July 2005

2-127 WorkCentre Pro 275 Family (CC232-WCP275F) 06-020

Status Indicator RAPs
06-020 ROS Motor Failure RAP
06-020. This fault code has two failure modes.
1. The ROS motor ready signal was not received by the IOT PWB within the set time of the
ROS being powered on.
2. The IOT PWB recognizes a change of state of the ROS motor ready signal during opera-
tion.
Procedure
WARNING
Avoid exposure to laser beam. Invisible laser radiation.
Switch off the machine, then switch on the machine, GP 14. The 06-020 fault still exists.
Y N
Perform SCP 6 Final Actions.
Enter the dC330 output code 06-020 and listen for the ROS motor. The ROS motor gives a
distinctive ascending frequency sound, of a short duration (5 to 6 seconds) during tran-
sition from standby to run.
Y N
The xerographic module is fully home and the front door is fully closed or the front
door interlock is cheated.
Y N
Correct the condition. If necessary go to the 01-300 Front Door Open RAP.
Go to Flag 1. Check the following voltages at P/J18 on the LVPS:
+24V between pins 1 and 2.
+3.3V between pins 3 and 4.
NOTE: It may be necessary to remove the cover, PL 8.25 Item 1, to improve the
access to P/J18.
The voltages are good.
Y N
Go to the relevant RAP:
01B 0V Distribution RAP, refer to the 3.3V return and 24V return.
01D +3.3V Distribution RAP.
01G +24V Distribution RAP.
Enter the dC330 output code 06-020 to run the ROS motor. Go to Flag 2. 0V is avail-
able at P/J2 pin 1 on the IOT PWB.
Y N
Disconnect P/J2. Go to Flag 3. 0V is available at P/J2 pin 6 on the IOT PWB.
Y N
Install a new IOT PWB, PL 1.10 Item 2.
NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/
J120 and P/J121. The ROS PWB where P/J120 and P/J121 are connected may
not be marked with the correct PJ numbers. P/J120 can be identified as a four way
power harness. P/J121 can be identified as a seven way signal harness.
Go to Flag 1, Flag 2 and Flag 3. Disconnect P/J120 and P/J121 and check the wir-
ing. The wiring is good.
Y N
Repair the wiring.
Install a new ROS, PL 6.10 Item 4.
Install a new IOT PWB, PL 1.10 Item 2.
Go to Flag 2. 0V is available at P/J2 pin 1.
Y N
NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/J120
and P/J121. The ROS PWB where P/J120 and P/J121 are connected may not be
marked with the correct PJ numbers. P/J120 can be identified as a four way power har-
ness. P/J121 can be identified as a seven way signal harness.
Check the continuity of the seven way signal harness between P/J2 and P/J121. The
harness is good.
Y N
Install a new ROS power distribution/communication harness, PL 6.10 Item 5.
Install a new ROS, PL 6.10 Item 4.
If the fault condition persists, perform the following:
Check the condition of the associated wiring and connectors. Repair the wiring or install
new components as necessary.
Install a new IOT PWB, PL 1.10 Item 2.
Install a new ROS, PL 6.10 Item 4.
A
A
July 2005
2-128 WorkCentre Pro 275 Family (CC232-WCP275F) 06-020
Status Indicator RAPs
Figure 1 Component location
Figure 2 Circuit diagram
P/J2 (harness)
P/J18
(harness)
ROS
P/J120
P/J121
July 2005
2-129 WorkCentre Pro 275 Family (CC232-WCP275F) 06-340
Status Indicator RAPs
06-340 ROS Laser Failure RAP
06-340. The IOT PWB has not detected the ROS laser has reached the operating level.
Procedure
WARNING
Avoid exposure to laser beam. Invisible laser radiation.
Go to Flag 3, connect a service meter to P/J 2 pin 7 and make a set of 5 copies. 0V is mea-
sured at P/J2 pin 7 on the IOT PWB during run.
Y N
The xerographic module is fully home and the front door is fully closed or the front
door interlock is cheated.
Y N
Correct the condition.
Go to Flag 1. Disconnect P/J18 from the LVPS. Check the following voltages on the
LVPS:
+24V between pins 1 and 2.
+3.3V between pins 3 and 4.
The voltages are good.
Y N
Go to the relevant RAP:
01B 0V Distribution RAP, refer to the 3.3V return and 24V return.
01D +3.3V Distribution RAP.
01G +24V Distribution RAP.
Enter the dC330 output code 06-020. Go to Flag 2. The ROS motor gives a distinctive
ascending frequency sound, of a short duration (5 to 6 seconds) during transition
from standby to run.
Y N
Go to the 06-020 ROS Motor Failure RAP.
NOTE: The ROS must be removed from the machine, REP 6.1, to disconnect P/J120
and P/J121. The ROS PWB where P/J120 and P/J121 are connected may not be
marked with the correct PJ numbers. P/J120 can be identified as a four way power har-
ness. P/J121 can be identified as a seven way signal harness.
Check the wiring at Flag 1, Flag 2 and Flag 3. The wiring is good.
Y N
Repair the wiring or install new harness PL 6.10 Item 5.
Install a new ROS, PL 6.10 Item 4.
Go to Flag 4. Check that P/J109 (32-55 ppm) or P/J228 (65-75 ppm) on the image processing
PWB is securely connected. If the fault is still present, remove the ROS, REP 6.1. Go to Flag 4
and ensure that PJ122 on the ROS is securely connected. If the fault is still present, go to Flag
4 and check the continuity of the ROS data cable ( P/J228 or P/J109 to PJ122). The ROS
data cable is good
Y N
Install a new ROS power distribution/communications harness, PL 6.10 Item 5.
Install new parts in the following order:
ROS, PL 6.10 Item 4.
Image processing PWB (32-55 ppm), PL 3.20 Item 3.
Image processing PWB (65-75 ppm), PL 3.10 Item 3.
IOT PWB, PL 1.10 Item 2.
Figure 1 Component Location
ROS
P/J18
(harness)
P/J2 (harness)
P/J120
P/J121
P/J122
A
A
B
B
July 2005
2-130 WorkCentre Pro 275 Family (CC232-WCP275F) 06-340
Status Indicator RAPs
Figure 2 Circuit diagram
July 2005
2-131 WorkCentre Pro 275 Family (CC232-WCP275F) 06-350
Status Indicator RAPs
06-350 ROS Laser Not Under Control RAP
06-350. The IOT monitor has not received a reset command from the IOT ROS controller for
more than 5 seconds during print.
Procedure
Perform the 03-395, 396, 852, 853 IOT PWB Faults RAP.
July 2005
2-132 WorkCentre Pro 275 Family (CC232-WCP275F) 06-350
Status Indicator RAPs