CERGAS Detectores de Gas para CC60 CC64

Cerberus CerGas
Gas detectors for CC60/64

Commissioning and
Maintenance instructions
Fire & Security Products

Siemens Building Technologies
Data and design subject to change

without notice. / Supply subject to
availability.
E Copyright by
Siemens Building Technologies AG
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1
1.1
1.2
1.3
1.4
1.5
DP60/6401 Pellistor Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration of DP60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of DP60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming of the system for DP60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change of the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remarks to DP60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
2
2
2
2
2.1
2.2
2.3
2.4
2.5
2.6
DO61XX Optoacoustical Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration of DO61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switch settings on detector module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of DO61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming of the system for DO61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remarks to DO61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
3
3
4
5
5
3
3.1
3.2
3.3
3.4
3.5
DH60/64XX Semiconductor Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration of DH60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of DH60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming of the system for DH60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remarks to DH60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
6
7
7
7
4
4.1
4.2
4.3
4.4
4.5
DE60/64XX Electrochemical detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configuration of DE60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration of DE60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming of the system for DE60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change of sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remarks to DE60/64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
9
11
11
12
Accessories for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Assembly of detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
7
7.1
7.2
7.3
Hints for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Explsosion hazard zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
15
15
8
8.1
8.2
8.3
Calibration factors for Exdetectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KFactors DP60/6401 (selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KFactors for DO6102 (selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of calibration factors (exemples) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
17
18
9
9.1
9.2
Properties of selected substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Combustible gases and vapours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toxic gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
19
20
10
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
I
10.2002
Changes
Description
1368e
New SIEMENS Layout.

New design of document structure.
Description of difference between New calibration and Recalibraion (CC60).
Description of detector assembly.
New calibration factors for DP and DO Detectors.
New calibration gas for DE60/6408 (NO2).
New calibration procedure for the oxygen detection.
1368f
Design (Division/Group)
II
10.2002
DP60/6401 Pellistor Detector
1.1
Configuration of DP60/64
Following material is necessary to compose a detector (see also section 6, page 15):
Type
y of
detector
Detector
housing
MG6002
439118
DP6001
DP6401
Detector print
MPHP60
438232
MPHP64
439273
Gas sensor
KPP6001
438070
X
Configuration
g
print
GSP6001
438753
Water protection cap
Cable gland
SSHP60
438591
Z3I430
(477662)
3.58.7mm
Z3I650
(499543)
3.58.7mm
Z3I440
(477675)
811.7mm
X
To keep the approvals the cable gland always has to be considered! Depending on the
cable type choose the according cable gland. If you design the detector line as a stub
every detector has to be closed with the blind gland at the non used cable entry.
1.2
Calibration of DP60/64
Part of the commissionin of a gas detector is the calibration procedure. On a CC60 we define two types of calibration modes:
New calibration (or first cali- This is the calibration done when the detector is combration)
missioned for the first time or if a sensor has been
changed.
Recalibration
This is the procedure done every time you calibrate a
detector which has been already commissioned once,
until you change the sensor.
For a proper calibration following points have to be considered:
Calibration gas:
Flow rate:
Exposure to gas:
2.64% methane (CH4) in synthetic air = 60% LEL

0.5 1 l/min
1 min
If zero gas has to be used:

Zero gas:
Flow rate:
Exposure to gas:
Synthetic air (20% Oxygen O2 + 80% Nitrogen N2)

0.5 1 l/min
1 min
If you calibrate on a CC60 please note that you have to follow exactly the times given
above. If not, the CC60 wont accept the calibration.
1.2.1
New calibration (or first calibration)
Conditioning time:
Detector signal default (I0):
Minimum required signal increase:
at least 30 min
< 5 mA
5 mA
If a sensor cannot reach the minimum required signal increase it has to be changed.
With standard programming the CC60 unit doesnt allow to store the calibration data of
such a detector.
For special cases you can use the sensor code 99 (Tool G60 5min 2mA).
1
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10.2002
1.2.2
Recalibration
If the deviation of the display of the concentration varies more than 10% you have to recalibrate the detector. At least, it is recommended to do such a recalibration every 12 month.
1.3
Programming of the system for DP60/64
The following programming parameters refer to the calibration concentration given in section 1.2.
CC60
Substance /
Application
CC64
Thresholds
Zero
gas
(Gas 1)
Calibra
tion gas
Gas 2)
Detector type
(Code on the
unit; Type in Tool)
Bargraph
Detector type
Range
(if type
OTHER)
Cali
bration
gas
Warning
WA
Prealarm
PA
Alarm
AL
Methane
(Standard)
60
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
60
20% LEL
40% LEL
60% LEL
Solvents
(Reference
Hexane)
150
Code: 101
PE60 (Norm)
0 30
OTHER
(Display %)
0150%
150
20% LEL
corresp.
2000 ppm
25% LEL
corresp.
2500 ppm
30% LEL
corresp.
3000 ppm
LPG
120
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
120
20% LEL
40% LEL
60% LEL
Propane (C3H8)
108
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
108
20% LEL
40% LEL
60% LEL
Butane (C4H10)
120
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
120
20% LEL
40% LEL
60% LEL
Biogas1)
60
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
60
20% LEL
40% LEL
60% LEL
Hydrogen (H2)
84
Code: 101
PE60 (Norm)
0 60
EXPLO
fix
84
20% LEL
40% LEL
60% LEL
1) Because of the risk of poisoning of the Pellistor due to compounds contained in biogas, we recommend to use the DO6102 instead.
If another calibration gas is used or another application is requested please conctact CECH.
1.4
Change of the sensor
If the loss of signal since the commissioning day is >30% (means that the actual signal increase is <70% of the signal incrase at commissioning) than the sensor has to be replaced.
On sensor change you must execute a new calibration! On a CC60 you first have to
delete the old calibration data (with F4 160 > OFF) before starting the new calibration.
1.5
Life time
Positioning
Remarks to DP60/64
The sensor life time is reduced if lead, halogens, sulfur compounds or silicones affect the
sensor.
The mentioned indications are generally given. For special cases the positioning of the detector can vary. For cases of unclearness please contact your local gas specialist or
CECH.
Methane, Hydrogen: top, ceiling
Propane, Butane, LPG:bottom, floor
Biogas:
both, on the floor as well as on the ceiling
Solvents:
on the floor
2
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10.2002
DO61XX Optoacoustical Detectors
2.1
Configuration of DO61
Type
y of
detector
Detector
housing
Detector
print
Sensor housing
g
Socket
Sensor housing
g
Cover
MG6002
439118
MPO6101
508890
GVX6101
501460
GKX6101
508845
DO6101
DO6102
Cable gland
Gas sensor
Z3I430
(477662)
3.58.7mm
CC60
Z3I650
(499543)
3.58.7mm
CC64
Z3I440
(477675)
811.7mm
CC60/64
GSO6101 (CO2)
501295
GSO6102 (HC)
518518
2.2
Switch settings on detector module
Before commissioning, the swiches S1 and S2 have to be set according to the application
desired (CC60 or CC64).
OFF OFF: TEST
ON
12
S1
S2
ON OFF: CC64
S2:
CC60:
Adress 1 to E (1 14)
0 and F not used
CC64:
For this application the

detector switch has to be set
between 1 to E
0 (4 mA) and F (20 mA)
OFF ON: not used

MPO6101
ON ON: CC60
If you turn on the system, the detectors are initialized. It is possible that at this moment,
the concentration on the display rises up (increase of signal current). For this reason it
is recommended to suppress all the transmissions of the alarm on this moment.
2.3
Calibration of DO61
changed.
Recalibration
3
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10.2002

Detector type Substance Calibration gas
DO6101:
CO2
2.0% carbon dioxide (CO2) in synthetic air
DO6102:
HC
2.64% methane (CH4) in synthethic air = 60% LEL
Flow rate:
0.5 1 l/min
Eposure to gas:
5 min
0.5 1 l/min
5 min
Zero gas:
Flow rate:
Exposure to gas:
2.3.1
Conditioning time:
Min. required signal incr. DO6101:
Min. required signal incr. DO6102:
2.3.2
at least 30 min
4 mA 0.5 mA
14 mA
8 mA
Recalibration
2.4
Programming of the system for DO61
CC602)
Substance /
Application
Zero
Calibra
gas
tion gas
(Gas 1) (Gas 2)
CC64
Thresholds
Detector type
(Code on
unit; Type in
Tool)
Bargraph
Detector
type
Range
(if type
OTHER)
Calibration
gas
Warning
WA
Prealarm
PA
Alarm
AL
CO2
(Standard)3)
20
Code: 225
PA61 (CO2)
0 20
OTHER
(Display %)
0 20 %
20
5
5000 ppm
10
10000ppm
20
20000ppm
Methane
(Standard)
60
Code: 140
PA61 (CH4)
0 60
EXPLO
fix
60
20% LEL
40% LEL
60% LEL
Solvents
(normal)
60
Code: 140
PA61 (CH4)
0 30
EXPLO
fix
60
20% LEL
25% LEL
30% LEL
Solvents
(sensitive)
120
Code: 140
PA61 (CH4)
0 30
EXPLO
fix
120
20% LEL
25% LEL
30% LEL
LPG
42
Code: 140
PA61 (CH4))
0 60
EXPLO
fix
42
20% LEL
40% LEL
60% LEL
Propane
(C3H8)
42
Code: 140
PA61 (CH4)
0 60
EXPLO
fix
42
20% LEL
40% LEL
60% LEL
Butane
(C4H10)
42
Code: 140
PA61 (CH4)
0 60
EXPLO
fix
42
20% LEL
40% LEL
60% LEL
Biogas
60
Code: 140
PA61 (CH4)
0 60
EXPLO
fix
60
20% LEL
40% LEL
60% LEL
2)
The programming of optoacoustical detectors on a CC60 is only possible starting from EpromVersion 5.18 (1.0518).
The values displayed on the units is always in per mil. This means that a value of 5 displayed corresponds to a concentration of 0.5% CO2. On a
CC64 the display of the % sign is confusing and should be ignored.
3)
If another calibration gas is used or another application is requested please conctact

CECH.
4
e1368f
10.2002
2.5
2.6
Positioning
Remarks to DO61
Heavy vibrations and air movements can affect the detector signal (incorporated micrphone!). In such cases an appropriate cushion system has to be designed.
The DO6102 (HC) can not be used for the detection of Hydrogen (H2)!
The mentioned indications are generally given. For special cases the positioning of the detector can vary. For cases of unclearness please contact your local gas specialist or
CECH.
Carbon dioxide (CO2): bottom, floor
Methane:
top, ceiling
Propane, Butane, LPG:bottom, floor
Biogas:
both, on the floor as well as on the ceiling
Solvents:
bottom, floor
5
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10.2002
3
DH60/64XX Semiconductor
Detectors
3.1
Configuration of DH60/64
Type
y of
detector
Detector
housing
MG6002
439118
DH6003
DH6403
DH6005
DH6405
DH6006
DH6406
Detector print
MPHP60
438232
MPHP64
439273
KPH6001/7
438106
X
X
X
X
X
X
X
X
X
Configurag
tion print
Gas sensor
(Manufac
(Manufacturers
type)
Sensor
housing
Water protection cap
SGH60
438737
SSHP60
438591
GSH6003
438902
(TGS 826)
GSH6005
438928
(TGS823)
GSH6006
438931
(TGS832)
Cable gland
Z3I430
Z3I650
(477662)
(499543)
3.58.7mm 3.58.7mm
Z3I440
(477675)
811.7mm
X
X
X
X
X
X
X
X
3.2
Calibration of DH60/64
changed.
Recalibration
Detector type Substance
DH60/6403: NH3
DH60/6405: Solvents
DH60/6406: Freons
Flow rate:
Exposure to gas:
Calibration gas
1000 ppm ammonia (NH3) in synthethic air
600 ppm hexane (C6H14) in synthethic air
3000 ppm R134a in synthethic air
0.5 1 l/min
2 min (for CC60 until version 5.17 (Code 99): 5 min)

Zero gas:
Flow rate:
Exposure to gas:

0.5 1 l/min
2 min
6
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10.2002
3.2.1
Conditioning time:
Min. required signal incr. (all types):
at least 2 h
< 4 mA
2 mA
The conditioning time has to be kept. The sensors need a certain time to be set up to
the existing conditions. If you callibrate the sensors too early, the signal can drift and a
recalibration would be necessary.
3.2.2
Recalibration
3.3
Programming of the system for DH60/64
CC604)
Substance /
Application
Zero
Calibra
gas
tion gas
(Gas 1) (Gas 2)5)
Ammonia
DH60/6403
Solvents
DH60/6405
(Standard)
Solvents
DH60/6405
(less sensitive)
Freons
DH60/6406
4)
5)
1000
1000 ppm
870
600 ppm
1470
600 ppm
3000
3000 ppm
Thresholds5)
CC64
Detector type
(Code on unit;
Type in Tool)
Bargraph
Detector type
Range
(if type
OTHER)
Code: 171
HL60 (NH3)
0 1000
OTHER
(Display ppm)
0 2000 ppm
Code: 170
HL60
(Solvent)
0 1000
OTHER
(Display %)
0 2000 ppm
Code: 170
HL60
(Solvent)
0 2000
OTHER
(Display %)
0 3000 ppm
Code: 172
HL60 (Freon)
0 3000
OTHER
(Display %)
0 5000 ppm
Cali
bration
gas5)
Warning
WA
Prealarm
PA
Alarm
AL
1000
600
200 ppm
830
500 ppm
1000
1000 ppm
595
200 ppm
820
500 ppm
1000
1000 ppm
1390
500 ppm
1690
1000 ppm
2000
2000 ppm
1000
300 ppm
1950
1000 ppm
3000
3000 ppm
1000 ppm
870
600 ppm
1470
600 ppm
3000
3000 ppm
Up to Version 5.17 (1.0517), semiconductor detectors where programmed on a CC60 with code 99 (Tool: G60 5min 2mA)!
The values given are the values which have to be programmed on the unit. The corresponding concentration in ppm is given below.
Differing programmings have to be discussed with CECH.

Because of its nonlinearity a semiconductor sensor cannot display a quantitative value according to the concentration measured on site. The concentration displayed corresponds only at one point to the effective value on site (e.g. at the alarm point). We
recommend therefore to label only the thresholds Warning, Prealarm and Alarm without any mention to the concentration value.
Important: The displayed values are not ppms!
You can describe them better as scaling units or display units!
3.4
3.5
Remarks to DH60/64
7
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10.2002
Because of the nonlinearity and the high sensitivity of semiconductor sensors, applications with it have to be considered carefully. Please conctact CECH if you have any
doubts.
8
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10.2002
4
DE60/64XX Electrochemical
detectors
4.1
Configuration of DE60/64
Detector
type
Detector
housing
MG6002
439118
DE6002
DE6402
DE6003
DE6403
DE6005
DE6405
DE6006
DE6406
DE6007
DE6407
DE6008
DE6408
DE6009
DE6409
DE6010
DE6410
DE6011
DE6411
DE6012
DE6412
DE6013
DE6413
DE6021
DE6421
7)
8)
Detector print
MPE60
438261
Gas sensor
KPE601/2
437806
GSE6002
437916
KPE6003
438180
GSE6003
437929
KPE6005
439134
GSE6005
437945
KPE6006
437822
GSE6006
437958
X
X
KPE6009
437864
GSE6009
437987
KPE6010
438067
GSE6010
437990
KPE6011
437880
GSE6011
438407
KPE6012
439176
GSE6012
439163
KPE6013
518013
GSE6013
518000
KPE6021
437877
GSE6021
438805
GSE6007
437961
SGE6002
4384527)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Z3I440
(477675)
811.7mm
X
Cable gland
Z3I430
Z3I650
(477662)
(499543)
3.58.7mm 3.58.7mm
X
SGE6004
4873778)
GSE6008
437974
KPE6007
437848
SGE6001
4386986)7)
KPE6008
437851
Sensor housing
Configurag
tion print
MPE64
439286
X
X
X
X
X
X
Exd
not approved for the application in Exzones. If such an application is required please contact CECH.
every detector has to be closed with the blind gland at the non used cable entry
When assembling the sensor please be careful with the mounting of the sensor cell. It
can happen that if the sensor housing is closed, the caused vibrations can unplug the
sensor cell again and it drops out of the plug.
9
e1368f
10.2002
4.2
Calibration of DE60/64
changed.
Recalibration
For the calibration of electrochemical sensors they can be divided into two different groups,
depending of the time of calibration needed:
for the first group following data is given:
Detector type
DE60/6402:
DE60/6403:
DE60/6405:
DE60/6406:
DE60/6407:
DE60/6409:
DE60/6412:
DE60/6421:
Substance
CO
H2 S
SO2
NO
Cl2
HCN
H2
N2
Flow rate:
Exposure to gas:
Calibration gas
500 ppm carbon monoxide (CO) in synthetic air
25 ppm hydrogen sulfide (H2S) in synthetic air
50 ppm sulfur dioxide (SO2) in synthetic air
50 ppm nitrogen monoxide (NO) in nitrogen (N2)
20 ppm chlorine (Cl2) in synthetic air (or nitrogen)
50 ppm hydrocyanic acid (HCN) in synthetic air
1000 ppm hydrogen (H2) in synthetic air
Nitrogen (N2) 100%
0.5 1 l/min
3 min
for the second group following data is given:

Detector type
DE60/6408:
DE60/6410:
DE60/6411:
DE60/6413:
Substance
NO2
HCl
NH3
C 2 H4 O
Flow rate:
Exposure to gas:
Calibration gas
20 ppm nitrogen dioxide (NO2) in synthetic air
50 ppm hydrogen chloride (HCl) in synthetic air (or N2)
60 ppm ammonia (NH3) in syntheic air
20 ppm ethylene oxide (ETO) in synthetic air
0.5 1 l/min
5 min

Zero gas:
Flow rate:
Exposure to gas:

0.5 1 l/min
3 min
4.2.1
Conditioning time:
Minmum required signal increase:
at least 2 h
< 4 mA
2 mA for NH3 and ETOsensor
4 mA all other types
The conditioning time has to be kept.

Some sensors are delivered with a biasbattery on it. If this battery is low or missing,
the sensors have to be connected to a control unit for at least 48h. Do not start the calibration before the detector signal default (I0) is <4 mA.

e1368f
10.2002
10
4.2.2
Recalibration
4.2.3
Calibration of oxygen detectors (DE60/6421)
The calibration of oxygen sensors can be done as follow (see also drawing below):
D CC60
Oxygen displacement (O2removal)
After having started the calibration wait at least 1 min before applying the calibration
gas . Apply the calibration gas (nitrogen, N2) to the sensor for exactly 3 min .
When you program a oxygen detector for the monitoring of oxygen displacement its
very important that you program the sensor (and the bargraph) as invers (see also
section 4.3).
Oxygen increase monitoring (O2increase)
After you start the calibration apply the calibration gas (nitrogen) for at least 4 min
bevore you remove it for 3 min . After this 3 min you must reapply the calibration gas
(nitrogen) for at least 3 min !
Oxygen increase monitoring (O2increase)
Detector signal
Detector signal
Oxygen displacement (O2removal)
1 min
3 min
3 min
4 min
3 min
3 min
D CC64
Oxygen displacement (O2removal) or oxygen increase monitoring (O2increase)
After having started the calibration wait at least 1 min before applying the calibration
gas . Apply the calibration gas (nitrogen, N2) to the sensor for exactly 3 min .
11
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10.2002
4.3
Programming of the system for DE60/64
CC60
Detector /
Application
CC64
Thresholds
Zero
gas
(Gas 1)
Calibra
tion gas
(Gas 2)
Detector type
(Code on unit;
Type in Tool)
Bargraph
Detector
type
Range
(if type
OTHER)
Calibra
tion
gas5)
Warning
WA
Prealarm
PA
Alarm
AL
DE6002
(People)
500
Code: 066
EC60 (CO)
0 60
GSE6002
fix
500
15
30
(TLV/TWA)
60
(STEL)
DE6002
(Parking)9)
500
Code: 066
EC60 (CO)
0 200
GSE6002
fix
500
50
100
200
DE6003
(People)
25
Code: 061
EC60 (H2S/50)
0 20
GSE6003
fix
25
10
(TLV/TWA)
20
(STEL)
DE6005
(People)
50
Code: 063
EC60 (SO2)
0 10
GSE6005
fix
50
2
(TLV/TWA)
4
(STEL)
10
DE6006
(People)
50
Code: 064
EC60 (NO)
0 50
GSE6006
fix
50
15
25
(TLV/TWA)
50
DE6007
(People)
10
Code: 067
EC60 (CL2)
05
GSE6007
fix
10
DE6008
(People)
20
Code: 068
EC60 (NO2)
0 10
GSE6008
fix
20
3
(TLV/TWA)
6
(STEL)
10
DE6009
(People)
50
Code: 021
EC60 (HCN)
0 50
GSE6009
fix
50
10
(TLV/TWA)
20
(STEL)
50
DE6010
(People)
50
Code: 022
EC60 (HCL)
0 25
GSE6010
fix
50
5
(TLV/TWA)
10
(STEL)
25
DE6011
(People)
60
Code: 071
EC60 (NH3)
0 40
GSE6011
fix
60
10
20
(TLV/TWA)
40
(STEL)
DE6012
(Sensitive)
1000
Code: 020
EC60 (H2)
0 1000
OTHER
(Display ppm)
0 2000 ppm
1000
250
500
1000
DE6013
(People)
10
Code: 070
EC60 (ETO)
05
OTHER
(Display ppm)
0 20 ppm
10
1
(TLV/TWA)
DE6021
(O2removal)
21
Code: 001
EC60 (O2)
Sensor invers
21 17
(invers)
OXY250%
fix
19
18
17
DE6021
(O2increase)
21
Code: 001
EC60 (O2)
0 25
OXY025%
fix
23
24
25
9)
if no statutory regulations exist (e. g. CH: SWKI 961, D: VDI 2053).
If another calibration gas is used or another application is requested please conctact CECH.
4.4
Change of sensors
12
e1368f
10.2002
4.5
Remarks to DE60/64
Following sensors are delivered with a biasbattery (remove it before commissioning):

GSE6006 (NO), GSE6010 (HCl), GSE6011 (NH3), GSE6013 (ETO)
Following sensors are delivered with a shortcircuit guard (remove it before commissioning):
GSE6002 (CO), GSE6003 (H2S), GSE6005 (SO2), GSE6007 (Cl2) GSE6008
(NO2), GSE6009 (HCN), GSE6012 (H2) und GSE6021 (O2)
Use only PTFE (Teflon) tubes for the calibration of electrochemical detectors (exeption can be made on CO, H2 and O2detectors)!
Positioning
For cases of unclearness please contact your local gas specialist or CECH. Some informations about can be found in the application sheets in the CerGas documentation (e.g.
1708, detection of carbon monoxide).
13
e1368f
10.2002
Accessories for maintenance
Following material can be ordered directly at CECH:

Type
Art.Nr.
Designation
DZ60TS
504043
Test case complete (incl. pressure regulator, teflon tube,

test adapters RE11 and KAE601, without gas cans)
RE11
381224
Test adapter for DP60/64 and DH60/64Detectors
KAE601
439147
Test adapter for DO61 and DE60/64Detectors
KA6101
532251
Test adapter for DX61Detectors (not for DO61!)
DZ60TGCH4
538404
Gas can methane 60% LEL
DZ60TGCO
538417
Gas can carbon monoxide CO 500 ppm
DZ62TGCO
551672
Gas can carbon monoxide CO 250 ppm
DZ60TGCO2
538420
Gas can carbon dioxide CO2 2%
DZ60TGHEXAN
538433
Gas can hexane 600 ppm
DZ60TGH2S
538446
Gas can hydrogen sulfide H2S 25ppm
DZ60TGN2
538459
Gas can nitrogen N2 100%
DZ60TGNH3H
538463
Gas can ammonia NH3 1000 ppm
DZ60TGAIR
538475
Gas can synthetic air
DZ60TGETO
538488
Gas can ethylene oxide EtO (C2H4O) 20 ppm
DZ60TGH2
538491
Gas can hydrogen H2 1000 ppm (2.5% LEL)
DZ60TGNH3L
538501
Gas can ammonia NH3 60 ppm
DZ60TGNO
538514
Gas can nitrogen monoxide NO 50 ppm
DZ60TGSO2
538527
Gas can sulfur dioxide SO2 50 ppm
DZ60TGR134A
538530
Gas can freon R134a 3000 ppm
LT60
507477
Line tester for CC60
KUNS6001
438193
Artificial sensor10)
10)
works only with MPHP60/64 and KPH6001/07
14
e1368f
10.2002
Assembly of detectors
MPO6101
MPE60
MPHP60
KPP60
KPH60
Z3Ixxx
KPE60xx
MG6002
Detector housing
Exd
Exd
Exd
Sinter
Semi
conductor
SGH60
Pellistor
GSP6001
Sinter
El.chem.
sensors
O2
Alu
Alu
Exd
Exd
Sinter
SGE6002
Oxygen
SGE6001
PPO
without
Sinter
SGE6004
Non Ex
applications
Water protection cap (SSHP60)
15
e1368f
10.2002
Hints for installation
7.1
Terminal connections
The description about the terminal connections given in this document is only general. A
detailed description of all the possible connections of detectors to the CerGas units can be
found in document e1954 Installation instructions for CerGas detectors.
The assignment of the connections is all the same for all detector types. Only the definition
of the supply earthing (+ or ) can be different.
Clamp
CC60
CC64
4a
n.c.
n.c.
24V
0V (GND) ()
24V
not used
Signal
Signal
Signal GND
not used
1a
0V (GND) (+)
+ 24V
7.2
4A 6 4 5 1 1A
Dimensions
108
112
88
M20x1,5
88
142
max. 6
M6
E = 47
P = 39
H = 55
O = 64
Electrochemical sensor
Pellistor
Semiconductor sensor
Optoacoustic sensor
max. 6
E
P
H
O
P, H = 36
O, E = 47
The cable entry thread connection of the detector housing MG6002 has core diameter
M20x1,5mm (not PG16!).
7.3
Explsosion hazard zones
Earthing of the detector housing

Comply with the regulations for each country
4A 6 4 5 1 1A
16
e1368f
10.2002
Calibration factors for Exdetectors
As the use of these calibration factors affects the functioning of a gas warning system only a
trained person should work with it. For most of the applications standard programming is
sufficient. If there is a need to fulfill special requirements we recommend to contact the local
gas specialist or directly CECH.
The lists above contain only a selection of detectable substances. If you dont find the
requested substance on these lists it doesnt mean that the detector doesnt detect this
substance!
More informations can be given by local gas specialist or directly by CECH.
8.1
KFactors DP60/6401 (selection)
Substance
Acetaldehyde
Acetone
Ammonia
Fuel (car)
Butadiene, 1,3
Butane, n
Butylacetate
Cyclohexane
Diethylether
Acetic acid
Ethane
Ethanol
Ethylacetate
Ethylenchloride
Ethylmercaptane
Ethylmethylcetone (MEK)
Heptane
Hexamethyldisiloxane (HMDSO)
Hexane
Hydrogen
Isobutane
Isopentane
Isopropanol
Methane
Methanol
Methylmetacrylate (MMA)
Octane
Pentane
Propane
Tetrahydrofurane
Toluene
Trichlorethane
Triethylamine (TEA)
Xylene
KFactor
1.6
2.0
0.9
3.5
1.8
2.1
4.0
2.5
2.2
4.7
1.4
1.6
2.5
Inhibitor, no such application with DP60/64
Poison, no such application with DP60/64
2.5
2.6
Gift, keine solche Applikation mit DP60/64
2.4
1.4
1.9
2.3
2.4
1.0 (Reference)
1.6
2.1
3.8
2.1
1.7
3.2
2.4
Inhibitor, no such application with DP60/64
3.1
4.0
17
e1368f
10.2002
8.2
KFactors for DO6102 (selection)
Substance
Acetaldehyde
Acetone
Fuel (car)
Butadiene, 1,3
Butane, n
Butylacetate
Cyclohexane
Diethylether
Acetic acid
Ethane
Ethanol
Ethylacetate
Ethylenchloride
Ethylmercaptane
Ethylmethylcetone (MEK)
Heptane
Hexamethyldisiloxane (HMDSO)
Hexane
Isobutane
Isopentane
Isopropanol
Methane
Methanol
Methylisobutilcetone (MIBK)
Methylmetacrylate (MMA)
MethyltButylether (MTBE)
Octane
Pentane
Propane
Tetrahydrofurane
Toluene
Trichlorethane
Triethylamine (TEA)
Xylene
KFactor
1.8
2.4
1.8
4.0
0.7
1.3
0.6
0.6
0.3
0.5
0.5
1.3
1.5
1.0
1.5
0.5
1.9
0.7
0.9
0.6
0.9
1.0 (Reference)
0.4
1.0
1.2
0.5
0.7
0.5
0.7
0.7
1.8
1.8
0.7
1.8
18
e1368f
10.2002
8.3
Use of calibration factors (exemples)
Calibration factors are used whenever a detector is calibrated not with the substance to
detect but with another type of gas, e.g. a reference gas. Cerberus uses 2.64% methane in
air (corresponding to 60% LEL) as reference (Kfactor = 1).
To calculate the correct calibration concentration to program you can use following formula
(all the concentrations are given in % LEL of the corresponding substances):
Concentration(calibration gas) * Kfactor(gas to detect) P Kfactor(calibration gas)
8.3.1
Exemple 1: Detection of hexane, calibration gas
methane (Cerberus reference gas)
If you have to calibrate a Pellistor (DP60/64) with 60% LEL methane for the detection of
hexane you have to program following concentration:
60% UEG * Kfactor(hexane) = 60% LEL * 2.5 = 150% LEL
This programming means, that 150% LEL hexane produce the same signal at the detector
as 60% LEL methane do. If you test for example such a sensor with 60% LEL methane you
will get a display of 150%. If you test it with 50% LEL hexane you will get also 50% displayed
( measuring error).
8.3.2
Exemple 2: Detection of hydrogen (H2), calibration gas
propane
If you calibrate a Pellistor (DP60/64) wtih 50% LEL propane to detect hydrogen (H2) you
have to program following concentration:
50% LEL * Kfactor(hydrogen) Kfactor(propane) =
50% LEL * 1.4 1.7 = 41% LEL
This means, that you need only (relative, related to %LEL) a concentration of 41% LEL of
hydrogen to get the same signal at the detector as with 50% LEL propane!
The proper calculation of the calibration concentration to program is very important as

it is neccessary for the correct functioning of the system. If there are any unclearnesses please contact your local gas specialist or CECH directly.
19
e1368f
10.2002
Properties of selected substances
9.1
Combustible gases and vapours
Name
Formula
Mole
Wt.
BP
C
Vap.
Dens.
Air=1
Liq.
Dens.
g/l
FP
C
LEL
Vol.%
UEL
Vol.%
Acetone
C3 H6 O
58.1
56
2.0
790
19
2.15
13
Acetylene
C2 H2
26.0
84
0.9
18
2.3
78
Ammonia
NH3
17.0
33
0.6
20
15.4
33.6
Butane
C4H10
58.1
2.1
60
1.4
9.3
Butyl alcohol
C4H9OH
74.1
118
2.6
810
29
1.4
11.3
Carbon disulphide
CS2
76.1
46
2.6
1260
30
0.6
60
Carbon monoxide
CO
28.0
191
0.97
10.9
76
Cyclohexane
C6H12
84.2
81
2.9
780
18
1.2
8.3
Cyclopentane
C5H10
70.1
49
2.4
750
51
1.5
8.7
Decane
C10H22
142.3
174
4.9
730
46
0.7
5.4
Diethyl ether
(C2H5)2O
74.1
34
2.55
710
20
1.7
36
Ethane
C2 H6
30.1
89
1.0
440
135
2.7
14.7
Ethyl alcohol
C2H5OH
46.1
78
1.6
790
12
3.5
15
Ethylene
C2 H4
28.0
104
0.97
136
2.3
32
Ethylene oxide
C2 H4 O
44.0
11
1.52
880
18
2.6
100
Heptane
C7H16
100.2
98
3.46
680
1.1
6.7
Hexane
C6H14
86.2
69
2.79
660
21
1.0
8.1
Hydrogen
H2
2.0
253
0.07
4.0
77
Hydrogen sulphide
H2 S
34.0
60
1.19
4.3
45.5
Methane
CH4
16.0
161
0.55
4.4
16.5
Methyl alcohol
CH3OH
32.0
65
1.11
790
11
5.5
36
Nonane
C9H20
128.3
151
4.43
720
30
0.7
5.6
Octane
C8H18
114.2
126
3.94
700
12
0.8
6.5
Pentane
C5H12
72.2
36
2.48
630
20
1.4
7.8
Propane
C3 H8
44.1
42
1.56
1.7
10.9
Toluene
C7 H8
92.1
111
3.18
870
1.2
7.8
Xylene
C8H10
106.2
144
3.66
880
30
1.0
7.0
While CERBERUS has taken care to ensure the accuracy of the information contained herein, it accepts no responsibility for the consequences of any use thereof.
20
e1368f
10.2002
9.2
Toxic gases
Name
Formula
MAK*
ppm
TLV* (TWA)
ppm
STEL
ppm
Odour threshold
ppm
Ammonia
NH3
50
25
35
Carbon dioxide
CO2
5000
5000
30000
Carbon disulfide
CS2
10
12
0.2
Carbon monoxide
CO
30
35
60
Chlorine
Cl2
0.5
0.5
0.02
Ethylene oxide
C2 H4 O
700
Hydrogen chloride
HCl
10
Hydrogen cyanide
HCN
10
10
20
Hydrogen sulfide
H2 S
10
10
15
0.1
*) Treshold values vary from country to country! The values above are CH and USA figures (1997).
21
e1368f
10.2002
10
Bias battery
Conditioning time
Detector signal default
Calibration current
TLV/TWA
STEL
IDLH
Calibration factor
Glossary
The bias battery is used for the preconditioning of electrochemical sensors. Its battery supplies a bias current, preparing the sensor for the use at the shortest possible time. The sensors which require a conditioning period are normally delivered with this bias battery.
The period required to prepare an electrochemical sensor for use. The sensor must either
be connected to the unit while it is running, or be preconditioned by the bias battery
The current delivered by a gas detector, when no gas concentration is detected at the sensor.
The current delivered by a gas detector , when the calibration concentration is detected at
the sensor.
The Threshold Limit Value/Time Weighted Average is the concentration to which a person
can be exposed for eight hours a day (within a week of 40h) without danger to health.
The Short Term Exposure Limit is the concentration, which can not be exceeded for more
than 10 min for one time during a day.
Immediately dangerous to life or health
A person must not be exposed to the given concentration for more than 30 minutes.
The calibration factor can be used for calibration of gas detectors for flammable gases and
liquids. Because of the different cross sensitivity of the detectors the calibration factor is
used to set up those detectors according to the desired application.
22
e1368f
10.2002
23
Back
10.2002
Siemens Building Technologies AG

Alte Landstrasse 411
CH8708 Mnnedorf
Phone +41 1 922 61 11
Fax +41 1 922 64 50
www.cerberus.ch
24
Siemens Building
Technologies
Document
no. e1368f
Edition 10.2002
Manual
Section
Back
CG64
10.2002
7
7
CG60

CERGAS Detectores de Gas para CC60 CC64

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Cerberus CerGas

Gas detectors for CC60/64

Fire & Security Products

Data and design subject to change

DP60/6401 Pellistor Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DO61XX Optoacoustical Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DH60/64XX Semiconductor Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DE60/64XX Electrochemical detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hints for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibration factors for Exdetectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Properties of selected substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

New SIEMENS Layout.

DP60/6401 Pellistor Detector

Water protection cap

2.64% methane (CH4) in synthetic air = 60% LEL

If zero gas has to be used:

Synthetic air (20% Oxygen O2 + 80% Nitrogen N2)

New calibration (or first calibration)

Programming of the system for DP60/64

Change of the sensor

DO61XX Optoacoustical Detectors

Switch settings on detector module

OFF OFF: TEST

For this application the

OFF ON: not used

For a proper calibration following points have to be considered:

New calibration (or first calibration)

Programming of the system for DO61

If another calibration gas is used or another application is requested please conctact

Change of the sensor

Water protection cap

If zero gas has to be used:

Synthetic air (20% Oxygen O2 + 80% Nitrogen N2)

New calibration (or first calibration)

Programming of the system for DH60/64

Differing programmings have to be discussed with CECH.

Change of the sensor

for the second group following data is given:

If zero gas has to be used:

Synthetic air (20% Oxygen O2 + 80% Nitrogen N2)

New calibration (or first calibration)

The conditioning time has to be kept.

Siemens Building Technologies

Calibration of oxygen detectors (DE60/6421)

Oxygen displacement (O2removal)

Programming of the system for DE60/64

if no statutory regulations exist (e. g. CH: SWKI 961, D: VDI 2053).

Following sensors are delivered with a biasbattery (remove it before commissioning):

Accessories for maintenance

Following material can be ordered directly at CECH:

Test case complete (incl. pressure regulator, teflon tube,

Test adapter for DP60/64 and DH60/64Detectors

Test adapter for DO61 and DE60/64Detectors

Test adapter for DX61Detectors (not for DO61!)

Gas can methane 60% LEL

Gas can carbon monoxide CO 500 ppm

Gas can carbon monoxide CO 250 ppm

Gas can carbon dioxide CO2 2%

Gas can hexane 600 ppm

Gas can hydrogen sulfide H2S 25ppm

Gas can nitrogen N2 100%

Gas can ammonia NH3 1000 ppm