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TE heat-shrinkable cable accessories should be installed with a "clean burning" torch. The torch does not deposit conductive contaminants on the product. If a tube has completely recovered, look for the following signs.
TE heat-shrinkable cable accessories should be installed with a "clean burning" torch. The torch does not deposit conductive contaminants on the product. If a tube has completely recovered, look for the following signs.
TE heat-shrinkable cable accessories should be installed with a "clean burning" torch. The torch does not deposit conductive contaminants on the product. If a tube has completely recovered, look for the following signs.
PII 56394 Revision AC 1 Suggested Installation Equipment (not supplied with kit) Cable preparation tools TE P63 cable preparation kit or cable manufacturer approved solvent Clean, lint-free cloths Non-conducting abrasive cloth, 120 grit or finer Electricians tape Connector(s) and installation tools TE recommended torch Recommended TE Torches Install heat-shrinkable cable accessories with a clean burning torch, i.e., a propane torch that does not deposit conductive contaminants on the product. Clean burning torches include the TE FH-2629, FH-2649 (uses refillable propane cylinders) and FH-2618A (uses disposable cylinder). Adjusting the Torch Adjust regulator and torch as required to provide an overall 12- inch bushy flame. The FH-2629 will be all blue, the other torches will have a 3- to 4-inch yellow tip. Use the yellow tip for shrinking. Regulator Pressure FH-2618A Full pressure FH-2649 25 psig FH-2629 15 psig General Shrinking Instructions Apply outer 3- to 4-inch tip of the flame to heat-shrinkable material with a rapid brushing motion Keep flame moving to avoid scorching Unless otherwise instructed, start shrinking tube at center, working flame around all sides of the tube to apply uniform heat To determine if a tube has completely recovered, look for the follow- ing, especially on the back and underside of the tube: 1. Uniform wall thickness 2. Conformance to substrate 3. No flat spots or chill marks 4. Visible sealant flow if the tube is coated When installing multiple tubes, make sure that the surface of the last tube is still warm before positioning and shrinking the next tube. If installed tube has cooled, re-heat the entire surface. Customer Service For 24 hour customer service, call 800-327-6996. EHVT/GHVT-690-SG-LC Series 69kV Class Outdoor High Voltage Termination for Al/Cu Corrugated Sheath (ACS/CCS) Cable Safety Instructions When installing electrical power system accessories, failure to follow applicable personal safety requirements and written installation instructions could result in fire or explosion and serious or fatal injuries. To avoid risk of accidental fire or explosion when using gas torches, always check all connections for leaks before igniting the torch and follow the torch manufacturers safety instructions. To minimize any effect of fumes produced during installation, always provide good ventilation of confined work spaces. As TE has no control over field conditions which influence product installation, it is understood that the user must take this into account and apply his own experience and expertise when installing product. Working around energized high-voltage systems may cause serious injury or death. Installation should be performed by personnel familiar with good safety practice in handling high-voltage electrical equipment. De-energize and ground all electrical systems before installing product. Power distribution and transmission products must be properly selected for the intended application. It must be installed and serviced by competent personnel who have been trained and understand proper safety procedures. These instructions are written for such personnel and are not a substitute for adequate training and experience in safety procedures. Read and understand the contents of these instructions before installation and follow all locally approved procedures and safety practices before installing or operating this equipment These instructions cannot cover all details or variations in the equipment, procedures, or processes described, nor provide directions for meeting every possible contingency during installation, operation, or maintenance. When additional information is desired to satisfy a problem not covered sufficiently for the users purpose, please contact your TE sales representative. These instructions are not intended to supersede or replace existing safety and operating procedures. Upon receipt of a product, inspect it thoroughly for damage and loss of parts incurred during shipment. If damage or loss is discovered, file a claim with the carrier immediately or contact your TE representative. Product Installation Instructions PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 2 1. Product selection Check kit selection with cable diameter dimensions in Table 1. Installation Instructions Table 1 "Y" Depth of Lug Barrel + = "Z" Insulation Cutback 1/2" (10mm) (10mm) 1/2" Y Z 481 Insulation Cutback (Z) "Y" Depth of Lug Barrel Minus = "Z" Insulation Cutback 1/4"(5mm) Y Z (5mm) 1/4" Crimped Lug Mechanical Lug 481a 2. Prepare cables Refer to illustrations to prepare the cables. Use a round file at termination of semi-conductive layer. Clean and abrade insulation. Ensure insulation is free of all conductive particles. 40" (1000mm) Z (135mm) 6" Cable Jacket (50mm) 2" Al/Cu Corrugated Shield (ACS/CCS) 3054 3. Clean cable jacket; apply red sealant Solvent clean and abrade the exposed ACS/CCS. Apply red sealant for 4 (100mm) over the cable jacket, overlapping the sealant onto the ACS/CCS for 1/2 (15mm). Red Sealant 4 101 Kit Conductor Size Min/Max Insulation OD Max Jacket OD EHVT-690-G(SG) 1/0 - 4/0 1.18 - 1.77 (30 - 45 mm) 2.36 (60 mm) EHVT-691-G(SG) 4/0 - 350 kcmil 1.50 - 2.05 (38 - 52 mm) 2.65 (67 mm) EHVT-692-G(SG) 350 kcmil - 1000 kcmil 1.95 - 2.55 (50 - 65 mm) 3.25 (82 mm) EHVT-693-G(SG) 1000 kcmil - 2000 kcmil 2.50 - 3.05 (63 - 77 mm) 3.95 (100 mm) EHVT-694-G(SG) 2000 kcmil - 3000 kcmil 2.76 - 3.38 (70 - 86 mm) 4.33 (110 mm) GHVT-691-G(SG) 1/0 - 350 kcmil 1.50 - 2.05 (38 - 52 mm) 2.65 (67 mm) GHVT-692-G(SG) 350 kcmil - 1000 kcmil 1.95 - 2.55 (50 - 65 mm) 3.25 (82 mm) GHVT-693-G(SG) 1000 kcmil - 2000 kcmil 2.50 - 3.05 (63 - 77 mm) 3.95 (100 mm) PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 3 5. Install ground braids, hose clamps, and binder wire Lay the two ground braids over the contact strip as shown. Fix the braids in place with hose clamps. Apply a tinned copper wire double binder around the cable, leaving tails at least 2 long as shown. Flare the moisture-blocked ends of the ground braids and place them on the ACS/CCS. Punched Contact Strip 102 4. Install punched contact strip Form the punched contact strip into a circular shape and position it centrally around the ACS/CCS. Ground Braid Hose Clamps Binder 2 103 6. Cover hose clamps with mesh Cover the hose clamps with 2-3 layers of 2 (50m) wide copper mesh and tie off with a half-hitch.. Copper Mesh 104 7. Apply paint Apply tape (adhesive side up) on insulation 3/4 (20mm) from semi- con cutback. The tape makes a straight edge for the 3/4 (20mm) of exposed insulation. Shake bottle of conductive paint for 30 seconds. Apply conductive paint over insulation as shown and overlap semi-con shield by 1/2 (10mm). Do not splash paint on insulation between masking tape and connector. Allow paint to dry about 5 minutes, remove tape. 1/2"(10mm) Conductive paint 3/4" (20mm) 3062a PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 4 8. Apply grease Apply silicone grease. Cover 1/4 (6mm) of the conductive paint and 16 (405mm) of the insulation. Allow paint to completely dry before applying grease. Grease 16" (405mm) 3063a 9. Position long black stress control tube; shrink in place Butt the long black stress control tube against the ACS/CCS cutback, with the arrow pointing down toward the cable jacket. Begin shrinking at the ground end and work to the top of the tube. Post-heat tube for about 30 seconds. Longer Black Stress Control Tube 3064a 10. Apply red sealant Apply red sealant at the lug end of the stress control tube using only slight tension and a small overlap. Cover 1/2 (15mm) of the stress control tubing and 1/2 (15mm) of the insulation to achieve a smooth profile. Less than one full strip is sufficient. 1/2"(13mm) Insulation Overlap 1/2"(13mm) Stress Control Tube Overlap 3065 Small Tube 2"(51mm) 3066 12. Position short stress control tube; shrink in place Butt the stress control tube against the ACS/CCS cutback. Begin shrinking at the ground end and work to the top of the tube. Post heat tube for about 30 seconds. Black Stress Control Tube 3067 11. Position short red or gray tube; shrink in place Position tube 2 (50mm) from ACS/CCS cutback as shown. Begin shrinking at the ground end and work to the top of the tube. Post heat tube for about 30 seconds. Any tube overlap at the conductor will be trimmed later. PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 5 13. Apply red sealant Apply red sealant at the lug end of the stress control tube using only slight tension and a small overlap. Cover 1/2 (15mm) of the stress control tubing and 1/2 (15mm) of the red tube to achieve a smooth profile. 3/4"(19mm) Red or gray tube overlap 1/2"(13mm) Stress control tube overlap 10a 14. Apply black mastic profile Wrap two layers of black mastic profile one on top of the other, as shown. Cut off excess profile material. Two layers black mastic profile 3-1/2" (80mm) 3069 Two layers red sealant 6" (152mm) 3070 15. Apply red sealant Starting at the bottom edge of the stress control tube, apply two layers of the red sealant over the previously applied sealant and shield wires (or ground braid). 16. Position long red or gray tube; shrink in place Position the long red or gray tube over the previously applied red sealant. Begin shrinking at the ground end and work to the top of the tube. Preheat tube for two minutes. Red or gray Tube 3071 17. Install connector Choose the termination lug type (crimped or mechanical) to be installed. For a crimped lug, continue with Step 18. For a mechanical lug, go to step 22. 18. Crimped lug cut back tubing; install lug When cool, trim excess red tube to insulation cutback to expose conductor. Install, clean, and degrease cable lug. 3072 19. Chamfer tube and insulation Chamfer the insulation to the diameter of the cable lug to achieve a smooth transition. Chamfer 3073 CHOICE 1 PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 6 21. Position sealing boot; shrink in place Position the sealing boot so that it covers the core and connector equally and shrink it into place, starting at the lug end. Go to step 26. Sealing boot 3075 Cut back to insulation Sealing sleeve 13 1 3 2 4 14 CHOICE 2 22. Mechanical lug cut back tubing, install lug Cut back the tubing to match the cable insulation cutback. Position the short sealing sleeve over the cable. 23. Insert conductor Insert the conductor completely into the lug barrel hole. Tighten all screws by hand. Tighten all screws with the right tool, according to the sequence given in the drawing, until the screw heads shear off. Apply supplied filler over the sheared bolts to obtain smooth finish. Clean and degrease the cable lug. 20. Apply red sealant Wrap red sealant around the insulation and cable lug. Fill up any gaps between insulation and cable lug. Apply two layers of sealant over the lug body. Fill gaps Red sealant 3074 24. For connections with cable lug diameter smaller than cable core only Wrap red mastic with slight tension around the insulation and connector to achieve a smooth transition. Red mastic 19 20 25. Preheat cable lug Preheat the cable lug. Position the sealing sleeve so that it covers the connector barrel. Shrink it into place, starting at the top. PCN LR5237-000 Effective Date: August 8, 2013 PII 56394 Revision AC 7 27. Position skirts; shrink in place Shrink the skirts into place according to the dimensions shown at right. This completes the termination. (450mm) 17-3/4" (90mm) 3-1/2" Equispaced 3077 26. Apply spring clamp at end of outer red or gray tube Remove copper wire binder. At the edge of the red or gray tube wrap the spring clamp over the tube similar to the figure at right. Attach the small copper braid as shown. Fix in place with the metallic tie wrap. Attach both braids to main grounding system. 1 2 3 3076a The Information contained in these installation instructions is for use only by installers trained to make electrical power installations and is intended to describe the correct method of installation for this product. However, TE has no control over the field conditions which influence product installation. It is the users responsibility to determine the suitability of the installation method in the users field conditions. TEs only obligations are those in TEs standard Conditions of Sale for this product and in no case will TE be liable for any other incidental, indirect or consequential damages arising from the use or misuse of the products. Raychem, TE Connectivity and TE connectivity (logo) are trademarks. Copyright 2007, 2011, 2013 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved.