POWER PLANT A Study report submitted in partial fulfilment of the requirement for the award of the degree BACHELOR OF ECH!OLO"# $! ELECR$CAL A!% ELECRO!$CS E!"$!EER$!" Submitted by N.BHAGYASRI (!""#A"$%& G.SAINATH (!""#A"#'& V.SAMPATH (!""#A"("& S.SWAROOP (!""#A")(& G.RAJ* (!""#A"#$& &nder the esteemed guidan'e of Ele'tri'al Engineer "(()(S DEPARTMENT O+ ELECTRICAL , ELECTRONICS ENGINEERING B(*(C Engineering College +Affiliated to ,!&- .a/inada- A()0 O%ALARE*&- ALLA*ARA1 1A!%AL2344567(
CERTI+ICATE his is to 'ertify that the following students- !(BHA"#ASR$ 78556A7549 "(SA$!AH 78556A756: *(SA1)AH 78556A75;5 S(S<AROO) 78556A753; "(RA,& 78556A7564 Ha=e undergone industrial training at ")S- *i>>eswaram in partial fulfilment of the industrial training of ba'helor of te'hnology in the department of ELECR$CAL A!% ELECRO!$CS E!"$!EER$!"- $! BO!A1 *E!.AA CHALA1A##A E!"$!EER$!" COLLE"E and is a bonified wor/ 'arried out of them under my guidan'e and super=ision during the a'ademi' year 5766 AC-NOWLEDGMENT <e sin'erely and whole heartedly e?press our gratitude to our B*C E!"$!EER$!" COLLE"E- O%ALARE*& for the 'are they showed on us( <e also than/ our HO% 1r(,(*("(RA1ARAO for his 'onstant support during our 1$!$ )RO,EC as well as study period( <e ta/e great pleasure to e?press our sin'ere gratitude to SRI.M.CHITTIBAB*- "eneral 1anager+operational0- A) gas power 'orporation Ltd(- who ga=e this opportunity to do pro>e't wor/ at ")S- *i>>eswaram- ACHA!A( SR$!$*AS- )LA! 1A!A"ER( "(SR$!$*AS RAO- O)ERA$O!AL 1A!A"ER( O@1 SOL&$O!S L$1$E%( <e spe'ial than/ the staff in our department and at ")S for their 'o2operation help @ guidan'e in our 'ompletion of this mini pro>e't )RO,EC 1E1BERS !(BHA"#ASR$ 78556A7549 "(SA$!AH 78556A756: *(SA1)AH 78556A75;5 S(S<AROO) 78556A753; "(RA,& 78556A7564 $!%EA $!RO%&C$O! S$!"LE L$!E %$A"RA1S OF S((" @ "((" "E!ERAOR A!% $S F&!C$O! CO!SR&C$O! COOL$!" S#SE1 EAC$A$O! S#!CHRO!$BA$O! RA$!"S )ROEC$O! SCHE1ES CO!CL&S$O! INTROD*CTION. )ower is most essential 'ommodity today to one and all in the uni=erse( he e'onomi'al growth of the 'ountry depends on only one fa'tor i(e(- growth of power i(e(- installed 'apa'ity of the power generation Andhra )radesh "as )ower Corporation Ltd(- +A)")CL0 is a 'ompany promoted by A!%HRA )radesh State Ele'tri'ity Board +A)SEB0 in asso'iation with industries in the pri=ate and publi' se'tor to supplement power supply from the grid( he pioneering effort has 'ome in to being weft 46(67(88 pa=ing way for many more "as based stations around the region( $t was among the first 'ompanies to be permitted in the pri=ate se'tor after the ele'tri'ity laws in the 'ountry restri'ted entry only go=ernment bodies andCor go=ernment owned 'ompanies in to power generation and before the opening up in 6DD6( "as urbo )ower "eneration- *i>>eswaram owned by 1CS(A)")CL is e?isting in an island amidst the "oda=ari water of the western delta 'anal and na=igation 'anal bran'hing out from the great ri=er "oda=ari at Sitampet =illage of .o==ur 1andal in west "oda=ari %istri't of A()( T/e 0b1e2ti3e4 05 t/e 20m678y 79e. Supplementing power from grid( 1eet the demands of energy of the parti'ipating industries without restri'tions( Enabling 'heaper and reliable sour'e of power to all its parti'ipating industries than what a 'apti=e generation plant would gi=e them( Ensuring appre'iations on the in=estment made by the 'ompany( ")S has generation 'apa'ity of 5951< in two stages( Stage2$ is of 6771< and stage2$$ is of 6951<( STAGE #. he 'ompany installed a 6771< "as based 'ombined 'y'le power plant 'omprising two "as urbines( "enerations of 441< ea'h and one steam turbine generator of 4:1< 'apa'ity with natural gas as main fuel (1CS(BHEL had under ta/en to e?e'ute the most re'ent 'ombined 'y'le plant indigenously built 441< "as urbine "enerator units for the first gas pro>e't in Andhra )radesh at *i>>eswaram( he 'ompany su''essfully 'ommissioned first phase of the plant 'ontaining 5 nos( gas turbine generators and 6 no( steam turbine generator on 46(78(6DD7- 75(74(6DD6 and 69(74(6DD5 respe'ti=ely(
STAGE ". he se'ond stage installed 'apa'ity is 6951< with total 'apa'ity is 5951< in 'ombined 'y'le as a natural gas as prime fuel( he plant 'ontaining 6 no( 6651< "as turbine of "E- &SA 1a/e- model frame DE and 6no( ;71< steam turbine of "E- &SA ma/e at site 'onditions( he plant engineering and design was 'ommissioned on 46(74(6DD9 and steam turbine was 'ommissioned on 55(65(6DD9( he ")S is the first gas based power plant 'ome up in south2$ndia and 'ommissioned its first gas turbine in the year 6DD7( he fuel for gas turbine is natural gasC'lean liquid fuel =iE(naphthaCHS%( he gas resour'es of ." basin are near to supplement the short fall of natural gas or as a base fuel supplied by 1CS H)CL either from /a/inadaCgummaladobbi+;7C53/m away from ")S0 he water required for 'ondenser 'ooling for both the stage 6 and stage 5 is a=ailable from the sir Arthur 'otton Barrage on ri=er "oda=ari(
he gas turbo power station at *i>>eswaram was 'onstru'ted under the te'hni'al super=ision of A)"E!CO(A)"E!CO is the operation and maintenan'e 'ontra'tor for the plant from its inspe'tion( A)"E!CO is operating the plant at its best (he ")S has awarded "old 1edals for its best performan'e off identi'al gas based power plants throughout $ndia for the years 577525774 and 57742577:( GENERATOR AND ITS +*NCTION. "enerator is an Ele'tro magneti' de=i'e that 'on=erts me'hani'al energy into ele'tri'al energy in the form of alternating 'urrent( A(C( generators or alternators +as they are usually 'alled0 operate on the same fundamental prin'iples of ele'tromagneti' indu'tion as %(C( generators( Alternating =oltage may be generated by rotating a 'oil in the magneti' field or by rotating a magneti' field within a stationary 'oil( he =alue of the =oltage generated depends on2 he number of turns in the 'oil( Strength of the field( he speed at whi'h the 'oil or magneti' field rotates(
"enerator parts and their fun'tionF he generator frame pro=ides the stru'tural strength and rigidity for the generator and ser=es as a housing to guide 'ooling air or gas flow( he inner shield is a baffle used to form a path for 'ooled air or gas( he generator fan mounted on the rotating field 'auses 'ontinuous of 'ooling air or gas he rotating field forms a strong polariEed- rotating magneti' field when energiEed by an e?ternal sour'e of d' power( he stator 'ore 'arries the stationary high =oltage windings and forms a magneti' path for magneti' fields( he air gap is the radial 'learan'e between the rotating field and the stator 'ore( Stator 'ore spring bars a't as somewhat fle?ible support for the stator 'ore assembly( Stator 'oil end turns are formed when 'oils lea=e one slot in the stator 'ore and are returned to a different slot( he end turn support stru'ture pro=ides for bra'ing and ties to se'ure the stator 'oil end turns against magneti' for'es( he high =oltage terminal leads ser=e to 'ondu't the three phase =oltage and 'urrent flow from the generator stator to the e?ternal system( Colle'tor rings are used to pro=ide a 'onne'tion and path for d' power into the rotating field windings( he outboard end stub shaft is sometimes used to dri=e a small d' generator used to supply d' power to the rotating field( Field 'ondu'tor end turns are se'urely blo'/ed and ser=e as 'onne'tion points for the d' power applied to the field windings( he main 'oupling is bolted to the dri=ing turbine shaft( "enerator 'oolers ser=e to remo=e heat from the generator 'ooling air or gas after it has passed o=er a through the stator and rotating field( Cooling water 'onne'tions are supplied to the generator air 'oolers( CONSTR*CTION. he generator 'onstru'tion will with stand all normal 'onditions of operation and three2phase short 'ir'uits and their asso'iated suddenly applied loads without harm( Ge8e97t09 597me 78d 4u6609t4F he generator frame is pro=ided with four mounting feet whi'h are installed dire'tly on the foundation( he generator is shipped with the rotor in pla'e( Ea'h end of the rotor is supported by a suitable >ournal bearing mounted in the end shield( Four =erti'al hydrogen 'oolers are arranged symmetri'ally in the gas stream within the gas2tight generator 'asing( STATOR. A.St7t09 597me 4u6609t4. he stator frame 'onsists of a gas2tight 'ylindri'al 'asing of welded plate 'onstru'tion- reinfor'ed internally in the radial dire'tion by stationary web plates- and in the a?ial dire'tion by spring bars and bra'es( B. St7t09 209e. he stator 'ore is made up of segmented- annealed- insulated pun'hing of preferred grain2oriented- high2quality sili'on steel to gi=e minimum ele'tri'al loss( C.St7t09 :i8di8;. he stator winding is 'omposed of insulated bars assembled in the stator slots- >oints at the ends to form 'oils and 'onne'ted in the proper phase belts by bus rings( Ea'h phase is split into groups of 'oils 687 degrees apart( ROTOR. A.Ge8e97<. he rotor is ma'hine from single alloy steel forging whi'h has passed e?tensi=e tests to assure that the forging meets the required physi'al and metallurgi'al properties( B. Be79i8;4. he rotor is supported and rotates in ellipti'al >ournal bearings mounted in the generator end shields( he bearing and the shaft seal housing at the 'olle'tor end of the generator are insulated from the generator frame to pre=ent the flow of shaft 'urrents( C.E8d 4/ie<d4. he end shields are split on the horiEontal 'entre line to fa'ilitate their remo=al( $nner end shields are lo'ated between the ends of the armature windings and the outer end shields to separate the gas dis'harged from the fans from the gas entering the fans( D.S/75t 4e7<4. his arrangement permits inspe'tion of the generator bearings without remo=ing gas from the ma'hine( he shaft seal housing at the 'olle'tor end of the ma'hine is insulated from the generator frame to pre=ent the flow of shaft 'urrents( E. +ie<d :i8di8; 78d Ret7i8i8; Ri8;4. he field winding 'onsists of re'tangular 'opper bars- fabri'ated into 'oils( End turns are held in pla'e against 'entrifugal for'e by hea=y retaining rings ma'hined from the high strength- heat treated alloy steel forgings whi'h shrun/ and lo'/ed on the 'entering rings( Ty6i27< Ge8e97t09 744emb<y GENERATOR COLLECTOR RINGS AND BR*SHES. $t 'onsists of A( Colle'tor and Colle'tor Conne'tions B( Brush Rigging C( Shaft "rounding Brushes GENERATOR VENTILATION. Rotor fans 'ir'ulate hydrogen gas within the generator( hey are a?ial flow type with indi=idual blades fastened to fan hubs near the end of the rotor( he entran'e 'onditions of the gas to the fans is 'ontrolled by an inlet noEEle( COOL$!" S#SE1F he 'ooling system employed in this generator is Hydrogen 'ooling system( Four Hydrogen gas 'oolers are mounted =erti'ally within 'ooler support rails inside 'ooler towers lo'ated at the four 'orners of the generator frame( Ea'h Hydrogen 'ooler se'tion 'onsists of a water headers- tube sheets- round tubes with plate fins- all supported by a frame( hese se'tions should be piped in parallel for water flow( Ve8ti<7ti8; 4y4tem 509 7 ty6i27< /yd90;e8=200<ed ;e8e97t09 #. C00<e9 +97me. he frame is of welded steel 'onstru'tion and 'onsists of two2'hannel2shaped side plates forming a bo? li/e stru'ture with end plates at ea'h end( Strength is pro=ided by diagonal pipe bra'es welded to the 'orner bars and e?tending a'ross the two open sides of the frame( Ve9ti27< 200<e9 509 /yd90;e8=200<ed Tu9bi8e ;e8e97t094 ". C00<e9 Tube4. he tubes are of 'ondenser tube quality as des'ribed by AS1 spe'ifi'ation B2666( he e?tended surfa'e on the outside of the tube 'onsists of 'ontinuous plate fin with a shoulder formed at the tube holes for sta'/ing as required( Both ends of the ea'h tube are roller2e?panded into the tube sheets( he length of the rolled >oint should equal appro?imately D7G of the tube sheet thi'/ness measured from the front fa'e of the tube sheet( $. Tube 4/eet4. $n addition to the normal fun'tions- the tube sheets of the =erti'al hydrogen 'ooler support the 'ooler at the e?tended end edges and pro=ides a hydrogen seal between the 'ooler and the generator frame( he gas seal at the floating end is pro=ided by a 'ompressed ring gas/et whi'h bears on the edge of the floating end tube sheet( he edges of the floating end tube sheet are ma'hined a''urately to pro=ide good sealing surfa'es( '. W7te9 b0>e4. he water bo?es or headers and 'o=ers are bolted to the tube sheets with bolts or studs whi'h thread into bottom2taped holes in the tube sheets( Four studs lo'ated at the 'orner of the lower water bo?es are fitted with >amb nuts- whi'h holds the lower water bo?es in pla'e when the 'o=er is remo=ed( ). G74?et4. "as/ets are pro=ided in the >oints between 'o=ers and water bo?es- and between water bo?es and tube sheets( EAC$A$O!F "enerator requires dire't 'urrent to energise its magneti' field( he d' field 'urrent is obtained from a separate sour'e 'alled an e?'iter( <hen the magneti' field around a 'ondu'tor 'hanges a 'urrent is indu'ed in the 'ondu'tor( ypi'ally a rotating magnet 'alled the rotator turns with in a stationary set of 'ondu'tors generates an indu'ed E(1(F- as the me'hani'al input 'auses the rotor to turn( he rotating magneti' field indu'es an AC =oltage in the stationary winding( he magneti' field may be produ'ed by )ermanent magnets Field 'oils $n 'ase of ma'hine with field 'oils in rotor winding- a 'urrent must flow in the 'oils to generate the field( he rotor winding is energised with d' through slip rings and brushes( $n 'ase of ma'hine with permanent magnet- the rotor magneti' field may be produ'ed by indu'tan'e through Hpermanent magnetI( Either rotating +or0 stati' e?'itation system are used in power generation system Rotating type Stationary type Brush type ( Field flash =oltage from Storage battery Brush less type ( =oltage from system of solid state 'omponent ROA$!" #)EF here are two types of e?'itation system in "(()(S- they are 60Brush type e?'itation system( 50Brush less type e?'itation system( 60Brush type e?'itationF $n this e?'itation system stationary brushes are used to transfer the %C e?'iting 'urrent to the rotating generator field( Current transfer is made on rotating slip ring +'olle'tor rings0 that are in 'onta't with the brushes( wo 'olle'tor rings are used on ea'h e?'iter whi'h are fully insulated from shaft and ea'h other( he inner ring is usually wired with negati=e polarity and the outer ring is with positi=e polarity( 50 Brush less type e?'itationF $n this e?'itation system the brush and slip rings are repla'ed by a rotatory solid state re'tifier assembly( he e?'iter +armature0- generator rotating assembly @RRA are mounted on a 'ommon shaft( SA$O!AR# #)EF $t doesnJt 'ontain any mo=ing part( A portion of the AC =oltage from ea'h phase of generator output is feed ba'/ to the field winding- as %' e?'itation- through a sour'e of ransformer- re'tifier- and rea'tor( An e?'itation sour'e of d' is ne'essary for initial e?'itation of the field winding( 1ain features of the e?'itation systemF Controlling terminal =oltage with suitable a''essory( Ensures stable operation with networ/( Contributes to transient stability subsequent to a fault( *ariable d' 'urrent with short time o=er load 'apability( Syn'hroniEationF he pro'ess of 'onne'ting an AC generator +alternator0 to other AC generators is /nown as 4y82/908i@7ti08 and is 'ru'ial for the generation of AC ele'tri'al power( A %C generator 'an be 'onne'ted to a power networ/ by ad>usting its open2 'ir'uit terminal =oltage to mat'h the networ/ =oltage by either ad>usting its speed or its field e?'itationK the e?a't engine speed is not 'riti'al( Howe=er- an AC ma'hine must mat'h both the amplitude and the timing of the networ/ =oltage- whi'h requires both speed and e?'itation to be systemati'ally and 'losely 'ontrolled for syn'hroniEation( C08diti084. here are fi=e 'onditions that must be met before the syn'hroniEation pro'ess ta/es pla'e( he alternator must ha=e equal line voltage- frequency- phase sequence- phase angle and waveform to that of the system to whi'h it is being syn'hroniEed( <a=eform and phase sequen'e are fi?ed by the 'onstru'tion of the generator and its 'onne'tions to the system- but =oltage- frequen'y and phase angle must be 'ontrolled ea'h time a generator is to be 'onne'ted to a grid( RATINGS. STAGE II.GENERATORS AND T*RBINES. %EA$LS "AS &RB$!E SEA1 &RB$!E F&EL !A&RAL "ASC!A)HACHS%C1$AE% F&EL SEA1 S)EE% 4777 R)1 4777 R)1 O&LE E1)ERA&RE 33: C 643 C2637 C .*A 636777 86477 AR1A&RE *OLA"E 66(3 .* 66(3 .* A1)S 9386 A :785 A CO!!EC$O! # # FREL&E!C# 37 37 S)EE% 4777 4777 COOL$!" H#%RO"E! E<AC )F 7(8 LA" 7(8 LA" EAC$A$O! BR&SH #)E BR&SHLESS EFF$CE!C#A F&LL LOA% D8(3G D8(35G EA$CER *OLA"E 5:7 *
GTG.7& GENERATOR DATA 1a/e F "E!ERAL ELECR$C Sl( !o( F 443AD85 )oles F wo )hase F hree Conne'tion F <#E Frequen'y F 37 HE Speed F 4777 Rpm emperature at rated output F :7MC 1ethod of 'ooling F Hydrogen RATING .*A F 636-777 Armature amperes F 9-386 Armature =olts F 66-377 Field amperes F 6;7: E?'iter =olts F :53 )ower fa'tor F 7(8+LA"0 !o load field amperes F ::7 Effi'ien'y at full load F D8(3DG COLLECTOR AND BR*SH DATA. !o( of'olle'tor brushes F 37G Colle'tor min( safe operating diameter F 64 in'hes !o( of shaft grounding brushes F 5G "rade of brushes F !ational Carbon ;4: GAS COOLER DATA $nlet water temperature F 43MC <ater flow at rated load F 6-563 ")1 Head loss through 'ooler F 4: ft "as flow through generator F 33-5D7 'fm "as spa'e in generator F 6-;:7 ftN b& EACITATION SYSTEM AND AVR. i& EACITATION SYSTEM #& ype F Stati' Bus Fed 50 Field at no load- rated =oltage F 659 * - :8; A 40 Field at rated load- =oltage and )ower fa'tor F :68 * - 6-;7: A :0 E?'itation transformer F2 +i0ype F %ry +ii0)ower F 6-737.*A +iii0Ratio F 66(3 C 7(; .* +i=0$nsulation 'lass F F ii& VOLTAGE REG*LATOR 60 ype F EA5777 +%igital0 50 Range of =oltage le=el setting +a0 Auto F D72667G +b0 1anual F 572657G 40 Features A=ailableF +a0 1inimum e?'itation limiter +b0 1a?imum rotor 'urrent limiter +'0 1a?imum e?'itation limiter +d0 *oltsCHertE limiter +e0 Rea'ti=e drop 'ompensator 2& HYDROGEN SYSTEM 1in( purity of Hydrogen in storage F DD(;G Hydrogen purity in generator 'asing F D8(7G Co5 required for remo=ing air from 'asing F 5-737 ftN Co5 required for remo=ing Hydrogen from 'asing F 4-587 ftN Hydrogen required to fill 'asing to D7G purity at 7(3 psi F 5-897 ftN Rate of flow of liquid through gas generator F ;3-877 ftNCmin Rate of flow of liquid through gas 'oolers F 6-537 ftNCmin Head loss through 'ooler F 4: ft otal Hydrogen required to rea'h 47 psi F 8-485 ftN :7 psi F 67-;69 ftN HYDROGEN REB*IRED O+ GENERATOR IN NORMAL OPERATION. At 3 psi F 37 ftN C day At 63 psi F 653 ftN C day At 47 psi F 537 ftN C day MAAIM*M SEAL OIL +LOW +OR ##C+ INLET TEMPERAT*RE otal oil flow +ea'h end0 at 3 psi F 9(4 galCmin otal oil flow +ea'h end0 at 63 psi F 66(; galCmin otal oil flow +ea'h end0 at 47 psi F 69(: galCmin H5 side flow only F 6(5 galCmin DI++ERENTIAL BETWEEN SEAL OIL AND CASING HYDROGEN PRESS*RE urbine end F :(3 psi Colle'tor end F :(3 psi GENERATOR C*RRENT TRANS+ORMERS . DESCRIPTION RATIO P*RPOSE C 6- 5- 4 67-777 C 3 A "enerator 1otor - ransdu'er for 1ar/ * C :- 3- ; 67-777 C 3 A %igital- "enerator prote'tion C 9- 8- D 67-777 C 3 A O=erall %ifferential prote'tion C 64- 6:- 63 67-777 C 3 A %igital Feeder prote'tion C 6;- 69- 68 67-777 C 3 A Spare C 6DA- 6DC 67-777 C 3 A E?'itater Regulator - EA 5777 C 56- 55- 54 67-777 C 3 A %igital "enerator prote'tion GENERATOR PROTECTION TRANS+ORMERS. DESCRIPTIO N RATIO P*RPOSE * 5 65-777 C 657 * %igital "enerator prote'tion- "enerator 1eter- 1ar/ * for syn'hroniEing * : 65-777 C 657 * 1ar/ * ransdu'er- %igital Feeder prote'tion- Low forward power Relay- $mpedan'e Relay NET*RAL GRO*NDING TRANS+ORMER. DESCRIPTION RATIO P*RPOSE 67 .*A 8-777 C 5:7 * %igital "enerator prote'tion STG.GENERATOR DATA 1a/e F "E!ERAL ELECR$C Sl( !o( F 46;AD:9 )oles F wo )hase F hree Conne'tion F <#E Frequen'y F 37 HE Speed F 4777 Rpm emperature at rated output F 657MC Cold gasCAir temperature F :8MC 1ethod of 'ooling F E<AC +otally en'losed water to air 'ooled0 RATING. .*A F 86-477 Armature amperes F :-785 Armature =olts F 66-377 Field amperes F 838 E?'iter =olts F 5:7 )ower fa'tor F 7(8+LA"0 !o load field amperes F 4(5 Effi'ien'y at full load F D8(35G EACITATION SYSTEM AND AVR. 7&EACITATION SYSTEM. 60 ype F Brushless 50 Field at no load - rated =oltage F 8; * - 464 A 40 Field at rated load- =oltage and power fa'tor F 54; * - 838 A :0 E?'itation transformersF2 +i0ype F %ry +ii0)ower F :.*A +iii0Ratio F :87 C 5:7 * +i=0$nsulation 'lass F F b&VOLTAGE REG*LATOR. 60 ype F EA5777 R +%igital0 50 Range of =oltage le=el settings +a0 Auto F D72667G +b0 1anual F 572657G 40 Features A=ailableF +a0 1inimum e?'itation limiter +b0 1a?imum rotor 'urrent limiter +'0 1a?imum e?'itation limiter +d0 *oltsCHertE limiter +e0 Rea'ti=e drop 'ompensator 2& GAS COOLER ype F %&)LEA COOLER $nlet water temperature F 4;MC <ater flow F D77 ")1 Head loss through 'ooler F 8 ft Air flow through generator F :9-377 'fm GENERATOR C*RRENT TRANS+ORMERS. DESCRIPTION RATIO P*RPOSE C 6- 5- 4 ;-777 C 3 A "enerator 1otor - ransdu'er for 1ar/ * C :- 3- ; ;-777 C 3 A %igital "enerator prote'tion %igital Feeder prote'tion C 9- 8- D ;-777 C 3 A O=erall %ifferential prote'tion C 64- 6:- 63 ;-777 C 3 A %igital "enerator prote'tion C 6DA- 6DC 67-777 C 3 A E?'itater Regulator - EA 5777 GENERATOR PROTECTION TRANS+ORMERS DESCRIPTIO N RATIO P*RPOSE * 5 65-777 C 657 * %igital "enerator prote'tion- "enerator 1eter- 1ar/ * for syn'hroniEing * : 65-777 C 657 * 1ar/ * ransdu'er- %igital Feeder prote'tion- Low forward power Relay- $mpedan'e Relay- %istan'e Relay GENERATOR PROTECTION SCHEMES. I8t90du2ti08. )rote'tion system is essential to prote't the generator against internal or e?ternal faults( he prote'tion relays 'an trip the generator i(e(- dis'onne'ted from the system of shutdown whene=er it dete'ts abnormality in ma'hine parameters( As the generator prote'tion is a large and 'omple? sub>e't- the instru'tions were written here to pro=ide information on prote'tion s'hemes only( $t is an operatorJs responsibility to de'ide what 'orre'ti=e a'tion is required and to ta/e it( he timely ta/en a'tion 'an a=ert serious damage or failure of the generator- whi'h in turn sa=es a lot of re=enue and time( he following are the main prote'tion s'hemes adopted for our generator( 6( "enerator %ifferential )rote'tion +89"0 5( "enerator @ ransformer %ifferential )rote'tion +89"0 4( Loss of Field or Loss of E?'itation )rote'tion +:7"0 :( !egati=e Sequen'e or Current &nbalan'e )rote'tion +:;"0 3( O=er Flu?ing or O=er E?'itation )rote'tion +DD"0 ;( O=er Current )rote'tion +36"0 9( Stator Earth Fault )rote'tion +;:"0 8( Rotor Earth Fault )rote'tion +;:R0 D( Restri'ted Earth Fault )rote'tion +;:"R0 67(Ba'/up $mpedan'e )rote'tion +56"0 66(Low Forward )ower )rote'tion +49"0 65(Re=erse )ower )rote'tion +45"0 64()ole Slip )rote'tion +D8"0 6:()ole %is'repan'y )rote'tion +:90 63(Lo'al Brea/er Ba'/ )rote'tion +37B0 6;(Bus Bar )rote'tion +BB0 69(O=er Frequen'y )rote'tion +860 68(&nder Frequen'y )rote'tion +860 6D(O=er *oltage )rote'tion +3D"0 57(&nder *oltage )rote'tion +59"0 #. GENERATOR DI++ERENTIAL PROTECTION (!%G&. SettingF 7(3 Amp imeF $nstantaneous $t is one of the important prote'tions to prote't generator winding against internal faults su'h as phase2to2phase and three phase2to2ground faults( his type of fault is =ery serious be'ause =ery large 'urrent 'an flow and produ'e large amounts of damage to the winding if it is allowed to persist( One set 'urrent transformers of the generator on neutral and phase side- is e?'lusi=ely used for this prote'tion( he differential prote'tion 'annot dete't turn2to2turn fault and phase to ground within one winding for high impedan'e neutral grounding generator su'h as ours( &pon the dete'tion of a phase2to2phase fault in the winding- the unit is tripped without time delay( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( On'e the differential prote'tion operated- the unit 'annot be ta/en into ser=i'e unless the generator winding is thoroughly e?amined by the maintenan'e staff of any internal faults( ". GENERATOR=TRANS+ORMER DI++ERENTIAL PROTECTION (!%GT&. Setting F 7(93 Amp ime F $nstantaneous $f prote'ts 66.* bus du't- 66C7(::7.* unit au?iliary transformer- 66C57.* step2up transformer against internal faults su'h as phase2to2phase and three phase2to2ground faults( his type of fault is =ery serious be'ause =ery large 'urrent 'an flow and produ'e large amounts of damage to the winding if it is allowed to persist( One set 'urrent transformers of the generator on neutral side and another set 'urrent transformer on 557.* side after transformer- is e?'lusi=ely used for the prote'tion( &pon the dete'tion of differen'e in 'urrent between these 'urrent transformers- the unit is tripped with out time delay( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'es F a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( One the generator2transformer differential prote'tion operated- the unit 'annot be ta/en into ser=i'e unless the 66.* bus du't- unit au?iliary transformer- power transformer are thoroughly e?amined by the maintenan'e staff for any internal faults( $. LOSS O+ +IELD OR EACITATION PROTECTION ('G&. SettingF .625- .526- .425 rip after 5 Se'( <hen the syn'hronous ma'hine with e?'itation- is 'onne'ted to the grid- it generates rea'ti=e power along with a'ti=e power to the grid and the rotor speed is same as that of grid frequen'y( Loss of field or loss of e?'itation results in loss of syn'hronism between rotor flu? @ stator flu?( he syn'hronous ma'hine operates as an indu'tion ma'hine at higher speed and draws rea'ti=e power from the grid( his will result in the flow of slip frequen'y 'urrents in the rotor body as well as se=ere torque os'illations in the rotor shaft( As the rotor is not designed to sustain su'h 'urrents or to withstand the high alternating torques whi'h results in rotor o=erheating- 'oupling slippage and e=en rotor failure( A loss of e?'itation normally indi'ates a problem with the e?'itation system( Sometimes it may be due to inad=ertent tripping of filed brea/er- open or short 'ir'uit of field winding or loss of sour'e to the e?'iter( $f the generator is not dis'onne'ted immediately when it loses e?'itation wide spread instability may =ery qui'/ly de=elop and ma>or system shutdown may o''ur( <hen loss of e?'itation alarm annun'iates at annun'iation panel- the ma'hine may probably be running with less e?'itation at leading 1*AR power( $n'rease the e?'itation on the ma'hine until it rea'hes on lagging 1*AR power( he ma'hine trips on the same prote'tion along with alarm resyn'hroniEe the ma'hine and try to stabiliEe at required 1*AR power( $f not possible- trip the ma'hine immediately and inform to the maintenan'e staff for thorough 'he'/ing of the Automati' *oltage Regulator +A*R0 and its asso'iated parts( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'es F a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( '. NEGATIVE SEB*ENCE OR C*RRENT *NBALANCE PROTECTION ('(G&. SettingF Alarm O 93G of 65s ime 2 3 Se'( rip O 93G of 65s ime2 477 Se'( <hen the ma'hine deli=ering the equal 'urrents in three phases- no unbalan'e or negati=e phase sequen'e 'urrent is produ'ed as the =e'tor sum of these 'urrents is Eero- when the generator is supplying an unbalan'ed load to a system- a negati=e phase sequen'e 'urrent is imposed on the generator( he system unbalan'e may be due to opening of lines- brea/er failures or system faults( he negati=e sequen'e 'urrent in the stator winding 'reates a magneti' flu? wa=e in the air gap whi'h rotates in opposite dire'tion to that of rotor syn'hronous speed( his flu? indu'es 'urrents in the rotor body- wedges- retaining rings at twi'e the line frequen'y( Heating o''urs in these areas and the resulting temperatures depend upon the le=el and duration of the unbalan'ed 'urrents( &nder these 'onditions it is possible to rea'h temperatures at whi'h the rotor material no longer 'ontain the 'entrifugal for'es imposed on them resulting in serious damage to the turbine2 generator set( Any ma'hine as per design data will permit some le=el of negati=e sequen'e 'urrents for 'ontinuous period( An alarm will annun'iate at annun'iation panel if negati=e sequen'e 'urrents e?'eeds a normal le=el( Redu'e the 1*AR power on the ma'hine if ne'essary load also and /eep the ma'hine for some time till the alarm =anishes at annun'iation panel( $f the ma'hine trips on the !egati=e sequen'e prote'tion ne=er ta/e the ma'hine into ser=i'e until the temperatures on the rotor parts settle down to its lower =alue( Resyn'hroniEe the ma'hine to the grid after 'onsiderable time under grid @ feeder parameters are within limits( $f the unit trips again on the same prote'tion- stop the ma'hine after 'onsideration time so as to 'ool down the rotor parts and inform to the maintenan'e staff for thorough e?amination of the system( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er StatusF a( &nit is at FS!L( ). OVER +L*AING OR EACITATION OR VOLTS PER HERTD PROTECTION (EEGT&. SettingF Alarm O 6(69 ime 2 67 Se'( ripO 6(69 ime247 Se'( )er unit =oltage di=ided by per unit frequen'y 'ommonly 'alled *oltsCHertE is a measurable quantity that is proportional to flu? in the generator or step2up transformer 'ores( 1oderate o=er flu?ing +6732667G0 in'reases 'ore loss resulting in in'rease of 'ore temperatures due to hysteri's @ eddy 'urrents loss( Long term operation at ele=ated temperatures 'an shorten the life of the stator insulation( Se=ere o=er flu?ing 'an brea/down inter2laminar insulation followed by rapid lo'al 'ore melting( O=er flu?ing normally 'an be 'aused by o=er speed of the turbine or o=er e?'itation during Off2line 'ondition- and load re>e'tion or A*R mal2fun'tioning during On2line 'ondition( $f alarm annun'iation panel- $n'reaseCRedu'e the speed of the turbine to rated generator speed +4777R)10 and redu'e the generator =oltage to rated during Off2line 'ondition( Redu'e the 1*AR power on the generator during On2 line 'ondition( $f the ma'hine trips on o=er flu?ing prote'tion during On2line- .eep the ma'hine at FS!L till the grid parameters stabiliEe and resins( Again the ma'hine trips on the same stop the ma'hine for e?amination of the A*R @ "o=ernor systems by maintenan'e staff( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* StatusF a( &nit is at 'oasting down( (. OVER C*RRENT WITH VOLTAGE RESTRAINT PROTECTION ()#V& . SettingF Alarm O 83G ime 267 Se'( rip O 677G ime2 7(3 Se'( !ormally generators are designed to operate 'ontinuously at rated 1*A- frequen'y and power fa'tor o=er a range of D3 to 673G rated =oltage( Operating the generator at rated 1*A with D3G =oltage- 673G stator 'urrent is permissible( Operating of the generator beyond rated .*A may result in harmful stator o=er 'urrent( A 'onsequen'e of o=er 'urrent in winding is stator 'ore o=er heating and leads to failure of insulation( $f alarm annun'iates at annun'iation panel- Redu'e the stator 'urrent to the below the rated by redu'ing the 1*AR power on the ma'hine( <hen the trips on the same prote'tion- Resins the ma'hine after /eeping the ma'hine at FS!L for some time- and /eep the stator 'urrent below the rated( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'es F a( ripping of 557.* brea/er b( ripping of Field brea/er Status F a( &nit is at FS!L( %. STATOR EARTH +A*LT PROTECTION (('G&. Setting F 97G ime 2 3 Se'( !ormally the generator stator neutral operates at a potential 'lose to ground( $f a faulty phase winding 'onne'ted to ground- the normal low neutral =oltage 'ould rise as high as line2to2neutral =oltage depending on the fault lo'ation( Although a single ground fault will not ne'essarily 'ause immediate damage- the presen'e of one in'reases the probability of a se'ond( A se'ond fault e=en if dete'ted by differential relay- may 'ause serious damage( he usual method of dete'tion fault is by measuring the =oltage a'ross the se'ondary of neutral grounding transformer +!"0( Here are two o=er lapping Eones to dete't stator ground faults in a high impedan'e grounded generator system- the two Eones are put together 'o=er 677G stator winding for earth faults( A fundamental frequen'y neutral o=er =oltage relay 'o=ers about 72D3G of the stator Eonal winding for all faults e?'ept those near the neutral( Another third harmoni' neutral under =oltage relay 'o=ers remaining D;2677G of the stator Eone 5 winding on neutral side( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* StatusF a( &nit is at 'oasting down( !. ROTOR EARTH +A*LT PROTECTION (('R& . SettingsF Less than 87. ohm Any rotor field winding of the generator is ele'tri'ally isolated from the ground( herefore the e?isten'e of one ground fault in the field winding will usually not damage the rotor( Howe=er the presen'e of two or more ground faults in the winding will 'ause magneti' and thermal imbalan'e plus lo'aliEed heating and damage to the rotor metalli' parts( he rotor earth fault may be 'aused due to insulation failure of winding or inter2turn fault followed by lo'aliEed heat( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( E. RESTRICTED EARTH +A*LT PROTECTION (('GTR& . SettingsF 7(6 Amps( imeF $nstantaneous $t is similar to generator differential prote'tion in wor/ing( $t prote'ts the high =oltage winding of 66C557.* power transformer against internal faults( One set 'urrent transformers of the power transformer on neutral and phase side- is e?'lusi=ely used for this prote'tion( he prote'tion 'an not dete't turn2to2turn fault within one winding( &pon the dete'tion of a phase2to2phase or phase2to2 ground fault in the winding- the unit to be tripped without time delay( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( On'e the restri'ted earth fault prote'tion operated- the unit 'an not be ta/en into ser=i'e unless the transformer winding is thoroughly e?amined by the maintenan'e staff for any internals faults( #. BAC-*P IMPEDANCE PROTECTION ("#G& . SettingsF .624- .527(96 ime O 6(3 Se'( As in name implies- it is used to prote't the generator from supplying the o=er loaded or faulty system( $t is ba'/up prote'tion of the generator o=er 'urrent prote'tion( $n measures ratio of the =oltage and 'urrent supplied by the generator and initiates trip signal when the measured impedan'e is less than the preset =alue( $f the ma'hine trips on the Ba'/up prote'tion- ne=er ta/e the ma'hine into ser=i'e until the temperatures of the generator settle down to its lower =alue( Resyn'hroniEe the ma'hine to the grid after 'onsiderable time when grid @ feeder parameters are within limits( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( ##. LOW +ORWARD POWER PROTECTION ($%G& . SettingF 7(3G imeF 6 Se'( he generator will not de=elop output power when turbine input is less than the no load losses and motoring a'tion de=elops on the turbine( he generator is able to generate power- usually 33 to 67G of generator 'apa'ity- within pre2determined time after 'losing of 557.* brea/er( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;" '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er Status F a( &nit is at FS!L with potential( he unit trips on the low forward prote'tion- Resins the ma'hine and in'rease input power to the turbine as qui'/ly as possible within low forward power time setting( E=en after two to three attempts- the ma'hine is tripping on the same prote'tionK probably the go=ernor of turbine is faulty( $nform to maintenan'e staff for re'tifi'ation of the same( #". REVERSE POWER PROTECTION ($"G& . SettingF 7(3G ime25(7 Se'( $t is ba'/up prote'tion to the low forward prote'tion( 1otoring of a generator will o''ur when turbine output is redu'ed su'h that it de=elops less than no2load losses while the generator is still on2line- the generator will operate as a syn'hronous motor and dri=ing the turbine( he generator will not be harmed by syn'hronous motoring and a steam turbine 'an be harmed through o=er heating during syn'hronous motoring if 'ontinued long enough( he motoring of the turbine output 'an be dete'ted by re=erse power prote'tion( he a=oid false tripping due to power swings a time delay is in'orporated before tripping signal is generated( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( he unit trips on the re=erse power prote'tion( Resins the ma'hine and in'rease the input power to the turbine as qui'/ly as possible within low forward power time setting( E=en after two to three attempts- the ma'hine is tripping on the same prote'tionK probably the go=ernor of turbine is faulty( $nform to maintenan'e staff for re'tifi'ation of the same( #$. POLE SLIP OR O*T=O+=STEP PROTECTION (E!W& . SettingF ;(D ohm( <hen a generator loses syn'hronism- the resulting high 'urrent pea/s and off2frequen'y operation may 'ause winding stresses- pulsation torques and me'hani'al resonan'es that ha=e the potential danger to turbine generator( herefore- to minimiEe the possibility of damage- it is generally a''epted that the ma'hine should be tripped without time delay preferably during the first half2slip 'y'le of the loss of syn'hronism 'ondition( he ele'tri'al 'enter during loss2of2 syn'hronous 'onditions 'an o''ur in the generator as a result of in'reased impedan'e of the generator while de'rease system impedan'e( he prote'tions normally applied in the generator Eone su'h as ba'/2up impedan'e- loss of e?'itation et'(- will not prote't a generator during loss of syn'hronism under normal generator 'onditions( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* Status F a( &nit is at 'oasting down( he unit trips on the )ole slip prote'tion- Resyn'hronising the ma'hine after stabiliEation of the grid parameters( #'. POLE DISCREPANCY PROTECITON ('%& . SettingF 7(3 Se'( $f One or two poles of generator brea/er fail to 'lose during syn'hroniEation- all poles of the brea/er trip on this prote'tion( $t may be due to me'hani'al failure of the brea/er un equal distribution of 'losing signal to the brea/er from prote'tion system( Relays a'tedF a( Flag operation at 557.* Brea/er panel( b( $ndi'ation at Annun'iation )anel( Consequen'es F a( tripping of 557.* brea/er Status F a( &nit is at FS!L with potential( he generator brea/er trips on the pole dis'repan'y prote'tion- Resyn'h the generator( E=en after two to three attempts- the ma'hine is tripping on the same prote'tion- probably the generator brea/er is faulty( $nform to maintenan'e staff for re'tifi'ation of the same( #). LOCAL BREA-ER BAC-*P PROTECTION ()D& . SettingF 53G imeF 7(8 Se'( For most of the faults- the generator brea/er in=ol=es tripping the generator from the system( Failure of the brea/er to open probably results in loss of prote'tion and other problems su'h as motoring a'tion or single phasing- $f one or two poles of the generator brea/er fail to open due to me'hani'al failure in brea/er me'hanism- the result 'an be a single phasing and negati=e phase sequen'e 'urrents indu'ted on the rotor( he LBB prote'tion is energiEed when the brea/er trip is initiated after a suitable time inter=al if 'onfirmation of the 'onfirmation of brea/er tripping from three poles is not re'ei=ed( he energiEed tripping signal from LBB prote'tion will trip all 557.* generator brea/ers and all 557.* feeder brea/ers through Bus2bar prote'tion( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;" for all units( '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er of all units( Status F a( all &nits are at FS!L( On'e the LBB prote'tion operated- the entire station is in dar/( First restore all essential ser=i'es to all units su'h as lube oil system and turning gear et'(- from battery ba'/up and ;(;C7(::.* Stage2$$ reser=e power supply( Che'/up the faulty 557.* brea/er and isolate the brea/er from the system by opening the both side of the isolators( After restoring all ser=i'es from station supply- Close 557.* feeder brea/ers first and ta/e all units into ser=i'e one after the other duly 'o2'oordinating with the %ECL%( Sin'e it in=ol=es 'omple? operation- it is ne'essary to get help from maintenan'e staff for restoring the normally in the station( !e=er attempt to 'lose the faulty 557.* generator in pani' as it 'auses permanent damage to the generator and transformer( #(. B*S BAR PROTECTION (BB&. SettingF 7(8 Amps( here are mainly three prote'tion Eones namely 'alled generator Eone- bus du't transformer Eone- 557.* brea/ers Eone( he prote'tion of generator Eone and bus du't @ transformer Eone are 'o=ered in pre=ious s'hemes( All 557.* brea/ers at swit'hyard will 'ome under Bus2Bar prote'tion( Fun'tioning of this s'heme is similar to the generator differential prote'tion or generator2 transformer differential prote'tion( $t measures all in'oming 'urrents from the generators at 557.* side and all outgoing 'urrents in 557.* feeders- and initiates trip signal if it dete'ts any de=iation more than the preset =alue as the algebrai' sum of all 'urrents at 557.* bus must be less than the preset =alue( $t isolates all 557.* generator brea/ers and all 557.* feeder brea/ers 'onne'ted to 557.* bus( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;" for all units( '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er of all units( Status F a( all &nits are at FS!L( On'e the Bus2Bar prote'tion operated- the entire station is in dar/( First restore all essential ser=i'es to all units su'h as lube oil system and turning gear et'(- from battery ba'/up and ;(;C7(::.* Stage O $$ reser=e power supply( Che'/2up the entire 557.* swit'h yard for any wire snapping or equipment damage( After restoring all ser=i'es from station supply- Close 557.* feeder brea/ers first and ta/e all units into ser=i'e one after the other duly 'o2ordinating with the %ECL%( Sin'e it in=ol=es 'omple? operation- it is ne'essary to get help from maintenan'e staff for restoring the normal'y in the station( !e=er attempt to restore the 557.* supply at swit'h yard in pani' unless the entire system is thoroughly e?amined and satisfy yourself as it 'auses permanent damage to the equipment or in>uryCdeath to the person wor/ing at swit'h yard( #%. OVER +REB*ENCY PROTECTION (!#& . SettingF 35 HE ime 2 5 Se'( For a generator 'onne'ted to a system- abnormal frequen'y operation is a result of a se=ere system disturban'e( he generator 'an tolerate moderate o=er frequen'y operation pro=ided =oltage is within an a''eptable limits( he ma'hine operated at higher speeds at whi'h the rotor material no longer 'ontain the 'entrifugal for'es imposed on them resulting in serious damage to the turbine2 generator set( he abnormal o=er frequen'y on the ma'hine may be due to improper speed 'ontrol ad>ustment or disoperation of the speed 'ontroller or se=ere grid disturban'e or sudden load through off( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;& '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er '( Stop 'ommand to urbine throJ 1ar/2$* StatusF a( &nit is at 'oasting down( he unit trips on the o=er frequen'y prote'tion- Resins the ma'hine( E=en after two to three attempts- the ma'hine is tripping on the same prote'tionK probably the go=ernor of turbine is faulty( $nform to maintenan'e staff for re'tifi'ation of the same( #!. *NDER +REB*ENCY PROTECTION (!#& . SettingF :8 HE imeF 5(7 Se'( For a generator 'onne'ted to a system- under frequen'y operation is a result of a se=ere system disturban'e( he generator 'an tolerate moderate under frequen'y operation pro=ided =oltage is within an a''eptable limits( he ma'hine operated at lower higher speeds 'auses se=ere o=er flu?ing in the generator2 transformer( he abnormal under frequen'y on the ma'hine may be due to improper speed 'ontrol ad>ustment or disoperation of the speed 'ontroller( Relays a'tedF a( Flag operation at )rote'tion panel( b( $ndi'ation at Annun'iation )anel Consequen'esF a( !$L Status F a( &nit is at lower speed with potential( $n'rease go=ernor speed until ma'hine rea'hes full speed( E=en after two to three attempts- the ma'hine are running at lower speed- probably the go=ernor of turbine is faulty( $nform to maintenan'e staff for re'tifi'ation of the same( #E. OVER VOLTAGE PROTECTION ()EG& . SettingF a(667G ime 2 5(7 Se'( b(657G ime 2 7(4 Se'( "enerator =oltage is at present =alue under normal operating 'onditions as sele'ted by operator in A*R( $f it parts from preset =alue- 1ay be due to A*R mal2fun'tioning or a system disturban'e( Se=ere o=er =oltage 'an 'ause o=er flu?ing and winding insulation failure( he o=er =oltage prote'tion 'an be 'onsidered as a ba'/up to the *olts2per2HertE prote'tion( Relays a'tedF a( Flag operation at )rote'tion panel( b( A'ting of 1aster relay 8;" '( $ndi'ation at Annun'iation )anel( Consequen'esF a( ripping of 557.* brea/er b( ripping of Field brea/er Status F a( &nit is at FS!L without potential( Raise the generator =oltage slowly with manual mode in A*R and /eep generator =oltage within the limits of normal =oltage( $f it is unable to 'ontrol the generator =oltage- trip the field brea/er and inform to the maintenan'e staff for re'tifi'ation of the A*R( CONCLUSION
The mini project opportunity given to us by the authorities of APGPCL and O&M SOLUTIONS at their gas turbo power station, Vijjeswaram at the request of our B.V.C. ENGINEERING COLLEGE, ODALAREVU is much useful. In this mini project we had linked up the project work as practical oriented with full pledge involvement with Operations & Maintenance team.. We had studied the working of generator and its protection schemes designed in stage2 of Vijjeswaram power plant. And we also studied how the electrical power generated & exported in the combined cycle power plant. So we may conclude that this training is much helpful and useful for the students like us. It is also useful in our future and even after completion of our Engineering graduation. A!% ALSO S)EC$AL HA!.S O ")S SAFF(