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Ref Document: IS: 2967 - 1983( First Revision)

1
2 Tolerance on Zero Setting (f) =(2+ A/50) m
A is the lower limit ( that is zero setting) of the measuring range in millimeters.
3 The maximum Permissible error of measurement F max = ( 4+ A/50)m
4 Tolerance on Parallelism of Measuring Faces(f p) =( 2 + A/50)m
5 The measuring faces shall be lapped and each face shall be flat to within 1m
Measuring
Range of
Micrometer
Permissible
Flexture of
Frame
Tolerance on
Zero Setting
(f)
Tolerance on
Parallelism of
Measuring
Faces(f p)
Error of
Measurement
( F max)
mm m m m m
0 to 25 2 2 2 4
25 to 50 2 2 2 4
50 to 75 3 3 3 5
75 to 100 3 3 3 5
100 to 125 4 4 4 6
125 to 150 5 4 4 6
Ref Document : IS: 3651 ( Part I ) - 1982 for Least Count 0.1mm and 0.05 mm
IS :3651 ( Part 2 ) -1985 for Least count 0.02
Type A: With Jaws on both sides for external and internal measurements and with a blade for depth measurement(optional).
Type B With Jaws on one side for external and internal measurements.
As per IS 3651 - 1985 Part 2
1 Parallelism of Internal Measuring Faces = 0.01mm
2 Parallelism of External Measuring Faces( t ) = e/3
3 Error in reading ( e ) =(20+0.05L ) m
Acceptance Criteria for IMTE's
EXTERNAL MICROMETER
This Standard applies to micrometer fitted with a screw of pitch 0.5 or 1 mm having a maximum range of 25 mm of least count 0.01 mm covering
capacities up 500mm , and having non-removable anvil with measuring faces.
This standard does not apply to digital reading micrometers but may be used for indicating desirable requirements for such micrometers where
appropriate.
AMD/QA/IMTE/01
Date :28.10.2010
The deviation of traverse of the micrometer spindle over a range of 25mm shall not exceed 3 m.The deviation of traverse of
micrometer is usually checked by taking reading on a series of slip gauges.
Permissible Flexture of Frame Subject to a force of 10 N and Tolerances on the Zero setting on Parallelism Faces and Error of Measurement
VERNIER CALIPER
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Measured
Length (L)
Maximum
Permissible
Error in
Reading ( e )
Maximum
Tolerance on
Parallelism of
External
Measuring
Faces ( t )
mm m m
0 20 10
100 30 10
200 30 10
300 40 15
400 40 15
500 50 20
Measuring Uncertainty
The Permissible measuring uncertainty in micrometers at 2s, 95 % confident level = (500.1l)
l = measured length.
Ref Document IS : 2921- 1988 ( First Revision)
1
2 Permissible errors on the beam in below Table
Measuring
Range
Permissible
Error in
Flatness of
Guiding Edge
Permissible
Error in
Flatness of
Beam Face
mm mm mm
250 0.025 0.040
300 0.030 0.045
500 0.050 0.075
750 0.075 0.100
1000 0.100 0.150
3 The measuring faces of the scriber shall be flat and parallel to within 0.005mm
4 Measuring Error ( e ) = (20 + 0.05 L) m
DIAL HEIGHT GAUGE AND VERNIER HEIGHT GAUGES
The base shall be ground and lapped to with in flatness error 0.005 mm as measured over the total span of the surface considered.
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Measured
Length ,( L )
Permissible
Measuring
Error, e ,at 2s
( 95 %)
mm m
0 20
100 30
200 30
300 40
400 40
500 50
600 50
700 60
800 60
900 70
1000 70
Ref Document IS : 4239 - 1970 ( First Revision)
Type A
Type B
Type C
Type D
1 Blade
Size of Blade
Flatness of
Blade
Straightness
of working
Edges
Parallelism of
working Edges
Angular
Tolerance for
Bevelled Ends
in Minutes of
Arc
mm m m m m
150 150 10 15 5
200 200 15 20 5
300 300 20 30 5
MECHANICAL BEVEL PROTRACTORS
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc and also with a fine adjustment device and acute angle
attachment.
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc and an acute angle attachment but without fine
adjustment device.
Bevel Protector provided with a vernier graduated to read to 5 minutes of arc but without fine adjustment device or acute angle
attachment.
Bevel Protector graduated in degrees and is not provided with either vernier or fine adjustment device or acute angle attachment
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2 Acute angle Attachment
3 Error of Readings
3a
3b
Ref Document IS :2092 - 1983 ( First Revision )
TYPE 1 0.01 Dial Gauge
TYPE 2 0.002 Dial Gauge
1 Measuring small movements, of the order of 0.025 mm for 0.01 and 0.004mm for 0.002 mm dial gauges
2 Sensitivity , Accuracy, Repeatability. All are in millimeters
0.01 Dial
Gauge
0.002 Dial
Gauge
0.025 0.003 _
0.005 _ 0.001
Repeatability 0.002 0.0005
Accuracy Any 1/10 th rev. 0.005 0.001
Any 1 rev. 0.01 0.004
Any 2 revs. 0.015 0.006
Any larger up to
10 revs 0.02 0.018
For 0.01 mm Reading dial Gauge
Division of Dial 0 10 20 30 40 50 60 70 80 90
TURN I Set + 1 + 3 + 2 0 -1 + 1 + 3 + 2 +4
TURN II + 1 0 -2 + 1 -1 0 + 2 -4 -1 + 2
TURN III +4 + 1 _ _ _ _ _ _ _ -3
TURN IV -4 _ _ _ _ _ _ _ _ _
TURN V +5 +4 _ _ _ _ _ _ _ + 1
TURN VI -2 _ _ _ _ _ _ _ _
TURN VII + 2 +4 _ _ _ _ _ _ _ -2
TURN VIII -5 _ _ _ _ _ _ _ _
TURN IX -4 + 2 _ _ _ _ _ _ _ + 2
TURN X + 1 _ _ _ _ _ _ _ _ _
Limits of Error
The total error of indication in any position of the blade of Types A, B and C mechanical bevel protractors shall not exceed 5 minutes
of arc.
PLUNGER TYPE DIAL GAUGE
Sensitivity(
including
hysteresis) for
Change of
Requirements
The total error of indication in any position of the blade of Type D mechanical bevel protractors shall not exceed 12 minutes of arc.
Working edge shall be straight to within 0.005mm and according to the type of the attachment, shall be parallel with, or square to ,the
working edge of the stock to within 0.015 mm over the length of the attachment in all its position.
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Ref Document IS :11498 - 1985
1 Tolerances of Error of Reading For 0.01 mm reading Lever Type Dial Gauges
Requirement
Over an
Interval of
Limits of Error
mm
Any 0.1 mm 0.005
Any half rev. 0.01
Total 0.015
2 Sensitivity 0.002 mm
Ref Document IS :3179:1990 ( Second Revision
1 Tolerance on Thickness of Blades
Nominal
Thickness of
Blade
Permissible
Departure from
Nominal
Thickness
Permissible
Variation in
Thickness of
Blade
mm mm mm
0.03 up to and
0.04 0.004 0.004
Above 0.04 up
to and including
0.35 0.005 0.005
Above 0.35 up
to and including
0.65 0.008 0.008
Above 0.65 up
to and including
1.00 0.010 0.010
Ref Document IS :2949:1992
Types of V- Block
1 Type A1 with single Vee and side and end faces as contact surfaces.
2 Type A2 with two Vees and side and end faces as contact surfaces.
3 Type B1 with Single Vee and side and end faces not intended as contact surfaces.
4 Type B1 with two Vees and side and end faces not intended as contact surfaces.
V - Angle = 90 or 108
Grade V- Blocks shall be of three grades, namely Grade 0,1 and 2.
V- BLOCKS
LEVER TYPE DIAL GAUGE
FEELER GAUGES
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V- BLOCKS DESIGNATION
IS :2949 -- 50X 150 --A1 -- 1--P
Pair ( Omitted incase of single block)
Accuracy Grade
Width ,Length Type
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t1 t2,t3,t4,t5 t6,t7 t8
0 1' 2 + l/500 3+ l/250 2+ h1/100 200
1 2' 4 + l/250 6+ l/100 4+ h1/50 400
2 2' 10 + l/100 12+ l/50 10+ h1/25 400
Values of 'l' and 'h1' are in mm
t1
t2
t3
t4
Symmetry tolerance of the mounting surface to the mid plane of a parallel
lateral surfaces.
Flatness tolerance of base surfaces and mounting Faces
Parallelism tolerance of the lines of contact of a geometrically ideal cylinder
with mounting surfaces to the reference surface.
Parallelism tolerance of the lines of contact of a geometrically ideal cylinder
with mounting surfaces to the mid plane of a parallel lateral surfaces.
Vee angle
Tolerance
Form and Positional Tolerance in m
Grade of V-
Block
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t5
t6
t7
t8
Ref Document IS :2554 - 1971
Grade
Flatness of
working Faces
Squareness
of Exterior
Faces
Parallelism of
Opposite Faces
and Edges
Squareness of
End Face w.r.
to Exterior
Face
mm mm mm m
1 0.008 0.015 0.018 0.018
2 0.038 0.075 0.088 0.088
Ref Document IS :12937:1990
Flatness Add the Extreme Values in m
Permissible Flatness = 6.7 m (1000 X 1000 mm Surface Plate)
Identify the Best Area in the Plate.
Ref Document IS :1586 :2000
Permissible Error on Testing Machine
Parallelism tolerance of lateral surface to each other.
Perpendicularity tolerance of the front surface to the Reference Surface.
Perpendicularity tolerance of the front surface to the Reference Surface.
Symmetry tolerance of the groove to the mid plane of a mounting surfaces.
HARDNESS TESTER
ANGLE PLATE
SURFACE PLATE
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Ref Document IS :3455 - 1971
For Plug Gauges( Inside Measurements)
NO GO SIZE = G H/2
GO SIZE NEW = ( K+ z)H/2
G = higher limit for work piece.
GO SIZE WEAR LIMIT = K-y K = lower limit for work piece.
For Ring, Snap Gauges( Outside Measurements)
NO GO SIZE = ( K + 1) H1/2
GO SIZE NEW = ( G - z1)H1/2
GO SIZE WEAR LIMIT = G + y1 - 1 H/2,y,z, H1/2,y1,z1,1 from Tables.
PLUG GAUGES , RING GAUGES,SNAP GAUGES
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