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ABSTRACT
The following write-up is completely related to the role of automation in industries for its
development. Primarily it starts with the introduction to industries followed by its general
classification into sectors. Then continued with the introduction to automation in industries,
impact of automation and current emphasis of developed automation in industries, followed by
the main tools of automation which are, Artificial Neural Network(ANN),Distributed Control
system(DCS),Human Machine Interface(HMI),Supervisory Control and Data Acquisition.
Programmable Logic Controller (PLC), Instrumentation, Motion Control and Robotics. Then we
have mentioned about the advantages and disadvantages about the development in industrial
automation. Then we finally concluded the developments in industrial automation socially and
economically
Industry
An industry (from Latin industrius, "diligent, industrious") is the manufacturing of a
good or service within a category. Although industry is a broad term for any kind of economic
production, in economics and urban planning industry is a synonym for the secondary sector,
which is a type of economic activity involved in the manufacturing of raw materials into goods
and products.
Many developed countries (for example the UK, the U.S., and Canada) and many
developing/semi-developed countries (People's Republic of China, India etc.) depend
significantly on industry. Industries, the countries they reside in, and the economies of those
countries are interlinked in a complex web of interdependence.
The industrial revolution led to the development of factories for large-scale production,
with consequent changes in society. Originally the factories were steam-powered, but later
transitioned to electricity once an electrical grid was developed. The mechanized assembly line
was introduced to assemble parts in a repeatable fashion, with individual workers performing
specific steps during the process. This led to significant increases in efficiency, lowering the cost
of the end process. Later automation was increasingly used to replace human operators. This
process has accelerated with the development of the computer and the robot.
Automation
Automation is the use of control systems (such as numerical control, programmable
logic control, and other industrial control systems), in concert with other applications of
information technology (such as computer-aided technologies [CAD, CAM, CAX]), to control
industrial machinery and processes, reducing the need for human intervention. In the scope of
industrialization, automation is a step beyond mechanization. Whereas mechanization provided
human operators with machinery to assist them with the physical requirements of work,
automation greatly reduces the need for human sensory and mental requirements as well.
Processes and systems can also be automated.
Automation tools
PLC’S
Programmable logic controllers (PLCs), are frequently used to synchronize the flow of
inputs from (physical) sensors and events with the flow of outputs to actuators and events. This
leads to precisely controlled actions that permit a tight control of almost any industrial process.
HMI
SCADA
SCADA stands for Supervisory Control And Data Acquisition. It generally refers to an
industrial control system: a computer system monitoring and controlling a process. The process
can be industrial, infrastructure or facility based.
Robotics
Robotics is the engineering science and technology of robots, and their design,
manufacture, and application. Robotics is related to electronics, mechanics, and software. The
word robot was introduced to the public by Czech writer Karel Čapek in his play R.U.R.
(Rossum's Universal Robots), published in 1920. The first recorded use of the term was by Isaac
Asimov in his 1941 science fiction short-story Liar.
Advantages
✔ Replacing human operators in tedious tasks.
✔ Replacing humans in tasks that should be done in dangerous environments (i.e. Fire,
space, volcanoes, nuclear facilities, under the water, etc)
✔ Making task that are beyond the human capabilities such as handle too heavy loads, too
large objects, too hot or too cold substances or the requirement to make things too fast or
too slow.
✔ Economy improvement. Sometimes and some kinds of automation implies improves in
economy of enterprises, society or most of humankind. For example, when an enterprise
that has invested in automation technology recovers its investment; when a state or
country increases its income due to automation like Germany or Japan in the Century or
when the humankind can use the internet which in turn use satellites and other automated
engines.
Disadvantages
✔ Technology limits, nowadays technology is not able to atomize all the desired tasks.
✔ Initial costs are relative high. The automation of a new product required a huge initial
investment in comparison with the unit cost of the product.
✔ Unemployment. It is commonly thought that automation implies unemployment due
to the fact that the work of a human being is replaced in part or completely by a
machine.
✔ Environment. The costs of automation to the environment are different depending on
the technology, product or engine automated.
✔ Human being replacement. In the future there is a possibility that the Artificial
intelligence could replace and improve a human brain and the robots would become
not only fully automated but fully autonomous from the human beings
CONCLUSION
Everything in this world which has merits will also have demerits. We can’t raze the demerits
but we can reduce it. Hence we conclude saying that there are need of developments in industrial
automation but, at certain limits in such a way that it wouldn’t affect the routine activities of the
environment.