B752 e

Wagner Magnete Electronic pole reversal control unit 752 -01/02 b
Wagner Magnete GmbH & Co. KG

Spann- und Umwelttechnik
Obere Strae 15
D-87751 Heimertingen
Telefon 08335/980-0
Telefax 08335/98 02 70
Internet www.wagner-magnete.de
E-Mail info@wagner-magnete.de
Operating instructions
Electronic pole reversal
control unit 752
To be kept for future use
B 752 e
01.02
Table of contents Page 2
Table of contents
1. Introduction..........................................................................3
1.1 Please note ..........................................................................3
1.2 Whom these instructions concern.........................................3
2. Safety advice........................................................................3
3. Description of appliance.....................................................4
3.1 Control part ..............................................................................4
3.2 Power part................................................................................4
4. Installation............................................................................5
4.1 Installation inside a switch cupboard.......................................5
4.1.1 Installation instructions .............................................................. 5
4.1.2 Eduction of heat ........................................................................ 5
4.1.3 Installation measurements......................................................... 6
4.2 Electric installation...................................................................7
4.2.1 General view of connections ..................................................... 7
4.2.2 Connection of control inputs...................................................... 8
4.2.2.1 Control inputs of basic configuration ..............................................9
4.2.2.2 Additional control inputs with type 752-ST/2.................................10
4.2.3 Connection of control outputs.................................................. 11
4.2.3.1 Connection of standard outputs....................................................11
4.2.3.2 Connection of additional outputs with type 752-ST/2....................12
4.2.4 Junction between control and power part................................ 12
4.2.5 Connection of magnet to power part ....................................... 12
4.2.6 Connection of control part to supply voltage ........................... 13
4.2.7 Connection of power part to supply voltage ............................ 13
5. Configuration of pole reverser .........................................15
5.1 Manual configuration .............................................................15
5.1.1 How to set magnet type........................................................... 16
5.1.2 Clamping force steps............................................................... 17
5.1.3 How to carry out gauging process........................................... 17
5.1.4 How to reset relays.................................................................. 18
5.2 Configuration via PC..............................................................18
5.3 Devices with several power parts ..........................................18
6. Start-up and operation......................................................19
6.1 Display and operating elements ............................................19
6.2 Optimation of demagnetizing process....................................20
6.3 Reaction in the event of a power failure ................................21
7. Display and treatment of errors .......................................22
8. Technical data....................................................................23
9. Declaration of Conformity.................................................23
10. Accessories......................................................................24
Chapter 1 / 2 Introduction / safety advice Page 3
1. Introduction
1.1 Please note ...
The electronic pole reversal control unit 752 is
a robust appliance containing an ultramodern
electronic system. Thanks to its versatile
setting possibilities and programmable
operations, the appliance is ideally suited for a
broad field when operating electro magnets
and permanent electromagnets.
This manual describes the manifold
possibilities of the pole reverser.
In order to safeguard a trouble-free operation
please make sure you read and observe
these operating instructions and safety
advice prior to installing and starting up
the appliance.
We are not liable for the configuration, wiring
and operating elements selected at the clients
premises.
not allowed to be used for any other purposes
than those stipulated in this manual.
1.2 Whom these instructions
concern
These operating instructions have been
compiled for specialists who are authorized to
install and start up electric appliances and
appliances which operate in conjunction with
electromagnets. It is essential that these
persons have the required specialized know-
how and that they are informed about the
precautions required for the prevention of
accidents.
2. Safety advice
The electronic pole reversal control unit 752
was designed in accordance with all the latest
technological standards. Although the
appliance is fail-safe, there is still a risk of
accidents in the event that it gets in the hand
of untrained personnel or it is used for other
purposes than those stipulated.
The appliance must be installed and started
up by authorized specialists only (in the
sense of the standard VDE 1000 section
10). Furthermore, it is essential to stick to
the standard VDE 0100.
The control part of the electronic pole
reversal control unit 752 must be connected
to a supply voltage of 230 V or 400 V -
but never to both voltages at the same
time.
Please refer to the specifications given
on the name plate and in chapter 8
Technical data in case of special
voltages.
The control and power parts are only
allowed to be operated with an in-built
earthed conductor.
The protective effect is not allowed to be
cancelled by an extension line without
earthed conductor.
Any interruption in the earthed conductor
either inside or outside the appliance is
dangerous and therefore not permitted.
The electronic pole reversal control unit 752
is only allowed to be operated with a
separate cutoff facility (attachment plug or
switch).
The unit is not allowed to be used outdoors
while unprotected and should never come in
contact with water.
Danger of electric shock!
Please adhere to the relevant regulations
for the prevention of accidents when
operating magnets with the electronic
pole reversal control unit 752.
Any repair work to be done on the electronic
pole reversal control unit 752 must be
carried out by a qualified electrician only.
Conversions are prohibited. Any unautho-
rized conversions or modifications are not
permitted for reasons of safety.
Chapter 3 Description Page 4
3. Description of appliance
The appliance comprises a control part and up
to four power parts. The advantage of the
modular structure is the straightforward
exchange of individual components, the
possibility of inexpensive extensions and the
provision of a basis for the flexible use of
different electromagnet control systems.
3.1 Control part
Two different control part models are available:
Type 752-ST/1 with standard equipment for
the connection of a power part without
optional inputs and outputs.
Type 752-ST/2 with complete equipment for
the connection of up to four power parts
with all optional inputs and outputs.
3.2 Power part
There are different power parts available acc.
to the different connection values of the
electro-magnets.
The control part is connected to the power part
by a miniature coaxial wire and a 20-pole
ribbon cable.
type suitable for
752-LT/E6 electromagnets up to 6A
752-LT/EP30 permanent electro-
magnets up to 30A
752-LT/EP60 permanent-electro-
magnets up to 60A
Control part Power part without dissipator
types 752-LT/E6
752-LT/EP30
752-LT/EP60
Power part Power part
with dissipator 19 mm with dissipator 50 mm
type 752-LT/E16 type 752-LT/E30
Fig. 1
Chapter 4 Installation Page 5
4. Installation
4.1 Installation inside a switch
cupboard
4.1.1 Installation instructions
The electronic pole reversal control unit was
designed for vertical installation inside a switch
board.
Adequate space must be left between the
cabinet casing or other parts (see figure 2).
Fig. 2
On nonadherence to the correct installation
position the power parts can overheat and
cause damage to the equipment.
4.1.2 Eduction of heat
The appliances heat up during operation. The
amount of heat depends on the amount of
power consumed and has to be educted to the
surroundings.
Generally speaking, the ambient tempera-
ture should not exceed +45C.
Please ventilate the switch cupboard if
necessary. The ventilators of an automatically
ventilated switch cupboard must be installed
after consideration of the optimum conveyance
of cooling air (see figure 3).
Fig. 3
Please check the temperature during
operation in order to make sure that the
permitted maximum ambient temperature is
not exceeded.
at least
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4.1.3 Installation measurements
Fig. 4 shows you the measurements of the
parts.
Power parts without dissipators can be installed
right next to each other (however, please
observe figure 2).
In the case of power parts with dissipators
please provide an extra space measuring the
width of the dissipator between the power parts
and after the last appliance.
For power parts
752-LT/E6
752-LT/EP30
752-LT/EP60
For power parts
752-LT/E16
For power parts
752-LT/E30
Fig. 4
4.2 Electric installation
4.2.1 General view of connections
Magnet connection
X5 - PC-connection socket
X4 - Control inputs
X4.1 to X4.8 with type 752-ST/1
X4.1 to X4.16 with type 752-ST/2
X6.1 - Miniature-coaxial socket
(X6.1 to X6.4)
X8 - Miniature-coaxial socket at
power part
X3 - Additional outputs for
operations (with type
752-ST/2 only)
X7 - socket for ribbon
at control part
X9 - socket for ribbon
at power part
X2 - Standard outputs for
all types (X2.9 with type
752-ST/2 only)
X1 - Mains connection for
control part
Mains connection for
power part
Fig. 5
20-pole ribbon
cable
Miniature
coaxial wire
1
2
3
4
Pole reversal unit
control part
Pole reversal unit
power part
4.2.2 Connection of control inputs
Insert the control input connector into the X4
socket.
Generally speaking, there are three ways of
connecting the control inputs. Please refer to
the wiring diagrams 1 to 3 accordingly.
Via the internal voltage supply:
the control part provides the requisite direct-
current at the X4.2 terminal.
Via an external voltage supply:
the external control unit supplies the 24 V
DC.
Via an SPS or CNC control unit with 24 V
DC outputs.
Definition of input status
Control voltage
at input
acknowledged
input signal
< 5V DC 0
20...30V DC 1
Connection variants of control inputs
via internal via external via SPS/CNC
voltage supply voltage supply
Wiring diagram 1 Wiring diagram 2 Wiring diagram 3
4.2.2.1 Control inputs of basic
configuration
The following description gives you a
wiring example via the internal control
voltage.
Appropriate operating elements are
available as accessories pertaining to
control unit type 743.
Terminals
X4.1, GND: earth connection
X4.2, 24V: internal control voltage
X4.3, SPA IN: Input for clamping
magnets
X4.4, UMP IN: Input for starting the
demagnetizing process
X4.5 to X4.8, HK1 IN to HK4 IN:
selection of clamping
force step.
Clamping force steps
You can set up to 16 different clamping
force steps by means of the four inputs for
the selection of the clamping force. The
highest clamping force step is set
automatically in the event that these inputs
remain unoccupied.
In the control unit it is possible to
programme the 6-step, 8-step or 16-step
regulation of the clamping force acc. to your
requirements (please refer to chapter 5.1.3).
Select the switch for the setting of the
clamping force accordingly.
Figure 6 shows you the standard coding of
the clamping force steps.
Behaviour in the event of bounce
The inputs SPA IN and UMP IN only connect
through after the set rise-delay has lapsed thus
filtering out a possible bouncing.
Fig. 6
Control inputs of basic configuration
Wiring diagram 4
Fig. 7
selection of
clamping
force step
pole reversal
clamping
4.2.2.2 Additional control inputs with
type 752-ST/2
Individual magnet selection (only available
in the case of a configuration with monitor
programme).
Four additional control inputs have to be wired
in the event that the optional individual magnet
selection is used.
The connections X4.9 to X4.12 marked MAG1
IN to MAG4 IN have been provided for this
task (please refer to wiring diagram 5).
Functioning:
A control signal on MAG1 IN selects all
magnets connected to the first power part.
MAG2 IN refers to the second power part, etc.
Please note that the control part can only
trigger the selected power parts simultaneously
with the same function, i. e. all selected power
parts operate with the same clamping force
step during magnetization. It is not possible to
operate with one power part in magnetization
operation and another power part in pole
reversing operation simultaneously. Further-
more, with electromagnets it is only possible to
disconnect power parts operating in magnetiza-
tion operation jointly
Control inputs for optional extras
Four control inputs are reserved for other appli-
cations specific to the clients requirements.
In the event of your using these inputs, connect
in accordance with wiring diagram 6.
Additional control inputs with optional
individual magnet selection
Wiring diagram 5
Wiring diagram 6
Fig. 8
magnet
selection
Arrangement of power parts:

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4.2.3 Connection of control outputs
The electronic pole reversal control unit offers
a series of output signals.
The standard outputs X2 (OPT1 and OPT OUT
remain unoccupied) are available with the type
752-ST/1 for connection to one power part.
The additional X3 outputs are additionally
available with type 752-ST/2.
The outputs X2.10, X2.11 and X2.12 require a
24V potential. Signal lamps can be connected
with up to 2 watts each.
The remaining outputs are potential-free relay
contacts. As you will gather from wiring
diagram 8, the output signals of X3 are
coordinated into groups with common
potentials.
4.2.3.1 Connection of standard outputs
24V-outputs
Signal lamps can be connected directly
according to the relevant requirements (wiring
diagram 9).
SPA OUT: magnet connected,
machine release
ERROR: signal in the event of error
message
POT: signal in the event of potential at
the magnets, power unit is active
Relay outputs
Potential-free relay contacts are available at
these terminals. Maximum current-carrying
capacity of contacts: 2A. If inductive
resistances are to be connected, please take
necessary precautions for spark extinction.
SPA OUT: on, when magnet is connected
UMP OUT: on, during pole reversing
process
ERROR: on, in the event or error
message
OPT1 OUT: reserved for special functions
Standard outputs
Wiring diagram 7
Additional outputs of type 752-ST/2
Wiring diagram 8
Drive of signal lamps
via potential-loaded
lamp outputs
Wiring diagram 9
4.2.3.2 Connection of additional outputs
with type 752-ST/2
The relay outputs are coordinated into groups
of common potentials (see wiring diagram 8).
Wiring diagram 10 shows an example of a
possible wiring of the magnet acknowledge
message with signal lamps.
MAG1 OUT to MAG 4 OUT:
If the optional extra, magnet selector (*) is
used, you receive an acknowledge message
with signal lamps.
HK1 OUT to HK 4 OUT:
If the optional extra, clamping force step (*)
acknowledge message is used, you receive an
acknowledge message as to which clamping
force step is active. The answering signal is
carried out via inverted signals.
OPT2 OUT to OPT 4 OUT:
Reserved for special applications in
accordance with special description.
(*) Only available with configuration via
monitor programme.
4.2.4 Junction between control part
and power part
As shown in figure 5, join the connector X8
of each power part to the corresponding
X6.1 to X6.4 connector on the control part
(via supplied coaxial wire).
Join the control part to the first power part
and interconnect the other power parts with
the 20-pole ribbon cable (connector X7/X9).
4.2.5 Connection of magnet to power
part
Connection to top terminals of power part in
accordance with wiring diagram 11.
ATTENTION:
If a connector is built in between power
part and magnet, you have to take into
consideration that the connector is never
disconnected during current conduction
(display POT). In case of non-observance
the connector and power part will be
destroyed!
Additional outputs with type 752-ST/2
Example: signal lamps at magnet selector
Wiring diagram 10
Wiring diagram 11
Connection of magnet to
power part
4.2.6 Connection of control part to
supply voltage
The control part can be connected to the
supply voltage in two ways:
Connection to 230 V, 50/60 Hz. supply
voltage (wiring diagram 12).
Connection to 400 V, 50/60 Hz. supply
voltage (wiring diagram 13).
Please consult the specifications given on the
front panel and name plate in the event of
special models designed for other connection
voltages.
Attention:
The control part should never be connected
to both 230V and 400V at the same time:
either N or L2 must remain free!
Damage will be caused to the appliance if
this important information is ignored! The
control part is protected by fuse internally.
The fuse must be designed according to
the used diameter of the cable.
4.2.7 Connection of power part to
supply voltage
The power part is connected to the supply
voltage at the bottom terminals.
The connection must correspond with the
magnets connected in accordance with table 1.
There should be no fault current safety switch
integrated in the network feed line owing to the
fact that as a result leakage currents can flow
towards earth thus possibly causing false
triggering.
Wiring diagram 12
Wiring diagram 13
Type Nominal
voltage of
the
magnet
Input
voltage of
power part
Fuse
protection
752-LT/E6 24 V
110 V
110 V
36 V
130 V
230 V
T 2 A
T 4 A
T 6 A
752-LT/E16 24 V
110 V
110 V
36 V
130 V
230 V
T 4 A
T 10 A
T 16 A
752-LT/E30 24 V
110 V
36 V
130 V
T 10 A
T 25 A
752-LT/EP30 EP 210
EP 360
230 V
400 V
T 16 A
T 16 A
752-LT/EP60 EP 210
EP 360
230 V
400 V
T 35 A
T 35 A
Table 1
Connection of
control part to
230V, 50 - 60 Hz.
supply voltage
Connection of
control part to 400V,
50 - 60 Hz supply
voltage
The connection to the 230V, 50/60 Hz
supply voltage must be carried out in
accordance with wiring diagram 14.
When using an isolating transformer the
device must be connected according to
wiring diagram 15.
The grounding of a conductor of the
isolating transformers secondary side
serves the protection against accidental
contact. If the arrangement is operated
ungrounded, a ground sensor must be
included instead of the earth connection of
the secondary cycle.
Wiring diagram 16 is appplicable when
connecting to 400V, 50/60 Hz supply
voltage.
wiring diagram 15
wiring diagram 14
wiring diagram 16
fuse according to table
Chapter 5 Configuration Page 15
5. Configuration of pole reverser
The electronic pole reversal control unit is
preconfigured at our premises in accor-
dance with your specifications so that it is
usually only necessary to gauge the
appliance at your works.
You will find references about preadjustments
by the works in an instruction leaflet at the
control unit. Furthermore, the preadjusted
clamping force curve and the adjusted
magnetic type can be found out via the status
display (see chapter 6.1).
If the customer data sheets or the pole reversal
control unit itself contain device specific
instructions make sure to give priority to these
instructions before following the operating
instructions.
The configuration may have to be altered in
the event that the electronic pole reversal
control unit is to be used for a different task.
The configuration is memorized in an
EEPROM (permanent data memory). Hence,
all data are still maintained when the appliance
is dis- or reconnected.
The manual configuration is usually carried out
via the wire bridges being connected to
connector X4 according to illustrations 9 to 17.
A configuration connector is available as
accessory by means of which all configuration
codes can be connected easily and quickly via
an installed coding switch.
5.1 Manual configuration
The so-called manual-configuration is carried
out via the control inputs at connector X4.
For the manual configuration, each individual
configuration step has to be carried out in a
separate passage. Hence, the respective
configuration codes are not allowed to be
combined.
Each configuration passage is initiated when
the code specified in table 2 is fed to the
corresponding input terminals for at least 4
seconds while the control part is activated.
Table of configuration codes for manual
configuration:
HK4 HK3 HK2 HK1 UMP SPA
Gauging 0 0 0 0 1 1
Electromagnet with
transformer
0 0 0 1 1 1
Electromagnet 110V
without transformer
0 0 1 0 1 1
Perm. electromagn. 0 1 0 0 1 1
Perm. electromagn.
(N model)
1 0 0 0 1 1
Loading 6-step
mag-
netizing power curve
1 0 0 1 1 1
Loading 8-step-
mag-
netizing power curve
1 0 1 0 1 1
Loading 16-step-
magn. power curve
1 1 0 0 1 1
Clear Relay 1 1 1 1 1 1
Table 2
After the short acknowledge phase, the control
part then transfers this configuration to the
EEPROM.
The configuration code is fed by laying wire
bridges to the corresponding terminals of
connector X4. The requisite 24 V DC are taken
by X4.2
If using an SPS, the configuration code can
also be fed by the SPS.
How to proceed for configuration
Connect apparatus while in idle status.
Connect wire bridges at connector X4 in
accordance with table 2 or insert con-
figuration connector.
Connect voltage at power part.
Connect voltage at control part (simulta-
neous connection with power part also
possible, however, not before).
Wait until configuration process is termina-
ted (status display extinguishes).
Connect apparatus while in idle status.
Remove wire bridges or configuration
connector.
If required, carry out next configuration step
in the same way.
Connect trip lines at connector X4.
Apparatus is ready for operation.
5.1.1 How to set magnet type
The magnet type is shown at the status display
after activating the control part (see also chap.
6.1 - Display and operating elements).
Electromagnet, operation with transformer
Electromagnet 110V, operation without
transformer
Permanent electromagnet
N-type permanent electromagnet
e. g. type 1110N-.../1210N-...
Special adjustments, e. g. different types
of
magnets at two or more power parts (only
available via a monitor programme)
Input feeding for electro-
magnet configuration when
operating with transformer
Input feeding for electro-
magnet 110V configura-
tion when operating
without transformer.
Input feeding for permanent
electromagnet configuration
Input feeding for the
configuration of permanent
electromagnet in neodymium
design
During the configuration process the
corresponding value appears at the status
display. After the process, the control part has
to be disconnected from the mains and the
wire bridges.
Always make sure that the correct magnet
type is configured. If the incorrect magnet
is used, damage will be caused to the
power part or the magnet will be destroyed.
Furthermore, the correct functioning of the
magnet is not given although the outputs
of the electronic pole reversal control unit
display that it is correct.
Fig. 9
Fig. 10
Fig. 11
Fig. 12
5.1.2 Clamping force steps
The number of clamping force steps are
determined here in accordance with the coding
switch used. There are three standard
clamping force curves available (6-,8-and 16
step). To-gether with the monitor programme a
freely-changeable clamping force curve can be
selected.
Input feeding for 6-step
clamping force curve
clamping force curve.
clamping force curve.
The following status is
displayed during the
configuration process:
for 6-step clamping force curve
After the configuration process the display
extinguishes. The control part now has to be
disconnected from the mains and the wire
bridges removed accordingly.
The clamping force curve can be set
individually by means of a monitor programme
which is available as accessory.
5.1.3 How to carry out gauging process
The current consumption of the connected
magnet (or magnet group) is measured during
the gauging process. The measured value is
stored and is then available as a comperative
value.
The current monitoring device then constantly
verifies whether the current intensity ranges
within the permissible range in relation to the
comparative value.
Important: Gauging process must be
carried out while the magnets
are cold! All power parts and
magnets must be connected!
The gauging process must be carried out:
before each start-up
after alteration of configuration of
clamping force step
after connection of a different magnet
Feeding of input for carrying out gauging
process:
Fig. 16
The status display flashes slowly during the
gauging process An internal number code is
counted off at the display, ending with 4. The
status display extinguishes when the gauging
process has been terminated.
Now the control part has to be disconnected
from the mains and the wire bridges removed
accordingly.
wire bridges
Fig. 13
Fig. 14
Fig. 15
5.1.4 How to reset relays
The end positions of the relays of electronic
pole reversal control unit are permanent, i.e.
they remain in the position last connected
when the appliance is switched off.
If it is necessary to reset the relay you may do
this via this function, by means of which the
relays are reset to their basic position (contacts
are open).
Input feeding for resetting relays.
Fig. 17
5.2 Configuration via PC
An effortless and straightforward configuration
is possible by connecting the monitor
programme (available as accessory) via the
PC connected socket X5.
This monitor programme offers you a whole
variety of additional configuration possibilities,
for example:
Individual determination of separate
clamping force steps.
Freely programmable pole reversing
process to achieve an optimum demagneti-
zing quality and a short demagnetizing
time.
Flexibility for control signals and clamping
cycles.
Please refer to the list given in our prospectus
for all configuration possibilities.
5.3. Devices with several power parts
If several power parts are connected to one
control unit, they are usually activated
together. In order to activate the option
separate selection of power parts the monitor
programme that is available as accessory is
neccesarry. As far as this option is concerned
the following restrictions are to be taken into
consideration:
in case of electro magnets the power parts
can be connected individually, but they can
only be switched off together. All power
parts function in the same clamping force
degree.
in case of electro permanent magnets the
power parts can be connected and
switched off individually. The clamping
force degree is set and kept until switching
off which was selected in the starting
moment of the corresponding power part.
the following applies to all types of
magnets: during the pole reversing process
no other control signals are taken into
consideration. Several power parts can,
however, realize the pole reversing
process with activation at the same time.
Chapter 6 Operation and Service Page 19
6. Start-up and operation
only allowed to be started up by a qualified
electrician who is familiar with all the relevant
stipulations regarding magnetic units.
The equipment must be installed completely
and the gauging process carried out prior to
starting up.
Important:
Please make sure that the correct magnet
type has been configured and that the input
voltage at the power part is correct.
Damage will be caused to the electronic
pole reversal control unit of the magnet
destroyed if this is not the case. It is also
possible that the correct functioning of the
magnet is not given, although the outputs
of the electronic pole reversal control unit
display that it is correct.
A detailed functioning test must be carried out
after installing the appliance and after any
alteration to the installation.
6.1 Display and operating elements
Display of status
An automatic internal test is carried out as
soon as the supply voltage is activated. If an
error was not displayed, the display 7 appears
first, then the status display for the adjusted
clamping force curve:
for 6 step clamping force curve
for freely-changeable clamping force
curves (only available via a monitor
programme).
The status display shows then the currently
configured magnetic type as a permanent
display.
Electromagnet, operation with transformer
Electromagnet 110V, operation without
transformer
Permanent electromagnet
N-type permanent electromagnet e.g. type
1110N-.../1210N-...
special adjustments, e. g. different types of
magnets at 2 or more power parts can only
be adjusted or changed via a monitor pro-
gramme.
An error is signalled when the status display
flashes and the control is not ready for
operation.
Please refer to chapter 7 for explanations
regarding the recognition and treatment of
errors.
Fig. 18
Selector switch
for demagnetizing
programme
LED lamps
of inputs
LED lamps of
additional-
outputs
LED lamps of
standard-
outputs
Status display
Chapter 6 Operation and service Page 20
Luminous diodes of standard inputs
These diodes show whether a signal has been
received at the relevant input terminal.
POT: power part is active
OPT1 OUT: output OPT1 OUT is
connected
ERROR: an error has occured
UMP OUT: the pole reversal is in operation
SPA OUT: the magnet/s is/are connected,
machine release
Luminous diodes of additional outputs
These diodes signal the status of each
pertaining control output:
LED on = output contact is closed
(see chapter 4.2.3.2)
Luminous diodes of inputs
These diodes show whether a signal has been
received at the relevant input terminal.
LED on = signal on
(see chapter 4.2.2.2)
Selector switch for demagnetizing
programme (S1)
Optimizes demagnetizing process (see chapter
6.2)
Control unit (accessory)
Operating devices are necessary for switching
the magnets. Various control units are available
as special accessories. The illustration shows
the control unit type 743S-1/0/1/0-16 with
lighting switch:
Switch (green)
must be connected for at least 50 ms for
the clamping of the magnet. The status
clamped is displayed by the illumination.
Switch (red)
must be connected for at least 50 ms for
the clamping of the magnet. The clamping
process is finished and the demagnetizing
process starts. The switch lightens during
the demagnetizing process.
Code switch
The clamping force is set by the code
switch. The switch is available with 6, 8
and 16 steps. The connection cable of the
control unit type 743 to the electro pole
reversal control unit is already wired. The
connection to the control inputs and
control outputs is done according to table
3.
6.2 Optimation of demagnetizing
process
A basic demagnetizing setting is fixed at our
premises prior to supplying the 752 pole
reverser to the client.
Fig. 19
No. of wires
cable
Terminal at pole rev. unit
1 X4.1 (GND)
2 X4.2 24V DC
3 X4.3 SPA IN
4 X4.4 UMP IN
5 X4.5 HK1 IN
6 X4.6 HK2 IN
7 X4.7 HK3 IN
8 X4.8 HK4 IN
9 X4.2 UMP OUT (24V DC)
10 X2.10 SPA OUT (24V DC)
11 free
PE free
bridge X2.5 to X2.12
Table 3
Chapter 6 Operation and service Page 21
Principle of demagnetizing process
After deactivating the magnet current a certain
amount of magnetism still remains in the
magnet and, depending on the material,
possibly in the work piece. This is why it is
necessary to carry out a demagnetizing
process.
Demagnetizing is carried out according to the
following principle:
During the demagnetization constantly
decreasing currents are conveyed through the
field coil during the polar change, thus
degrading the remaining magnetism to a
maximum extent.
The length of the process and the current
decrease have to be varied in accordance with
the given conditions.
The remaining magnetism in the magnet and
work piece is subject to the following
parameters:
type of magnet
work piece material
shape and thickness of work piece
The optimum demagnetization has to be
investigated by trial since it is not possible to
make a mathematical prediction as to how long
the demagnetization is to be done for the
respective constellation.
Optimation
15 demagnetizing programmes have been
prepared for each magnet type. The pro-
grammes are selected via the 16-step selector
switch responsible for the demagnetizing
programmes (S1).
Select 0 if an optimized demagnetizing
programme is to be used via the monitor
programme and PC.
Procedure
Place the work piece on the magnet and
ascertain the optimum demagnetizing
programme by trial.
6.3 Reaction in the event of a power
failure
A power failure recognition device is active while
the magnet is connected and reacts in due
accordance with the connected magnet:
Electromagnets:
The signal SPA OUT (machine release) and, if
connected, the acknowledge message of the
individual magnets, MAG1 OUT to MAG4 OUT,
are disconnected immediately.
The error output ERROR is activated.
Permanent electromagnets:
The signal SPA OUT (machine release) and, if
connected, the acknowledge message of the
individual magnets, MAG1 OUT to MAG4 OUT,
remain at their current status and indicate that
the magnet is connected when the supply
voltage has been resumed.
Fig. 20
Current flow of magnetizing and demagnetizing process
activating
phase
magnet
activated
deacti-
vating
phase
phase
demagnetizing process
1
st
. cycle
2
nd
. cycle
3
rd
. cycle
4
th
. cycle
clamping
reverse
time
Chapter 7 Error message Page 22
7. Display and treatment of errors
In the event of an error the LED display of
ERROR lights up and an error code flashes at
the status display.
Error code Interpretation Remedy
Calibration values are not stored in the
control part, yet, or (if they were already
stored):
Suspected insulation damage
(earth leakage)
Carry out calibration process
Disconnect power part and measure the
insulation of the magnet and feed line against
earth (test voltage 500V, insulating resistance
200 Ohms)
A safety-relevant relay output was not
connected.
The apparatus must be returned to the
manufacturers for inspection
Undercurrent - the measured current to
the magnet is too low.
Check magnet and feed line.
Have the ribbon and coaxial wires been
connected correctly?
Excess current - the measured current to
the magnet is too high
Check network voltage at power part.
Carry out gauging once you are sure the magnet
and feed wire are in correct functioning order.
Internal current supply 24V in the control
part is either overstressed or faulty
Pull the plug for inputs and outputs and wait for
2 minutes
Switch on device (with pulled plug)
- if there is still an error, send the device
to the company of Wagner
- if no error is displayed, check the load
at the signal outputs and reduce it, if
necessary (e.g. coupling relay)
Chapter 8 / 9 Technical data / Declaration of conformity Page 23
8. Technical data
Control part
Power consumption max. 250 mA
Voltage 230 V +10/-15 %
or 400 V +10/-15 %
Power frequency 50 - 60 Hz.
Output control voltage 24 V DC
Input resistance of
control inputs 1,2 k
Protection type IP 20
Ambient temperature 0C to 45C
Measurements of casing Width 75 mm
Height 382 mm
Depth 183 mm
Weight 2,5 kg
Power parts
Protection type IP 20
Ambient temperature 0C to 45C
Type 752-LT/E6 for electromagnet
max. permissible output
current 6 A const. current
Dissipator none
Weight 2,5 kg
current 16A const. current
Dissipator 19 mm wide
Weight 3,9 kg
current 30A const. current
Dissipator 50 mm wide
Weight 5,8 kg
Type 752-LT/EP30 for permanent electromagnet
current 30 A impulse
Dissipator none
Weight 2,5 kg
Type 752-LT/EP60 for permanent electromagnet
current 60 A impulse
Dissipator none
Weight 2,5 kg
Measurements of casing Width 75 mm +
dissipator
Height 382 mm
Depth 183 mm
9. Declaration of Conformity
in the sense of the EC Directives 2004/108/EC
and 2006/95/EC
We, the company
WAGNER Magnete GmbH & Co. KG
Spann- und Umwelttechnik
Obere Strae 15
D-87751 Heimertingen
confirm, that the Pole Reversal Control Units,
type 752
correspond to the appropriate regulations in
their standard design:
EMC-Directive 2004/108/EC
Low voltage directive 2006/95/EC
Applicable harmonized standards, in particular:
EN 50178
EN 60529
EN 60146
EN 60439-1
EN 61000-6-4
EN 61000-6-2
Heimertingen, 14.11.2007
____________________________
Gerhard Wagner, Managing Director
Chapter 10 Accessories Page 24
10. Accessories / Option
Configuration connector
Article No. 1008991
All configuration codes for the manual
configuration can easily, quickly and safely be
installed by an built-in configuration switch.
Herefore only the connector X4 together with
the connected conduits are drawn off and the
configuration connector is inserted.
Monitor program
Article No. 1013512
By the monitor programme the configuration
possibilities for the electronic pole reversal
control unit are extended considerably. Thus
the following options are available, e. g.:
Selection and modification of the freely-
programmable clamping force curve
Modification of the pole reversal programm
Reduction of the clamping force in case of
electro-permanent magnets without
previous pole reversal process
Individual selection of the power parts so
that each magnet can be activated
individually in case of magnet combinations
Different types of magnets at individual
power parts, e. g. electro-permanent-
magnet at power part 1, electro-magnet at
power part 2
Overexcitation when switching on the
electro magnets
Control of the plug connection when the
current supply is separated after the
clamping impulse.
This list contains only a few of the most
important points. We can provide you with
further details for special application cases.
Interface cable
Article No. 1011443
For the connection between pc (monitor
programme) and electronic pole reversal
control unit.
Connector monitoring
Pole reversal control units type 752-.. S-4 are
provided with the special configuration
"Connector monitoring".
In this configuration a control signal is sent to
input OPT1 IN via a bridge in the connector. If
this control signal is not applied because the
connector is not correctly plugged in the pole
reversal control unit will not trigger any
switching operations.
Connection diagram:
magnet
Feedback from
parking station
Parking station is not used for 5-pin connectors
Parking station
C
la
m
p
in
g

f
o
r
c
e
pole reversal
clamping

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Wagner Magnete Electronic pole reversal control unit 752 -01/02 b

Wagner Magnete GmbH & Co. KG

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