Beruflich Dokumente
Kultur Dokumente
Interactions in an Axial
Compressor—Part II: Unsteady
Profile Pressure Distribution
Ronald Mailach
e-mail: mailach@tus.mw.tu-dresden.de
and Blade Forces
This two-part paper presents experimental investigations of unsteady aerodynamic blade
Konrad Vogeler row interactions in the first stage of the four-stage low-speed research compressor of
e-mail: kvogeler@tus.mw.tu-dresden.de Dresden. Both the unsteady boundary layer development and the unsteady pressure dis-
tribution of the stator blades are investigated for several operating points. The measure-
Dresden University of Technology, ments were carried out on pressure side and suction side at midspan. In Part II of the
Institute for Fluid Mechanics, paper the investigations of the unsteady pressure distribution on the stator blades are
01062 Dresden, Germany presented. The experiments were carried out using piezoresistive miniature pressure sen-
sors, which are embedded into the pressure and suction side surface of a single blade. The
unsteady pressure distribution on the blade is analyzed for the design point and an
operating point near the stability limit. The investigations show that it is strongly influ-
enced by both the incoming wakes and the potential flow field of the downstream rotor
blade row. If a disturbance arrives the leading edge or the trailing edge of the blade the
pressure changes nearly simultaneously along the blade chord. Thus the unsteady profile
pressure distribution is independent of the wake propagation within the blade passage. A
phase shift of the reaction on pressure and suction side is observed. The unsteady re-
sponse of the boundary layer and the profile pressure distribution is compared. Based on
the unsteady pressure distribution the unsteady pressure forces of the blades are calcu-
lated and discussed. 关DOI: 10.1115/1.1649742兴
1 Introduction fluence of the rotor potential flow field on the IGV pressure dis-
The flow in turbomachines is highly unsteady and turbulent. tribution as well as the rotor wake influence on the downstream
Due to aerodynamic interactions the pressure distributions on the stator blades. Sanders and Fleeter 关7兴 considered the unsteady
blades change considerably in time. For this reason unsteady response of the stator blades in a single-stage compressor to in-
blade forces and moments are generated. Within the whole oper- coming wakes. Durali and Kerrebrock 关8兴 investigated the un-
ating range of turbomachines the rotor and stator blades, moving steady pressure distribution in a single-stage transonic compressor
relative to each other, aerodynamically interact because of the and provided results on the unsteady blade forces due to the in-
viscous wakes and potential effects of the blades. Other sources coming wakes. Computations on the effect of wakes and the po-
stimulating unsteady blade forces are struts and inlet distortions, tential flow field on the excitation of unsteady blade forces were
for instance. Critical blade vibrations are excited if the frequency conducted by Korakianitis 关9兴.
of the aerodynamic excitation matches the natural frequencies of In a previous publication of the authors 关10兴 results on the
the blades. This can lead to a reduction of lifetime or even a unsteady blade forces on the rotor and stator blades of the first
destruction of the blading. Therefore it is necessary to improve the stage of the Dresden low-speed research compressor 共LSRC兲 for
knowledge of the aerodynamic response of the unsteady profile several operating points as well as for rotating stall are discussed.
pressure distributions as well as the excitation mechanism and the In contrast to the investigations mentioned above in this case the
expected magnitude of the blade forces. investigated blade rows are surrounded by up and downstream
Early analytical studies into the propagation of wakes through
blade rows. The unsteady blade forces are influenced by the wakes
blade rows and the excitation of unsteady blade forces were per-
as well as the potential effect of the downstream blade row.
formed by Kemp and Sears 关1兴, Meyer 关2兴, and Lefcort 关3兴. Ex-
perimental data on unsteady blade forces in cascades are available This paper presents experimental investigations of the steady
from Grollius 关4兴. Within recent years several experimental inves- and unsteady profile pressure distributions in the four-stage Dres-
tigations on the unsteady response of the profile pressure distribu- den LSRC. The experiments were performed on the stator blades
tions to incoming disturbances are performed in turbomachines. of the first stage, which are embedded into an up and downstream
Manwaring and Fleeter 关5兴 analyzed the aerodynamic response of rotor blade row. Results for the design point and an operating
the rotor blades to inlet distortions in an axial research compres- point near the stability limit will be discussed. The resulting pres-
sor. Pieper 关6兴 investigated the unsteady pressures on the blades of sure forces acting on the blades are calculated. Comparisons of
a single-stage compressor with IGV. He showed the upstream in- the unsteady response of the surface pressure to that of the bound-
ary layer of the stator blades, which is discussed in Part I of the
Contributed by the International Gas Turbine Institute and presented at the Inter- paper, 关11兴, will be drawn. The aim of the investigations is to
national Gas Turbine and Aeroengine Congress and Exhibition, Atlanta, GA, June
16 –19, 2003. Manuscript received by the IGTI Dec. 2002; final revision Mar. 2003. improve the understanding of the unsteady blade row interaction
Paper No. 2003-GT-38766. Review Chair: H. R. Simmons. process in compressors.
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Fig. 2 Forces in blade coordinate system
冑
transducers on SS and PS at midspan N⫺1
1
RMSp ⫽
N 兺 共 p 共 t 兲 ⫺p̄ 兲 .
i⫽0
i
2
(2)
2 Experimental Setup For averaging the pressure with respect to the rotor blades the
data were ensemble-averaged using a 1/rev signal. Using this
The experiments were performed in the four-stage low-speed method periodic and stochastic fluctuations can be separated. This
research compressor of Dresden University of Technology 共Dres- was done using the equation
den LSRC兲. Information about this compressor is given in Part I
of the paper, 关11兴. 1
K⫺1
and suction side 共SS兲. Different operating points were investigated The parameter p j (t) is the instantaneous pressure at a given rela-
for design speed including the design point and an operating point tive position to a point of reference, which is a rotor blade in this
near the stability limit. case. The value 具 p(t) 典 is the resulting ensemble-averaged value at
The steady pressure distribution on the blades was determined this relative position. In our case the number of time traces per
using pressure taps. A Scanivalve-system was applied to transform ensemble was K⫽250.
the pneumatic pressures to electrical voltages. The ensemble-averaged RMS value reveals information about
The unsteady pressures on the stator blade were acquired using the stochastic pressure fluctuations. It is calculated as follows:
time-resolving piezoresistive miniature pressure transducers 共Ku-
冑
K⫺1
lite LQ47兲. The sensors are equally distributed along midspan as 1
well on the PS and the SS of a single stator blade „Fig. 1…. They 具 RMSp 共 t 兲 典 ⫽
K 兺 共 p 共 t 兲⫺具 p共 t 兲典 兲 .
j⫽0
j
2
(4)
are positioned from 10% to 90% chord with steps of 10% chord.
To minimize the influence on the flow they are fitted into the blade On the basis of the pressure measurements the unsteady blade
surfaces. The positions near the leading edge and the trailing edge forces at midspan can be calculated. As in Grollius 关4兴 the force
could not be equipped with pressure transducers without disturb- components are referred to the blade coordinate system „Fig. 2….
ing the flow noticeably. The force components are those acting along the blade chord (F x )
The signals from the transducers were amplified 125 times. and perpendicular to that (F y ). The moment M cg is referred to the
This was done using a separate miniature amplifier for each sen- center of gravity (cg) of the blade.
sor. The signals were recorded using a 16-channel VXI data ac- If the variation of the pressure distributions along the blade
quisition system of Hewlett Packard. The sampling rate for the height is neglected, the force acting on the blade can be calculated
measurements was 51.2 kHz while the blade passing frequency of as follows: The components of the blade forces as well as the
the rotor blades is 1.05 kHz for design speed. moment are calculated by integrating the pressure along pressure
The considered stator blade was positioned between the wakes and suction side of the blade surface with respect to the blade
of the IGV, which travel through the first-stage rotor blade row. contour 共Eqs. 共5兲–共7兲兲. The blade height h has to be taken into
All rotor blade rows of the compressor, moving relative to the consideration.
冖
considered stator, have identical blade numbers. All rotor blades
have the same geometry. They are at the same circumferential dy
具 F x 共 t 兲 典 ⫽h 具 p 共 t,x 兲 典 • dx (5)
positions in each stage. Clocking effects were not investigated. dx
冖 冉 冊
Forces
dy
The zero point drift of the piezoresistive pressure sensors dur- 具 M cg 共 t 兲 典 ⫽⫺h 具 p 共 t,x 兲 典 共 y cg ⫺y 兲 ⫹ 共 x cg ⫺x 兲 dx (7)
ing the experiments is not negligible. To improve the precision of dx
the results the pressure p(t) was determined by adding the time- Following Grollius 关4兴 the pressure in the leading edge and the
averaged pressure from the pressure taps p̄ and the unsteady part trailing edge region was extrapolated. This is necessary in particu-
of the pressure p̃(t), measured with the piezoresistive pressure lar for the calculation of F x , since the largest portions of this
transducers for each time step. force component in x-direction are induced near the leading edge
and the trailing edge. The stagnation points are assumed to be at
p 共 t 兲 ⫽p̄⫹p̃ 共 t 兲 (1)
the leading and the trailing edge, respectively. The algorithm for
The time-averaged root mean square value 共RMS兲 includes in- calculating the pressure forces is described in more detail by
formation about both periodic and stochastic pressure fluctuations Müller 关12兴.
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point. This is due to the higher blade loading, responsible for a
stronger periodic influence of the wakes and the potential effects.
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Fig. 4 Unsteady pressure distribution on PS and SS of the stator blades of the first stage, midspan, design point „Ä1.0…
Stadtmüller and Fottner 关13兴 observed a single wavelike pressure of 90 deg can be observed between PS and SS of the blade 共Figs.
variation on the blade surface as a result of a passing wake. 4„a,c… and Fig. 6兲. Figure 6 clearly shows for the midchord po-
The shape of the pressure development in time is comparable sitions, that this phase shift is constant in time. This is because of
on both sides of the blade. A phase shift of the unsteady pressure the same blade numbers of the up and downstream blade rows.
Fig. 5 Unsteady pressure distribution on PS and SS of the stator blades of the first stage, midspan, operating point near the
stability limit, design speed „Ä0.85…
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Fig. 6 Unsteady pressure on PS and SS of the stator blade, Fig. 7 Unsteady pressure on PS and SS of the stator blade,
midspan, 50% chord, design point „Ä1.0… midspan, 50% chord, operating point near the stability limit
„Ä0.85…, design speed
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8…. Higher frequency components up to the 6. BPF can be ob-
served with small amplitudes. Other discrete frequency compo-
nents, which are not related to the rotor blade passing, do not
appear.
For the operating point near the stability limit 共⫽0.85兲 the
unsteady forces are of the same order of magnitude as for the
design point. The shape of the time-resolved pressure and the
phase shift between PS and SS determine the shape of the un-
steady force versus time and consequently their frequency con-
tent. For ⫽0.85 a slight increase of the amplitudes of the 1. BPF
as well as a clear decrease of the 3. BPF of the frequency content
of the forces can be observed. This is in accordance to the shape
of the time-dependent pressure traces shown before 共Section 4.2兲.
More results for different operating points are discussed in 关10兴.
6 Conclusions
In this two-part paper experimental investigations of unsteady
aerodynamic blade row interactions in the first stage of the four-
stage low-speed research compressor of Dresden are presented.
The measurements were carried out on pressure side and suction
side of the stator blades at midspan. Two different operating
points were observed. In Part I of the paper results on the un-
steady boundary layer behavior are discussed. Part II is focused
on the unsteady profile pressure distribution and provides results
on the unsteady blade forces.
It has been shown that the mechanisms of the unsteady re-
sponse of the boundary layer and that of the profile pressure dis-
tribution to incoming wakes and potential effects of the down-
stream blade row are basically different.
The boundary layer development is crucially influenced by the
incoming wakes. The potential effect of the downstream blade
row is less important for the transition process. The propagation of
the wake-induced path within the boundary layer is coupled to the
wake propagation in the passage, whereby the propagation veloci-
Fig. 8 Unsteady force components and moment on stator
blades, design point „Ä1.0… ties differ.
In contrast the pressure distribution definitely reacts both to the
incoming wakes of the upstream rotor blade row and the potential
effects of the downstream rotor blade row. The unsteady circula-
force components are comparable to that of F y in Fig. 8„a…. The tion of the considered stator blade changes for every passing rotor
fluctuations are in the same order of magnitude as for the F y blade of the up and downstream blade rows. As a result of this the
component. unsteady pressure along the blade chord reacts nearly instanta-
A consideration of the frequency components of the pressure neously if a wake arrives the leading edge or if the potential flow
forces is useful for an estimation of the excited blade vibrations field of the downstream blade row affects the flow at the trailing
and a comparison to the natural frequencies of the blades. In the edge of the considered stator blade. Thus the changes of the un-
frequency spectrum the different periodic influences can clearly steady profile pressure due to the wakes are principally indepen-
be separated from each other. As an example this is done for the dent from the wake propagation in the blade passage. As dis-
force component normal to the blade F y „Fig. 9…. In accordance to cussed, the influences of the wakes and the potential effect cannot
the previous findings the rotor blade passing frequency 共BPF兲 and clearly be distinguished for the given experimental setup.
its higher harmonics dominates the frequency distribution of the Between pressure side and suction side of the blade a phase
stator blade forces. The highest amplitudes occur for the 1. BPF. shift of the response to the disturbances can be observed. The
The periodic forces for the 3. BPF are of stronger influence than phase shift is 90° for the design point and reduces to 70– 80 deg
the 2. BPF. This is due to the fact that three more or less distinct for an operating point near the stability limit. The time lag be-
peaks appear during the passing period of the rotor blades „Fig. tween the arrival of the wakes and the potential effects at the
leading and the trailing edge of the blade seems to be responsible
for the shape of the time traces of the pressure. The shapes of the
pressure traces are comparable on pressure and suction sides.
Based on the unsteady pressure distributions the blade forces
are calculated. The wakes and the potential effects of the sur-
rounding rotor blade rows are responsible for unsteady changes of
the blade forces. The amplitudes of the unsteady forces are up to
30% of the mean values. The time traces as well as the frequency
content of the unsteady blade forces are discussed.
Acknowledgments
The work reported in this paper was performed within the
project: ‘‘Unsteady Forces and Boundary Layer Behavior on the
Fig. 9 Frequency spectrum of force component F y of the sta- Blades of a Low-Speed Axial Compressor’’ which is part of the
tor blade, design point „Ä1.0… joint project: ‘‘Periodical Unsteady Flow in Turbomachines’’
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funded by the DFG 共German Research Society兲. Information on IGV ⫽ inlet guide vane
this project can be found at http://www.turboflow.tu-berlin.de. The PS ⫽ pressure side
permission for publication is gratefully acknowledged. SS ⫽ suction side
Nomenclature References
具 典 ⫽ ensemble-averaged value 关1兴 Kemp, N. H., and Sears, W. R., 1955, ‘‘The Unsteady Forces Due to Viscous
Wakes in Turbomachines,’’ J. Aeronaut. Sci., July, pp. 478 – 483.
¯ ⫽ mean value 关2兴 Meyer, R. X., 1958, ‘‘The Effect of Wakes on the Transient Pressure and
f ⫽ frequency 共Hz兲 Velocity Distributions in Turbomachines,’’ Trans. ASME, 80, pp. 1544 –1552.
F ⫽ force 共N兲 关3兴 Lefcort, M. D., 1965, ‘‘An Investigation Into Unsteady Blade Forces in Tur-
h ⫽ blade height 共m兲 bomachines,’’ ASME J. Eng. Gas Turbines Power, 87, pp. 345–354.
关4兴 Grollius, H.-W., 1981, ‘‘Experimentelle Untersuchung von Rotor-
K ⫽ number of time traces Nachlaufdellen und deren Auswirkungen auf die dynamische Belastung axialer
l ⫽ chord length 共m兲 Verdichter- und Turbinengitter,’’ Ph.D. thesis, RWTH Aachen, Germany.
M ⫽ moment 共Nm兲 关5兴 Manwaring, S. R., and Fleeter, S., 1991, ‘‘Forcing Function Effects on Rotor
N ⫽ number of time traces per ensemble Periodic Aerodynamic Response,’’ ASME J. Turbomach., 113, pp. 312–319.
关6兴 Pieper, S. J., 1995, ‘‘Erfassung instationärer Strömungsvorgänge in einem
p ⫽ pressure 共Pa兲 hochtourigen invers ausgelegten einstufigen Axialverdichter mit Vorleitrad,’’
p̃ ⫽ fluctuating part of pressure 共Pa兲 Ph.D. thesis, RWTH Aachen, Germany.
RMSp ⫽ root mean square of pressure 共Pa兲 关7兴 Sanders, A. J., and Fleeter, S., 2001, ‘‘Multi-Blade Row Interactions in a
t ⫽ time 共s兲 Transonic Axial Compressor, Part II: Rotor Wake Forcing Function & Stator
Unsteady Aerodynamic Response,’’ ASME 2001-GT-0269.
x ⫽ chordwise position 共m兲 关8兴 Durali, M., and Kerrebrock, J. L., 1998, ‘‘Stator Performance and Unsteady
y ⫽ position perpendicular to chord 共m兲 Loading in Transonic Compressor Stages,’’ ASME J. Turbomach., 120, pp.
⫽ mass flow/design mass flow 224 –232.
关9兴 Korakianitis, T., 1993, ‘‘On the Propagation of Viscous Wakes and Potential
Subscripts Flow in Axial-Turbine Cascades,’’ ASME J. Turbomach., 115, pp. 118 –127.
关10兴 Mailach, R., Müller, L., and Vogeler, K, 2003, ‘‘Experimental Investigation of
l ⫽ measuring plane upstream of the blade row Unsteady Forces on Rotor and Stator Blades of an Axial Compressor,’’ Pro-
dyn ⫽ dynamic ceedings of the 5th European Conference on Turbomachinery—Fluid Dynam-
i,j ⫽ indices for time traces ics and Thermodynamics, M. Stastny, C. H. Sieverding, and G. Bois, eds., Mar.
j ⫽ index for time trace 18 –21, Prague, Czech Republic, pp. 221–233.
关11兴 Mailach, R., and Vogeler, K., 2003, ‘‘Aerodynamic Blade Row Interaction in
x ⫽ component in blade chord direction an Axial Compressor, Part I: Unsteady Boundary Layer Development,’’
y ⫽ component perpendicular to the blade chord ASME-GT2003-38765.
关12兴 Müller, L., 2002, ‘‘Zeitaufgelöste Bestimmung von Schaufelkräften auf Ver-
Abbreviations dichterschaufeln,’’ Diploma thesis, TU Dresden, Germany.
BPF ⫽ blade passing frequency 关13兴 Stadtmüller, P., and Fottner, L., 2000, ‘‘Fast Response Pressure Transducers for
the Investigation of Wake-Induced Transition on a Highly Loaded LP Tur-
cg ⫽ center of gravity bine,’’ Proceedings of the XVth Bi-Annual Symposium on Measuring Tech-
cl ⫽ center of lift niques in Transonic and Supersonic Flows in Cascades and Turbomachines,
LSRC ⫽ low-speed research compressor Sept. 21–22, Firenze, Italy.
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