Mandaluyong City De!ign o" a Sa#oiniu! $ind tur%ine that produce! &' ($ o" )o*er+ De!ign )ropo!al In partial "ul"illment o" the re,uirement! in -luid Machinery S.BMITTED B/0 El (ing M1 )o!ada! I23ME Sean Tutaan S.BMITTED TO0 Engr1 Erne!to M1 )once )1M1E1 M1B1A TABLE OF CONTENTS APPROVAL SHEET CHAPTERS )AGE Ac4no*ledgement 55555555555555555511 & Bac4ground o" the Study55555555555555555511 6 Actual de!ign 555555555555555555511 7 Data o" the De!ign555555555555555555511 8 Data !heet5555555555555555555555511 8 -ormulation55555555555555555551 9 A!!umption55555555555555555551 &6 De!ign dra*n5555555555555555555511 &: Calculation55555555555555555555551 &7 Summari;ation5555555555555555555555111 6' De!ign dra* in the "ield555555555555555555555 6& <ecommendation55555555555555555551 66 Conclu!ion55555555555555555 66 <e"erence55555555555555555555555511 6: = Acknowledgement: -ir!t o" all I *ould ac4no*ledge our )ro"e!!or Engr1 Erne!to L1 )once )1M1E> M1B1A1 "or helping me to complete and gi#e me idea! "or de!igning thi! pro?ect and than4ing him "or %eing a good teacher and a good e@ample "or u!1 He i! the one *ho pu!he! u! to our limit to ma4e impo!!i%le thing! and gi#ing u! deeper under!tanding on our le!!on!1 I *ould li4e to than4 al!o my parent! "or gi#ing me ad#ice! and *illingly !upporting me trough my hard time!1 I *ould li4e to than4 al!o my colleague! "or gi#ing comment! and ad#ice! on my de!ign1 O" cour!e I *ould than4 God "or gi#ing me in!piration and !trength in li"e e#en in my *or!t day! and hard!hip!1 I" it i! not "or him I cannot do thi! de!ign1 CHAPTER I INTRODUCTION Backgo!nd o" t#e St!d$ )o*er energy i! one o" the %igge!t con!umption o" people *hether it come! "rom nuclear> !olar> mechanical> hydro> *ind> thermal> !ound> 4inetic> geothermal and !o "orth1 The!e entire thing! are con!umed %y each one o" u!1 Li4e*i!e> hydro po*er i! !omething that *e need to "ocu! on !ince it i! "ree and a#aila%le to anyone1 A! a re!ult> thi! e@plain! *hy generating energy through hydro po*er ha! %ecome one o" the cheape!t method!1 Hydro )o*er al!o !igni"ie! a rene*a%le !ource o" energy1 In no *ay could you e#er run out o" hydro po*er1 It i! capa%le o" generating con!idera%ly high amount! o" e@tracta%le po*er> *hich i! higher than the ,uantity u!ed %y human! currently "rom all com%ined !ource! a#aila%le1 There are many *ay! in *hich tran!"orming *ater into energy can %e %ene"icial> a! *ater i! u!ed "or a #ariety o" purpo!e! and acti#itie!1 $e !hall no* e@plore a range o" hydro energy "actor!> including ho* *ater can %e "un and ho* to u!e thi! *ater to your o*n ad#antage1 hydro energy ha! e@i!ted !ince li"e on our planet %eganA it i! currently u!ed in recreation and indu!try1 *ater tur%ine i! a de#ice that con#ert! 4inetic energy "rom the *ater into mechanical energy1 I" the mechanical energy i! u!ed to produce electricity> the de#ice may %e called a *ater generator or *ater charger1 I" the mechanical energy i! u!ed to dri#e machinery> !uch a! "or grinding grain or pumping *ater> the de#ice i! called a tidal mill or *ater pump1 De#eloped "or o#er a millennium> todayB! *ind tur%ine! are manu"actured in a range o" #ertical and hori;ontal a@i! type!1 *ater tur%ine! are u!e"ul "or many people1 It i! not ?u!t en#ironmental "riendly and it generate! po*er "or u!1 $e ?u!t need to 4no* ho* to u!e our re!ource! *ell1 A tide mill i! a *ater mill dri#en %y tidal ri!e and "all1 A dam *ith a !luice i! created acro!! a !uita%le tidal inlet> or a !ection o" ri#ere!tuary i! made into a re!er#oir1 A! the tide come! in> it enter! the mill pond through a one *ay gate> and thi! gate clo!e! automatically *hen the tide %egin! to "all1 $hen the tide i! lo* enough> the !tored *ater can %e relea!ed to turn a *ater *heel1 Tide mill! are u!ually !ituated in ri#er e!tuarie!> a*ay "rom the e""ect! o" *a#e! %ut clo!e enough to the !ea to ha#e a rea!ona%le tidal range1 The!e mill! ha#e e@i!ted !ince the Middle Age!> and !ome may go %ac4 to the <oman period1 A modern #er!ion o" a tide mill i! the electricity generating tidal %arrage1 Ne*er type! o" tidal po*er o"ten propo!e a dam acro!! a large ri#er e!tuary1 Although it repre!ent! a !ource o" rene*a%le energy> each propo!al tend! to come under local oppo!ition %ecau!e o" it! li4ely impact on coa!tal ha%itat!1 One propo!al> *hich came to "ruition in &C88> i! the <ance %arrage *hich generate! 67'M$1 .nli4e hi!torical tide mill! *hich could only operate on an e%% tide> the <ance %arrage can generate electricity on %oth "lo*! o" the tide or it can %e u!ed "or pumped !torage depending on demand1 A le!! intru!i#e de!ign i! "or a &M$ "ree !tanding tur%ine> con!tructed in 6''9 at Strang"ord Lough Narro*! 3 al!o clo!e to an old tide mill1 The Darrieu! t!%&ne i! popular "or t&dal current po*er generation in Dapan1 It i! !imple in !tructure *ith !traight *ing! rotating around a #ertical a@i!> !o that it ha! no directionality again!t the motion o" t&dal "lo* *hich change! it! direction t*ice a day1 Ho*e#er> there i! one de"ect in the Darrieu! t!%&neA it! !mall !tarting tor,ue1 Once it !top!> a Darrieu! tur%ine i! hard to re3!tart until a "airly "a!t current i! e@erted on it1 To impro#e the !tarting tor,ue o" the Darrieu! t!%&ne u!ed "or t&dal po*er generation> a hy%rid t!%&ne> compo!ed o" a Darrieu! t!%&ne and a 'a(on&!' rotor i! propo!ed1 Hydrodynamic characteri!tic! o" a !emi3circular !ection u!ed "or the Sa(on&!' %uc4et *ere mea!ured in a *ind tunnel1 The tor,ue o" a t*o %uc4et Sa#oniu! rotor *a! mea!ured in a circulating *ater channel> *here "our di""erent con"iguration! o" the %uc4et *ere compared1 A com%ined Darrieu! and Sa(on&!' T!%&ne *a! te!ted in the circulating *ater channel> *here the e""ect o" the attaching angle %et*een Darrieu! *ing and Sa(on&!' rotor *a! !tudied1 -inally> po*er generation e@periment! u!ing a EF pole electric generator *ere conducted in a to*ing tan4 and the po*er coe""icient! *ere compared *ith the re!ult! o" e@periment! o%tained in the circulating *ater channel1 Act!al de'&gn: )arameter! that !hould %e con!idered upon the application o" the Sa#oniu! *ind tur%ine1 &1 T#e locat&on G thi! i! e!!ential to the de!ign thi! "actor *ill a""ect the de!ign1 The *ind #elocity o" the location i! needed "or the e""iciency o" the tur%ine1 The Sa#oniu! *ind tur%ine need! a lot o" !pace and ha! a good *ind #elocity "or ma@imum e""iciency1 61 T#e '&)e o" t#e de'&gn G the !i;e o" the de!ign i! important %ecau!e o" the po*er needed in thi! ca!e I need to produce &'($ o" tur%ine po*er !o the area o" the de!ign *ill %e in a %ig !cale de!ign1 :1 *eat#e cond&t&on' 3 the de!ign !hould al!o con!ider the atmo!pheric condition!1 The de!ign i! in a %ig !cale !o the de!ign !hould *ith!tand all the *eather condition!1 E1 Co't o" mate&al' !'ed &n t#e de'&gn G the co!t i! e!!ential to the de!ign1 The de!ign !hould %e le!! cheap %ut e""icient "or the in#e!tor! that *ill rai!e the "und! "or the pro?ect1 DATA OF THE DESI+N I ha#e %een a!4ed to de!ign a Sa#oniu! *ind tur%ine that *ill produce &'>''' $att! o" tur%ine po*er1 It ha! a ma@imum height o" E' meter!1 DATA SHEET &1 Gi#en output o" &'>''' $att! or &'($1 61 $ind #elocity o" EmH! :1 Standard height o" E' meter! Gi#en in the data !heet a%o#e> I mu!t con!ider the "ollo*ing &1& Ba!e on my re!earch> a *indmill can attain tho!e "igure!> a much more e""icient : %laded i! the mo!t pre"er modern de!ign o" *indmill no*aday!A it can produce a much more e""icient energy1 But in my condition *hich I *ill create a !a#oniu! *ind tur%ine> a drag type *ind tur%ine> "ir!t I mu!t con!ider the !cale o" my *ind tur%ine1 &16 The *ind tur%ine can produce &'>''' $att! u!ing the air #elocity o" EmH!1 The *ind tur%ine !hould comply to the !tandard #elocity o" air1 &1: Standard height o" E' meter! to the ground le#el1 It i! the minimum height that !hould %e "ollo*ed %ecau!e o" the *ind #elocity a%o#e i! greater than the air #elocity in lo*er ground!1 Needed In"omat&on to com,lete t#e de'&gn and "om!lat&on': In the data o" the de!ign I enumerate tho!e parameter! that are %eing gi#en to po!!i%ly ma4e my de!ign %ut no* I *ill e@tent it "urther "or the data needed or in"ormation need "or me to complete my de!ign1 &1 -ir!t I need to 4no* the concept! and e,uation! and principle! u!ed to compute "or my *ind tur%ine1 61 -ir!t *e mu!t analy;e the "orce! hitting the %lade! %y analy;ing drag "orce! o" *ind to the %lade!1 - D IC D A p JK2 o 6 H6L $hereA - D I Drag "orce C D ICoe""icient o" drag A p I)ro?ected area JI Den!ity o" air 2 o I Initial #elocity o" the *ind In thi! ta%le *e can determine the coe""icient o" drag *here the *ind pa!!e! on di""erent 4ind! o" !hape! o" %lade!1 :1 The tip !peed ratio along *ith the coe""icient o" the rotor A! you can !ee in the chart> the Sa#oniu! *indmill ha! the ma@imum coe""icient o" 1&7 and tip !peed ratio o" 1F> *ell thi! chart i! %eing deri#ed a! an empirical> *hich i! the cau!e o" e@perience o" tho!e e@pert! dealing *ith tur%ine1 E1 Com,!t&ng "o t#e Tangent&al (eloc&t$ TS<I 2 BH 2 * $hereA TS<I TI) S)EED <ATIO 2 B I Tangential #elocity 2 * I2elocity o" the *ind 71 Com,!t&ng "o t#e e(ol!t&on ,e m&n!te N I K2 % H6MrL 8' $hereA 2 % I Tangential "orce r I radiu! o" the %lade to the !ha"t 81 Com,!t&ng "o ang!la (eloc&t$ Gi#ing the e,uation N I 6MNH8' $hereA N I angular #elocity NI re#olution per minute 91 Com,!t&ng "o t#e to-!e - D& KrL3- D6 KrL I T $hereA - D& I Drag "orce on the Semicircular !ection & - D6 I Drag "orce on the Semicircular !ection 6 r I radiu! "rom the center o" the tur%ine to the tip o" %lade! F1 Com,!t&ng t#e Powe o" t#e t!%&ne ) T I T N $hereA ) T I )o*er o" the tur%ine T I Tor,ue N I angular #elocity C1 Com,!t&ng "o t#e Powe o" t#e *&nd ) * I&H6JA2 & : $hereA ) * I )o*er o" the *ind J I Den!ity o" the air 2 & I Initial #elocity o" the *ind A T I Area total o" the %lade! &'1 Com,!t&ng "o t#e '#a"t d&amete and 'elect&ng o" mate&al D I K:6KNLHMLKO:HEKTHS y L 6 L &H: $hereA N I De!ign "actor T I Tor,ue S y I /ield point I -ir!t> *e mu!t determine the propertie! o" !teel !ha"t1 -rom "igure AE36> No* *e get the &1 Sy 61 )ercent Elongation more than 7P i! ductile enough Ot#e ele(ant a''!m,t&on' w. com,lete de'&gn /!'t&"&cat&on: 01 D&amete o" t#e %lade' The diameter o" the %lade! i! e!!ential to the de!ign1 I analy;e it *ell and reali;e that the diameter and !i;e o" the %lade i! directly proportional to the po*er output1 The material that *ill %e u!e "or the %lade i! -i%er rein"orced pla!tic1 The thic4ne!! o" the %lade i! 17 inch1 21 D&amete o" t#e '#a"t The diameter o" the !ha"t i! analy;ed and %a!e "rom my under!tanding reading and re!earching that the !ha"t need to %e ductile %ecau!e o" "luctuating load! or dynamic load!1 31 +eneato The generator *ill %e a permanent generator magnet "or #ertical tur%ine!1 The generator *ill %e connected along *ith a gear %o@ to the %ottom o" the !ha"t o" the tur%ine1 The generator that *ill %e u!e i! a :4* generator1 So I *ill %e ma4ing E !a#oniu! *ind tur%ine !o I can reach the &'4* re,uirement1 DESIGN D<A$N &1 The diameter o" the %lade!1 Each %lade i! a !emi circular1 -orce! acting upon the %lade! 61 The total height o" the tur%ine and the total height o" the %lade!1 <epre!entation o" !ha"t and the %earing1 The generator *ill %e connected u!ing a !proc4et a%o#e & meter the %elo* %earing1 :1 Three Dimen!ional dra*ing o" the Sa#oniu! *ind tur%ine CALCULATION AND SU44ARI5ATION &1 GI2EN0 2 I EmH! AI K6'mLKFLI &8'm 6 JI &16: 4gHm : TS<I 1F 61 Computing "or the Drag "orce - D IC D A p JK2 o 6 H6L $hereA C D i! analy;ed on the ta%le o" type! o" drag "orce on the %lade - D& I 61:KE@6'LK&16:LKFL - D& I &F&'178 N - D6 I &16KE@6'LK&16:LKFL - D6 I CEE1C6 N - D total I - D& 3 - D6 - D total I F871C6 N :1 Computing "or the Tor,ue .!ing !ummation o" Moment at the center o" the Blade! - D& KrL3- D6 KrL I T &F&'178K:17'L 3 CEE1C6K:17'L I T T I :':'196 N3m E1 Computing "or the tangential #elocity TS<I 2 BH 2 * 1FI 2 B HE 2 B I :16 mH! 71 Computing "or the re#olution o" the %lade! per minute N I K2 % H6MrL 8' N I K:16H6MK:17LLK8'L N I F19: rpm 81 Computing "or the )o*er o" the Tur%ine ) T I T N $hereA N I 6MNH8' ) T I TK6MNH8'L ) T I :':'196K6MKF19:LH8'L ) T I 699'18C $att! 91 Computing "or the )o*er o" the $ind ) * I&H6JA2 & : ) * I QKK&16:LK6'@FLKEL : ) * I86C918 $att! F1 Computing "or the Sha"t diameter D I K:6KNLHMLKO:HEKTHS y L 6 L &H: $hereA -rom ta%le AE36> $e u!e AISI &&EE C''- N I 617 "or the de!ign "actor S y IF8>''' DI K:6K617LHMLKO:HEK68F6E1'CHF8'''L 6 L &H: DI 1E&F m C1 -or the %earing "or the !ha"t *e *ill choo!e "rom the ta%le %elo* In our computation o" the !ha"t i! E&Fmm !o *e *ill u!e the E''mm diameter o" %earing in the !ha"t a#aila%le in the ta%le1 &'1 The generator *ill %e u!e i! a #ertical permanent Generator that can !tore :4*
The gear ratio *ill %e &08 in order to comply to the rpm needed in the !peci"ication o" the generator1 S.MMA<IRATION &1 Total Drag "orce I - D total I F871C6 N 61 Tor,ue I T I :':'196 N3m :1 Tangential #elocity I 2 B I :16 mH! E1 <e#olution I N I F19: rpm 71 )o*er o" the Tur%ine I ) T I 699'18C $att! 81 )o*er o" the *ind I ) * I86C918 $att! 91 Sha"t Diameter ID I 1E&F m F1 Area o" the %lade! I &8'm 6 C1 Total drag "orce I - D total I F871C6 N &'1 /ield point o" the !ha"t I S y IF8>''' &&1 Generator I :(*>77 rpm>&974g &61 Sha"t material I AISI &&EE C''- &:1 Material "or the %lade I -i%er rein"orced pla!tic &E1 Height o" the %lade! I 6' m &71 Diameter o" the Blade I 9 m &81 Thic4ne!! o" the %lade i! I 17 in DESIGN D<A$ ON THE -IELD Each tur%ine produce! 699'18C @ E I&&>'F6198 $att! RECOMMENDATION From the results and researching about this turbine I may recommend that this kind of turbine needs a place that has a wind velocity of 4m/s or higher. This turbine is a drag type so it needs a high wind velocity. To maximize the power output we may need to make a large savonius turbine. e may increase the height or enlarge the diameter. I may recommend that the materials that will be used needs to be strong because it is a drag type it catches power of wind to rotate. CONCLUSION In my experience designing the turbine! I have concluded that the savonius turbine needs a lot of space because it needs to be a large one to produce a greater power. I have concluded that the blades are semi circular with different drag coefficient in each side. The savonius turbine is a high tor"ue it means that it can rotate easily the gears. The generator is a permanent. The turbine needs two bearings. The savonius blade velocity is slower than the wind. I have concluded that it needs a strong supports so it may not cause danger. GLOSSA</ #. Drag -orce 3 re"er! to "orce! *hich act on a !olid o%?ect in the direction o" the relati#e "luid "lo* #elocity $. Tor,ue 3 i! the tendency o" a "orce to rotate an o%?ect a%out an a@i!> :1 Tangential #elocity 3 $hen the rigid o%?ect rotate! around in a circle> the linear #elocity at a point r meter! a*ay "rom the center o" the circle K*ith the #ector %eing tangent to the circleL i! the tangential #elocity1 4. Tur%ine 3 i! a rotary engine that e@tract! energy "rom a "luid "lo* and con#ert! it into u!e"ul *or41 %. Generator 3 an electric generator i! a de#ice that con#ert! mechanical energy to electrical energy1 A generator "orce! electric charge Ku!ually carried %y electron!L to "lo* through an e@ternal electrical circuit1 &. Semi3circle 3 i! a t*o3dimen!ional geometric !hape that "orm! hal" o" a circle1 '. Diameter 3 a diameter o" a circle i! any !traight line !egment that pa!!e! through the center o" the circle and *ho!e endpoint! are on the circle1 (. Elongation 3 i! the tran!"ormation o" a %ody "rom a reference con"iguration to a current con"iguration ). Den!ity 3 material i! de"ined a! it! ma!! per unit #olume1 &'1 $ind energy3 i! one o" the mo!t co!t e""ecti#e o" all type! o" rene*a%le energy1 It doe! not create pollution or *a!te and the "uel> *ind> i! not u!ed "a!ter than it i! produced1 &&1 E""icient 3 *ind tur%ine!> *hich con#ert the mechanical energy o" the *ind into u!a%le electrical energy> re,uire! e@ten!i#e u!e o" phy!ic! &61 2A$T 3 are a type o" *ind tur%ine *here the main rotor !ha"t i! !et #ertically and the main component! are located at the %a!e o" the tur%ine= &:1 Angular #elocity 3i! de"ined a! the rate o" change o" angular di!placement and i! a #ector ,uantity Kmore preci!ely> a p!eudo#ectorL *hich !peci"ie! the angular !peed o" an o%?ect and the a@i! a%out *hich the o%?ect i! rotating1 #4. Tip Speed ratio 3 "or *ind tur%ine! i! the ratio %et*een the rotational !peed o" the tip o" a %lade and the actual #elocity o" the *ind1 #%. Coe""icient o" Drag 3 i! a dimen!ionle!! ,uantity that i! u!ed to ,uanti"y the drag or re!i!tance o" an o%?ect in a "luid en#ironment !uch a! air or *ater1 &81 Gear 3 i! a rotating machine part ha#ing cut teeth> or cogs> *hich mesh *ith another toothed part in order to tran!mit tor,ue1 &91 Bearing 3 i! a de#ice to allo* con!trained relati#e motion %et*een t*o or more part!> typically rotation or linear mo#ement1 Re"eence': &1 Cro*e> Elger> <o%ert!on1 Engineering -luidmechanic!1 $iley eight Edition 61 S1 L1 Di@on and C1A1 Hall> -luid Mechanic! and Thermodynamic! o" Tur%omachinery> Si@th Edition1 :1 Mott <o%ert L1 Machine Element! De!ign A )ractical Approach+> L)E -ourth Edition