Dynamis Maxx

Page 1 of 14 PB_2011_1_GB_DYX
Product description
Electric
Lubrication pump
DYNAMIS Maxx

INDEX page
General ................................................................................................ 2
Safety ............................................................................................ 2 4
Description ......................................................................................... 5
Application ......................................................................................... 5
Description of basic pumping elements .......................................... 6
A. Type of pump .............................................................................. 7
B. Lubrication system ..................................................................... 7
C. Revision ....................................................................................... 7
D. Version of pump elements ......................................................... 7
E. Reservoir size .............................................................................. 7
F. Electrical connection / Control .................................................. 8
G. Accessories ................................................................................. 8
Technical Data .................................................................................... 8
Schematic diagram of operating principles .................................... 9
Installation .......................................................................................... 9
Dimensions ....................................................................................... 10
Filling of pump ................................................................................. 11
Schematic diagram for electrical connection ............................... 12
Operation of program-controller .................................................... 12
Maintenance and Troubleshooting ................................................ 13
Example of order .............................................................................. 14

General
Before installing and operating this equipment, we highly recommend that you become thoroughly
familiar with these instructions. DELIMON GmbH does not accept liability, expressed or implied, for any
direct or inconsequential injuries to personnel or damage to equipment, including process interruption,
arising from the misuse or misapplication of its products. Application and / or modification of product
beyond its intended purpose is strictly prohibited.

DELIMON GmbH reserves the right to make modifications, changes and/or amendments to both products
and to these instructions as may become necessary to assure ongoing technical clarity.

The content of this technical publication is the sole graphic and intellectual property of DELIMON GmbH
and is protected by local and International Copyright Law. As such, it may not be copied, reproduced or
used for any purpose other than that intended by the Company; i.e. as a guide to proper installation,
maintenance and operation of its equipment by qualified personnel and their supervisors. Use of this
information for any other purpose or intent requires the expressed written permission of DELIMON
GmbH.

Contact Information: For assistance with product, replacement parts, service or training.
DELIMON GmbH Branch Office
Arminstrae 15 Am Bockwald 4
D-40277 Dsseldorf D-08344 Grnhain-Beierfeld
Phone : +49 211 77 74-0 E-mail : kontakt@bijurdelimon.com
Fax : +49 211 77 74-210 www.bijurdelimon.com

Safety
These instructions provide basic guidance which must be followed during installation, operation and
maintenance. It is assumed that personnel performing required tasks are skilled in the areas of electrical
and mechanical millwright trades plus all local and federal safety requirements. These instructions should
be kept near the point of use and made available for reference at all times.

Identification of safety warnings in the operating instructions
To minimize risk to people working with this equipment, safety warnings included within these instructions
must be observed. Potential safety issues are identified through use of the following general danger
symbols:
Safety Sign, per DIN 4844, provides warning of potential general danger.
Safety Sign, per DIN 4844, provides warning of potential electrical danger.

ATTENTION
Caution designation utilized to signify that damage to machinery and function may result if guidance is
not properly followed.

Instructions affixed directly to machines and equipment must always be observed and maintained to
ensure that they are fully legible. Examples of such instructions would be:
Rotational direction arrows for shafts and couplings.
Identification of fluid connections, direction of flow and substance contained in pipes.

Important Note: There is always increased risk of slipping or falling whenever spilled or leaking
lubricants are present. In all cases, they should be properly removed and disposed of.

Safety Sign, per DIN 4844, provides warning of an increased risk of slipping and falling
due to the presence of water, oil, grease or other foreign substances on pavements,
floors and walkways.


Safety (continuation)
Personnel qualification and training
Personnel performing work required to install, operate, maintain or inspect this equipment must be
adequately trained and qualified. In this regard, determination of competency, understanding and
supervision levels required for individual assignment is left to the purchaser of the equipment. However,
should assistance with on-site training be desired, please contact your local DELIMON GmbH office for
assistance.

Dangers in case of nonobservance of the safety instructions
Failure to properly follow all safety instructions may result in hazard to personnel, the environment or to
machinery and equipment. Failure to follow these instructions may also additionally void warranties and
nullify claims for damages. Examples of such instances follow:
Failure of machinery or operating systems to function properly
Failure to observe proper methods of maintenance and repair
Unnecessary creation of hazards to personnel by means of electrical shock, mechanical injury or
exposure to potentially hazardous chemicals
Unnecessary creation of environmental hazards through chemical leaks
Safety conscious working
All Safety Instructions resulting from National, Local or User mandated regulations, as well as those
contained within this instruction, must be observed at all times.
Safety instructions for the user/operator
Users should always take care that only authorized and skilled personnel are allowed to perform
installation, maintenance and inspection work.
Installation, maintenance and inspection of lubrication systems should only be performed while
machinery and equipment being serviced is in Shut-Down Mode.
Protective covers and guards, provided to ensure that contact with moving parts is eliminated during
machine operation, (e.g. couplings, pulleys, gears, etc.), must be replaced following maintenance
and repair.
Use Common Sense! When hot or cold machine parts can lead to potential dangers, those parts
must be handled in such manner so as to avoid human touch; i.e. shielding is required.
Leaks from shaft seals, reservoirs, piping or fittings should be repaired so as to not cause potentially
hazardous materials from escaping to the work area. In instances where such leaks have occurred,
all local and National rules and regulations for their recovery and disposition must be followed.
All potential hazards resulting from exposure to electrical sources must be eliminated. Please refer
to VDE and local power company rules and regulations for guidance.
Before restarting system and equipment, refer to instruction in Section 7; Start-Up Procedure.

Safety instructions for maintenance, inspection and installation work
Before installing or servicing lubrication equipment and machinery, management should insure that only
persons who are fully trained, skilled and authorized to perform such work are assigned to such tasks.
Major installation or modification work should only be performed during shut-downs. It is also imperative
that shut-down procedures recommended by equipment manufacturers be followed. Pumps, lubricators
and distribution systems which deliver potentially hazardous materials to the environment must be
thoroughly cleaned. All safety devices and protective equipment, disabled or removed during cleaning,
must be immediately reinstalled and reactivated prior to machine use.

Safety Sign, per DIN 4844, Use Safety Glasses or Goggles.
Advice: Whenever working with compressed air, wear safety glasses

Safety Sign, per DIN 4844, Use Breathing Mask.
Advice: Observe EC-Safety Data Sheet for materials of consumption
and additives used and use personal protective equipment.


Safety (continuation)
Unauthorized conversion and manufacture of spare parts
The modification and/or manufacturing of parts for use as spare or replacement parts in DELIMON
lubrication equipment, without the written consent and approval of DELIMON Engineering, is strictly
prohibited. Any such modification and/or manufacture of component parts shall immediately render any and
all warranties as null and void.

Unacceptable modes of operation
The operational integrity and reliability of all equipment supplied is warranted only when said equipment is
utilized in strict accordance with parameters established in Section 1; Introduction. Maximum operating
parameters outlined in Engineering Data Sheets must never be exceeded.

Guidelines & standards
1., 2. and 3. guideline (see data sheet: R&N_2009_1_GB)

Notes on environmental protection and waste disposal
During proper operation, various component parts of lubricating systems are subject to special
requirements as set forth by Environmental Legislation.
General requirements for handling lubricants are specified in their respective safety data sheets.
Used lubricants are hazardous forms of waste and therefore require special handling and supervision
with regard to 41 paragraph 1, sentence 1 and paragraph 3 no. 1 of KrW-/AbfG (Closed-Loop Waste
Management Act).
Used oils must be handled in compliance with AltlV (Waste Oil Ordinance).
Any devices or components which become contaminated with lubricant must be disposed of by a certified
waste management company. Additionally, records indicating proper conformance to waste management
practice and law must be filed according to NachwV (Ordinance on Waste Recovery and Disposal
Records).


GENERAL PRODUCT CHARACTERISTICS
Pump for single-line, multi-line, progressive, air-oil and spray systems
Lubricant: oil, liquid grease and grease up to NLGI class No. 2
Discharge pressure via pressure relief valve 160 or 300 bar
Integrated controller (optional)
1 - 3 pump elements/outlets. 12 outlets at maximum with assembled progressive divider (optional)

DESCRIPTION
The Model DYNAMIS Maxx is a 24VDC electrically driven grease pump which can be provided with dust
and rain proof motors. If required, the pump can also be equipped with a 115/230 V AC converter. The
pump is dust and water proof according to protection class IP67.

The outer diameter of the pump reservoir is 220 mm, resulting in a slightly larger footprint than other
pumps in its class. The reservoir is equipped with a steering blade assuring that lubricant is continuously
directed towards the pump inlet. To enhance operation, the reservoir is equipped with a spring loaded
follower plate. The pumps lower section features a convex design to minimize residual lubricant levels.

The DYNAMIS Maxx pump can be conveniently equipped with the compact pCo controller. To facilitate
monitoring of the reservoir lubricant level, the pump can be equipped with an optional proximity switch.
Electrical contacts can also be provided for remote reservoir level indication.

The DYNAMIS Maxx pump is available with 4 liter, 8 liter, 12 liter, 15 liter and 20 liter reservoirs.
Reservoirs are constructed utilizing clear engineering polymers. Outlet pressures of 300 bar are
achievable.

The DYNAMIS Maxx pump can be configured as:
- a multi-line system with up to three seperate lubrication lines, each protected by a pressure relief valve
- a progressive system with direct assembled progressive divider
- a single-line PDI system with integrated relief valve, residual pressure valve and pressure switch
mounted at the pump

APPLICATION
The DYNAMIS Maxx pump is designed to power centralized lubrication systems in wind turbine,
engineering reliability, test and inspection machines, moving mechanisms and machine tool applications.


Grease reservoir

G Outlet
(Safety valve)

G Outlet
(Safety valve)

Grease filling inlet

Spannungsversorgung

Signal output

DESCRIPTION OF BASIC PUMPING ELEMENTS
+ Type with follower piston

+ Type with stirring wing

Grease filling inlet

G Outlet
(Safety valve)

G Outlet
(Safety valve)

Circuit interface

Signal output
Grease reservoir
M20x1,5
Plug screw

Circuit interface


A. PUMP TYPE Code
DYX

B. KIND OF SYSTEM Code
Version for multi-line system ML
Version for single-line system EL
Version with progressive distributor (selection in seperate sheet)
Version for spraying lubrication with free outlet (outlets) SP
Version for spraying lubrication with progressive distributor (selection in seperate sheet)
Version for air-oil system OL

C. REVISION Code
Status A A

D. VERSION OF PUMP ELEMENTS Code
1. Pump element
without pump element A
with pump element, without pressure relief valve B
with pump element, with pressure relief valve 160 bar C
with pump element, with pressure relief valve 300 bar D

2. Pump element

3. Pump element

connected pump elements
without 0
Pump elements 1 and 2 at 1 connected, 3 separate 1
Pump elements 1, 2 and 3 at 1 connected 2

E. RESERVOIR SIZE Code
4 liter with follower plate, without level control, with filling junction A
8 liter with follower plate, without level control, with filling junction B
12 liter with follower plate, without level control, with filling junction C
15 liter with follower plate, without level control, with filling junction D
20 liter with follower plate, without level control, with filling junction E
4 liter with follower plate, with level control Leer, with filling junction F
8 liter with follower plate, with level control Leer, with filling junction G
12 liter with follower plate, with level control Leer, with filling junction H
15 liter with follower plate, with level control Leer, with filling junction I
20 liter with follower plate, with level control Leer, with filling junction J
4 liter without follower plate, without level control, with filling junction K
8 liter without follower plate, without level control, with filling junction L
12 liter without follower plate, without level control, with filling junction M
15 liter without follower plate, without level control, with filling junction N
20 liter without follower plate, without level control, with filling junction O


F. ELECTRICAL CONNECTION / CONTROL Code
Internal control 24 V DC
1 x plug M 12x1, 5-pole 01
1 x plug M 12x1, 5-pole + 1 x plug M 12x1, 8-pole 02
1 x plug M 12x1, 5-pole + 1 x cable duct M 20x1,5 03
1 x plug M 12x1, 5-pole + 1 x plug M12x1, 8-pole + 1 x cable duct M 20x1.5 04
Internal control 230 V AC
1 x plug DIN 43650, 3-pole 05
1 x plug DIN 43650, 3-pole + 1 x plug M 12x1, 8-pole 06
1 x plug DIN 43650, 3-pole + 1 x cable duct M 20x1,5 07
1 x plug DIN 43650, 3-pole + 1 x plug M12x1, 8-pole + 1 x cable duct M 20x1.5 08
Advice: Plug connector M 12x1, 5-pole - for each DC pump type to supply the pump
Plug DIN 43650, 3- pole - for each AC Pump type to supply the pump
Plug connector M 12 x 1, 8-pole - for status signal
Cable duct through M20x1,5 for connection of sensors/pressure switches within the pump

without control 24 V DC
1 x plug M 12x1, 5-pole 11
1 x plug M 12x1, 5-pole + 1 x plug M 12x1, 4-pole 12
1 x plug M 12x1, 5-pole + 1 x plug M 12x1, 4-pole + 1 x cable duct M 20x1.5 13
1 x plug M 12x1, 5-pole + 1 x plug M 12x1, 8-pole + 1 x cable duct M 20x1.5 14
without control 230 V AC
1 x plug DIN 43650, 3-pole 15
1 x plug DIN 43650, 3-pole + 1 x plug M 12x1, 4-pole 16
1 x plug DIN 43650, 3-pole + 1 x plug M 12x1, 4-pole + 1 x cable duct M 20x1.5 17
1 x plug DIN 43650, 3-pole + 1 x plug M 12x1, 8-pole + 1 x cable duct M 20x1.5 18
Advice: Plug connector M 12x1, 5-pole - for each DC pump type to connect the gear motor
Plug DIN 43650, 3-pole - for each AC pump type to connect the gear motor
Plug connector M 12x1, 4-pole - for up to 2 status signals
Plug connector M 12x1, 8-pole - for up to 5 status signals
Cable feed through M 20x1.5 for connection of sensor/pressure switches within the pump

G. ACCESSORIES Code
without 00

TECHNICAL DATA
Rated pressure : ............................................................................................................................... 300 bar
Motor voltage : ..................................................................................................... 24 V DC or 115/230 V AC
Motor power : ........................................................................................................................................ 50 W
Outlet screw : ........................................................................................................................................ G 1/4
Rated single-piston delivery rate : .............................................................................................. 4,0 cm/min
Operating temperature : ..................................................................................................... - 30C to + 75C
Acceptable lubricants : ...................................................................................................... NLGI 000 class 2
...................................................... (if operated at low temperature, select low temperature lubricant)
Available reservoir capacities : ................................................................................. 4 l, 8 l, 12 l, 15 l or 20 l
Dischatge element output port (wahlweise): ........................................................... Schnellverbinder Rc1/4
Schutzart : ............................................................................................................................................. IP67

Notes:
1. Lubricants should be selected according to specific operating temperatures.
Contact Bijur Delimon should you require additional assistance.

2. Electrical specification
Number of connections : .......................................................................................................... 3 + PE
Specification of power cable : .......................................................................................... AWG20 -14
Diameter of power cable : ................................................................................................. 6 9,5 mm
Protection system : ...................................................................................................................... IP67


SCHEMATIC DIAGRAM OF OPERATING PRINCIPLES

follower piston stirring wing

Operating principles of DYNAMIS Maxx pump
A needle bearing supported cam, driven by a direct current motor, results in the piston generating a
suction and compression stroke. An optional safety relief valve is positioned downstream from the pump
outlet. As such, maximum outlet pressure can be restricted up to 300 bar. When the pump is utilized in
multi-line systems, the outlet pressure for each outlet can be controlled separately. When used in
progressive or single-line PDI systems, relief pressure will be determined by choosing appropriate
pressure relief valves.

INSTALLATION
Position of mounting holes

The pump is mounted utilizing four screws ISO 4762 M10x40-8.8.

Notes:
The pumping unit should always be installed in an appropriate location; generally where it will not be
disturbed and away from damaging influences. Refer to the drawing for information on proper spacing of
mounting holes. The mounting surface should be even / flat and all mounting connections should be
secure and reliable. Open space should always be provided on both sides of the unit to facilitate future
periodic inspections.


DIMENSIONS (mm)

+ follower piston
Grease tank capacity 4 liter 8 liter 12 liter 15 liter 20 liter
L (mm) 390 490 590 690 820

Inspection before pump start-up
Fill the pump utilizing the grease fill fitting provided, making sure to use a clean grease lubricant having
an appropriate viscosity for the environment and application. Never remove the top cover to fill.

Connect the electrical connection cable and the signal cable according the circuit diagram. Connect
power cables and alarm signal wires according to specified system requirements. Note that the power
voltage must conform to the rated voltage of the electric motor. Please pay particular attention to the
positive and negative poles of the power supply. The power supply must be properly connected to the
pump unit and all wiring must be secured as may be required by national and local codes.

Check so see if there is any evidence of leakage at the fittings located between the lubricating pump and
the distribution system. Correct if necessary.

Check so see if there is any leakage at all connectors and joints throughout the system. Make sure all
connections are reliable and securely fastened.

Outlets
Fixing bores

Filling junction


FILLING OF LUBRICANT

Fill the reservoir with grease through the fitting provided on the pump body. Use of an electric or air
driven filling pump is recommended. Be careful to not overpressurize or overfill the reservoir as damage
to the unit may result. Never remove the top plate for filling. Please contact us should further questions
arise.

Level confirmation
Visual Inspection:

Lubricant level can be conveniently monitored by visually inspecting the reservoir. Periodic inspections
should be performed ensure proper lubrication as well as for safety purposes.

Whenever lubricant falls below the min line (minimum), grease should immediately be fed into the tank
to replenish the supply. Failure to maintain grease above the min level enables air to enter the unit,
which in turn, leads to system failure.

Automatic inspection:

DYNAMIS Maxx lubricators can be equipped with an automatic oil level switch for monitoring inspection.
If the grease level is lower than minimum, the lubricator will stop operating automatically in order to
protect the system.

Filling junction


SCHEMATIC DIAGRAM OF ELECTRICAL CONNECTION
+ without level signal output

+ with level signal output

OPERATION OF PROGRAM-CONTROLLER
Detailed information relating to all controller activated functions can be found the operating manual for
pCo Dynamis.

Power input connector 1-red 2-blue
Signal output connector
1-brown 2-blue 3-yellow -black
Power input connector 1-brown 2-blue


MAINTENANCE
During assembly, only clean piping should be used.
Always use fresh, clean grease.
In order to prevent air entrapment, always use the special filling connection whenever adding
grease.
Pipe tape and floss may be used for threaded connections.
The system should be checked periodically for damage.
To ensure maximum pump life, programming should only activate / operate the pump for 5 minutes
maximum per working cycle. Dwell (off) times should always be more than 2 minutes.

Note:
BIJUR DELIMON shall not be held responsible for any damage to products arising from the improper
operation of the units. Please contact BDI for additional information.

TROUBLESHOOTING
Symptom Possible cause Remedy
No grease delivery at outlets

Motor does not rotate Check power supply and motor
Air entrapment exists on the bottom
of the reservoir
Care should always be taken to prevent
air from entering reservoirs during filling
Pressure fails to build

Leakage at piping connection Check for and remove leakage problems
Pumping elements are damaged Contact us
Electromagnetic valve core does
not close
Check coils or windings
Electrical motor stop pump
fails to upload
Lubrication points cannot adjust
lubricant (only in case of missing
safety valves)
Remove blockage at the lubrication point.


EXAMPLE OF ORDERING
Code
DYX ML A C C C 0 A 02 00

Pump type DYNAMIS Maxx Code: DYX

Kind of system
Version for multi-line system
Code: ML

Revision
Status A
Code: A

Version of pump elements
with pump element, with pressure relief
valve 160 bar
Code: C

valve 160 bar
Code: C

valve 160 bar
Code: C

connected pump elements,
without
Code: 0

Reservoir size
4 liter with follower plate, without level
control, with filling junction
Code: A

Electrical connection / control
internal control 24 V DC
1 x plug M12x1, 5-pole +
1 x plug M12x1, 8-pole
Code: 02

Accessories
without
Code: 00

Dynamis Maxx

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