PV El i t e 2014 Li censee: SPLM Li censed User

Fi l eName : 44- MAJ - 103 Page 1 of 3

I nt er nal Pr essur e Cal cul at i ons : St ep: 5 10: 06a J ul 3, 2014

Element Thickness, Pressure, Diameter and Allowable Stress :
| | I nt . Pr ess | Nomi nal | Tot al Cor r | El ement | Al l owabl e |
Fr om| To | + Li q. Hd | Thi ckness | Al l owance | Di amet er | St r ess( SE) |
| | KPa. | mm. | mm. | mm. | N. / mm |
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Bot t om| 7943. 5 | 9. 2700 | . . . | 273. 05 | 177. 20 |
Shel l | 7942. 6 | 9. 2700 | 3. 1750 | 273. 05 | 177. 20 |
Body f l ang| 7928. 8 | . . . | 3. 1750 | 276. 35 | 177. 20 |
body f l ang| 7928. 8 | . . . | 3. 1750 | 508. 00 | 177. 20 |
Element Required Thickness and MAWP :
| | Desi gn | M. A. W. P. | M. A. P. | Mi ni mum | Requi r ed |
Fr om| To | Pr essur e | Cor r oded | New & Col d | Thi ckness | Thi ckness |
| | KPa. | KPa. | KPa. | mm. | mm. |
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Bot t om| 7928. 79 | 12352. 9 | 12814. 2 | 9. 27000 | 5. 88312 |
Shel l | 7928. 79 | 8040. 51 | 12367. 1 | 9. 27000 | 9. 18694 |
Body f l ang| 7928. 79 | 9802. 11 | 10210. 0 | 63. 5000 | No Cal c |
body f l ang| 7928. 79 | 9802. 11 | 10210. 0 | 63. 5000 | No Cal c |
Mi ni mum 8040. 512 10209. 989
MAWP: 8040.512 KPa., limited by: Shell.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 10 To 20 SA-815 at 66 C
Bottom
Longitudinal J oint: Full Radiography per UW-11(a) Type 1
Circumferential J oint: Full Radiography per UW-11(a) Type 1
Material UNS Number: S31803
Required Thickness due to Internal Pressure [tr]:
= ( P*Do*Kcor ) / ( 2*S*E+2*P*( Kcor - 0. 1) ) per Appendi x 1- 4 ( c)
= ( 7943. 513*273. 0500*1. 000) / ( 2*177. 20*1. 00+2*7943. 513*( 1. 000- 0. 1) )
= 5. 8831 + 0. 0000 = 5. 8831 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 14.723 KPa.
= ( 2*S*E*t ) / ( Kcor *Do- 2*t *( Kcor - 0. 1) ) per Appendi x 1- 4 ( c)
= ( 2*177. 20*1. 00*9. 2700) / ( 1. 000*273. 0500- 2*9. 2700*( 1. 00- 0. 1) )
= 12814. 191 - 14. 723 = 12799. 468 KPa.
Maximum Allowable Pressure, New and Cold [MAPNC]:
= ( 2*S*E*t ) / ( K*Do- 2*t *( K- 0. 1) ) per Appendi x 1- 4 ( c)
= ( 2*177. 20*1. 00*9. 2700) / ( 1. 000*273. 0500- 2*9. 2700*( 1. 000- 0. 1) )
= 12814. 191 KPa.
Actual stress at given pressure and thickness, corroded [Sact]:
= ( P*( Kcor *Do- 2*t *( Kcor - 0. 1) ) ) / ( 2*E*t )
= ( 7943. 513*( 1. 000*273. 0500- 2*9. 2700*( 1. 000- 0. 1) ) ) / ( 2*1. 00*9. 2700)
= 109. 846 N. / mm
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Fi l eName : 44- MAJ - 103 Page 2 of 3
I nt er nal Pr essur e Cal cul at i ons : St ep: 5 10: 06a J ul 3, 2014

Straight Flange Required Thickness:
= ( P*Ro) / ( S*E+0. 4*P) + ca per Appendi x 1- 1 ( a) ( 1)
= ( 7943. 513*136. 5250) / ( 177. 20*1. 00+0. 4*7943. 513) +0. 000
= 6. 013 mm.
Straight Flange Maximum Allowable Working Pressure:
Less Operating Hydrostatic Head Pressure of 14.106 KPa.
= ( S*E*t ) / ( Ro- 0. 4*t ) per Appendi x 1- 1 ( a) ( 1)
= ( 177. 20 * 1. 00 * 9. 2700 ) / ( 136. 5250 - 0. 4 * 9. 2700 )
= 12367. 006 - 14. 106 = 12352. 900 KPa.
Cylindrical Shell From 20 To 30 SA-790 at 66 C
Shell
Material UNS Number: S31803
Required Thickness due to Internal Pressure [tr]:
= ( P*Ro) / ( S*E+0. 4*P) per Appendi x 1- 1 ( a) ( 1)
= ( 7942. 604*136. 5250) / ( 177. 20*1. 00+0. 4*7942. 604)
= 6. 0119 + 3. 1750 = 9. 1869 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 13.815 KPa.
= ( S*E*t ) / ( Ro- 0. 4*t ) per Appendi x 1- 1 ( a) ( 1)
= ( 177. 20*1. 00*6. 0950) / ( 136. 5250- 0. 4*6. 0950)
= 8054. 327 - 13. 815 = 8040. 512 KPa.
Maximum Allowable Pressure, New and Cold [MAPNC]:
= ( S*E*t ) / ( Ro- 0. 4*t ) per Appendi x 1- 1 ( a) ( 1)
= ( 177. 20*1. 00*9. 2700) / ( 136. 5250- 0. 4*9. 2700)
= 12367. 111 KPa.
Actual stress at given pressure and thickness, corroded [Sact]:
= ( P*( Ro- 0. 4*t ) ) / ( E*t )
= ( 7942. 604*( ( 136. 5250- 0. 4*6. 0950) ) / ( 1. 00*6. 0950)
= 174. 744 N. / mm
Hydrostatic Test Pressure Results:
Pr essur e per UG99b = 1. 3 * M. A. W. P. * Sa/ S 10452. 665 KPa.
Pr essur e per UG99b[ 34] = 1. 3 * Desi gn Pr es * Sa/ S 10307. 427 KPa.
Pr essur e per UG99c = 1. 3 * M. A. P. - Head( Hyd) 13268. 006 KPa.
Pr essur e per UG100 = 1. 1 * M. A. W. P. * Sa/ S 8844. 563 KPa.
Pr essur e per PED = 1. 43 * MAWP 11497. 932 KPa.
UG-99(b), Test Pressure Calculation:
= Test Fact or * MAWP * St r ess Rat i o
= 1. 3 * 8040. 512 * 1. 000
= 10452. 665 KPa.
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
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Fi l eName : 44- MAJ - 103 Page 3 of 3
I nt er nal Pr essur e Cal cul at i ons : St ep: 5 10: 06a J ul 3, 2014

Fr om To St r ess Al l owabl e Rat i o Pr essur e
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Bot t om 144. 6 230. 4 0. 628 10455. 34
Shel l 149. 8 230. 4 0. 650 10455. 34
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Elements Suitable for Internal Pressure.
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