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CHAPTER 2
SUMMARY OF DAILY INDUSTRIAL TRAINING



Every student in all Polytechnic has to be in 5 month of each of industrial
training. In Gelugor Power Station, there are 8 section that I had attend which is,
Training, Enviroment Health and Safety (EHS), Operation, Boiler Maintenance
Section (BMS), Water Treatment Plant (WTP), Instrument Maintenance Section
(IMS), Electrical Maintenance Section (EMS), and Turbine Maintenance Section
(TMS). At the end of each departments training, we are required to ask signatures
from our mentors on a document record provide by the training department.






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2.1 Summary of Daily Industrial Training


Date Section Activity
2/12/13 6/12/13
(week 1)
Training & EHS Register in Gelugor Power Station
(GPS)
Safety Modules 1-5
Safety Evaluation(take
examination)
9/12/13 20/12/13
(week 2&3)
Operation Section Organizational Structure
Power plant operation overview
Briefing on each plant basic
process
Follow the patrolling team to the
plant
brought to BSDG
brought to EDG
get an explanation from the staff
on duty
referring notes about the machine
in the station
explanation on the system used

23/12/13 24/1/14
(week 4&8)
BMS Introduction of BMS
Boiler simple description
Boiler pressure part
Boiler auxiliaries system
Learn about types of valve and its
component
Open globe valve which had been
scrap to see inside
Explanation from boiler engineer
about air compressor

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Learn about air compressor
system
Get to know the substances use to
make valve
Identify steam sealing for valves
Change gland packing at hot drain
transfer pump
Learn about compressed air
application
Compressor type
Learn about confined space, scaft
folding
Sighting plant with technician
Follow the daily activity
27/1/14 31/1/14
(week 9)






WTP Introduction of WTP
Briefing on each plant basic
process
Power Plant Chemistry
Chemical Handling Process
Do the pH and conductivity test
Learn about resin
Learn about water treatment plant
Follow the daily activity

3/2/14 14/2/14
(week 10 &11)
IMS Introduction of IMS
Instrumentation Equipment
Calibration Process
Air system inspection
Open butterfly control valve
DCS filter cleaning
Water quality inspection
MARK V inspection
Monthly GC calibration
ABB DCS power supply inspection
Control valve inspection (page 15)

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5S
Weekly AIFH panel gauge
inspection
Introduction to distributed control
system in plant
Follow the daily activity
17/2/14 7/3/14
(week 12 & 14)
EMS Introduction of EMS
Station Single line diagram
Electrical Equipment
Electrical safety
Steam turbine generator exciter
carbon brush monthly inspection
Change emergency exit light,
lamps and spotlight
Breaker inspection motor control
centre (GT 2)
Inspection on 415 v motor breaker
Service motor at acc fan
Installation of auxiliary oil motor at
GT 2 accessory room
Battery bank 2 discharge test
Greasing motor at acc fan
Installation of cooler fan at GT 2
charger compartment
Operate broke transformer 415v-
240v
Inspection at GT 2 charger room
Battery inspection check ST UPS
battery bank
Change bearing on acoustic
canopy 2 motor, turbine coupling
compartment motor 2 &3
Follow daily activity
10/3/14 11/4/14
(week 15 & 19)
TMS Introduction of TMS
Steam turbine simple description

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Change gasket at flange steam
turbine drain transfer pump mini
flow valve
Greasing and alignment at water
cooling fan
Change filter at gas skid row
Install hydraulic filter 2pcs
Install blanking plate at water
washing
Change gland packing on
centrifugal pump at fire fighting
pump house
Open top half casing pump at fire
fighting pump house
Repair leakage at gearbox cover
pin GT 2
Setting safety relief valve
Join monthly gathering
Open bearing and stuffing box at
centrifugal pump
Open crack sleeve on centrifugal
pump
GT 2 exhaust inspection
Repair leakage on gearbox cover
pin GT 2
Service and change belting at
acoustic enclosure extraction fan
Join occupational safety and
health (EHS) month opening
ceremony
Vibration test on acoustic
enclosure extraction fan
GT 1 Expansion Joint Check
Follow daily activities

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14/4/14 18/4/14
(week 20)

Training

Complete the report