MasterLogic-200

The size of MasterLogic-200 PLC can be deceptive . It looks

so small and compact. But, just put them in a cabinet and
power on to action for a discrete or logic control application.
The power, performance and versatility of the PLC would
completely belie its small size.
MasterLogic-200 - Small & Compact Design PLCs.
Anytime and every time, Honeywell Process Solutions
introduces a new product line to our customers, there was
always something valuable to look for. It would be either
serving radically a new functional application or bridging a
technical gap or modernizing and upgrading existing
systems to protect investments or even setting standards for
pioneering technologies.

The need & the fit
MasterLogic PLCs complement our suite of process &
hybrid controllers (i.e. C300 and HC900), serving the much
desired discrete and logic control needs in an industrial
environment e.g. steel, cements, chemicals, power
generation etc.
Every controller is designed for a specific application. A
process or hybrid controller would not be a good fit for
discrete & logic control needs. Equally true is vice-versa
trying to fit a PLC for process control needs.
MasterLogic PLC sits on the same Ethernet network
architecture as our process controller C300 in our Experion
PKS system providing an integrated unified platform for
both logic & process control needs.
Versatility
MasterLogic PLCs are modular and scalable, rack-based
PLCs. The PLC can be either stand-alone or distributed with
peer-to-peer connections.
It offers over 50 types of I/O modules both rack I/O and
remote I/O so that you can choose and optimize your
system configuration according to the needs rack I/O
modules for discrete, analog, pulse, position control etc.
Special modules are available to enable connectivity to
open networks such as DeviceNet , Profibus DP,
MODBUS Ethernet, MODBUS serial protocol standards.

MasterLogic PLCs
Honeywells Next Generation Programmable Logic Controllers

The strategy is quite simple: Provide our
customers with products & services that they
need, with uncompromising quality and reliability.
Honeywell One stop solution provider .
MASTERLOGIC PLC 2

It also comes with a user friendly Microsoft Windows based
programming software and advanced MPMP (multi-PLC,
multi-program) engineering environment.
Scalable and modular
CPU, power supplies, rack sizes, I/O types comes in various
flavors and models so that you choose and pay only for your
need e.g. you require lesser program memory? No problem,
choose the lower end model.
Wide range of program memory sizes are available in
MasterLogic PLCs, from 32Kstep to 2MB. Also they can han-
dle a max of 7680 I/Os using local I/Os and a max of 32768
I/O using remote I/O modules.

Powerful CPU
The powerful processor in MasterLogic-200 is a
technological innovation executing super speed logic
scanning @28ns/step, an attribute competition trying hard to
catch up. Over 500 Instructions are supported by the CPU in
Programming .
A dedicated bus controller achieves a high speed backplane
interface for both I/O interface and communication interface
modules to enable overall control response faster i.e. from
input scan to output action.
Small & Compact
The small size enables valuable savings in floor space and
cabinet space, an asset very valuable in todays times. Small
size also makes it easy to handle.




MasterLogic-200 - Honeywell s Next Generation PLCs.

Remote I/O
Are your field I/O signals located too far away or too
distributed geographically in your site. No problem. Use our
remote I/O modules to save on wirings costs and associated
hassles.
In addition, remote I/O capability also significantly increases
the overall I/O capacity of the MasterLogic-200 PLC e.g.
6,144 to 32,768.
Remote I/Os - Significant device for medium to large system size .
In MasterLogic-200 PLCs, remote I/O concepts are quite
easy to implement. Just add a remote I/O scanner module in
your PLC system and hook it to the remote I/O module via a
communication cable.
Each remote I/O scanner module, that occupies one slot, can
scan around 32 to 64 remote I/O modules in a daisy chain,
thus adding a max of 2048 I/Os to the system.
In addition to Honeywell proprietary protocol, the remote I/O
scanner modules also support various open standard
protocols i.e. DeviceNet, Profibus DP, MODBUS to offer
flexibility on distance and bandwidth requirements. The
distances can range from 100 meters ~ 1.2 kilometers. And
the bandwidth from 9.6kbps to 1Mbps.
So, once again, MasterLogic PLCs has appropriate models to
choose for optimizing your architecture and costs. Pay to
your needs and not to our design.
I/O Modules
System has a wide range of I/Os connectivity both at Base
& Remote ones. ( AD -DA Converters, High Speed Counter ,
Position Control , FEnet, FDnet , Cnet etc ) .
Hot swapping of IO Modules is supported .
MASTERLOGIC PLC 3

IO
Modules - Supports wide range of IO Interfaces .
Open standard networking
The communication standards have continuously evolved
and so is MasterLogic PLCs interface capability.
In addition to MODBUS, several new protocols have become
control industry standards e.g. DeviceNet, Profibus DP
etc.
DeviceNet is one of world leading device-level networks for
industrial automation. Over 700
manufacturers have adopted this
protocol and launched devices which are
ODVA standards compliant.
So, DeviceNet devices such as smart actuators, sensors,
intelligent drives etc can be easily hooked to the MasterLogic
PLC. It is just plug & play and open standards make the
multi-vendor environment easily interoperable.
Profibus DP is another leading control network standard
adopted by over 400 companies with
around 2500 products.
Open Network system - Supports open pro-
tocol huge connectivity .

If you have Profibus DP devices such process transducers,
remote I/O, smart drives, motor starters, weighing & dosing
systems and so on, just bring them together via a single
cable to the MasterLogic PLC. The standards make them
inter-operable.
MasterLogic 100R for Redundancy

If your application is very critical and all single point of fail-
ures has to be eliminated in the system architecture ensuring
high availability of the PLC to the plant, no problem.
When the master CPU fails, a bumpless switchover of control
to standby CPU takes place less than 50ms, ensuring your
plant is uninterrupted.
Key Features of MasterLogic-100R
A complete Redundant System provides high availabil-
ity and enhanced performance .
CPU RedundancyBumpless switching occurs when
master CPU fails without affecting the operation of the
process under control .
I/O Redundancy(Tridundancy ) ensures high reliabil-
ity & performance via fault detection functions .
MasterLogic-100R A complete Redundant system .
Network Redundancy provides redundancy to the Re-
mote I/Os data & to the configuration network like HMIs
etc . Redundant cables are provided at various ports . Net-
work Redundancy with FEnet , FDnet, Fnet , Cnet, etc.
The plant engineer can also force any specific CPU to take
control as master by operating a 3-way switch (CPUA, CPUB,
A+B Auto). This feature assists all maintenance activities.

MASTERLOGIC PLC 4

Peer to Peer Communications
Peer to peer communication between PLCs is almost
indispensable requirement especially in a large inter-related
control application.
A Typical MasterLogic System Configuration
A special communication module (FDEnet) supports
dedicated high speed Ethernet communication at 100Mbps
between different PLCs for peer-to-peer communications.
The I/O values and other flags and registers can be shared
real-time between any two PLCs on this dedicated network,
supported by suitable logic (MOV) instructions.
Engineering Software
Master Logic PLC scores a big point in software as well. A
great deal of design emphasis was placed on functional &
user-friendliness to reduce your total engineering costs
thereby improving productivity. All softwares are Microsoft
Windows based.
IEC standard
ML-100R follows international standards (IEC61131-3) PLC
programming languages i.e. LD, IL and SFC (Ladder Logic,
Instruction List and Sequential Flow Chart respectively)
ML-200 software provides an integrated engineering environ-
ment (Multi-PLC Multi-Programming). From a single window,
the engineer can program multiple PLCs in the network e.g.
ladder logic & also configure communication modules or
other special I/O module parameters.
The engineer can test the full logic without a physical PLC by
using a I/O simulation software bundled. Documenting the
ladder logic is easy with a formatted printing option. Variables
can be named to be more meaningful.
Diagnostics
Several auxiliary diagnostic tools are available for trouble-
shooting to complement the main software.
They serve various functions i.e. system status monitoring,
network manager & monitoring, trend monitoring (of vari-
ables), loop back test, wizards for hot-swapping of I/O mod-
ules, event logs etc.
Experion PKS Integration
Honeywells Experion Process Knowledge System ( PKS )
provides data acquisition & supervisory control of Master-
Logic PLCs via a high speed Ethernet connection. The inte-
gration is seamless and leverages scan packet optimization
technique available in Experion PKS.
Integrated Architecture - Experion PKS & MasterLogic PLCs
Better Technology turns resources into results.
Fast Ethernet(100/10Mbps)
Profibus(12Mbps)
Fnet(1Mbps, dedicated), Fast Ethernet(100/10Mbps)
DeviceNet(500kbps)
HMI HMI
ML-200 ML-200
ML-200 ML-200 ML-200
SMART IO
MPL-D22
MPL-TR2
SMART IO
MPL-D24A
MPL-TR4A
MPL-RY2A
MPL-DT4A
SMART IO
MPL-D24A
MPL-TR4A
MPL-RY2A
MPL-DT4A
SMART IO
MPL-D22
MPL-TR2
RF/ID
Active
Coupler
ML-200 ML-200
BAR Code
Reader
RS-232C/
RS-422/485 Tool
SMART IO
MDL-D22A
MDL-TR2A
SMART IO
MDL-D24A
MDL-TR4A
MDL-RY2A
MDL-DT4A
Enet(Ethernet)
Fnet(Optical)
Cnet
(Computer link, RS-422/485 )
Dnet(DeviceNet)
Pnet(Profibus-DP)
Rnet(SMART IO)
MASTERLOGIC PLC 5

Once a MasterLogic PLC is configured and placed in service, Experion PKS automatically performs diagnostic scanning of the
device. Additionally, Experion PKS performs checks on data integrity of all data acquired from the controller. If a PLC fails, all
point parameter values that are sourced from it are alarmed as bad value to the operator.
Application Areas
Product has a wide range of Industrial Applications like Cement , Chemicals , Pulp & Paper Processing , Mining , Metals and
Minerals, Refineries and Petrochemicals , Semiconductor, Iron and Steel Industries.


Mining Metals & Minerals Pulp & Paper Industries Power Plant












Fertilizers Industries Petrochemical Plant Marine
For more information on MasterLogic PLCs , call your nearest Honeywell office

Korea : Honeywell Co., Ltd. Honeywell Process Solutions 17F, Kukje Center Building 191, Hangangro-2ga, Yongsan-gu, Seoul, 140-702, Korea, Tel : 82-2-799-6114, Fax : 82-2-792-9015
U.S.A.: Honeywell Industrial Control,16404 North Black Canyon Hwy., Phoenix, AZ 85053 Canada: The Honeywell Centre, 155 Gordon Baker Rd., North York, Ontario M2H 3N7 Latin America: Honeywell Inc.,
480 Sawgrass Corporate Parkway, Suite 200, Sunrise, Florida 33325 Japan: Honeywell K.K., 14-6 Shibaura 1-chome, Minato-ku, Tokyo, Japan 105-0023 Asia: Honeywell Pte Ltd., Honeywell Building, 17 Changi
Business Park Central 1, Singapore 486073, Republic of Singapore China: Honeywell Tianjin Ltd. 23F Tower B City Center, 100 Zun Yi Road, Shanghai 200051 China Pacific Division: Honeywell Pty Ltd., 5 Tho-
mas Holt Drive, North Ryde NSW Australia 2113 Europe and Africa: Honeywell S. A., Avenue du Bourget 3, 1140 Brussels, Belgium Eastern Europe: Honeywell Praha, s.r.o. Budejovicka 1, 140 21 Prague 4,
Czech Republic Middle East: Honeywell Middle East Ltd., Technology Park, Cert Complex, Block Q, Muroor Rd., Abu Dhabi, U.A.E.
website: www.honeywell.com/ps