60-160-6 S220 Service Manual

CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC)
WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Place the loader on jackstands. (See Procedure on Page
10-10-1.)
Operator must be in the seat and the seat bar down.
Figure 60-160-11
Close the cab door. (If loader is so equipped.)
Place the loader Control Pattern Switch (Item 1) [Figure
60-160-11] in the ISO position.
Verify the parking brake (Item 2) [Figure 60-160-11] is
OFF.
Figure 60-160-12
Figure 60-160-13
Turn the key (Item 1) [Figure 60-160-12] to the RUN
position or press the RUN/ENTER button (Item 1)
[Figure 60-160-13] for power, without starting the loader.
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60-160-7 S220 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC) (Cont'd)
Figure 60-160-14
The Control Pattern ISO Switch (Item 1) [Figure 60-160-
14] will start flashing.
Figure 60-160-15
Move the left joystick to the forward-left corner position
[Figure 60-160-15] and hold in position.
Figure 60-160-16
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-16] while holding the left joystick in
position.
Three audible beeps will sound.
Figure 60-160-17
Move the left joystick to the reverse-right corner position
[Figure 60-160-17] and hold in position.
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60-160-8 S220 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC) (Cont'd)
Figure 60-160-18
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-18] while holding the left joystick in
position.
Three audible beeps will sound.
Figure 60-160-19
Allow the left joystick to go to the neutral position [Figure
60-160-19].
Figure 60-160-20
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-20].
Three audible beeps will sound and the error code (Item
2) (75-98) will be displayed if the operator presses the
HOLD FOR CODES (LIGHTS) switch (Item 3) [Figure
60-160-20].
Start the engine from the RUN, RUN/ENTER position.
DO NOT TURN TO OFF POSITION. This would cancel
the calibration mode and the procedure would have to be
repeated.
Figure 60-160-21
The Control Pattern ISO Switch (Item 1) [Figure 60-160-
21] will stop flashing, and will remain ON for the rest of
the calibration procedure.
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60-160-9 S220 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC) (Cont'd)
Figure 60-160-22
Move the throttle (Item 1) [Figure 60-160-22] to high idle.
NOTE: If at any time, during calibration, the operator
needs to stop the loader, turn the key OFF, lift
the seat bar, or return the joystick to the
neutral position.
The calibration procedure will stop.
To return to calibration mode, the operator
must start the complete procedure from the
beginning.
WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Figure 60-160-23
Move and hold the left joystick to the forward position
[Figure 60-160-23] until the forward calibration is
completed.
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60-160-10 S220 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC) (Cont'd)
Figure 60-160-24
The loader speed will ramp up quickly (Item 1)
[Figure 60-160-24] and slow down 3 times in a row.
The loader will then stair step the speed (Item 2)
[Figure 60-160-24] until it reaches full speed and then
come to a stop.
Continue to hold the left joystick in the forward position
until the loader tracks come to a stop and an audible
beep is heard.
Forward calibration is complete.
NOTE: If the wheels do not stop moving in Full Speed
Forward in 2 minutes or less, there was an
error in the calibration procedure. The
operator must shut the loader OFF, and start
the calibration procedure from the beginning.
Figure 60-160-25
Move and hold the left joystick to the reverse position
[Figure 60-160-25] until the reverse calibration is
completed.
Figure 60-160-26
The loader speed will ramp up quickly (Item 1)
[Figure 60-160-26] and slow down 3 times in a row.
The loader will then stair step the speed (Item 2)
[Figure 60-160-26] until it reaches full speed and then
come to a stop.
Continue to hold the left joystick in the reverse position
until the loader wheels come to a stop and an audible
beep is heard.
Reverse calibration is complete.
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60-160-11 S220 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (SJC) (Cont'd)
NOTE: If the wheels do not stop moving in Full Speed
Reverse in 2 minutes or less, there was an
error in the calibration procedure. The
operator must shut the loader OFF, and start
the calibration procedure from the beginning.
There will be an audible beep and the PRESS TO
OPERATE LOADER and TRACTION lights will go out.
The SEAT BAR and LIFT AND TILT lights will remain on.
The 75-98 error code will clear. There should be no other
codes in the display area.
Allow the joystick to go to the neutral position.
The calibration procedure is completed.
Press the PRESS TO OPERATE LOADER button. Move
the left joystick to forward position [Figure 60-160-23]
and check for normal forward wheel rotation.
Move the left joystick to the reverse position [Figure 60-
160-25] and check for normal reverse wheel rotation.
Stop the engine, and remove the loader from jackstands.
Start the loader, press the PRESS TO OPERATE
LOADER button and return to normal loader operation.
Lift And Tilt Calibration (ACS)
The controller uses a calibration sequence to optimize
the control system. The optimizing ensures full spool
stroke (full flow) while preventing over stroke (loading) of
the actuator and resets the calibration points in the
controller.
In addition to performing the Calibration Procedure
(ACS), the Actuator Testing procedure should ALSO be
performed. (See Actuator Testing on Page 60-160-1.)
NOTE: This calibration procedure must be followed
when replacing a hydraulic control valve,
handle sensor, actuator or ACS controller.
Failure to calibrate after component
replacement may result in poor performance
or reduced life of actuator(s).
Figure 60-160-27
Update the loader service software to the latest version.
Place the rocker switch (Item 1) [Figure 60-160-27] in
the hand control mode.
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A300 Bobcat Loader
60-10-2 Service Manual
60-160-6 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration
WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Place the loader on jackstands. (See Procedure on Page
10-10-1.)
Operator must be in the seat and the seat bar down.
Figure 60-160-10
Close the cab door. (If loader is so equipped.)
Place the loader Control Pattern Switch (Item 1) [Figure
60-160-10] in the skid steer position.
Verify the parking brake (Item 2) [Figure 60-160-10] is
OFF.
Figure 60-160-11
Figure 60-160-12
Turn the key (Item 1) [Figure 60-160-11] to the RUN
position or press the RUN/ENTER button (Item 1)
[Figure 60-160-12] for power, without starting the loader.
P-68564
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2
P-26475
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P-26480
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60-160-7 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (Cont'd)
Figure 60-160-13
The skid steer mode of the Control Pattern Switch (Item
1) [Figure 60-160-13] will start flashing.
Figure 60-160-14
Move the left joystick to the forward-left corner position
[Figure 60-160-14] and hold in position.
Figure 60-160-15
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-15] while holding the left joystick in
position.
Three audible beeps will sound.
Figure 60-160-16
Move the left joystick to the reverse-right corner position
[Figure 60-160-16] and hold in position.
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P-26476
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60-160-8 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (Cont'd)
Figure 60-160-17
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-17] while holding the left joystick in
position.
Three audible beeps will sound.
Figure 60-160-18
Allow the left joystick to go to the neutral position [Figure
60-160-18].
Figure 60-160-19
Press the PRESS TO OPERATE LOADER Button (Item
1) [Figure 60-160-19].
Three audible beeps will sound and the error code (Item
2) (75-98) will be displayed if the operator presses the
HOLD FOR CODES (LIGHTS) switch (Item 3) [Figure
60-160-19].
Start the engine from the RUN, RUN/ENTER position.
DO NOT TURN TO OFF POSITION. This would cancel
the calibration mode and the procedure would have to be
repeated.
Figure 60-160-20
The skid steer mode of the Control Pattern Switch (Item
1) [Figure 60-160-20] will stop flashing, and will remain
ON for the rest of the calibration procedure.
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60-160-9 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (Cont'd)
Figure 60-160-21
Move the throttle (Item 1) [Figure 60-160-21] to high idle.
NOTE: If at any time, during calibration, the operator
needs to stop the loader, turn the key OFF, lift
the seat bar, or return the joystick to the
neutral position.
The calibration procedure will stop.
To return to calibration mode, the operator
must start the complete procedure from the
beginning.
WARNING
Put jackstands under the front axles and rear corners
of the frame before running the engine for service.
Failure to use jackstands can allow the machine to
fall or move and cause injury or death.
W-2017-0286
Figure 60-160-22
Move and hold the left joystick to the forward position
[Figure 60-160-22] until the forward calibration is
completed.
P-68134
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P-26482
B-19873
60-160-10 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (Cont'd)
Figure 60-160-23
The loader speed will ramp up quickly (Item 1)
[Figure 60-160-23] and slow down 3 times in a row.
The loader will then stair step the speed (Item 2)
[Figure 60-160-23] until it reaches full speed and then
come to a stop.
Continue to hold the left joystick in the forward position
until the loader tracks come to a stop and an audible
beep is heard.
Forward calibration is complete.
NOTE: If the wheels do not stop moving in Full Speed
Forward in 2 minutes or less, there was an
error in the calibration procedure. The
operator must shut the loader OFF, and start
the calibration procedure from the beginning.
Figure 60-160-24
Move and hold the left joystick to the reverse position
[Figure 60-160-24] until the reverse calibration is
completed.
Figure 60-160-25
The loader speed will ramp up quickly (Item 1)
[Figure 60-160-25] and slow down 3 times in a row.
The loader will then stair step the speed (Item 2)
[Figure 60-160-25] until it reaches full speed and then
come to a stop.
Continue to hold the left joystick in the reverse position
until the loader wheels come to a stop and an audible
beep is heard.
Reverse calibration is complete.
P-64321
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2
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2
60-160-11 A300 Service Manual
CALIBRATION (CONT'D)
Hydrostatic Pump Calibration (Cont'd)
NOTE: If the wheels do not stop moving in Full Speed
Reverse in 2 minutes or less, there was an
error in the calibration procedure. The
operator must shut the loader OFF, and start
the calibration procedure from the beginning.
There will be an audible beep and the PRESS TO
OPERATE LOADER and TRACTION lights will go out.
The SEAT BAR and LIFT AND TILT lights will remain on.
The 75-98 error code will clear. There should be no other
codes in the display area.
Allow the joystick to go to the neutral position.
The calibration procedure is completed.
Press the PRESS TO OPERATE LOADER button. Move
the left joystick to forward position [Figure 60-160-22]
and check for normal forward wheel rotation.
Move the left joystick to the reverse position [Figure 60-
160-24] and check for normal reverse wheel rotation.
Stop the engine, and remove the loader from jackstands.
Start the loader, press the PRESS TO OPERATE
LOADER button and return to normal loader operation.