PROCESS PLANNING

VII SEMESTER B SECTION

UNIT - I
METHOD STUDY
Definition
Objectives
Reduce fatigue
Design of work place layout
Improve productivity
Reduce cost and time
Motion economy- Principles
Principles concerning man
Principles concerning machine
Principles concerning material
Principles concerning lay out
ools and echni!ues
Outline Process "hart
#low process chart $ Man type% Material type% &!uipment type
wo handed process chart
Man $Machine chart
#low diagram
'tring diagram
"ycle graph
"hrono cycle graph
'imo chart
herbligs
(pplications of Method study
WORK MEASUREMENTS
ools and techni!ues
'top watch study
Micromotion study
Memo motion study
'tandard time
)asic time
*ormal time
(llowances in calculating normal time
Performance rating
ypes of performance rating
PRINCIPLE OF ERGONOMICS
+uman factors
Design of work place lay out
Design of tools and devices
(pplications
UNIT II PROCESS PLANNING
Definition
Objective of process planning
'cope of process planning
(pproaches to process planning
Process planning activities
,olume of production
'election of tools% jigs and fi-tures
'election of material e!uipment
(llocation of operator
"alculation of machining cost % time
#inished part re!uirements
Operating se!uences
Machine selection
Make or buy decisions
)reak even analysis
Material selection parameters
'et of documents for process planning
Operation and route sheet
Process Planning sheet
Developing manufacturing logic and knowledge
Manual Process Planning
"omputer (ided Process Planning
Production time calculation
'election of cost optimal processes
UNIT III COSTING
Objective of cost estimation
"osting
ypes of costing
Difference between costing and estimation
"ost accounting
"lassification of cost
Material "ost
Direct material cost
Indirect Material cost
.abour "ost
Direct .abour cost
Indirect .abour cost
Overheads or &-penses
Direct e-penses
Indirect &-penses
#actory e-penses
Office e-penses
'elling e-penses
Distributive e-penses
.adder of cost
UNIT IV COST ESTIMATION
ypes of estimates
Realistic and unrealistic estimate
Methods of estimates
Data re!uirements and sources
"ollection of cost
(llowances in estimation
'teps involved in cost estimation
"alculation of material cost
"alculation of labour cost
"alculation of e-penses
"alculation of prime cost
"alculation of factory cost
"alculation of total cost
"alculation of selling price
UNIT V TYPES OF COST ESTIMATION
&stimation of material cost
&stimation of .abour cost
&stimation of Over heads
(llocation of overheads
(llocation based on man hour rate
(llocation of machine hour rate
&stimation for different types of jobs
Pattern making and casting
(llowances in pattern making
(llowances in casting
#orging
(llowance in forging operation
/elding
(rc welding and gas welding
Machining
.athe
'haping
Milling
0rinding