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API 6D

ISO 9001

BV(API607) CE 0036

AUTHORIZED COMPANY

FLANGE END
BALL VALVES
Floating & Trunnion
Full & Reduced Bore

HS VALVE
will continue on self development....

I NTRODUCTION
HS Valve Co.,Ltd. founded in 1987 with a mandate to become a world class
manufacturer of Ball, Gate, Globe and Check Valves to meet the high standards of
the Oil and Gas. Chemical and Refined Petroleum markets
HS Valve is committed to excellence and our in house quality controls are in
accordance with ISO 9001 and we thoroughly inspect and test every valve to
ensure only 100% quality products leave our factory.
We have our valves working throughout the World from the Middle East to Canada.
We look forward to working with you and the opportunity to earn your valued
business.
Sincerely.

Won Gyu CHANG


President

OMPANY CERTIFICATES & PROFILE

1987. 3 Established HS Valve CO., Ltd.


1996. 7 Listed KOREAN STANDARD MARK 8759
(KS B 2308 Ball Valve Flange Type)
1996. 12 EM Mark Approval
1997. 6 Listed KOREAN STANDARD MARK 97-09-030
(KS B 2301 Bronze Valve)
1997. 11 Received Presidents Award
1998. 11 Started to manufacture Welded Ball Valve
1999. 3 Approved Certificate of ISO9001 , API-6D
1999. 8 Listed KOREAN STANDARD MARK 97-09-030
(KS B 2301 Screw Type 10K Globe Valve)
1999. 9 Venture Enterprise
1999. 10 Received Presidents Award
1999. 11 Received Mayors Award
2000. 1 KS B 2301 Screw Type 10K Swing Check Valve
2000. 3 Listed in KOSDAQ'
2000. 7 Started to manufacture PAN Check Valve
2000. 10 Started to manufacture Gas Filter
2001. 1 Listed KOREAN STANDARD MARK 01-1789
KS B 2361 Cast steel Flanged Type
(10K, 20K Gate & Globe Valve)
2001. 3 Received Certificate of Fire Safety Tests for Ball
valve-BUREAU VERITAS (Class 150#, 300# & 600#)

General Design Information


Specification

Description

Remark

American STD

Basic Design

API
ISO

6D & 607
5221

Wall Thickness

ASME

B16-34

Face to Face & End to End Dimension

ASME

B16-10

Flange & Welding End Dimension

ASME B16-5
B16-25

Flange Finish

MSS

Test and Inspection

A P I - 6D
598

BS

5351
6755

SP-6

Standard Product Range


class

150 psi
300 psi
600 psi
900 psi
1500 psi

1)

100 150 200 250

300 350

400

450 500 600

12

16

18

size

15~40

50

65

80

type

~1

Requirement (8
& Larger)

Requirement (8
& Larger)

10

14

24

Floating
Trunnion
Floating
Trunnion
Floating
Trunnion

Floating
Trunnion

Requirement (4
& OVER)

Trunnion

Requirement (4
& OVER)

Standard Product Range(stock item)


- Ball valve Class 150, 300, 600(2to 8
) / LCC(Nace) / 316SS TRIM FB, RB
Special Order

2) The Standard Contact of end flange is RF-flange With serrated on Gasket Surface
3) For special Shell materials, Refer toValve shell materialon page 5

20

Specification is subject to change without prior notice due to improvements.

Shell Materials
Material Designation

ASTM Specification
A 216 Gr

WCB

High-Temperature cast carbon steel

HRC 22

A 352 Gr

LCB

Low-Temperature cast carbon steel

A 352

LCC

A 351 Gr

CF8

Corrosion resistant cast

A 352

CF8M

A 105
A 350 Gr

LF2

Remarks

Hardness/ NACE

High-Temperature Forged steel

HRC 22 Max.

Low-Temperature Forged steel

Gasket Materials
7) Body MTL

Material Construction

A.W.C.L 10.10 C.D

Spiral wound metal 304 + Graphite filled

6) Pressure
01

03

06

09

15

25

Customer Requirement

+ PTFE filled

Spiral wound metal 316 + Graphite filled

+ PTFE filled

PTFE Sheet
Graphite Sheet
Rubber O -Ring (VITON or HSN)

Customer Requirment

: Standard
: Option
Note
7), 6) : Refer to Page 7.

Seal Materials
Material
(a)

7) Body Material(FIG A)

NBR O-Ring

A.W.C.L

VITON or HSN O-Ring

A.W.C.L

RTFE Seat Ring (Glass)

10.10 C.D

RPTFE Seat Ring (Graphite or Carbon)

A.W.C.L

Graphite Mold Packing

All Material

Nylon

All Material

6) Pressure(FIG B)

all classes

Class 900 & 1500 Only

NOTE
a : Option
7), 6) : Refer to Page 7.

Specification is subject to change without prior notice due to improvements.

HS Ball Valve Figure Number

EX) : 4A352 LCC Nace 600# 2-Piece, Raised Face, Full Port, 316SS Trim Lever
1)Valve Style

2)Body Style

3)Port

Code

Style

Code

Style

Code

Style

Code

Size

Code

Size

Trunnion

C1

Cast 1 Piece

Full Port

20

140

14

Blank

Floating

H1

Hex Bar 1 Piece

Reduced

25

2 1/2

160

16

B2

Bolted 2 Piece

30

180

18

B3

Bolted 3 Piece

40

200

20

T2

Threded 2 Piece

60

240

24

T3

Threded 3 Piece

80

W2

Weled 2 Piece

100

10

W3

Weled 3 Piece

120

12

B2

40

06

1)

2)

3)

4)

5)

6)

7)

8)Trim Material

4)Size

8)

9)

10)

10

9)Seals

Code

Material

Code

Material

E1

1 Mil ENP

Buna

E3

3 Mil ENP

Grafoil / Graphite

Duplex

Highly Saturated Nitrel

A182 F51

RT

Reinforced Teflon

A182 F304

Teflon

10

A182 316

Viton

2C

A351 CF8

Special

10C

A351 CF8M

Special

11)

Operated Trunnion Ball Valve


5)End Conn.

6)Pressure Rating

7)Body Material

Code

Style

Code

Rating

Code

Material

NPT

Female Thread

01

150 ANSI

A105N

SW

Female Socket Weld

03

300 ANSI

A216 WCB

MNPT

Male Thread

06

600 ANSI

A350 LF2

MSW

Male Socket Weld

09

900 ANSI

A352 LCC

Raised Face

15

1500 ANSI

Duplex

Ring Joint

25

2500 ANSI

W4

Butt Weld Sch. 40

A3

API 3000

10

A182 316

W8

Butt Weld Sch. 80

A5

API 5000

10C

A351 CF8M

W12

Butt Weld Sch. 120

10

1000 WOG

Special

W16

Butt Weld Sch. 160

20

2000 WOG

WXX

Butt Weld Sch. XXH

30

3000 WOG

G4

Greyloc Sch. 40

40

4000 WOG

G8

Greyloc Sch. 80

50

5000 WOG

G12

Greyloc Sch. 120

G16

Greyloc Sch. 160

GXX

Greyloc Sch. XXH

10)Operator
Code

A182 F51

11)Special
Style

Lever

Gear

Pnuematic

Electric Motor

Code

Specification is subject to change without prior notice due to improvements.

Construction and Function


ISO 5210/1 Actuator Mounting Pad Flange

All HS VALVES have


an ISO 5211 actuator
mounting pad.

ISO type

PCD

n x h

F05

50

4-8

Locking Device
All HS VALVES are lockable in
either full open or closed
position

PRESSURE
150

300

600

900

1500

1 1/2 Below size

F07

70

4-10

F10

102

4-12

3-4

3-4

2-3

F12

125

4-14

F14

140

4-18

F16

165

4-22

10-14

10-14

8-10

F25

254

8-18

16-18

12-14

10-12

8-10

F30

298

8-22

20

20

16-18

14

12

F35

356

8-33

24

24

20

16

14

F40

406

8-39

F48

483

12-39

24

16

Fire Safe Metal Seating


HS VALVE API 607 ball valves are designed so
the ball seats against the internal metal
housing in case the seats burn out during

Pre-Burning

Burning

Specification is subject to change without prior notice due to improvements.

Post - Burning

Antistatic-Stem
HS ball valves have an antistatic stem to ensure
there is a constant bond between the stem and body
to prevent electrostatic build up during operation.

Blow-Out Proof Stem


All HS Valve
s have an anti blow out proof stem
designed to back seat during any excess line
pressure situation that is not higher than the design
pressure of the valve and will help prevent product
loss during a fire.

Triple Sealing
All HS Valves are designed with a Grafoil stem seal,
a HSN or Viton O-ring and Grafoil gland packing to
help ensure no fluid leaks during any abnormal high
line pressure that does not exceed the valves design
or incase of a fire.

Specification is subject to change without prior notice due to improvements.

Cast Steel Two-Piece Floating Ball Valves

Fire Safe Design

Antistatic Stem

Locking Device

Blow-Out Proof Stem

ISO Mounting Pad Flange

STANDARD MATERIALS
No

10

Part name

Body

Cap

Ball

Stem

Back Seat

Antistatic Device

O-Ring

Gland Packing

Gland Ring

Cast steel

Stainless steel

Refer to page 5 Shell materials

10

Gland Flange(Locking Device)

11

Stopper

12

Gland Bolt

13

Snap Ring

14

Lever

15

Seat Ring

16

Gasket

17

Stud Bolt

18

Nut

A 351 Gr. CF 8M
A 276 Gr. 316
Grafoil
Stainless Steel
Viton or HSN
Grafoil
Same as Stem material
CF8M & 316SS
A 105 + Zn plating
A307 Gr. B

A193 B8
Tool steel + Cr plating
Ductile iron

Refer to page 5 Seal materials


Refer to page 5 Gasket materials
Refer to Page 22 Bolt & Nut Materials

Specification is subject to change without prior notice due to improvements.

Remark

Cast Steel 150, 300 Two-Piece Floating Ball Valve

Class 150
SIZE

1 1/2

2X1 1/2

3X2

mm

in
mm

in
mm

in
mm

in

mm

4X3

mm

mm

6X4

mm

mm

8X6

mm

mm

10X8

mm

in
in
in
in
in
in
in
in

BxB

38
1.5
38
1.5
51
2.0
51
2.0
76
3.0
76
3.0
102
4.0
102
4.0
152
6.0
152
6.0
203
8.0
203
8.0

165
6.5
178
7.0
178.0
7.0
203.0
8.0
203.0
8.0
229.0
9.0
229.0
9.0
394
15.5
394
15.5
457
18.0
457
18.0
533
21.0

98
3.9
125
4.9
138.0
5.4
138.0
5.4
174.0
6.9
174.0
6.9
200.0
7.9
200
7.9
275
10.8
275
10.8
310
12.2
310
12.2

240
9.4
240
9.4
240
9.4
240
9.4
240
9.4
240
9.4
350
13.8
350
13.8
440
17.3
440
17.3
380
15.0
380
15.0

Weight
8
9
11
15
22
25
34
64
84
100
120
150

Class 300
SIZE

1 1/2

Gear operated
: 8and Larger

mm

in

2X1 1/2

mm

mm

3X2

mm

mm

4X3

mm

mm

6X4

mm

mm

8X6

mm

mm

10X8

mm

in
in
in
in
in
in
in
in
in
in
in

BxB

38
1.5
38
1.5
51
2.0
51
2.0
76
3.0
76
3.0
102
4.0
102
4.0
152
6.0
152
6.0
203
8.0
203
8.0

191
7.5
216
8.5
216
8.5
283
11.1
283
11.1
305
12.0
305
12.0
403
15.88
403
15.88
502
19.75
502
19.75
568
22.38

98
3.9
98
3.9
138
5.4
138
5.4
174
6.9
174
6.9
200
7.9
200
7.9
275
10.8
275
10.8
310
12.2
310
12.2

240
9.4
240
9.4
240
9.4
240
9.4
240
9.4
240
9.4
350
13.8
350
13.8
440
17.3
440
17.3
380
15.0
380
15.0

Weight
9
12
14
22
31
39
46
84
106
130
175
190

Note
1) BXB=Ball Bore
2) Weight :
3)Pressure Relief Plug
NPT 1/4 : 4*3 and Below
NPT 1/2 : 4and Larger

Specification is subject to change without prior notice due to improvements.

11

Cast Steel Two-Piece Trunnion Ball Valves

Fire Safe Design


Antistatic Stem
Locking Device
ISO Mounting Pad Flange

STANDARD MATERIALS
No

12

Nomenclature

Body

Cap

Ball

Seat Ring

Stem

Packing

Gland

Gland Bolt

Cast steel

Stainless steel

Refer to catalog page 5 Shell Materials


A 351 CF 8M
Refer to page 5 Seal Materials
A276 316
Refer to page 5 Seal Materials
Same as Stem Material
A307 Gr. B

A193 B8
Cabon steel

10

Blacket

13

Stud Bolt

14

Nut

15

O-Ring

Viton or HSN

16

O-Ring

Viton or HSN

17

O-Ring

Viton or HSN

18

Antistatic Device

19

Lower Stem bushing

20

Lower Stem

21

Lower Cover

22

Lower Cover bolt/Nut

23

Gasket

24

Thrust Washer

25

Bracket bolt/Nut

26

Retainer

27

Coil Spring

28

Lower Gasket

29

Gear box (Worm Gear)

30

Sealant Injection

Remark

Refer to page 22 Bolt & Nut Materials

316 SS
Grafoil
A276 Gr 316
A576-1045

Same as body Materials

Refer to page 22 Bolt & Nut Materials


Refer to page 5 Gasket Materials
Grafoil
Refer to page 22 Bolt & Nut Materials
A276 316 or A351 CF8M
INCONEL X 750

*316 SS

Refer to page 5 Gasket Materials


Ductile Iron
stainless Steel

Specification is subject to change without prior notice due to improvements.

Stem & Seat

Cast Steel 150, 300 Two-Piece Trunnion Ball Valve


Class 150
SIZE

mm

in

10 X 8

mm

10

mm

12 X10

mm

12

mm

14 X12

mm

14

mm

16 X14

mm

16

mm

18 X16

mm

18

mm

20 X18

mm

20

mm

24 X 20

mm

24

in
in
in
in
in
in
in
in
in
in
in
in
in
mm

in

BxB

203
8.0
203
8.0
254
10.0
254
10.0
305
12.0
305
12.0
337
13.3
337.0
13.3
387.0
15.2
387.0
15.2
438.0
17.2
438.0
17.2
489.0
19.3
489.0
19.3
591.0
23.3

457
18.0
533
21.0
533
21.0
610
24.0
610
24.0
686
27.0
686
27.0
762.0
30.0
762.0
30.0
864.0
34.0
864.0
34.0
914.0
36.0
914.0
36.0
1067.0
42.0
1067.0
42.0

310
12.2
310
12.2
435
17.1
435
17.1
460
18.1
460
18.1
520
20.5
520.0
20.5
590.0
23.2
590.0
23.2
670.0
26.4
670.0
26.4
750.0
29.5
750.0
29.5
930.0
36.6

380
15.0
380
15.0
380
15.0
380
15.0
380
15.0
380
15.0
600
23.6
600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
800.0
31.5
800.0
31.5
800.0
31.5

Weight

2100

Weight

120
150
240
290
385
470
500
590
750
790
980
1030
1190
1570

Class 300
SIZE

Gear operated
: 8and Larger

mm

in

10 X 8

mm

10

mm

12 X10

mm

12

mm

14 X12

mm

14

mm

16 X14

mm

16

mm

18 X16

mm

18

mm

20 X18

mm

20

mm

24 X 20

mm

24

in
in
in
in
in
in
in
in
in
in
in
in
in
mm

in

BxB

203
8.0
203
8.0
254
10.0
254
10.0
305
12.0
305
12.0
337
13.3
337.0
13.3
387.0
15.2
387.0
15.2
438.0
17.2
438.0
17.2
489.0
19.3
489.0
19.3
591.0
23.3

502
19.75
568
22.38
568
22.38
648
25.5
648
25.5
762
30.0
762
30.0
838.0
33.0
838.0
33.0
914.0
36.0
914.0
36.0
991.0
39.0
991.0
39.0
1143.0
45.0
1143.0
45.0

310
12.2
310
12.2
435
17.1
435
17.1
460
18.1
460
18.1
520
20.5
520.0
20.5
590.0
23.2
590.0
23.2
670.0
26.4
670.0
26.4
750.0
29.5
750.0
29.5
930.0
36.6

380
15.0
380
15.0
380
15.0
380
15.0
380
15.0
380
15.0
600
23.6
600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
800.0
31.5
800.0
31.5
800.0
31.5

175
190
365
380
520
580
720
780
1020
1100
1280
1360
1540
1950
2600

Note
1) BXB=Ball Bore
2) Weight :
3)Stem & Seat : Sealant Injection
4)Pressure Relief Plug : NPT1/2
Specification is subject to change without prior notice due to improvements.

13

Cast Steel Two - Piece Spring Seated Ball Valves

Fire Safe Design


Antistatic Stem
Locking Device
ISO Mounting Pad Flange

STANDARD MATERIALS
No

14

Nomenclature

Body

Cap

Ball

Seat Ring

Stem

Packing

Thrust Washer

Gland

Stopper

Cast steel

Stainless steel

Remark

Refer to page 5 Shell Materials


A 351 Gr. CF8M
Refer to page 5 Seal Materials
A276 Gr. 316
Refer to page 5 Seal Materials
Grafoil
Same as stem Material
A105 + Zn plating
Ductile

10

Lever

11

Snap Ring

12

Wrench Bolt

13

Stud Bolt

14

Nut

15

O-Ring

Viton or HSN

16

O-Ring

Viton or HSN

17

O-Ring

Viton or HSN

18

Antistatic Device

19

Lower Stem Bushing

20

Lower Stem

21

Lower Cover

22

Lower Cover bolt/Nut

23

Gasket

24

O-Ring

25

Retainer

26

Coil Spring

Inconel X 750

8and Larger

Flat Spring

SKD5+ENP 3 Mil

6and Below

27

Stopper Bolt

28

Sealant Fitting

29

O-Ring

Tool steel + Cr plating


A307 Gr. B

A193 B8

Refer to page 22 Bolt & Nut Materials

316 SS
Grafoil
A276 Gr. 316
A576-1045

Same as body Materials

Refer to page 22 Bolt & Nut Materials


Refer to page 5 Gasket Materials
Viton or HSN
A276 316 or A351 CF8M

Refer to page 22 Bolt & Nut Materials


Stainless Steel
Viton or HSN

Specification is subject to change without prior notice due to improvements.

6and Larger

Cast Steel 600 Two - Piece Ball Valve

Class 600

BxB

SIZE

Trunnion Type : 4
and Larger

mm

2X1 1/2

in

mm

3X2

mm

mm

4X3

mm

mm

6X4

mm

mm

8X6

mm

mm

10 X 8

mm

10

mm

in
in
in
in
in
in
in
in
in
in

in

38
1.5
51
2.0
51
2.0
76
3.0
76
3.0
102
4.0
102
4.0
152
6.0
152
6.0
200
7.9
200
7.9
248
9.8

L
292
11.5
292
11.5
356
14.0
356
14.0
432
17.0
432
17.0
559
22.0
559
22.0
660
26.0
660
26.0
787
31.0
787
31.0

120
4.7
145
5.7
145
5.7
170
6.7
170
6.7
200
7.9
200
7.9
310
12.2
310
12.2
330
13.0
330
13.0
460
18.1

240
9.4
240
9.4
240
9.4
350
13.8
350
13.8
440
17.3
440
17.3
380
15.0
380
15.0
600
23.6
600
23.6
600
23.6

Weight
17
22
31
46
68
89
127
228
273
365
580
600

Note
1) BXB=Ball Bore
2) Weight :
3)Pressure Relief Pulg
NPT 1/4: 2*1 1/2- 3
1/2: 4and Larger
4)Stem and Seat Sealant Injection
6and Larger

Floating type : 3and Below

Gear operated
: 6and Larger

Specification is subject to change without prior notice due to improvements.

15

Cast Steel Three Piece Trunnion Ball Valves


Fire Safe Design
Antistatic Stem
ISO Mounting Pad Flange

STANDARD MATERIALS
No

16

Nomenclature

Cast steel

Stainless steel

Body

Cap

Ball

Seat Ring

Stem

A276 Gr. 316

Lantern Ring

A276 Gr. 316

Thrust

Gland

Stem Bushing

Remarks

Refer to page 5 Shell Materials


A 351 Gr. CF8M
Refer to page 5 Seal Materials

Grafoil
A576-1045

Same of body ma
l
Grafoil

Refer to page 5 Seal Materials

10

Packing

11

Gasket (Sprial Wound)

12

Wrench Bolt

13

Stud Bolt

14

Nut

15

O-Ring (Lantern Ring)

16

O-Ring (Lantern Ring)

Viton or HSN

17

O-Ring (Mounting)

Viton or HSN

18

Antistatic Device

19

O-Ring (Low Stem)

20

Lower Stem

21

Lower Cover

22

Lower Cover bolt/Nut

23

Gasket

24

O-Ring (Retainer)

25

Retainer

26

Coil Spring

30

Lower Stem Bush

31

Sealant Injection

32

Gear box (Worm Gear)

Refer to page 5 Gasket Materials


A307 Gr. B

A193 B8

Refer to page 22 Bolt & Nut Materials


Viton or HSN

316 SS
Viton or HSN
A276 Gr. 304

Same as body ma
l

A576-1045

Same as body ma
l

Refer to page 22 Bolt & Nut Materials


Grafoi
Viton or HSN
A276 316 or A351 Gr. CF8M
Inconel X 750

*316SS

Grafoil
Stainless Steel
Ductile lron

Specification is subject to change without prior notice due to improvements.

Stem and Seat Sealant

Cast Steel 150, 300 & 600 Three Piece Trunnion Ball Valve
Class 150
SIZE

16

mm

18 X16

mm

18

mm

20 X18

mm

20

mm

24 X 20

mm

24

in
in
in
in
in
in
mm

in

BxB

387.0
15.2
387.0
15.2
438.0
17.2
438.0
17.2
489.0
19.3
489.0
19.3
591.0
23.3

762.0
30.0
864.0
34.0
864.0
34.0
914.0
36.0
914.0
36.0
1067.0
42.0
1067.0
42.0

590.0
23.2
590.0
23.2
670.0
26.4
670.0
26.4
750.0
29.5
750.0
29.5
930.0
36.6

600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
800.0
31.5
800.0
31.5
800.0
31.5

Weight

2100

Weight

750
790
980
1030
1190
1570

Class 300
SIZE

16

mm

18 X16

mm

18

mm

20 X18

mm

20

mm

24 X 20

mm

24

in
in
in
in
in
in
mm

in

BxB

387.0
15.2
387.0
15.2
438.0
17.2
438.0
17.2
489.0
19.3
489.0
19.3
591.0
23.3

838.0
33.0
914.0
36.0
914.0
36.0
991.0
39.0
991.0
39.0
1143.0
45.0
1143.0
45.0

590.0
23.2
590.0
23.2
670.0
26.4
670.0
26.4
750.0
29.5
750.0
29.5
930.0
36.6

600.0
23.6
600.0
23.6
600.0
23.6
600.0
23.6
800.0
31.5
800.0
31.5
800.0
31.5

1020
1100
1280
1360
1540
1950
2600

Class 600
SIZE
W

10
12 X 10
12

14 X 12
14
16 X 14
16
18 X 16
18
L

20 X 18
20
24 X 20
24

mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in

BxB

248
9.8
248
9.8
298
11.7
298
11.7
327
12.9
327.0
12.9
375.0
14.8
375.0
14.8
419.0
16.5
419.0
16.5
464.0
18.3
464.0
18.3
559.0
22.0

787
31.0
838
33.0
838
33.0
889
35.0
889
35.0
991.0
39.0
991.0
39.0
1092.0
43.0
1092.0
43.0
1194.0
47.0
1194.0
47.0
1397.0
55.0
1397.0
55.0

460
18.1
485
19.1
570
22.4
570
22.4
610
24.0
610.0
24.0
680.0
26.8
680.0
26.8
720.0
28.3
720.0
28.3
798.0
31.4
798.0
31.4
830.0
32.7

600
23.6
600
23.6
800
31.5
800
31.5
800
31.5
800.0
31.5
800.0
31.5
800.0
31.5
800.0
31.5
800.0
31.5
950.0
37.4
950.0
37.4
950.0
37.4

Weight
600
660
820
1060
1130
1440
1550
1860
2100
2400
2800
3900
5300

Note
1) BXB=Ball Bore
2) Weight :
3)Pressure Relief Pulg : NPT 1/2
4)Stem and Seat Sealant Injection
Specification is subject to change without prior notice due to improvements.

17

Cast Steel 900 Three Piece Trunnion Ball Valve

Class 900
SIZE

2X1 1/2
2
3X2
3
4X3
4
6X4
6
8X6

3and Below

8
10 X 8
10
12 X 10
12

mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in
mm

in

BxB

35
1.4
47
1.9
47
1.9
73
2.9
73
2.9
98
3.9
98
3.9
146
5.7
146
5.7
190
7.5
190
7.5
238
9.4
238
9.4
282
11.1

368
14.5
368
14.5
381
15.0
381
15.0
457
18.0
457
18.0
610
24.0
610
24.0
737
29.0
737
29.0
838
33.0
838
33.0
965
38.0
965
38.0

180
7.1
205
8.1
205
8.1
220
8.7
220
8.7
267
10.5
267
10.5
350
13.8
350
13.8
460
18.1
460
18.1
572
22.5
572
22.5
610
24.0

240
9.4
240
9.4
240
9.4
350
13.8
350
13.8
440
17.3
440
17.3
600.0
23.6
600
23.6
600
23.6
600
23.6
800
31.5
800
31.5
800
31.5

Note
1) BXB=Ball Bore
2) Weight :
3)Stem Sealant Injection Fitting : All Size
4)Seat Sealant Injection Fitting : 6and Larger

18

4and Larger
Refer to Page 16

Specification is subject to change without prior notice due to improvements.

Weight
45
51
57
88
93
170
230
390
480
620
670
820
950
1230

Forged Steel 1500, Three Piece Trunnion Ball Valve

Class 1500
SIZE

2X1 1/2

mm

in
mm

in

3X2

mm

in
mm

in

4X3

mm

in
mm

in

6X4

mm

in
mm

in

8X6

mm

in
mm

in

BxB

35
1.4
47
1.9
47
1.9
70
2.8
70
2.8
92
3.6
92
3.6
136
5.4
136
5.4
178
7.0

368
14.5
368
14.5
470
18.5
470
18.5
546
21.5
546
21.5
705
27.75
705
27.75
832
32.75
832
32.75

180
7.1
215
8.5
215
8.5
220
8.7
220
8.7
277
10.9
278
10.9
365
14.4
365
14.4
480
18.9

240
9.4
350
13.8
350
13.8
440
17.3
440
17.3
380
15.0
380
15.0
600
23.6
600
23.6
600
23.6

Weight
45
59
82
116
147
204
300
575
690
750

Note
1) BXB=Ball Bore
2) Weight :
3)Stem and Seat Sealant Injection
4)Gear Operation : 4and Larger

STANDARD MATERIALS
No

Nomenclature

Cast steel

Stainless steel

Body

Forged Steel (Refer to Page 5 Shell Materials)

Cap

Forged Steel (Refer to Page 5 Shell Materials)

Ball

Seat Ring

Stem

Packing

Thrust Bushing

Gland

Remarks

A 351 Gr CF8M
Refer to page 5 Seal Materials
A276 Gr. 316
Refer to page 5 Seal Materials
Grafoil
Same as Body Materials

Stem Bushing

Grafoil

10

O-Ring (Cap)

Viton or HSN

11

Gasket

12

Wrench Bolt

13

Stud Bolt

14

Nut

15

O-Ring (Packing)

16

O-Ring (Retainer)

Viton or HSN

17

O-Ring (Gland)

Viton or HSN

18

Antistatic Device

19

O-Ring (Lower Stem)

20

Lower Stem

21

Lower Cover

22

Lower Cover bolt/Nut

23

Lower Gasket

26

Coil Spring

Inconel X 750

*316SS

29

Sealant Injection

Stainless Steel

Stem and Seat Sealant

30

Lower Stem Bushing

Refer to page 5 Gasket Materials


A193 B7
Refer to page 22 Bolt & Nut Materials
Viton or HSN

316 SS
Refer to page 5 Seal Materials
A 276 316
Same as Body Materials
Refer to page 22 Bolt & Nut Materials
Grafoil

Grafoil

Specification is subject to change without prior notice due to improvements.

19

Maximum Operating Pressure & Test Pressure


API 6D STANDARD
Test Pressure (Psi)

Class

Max
Operating
Pressure

Shell

150
300
600
900
1500

275
720
1440
2160
3600

425
1100
2175
3250
5400

Seat
(Water)
300
800
1600
2400
4000

Seat(Air)

80

Standard Flange Finish (MSS SP-6)

Seat and O-Ring Temperature Pressure Rating

20

Specification is subject to change without prior notice due to improvements.

Ball Valve Stem Torque Data Sheet


Stem Torque
SIZE
1/2
3/4
1
1-1/2
2
3
4
6
8
10
12
14
16
18
20
24

Unit : Lb-in
150LB
(275PSI)
15
24
41
120
222
569
1,174
4,235
9,165
7,108
8,763
11,269
15,325
22,851
26,638
46,903

300LB
(720PSI)
39
63
108
315
582
1,489
3,073
11,089
23,995
18,611
22,943
29,505
40,123
72,304
83,078
91,304

600LB
(1440PSI)

727
1,645
2,826
5,606
13,988
22,740
24,148
35,694
37,912
54,404
105,127
136,777
190,890

900LB
(2160PSI)

2,251
2,818
2,419
9,306
21,675
33,434
57,535
83,273

1500LB
(3600PSI)

3,652
4,696
4,572
16,723
37,138

Conversion Table
Kg-m
N-m
Lb-ft
Lb-in

Kg-m
1
N-m / 9.8
Lb-ft * 0.1382
Lb-in * 0.0115

N-m
Kg-m * 9.8
1
Lb-ft * 1.355
Lb-in * 0.1129

Lb-ft
Kg-m / 0.1382
N-m / 1.355
1
Lb-in / 12

Lb-in
Kg-m / 0.0115
N-m / 0.1129
Lb-ft *12
1

Specification is subject to change without prior notice due to improvements.

21

Comparison List for Casting and Forgings


General Classification

Cast Iron

Malleable Iron

JIS

BS

ASTM

JIS

BS

A126 - Class A

G5501-FC20

1452-14

A126 - Class B

G5501-FC25

1452-17

A126 - Class C

G5501-FC30

1452-20

A197 - Class C

G5703-FCMB28

310-B18/6

A47 - 32510

G5703-FCMB35

310-B22/14

A47 - 35018

G5703-FCMB37

G5502-FCD40

G5502-FCD45

A536 - Class C

G5502-FCD55

A216 - WCA

G5151-SCPH1

A105

G3201-SF45

1503-161B

1504-161

A395
Ductile Iron

Carbon Steel

Forgings

Casting
ASTM

A105

G3201-SF50

1503-161C

1504-240

A18 -F1

1503-240B

1504-621

A182 -F11

1504-622

A182 -F22

1503-622

G5101-SC46

A216 - WCB

G5151-SCPH2

Carbon -1/2Mo

A217 - WC1

G5111-SCA41

1 1/4Cr-1/2Mo

A217 - WC6

G5111-SCA51

2 1/4Cr-1Mo

A217 - WC9

-B

A217 - C5

G5111-SCA52

1504-625

A182 -F5a

1503-625

9Cr-1Mo

A217 - C12

1504-629

A182-F9

Carbon Steel for Low Temp.

A352 - LCB

4242-GRA

A350-LF1

Carbon-1Mo for Low Temp.

A352 - LC1

A350-LF2

2 1/2Ni

A352 - LC2

A350-LF2

3 1/2Ni

A352 - LC3

A350-LF3

1503-713

5Cr-1/2Mo(C 0.25)

13Cr

A217 - CA15

G5121-SCS1

A182-F6

G4303-SUS51B

18Cr-8Ni(C 0.03)

A351 - CF3

A182-F304L

G4303-SUS28B

18Cr-8Ni(C 0.08)

A351 - CF8

G5121-SCS13

A182-F304

G4303-SUS27B

1503-801

18Cr-8Ni-2Mo(C 0.03)

A351 - CF3M

G5121-SCS16

A182-F316L

G4303-SUS33B

18Cr-8Ni-2Mo(C 0.08)

A351 - CF8M

G5121-SCS14

1632-GRC

A182-F316

G4303-SUS32B

1503-845B

18Cr-8Ni-Cb(C 0.08)

A351 - CF8C

A182-F347

G4303-SUS43B

1503-821Nb

22Cr-12Ni(C 0.10)

A351 - CH10

A182-F310

22Cr-12Ni(C 0.20)

A351 - CH20

A182-F310

23Cr-19Ni(C 0.20)

A351 - CK20

A182-F310

19Cr-27Ni-2Mo-3Cu(C 0.07)

A351 - CN7M

A182-F310

A494-N-12MV

A182-F10

HASTELLOY.B

Bolt & Nut Material


Body Material
High-Temperature
cast steel
Low-Temperature

General

NACE

Bolt

Nut

Bolt

Nut

ASTM A193
B7
(HB MAX 302)

ASTM A194
2H
(HB 248 to 352)

ASTM A193
B7M
(HRC MAX 22)

ASTM A194
2HM
(HRC MAX 22)

ASTM A320
L7

ASTM A194
Gr4

ASTM A320
L7M
(HRC MAX 22)

ASTM A194
7M
(HRC MAX 22)

cast steel

Corrosion-Resist
cast steel

ASTM A193
B8
(HB MAX 223)

ASTM

A194
8
(HB MAX 126 to 300)

HS VALVE STANDARD
Option
Same as General requirement

22

Specification is subject to change without prior notice due to improvements.

MEMO

23

HEAD OFFICE
2003-33,Bisan-Dong,Seo-Gu,Daegu,Korea.
TEL: 82-53-353-5789 / FAX: 82-53-352-1179
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E-mail : hsvalve@hsvalve.com
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E-mail : sales@hsvalve-ca.com
HS Valve International
TEL: 281-398-4408/ FAX: 281-749-9008
E-mail : john.kim@hsvalveintl.com

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