DIESEL HAMMERS

D5-43 through D100-13

Operating Instructions

APE - American Piledriving Equipment, INC.

7032 South 196th St. Kent,
WA 98032 USA
(800) 248-8498
(253) 872-0141
www.apevibro.com
 Warning signs

WARNING

DO NOT LET TRIP

REST ON CARRIERS
WHILE HAMMER IS
RUNNING

Attach warning notice supplied with hammer in good visible position in drivers cabin.

Operating Instructions for Pile Hammers D5-43 through D100-13 0-4

 Warning signs

DANGER

LIFT HAMMER WITH THE TRIP GEAR AGAINS

THE CARRIER ONLY AS DISCRIBED IN OPERATING
MANUAL.
DO NOT LIFT TRIP GEAR AGAINST TOP OF
STARTER-GUIDES.

‚WARNING: DO NOT LEFT TRIP REST ON CARRIERS

WHILE HAMMER IS OPERATING‘

NEVER PLACE ANY PART OF THE BODY UNDERNEATH

THE HAMMER
ALWAYS SECURE HAMMER BEFORE MOVING LEADS

Attach warning notice supplied with hammer in good visible position on piling rig.

Operating Instructions for Pile Hammers D5-43 through D100-13 0-5

 Warning signs

DANGER

NEVER PLACE ANY PART OF THE

BODY UNDERNEATH THE HAMMER.
SERIOUS INJURY MAY RESULT.
SECURE HAMMER BEFORE
MOVING LEADS.

Attach warning notice supplied with hammer in good visible position on piling rig.

Operating Instructions for Pile Hammers D5-43 through D100-13 0-6

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Table of contents

Operating Instructions for Pile Hammers D5-43 through D100-13 1-1

 Table of contents

Operating Instructions for Pile Hammers D5-43 through D100-13 1-2

 Table of contents

Operating Instructions for Pile Hammers D5-43 through D100-13 1-3

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Information on these operating instructions

Operating Instructions for Pile Hammers D5-43 through D100-13 2-1

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Scope - Proper and improver use - Work places

Operating Instructions for Pile Hammers D5-43 through D100-13 3-1

 General safety information for the handeling of the pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 3-2

 General safety information for the handeling of the pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 3-3

 General safety information for the handeling of the pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 3-4

 General safety information for the excavator operator

Operating Instructions for Pile Hammers D5-43 through D100-13 3-5

 General safety information for the operator

Operating Instructions for Pile Hammers D5-43 through D100-13 3-6

 Assembly, conversion, disassembly, maintenance, repairs

Operating Instructions for Pile Hammers D5-43 through D100-13 3-7

 Applicable regulations and standards

Operating Instructions for Pile Hammers D5-43 through D100-13 3-8

 Danger list

Operating Instructions for Pile Hammers D5-43 through D100-13 3-9

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Technical data - Conversion factors

Conversion Chart
1t = 1000 kg
1 kg = 0,001 t

1 kg = 2,2 lbs
1 lbs = 0,4535 kg

1 kN = 102 kp
1 kp = 0,00981 kN

1 Nm = 0,102 kpm
1 kpm = 9,81 Nm

1 Nm = 0,7376 ft.lbs
1 ft.lbs = 1,356 Nm

1 mm = 0,0394 in
1 in = 25,4 mm

1 cm = 0,394 in
1 in = 2,54 cm

1m = 39,4 in
1 in = 0,0254 m

1m = 3,2808 ft
1 ft = 0,305 m

1m = 1,094 yd
1 yd = 0,914 m

1 cm2 = 0,155 in2

1 in2 = 6,452 cm2

1 cm3 = 0,061 in3

1 in3 = 16,39 cm3

1l = 0,26 gal
1 gal = 3,785 l

Operating Instructions for Pile Hammers D5-43 through D100-13 4-1

 Technical data - Sound emission values

Operating Instructions for Pile Hammers D5-43 through D100-13 4-2

 Technical data - American units

Operating Instructions for Pile Hammers D5-43 through D100-13 4-4

 Technical data - American units

Operating Instructions for Pile Hammers D5-43 through D100-13 4-5

 Technical data - Metric units

Operating Instructions for Pile Hammers D5-43 through D100-13 4-6

 Technical data - Metric units

Operating Instructions for Pile Hammers D5-43 through D100-13 4-7

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Transport - Transport safety

Operating Instructions for Pile Hammers D5-43 through D100-13 5-1

 Transport - Transport safety

Operating Instructions for Pile Hammers D5-43 through D100-13 5-2

 Transport cables

Operating Instructions for Pile Hammers D5-43 through D100-13 5-3

 Possible cable damage

Operating Instructions for Pile Hammers D5-43 through D100-13 5-4

 Lifting with the lifting equipment

Operating Instructions for Pile Hammers D5-43 through D100-13 5-5

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Assembly and mode of operation

Operating Instructions for Pile Hammers D5-43 through D100-13 6-1

 Components of diesel pile hammer D8-22

Operating Instructions for Pile Hammers D5-43 through D100-13 6-2

 Components of diesel pile hammer D12-32

Operating Instructions for Pile Hammers D5-43 through D100-13 6-3

 Components of diesel pile hammer D16-32 and D19-42

Operating Instructions for Pile Hammers D5-43 through D100-13 6-4

 Components of diesel pile hammer D25-32/33 and D30-32/33

Operating Instructions for Pile Hammers D5-43 through D100-13 6-5

 Components of diesel pile hammer D36-32/33 and D46-32/33

Operating Instructions for Pile Hammers D5-43 through D100-13 6-6

 Components of diesel pile hammer D62-22

Operating Instructions for Pile Hammers D5-43 through D100-13 6-7

 Components of diesel pile hammer D80-23 and D100-13

Operating Instructions for Pile Hammers D5-43 through D100-13 6-8

 Longitudinal section

Operating Instructions for Pile Hammers D5-43 through D100-13 6-9

 Operating mode of the diesel pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 6-10

 Operating mode of the diesel pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 6-11

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Assembly and conversion

Operating Instructions for Pile Hammers D5-43 through D100-13 7-1

 Guiding inside cable-suspended lead

Operating Instructions for Pile Hammers D5-43 through D100-13 7-2

 Guiding in the rope suspended lead

Operating Instructions for Pile Hammers D5-43 through D100-13 7-3

 Guiding in the U-type lead

Operating Instructions for Pile Hammers D5-43 through D100-13 7-4

 Conversion for the driving of batter piles

Operating Instructions for Pile Hammers D5-43 through D100-13 7-5

 Blow energy for the driving of batter piles

Operating Instructions for Pile Hammers D5-43 through D100-13 7-6

 Assembly and disassembly of the cylinder extension

Operating Instructions for Pile Hammers D5-43 through D100-13 7-7

 Installation of the safety devices

Operating Instructions for Pile Hammers D5-43 through D100-13 7-8

 Support device

Operating Instructions for Pile Hammers D5-43 through D100-13 7-9

 Bridle

Operating Instructions for Pile Hammers D5-43 through D100-13 7-10

 Piston replacement

Operating Instructions for Pile Hammers D5-43 through D100-13 7-11

 Assembly and conversion

Operating Instructions for Pile Hammers D5-43 through D100-13 7-12

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Putting in operation

Operating Instructions for Pile Hammers D5-43 through D100-13 8-1

 Assembly of pile helmet cushions

Operating Instructions for Pile Hammers D5-43 through D100-13 8-2

 Guiding for the pile helmet

Operating Instructions for Pile Hammers D5-43 through D100-13 8-3

 Bringing into the operating position of diesel pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 8-4

 Bringing into the operating position of diesel pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 8-5

 Lifting of piles

Operating Instructions for Pile Hammers D5-43 through D100-13 8-6

 Lifting of piles

Operating Instructions for Pile Hammers D5-43 through D100-13 8-7

 Lifting of piles

Operating Instructions for Pile Hammers D5-43 through D100-13 8-8

 Tripping device

Operating Instructions for Pile Hammers D5-43 through D100-13 8-9

 Operational test

Operating Instructions for Pile Hammers D5-43 through D100-13 8-10

 Operational test

Operating Instructions for Pile Hammers D5-43 through D100-13 8-11

 Fuel supply control

Operating Instructions for Pile Hammers D5-43 through D100-13 8-12

 Bleeding of fuel control pump and injection valves

Operating Instructions for Pile Hammers D5-43 through D100-13 8-13

 Cleaning of combustion chamber

Operating Instructions for Pile Hammers D5-43 through D100-13 8-14

 Start and control

Operating Instructions for Pile Hammers D5-43 through D100-13 8-15

 Start and control

Operating Instructions for Pile Hammers D5-43 through D100-13 8-16

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Operation - pile driving

Operating Instructions for Pile Hammers D5-43 through D100-13 9-1

 Blow area

Operating Instructions for Pile Hammers D5-43 through D100-13 9-2

 Shut off

Operating Instructions for Pile Hammers D5-43 through D100-13 9-3

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Shutting down and leaving in lead

Operating Instructions for Pile Hammers D5-43 through D100-13 10-1

 Removal from the lead

Operating Instructions for Pile Hammers D5-43 through D100-13 10-2

 Removal from the lead

Operating Instructions for Pile Hammers D5-43 through D100-13 10-3

 Storage

Operating Instructions for Pile Hammers D5-43 through D100-13 10-4

 Laying-up

Operating Instructions for Pile Hammers D5-43 through D100-13 10-5

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Maintenance

Operating Instructions for Pile Hammers D5-43 through D100-13 11-1

 Maintenance

Operating Instructions for Pile Hammers D5-43 through D100-13 11-2

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Servicing and trouble shooting

Operating Instructions for Pile Hammers D5-43 through D100-13 12-1

 Servicing and trouble shooting

Operating Instructions for Pile Hammers D5-43 through D100-13 12-2

 Servicing and trouble shooting

Operating Instructions for Pile Hammers D5-43 through D100-13 12-3

 Servicing and trouble shooting

Operating Instructions for Pile Hammers D5-43 through D100-13 12-4

 Screwed/bolted connections

Operating Instructions for Pile Hammers D5-43 through D100-13 12-5

 Guiding devices

Operating Instructions for Pile Hammers D5-43 through D100-13 12-6

 Tripping device

Operating Instructions for Pile Hammers D5-43 through D100-13 12-7

 Operational test

Operating Instructions for Pile Hammers D5-43 through D100-13 12-8

 Pumps - Disassembly and cleaning of pumps

Operating Instructions for Pile Hammers D5-43 through D100-13 12-9

 Fuel control pump

Operating Instructions for Pile Hammers D5-43 through D100-13 12-10

 Filter

Operating Instructions for Pile Hammers D5-43 through D100-13 12-11

 Grease nipple

Operating Instructions for Pile Hammers D5-43 through D100-13 12-12

 Damping rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-13

 Damping rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-14

 Piston and impact block rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-15

 Piston and impact block rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-16

 Piston and impact block rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-17

 Piston and impact block rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-18

 Piston and impact block rings

Operating Instructions for Pile Hammers D5-43 through D100-13 12-19

 Compression

Operating Instructions for Pile Hammers D5-43 through D100-13 12-20

 Steel cables

Operating Instructions for Pile Hammers D5-43 through D100-13 12-21

 Other starting device for the Diesel pile hammers

Operating Instructions for Pile Hammers D5-43 through D100-13 A2-1

 Other starting device for the Diesel pile hammers

Operating Instructions for Pile Hammers D5-43 through D100-13 A2-2

 Test stand for fuel control pump

Operating Instructions for Pile Hammers D5-43 through D100-13 A2-3

 Test stand for fuel control pump

Operating Instructions for Pile Hammers D5-43 through D100-13 A2-4

 Lead profiles, standard dimensions for the diesel pile hammer

Operating Instructions for Pile Hammers D5-43 through D100-13 A2-5

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Summaries - Applicable fuel types

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-1

 Summaries - Applicable fuel types

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-2

 Reduction factors for different pile helmet cushions

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-3

 Correlation between number of blows and drop height

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-4

 Correlation between number of blows and drop height

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-5

 Accessories for diesel pile hammers

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-6

 Saximeter

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-7

 Sources

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-8

 Summery of diesel pile hammer types

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-9

 Summery of diesel pile hammer types

Operating Instructions for Pile Hammers D5-43 through D100-13 A3-10

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

 Form ‚Operating instructions have been read and understood!‘

Operating Instructions for Pile Hammers D5-43 through D100-13 A4-1

 Notices

Operating Instructions for Pile Hammers D5-43 through D100-13

APE - American Piledriving Equipment, INC.
7032 South 196th St. Kent,
WA 98032 USA
(800) 248-8498
(253) 872-0141
www.apevibro.com