAC RET

FRAME GROUND
FRAME GROUND

120 VAC INPUT

30 VDC
30 VDC

5 VDC
5 VDC
5 VDC

DOLLARS ACCEPTED

30 VDC UNSWITCHED

TEST SWITCH LEFT
TEST SWITCH CENTER
TEST SWITCH RIGHT

BUCKET SENSE -

BUCKET SENSE +
12 VDC
8 VDC

GROUND
GROUND
GROUND
POWER GROUND
GROUND
GROUND
GROUND
GROUND
GROUND
OUT OF SERVICE LAMP

W
P901A 3 2 1
W
B W HEATER
ELEMENT
SEE THERMOSTAT
DETAIL

W J901
3 2 1
DETAIL
G/Y
B

BR BR
LOAD
LINE

Z201
FILTER
BL BL
65073504 - POWER CONTROL CENTER

4-70 25238802
Section 4: Troubleshooting

P/J401
1
2 R402 D404
3
4
5 150
R405 D405
6
7 P/J406
150
1
P/J403 2

1 Q1
2 P/J407 Q1
3
1 Q2
P/J404 COIN
2 Q2
DETECTOR COIN
1 DETECTOR
2 R1
3 P/J408 R1

P/J405 1
10 K
2
10 K
1
2
3
L403 L402 L401

P/J409 ESCROW ESCROW ESCROW


SOLENOID SOLENOID SOLENOID
1
2
3

M401 M402
P/J410

1
2
3
HOPPER MOTOR
HOPPER MOTOR
P/J411

1
2
3

LEFT CENTER RIGHT

35118801- HARNESS ASSY
TRANSPORT 65068501- TRANSPORT ASSY BILL
J706 P706 J?
W/BR W/BR
1 1 1 HEAD 1
W/G W/G
2 2 2 HEAD 2
BL BL
3 3 3 5 VDC LAMP
W W
4 4 4 TRANSMISSIVE CELL
BR BR
5 5 5 FLIPPER CELL
O O
6 6 6 REFLECTIVE CELL
Y Y
7 7 7 INLET CELL
G G
8 8 8 LED DRIVE
W/B W/B
9 9 9 ENCODER OUTPUT
B B
10 10 10 GROUND
R R
11 11 12 MOTOR +
B B 45073001 CKT. BD. ASS'Y - BA-50 INTERCONNECT
12 12 11 MOTOR -
SHIELD SHIELD
13 13 13 SHIELD
14 14
15 15

6 6
D503

R508 R506 L501


P/J501
2.2 K 220 OHM SEPARATOR
G/W R504 SOLENOID
1 10 K D501
B R507
2
G/O 1 K 2W
3 6
BL/Y
4
R 1 U501
5 R501
6 39 K 5 5
W 2
7 Q502
8 Q503
B/W 4 C502 3 3
9
Q501 D502 .022 µF 7 7
+ C501
4.7 µF M501
BILL
R502 R505 STACKER
R503 C503 1.5 K S501
100 K MOTOR
2.2 K .022 µF

1 1
8 8
DRIVER BOARD  65046701

BILL STACKER ASS'Y  65046801

P/J301
R
1
BL
2
B
3
W/BL
4
W/Y
5
W/BR
6
7
8
9

= EARTH (FAULT) GROUND

Figure 4-1. BC-1400 Schematic Diagram (Sheet 4)


25238802 4-71
BC-1200/1400 Bill and Coin Changer

T201
45049505 POWER TRANSFORMER

CB203
R/Y R

7 AMP CB202
B B/W
22 VAC
2 AMP
R

CB204
Y/G Y B
5 AMP
36 VAC

6 6
5 5
4 4
3 3 D818
2 2
1 1 D807

J807 P807

C803 + + C812 1
+14.8 VDC
L804
6800 µF 220 µF VIN
2
@ 35V @ 35V OUTPUT
5 R801
\ON/ OFF
4 1.2 KΩ
FEEDBACK
3
GND D814
VR804

LM2576T-ADJ

R824
D801

22.1 kΩ, 1%
+ C810 12 VDC
2200 µF
R829 R825 @ 16V
2 kΩ, 1%

18 kΩ

R831 Q802

100 kΩ

R830 D812
2 kΩ

REG. FIXED +5V
VR802
D816

+ C807
1000 µF
@ 10V

+8VDC
1 L803
VIN
R828 2
OUTPUT
5
\ON/ OFF
4
FEEDBACK
10 kΩ 3
GND D813
VR803

LM2576T-ADJ

R822

10 kΩ, 1%
R826 + C809
Q801 R823 2200 µF
1.8 kΩ, 1% @ 16V
10 KΩ

R827
2 kΩ

+ C813
2.2 uF
D817 @ 15V

+30VDC
D806 1 L801
VIN
2
OUTPUT
5
\ON/ OFF
4
C804 + 3
FEEDBACK
2200 µF GND
@ 63V VR801 + C811 R804
D815 1000 µF 3.6 kΩ
LM2576H-ADJ @ 50V

R833 D804

47 kΩ, 1% 30 VDC

R832
2 kΩ, 1%

D819

+ C815
2200 uF
@ 63V R809 R812
12 kΩ 12 kΩ

C801 + +
+ C802
4.7 µF C816 4.7 µF
R811 4700 µF R810
1 kΩ 1 kΩ

POWER SUPPLY CIRCUIT BOARD ASSEMBLY
65069705

4-72 25238802
Section 4: Troubleshooting

P802

1 12 VDC
2 8 VDC
3
4
5
C814
6
.33 µF
7 POWER GROUND
@ 50V
8 COMMON
9
10 TRANSPORT GROUND
11
12
13 OUT OF SERVICE LAMP

P803
10 30 VDC
9
8 DOLLARS ACCEPTED
7
6 5 VDC
5
C808 4
+ R802 3
22 µF
@ 10V 470 Ω 2
SWITCHED 30 VDC
1

D809

D802

P808
5 VDC
3
+
2 COUNTER DRIVE
1
-

CB204
B/Y
5 AMP

P805 J805
S 201
8 8 B
ON / OFF
7 7
6 6 B/R
B/W
5 5
4 4
G/Y
3 3
2 2
1 1 B

R834
82 Ω
1 W

R803
D808 5.6 kΩ
1/2 W P804 J804
120 VAC HOT
15 15
14 14 POWER SOURCE CONNECTS HERE
D803 13 13 EARTH GROUND
12 12 FROM THE MAIN HARNESS.  SHOWN
11 11 120 VAC NEUTRAL
K801
40 VDC 10 10 HERE FOR REFERENCE ONLY.
9 9
8 8
7 7
6 6
5 5
4 4
3 3
2 2
1 1

P806
1
2
TO R813
3

S803

LEFT TEST
P801

S802 1 LEFT TEST SWITCH
2 CENTER TEST SWITCH
CENTER TEST 3 RIGHT TEST SWITCH
4
5 BUCKET CURRENT SENSE -
S801 6
7 BUCKET CURRENT SENSE +
RIGHT TEST

Figure 4-2. Schematic Diagram - Power Supply (BC-1200/1400)


25238802 4-73
BC-1200/1400 Bill and Coin Changer

Power Supply Circuit Board Assembly - 65069705 (Rev. A)

C801 Capacitor - Electrolytic 50 VDC 4.7 µF 70023806


C802 Capacitor - Electrolytic 50 VDC 4.7 µF 70023806
C803 Capacitor - Electrolytic 35 VDC 6800 µF 70023601
C804 Capacitor - Electrolytic 63 VDC 2200 µF 70023610
C807 Capacitor - Electrolytic 10 VDC 1000 µF 70028117
C808 Capacitor - Tantalum 16 VDC 2200 µF 70025104
C809 Capacitor - Electrolytic 16 VDC 2200 µF 70028311
C810 Capacitor - Electrolytic 16 VDC 2200 µF 70028311
C811 Capacitor - Electrolytic 50 VDC 1000 µF 70028309
C812 Capacitor - Electrolytic 50 VDC 220 µF 70028305
C813 Capacitor - Tantalum 20 VDC 2.2 µF 70025107
C814 Capacitor - Mylar 100 VDC .33 µF 70021555
C815 Capacitor - Electrolytic 63 VDC 2200 µF 70023610
C816 Capacitor - Electrolytic 50 VDC 4700 µF 70023604

D801 Diode - Light Emitting (Red) 90° 70035201


D802 Diode - Light Emitting (Red) 90° 70035201
D803 Diode - Light Emitting (Red) 90° 70035201
D804 Diode - Light Emitting (Red) 90° 70035201
D806 Diode - Silicon MR752 70035010
D807 Diode Bridge 21822506
D808 Diode - Silicon 1N4004 70035005
D809 Diode - Silicon 1N4004 70035005
D812 Diode - Silicon 1N4004 70035005
D813 Diode - Silicon MR820 70035017
D814 Diode - Silicon MR820 70035017
D815 Diode - Silicon MR820 70035017
D816 Diode - Silicon 1N4004 70035005
D817 Diode - Silicon 1N4004 70035005
D818 Diode - Silicon 1N4004 70035005
D819 Diode - Silicon MR752 70035010

K801 Relay - Power 35066802

L801 Inductor 200 µH 21513502


L803 Inductor 200 µH 21513502
L804 Inductor 200 µH 21513502

P801 Header - Polarized 7 Circuit 70075007


P802 Header - Polarized 13 Circuit 70075013
P803 Header - Polarized 10 Circuit 70075010
P804 Header - Polarized 15 Circuit 70075015
P805 Header - Polarized 8 Circuit 70075008
P806 Header - Polarized 3 Circuit 70075003
P807 Header - Polarized 6 Circuit 70075006
P808 Header - Polarized 3 Circuit 70075003
4-74 25238802
Section 4: Troubleshooting

Q801 Transistor - NPN MPSA06 70030008


Q802 Transistor - NPN MPSA06 70030008

Note: All resistors are ¼ watt 5%, unless otherwise noted.

R801 Resistor - Carbon Film 1.2 kΩ 79901122


R802 Resistor - Carbon Film 470 Ω 79901471
R803 Resistor - Carbon Film 1/2 W 5% 5.6 kΩ 79904562
R804 Resistor - Carbon Film 3.6 kΩ 79901362
R809 Resistor - Carbon Film 12 kΩ 79901123
R810 Resistor - Carbon Film 1 kΩ 79901102
R811 Resistor - Carbon Film 1 kΩ 79901102
R812 Resistor - Carbon Film 12 kΩ 79901123
R822 Resistor - Carbon Film 1/4 W 5% 10 kΩ 799121002
R823 Resistor - Carbon Film 1/4 W 5% 1.8 kΩ 799121801
R824 Resistor - Carbon Film 1/4 W 5% 22.1 kΩ 799122212
R825 Resistor - Carbon Film 1/4 W 5% 2 kΩ 799122001
R826 Resistor - Carbon Film 10 kΩ 79901103
R827 Resistor - Carbon Film 2 kΩ 79901202
R828 Resistor - Carbon Film 10 kΩ 79901103
R829 Resistor - Carbon Film 18 kΩ 79901183
R830 Resistor - Carbon Film 2 kΩ 79901202
R831 Resistor - Carbon Film 100 kΩ 79901104
R832 Resistor - Carbon Film 1/4 W 5% 2 kΩ 799122001
R833 Resistor - Carbon Film 1/4 W 5% 47 kΩ 799124702
R834 Resistor - Carbon Film 1W 82 Ω 70010825

S801 Switch Pushbutton 21637902


S802 Switch Pushbutton 21637902
S803 Switch Pushbutton 21637902

VR801 I.C. - Voltage Regulator LM2576T-ADJ (HV) 70036525


VR802 I.C. - Voltage Regulator LM340T5 70036506
VR803 I.C. - Voltage Regulator LM2576T-ADJ 70036520
VR804 I.C. - Voltage Regulator LM2576T-ADJ 70036520

25238802 4-75
BC-1200/1400 Bill and Coin Changer

AD [ 0..7 ]

5 VDC A [ 0..15 ]

R156
10KΩ
12 VDC SWITCHED
12 VDC
U12A U14F
Q19 A15 1
Q13 MPS6521 3 13 12
MPSA56 A14 2

R157
8.2KΩ 74HCT00 7406

R108 Q20
10KΩ MPS6521
5 VDC U12B
4
R158 6
680 OHM 5
Q18
1/2W
MPS6521
R107 Q9 74HCT00
2KΩ R75 2N4124
D8 1KΩ
IN4004

8 VDC

VR1 R74
LM340T5 U21 10KΩ
2 1
INPUT RESET
3
GND
+ C16 + C15
+ C17
34064
.33 µF 100 µF 22 µF

5 VDC
D12
IN4148 R152 R153
10KΩ 2.2KΩ

U9
R155 AD0 3 2 A0
10KΩ D0 Q0
AD1 4 D1 Q1 5 A1
Q17 AD2 7 6 A2
D2 Q2
MPS6521 AD3 8 9 A3
Q15 D3 Q3
AD4 13 D4 Q4 12 A4
MPSA56 AD5 14 15 A5
D5 Q5
AD6 17 D6 Q6 16 A6
AD7 18 D7 Q7 19 A7
VBAT R154
10KΩ 1
OC
R150 11
G
560 OHM
74HCT373

+
C20 B1
MACHINE CODE 0
.22 µF 2.4V
MACHINE CODE 1

A8
A9
A10
INPUT CIRCUITS
A13
MACHINE CODE 0
8 MHz FOR 80C196
12 MHz FOR 8097BH
MACHINE CODE 1 U20
Y1
30 60 ADO
MAG HEAD 1 PULSE P1.5 AD0
16 59 AD1
RESET AD1
58 AD2
AD2 5 VDC
67 57 AD3
MAG HEAD 2 PULSE C26 C27 XTAL1 AD3
66 56 AD4
18 pF 18 pF XTAL2 AD4
55 AD5
AD5
54 AD6
TRANSPORT MOTOR TACH AD6
53 AD7
AD7
25
HSI1
26
BILL RETURN SWITCH HSI2/HS04
24 52 A8
HSI0 A8
51 A9
A9
50 A10
STACKER MONITOR SWITCH A10
15 49 A11 R79 R78 R77
EXTINT/P2.2 A11
33 48 A12 10KΩ 10KΩ 10KΩ
P2.6 A12
47 A13
MAG HEAD 1 ANALOG A13
46 A14
A14
45 A15
A15
6
VT ACHO
5
ACH1
7
ACH2
4 62
CURRENT SENSE + ACH3 ALE
11 61
ACH4 RD
10 40
ACH5 WR
8
VF ACH6

18
VR P2.0/TXD
37 17
5 VDC VPP P2.1/RXD
41 28
BHE HS00
43
VI READY
63
INST
65 38
R132 5 VDC CLKOUT P2.7
CURRENT SENSE - 100 OHM 22
P1.3
31
P1.6
1 42
VB VCC P2.4/T2RST
13 32
VREF P1.7

C35 3
COIN DETECTOR LEFT NMI
.1 µF
35
HS03
COIN DETECTOR CENTER
27
HS05/HS13
44 19
P2.3/T2CLK P1.0
9 20
COIN DETECTOR RIGHT ACH7 P1.1
21
P1.2
29
HS01
23
TEST SWITCH LEFT P.4
64 39
BUSWIDTH P2.5/PWM
12 34
R131 ANGND HS02
2
TEST SWITCH CENTER 10KΩ EA
36 14
VSS1 VPD 5 VDC
68
VSS2
TEST SWITCH RIGHT
J1
8097BH / 80C196
ACCEPTOR COIN 1
1 2 3
1-2 FOR 80C196
ACCEPTOR COIN 2 2-3 FOR 8097BH

U19
2 18 ADO
1A1 1Y1
4 16 AD1
1A2 1Y2
6 14 AD2
1A3 1Y3
8 12 AD3
1A4 1Y4
11 9 AD4
2A1 2Y1
13 7 AD5
2A2 2Y2
15 5 AD6
2A3 2Y3
17 3 AD7
2A4 2Y4
1 1G
19
2G
74HCT244

4-76 25238802
Section 4: Troubleshooting

5 VDC

R35
10KΩ

FOR PROGRAM MEMORY, R58
5 VDC 10KΩ
SOCKET XU18 TO
R59
PIGGYBACK BOARD 10KΩ

R109 MACHINE CODE 0
4.7KΩ A0 10 11 ADO R60
A1 9
A0 O0
12 AD1
MACHINE CODE 1 10KΩ
A1 O1
A2 8 A2 O2 13 AD2
A3 7 A3 O3 15 AD3
A4 6 16 AD4 R61
A4 O4
A5 5 A5 O5 17 AD5 10KΩ
A6 4 A6 O6 18 AD6
A7 3 A7 O7 19 AD7
A8 25 A8
A9 24 R62
A9
A10 21 A10 10KΩ
A11 23 A11
A13 A12 2 A12
A13 26 A13
A14 27 A14
A15 1 U8
A15
20
\CE
ADO 18 2
1Y1 1A1 S5
AD1 16 4
1Y2 1A2
22 AD2 14 6
OE 1Y3 1A3
AD3 12 8
VBAT 1Y4 1A4 UP
AD4 9 11
2Y1 2A1
AD5 7 13
2Y2 2A2 S6
AD6 5 15
2Y3 2A3
AD7 3 17
2Y4 2A4
1 DOWN
1G
19
2G S2
U10 74HCT244
6264_CMOS RAM
FUNCTION
26
VCC/CE2 S3
28
VCC
A0 10
R73 AO HOPPER
A1 9
A1
10KΩ A2 8
A2 S4
A3 7 A3
A4 6 11 ADO
A4 DO
A5 5 A5 D1 12 AD1
A6 4 13 AD2 VALUE
A6 D2
A7 3 15 AD3
A7 D3 S1
A8 25 16 AD4
A8 D4
A9 24 17 AD5
A9 D5
A10 21 18 AD6
A10 D6 NORMAL / PROGRAM
A11 23 19 AD7
WE/A11 D7
A12 2
A12

20 RAM
CE1
27
WE E000-
22
OE
FFFF
VSS
14

( C200 ) OUTPUT CIRCUITS
HOPPER MOTOR LEFT

HOPPER MOTOR CENTER
U13
1 15 U5
A Y0 ( C100 ) HOPPER MOTOR RIGHT
2 14 ADO 3 2
B Y1 D0 Q0
3 13 AD1 4 5
C Y2 D1 Q1
U12C 12 AD2 7 6
Y3 D2 Q2 MONEY COUNTER
9 11 AD3 8 9
Y4 D3 Q3
8 6 10 AD4 13 12
G1 Y5 D4 Q4
10 4 9 AD5 14 15
G2A Y6 D5 Q5 COIN LOCKOUT COIL
5 7 AD6 17 16
G2B Y7 D6 Q6
74HCT00 AD7 18 19
D7 Q7
74HCT138
11 STACKER DRIVE
CLK
1
OC
5 VDC STACKER SOLENOID
74HCT374

BUCKET DRIVE LEFT

BUCKET DRIVE CENTER

BUCKET DRIVE RIGHT
R76 R93 R92
10KΩ 10KΩ 10KΩ
TRANSPORT MOTOR DRIVE

TRANSPORT MOTOR DIRECTION

LED DRIVE
5 VDC

VS DRIVE
R80
10KΩ
U16
4
D
6
A P6
1
R
1
2
RE 2
7
U15
3
B 3 DISPLAY CIRCUITS
DE 4
2
SK
4 75176
DO
3
DI DISPLAY RESET
R94
10KΩ
1 DISPLAY DATA
CS
NMC9346 DISPLAY CLOCK

( C600 )

Figure 4-3. Schematic Diagram - Computer Control Board (Sheet 1)


For Equivalent Engineering Drawing See 65077450Q2

25238802 4-77
BC-1200/1400 Bill and Coin Changer

30 VDC

5 VDC

R85 R17
4.7KΩ 2.2KΩ
U14A U7A R18
4.7KΩ
1 2 1 16
DISPLAY RESET

7406 5 VDC 2003

R86
4.7KΩ R19
2.2KΩ
U14B U7B R20
4.7KΩ
3 4 2 15
DISPLAY DATA

7406 2003
5 VDC

R87 R22
4.7KΩ 2.2KΩ
U14C U7C R21
4.7KΩ
5 6 3 14
DISPLAY CLOCK

7406 2003

30 VDC

D1
IN4745A - 16V

C51 +
47 µF

R34
470 OHM
2W

+5V

+5V
XU18
28

A0 10 11 D0
VCC

A0 O0

28
A1 9 12 D1 U1
A1 O1
A2 8 13 D2 A0 10 11 D0
A2 O2 A0 VCC O0
A3 7 15 D3 A1 9 12 D1
A3 O3 A1 O1
A4 6 16 D4 A2 8 13 D2
A4 O4 A2 O2
A5 5 17 D5 A3 7 15 D3
A5 O5 A3 O3
A6 4 18 D6 A4 6 16 D4
A6 O6 A4 O4
A7 3 19 D7 A5 5 17 D5
A7 O7 A5 O5
A8 25 A6 4 18 D6
A8 A6 O6
A9 24 A7 3 19 D7
A9 A7 O7
A10 21 A8 25
A10 A8
A11 23 A9 24
A11 +5V A9
A12 2 A10 21
A12 A10
A13 26 A11 23
A13 A11
A14 27 U2 A12 2
A14 A12
A15 1 A15 2 20 A13 26
A15 I VCC A13
A14 3 19 A14 27
I I/O/Q A14
20 A13 4 18 A15 1
CE I I/O/Q A15
TO SOCKET U18
GND

22 A8 5 17
OE I I/O/Q
A9 6 16 20
I I/O/Q CE
GND

A10 7 15 22
ON MAIN BOARD 8
I I/O/Q
14
OE
14

I I/I/Q
9 13
I I/O/Q 27C512 - EPROM
1 12
14

I/CLK I/O/Q
11 10
I/CE GND

GAL16V8

35147001 Eprom
Piggyback Board

DEVICE +5 VDC GND PGND

U5 20 10

U6 14 7

U7 8

U8 20 10

U9 20 10

U11 8

U12 14 7

U13 16 8

U14 14 7

U15 8 5

U16 8 5

U17 14 7

U18 1,28 14

U19 20 10

4-78 25238802
Section 4: Troubleshooting

R51

220KΩ R57

220KΩ R39

R43 220KΩ

220KΩ R45

220KΩ R47

R55 220KΩ

220KΩ R66

220KΩ R64

R37 220KΩ

220KΩ R41

220KΩ R49

R53 220KΩ
U1 30 VDC

POINT
40 220KΩ R68
39
TAIL
220KΩ R70 R33
38
20
SEG P
37 330 OHM
POR SEG O 2W
21
DATA SEG N
36 20KΩ
22 35
SCLK SEG M
34
SEG L
33
SEG K
32
SEG J
31
SEG  I
30
SEG H
29
SEG G
1 28
VSS SEG F
27 DS1 32 30 20 16 7 3 26 28 22 14 12 9 5 24 11 18
SEG E
18 26
VDD SEG D
25
SEG C
24
SEG B D4
23
SEG A IN4734 - 5.6V
17
DIGIT 1
16
DIGIT 2
15
DIGIT 3
14
DIGIT 4
13 2 4 6 8 10 13 15 17 19 21 23 25 27 29 31 33 1 34
DIGIT 5
12
DIGIT 6
11
DIGIT 7 D3
10
DIGIT 8 IN4735A - 6.2V
DIGIT 9
9 R1 R36
8
DIGIT 10
7
DIGIT 11
DIGIT 12
6 330 OHM R2 220KΩ R38
5
DIGIT 13
4
DIGIT 14
DIGIT 15
3 330 OHM R3 R40 220KΩ
2
DIGIT 16
R4 330 OHM 220KΩ R42
10937P-50 or 10957P-50 Display Driver
330 OHM R5 220KΩ R44

330 OHM R6 R46 220KΩ

R7 330 OHM 220KΩ R48

330 OHM R8 220KΩ R50

330 OHM R9 R52 220KΩ

R10 330 OHM 220KΩ R54

330 OHM R11 220KΩ R56

330 OHM R12 R63 220KΩ

R13 330 OHM 220KΩ R65

330 OHM R14 220KΩ R67

330 OHM R15 R69 220KΩ

R16 330 OHM 220KΩ R71

330 OHM 220KΩ

NOTE :
R1 - R16, R36 - R57, AND R63 - R71
ARE 1/8 WATT

5 VDC

C30 C22 C18 C7 C13 C11 C10 C9 C6 C4 C5 C8 C12 C14


.1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF .1 µF

Figure 4-3. Schematic Diagram - Computer Control Board (Sheet 2)


25238802 4-79
BC-1200/1400 Bill and Coin Changer

12 VDC

Q5
TIP115

12 VDC SWITCHED

D5
R29 1N4004
10KΩ

R84
10KΩ
U6B U11G
R72
820 OHM
3 4 7 10
TRANSPORT MOTOR DRIVE

7407 2003
12 VDC SWITCHED 12 VDC

R88 D2
10KΩ 1N4004
K1
U6C U7D RELAY DPDT

5 6 4 13
TRANSPORT MOTOR DIRECTION

7407 2003

12 VDC

D6
1N4004

D7
1N4004

12 VDC SWITCHED

R31
150 OHM
1/2W
R26
220 OHM

Q3
6

U11A
1 U4 T2500D
3021 C3
1 16 2
HOPPER MOTOR LEFT .01 µF
4

2003 R32
1.5KΩ

12 VDC SWITCHED

R28
150 OHM
1/2W
R25
220 OHM

Q2
6

U11B
1 U3 T2500D
3021 C2
2 15 2
HOPPER MOTOR CENTER .01 µF
4

2003 R30
1.5KΩ

12 VDC SWITCHED

R23
150 OHM
1/2W
R24
220 OHM

Q1
6

U11C
1 U2 T2500D
3021 C1
3 14 2
HOPPER MOTOR RIGHT .01 µF
4

2003 R27
1.5KΩ

120 VAC RETURN

U17D
9 8

74HC14

U17E
11 10

74HC14

U17F
13 12

74HC14

4-80 25238802
Section 4: Troubleshooting

U6E

11 10
VS DRIVE
(NOT USED)
7406

U14D

9 8
LED DRIVE

7406

12 VDC SWITCHED

P2
R91 U7G 1 LED DRIVE
10KΩ 2 STACKER DRIVE
7 10 3
4 BUCKET DRIVE LEFT
5
6 BUCKET DRIVE CENTER
7
2003 8 BUCKET DRIVE RIGHT
9
10 POWER CONTROL RELAY
12 VDC SWITCHED 11
12 DOLLARS ACCEPTED
13
14 STACKER SOLENOID

R82
U12D U14E 10KΩ R81
12 100 OHM
11 11 10
STACKER DRIVE 13

74HCT00 7406
12 VDC SWITCHED

U6D R90 U7F


7407 10KΩ 2003
9 8 6 11
DOLLARS ACCEPTED

12 VDC SWITCHED

Q12 R104
MPSA56 150 OHM

R106
10KΩ Q8
TIP102
U11D

4 13
BUCKET DRIVE LEFT P1
R105 R103 1 ( NOT USED )
4.7KΩ 330 OHM 2 SHIELD
2003 3 MOTOR +
4 MOTOR -
5
Q11 R100 6 COIN LOCKOUT
150 OHM 7
MPSA56 8 HOPPER MOTOR RIGHT
9
10 HOPPER MOTOR CENTER
11
R102 12 HOPPER MOTOR LEFT
10KΩ Q7
TIP102
U11E

5 12
BUCKET DRIVE LEFT
R101 R99
4.7KΩ 330 OHM
2003

Q10 R96
MPSA56 150 OHM

R98
10KΩ Q6
TIP102

U11F

6 11
BUCKET DRIVE LEFT
R97 R95
4.7KΩ 330 OHM
2003

30 VDC 12 VDC 8 VDC

12 VDC SWITCHED P3
R83 1
10KΩ 2
3
4
5
U6F 6
7
13 12 120 VAC RETURN 8
Q6
STACKER SOLENOID
TN6725A

7407
12 VDC SWITCHED

R89
10KΩ
C49 C50
47 µF 47 µF
U6A U7E
+
+

1 2 5 12
COIN LOCKOUT COIL

7407 2003

Figure 4-3. Schematic Diagram - Computer Control Board (Sheet 3)


25238802 4-81
BC-1200/1400 Bill and Coin Changer

R110 5 VDC
47 OHM
COIN DETECTOR LEFT R130 U17A
R111 10KΩ
C19 1KΩ 1 2 MAG HEAD 1 PULSE
.1 µF
74HC14
R127 C34 R129
1KΩ .1 µF 10KΩ
Q14
5 VDC NPN - MPS6521
R117
1 KΩ
C33 R128 D10
R116 .033 µF 100KΩ 1N4148
1 KΩ
TEST SWITCH LEFT
5 VDC
R123 C24 R134
1 KΩ 1 µF D9 1KΩ
MAG HEAD 1 ANALOG
R122
1 KΩ
TEST SWITCH RIGHT R133 C36
100KΩ .22 µF
C29
.1 µF

5 VDC
U17B
R139 74HC14
R142 10KΩ
100 OHM 3 4 MAG HEAD 2 PULSE
VF

C39 R159 C47 R151


.01 µF 1KΩ .1 µF 10KΩ
Q16
5 VDC NPN - MPS6521
R126
1KΩ C48 R160 D11
.033 µF 100KΩ
P5 1N4148
R125
1 1KΩ
2 STACKER MONITOR SWITCH
3
4 C32
5 .1 µF
6
7
8 U17C
9 R124 74HC14
10 100 OHM
11 5 6 TRANSPORT MOTOR TACH
12
13 C31
14 .01 µF
15
R143
100 OHM
VT
C40
.01 µF
R144
1KΩ
CURRENT SENSE +
C41
.1 µF
R145
1KΩ
CURRENT SENSE -
C42
.1 µF
R146
100 OHM
VR
C43
.01 µF
R147
100 OHM
VI
C44
.01 µF
R161
100 OHM
VB ( NOT USED )
C52
1000 pF

4-82 25238802
Section 4: Troubleshooting

5 VDC
R137
4.7KΩ

R148
100 OHM
MACHINE CODE 0
C45
.1 µF

5 VDC
R138
4.7KΩ

R149
100 OHM
MACHINE CODE 1
C46
.1 µF

R113
47 OHM
COIN DETECTOR CENTER

COIN DETECTOR RIGHT
R115
47 OHM
C21 C23
R112 R114
.1 µF .1 µF
1KΩ 1KΩ

5 VDC

R119
4.7KΩ

R118
100 OHM
ACCEPTOR COIN 2

5 VDC
P5 C25
R120 .1 µF
1 4.7KΩ
2
3
4 R121
5 100 OHM
6
7 ACCEPTOR COIN 1
8
9
C28
.1 µF

5 VDC

R141
1KΩ

R140
1KΩ
TEST SWITCH CENTER

C38
5 VDC .1 µF

R136
1KΩ

R135
1KΩ
BILL RETURN SWITCH

C37
.1 µF

Figure 4-3. Schematic Diagram - Computer Control Board (Sheet 4)


25238802 4-83
BC-1200/1400 Bill and Coin Changer

Computer Control Board 65077401 (Rev. C)

B1 Battery - Rechargeable 30763103

C1 Capacitor - Ceramic Disc 1 kV 20% .01 µF 70022508


C2 Capacitor - Ceramic Disc 1 kV 20% .01 µF 70022508
C3 Capacitor - Ceramic Disc 1 kV 20% .01 µF 70022508
C4 Capacitor - Monolithic Ceramic .1 µF 70028511
C5 Capacitor - Monolithic Ceramic .1 µF 70028511
C6 Capacitor - Monolithic Ceramic .1 µF 70028511
C7 Capacitor - Monolithic Ceramic .1 µF 70028511
C8 Capacitor - Monolithic Ceramic .1 µF 70028511
C9 Capacitor - Monolithic Ceramic .1 µF 70028511
C10 Capacitor - Monolithic Ceramic .1 µF 70028511
C11 Capacitor - Monolithic Ceramic .1 µF 70028511
C12 Capacitor - Monolithic Ceramic .1 µF 70028511
C13 Capacitor - Monolithic Ceramic .1 µF 70028511
C14 Capacitor - Monolithic Ceramic .1 µF 70028511
C15 Capacitor - Electrolytic 16 VDC 20% 100 µF 70023814
C16 Capacitor - Tantalum 35 VDC 20% .33 µF 70025119
C17 Capacitor - Electrolytic 35 VDC 20% 22 µF 70023810
C18 Capacitor - Monolithic Ceramic .1 µF 70028511
C19 Capacitor - Monolithic Ceramic .1 µF 70028511
C20 Capacitor - Monolithic Ceramic 20% .22 µF 70028510
C21 Capacitor - Monolithic Ceramic .1 µF 70028511
C22 Capacitor - Monolithic Ceramic .1 µF 70028511
C23 Capacitor - Monolithic Ceramic .1 µF 70028511
C24 Capacitor - Monolithic Ceramic .1 µF 70028511
C25 Capacitor - Monolithic Ceramic .1 µF 70028511
C26 Capacitor - Monolithic Ceramic 10% 18 pF 70028704
C27 Capacitor - Monolithic Ceramic 10% 18 pF 70028704
C28 Capacitor - Monolithic Ceramic .1 µF 70028511
C29 Capacitor - Monolithic Ceramic .1 µF 70028511
C30 Capacitor - Monolithic Ceramic .1 µF 70028511
C31 Capacitor - Monolithic Ceramic 20% .01 µF 70028501
C32 Capacitor - Monolithic Ceramic .1 µF 70028511
C33 Capacitor - Monolithic Ceramic 20% .033 µF 70028506
C34 Capacitor - Monolithic Ceramic 20% .1 µF 70028514
C35 Capacitor - Monolithic Ceramic .1 µF 70028511
C36 Capacitor - Mylar 10% 22 µF 70021553
C37 Capacitor - Monolithic Ceramic .1 µF 70028511
C38 Capacitor - Monolithic Ceramic .1 µF 70028511
C39 Capacitor - Monolithic Ceramic 10% .01 µF 70028636
C40 Capacitor - Monolithic Ceramic 10% .01 µF 70028636
C41 Capacitor - Monolithic Ceramic .1 µF 70028511
C42 Capacitor - Monolithic Ceramic .1 µF 70028511
C43 Capacitor - Monolithic Ceramic 10% .01 µF 70028636
C44 Capacitor - Monolithic Ceramic 10% .01 µF 70028636

4-84 25238802
Section 4: Troubleshooting

C45 Capacitor - Monolithic Ceramic .1 µF 70028511


C46 Capacitor - Monolithic Ceramic .1 µF 70028511
C47 Capacitor - Monolithic Ceramic 20% .1 µF 70028514
C48 Capacitor - Monolithic Ceramic 20% .033 µF 70028506
C49 Capacitor - Tantalum 47 pF 70025102
C50 Capacitor - Tantalum 47 pF 70025102
C51 Capacitor - Electrolytic 35 VDC 20% 47 pF 70023812
C52 Capacitor - Monolithic Ceramic 20% .1 µF 70028514

D1 Diode - Zener 15V 1W 5% 1N4744A 70035531


D2 Diode - Silicon 1N4004 70035005
D3 Diode - Zener 6.2V 1W 5% 1N4735A 70035508
D4 Diode - Zener 5.6V 1W 5% 1N4734A 70035507
D5 Diode - Silicon 1N4004 70035005
D6 Diode - Silicon 1N4004 70035005
D7 Diode - Silicon 1N4004 70035005
D8 Diode - Silicon 1N4004 70035005
D9 Diode - Silicon 1N4148 70035012
D10 Diode - Silicon 1N4148 70035012
D11 Diode - Silicon 1N4148 70035012
D12 Diode - Silicon 1N4148 70035012

DS1 Display - Vacuum Fluorescent 16 Char. 30933202

J1 Jumper 00503200

K1 Relay - DPDT 70042405

P1 Header - Polarized .156RT Angle 12 Position 70076012


P2 Header - Polarized .156RT Angle 14 Position 70076014
P3 Header - Polarized .156RT Angle 8 Position 70076008
P4 Header - Polarized .156RT Angle 15 Position 70076015
P5 Header - Polarized .156RT Angle 9 Position 70076009
P6 Header - Polarized 4 Position 70075004

Q1 Thyristor - Triac T2500D 70038102


Q2 Thyristor - Triac T2500D 70038102
Q3 Thyristor - Triac T2500D 70038102
Q4 Transistor - Silicon Darlington See NOTE 4
Q5 Transistor - Silicon Darlington TIP115 70030805
Q6 Transistor - Silicon Darlington TIP102 70030808
Q7 Transistor - Silicon Darlington TIP102 70030808
Q8 Transistor - Silicon Darlington TIP102 70030808
Q9 Transistor - Switching NPN 2N4124 70031301
Q10 Transistor - Silicon PNP MPSA56 70030104
Q11 Transistor - Silicon PNP MPSA56 70030104

25238802 4-85
BC-1200/1400 Bill and Coin Changer

Computer Control Board 65077450 (continued)

Q12 Transistor - Silicon PNP MPSA56 70030104


Q13 Transistor - Silicon PNP See NOTE 3
Q14 Transistor - Silicon NPN MPS6521 70030007
Q15 Transistor - Silicon PNP MPSA56 70030104
Q16 Transistor - Silicon NPN MPS6521 70030007
Q17 Transistor - Silicon NPN MPS6521 70030007
Q18 Transistor - Silicon NPN MPS6521 70030007
Q19 Transistor - Silicon NPN MPS6521 70030007
Q20 Transistor - Silicon NPN MPS6521 70030007

R1 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331


R2 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R3 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R4 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R5 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R6 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R7 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R8 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R9 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R10 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R11 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R12 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R13 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R14 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R15 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R16 Resistor - Carbon Film 1/8W 5% 330 Ω 79905331
R17 Resistor - Carbon Film 1/4W 5% 2.2 kΩ 79901222
R18 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R19 Resistor - Carbon Film 1/4W 5% 2.2 kΩ 79901222
R20 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R21 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R22 Resistor - Carbon Film 1/4W 5% 2.2 kΩ 79901222
R23 Resistor - Metal Film 1/2W 5% 150 Ω 79904151
R24 Resistor - Carbon Film 1/4W 5% 220 Ω 79901221
R25 Resistor - Carbon Film 1/4W 5% 220 Ω 79901221
R26 Resistor - Carbon Film 1/4W 5% 220 Ω 79901221
R27 Resistor - Carbon Film 1/4W 5% 1.5 kΩ 79901152
R28 Resistor - Metal Film 1/2W 5% 150 Ω 79904151
R29 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R30 Resistor - Carbon Film 1/4W 5% 1.5 kΩ 79901152
R31 Resistor - Metal Film 1/2W 5% 150 Ω 79904151
R32 Resistor - Carbon Film 1/4W 5% 1.5 kΩ 79901152
R33 Resistor - Wirewound 2W 10% 330 Ω 79920331
R34 Resistor - Wirewound 2W 10% 470 Ω 79920471
R35 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R36 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224

4-86 25238802
Section 4: Troubleshooting

R37 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224


R38 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R39 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R40 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R41 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R42 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R43 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R44 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R45 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R46 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R47 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R48 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R49 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R50 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R51 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R52 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R53 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R54 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R55 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R56 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R57 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R58 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R59 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R60 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R61 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R62 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R63 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R64 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R65 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R66 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R67 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R68 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R69 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R70 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R71 Resistor - Carbon Film 1/8W 5% 220 kΩ 79905224
R72 Resistor - Carbon Film 1/4W 5% 820 kΩ 79901821
R73 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R74 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R75 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R76 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R77 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R78 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R79 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R80 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R81 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R82 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103

25238802 4-87
BC-1200/1400 Bill and Coin Changer

Computer Control Board 65077450 (continued)

R83 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103


R84 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R85 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R86 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R87 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R88 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R89 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R90 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R91 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R92 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R93 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R94 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R95 Resistor - Carbon Film 1/4W 5% 330 Ω 79901331
R96 Resistor - Carbon Film 1/4W 5% 150 Ω 79901151
R97 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R98 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R99 Resistor - Carbon Film 1/4W 5% 330 Ω 79901331
R100 Resistor - Carbon Film 1/4W 5% 150 Ω 79901151
R101 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R102 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R103 Resistor - Carbon Film 1/4W 5% 330 Ω 79901331
R104 Resistor - Carbon Film 1/4W 5% 150 Ω 79901151
R105 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R106 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R107 Resistor - Carbon Film 1/4W 5% 2 kΩ 79901202
R108 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R109 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R110 Resistor - Carbon Film 1/4W 5% 47 kΩ 79901470
R111 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R112 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R113 Resistor - Carbon Film 1/4W 5% 47 kΩ 79901470
R114 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R115 Resistor - Carbon Film 1/4W 5% 47 kΩ 79901470
R116 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R117 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R118 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R119 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R120 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R121 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R122 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R123 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R124 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R125 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R126 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R127 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R128 Resistor - Carbon Film 1/4W 5% 100 kΩ 79901104

4-88 25238802
Section 4: Troubleshooting

R129 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103


R130 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R131 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R132 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R133 Resistor - Carbon Film 1/4W 5% 100 kΩ 79901104
R134 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R135 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R136 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R137 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R138 Resistor - Carbon Film 1/4W 5% 4.7 kΩ 79901472
R139 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R140 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R141 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R142 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R143 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R144 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R145 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R146 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R147 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R148 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R149 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101
R150 Resistor - Carbon Film 1/4W 5% 560 Ω 79901561
R151 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R152 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R153 Resistor - Carbon Film 1/4W 5% 2.2 kΩ 79901222
R154 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R155 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R156 Resistor - Carbon Film 1/4W 5% 10 kΩ 79901103
R157 Resistor - Carbon Film 1/4W 5% 8.2 kΩ 79901822
R158 Resistor - Metal Film 1/2W 5% 680 Ω 79904681
R159 Resistor - Carbon Film 1/4W 5% 1 kΩ 79901102
R160 Resistor - Carbon Film 1/4W 5% 100 kΩ 79901104
R161 Resistor - Carbon Film 1/4W 5% 100 Ω 79901101

S1 Switch - Slide Micro Miniature 70045001


S2 Switch - Pushbutton 21773303
S3 Switch - Pushbutton 21773303
S4 Switch - Pushbutton 21773303
S5 Switch - Pushbutton 21773303
S6 Switch - Pushbutton 21773303

U1 I.C. - Display Driver 10937P-50 30800237


U2 Photocoupler - Opto-Triac 3021 70033705
U3 Photocoupler - Opto-Triac 3021 70033705
U4 Photocoupler - Opto-Triac 3021 70033705
U5 I.C. - Octal D Latch 74HCT374 79930374

25238802 4-89
BC-1200/1400 Bill and Coin Changer

Computer Control Board 65077450 (continued)

U6 I.C. - TTL Hex Buffer O.C. 7407 70036309


U7 I.C. - Darlington Array ULN2003 70036901
U8 I.C. - Octal Buffer 74HCT244 79930244
U9 I.C. - Octal Transparent Latch 74HCT373 79930373
U10 I.C. - 32K X 8 CMOS RAM 62256 70036619
U11 I.C. - Darlington Array ULN2003 70036901
U12 I.C. - Quad 2 Input NAND Gate 74HCT00 79930000
U13 I.C. - 1 of 8 Decoder 74HCT138 79930138
U14 I.C. - TTL Hex Inverter O.C. 7406 70036311
U15 I.C. - EEPROM 64X16 Serial NMC9346N 30800245
U16 I.C. - Transceiver RS-485 75176 70037801
U17 I.C. - Hex Schmitt Trigger Invertor 74HC14 79940014
U18 EPROM Module See Chart
U19 I.C. - Octal Buffer 74HCT244 79930244
U20 I.C. - Microcomputer 80C196/8097 See NOTE 1
U21 I.C. - Under Voltage Sensing Circuit 30800243

VR1 Voltage Regulator LM340T5 70036505

Y1 Crystal - Quartz See NOTE 1

See 65077450 drawing for notes and P/N’s.

EPROM Module Chart

Computer EPROM Module

65077450 35147001

65077458 35147011

4-90 25238802
Section 4: Troubleshooting

This page intentionally left blank.

25238802 4-91
4-92
BC-1200/1400 Bill and Coin Changer

P1 P2

DIRECT 4 6
CR1

+30 VDC 5 5
R4 R7 R6
Z1
R1 1 4
3
39 kΩ 10 kΩ 1 kΩ - 2 W 220 Ω T2
Q2 C2
STACKER 3 2 6
Q3 .022 µF
G T1
C1 + Q1
R2
100 kΩ 4.7 µF R3
2.2 kΩ R8
2.7 kΩ
GND 2 CR2 R5 C3
1/2 W
1.5 kΩ .022 µF 8

AC RETURN 7
CR3

MONITOR 1 7

AC HOT 9 1

25238802
Figure 4-4. Stacker Driver Circuit Board Schematic
Section 4: Troubleshooting

Bill Stacker Driver Circuit Board 65046701 (Rev. L)

C1 Capacitor - Electrolytic 50 VDC 4.7 µF 70023806


C2 Capacitor - Mylar 630 VDC .022 µF 70021609
C3 Capacitor - Mylar 630 VDC .022 µF 70021609

CR1 Diode - Silicon 70035005


CR2 Diode - Silicon 70035007
CR3 Diode - Silicon 70035101

P1 Polarizing Wafer Assembly (90°) 9 Circuit 70076009


P2 Polarizing Wafer Assembly (90°) 8 Circuit 70076008

Q1 Transistor - Silicon (NPN) 70030004


Q2 Transistor - Silicon (NPN) 70030004
Q3 Thyristor -Triac 70033102

Note: All resistors are ¼ watt 5%, unless otherwise noted.

R1 Resistor - Carbon 39 kΩ 79901393


R2 Resistor - Carbon 100 kΩ 79901104
R3 Resistor - Carbon 2.2 kΩ 79901222
R4 Resistor - Carbon 10 kΩ 79901103
R5 Resistor - Carbon 1.5 kΩ 79901152
R6 Resistor - Carbon 220 Ω 79901221
R7 Resistor - Carbon 100 kΩ 79901104
R8 Resistor - Carbon 2W 10% 1 kΩ 70012007

25238802 4-93
BC-1200/1400 Bill and Coin Changer

+
BL
R303 Coin "B"
50¢ & $1.00 150 KΩ CR304
Large Slot
CR302 Q304
Q302
R304
C302
150 KΩ
.1 µF
R302
150 KΩ

CR303 Coin "A"
25¢
CR301 Q303 Small Slot
Q301
R301
C301
150 KΩ
.1 µF
R301
100 Ω
GND
B

Figure 4-5. Schematic Diagram - Coin Switch (BC-1200 only)


4-94 25238802
Section 4: Troubleshooting

Coin Switch Circuit Board 45048203 (Rev. L)

C301 Capacitor - Monolithic .1 µF 70028514


C302 Capacitor - Monolithic .1 µF 70028514

CR301/ Sensor/LED Pair 70033501


Q301

CR302/ Sensor/LED Pair 70033501


Q302

CR303 Diode - Silicon 70035007


CR304 Diode - Silicon 70035007

Q303 Transistor - Silicon (NPN) 70030007


Q304 Transistor - Silicon (NPN) 70030007

Note: All resistors are ¼ watt 5%, unless otherwise noted.

R301 Resistor - Carbon 100 Ω 79901101


R302 Resistor - Carbon 150 Ω 79901154
R303 Resistor - Carbon 150 Ω 79901154
R304 Resistor - Carbon 150 Ω 79901154
R305 Resistor - Carbon 150 Ω 79901154

B BL
ROWE COIN SW ASSY
CR304

COIN COIN
R301
R302

R304

A GND B
E B C E B C
4-80482-03
CR303

C301

R303
C302

R305

Q303 Q304

E C
Q302

C A CR302
QCR301 A C

Q301
C E

Figure 4-6. Circuit Board Layout

25238802 4-95
BC-1200/1400 Bill and Coin Changer

VCC1

C617 R624
C610

.1 µF 4.3 kΩ
+

6.8 µF 20% U601A


20% 3 8 R621 C612
+
1
2
-
R622 4 3.3 kΩ .01 µF

R607 8.2 kΩ
R626
1.5 kΩ R616 R618
R619 1% R627 5.6 kΩ 4.3 kΩ
8.2 kΩ

270 Ω 332 kΩ
1%
C614 +
Q601
.1 µF
10% C615

330 pF
R625

270 Ω + C609 R620


.33 µF
10%
Q602
4.3 kΩ
U601B
5 R623
+
7
6
C613 -
+ 3.3 kΩ
.33 µF
HEAD 2

HEAD 1

10%
R629
R628
R617
1.5 kΩ
5.6 kΩ
1%
332 kΩ
1%

C616 + C618
.1 µF
10%
H F G E 330 pF

4-96 25238802
Section 4: Troubleshooting

VCC1
R608

82 Ω
+ C606
6.8 µF
R612 20%
120 kΩ

C603
J601
.1 µF
C608 U602A 20%
4 +5 VDC
3 8 R604
+ 3 HEAD 2
1
2 2 HEAD 1
.0047 µF -
100 Ω 1 COMMON
4

R614 R610
300 kΩ 82 kΩ
R606

332 kΩ
1%
R605
1.5 kΩ
C605
1%

330 pF

C604 +
VCC1
.1 µF
10%

R609
120 kΩ

C611 C607 U602B


5 R603
+
7
330 pF 330 pF 6
-
100 Ω

R615 R613 R611 R602


R601
4.3 kΩ 300 kΩ 82 kΩ
1.5 kΩ
1% 332 kΩ
1%

C602 + C601
.1 µF
10%
330 pF

Figure 4-7. Schematic Diagram - Magnetic Amplifier Board


25238802 4-97
BC-1200/1400 Bill and Coin Changer

Magnetic Amplifier Circuit Board 45072801 (Rev. E)

NOTE:
This components list is intended as a troubleshooting aid only. Rowe does not recommend
replacement of any magnetic amplifier circuit board components. Replacing components on this circuit
board may damage the magnetic head.

C601 Capacitor - Ceramic 50 VDC 5% 330 pF 70028837


C602 Capacitor - Tantalum 16 VDC 10% .1 µF 70025201
C603 Capacitor - Ceramic 50 VDC 5% .1 µF 70028966
C604 Capacitor - Tantalum 16 VDC 10% .1 µF 70025201
C605 Capacitor - Ceramic 50 VDC 5% 330 pF 70028837
C606 Capacitor - Tantalum 16 VDC 20% 6.8 µF 70025203
C607 Capacitor - Ceramic 50 VDC 5% .0047 µF 70025203
C608 Capacitor - Ceramic 50 VDC 5% .0047 µF 70025203
C609 Capacitor - Tantalum 16 VDC 10% .33 µF 70025202
C610 Capacitor - Tantalum 16 VDC 20% 6.8 µF 70025203
C611 Capacitor - Ceramic 50 VDC 5% .01 pF 70028941
C612 Capacitor - Ceramic 50 VDC 5% .01 pF 70028941
C613 Capacitor - Tantalum 16 VDC 10% .33 µF 70025202
C614 Capacitor - Tantalum 16 VDC 10% .1 µF 70025201
C615 Capacitor - Ceramic 50 VDC 5% 330 pF 70028837
C616 Capacitor - Tantalum 16 VDC 10% .1 µF 70025201
C617 Capacitor - Ceramic 50 VDC 5% .1 µF 70028966
C618 Capacitor - Ceramic 50 VDC 5% 330 pF 70028837

J601 Polarizing Wafer (90°) 4 Position 70074404

Q601 Transistor - PNP 70030106


Q602 Transistor - PNP 70030106

4-98 25238802
Section 4: Troubleshooting

Note: All resistors are ¼ watt 5%, unless otherwise noted.

R601 Resistor - Carbon Film 1/8 W 1% 1.5 kΩ 799101501


R602 Resistor - Carbon Film 1/8 W 1% 332 kΩ 799103323
R603 Resistor - Carbon Film 100 Ω 79911101
R604 Resistor - Carbon Film 100 Ω 79911101
R605 Resistor - Carbon Film 1/8 W 1% 1.5 kΩ 799101501
R606 Resistor - Carbon Film 1/8 W 1% 332 kΩ 799103323
R607 Resistor - Carbon Film 8.2 kΩ 79911822
R608 Resistor - Carbon Film 82 Ω 79911820
R609 Resistor - Carbon Film 120 kΩ 79911124
R610 Resistor - Carbon Film 82 Ω 79911823
R611 Resistor - Carbon Film 82 Ω 79911823
R612 Resistor - Carbon Film 120 kΩ 79911124
R613 Resistor - Carbon Film 300 kΩ 79911304
R614 Resistor - Carbon Film 300 kΩ 79911304
R615 Not Used
R616 Resistor - Carbon Film 5.6 kΩ 79911562
R617 Resistor - Carbon Film 5.6 kΩ 79911562
R618 Resistor - Carbon Film 4.3 kΩ 79911432
R619 Resistor - Carbon Film 270 Ω 79911271
R620 Resistor - Carbon Film 4.3 kΩ 79911432
R621 Resistor - Carbon Film 3.3 kΩ 79911332
R622 Resistor - Carbon Film 8.2 kΩ 79911822
R623 Resistor - Carbon Film 3.3 kΩ 79911332
R624 Resistor - Carbon Film 4.3 kΩ 79911432
R625 Resistor - Carbon Film 270 Ω 79911271
R626 Resistor - Carbon Film 1/8 W 1% 1.5 kΩ 799101501
R627 Resistor - Carbon Film 1/8 W 1% 332 kΩ 799103323
R628 Resistor - Carbon Film 1/8 W 1% 1.5 kΩ 799101501
R629 Resistor - Carbon Film 1/8 W 1% 332 kΩ 799103323

U601 IC - Dual OP Amp LM358 30800244


U602 IC - Dual OP Amp LM358 30800244

25238802 4-99
BC-1200/1400 Bill and Coin Changer

45072801- CKT. BD.
ASS'Y MAG. AMP.

J601
BLACK GROUND
1
YELLOW HEAD 1
2
ORANGE HEAD 2
3
BLUE +5 VDC
4

1 2 3 4
WH/VIOLET

WH/BROWN

35049004 - MAGNETIC HEAD 
(DUAL FULL TRACK)

R714 TRANSMISSIVE
SENSOR

REFLECTIVE
SENSOR

D703 R713

R715

330kΩ
C705

.22µF J703 P703


BLUE
1 1
ORANGE
2 2
BROWN
3 3
45058205
D702 HARNESS & BOARD ASSEMBLY

INLET SENSOR

R712
J704 P704
BROWN
1 1
ORANGE
2 2
BLUE
3 3
4 4
WHITE
5 5
VIOLET
6 6
BLACK
7 7
D704 R710

150 Ω
D705 R711

150 Ω

35119201 CKT. BOARD ASS'Y -
LEGEND WINDOW LED

45073201 - HARNESS ASS'Y - INLET AND LED's

5 VDC

J705 P705
W701
BLUE
1 1
WH/VIOLET
2 2
WH/BROWN
3 3
ORANGE
4 4
YELLOW
5 5
BLACK
6 6
35118501 HARNESS & BRACKET ASS'Y - MAG AMP.

4-100 25238802
Section 4: Troubleshooting

45058408 - MOTOR ASS'Y (BA-50)

+5 VDC WHITE
LED ANODE ORANGE
OUTPUT BLUE
GROUND GREEN

M701

BLACK

RED

1 2 3 4 5 6
J702

P702
5 VDC 5 VDC
1 2 3 4 5 6

R705 R706
220 Ω 5.6KΩ

W705 Q701

D701

W704 5 VDC

5 VDC

R708

C701 220 Ω
.1 µF

C702
5 VDC

1.0 µF R709

L702 L701
R702 .33 µH
.33 µH 1.0kΩ
10KΩ R701
33KΩ C703

.33 µF

R707
150 Ω
R703
220 Ω
5 VDC

W703

W702
R704
10KΩ
P701
5 VDC
3
ENCODER OUTPUT
9
MOTOR -
11
MOTOR +
12
VF
5
VT
4
VR
6
VI
7
HEAD 2
2
HEAD 1
1
LED DRIVE (PWM)
8
GROUND
10
SHIELD
13
5 VDC

C704
.1 µF

45073001 CIRCUIT BOARD ASSEMBLY -  B.A. INTERCONNECT

Figure 4-8. Schematic Diagram - BA-50 Transport


25238802 4-101
BC-1200/1400 Bill and Coin Changer

Interconnect Circuit Board Assembly - 45073001 (Rev. D)

C701 Capacitor - Ceramic 50 VDC (+80%, -20%) .1 µF 70028511


C702 Capacitor - Mylar 100 VDC ±10% 1.0 µF 70021561
C703 Capacitor - Mylar 100 VDC ±10% .33 µF 70021555
C704 Capacitor - Ceramic 50 VDC (+80%, -20%) .1 µF 70028511

D701 Emitter - Infrared (Side Looking) 70033504

L701 Inductor RF ±20% .33 µH 70041502


L702 Inductor RF ±20% .33 µH 70041502

P701 Header - 90 Degree 13 Pin 70074413


P802 Header - Straight 6 Pin 70074306
P803 Header - Straight 3 Pin 70074303
P804 Header - Straight 7 Pin 70074307
P805 Header - Straight 6 Pin 70074306

Q701 Detector - Infrared 70033505

Note: All resistors are ¼ watt 5%, unless otherwise noted.

R701 Resistor - Carbon Film 33 kΩ 79901333


R702 Resistor - Carbon Film 10 Ω 79901103
R703 Resistor - Carbon Film 220 Ω 79901221
R704 Resistor - Carbon Film 10 kΩ 79901103
R705 Resistor - Carbon Film 220 Ω 79901221
R706 Resistor - Carbon Film 5.6 kΩ 79901562
R707 Resistor - Carbon Film 150 Ω 79901151
R708 Resistor - Carbon Film 220 Ω 79901221
R709 Resistor - Carbon Film 1.0 kΩ 79901102

W701 Wire - Bare 00503200


W702 Wire - Bare 00503200
W703 Wire - Bare 00503200
W704 Wire - Bare 00503200
W705 Wire - Bare 00503200
C703

13 1
L702 P701
P705
1

L701
1

W701
P702
MOTOR

W703
W705

R704 D701
6

R709
R706

C702
R707
1

R708
3 P703

R705

C704 Q701
R703

R702

W702
1

W704
R701

C701
INLET
7P704

REV H
BA-50 INTERCONNECT  45073001

Figure 4-9. Interconnect Circuit Board Assembly


4-102 25238802
Section 5: Additional Information

HARNESS COLOR CODING

Harness wiring in the BC-1200/1400 is color coded according to function. To check wiring in the machine, find the
function you want in the chart below and not the wire color associated with this function. Then, check this color wiring
to find the source of the problem. The wiring diagram will tell you where the wires are routed.

25238802 5-1
BC-1200/1400 Bill and Coin Changer

FUNCTIONS WIRE COLOR

SUPPLY VOLTAGES1

120 VAC Hot Black/White


120 AC Common White
+40 VDC Sensed Violet/Orange

+30 VDC Red


+5 VDC to out of service lamp Brown/Yellow
+12 VDC Violet

+8 VDC Slate
+5 VDC Blue

GROUNDS

Earth (Fault) Ground Green/Yellow


High Current Ground Black
Low Current Ground Black

SPECIAL LINES

Transport:
Magnetic Head White/Brown &
White/Green

VF Cell Brown
VI Cell Yellow
VT Cell White
VR Cell Orange

Transport Motor Shielded Cable

Bill Stacker:
Stacker Drive Signal Green/Orange
Stacker Monitor Green/White
Separator Solenoid Blue/Yellow

1
Inside the power control center, as voltage lines pass through the circuit breakers, wire colors change for clarity. See the power control
center power supply schematic for these wire colors.

5-2 25238801
Section 5: Additional Information

FUNCTIONS WIRE COLOR

Coin Switch Assembly:


Coin Lockout Coil White/Blue
25¢ Coin Switch White/Brown
50¢/$1.00 Coin Switch White/Yellow

Dispenser:
Left Coin Detector Orange/Green
Center Coin Detector Orange/Brown
Right Coin Detector Orange/Black

Left Hopper Motor Black/Red


Center Hopper Motor Brown
Right Hopper Motor Black/Yellow

Left Vend Solenoid Yellow/Brown


Center Vend Solenoid Red/Black
Right Vend Solenoid Blue/White

Bill Return Switch: Red/Green

Out of Service Lamp: Brown/Yellow

25238801 5-3
BC-1200/1400 Bill and Coin Changer

This page intentionally left blank.

5-4 25238801
Section 6: Parts Catalog

INTRODUCTION ....................................................................................................................6-5
Catalog Description ...........................................................................................................6-5
Parts List Description .........................................................................................................6-5
Ordering Replacement Parts .............................................................................................6-5

PARTS CATALOG
Model BC-1200 Bill and Coin Changer Assembly ..................................................................6-4
Model BC-1200 Front Door Assembly ...................................................................................6-6
Model BC-1400 Bill Changer Assembly .................................................................................6-8
Model BC-1400 Front Panel Assembly ............................................................................... 6-10
BA-50 Bill Acceptor Assembly ............................................................................................. 6-12
Power Control Center Assembly ........................................................................................ 6-16
Control Computer Assembly ............................................................................................... 6-18
Coin Dispenser Assembly ................................................................................................... 6-20
Change Bucket Assembly ................................................................................................... 6-22
Hi-Capacity Hopper Assembly ............................................................................................ 6-24
Coin Acceptor Bracket and Harness Assembly .................................................................. 6-26
Coin Acceptor ...................................................................................................................... 6-28
Model BC-1200 Dual Bill Stacker Assembly ........................................................................ 6-30
Model BC-1400 Dual Bill Stacker Assembly ........................................................................ 6-32
Model BC-1200 Money Return Lever Assembly ................................................................ 6-34

DECALS .............................................................................................................................. 6-37


ACCESSORY KITS ............................................................................................................. 6-38
REPAIR KITS ...................................................................................................................... 6-38

25238802 6-1
This page intentionally left blank.

6-2 25238802
INTRODUCTION
This parts catalog lists replacement parts for the BC-1200 and the BC-1400. The purpose of this
parts catalog is to locate and identify replaceable components and supply information on how to
order them.

Catalog Description
This catalog is divided into major sections labeled with figure numbers, which correspond to the
illustrations used. Some assemblies require more than one illustration to identify the parts. Each
page has a sheet number to identify the sheet as part of that assembly’s parts list.
Replacing parts that are welded or riveted onto an assembly is normally impractical. Therefore,
replacement parts are not listed for these items. The assembly containing the welded or riveted part
should be replaced.

Parts List Description


The parts list contains four columns:
• Figure, Sheet, and Index Number — The first entry in this column is the figure number of the
corresponding illustration. An index number, when listed, corresponds to the index number
appearing on the illustration. Index numbers are not used when items are listed for reference
purposes only or when the item listed is an alternate part.

• Rowe Part Number — This column lists the part number to use when ordering replacement
parts or making inquiries.

• Description — This column gives a word description of each part or assembly. Each item is
indented to show its relationship to the next higher assembly.

• Qty — This column contains the part quantity used in the assembly. When a figure describes
more than one model of an assembly, the “Qty” column is divided to show each model.

Ordering Replacement Parts


All replacement parts must be ordered directly from an Authorized Rowe® Distributor.
Once the replacement item has been determined, complete a Standard Parts Order Form (available
from your Rowe® Distributor at no charge). Very often, parts orders are delayed because of
inadequate or incomplete parts order forms. To enable prompt delivery, always specify the following
information:
• Part Number and Description (indicate color, if applicable)

• Quantity Required

• Machine Model and Serial Number

• Complete Shipping Address, including the ZIP code

• Shipping Instructions must be supplied. If the shipping method is Parcel Post, Air Parcel Post,
United Parcel Service, or Air UPS, and the packages may exceed the size and weight limits
of these services, indicate an alternate shipping method.

If the shipment must be delivered as fast as possible, specify “Fastest Way”. Rowe® will select the
carrier for orders that justify shipment by truck.
25238802 6-3
Figure 6-1. BC-1200 Bill and Changer Assembly

"This equipment complies with the re-
quirements in Part 15 of FCC Rules
for Class A computing device. Oper-
ation of this equipment in a residential

2-15485-02
area may cause unacceptable interfer-
ence to radio and TV reception requir-
the operator to take whatever steps
are necessary to correct the interference."

MANUFACTURED OR LICENSED UNDER ONE OR MORE OF THE FOLLOWING PATENT NUMBERS:

UNITED STATES AUSTRALIA GREAT BRITAIN

0238201  4223210 RD64093 1475900


3496542  3561395
3588354  3690332
3715031  3766616
3891970  3910295
3917260  3966047
3978958  3964025
4283708  5704146

HOPPER LOADING & UNLOADING:
TO LOAD HOPPER:

1.  Pull hopper forward to stop point.

2.  Twist top of full coin bag one full turn. Grasp
twisted top with one hand and hold bottom
with other. Invert bag and insert top into
mouth of hopper.

3.  With open end of bag in hopper, slowly
release twist as bag empties. Avoid spilling
coins into changer. Empty bag by grasping
at bottom and shaking to dislodge coins in
folds of bag. Push hopper back into place.

4.  Load coin buckets with change by pressing
test switches one at a time. Wait for hopper
motor to stop before pressing next switch.
Repeat process and count change.

5.  Coin I.D. stickers are supplied with machine
to identify coin load in hopper.

NOTE: Hopper msy be loaded with either
quarters, dimes, nickels, or tokens un-
mixed. Make sure value of coins in hop-
per agree with values programmed in
HOPPER VALUE (HOP VAL) step of set
up.

TO EMPTY HOPPER:

1.  Pull hopper forward to stop point.

2.  Place opening of coin bag over mouth of
hopper, wrapping lip of bag around handle.
Grasp bag and handle with one hand, tilt
hopper back, release latch, and slowly tip
hopper forward while holding bag against
front of hopper.

3.  Hold bag securely while tipping hopper
forward. Tap hopper against stop and return
to upright position. Repeat two or three more
times.

4.  The hopper may also be removed from
machine and inverted over bag to empty.
when replacing hopper be sure it is secure
in pivot brackets and snug against back
plate.

5.  Empty change from coin buckets by pressing
a test switch. When hopper motor starts,
turn power off, then back on. Repeat for
other test switches.
35049712

SERVICE PROCEDURE
CAUTION: THIS MACHINE
IS WIRED WITH 120 VAC
STATUS DISPLAY:

1.Normal operating mode will have a dash walking back
and forth across status display.

2.Push [HOPPER] to display last 3 payouts made by
changer. Most recent payout displayed on the left.

3.Push [VALUE] to display amount of money accepted
since last cleared.

SERVICE:

1.Look at status display first. Status display will in-
dicate cause of problems in the changer.

2.A non-blinking status display indicates a problem
that did not cause an "Out Of Service" condition.
Check the indicated problem area before returning
changer to service.

3.A blinking status display indicates a problem that
cused the changer to go "Out Of Service". Check
and correct the indicated problem before returning
the changer to service.

NOTE: Any status code displayed indicating trouble with
detectors, hopper, or coins could result in incor-
rect change loads in one of the change buckets.
After restoring changer to service, always use test
switches to insure corredt change loads in buckets.

4.Push [FUNCTION] button to clear displayed status
condition. Changer will return to service unless a
previous condition exists. Previous condition will be
displayed and must also be cleared by pushing
[FUNCTION]. When all conditions are cleared,
changer will return to service.

5.Status display will also indicate reason why a bill was
rejected. The status will be displayed for 5 seconds
after bill was rejected then clear itself.

6.Always turn power off when removing circuit boards.

7.For detailed explanation of status displays and
further trouble shooting information, refer to service
manual.
45048908

6-4 25238802
Figure 6-1. BC-1200 Bill and Changer Assembly

Ref. Part No. Description Qty

Ref. BC-1200 Bill and Coin Changer Assembly


• BC-1200 Cabinet Assembly .............................................................................................. 1

1 65037815 • Cabinet Weld Assembly (Charcoal Brown) ........................................................................ 1


65037808 • Cabinet Weld Assembly (White)
65037809 • Cabinet Weld Assembly (IBM Black)
2 Ref. • Door Assembly (see Figure 6-2) ........................................................................................ 1
3 Ref. • Hi-Capacity Hopper Assembly (see Figure 6-10) ................................................ As Ordered
65027608 • • Nickel, Dime, and Quarter Hopper ..................................................................... As Ordered
65027609 • • Quarter, Dollar Coin, and Token Hopper ........................................................................... 3
4 65068501 • Bill Acceptor Transport Assembly (see Figure 6-5) .............................................................. 1
5 65046804 • Dual Bill Stacker Assembly (see Figure 6-13A) ................................................................... 1
6 45034603 • Bill Box Assembly .............................................................................................................. 2
7 65069059 • Control Computer Assembly (see Figure 6-7) ..................................................................... 1
27023902 • Hopper Brush (not shown) ................................................................................................. 1
47002004 • • Label - “Pays $ Coins” .................................................................................................... 1
25238802 • • Service Manual ............................................................................................................... 1
25168801 • • Shoulder Screw (1/4-20 SQHD) ....................................................................................... 4
89954004 • • Drive Screw (#10 x 1/4) ................................................................................................... 1
25030901 • • Warning Label ................................................................................................................. 4
70121408 • • Spacer ............................................................................................................................ 4
87835700 • • Hex MS Nut (1/4-20) ....................................................................................................... 4
25070232 • • Bill Insertion Label ($1 & $51) ........................................................................................... 1
25070233 • • Bill Insertion Label ($1, 5, 101) .......................................................................................... 1
25070234 • • Bill Insertion Label ($1, 5, 10, 201) ..................................................................................... 1
25165802 • • Hopper Identification Label ............................................................................................... 1
25254801 • Cleaning Strips .................................................................................................................. 1
8 65058011 • Coin Dispenser (see Figure 6-8) ........................................................................................ 1
9 45078006 • Power Control Center with Bracket (see Figure 6-6) ............................................................ 1
10 65067905 • Main Harness Assembly .................................................................................................... 1
11 45087501 • Chute Assembly - Coin Cup .............................................................................................. 1
12 25228001 • Junction Box and Filter Assembly ....................................................................................... 1
25175801 • Junction Box Cover Assembly ........................................................................................... 1
25152704 • Filter and Lug Assembly ..................................................................................................... 1
13 25164601 • Hopper Retainer Bail .......................................................................................................... 1
14 25166502 • Stop Rod ........................................................................................................................... 1
15 25166602 • Coin Spill Shield ................................................................................................................. 1
16 35023307 • Bill Acceptor Mounting Bracket ............................................................................................ 2
17 25111202 • Push Bar (Cash Box) ........................................................................................................ 1
18 45060803 • Guide Plate - Control Computer .......................................................................................... 1
70093403 • Cable Clamp (1") ............................................................................................................... 4

1
For additional labels, see the list of accessories at the end of this parts catalog.

25238802 6-5
Figure 6-2. BC-1200 Front Door Assembly

17 19 18 20 14 13

15
23
TEMPORARILY
OUT OF SERVICE MONEY RETURN

3 12, 12A
(also see
Page 6-35) See
"This equipment complies with the re-

Page 6-35
quirements in Part 15 of FCC Rules
for Class A computing device. Oper-
2-15485-02

ation of this equipment in a residential


area may cause unacceptable interfer-
ence to radio and TV reception requir-
the operator to take whatever steps
are necessary to correct the interference."

MANUFACTURED OR LICENSED UNDER ONE OR MORE OF THE FOLLOWING PATENT NUMBERS:

UNITED STATES AUSTRALIA GREAT BRITAIN

0238201 4223210 RD64093 1475900


3496542 3561395
3588354 3690332
3715031 3766616
3891970 3910295
3917260 3966047
3978958 3964025
4283708 5704146

HOPPER LOADING & UNLOADING:


TO LOAD HOPPER:

1. Pull hopper forward to stop point.

2. Twist top of full coin bag one full turn. Grasp


twisted top with one hand and hold bottom
with other. Invert bag and insert top into
mouth of hopper.

3. With open end of bag in hopper, slowly


release twist as bag empties. Avoid spilling
coins into changer. Empty bag by grasping
2, 22
at bottom and shaking to dislodge coins in
folds of bag. Push hopper back into place.

4. Load coin buckets with change by pressing


test switches one at a time. Wait for hopper
motor to stop before pressing next switch.
Repeat process and count change.

5. Coin I.D. stickers are supplied with machine


to identify coin load in hopper.

NOTE: Hopper msy be loaded with either


quarters, dimes, nickels, or tokens un-
mixed. Make sure value of coins in hop-
per agree with values programmed in

4 16
HOPPER VALUE (HOP VAL) step of set
up.

TO EMPTY HOPPER:

1. Pull hopper forward to stop point.

2. Place opening of coin bag over mouth of


hopper, wrapping lip of bag around handle.
4
2

3
1

Grasp bag and handle with one hand, tilt


hopper back, release latch, and slowly tip
hopper forward while holding bag against
front of hopper.

3. Hold bag securely while tipping hopper


forward. Tap hopper against stop and return

21
to upright position. Repeat two or three more
times.

4. The hopper may also be removed from


machine and inverted over bag to empty.
when replacing hopper be sure it is secure
in pivot brackets and snug against back
plate.

5. Empty change from coin buckets by pressing


a test switch. When hopper motor starts,
turn power off, then back on. Repeat for
other test switches.
35049712

8 5

SERVICE PROCEDURE
CAUTION: THIS MACHINE
IS WIRED WITH 120 VAC
STATUS DISPLAY:

1.Normal operating mode will have a dash walking back


and forth across status display.

2.Push [HOPPER] to display last 3 payouts made by


6
9, 11
changer. Most recent payout displayed on the left.

3.Push [VALUE] to display amount of money accepted


since last cleared.

SERVICE:

1.Look at status display first. Status display will in-


dicate cause of problems in the changer.

2.A non-blinking status display indicates a problem


that did not cause an "Out Of Service" condition.

7
Check the indicated problem area before returning
changer to service.

3.A blinking status display indicates a problem that


cused the changer to go "Out Of Service". Check
and correct the indicated problem before returning
the changer to service.

NOTE: Any status code displayed indicating trouble with


detectors, hopper, or coins could result in incor-
rect change loads in one of the change buckets.
After restoring changer to service, always use test
switches to insure corredt change loads in buckets.

4.Push [FUNCTION] button to clear displayed status

10
condition. Changer will return to service unless a
previous condition exists. Previous condition will be
displayed and must also be cleared by pushing
[FUNCTION]. When all conditions are cleared,
changer will return to service.

5.Status display will also indicate reason why a bill was


rejected. The status will be displayed for 5 seconds
after bill was rejected then clear itself.

6.Always turn power off when removing circuit boards.

7.For detailed explanation of status displays and


further trouble shooting information, refer to service
manual.
45048908

15

1, 24

6-6 25238802
Figure 6-2. BC-1200 Front Door Assembly

Ref. Part No. Description Qty

Ref. Door Assembly (No Coin Acceptor - see the list of accessories for coin acceptor kits)

Note: Use the following numbers to order the complete door assembly with hardware (listed door color/decal color).
For Decal part numbers, refer to the Accessory List at the end of the section.

Door Color/Decal Color


65071321 • Black/Black
65071352 • Charcoal Brown/Brown
65071353 • Blue/Blue

Note: Use the following numbers to order the painted door only (without hardware or decals).

65071207 • • Door Weld Assembly (Black)


65071208 • • Door Weld Assembly (Charcoal Brown)
65071209 • • Door Weld Assembly (Blue)

1 65071206 • Door Weld Assembly (Black) without 35085101 Bracket ........................................................ 1


2 25164401 • Spring - Strap ........................................................................................................................... 1
3 35027708 • Lockbar Assembly ................................................................................................................... 1
4 21357815 • Nut - Elastic Stop (1/2-13 UNC) .............................................................................................. 1
5 45087101 • Bill Acceptor Trim Plate ............................................................................................................. 1
70134212 • • Carriage Bolt .......................................................................................................................... 4
87845700 • • Hex Nut .................................................................................................................................. 4
70121408 • • Spacer ................................................................................................................................... 4
6 45087201 • Coin Chute Trim Plate .............................................................................................................. 1
70134121 • • Carriage Bolt .......................................................................................................................... 4
87845700 • • Hex Nut .................................................................................................................................. 4
7 45085601 • Change Cup Assembly (Coins) .............................................................................................. 1
8 35121501 • Mounting Bracket (Coin Cup) ................................................................................................... 2
9 25181701 • Tension Spring ......................................................................................................................... 1
10 35116901 • Change Cup Door ................................................................................................................... 1
11 25239701 • Door Shaft (Coin Cup) ............................................................................................................. 1
12 35038204 • Coin Inlet Trim (No Coins) ......................................................................................................... 1
25211713 • Decorative Decal ...................................................................................................................... 1
12A 35038203 • Coin Inlet Trim (w/ Coins) ..................................................................................................... A/R
13 45112101 • Chute Assembly - Coin Inlet .................................................................................................... 1
14 35085101 • Hopper Hold-Down Bracket ..................................................................................................... 1
15 25224901 • Flat Spring (Lockbar) ................................................................................................................ 2
16 45062002 • T-Handle Assembly (Tubular or Medeco) w/o Lock Cylinder & Key ....................................... 1
17 25255801 • Switch (NC) .............................................................................................................................. 1
18* 21083601 • Tension Spring ......................................................................................................................... 1
19 25251203 • Pivot Link .................................................................................................................................. 1
20 25190002 • Sponge Rubber Pad ............................................................................................................... 1
21 35032009 • Harness Assembly - Empty Light ............................................................................................ 1
22 25064401 • Tension Spring ......................................................................................................................... 1
23 25192801 • Handle & Shaft Assembly ....................................................................................................... 1
70146008 Nyliner Bearing ............................................................................................................................ 2
25092909 Reject Lever Bearing ................................................................................................................... 1

Service Door Assembly

24 27045701 BC-1200 Black Service Door Assembly (includes 35085101 Bracket)

* See also Figure 6-14 for more detail on the Money Return Lever Assembly.

25238802 6-7
Figure 6-3. BC-1400 Bill Changer Assembly

6-8 25238802
Figure 6-3. BC-1400 Bill Changer Assembly

Ref. Part No. Description Qty

1 52078020 BC-1400 Bill Changer Assembly


2 65037816 • Cabinet Weld Assembly (Charcoal Brown) .......................................................................................................... 1
3 65071330 • Door Assembly (Charcoal Brown) ......................................................................................................................... 1
4 65061806 • • Door Weld Assembly w/Lock Cylinder & Key (Charcoal Brown) ...................................................................... 1
5 45062001 • • T-Handle Assembly (visible from front of door) ................................................................................................... 1
6 70134103 • • Carriage Bolt (10-24 x 3/4) ................................................................................................................................... 2
7 25064401 • • Tension Spring ..................................................................................................................................................... 1
8 21357815 • • 1/2-13 Hex Lock Nut ............................................................................................................................................. 1
9 25164401 • • Spring Strap ......................................................................................................................................................... 1
10 35027708 • • Lockbar Assembly ................................................................................................................................................ 1
35025506 • • Lock Lever and Bracket Assembly ...................................................................................................................... 1
11 35068302 • • Lock Plate .............................................................................................................................................................. 1
12 45048909 • • Service Label ........................................................................................................................................................ 1
13 25190002 • • Sponge Rubber Pad ............................................................................................................................................ 1
14 25199101 • • Lockbar Stop Bracket ........................................................................................................................................... 1
15 25224901 • • Lockbar Flat Spring ............................................................................................................................................... 2
16 65064403 • • Front Panel Assembly (see Figure 6-4) .............................................................................................................. 1
17 Ref. • Hi-Capacity Hopper Assembly (see Figure 6-10) ............................................................................................... 2
65027608 • • • Nickel, Dime, and Quarter Hopper ..................................................................................................................... 2
65027609 • • • Quarter, Dollar Coin, and Token Hopper ........................................................................................................... 2
18 65068501 • • Bill Acceptor Transport Assembly (see Figure 6-5) ........................................................................................... 1
19 65046808 • • Dual Bill Stacker Assembly (see Figure 6-13B) .................................................................................................. 1
20 45034603 • • Bill Box Assembly ................................................................................................................................................ 2
21 65069059 • Control Computer Assembly (see Figure 6-7) ..................................................................................................... 1
22 25164606 • Hopper Retainer Bail .............................................................................................................................................. 1
23 25166502 • Stop Rod ................................................................................................................................................................. 1
24 25228001 • Junction Box and Filter Assembly .......................................................................................................................... 1
25175801 • • Junction Box Cover Assembly
25 70092108 • • Solderless Connector ........................................................................................................................................... 2
26 70124004 • • Cup Washer ......................................................................................................................................................... 1
27 70134112 • • Special Ground Screw (Green) ........................................................................................................................... 1
28 25152704 • • Filter and Lug Assembly ....................................................................................................................................... 1
29 25078407 • • Cord and Plug Assembly ..................................................................................................................................... 1
30 70232302 • • Strain Relief (Right Angle) .................................................................................................................................... 1
31 70232203 • • Strain Relief ........................................................................................................................................................... 1
32 70093403 • Cable Clamp (1") ................................................................................................................................................... 1
33 70093402 • Cable Clamp (13/16") ............................................................................................................................................ 1
34 35085701 • Guide Rail Assembly (LH) ..................................................................................................................................... 2
35 35085801 • Guide Rail Assembly (RH) ..................................................................................................................................... 1
36 65058012 • Coin Dispenser Assembly (BC-1400) (see Figure 6-8) ...................................................................................... 1
37 35120701 • • Empty Light Harness Assembly .......................................................................................................................... 1
38 35110901 • Chute Overlay Bracket .......................................................................................................................................... 1
39 35118801 • Transport Harness Assembly ................................................................................................................................ 1
40 45070302 • Heater Harness and Plug Assembly ...................................................................................................................... 1
41 25234001 • • Flexible Heater ...................................................................................................................................................... 1
42 25234102 • Thermostat Assembly ............................................................................................................................................ 1
43 45060002 • Coin Chute Assembly ............................................................................................................................................ 1
44 35099801 • Holder and Stud Assembly .................................................................................................................................... 1
45 45078006 • Power Control Center with Bracket (see Figure 6-6) ........................................................................................... 1
47 25111202 • • Cash Box Push Bar ............................................................................................................................................. 1
47 35111403 • • Thermostat Mounting Bracket ............................................................................................................................... 1
48 45060803 • • Guide Plate (Control Computer) .......................................................................................................................... 1
49 65067905 • • Main Harness Assembly ...................................................................................................................................... 1
50 25112901 • • Support Post ........................................................................................................................................................ 2
51 35121601 • • Coin Cup Cover ................................................................................................................................................... 1
52 35091001 • • Support & Chute Assembly ................................................................................................................................ 1
25231313 • • Accessories Bag Assembly ................................................................................................................................. 1
25030901 • • • Warning Label ..................................................................................................................................................... 1
70121408 • • • Spacer ................................................................................................................................................................. 1
25070232 • • • Bill Insertion Label ($1 & $5) .............................................................................................................................. 1
25070233 • • • Bill Insertion Label ($1, $5, & $10 BL) ............................................................................................................... 1
25070234 • • • Bill Insertion Label ($1, $5, $10, and $20) ......................................................................................................... 1
25165802 • • • Hopper Identification Label ................................................................................................................................. 1
25239601 • • • Decal - $10 (BC-1400 only) ............................................................................................................................... 1
25239602 • • • Decal - $10 & $20 (BC-1400 only) .................................................................................................................... 1
47002004 • • • Label (Pays $1 Coins) ....................................................................................................................................... 1
27023902 • • • Hopper Brush ..................................................................................................................................................... 1
25254801 • • • Bill Transport Cleaning Strip .............................................................................................................................. 1
25242117 • • • Schematic Addendum ......................................................................................................................................... 1
53 35085101 • Hopper Hold-Down Bracket ................................................................................................................................... 1
25238802 6-9
Figure 6-4. BC-1400 Front Panel

12

See Page 6-37

4, 5, 6
9

10, 11 7

6-10 25238802
Figure 6-4. BC-1400 Front Panel

Ref. Part No. Description Qty

BC-1400 Front Panel


65064403 • BC-1400 Front Panel Assembly ......................................................................................... 1
1 65053605 • • Stainless Steel Panel Assembly (Grey) with Grapic Lettering and Logo ............................ 1
2 25191301 • • Indicator Light ................................................................................................................... 1
3 35085501 • • Shield and Hinge Assembly ............................................................................................. 1
4 21581801 • • Pushbutton Swtich .......................................................................................................... 1
5 70122001 • • Lock Washer (Internal) ..................................................................................................... 1
6 25198401 • • Protective Cover (Switch) ................................................................................................. 1
7 45048004 • Trim Plate (Bill Acceptor and Coin Cup) .............................................................................. 1
8 70134121 • Chrome Head Screw ......................................................................................................... 6
9 35003201 • Coin Cup ........................................................................................................................... 1
10 35000201 • Change Door ..................................................................................................................... 1
11 25062001 • Hinge Wire ......................................................................................................................... 1
12 27029312 • Decal - $1 & $5 (Service Part) ............................................................................................ 1

Optional:
65064402 • BC-1400 Front Panel Assembly with Lettering and Logo (No Graphics)
65053604 • S.S. Panel with Lettering and Logo (No Graphics)

25238802 6-11
Figure 6-5. BA-50 Bill Acceptor Assembly
(Corresponding Parts List on page 6-14)

6-12 25238802
25238802 6-13
Figure 6-5. BA-50 Bill Acceptor Assembly (Sheet 1)

Ref. Part No. Description Qty

65068501 BA-50 Bill Acceptor


1 65022401 • Trim - Front (Bill Acceptor) .................................................................................................... 1
2 30622102 • Window - Clear ................................................................................................................. 1
3 35118901 • Insert - Window ................................................................................................................. 1
4 21384701 • Retainer - Window ............................................................................................................. 1
5 45073201 • Harness and Board Assembly with Inlet and LED's ........................................................... 1
35119201 • • Circuit Board (with LED's) ................................................................................................ 1
25236302 • • Photoconductive Cell (only) .............................................................................................. 1
70035314 • • LED (only) ....................................................................................................................... 2
6 25076501 • Support Bracket ................................................................................................................. 1
7 35119101 • Bracket - Legend Window .................................................................................................. 1
8 45073001 • Board Assembly - Interconnect ........................................................................................... 1
9 35082005 • Timing Belt (210-Tooth - .080 Pitch) ..................................................................................... 2
10 35114501 • Shaft and Pulley Assembly ................................................................................................ 1
11 35036003 • Plate Assembly - Side (LH) ................................................................................................ 1
12 35114401 • Drive Gear ......................................................................................................................... 1
13 70143801 • External Retaining Ring (1/4-Inch Diameter) ........................................................................ 1
14 70146004 • Nyliner Bearing ................................................................................................................... 4
15 B0031936 • Gear Reduction ................................................................................................................. 1
16 70143004 • External Retaining Ring (1/4-Inch Diameter) ........................................................................ 9
17 25194102 • Take-up Bracket (Roller Shaft) ............................................................................................ 2
18 25238902 Components:
25193402 • Shaft - Crowned Pulley ...................................................................................................... 1
25238902 • Output Roller (with Coupling) .............................................................................................. 1
25193605 • Roller Creasing (with Coupling) .......................................................................................... 2
19 Ref. Components:
35080003 • Pulley Shaft ....................................................................................................................... 1
35080101 • Drum Pulley ....................................................................................................................... 2
20 Ref. Components:
25196403 • Anti-Cheat Lever Shaft ....................................................................................................... 1
35096404 • Anti-Cheat Lever ................................................................................................................ 1
35081602 • Torsion Spring .................................................................................................................... 1
21 Ref. Components:
3508004 • Roller Shaft (Take-up) ........................................................................................................ 1
35080301 • Take-up Roller ................................................................................................................... 2
25243201 • Take-up Shaft Spacer ........................................................................................................ 2
22 35113601 • Drive Shaft Assembly ........................................................................................................ 1
23 45058408 • Motor Assembly with Encoder ............................................................................................ 1
24 45058205 • Harness and Board Assembly - Lower Reflector ................................................................ 1
70035314 • • LED ................................................................................................................................ 1
25236302 • • Photoconductive Cell ........................................................................................................ 1
25194803 • • Mounting Pad (TO18) ...................................................................................................... 1
25 35114001 • Spring Bracket ................................................................................................................... 1
26 25225003 • Tension Spring ................................................................................................................... 2
27 Ref. Components:
A 25191702 • Pivot Pin ............................................................................................................................ 1
B 35080604 • Roller Assembly - Pressure (Mag. HD) ............................................................................... 2
28 25193402 • Shaft - Crowned Pulley ...................................................................................................... 1
29 45073101 • Head and Holder Assembly ............................................................................................... 1
30 35120201 • Cover - Mag. Amp (with Insulator) ...................................................................................... 1

6-14 25238802
Figure 6-5. BA-50 Bill Acceptor Assembly (Sheet 2)

Ref. Part No. Description Qty

31 35118501 • Harness and Bracket Assembly - Mag. Amp ...................................................................... 1


25240801 • • Mounting Bracket Assembly (Sensor) ............................................................................... 1
21814009 • • Hex Lock Nut ................................................................................................................... 1
45073301 • • Harness & Board Assembly - Mag. Amp ......................................................................... 1
32 65067101 • Track - Lower ..................................................................................................................... 1
33 35114901 • Drive Belt (Upper) .............................................................................................................. 2
34 21342702 • Retaining Spring (Roller) ..................................................................................................... 3
35 25235001 • Roller Shaft ........................................................................................................................ 3
36 65067501 • Bill Inlet (Upper) .................................................................................................................. 1
37 25060101 • Bracket Side Shield ............................................................................................................ 2
38 65067601 • Bill Inlet (Lower) .................................................................................................................. 1
39 35035209 • Plate Assembly - Side (RH) ............................................................................................... 1
40 21398501 • Tension Spring ................................................................................................................... 1
41 20922510 • Spacer .............................................................................................................................. 1
42 35126501 • Anti-Cheat Lever (Pull Back) .............................................................................................. 1
43 25079801 • Lug .................................................................................................................................... 1
44 25223101 • Flag Label ......................................................................................................................... 1
45 35104002 • Output Drive Guide ............................................................................................................ 1
46 35147301 • Anti-Pullback Block ............................................................................................................. 1
47 21776005 • Speed Clip Fastener (U Type) ........................................................................................... 1
48 35080003 • Pulley Shaft ....................................................................................................................... 1
49 35080101 • Pulley ................................................................................................................................ 2
50 35080004 • Roller Shaft (Take-Up) ........................................................................................................ 1
51 35080301 • Take-Up Roller ................................................................................................................... 2
52 25243201 • Shaft Spacer (Take-Up Roller) ........................................................................................... 2
53 25191702 • Pivot Pin ............................................................................................................................ 1
54 35080604 • Pressure Roller Assembly .................................................................................................. 2
55 25193301 • Crowned Roller .................................................................................................................. 4
56 25193902 • Roller - Idler (Input) ............................................................................................................. 1
57 70120915 • Washer ............................................................................................................................. 4
58 25192902 • Timing Pulley (22-Tooth) ..................................................................................................... 1
59 70143301 • External Retaining Ring ...................................................................................................... 2

HARDWARE LIST

A 80653006 #8-32 x 3/8 Hex HMS .......................................................................................................... 1


B 87843000 #8-32 Keps Hex MS Nut ...................................................................................................... 1
C 89293007 #8-18 x 7/16 Hex WRHS (Hi-Lo) .......................................................................................... 6
D 80443008 #8-32 x 1/2 Hex WRHMS (SF) ............................................................................................. 8
E 80443006 #8-32 x 3/8 Hex WRHMS (SF) ............................................................................................. 9
F 80443004 #8-32 x 1/4 Hex WRHMS (Hi-Lo) ......................................................................................... 7
G 89292307 #6-19 x 7/16 Hex WRHS (Hi-Lo) .......................................................................................... 2
H 89281605 #4-24 x 5/16 Phil Pan RO HS (Hi-Lo) ................................................................................... 3
I 80542304 #6-32 x 1/4 Sems Phil RO HMS .......................................................................................... 2
J 80384405 #10-32 x 5/16 Phil Pan HMS (SF) ........................................................................................ 1
K 80403004 #8-32 x 1/4 Phil Pan HMS (SF) ............................................................................................ 3
L 80383006 #8-32 x 3/8 P.R. HMS (SF) .................................................................................................. 1
M 87842300 #6-32 Keps Hex MS Nut ...................................................................................................... 4
N 88903000 #8 External Lockwasher ....................................................................................................... 2
O 80443007 #8-32 x 7/16 Hex WHS (Swage Form) ................................................................................. 2

25238802 6-15
Figure 6-6. Power Control Center Assembly

2 3

POWER CONTROL CENTER


65073504
ON 5
30VDC
1
40VDC

5VDC

12VDC OFF

18
T
E
S L DOLLARS ACCEPTED
T
C C
S 7 2
B B
A A
9 W
I
C 2
0
M
2
0
M 6
T P P
1 2
C C C
H R 7 5
B B
E A A
2 2
S M M
0 0
P P
3 4

15 12 10 11

1 1 1 1

R804
P801 P802 P803 P804
C813
C814
L804 D809 P805
K801
R834

1
D808

D812
C803 P808
D818

D816

C808
Q802
VR802
R829 C807
R831
R824
C804
R809
R811
R810
R812

C802
C810 H3
P806
D814

H4
1

HS2 C801 C815


C809
P807
L803

C811
VR801

S801
D813

R823

Q801

16 17 4 13 14

6-16 25238802
Figure 6-6. Power Control Center Assembly

Ref. Part No. Description Qty

45078006 Power Control Center Assembly with Bracket


1 65069901 • Power Control Center Mounting Bracket .............................................................................. 1
2 65073504 • Power Control Center Assembly ......................................................................................... 1
3 45075804 • Power Control Box Assembly ............................................................................................ 1
4 45075501 • Power Control Box Cover Assembly .................................................................................. 1
5 30785701 • Rocker Switch (SPST) ....................................................................................................... 1
6 70073605 • Circuit Breaker - 2 Amp (CB202) ......................................................................................... 1
7 70073608 • Circuit Breaker - 5 Amp (CB204) ......................................................................................... 1
8 70073610 • Circuit Breaker - 7 Amp (CB201, CB203) ............................................................................ 2
9 21638002 • Switch Cap ....................................................................................................................... 3
10 35120301 • Power Control Harness Assembly ...................................................................................... 1
11 45049505 • Power Transformer Assembly ............................................................................................. 1
12 65069705 • Circuit Board Assembly - Power Supply ............................................................................. 1
(see Schematic and Components List in Section 4)
13 25255901 • Resistor Harness Assembly ............................................................................................... 1
14 70013001 • Resistor - 50Ω, 30W (R813) ............................................................................................... 1
15 21621837 • Jumper Assembly (Black/Yellow) ....................................................................................... 1
16 21621836 • Jumper Assembly (Red/Yellow) ......................................................................................... 1
17 21621835 • Jumper Assembly (Yellow/Green) ...................................................................................... 1
18 25065709 • Counter Assembly (Bills Accepted) ..................................................................................... 1
21441802 • • Electric Counter ................................................................................................................ 1
70075701 • • Keying PLug ................................................................................................................... 1
70075503 • • Conector Housing (3 Pin) ................................................................................................. 1

25238802 6-17
Figure 6-7. Control Computer Assembly

12
HOPPER

LEFT CNTR RIGHT

P1

14
PROGRAMMING MODE

EITHER BUTTON ACTS AS YES/NO,


ON/OFF, ALT/SEP, OR UPPER/LOWER
COUNT
SWITCHES P2
PRESS BOTH BUTTONS TO CLEAR
DISPLAYED TEMPORARY COUNTER

HOPPER
1
VALUE

FUNCTION - ERROR RESET


8

NORMAL OPERATING MODE

4
P3
NOTE:
PRESS FUNCTION - ERROR RESET
BUTTON TO CLEAR DISPLAYED ERROR
P6
1
1

15

BILL CHANGER P4
CONTROL COMPUTER
65069059
1
P5
1 9

2
1

6-18 25238802
Figure 6-7. Control Computer Assembly

Ref. Part No. Description Qty

65069059 Control Computer Assembly


1 65077459 • Control Computer Board Assembly ..................................................................................... 1
(see Schematic in Section 4 for components)
2 65069401 • Base Cover Assembly ...................................................................................................... 1
3 65069308 • Cover ................................................................................................................................ 1
4 45060803 • Guide Plate (see Figure 6-3, Item 49) ................................................................................ 1

25238802 6-19
Figure 6-8. Coin Dispenser Assembly

18 7 1

10

15, 16, 17

3
2
4

13

20
12

14

6
11
5

19

6-20 25238802
Figure 6-8. Coin Dispenser Assembly

Ref. Part No. Description Qty

Ref. Coin Dispenser Assembly


65058011 • BC-1200 only
65058012 • BC-1400 only

Both the BC-1200 and the BC-1400 use the same components, except as noted.

1 45035311 • Frame and Pivot Assembly ................................................................................................ 1


2 Ref. • Change Bucket Assembly ................................................................................................. 1
45032615 • BC-1200 only (see Figure 6-9)
45032616 • BC-1400 only (see Figure 6-9)

3 35044702 • Mounting Bracket (Hopper LH) ........................................................................................... 2


4 35044802 • Mounting Bracket (Hopper RH) ........................................................................................... 2
5 35049102 • Hopper Drive Motor Assembly ........................................................................................... 2
45034102 • • Hopper Drive Motor
45034001 • • Ratchet Coupling
25097701 • • Compression Spring
70120904 • • Washer (Nylon)
70110126 • • Groove Pin (1/8 x 3/4)
37004601 • • Gear Box
6 35046401 • Mounting Bracket (Motor) .................................................................................................... 2
7 25112701 • Rubber Bumper ................................................................................................................. 2
8 45076101 • LED Holder Assembly ........................................................................................................ 2
70035315 • • LED ................................................................................................................................ 2
9 70093106 • Cable Clamp (7/16") .......................................................................................................... 2
10 45035006 • Chute Assembly ................................................................................................................ 1
11 65029114 • Dispenser Harness Assembly ........................................................................................... 1
12 35068202 • Chute Assembly - Coin Weld (BC-1200 only) ..................................................................... 1
13 25169106 • • Dispenser Wiring Label .................................................................................................... 1
14 25163902 • Dispenser Bucket Lube Label ............................................................................................ 1
15 25175702 • Photodetector Board and Terminal Assembly ...................................................................... 2
16 70121626 • Spacer (Nylon) ................................................................................................................... 2
17 35048202 • Terminal Board Cover ......................................................................................................... 2
18 35125401 • Hopper Latch Assembly .................................................................................................... 1
19 45042602 • Dispenser Motor Guard ...................................................................................................... 1
20 45076402 • Circuit Board Assembly - Interconnect ................................................................................. 1
A 70035006 • • Diode .............................................................................................................................. 3
25189411 • Coin Dispenser Label ........................................................................................................ 1

25238802 6-21
Figure 6-9. Change Bucket Assembly

6-22 25238802
Figure 6-9. Change Bucket Assembly

Ref. Part No. Description Qty

45032615 Change Bucket Assembly (BC-1200) ................................................................................... 1


45032616 Change Bucket Assembly (BC-1400) ................................................................................... 1

Except for the mounting bracket (Ref. 19) and the shroud (Ref. 21), both bucket assemblies are the same.

1 35045004 • Frame Assembly - Bucket .................................................................................................. 1


2 35045101 • Door Assembly - Diverter (LH) ............................................................................................ 1
3 25110001 • Toggle - Door (LH) ............................................................................................................. 1
4 35045201 • Door Assembly - Diverter (RH) ........................................................................................... 1
5 25110101 • Toggle - Door (RH) ............................................................................................................. 1
6 70143003 • External Retaining Ring ...................................................................................................... 2
7 25112902 • Support Bracket ................................................................................................................. 2
8 25098701 • Spacer Support ................................................................................................................. 2
9 25099004 • Pivot Shaft (Door) .............................................................................................................. 2
10 70143004 • External Retaining Ring ...................................................................................................... 6
11 25099005 • Pivot Shaft (Door) .............................................................................................................. 1
12 25158901 • Plunger and Door Assembly (Small Door) ........................................................................... 2
13 25158902 • Plunger and Door Assembly (Large Door) .......................................................................... 1
14 25232104 • Solenoid and Terminal Assembly ........................................................................................ 3
15 20746501 • Ball Bearing (1/4-Inch) ........................................................................................................ 2
16 25099701 • Compression Spring .......................................................................................................... 2
17 25098301 • Spacer Sleeve ................................................................................................................... 2
18 35074801 • Plate Assembly - Front (Bucket) ......................................................................................... 1
19 25112402 • Mounting Bracket - Dispenser Chute (BC-1200 only) .......................................................... 1
20 25112002 • Torsion Spring .................................................................................................................... 3
21 35090802 • Change Bucket Shroud (BC-1400 only) .............................................................................. 1
22 70113005 • Roll Pin (1/16 x 7/16) ......................................................................................................... 2

25238802 6-23
Figure 6-10. Hi-Capacity Hopper Assembly

2
3

15, 16

31 9
R

HI-CAPACITY
COIN HOPPER
6

8
17
4, 5
23

24 19

27

10, 34

37, 38
22

10, 14, 33
11,
20
18
25, 32
12

13 41
40 26, 36
30
21, 35 29
28, 39

6-24 25238802
Figure 6-10. Hi-Capacity Hopper Assembly

Ref. Part No. Description Qty

65027608 Hi-Capacity Hopper Assembly (Small Coins) .................................................................... Ref.


65027609 Hi-Capacity Hopper Assembly (Large Coins) ................................................................... Ref.
1 45032402 • Side Assembly - LH ........................................................................................................... 1
2 35074201 • Top Assembly - Large Hopper ........................................................................................... 1
3 25098101 • Hopper Handle .................................................................................................................. 1
4 35044608 • Front Cover Small Coins (Small Coins) ............................................................................... 1
5 35044609 • Front Cover Small Coins (Large Coins) ............................................................................... 1
6 25114701 • Bumper .............................................................................................................................. 2
7 45032503 • Side Assembly - RH .......................................................................................................... 1
8 65027902 • Fixed Funnel (Intermediate) ................................................................................................. 1
9 65027901 • Fixed Funnel ...................................................................................................................... 1
10 25113701 • Drive Shaft and Pin Assembly (Small Coins) ...................................................................... 1
11 70120903 • Washer ............................................................................................................................. 1
12 70121624 • Spacer .............................................................................................................................. 2
13 35048801 • Tie Bracket ......................................................................................................................... 1
14 35058101 • Agitator Cam (Small Coins) ................................................................................................ 1
15 45072101 • Coin Baffle and Stud Assembly (Small Coins) .................................................................... 1
25224501 • • Baffle and Bracket Assembly ........................................................................................... 1
16 45072102 • Coin Baffle and Stud Assembly (Large Coins) .................................................................... 1
25224501 • • Baffle and Bracket Assembly ........................................................................................... 1
17 70146006 • Nylon Bearing .................................................................................................................... 1
18 35048501 • Chain Guide ...................................................................................................................... 2
19 35060501 • Plate and Post Assembly .................................................................................................. 1
20 70146021 • Nylon Bearing .................................................................................................................... 1
21 35043703 • Extended Pin Chain (Small Coins) ..................................................................................... 1
22 70134109 • Special Screw (#8-32 Black) .............................................................................................. 2
23 25113401 • Compression Spring .......................................................................................................... 2
24 65028202 • Sliding Funnel ..................................................................................................................... 1
25 45034205 • Agitator (Small Coins) ......................................................................................................... 1
26 35144502 • Inner Guide Assembly (Small Coins) .................................................................................. 1
27 65028803 • Chain Guide Ring .............................................................................................................. 1
28 45031902 • Outer Slide Assembly (Small Coins) ................................................................................... 1
29 45035601 • Sprocket ............................................................................................................................ 1
30 35017101 • Drive Spacer ..................................................................................................................... 1
31 25165902 • Hopper Handle .................................................................................................................. 1
32 45034204 • Agitator (Large Coins) ........................................................................................................ 1
33 35058102 • Agitator Cam (Large Coins) ................................................................................................ 1
34 25113702 • Drive Shaft and Pin Assembly (Large Coins) ...................................................................... 1
35 35043705 • Extended Pin Chain (Large Coins) ..................................................................................... 1
36 35044504 • Inner Guide Assembly (Large Coins) .................................................................................. 1
37 25171202 • Upper Agitator Assembly (Large Coins) .............................................................................. 1
38 70113013 • Roll Pin (.099/.103 x 7/8) .................................................................................................... 1
39 445031903 • Outer Slide Assembly (Large Coins) ................................................................................... 1
40 25223901 • Coin Ramp (Large Coins) .................................................................................................. 1
41 Ref. This assembly includes items 26, 28, & 37, and is available as a replacement part as follows:
47000601 • Coin & Chain Guide Assembly (Small Coins) ..................................................................... 1
47000602 • Coin & Chain Guide Assembly (Large Coins) .................................................................... 1

25238802 6-25
Figure 6-11. Coin Acceptor Bracket and Harness Assembly
(BC-1200 Option Only)

6-26 25238802
Figure 6-11. Coin Acceptor Bracket and Harness Assembly
(BC-1200 Option Only)

Ref. Part No. Description Qty

35026111 Coin Acceptor Bracket and Harness Assembly


1 70093104 • Cable Clamp ..................................................................................................................... 1
2 35031702 • Lockout Magnet ................................................................................................................. 1
3 35028208 • Coin Acceptor Harness and Plug Assembly ....................................................................... 1
30422517 • • Terminal Strip (3 Position) ................................................................................................. 1
70035005 • • Silicon Diode (D305) ........................................................................................................ 1
4 35031801 • Coin Acceptor Bracket and Lock Assembly ........................................................................ 1
5 25171101 • Solid-State Coin Switch Cover ........................................................................................... 1
6 45048203 • Solid-State Coin Switch Assembly ..................................................................................... 1
(see Schematic and Components List in Section 4)
7 25163101 • Shield Bracket .................................................................................................................... 1
8 35063001 • Mounting Bracket (Coin Switch) .......................................................................................... 1
40861402 • • Mechanical Coin Acceptor - 25¢ (not shown) ................................................................... 1
40861404 • • Mechanical Coin Acceptor - $1 (not shown) ..................................................................... 1

25238802 6-27
Figure 6-12. Coin Acceptor
(BC-1200 Option Only)

7
1

8
2

6-28 25238802
Figure 6-12. Coin Acceptor (BC-1200 Option Only)

Ref. Part No. Description Qty

1 30998802 Holder/Adapter Assembly ..................................................................................................... 1


2 35175301 Mini-Acceptor Hinge Bracket .................................................................................................. 1
3 35175501 Mini-Acceptor Snap Bracket Assembly ................................................................................. 1
4 45050502 Cash Box ............................................................................................................................ 1
5 45086703 Slug Chute ........................................................................................................................... 1
6 35069201 Coin Box Bracket ................................................................................................................. 1
7 25172802 Coin Deflector ....................................................................................................................... 1
8 25169902 Bottom Chute - Coin Inlet ...................................................................................................... 1
9 35028216 Adapter Harness .................................................................................................................. 1

25238802 6-29
Figure 6-13A. BC-1200 Dual Bill Stacker Assembly

6-30 25238802
Figure 6-13A. BC-1200 Dual Bill Stacker Assembly

Ref. Part No. Description Qty

65046804 BC-1200 Dual Bill Stacker Assembly


1 45052501 • Support Frame ........................................................................................................................................................ 1
2 25156911 • Shoulder Washer .................................................................................................................................................... 6
3 35072001 • Rear Hanger ............................................................................................................................................................ 1
4 35072101 • Front Hanger ........................................................................................................................................................... 1
5 45082202 • Front Hanger (RH) .................................................................................................................................................. 1
6 25178401 • Bill Box Catch ......................................................................................................................................................... 1
7 45052601 • Separator Chute Assembly ................................................................................................................................... 1
8 35072801 • Chute Edge ............................................................................................................................................................. 2
9 21150509 • Solenoid Assembly ................................................................................................................................................. 1
10 25178501 • Solenoid Bracket ..................................................................................................................................................... 1
11 25158001 • Stop Assembly ....................................................................................................................................................... 1
12 25098403 • Solenoid Stop Plate ................................................................................................................................................ 1
13 25178601 • Solenoid Plunger Assembly ................................................................................................................................... 1
14 25178701 • Bill Stop ................................................................................................................................................................... 1
15 25178801 • Bill Stop Pivot ......................................................................................................................................................... 1
16 21534705 • Pivot Pin .................................................................................................................................................................. 1
17 70143003 • External Retaining Ring .......................................................................................................................................... 4
18 70146003 • Bearing .................................................................................................................................................................. 19
19 35072201 • Motor and Crank Assembly .................................................................................................................................... 1
45052901 • • Gear Motor ............................................................................................................................................................ 1
25179701 • • Crank and Pin Assembly ...................................................................................................................................... 1
70113204 • • Spiral Pin ............................................................................................................................................................... 1
20 35072301 • Motor Mounting Plate .............................................................................................................................................. 1
21 35099701 • Switch Assembly .................................................................................................................................................... 1
25179001 • • Switch Plate .......................................................................................................................................................... 1
21073102 • • Switch ................................................................................................................................................................... 1
21082901 • • Switch Actuator ..................................................................................................................................................... 1
21083001 • • Twin Nut ................................................................................................................................................................ 1
25054801 • • Insulator ................................................................................................................................................................. 1
22 35072401 • Drive Link ................................................................................................................................................................ 1
23 35072402 • Drive Link ................................................................................................................................................................ 1
24 70146004 • Bearing .................................................................................................................................................................... 2
25 70146010 • Bearing .................................................................................................................................................................... 2
26 70143004 • External Retaining Ring .......................................................................................................................................... 1
27 25179101 • Push Plate Link ....................................................................................................................................................... 4
70146003 • • Bearing ................................................................................................................................................................ 16
28 25179202 • Support Shaft ......................................................................................................................................................... 2
70143003 • • External Retaining Ring ........................................................................................................................................ 8
29 21534706 • Pivot Pin .................................................................................................................................................................. 2
70143003 • • External Retaining Ring ........................................................................................................................................ 4
30 21534707 • Pivot Pin .................................................................................................................................................................. 2
70143003 • • External Retaining Ring ........................................................................................................................................ 4
31 35072501 • Push Plate ............................................................................................................................................................... 1
32 25179501 • Roller Shaft .............................................................................................................................................................. 1
33 25179601 • Roller ....................................................................................................................................................................... 2
70143003 • • External Retaining Ring ........................................................................................................................................ 6
34 70093401 • Cable Clamp .......................................................................................................................................................... 2
35 45052401 • Bill Stacker Harness Assembly .............................................................................................................................. 1
36 35077302 • Double Stacker Harness Assembly (6” long) ........................................................................................................ 1
37 65046701 • Driver Circuit Board Assembly
(see Schematics and Components List in Section 4)
38 45052701 • Circuit Board Cover ................................................................................................................................................ 1
39 45034603 • Cash Box Assembly .............................................................................................................................................. 2
25096101 • • Foam Black ............................................................................................................................................................ 2
35039204 • • Pressure Plate Assembly ..................................................................................................................................... 2
40 45052801 • Lower Bill Box Mounting Bracket ........................................................................................................................... 1
41 25181801 • Lower Bill Box Stop an Stud Assembly ................................................................................................................ 1

25238802 6-31
Figure 6-13B. BC-1400 Dual Bill Stacker Assembly

6-32 25238802
Figure 6-13B. BC-1400 Dual Bill Stacker Assembly

Ref. Part No. Description Qty

65046808 BC-1400 Dual Bill Stacker Assembly


1 45052501 • Support Frame ........................................................................................................................................................ 1
2 25156911 • Shoulder Washer .................................................................................................................................................... 6
3 35072101 • Front Hanger ........................................................................................................................................................... 1
4 35072102 • Front Hanger ........................................................................................................................................................... 1
5 25178401 • Bill Box Catch ......................................................................................................................................................... 1
6 45052603 • Separator Chute Assembly ................................................................................................................................... 1
7 35072801 • Chute Edge ............................................................................................................................................................. 2
8 21150509 • Solenoid Assembly ................................................................................................................................................. 1
9 25178501 • Solenoid Bracket ..................................................................................................................................................... 1
10 25158001 • Stop Assembly ....................................................................................................................................................... 1
11 25098403 • Solenoid Stop Plate ................................................................................................................................................ 1
12 25178601 • Solenoid Plunger Assembly ................................................................................................................................... 1
13 25178701 • Bill Stop ................................................................................................................................................................... 1
14 25178801 • Bill Stop Pivot ......................................................................................................................................................... 1
15 21534705 • Pivot Pin .................................................................................................................................................................. 1
16 70143003 • External Retaining Ring .......................................................................................................................................... 4
17 70146003 • Bearing .................................................................................................................................................................. 19
18 35072201 • Motor and Crank Assembly .................................................................................................................................... 1
45052901 • • Gear Motor ............................................................................................................................................................ 1
25179701 • • Crank and Pin Assembly ...................................................................................................................................... 1
70113204 • • Spiral Pin ............................................................................................................................................................... 1
19 35072301 • Motor Mounting Plate .............................................................................................................................................. 1
20 35099701 • Switch Assembly .................................................................................................................................................... 1
25179001 • • Switch Plate .......................................................................................................................................................... 1
21073102 • • Switch ................................................................................................................................................................... 1
21082901 • • Switch Actuator ..................................................................................................................................................... 1
21083001 • • Twin Nut ................................................................................................................................................................ 1
25054801 • • Insulator ................................................................................................................................................................. 1
21 35072401 • Drive Link ................................................................................................................................................................ 1
22 35072402 • Drive Link ................................................................................................................................................................ 1
23 70146004 • Bearing .................................................................................................................................................................... 2
24 70146010 • Bearing .................................................................................................................................................................... 2
25 70143004 • External Retaining Ring .......................................................................................................................................... 1
26 25179101 • Push Plate Link ....................................................................................................................................................... 4
70146003 • • Bearing ................................................................................................................................................................ 16
27 25179202 • Support Shaft ......................................................................................................................................................... 2
70143003 • • External Retaining Ring ........................................................................................................................................ 8
28 21534706 • Pivot Pin .................................................................................................................................................................. 2
70143003 • • External Retaining Ring ........................................................................................................................................ 4
29 21534707 • Pivot Pin .................................................................................................................................................................. 2
70143003 • • External Retaining Ring ........................................................................................................................................ 4
30 35072501 • Push Plate ............................................................................................................................................................... 1
31 25179501 • Roller Shaft .............................................................................................................................................................. 1
32 25179601 • Roller ....................................................................................................................................................................... 2
70143003 • • External Retaining Ring ........................................................................................................................................ 6
33 70093401 • Cable Clamp .......................................................................................................................................................... 2
34 45052401 • Bill Stacker Harness Assembly .............................................................................................................................. 1
35 35077302 • Double Stacker Harness Assembly (6” long) ........................................................................................................ 1
36 65046701 • Driver Circuit Board Assembly
(see Schematics and Components List in Section 4)
37 45052701 • Circuit Board Cover ................................................................................................................................................ 1
38 45034603 • Cash Box Assembly .............................................................................................................................................. 2
25096101 • • Foam Block ............................................................................................................................................................ 2
35039204 • • Pressure Plate Assembly ..................................................................................................................................... 2
39 45052801 • Lower Bill Box Mounting Bracket ........................................................................................................................... 1
40 25181801 • Lower Bill Box Stop an Stud Assembly ................................................................................................................ 1
41 45060901 • Mounting Frame (BA) .............................................................................................................................................. 1
42 35023307 • Mounting Bracket (BA-50) ...................................................................................................................................... 2
43 25197801 • Post Spacer ............................................................................................................................................................ 2
44 35084801 • Guide ....................................................................................................................................................................... 2
45 25198102 • Stop Bracket ........................................................................................................................................................... 1
46 25189901 • Caution Label ......................................................................................................................................................... 1

25238802 6-33
Figure 6-14. Money Return Lever Assembly

2 9 6, 7, 8 5

10

11

12
1

4 3

Figure 6-14. Money Return Lever Assembly

Ref. Part No. Description Qty

Ref. Money Return Lever Assembly


1 21301801 • Cup Washer ..................................................................................................................... 2
2 25251203 • Pivot Link ........................................................................................................................... 1
3 27027206 • Coin Block Bracket (50¢/$1) ........................................................................................... A/R
4 25255801 • Switch ............................................................................................................................... 1
5 70135512 • Palnut ................................................................................................................................ 2
6 70146008 • Nyliner Bearing ................................................................................................................... 2
7 70120703 • Plain Washer (Teflon) ......................................................................................................... 1
8 70143004 • External Retaining Ring ...................................................................................................... 1
9 21357811 • Elastic Stop Nut (#8-32) ..................................................................................................... 1
10 70093103 • Cable Clamp (1/4") ............................................................................................................ 1
11 25191301 • Indicator Light ..................................................................................................................... 1
12 35032009 • Empty Light Harness Assembly ......................................................................................... 1

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DECALS

BC-1200 Only (from Figure 6-2)

Accepted Bill Decals

Door Color $1’s $1 & $5’s $1, $5, $10’s $1, $5, $10, $20’s

Black 35133702 35133703 35133704 35133705

Brown 35133712 35133713 35133714 35133715

Blue 35133707 35133708 35133709 35133710

Accepted Coin Decals

25211706 25¢ Decal

25211709 25¢/$1 Decal

25211710 $1 Decal

BC-1400 Only

Accepted Bill Decals

25239601 $10 Decal

25239602 $10 & $20 Decal

47002004 Label - “Pays $1 Coins”


27029312 Decal - Service (BC-1400)
27029313 Decal - Service (BC-2800)

25238802 6-35
ACCESSORY KITS
25223401 National Keyset Lock Cylinder & Key
25223402 Van Lock Cylinder & Key
25223403 Chicago Flexace Lock Cylinder & Key
25223404 Abloy Lock Cylinder & Key
25223405 Medeco Lock Cylinder & Key

27033503 Touch-Up Paint (White)


27033504 Touch-Up Paint (Blue)
27033505 Touch-Up Paint (Charcoal Brown)

REPAIR KITS
27025801 Bucket Solenoid Plunger Kit (Narrow Door)
27025802 Bucket Solenoid Plunger Kit (Large Door)

27035901 Hopper Baffle Kit - High-Capacity (Quarters, Dimes, Nickels)


27035902 Hopper Baffle Kit - High-Capacity ($1 Coins)
27029902 Hopper Motor Brake Lever Assembly

27020302 Motor Armature Assembly (Multi-Products)


27020801 Motor Armature Repair Kit (Molon)
27023302 Motor Brake Pawl (Multi-Products)
27023301 Motor Brake Pawl (Molon)
37004601 Hopper Motor Gear Case Assembly (Heavy Duty)
27033202 Hopper Conversion Kit (from small coins to large coins)

27034601 Door Guard Kit - high security frame that fits around the door openings

27031001 Line Filter Kit

27023902 Nylon Hopper Brush

65027609 S.B.A. Dollar Coin Hopper (or Large Tokens)


67002606 Service Cabinet with Door and Lock

35027806 T-Handle Assembly (Chicago Lock)


45062001 T-Handle Assembly (Medeco - w/Medeco Lock Cylinder)

35087512 Stellar Bank Kit - converts Standard Charcoal Brown Base & Filler Kit to Stellar Styling
27037401 25¢ Coin Acceptor Kit

35087503 Bank Kit (includes Base & Top Filler) Blue


35087504 Bank Kit (includes Base & Top Filler) White
35087505 Bank Kit (includes Base & Top Filler) Black
35087513 Bank Kit (includes Base & Top Filler) Charcoal Brown

35087533 Genesis Bank Kit - converts standard bank kit to Genesis Styling (should be used with
35087505 Black Base & Filler Kit to match vending bank

6-36 25238802
REPAIR KITS (continued)
35087403 Top Filler Kit Blue
35087404 Top Filler Kit White
35087405 Top Filler Kit Black

35087203 Base Kit Blue


35087204 Base Kit White
35087205 Base Kit Black

47000601 Coin and Chain Guide Assembly (Small Coins)


47000602 Coin and Chain Guide Assembly (Large Coins)

25238802 6-37
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6-38 25238802

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