Section - Project - Combined S1 PKG in SR

POWER GRID CORPORATION OF INDIA
(A Government of India Enterprise)

TECHNICAL SPECIFICATION
FOR
SUBSTATION PACKAGE-S1
ASSOCIATED WITH
(i) Common Transmission System associated with Generation Projects
in Nagapattinam/ Cuddalore Area, Tamil Nadu
(ii) Transmission System required for evacuation of power from Kudgi
TPS of NTPC Ltd
(iii) System Strengthening in SR for import of power from ER and
(iv) Transmission System for connectivity for NCC Power Projects Ltd
IN SOUTHERN REGION

VOLUME II
SPECIFICATION NO.:

(This document is meant for the exclusive purpose of bidding against this
specification and shall not be transferred, reproduced or otherwise used for
purposes other than that for which it is specially issued.)
Document No. DC

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INDEX

CLAUSE NO.

PARTICULARS

PAGE NO.

1.0 GENERAL 2
2.0 INTENT OF SPECIFICATION 2
3.0 SCOPE OF WORK 3
4.0 SPECIFIC EXCLUSIONS 20
5.0 PHYSICAL AND OTHER PARAMETERS 20
6.0 SCHEDULE OF QUANTITIES 21
7.0 BASIC REFERENCE DRAWINGS 21
8.0 DIFFERENT SECTIONS OF TECHN.
SPECIFICATION
22
9.0 MANDATORY SPARES 23
10.0 SPECIAL TOOL AND TACKLES 23
11.0 FACILITIES TO BE PROVIDED BY EMPLOYER 23
12.0 SPECIFIC REQUIREMENT 24
Annexure-I MANDATORY SPARES 6 pages
Annexure -II LIST OF TENDER DRAWINGS 7 pages
Annexure -III AIR CONDITIONING SYSTEM SPECIFICATION
TECHNICAL SPECIFICATION OF GIS HALL EXTN.
3 pages
Annexure -IV VENTILATION SYSTEM FOR GIS HALL EXTN. 1 pages
Annexure -V BUILDINGS-GENERAL REQUIREMENT 7 pages
Annexure -VI DESCRIPTION OF ITEMS OF BPS GIVEN IN
SHORT FORM
1 pages
Annexure -VII TECHNICAL SPECIFICATION OF EVENT
LOGGER
2 pages
Annexure -VIII DETAILS REGARDING BAY CONTROLLER UNIT
(BCU)
3 pages
Annexure-IX NORMALLY TECHNICALLY FEASIBLE RANGE OF
TRANSFORMER & REACTOR LOSSES

1 Page

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Section Project, Rev. 0 Page 1 of 32

Substation Package-S1 under a) Common Transmission Systemassociated with Generation Projects in
Nagapattinam/Cuddalore Area, Tamilnadu (Project ID:206), b) Transmission System required for evacuation of
power from Kudgi TPS of NTPC Ltd. (Project ID:403), c) Under System Strengthening in SR for import of
power from ER (Project ID:443). & d) Under Transmission System for connectivity for NCC Power Projects Ltd.
(Project ID:446)
1.0 GENERAL
1.1 Preamble:
1.1.1 Power Grid Corporation of India Ltd. (POWERGRID), A Govt. of India
Enterprise is responsible for Bulk Power Transmission of electrical energy
from various central Govt. Power Projects to various utilities/ beneficiaries
and interconnecting regional grids, operating and maintaining the National
Electrical Grid of India. It is established with mandate of We will become
a Global Transmission Company with Dominant Leadership in Emerging
Power Markets with World Class Capabilities by:
World Class: Setting superior standards in capital project
management and operations for the industry and ourselves
Global: Leveraging capabilities to consistently generate maximum
value for all stakeholders in India and in emerging and growing
economies.
Inspiring, nurturing and empowering the next generation of
professionals.
Achieving continuous improvements through innovation and state of
the art technology.
Committing to highest standards in health, safety, security and
environment. as its mission.
1.1.2 POWERGRID is undertaking the extension of (i) 400kV Salem Pooling
station, 400kV Madhugiri substation & 400kV Nagapattinam (GIS)
substation under Common Transmission System associated with
Generation Projects in Nagapattinam/ Cuddalore Area, Tamil Nadu, (ii)
400kV Narendra new (Kudgi) GIS substation, 400kV Bidadi (GIS)
substation & 400kV Madhugiri substation under Transmission System
required for evacuation of power from Kudgi TPS of NTPC Ltd., (iii)
400kV Khammam substation & 400kV Nagarjuna Sagar substation under
System Strengthening in SR for import of power from ER and 400kV
Nellore pooling station under Transmission System for connectivity for
NCC Power Projects Ltd.

1.2 The associated Transmission System :

Transmission lines associated with various Transmission systems is as
follows. The terminating lines are being developed under Tariff Based
Competitive Bidding (TBCB).

A. Common Transmission System associated with Generation
Projects in Nagapattinam/ Cuddalore Area, Tamil Nadu

- Nagapattinam (GIS) Pooling stationSalem 765kV D/C line (initially
to be charged at 400kV) (line length is approx. 250km) with
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(Project ID:446)
2x63MVAR, 420kV Shunt Reactors, LAs & NGRs (500 ohms) at
both ends.
- SalemMadhugiri 765kV S/C line (initially to be charged at 400kV)
(line length is approx. 220km) with 1x63 MVAR, 420kV Shunt
Reactor, LAs & NGRs (500 ohms) at Madhugiri end.
- Extension of 400kV Salem Pooling Station, 400kV Madhugiri
substation & 400kV Nagapattinam (GIS) Pooling Station

B. Transmission System required for evacuation of power from
Kudgi TPS of NTPC Ltd.

- MadhugiriNarendra new (Kudgi) 765kV D/C line (initially to be
charged at 400kV) (line length is approx. 350km) with 2x63MVAR,
420kV Shunt Reactors, LAs & NGRs (600 ohms) at both ends.
- MadhugiriBidadi 400kV D/C quad line (line length is approx.
100km)
- Extension of 400kV Madhugiri substation, 400kV Bidadi substation
& 400kV Narendra new (Kudgi) GIS Pooling Station

C. System Strengthening in SR for import of power from ER.

- KhammamNagarjuna Sagar 400kV D/C line (line length is approx.
150km)
- Extension of 400kV Khammam substation & 400kV Nagarjuna
Sagar substation

D. Transmission System for connectivity for NCC Power Projects
Ltd.

- NCC Generation SwitchyardNellore Pooling station 400kV D/C
quad line (line length is approx. 50km)
- Extension of 400kV Nellore Pooling Station.

2.0 SCOPE
2.1 The scope of this specification covers the following for substation
package-S1:
A. Common Transmission System associated with Generation

(a) Extension of 400kV Salem Pooling Station with the following:-

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(Project ID:446)
(i) 400kV bays for termination of Nagapattinam (GIS) Pooling
stationSalem PS 765kV D/C line (initially to be charged at
400kV).

(b) Extension of 400kV Madhugiri Substation with the following:-

(i) 400kV bay for termination of Madhugiri substationSalem PS
765kV S/C line (initially to be charged at 400kV).

(c) Extension of 400kV Nagapattinam Pooling Station (AIS portion)
with the following:-

(i) Outdoor Equipments for 400kV bays for termination of
Nagapattinam (GIS) Pooling StationSalem PS 765kV D/C
line (initially to be charged at 400kV). GIS shall be installed
under a separate contract by other agency.

B. Transmission System required for evacuation of power from
Kudgi TPS of NTPC Ltd.

(a) Extension of 400kV Madhugiri Substation with the following:-

(i) 400kV bays for termination of Madhugiri Narendra new
(Kudgi) 765kV D/C line (initially to be charged at 400kV)
alongwith 2x63MVAR line Reactors and associated 120kV
Surge Arresters & NGRs (600 Ohms).
(ii) 400kV bays for termination of Madhugiri Bidadi 400kV D/C
quad line

(b) Extension of 400kV Bidadi Substation with the following:-

(i) 400kV bays for termination of Bidadi Madhugiri 400kV D/C
quad line (GIS equipment for the extension shall be supplied
by POWERGRID).

(c) Extension of 400kV Narendra new (Kudgi) Substation with the
following:-

(i) Supply of 2 numbers 420kV, 63MVAR line Reactors and
associated 120kV Surge Arresters & NGRs (600 Ohms).

C. Under System Strengthening in SR for import of power from
ER.

(a) Extension of 400kV Khammam Substation with the following:-

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(Project ID:446)
(i) 400kV bays for termination of Khammam Nagarjuna Sagar
D/C line

(b) Extension of 400kV Nagarjuna Sagar Substation with the
following:-

(i) 400kV bays for termination of Khammam Nagarjuna Sagar
D/C line

D. Under Transmission System for connectivity for NCC Power
Projects Ltd.

(a) Extension of 400kV Nellore Pooling Station with the following:-

(i) 400kV bays for Nellore Pooling station NCC Generation
Switchyard D/C quad line

2.2 The detailed scope of work for each substation is brought out in
subsequent clauses of this section:-
2.2.1 Common Transmission System associated with Generation

2.2.1.1 Extension of 400kV Salem (Dharmapuri) Pooling Station

2.2.1.1.1 Design, Engineering, Manufacture, Testing, Supply including
transportation & insurance, storage, Erection, Testing and
Commissioning of the following equipments/items, complete in all
respects.

(a) 400kV Circuit Breakers, Isolators, Current Transformers,
Capacitive Voltage Transformers, Surge Arresters, Wave Traps
and Bus Post Insulators.

(b) Complete Relay and Protection system for 400kV bays under
present scope. Existing bus bar protection is of M/s Siemens make
(7SA52). Bay units of Bus bar relay are available for bays under
present scope. Necessary integration, wiring, cabling with existing
Bus Bar protection relays for the bays under present scope shall
be done by the contractor.

(c) Augmentation of existing substation automation system by
providing necessary bay IEDs alongwith associated equipments for
6 (six) numbers 400kV bays (bay as identified in Technical
Specification, Section-Substation Automation).

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(Project ID:446)
Salem PS (Dharmapuri) substation is equipped with substation
automation system based on IEC 61850 protocols. The contractor
has to integrate, wire and modify the control & protection system
and IED to be supplied under present scope with the existing
substation automation system and update the system database
including hardware & software along with associated equipments.

(d) PLCC System at Salem PS end for the following lines.

Nagapattinam (GIS) Pooling station Salem PS 765kV D/C
line (initially to be charged at 400kV)
Salem PSMadhugiri 765kV S/C line (initially to be charged at
400kV)

(e) 1.1kV grade Power & Control cables along with complete
accessories. Cable alongwith power receptacle for oil filtration
machine required for 420kV Reactor, auxiliary power & control
cables from BMK/Control Room/GIS hall to Reactor MB are also in
the present scope of work.

(f) Lattice and pipe structures (galvanised): Standard 400kV Towers &
Beams and Equipment support structures (except CB support
structure) shall be provided as per Employers drawings to be
provided during detailed engineering. CB support structure shall be
as per CB manufacturers design.

(g) Insulator strings and hardware, Clamps & Connectors (including
terminal connectors for owner supplied reactors), Equipment
terminal connector, Conductors, Aluminum tubes, Bus bar and
earthing materials, Bay marshalling box, spacers, cable supporting
angles/channels, cable pull box, Cable trays & covers, Junction
box, buried cable trenches as required. Main buses shall also be
extended under present scope.

(h) Lighting and illumination of the switchyard area under present
scope of work.

(i) Main earth mat is available in the 400kV Bay extension area. All
the equipments, structures, cable trenches, auxiliary earth mat for
isolators etc. shall be earthed by connecting them to existing main
earth mat by the contractor. Existing Main earth mat
(EMC/DEL/SALEM/ELCL/EMAT-LAY-005, Rev.1) is enclosed with
the tender documents.

(j) Fire protection system (HVW spray system, hydrant system and
complete U/G and O/G piping including all accessories etc. outside
the pump house for owner supplied Line Reactors). Piping for fire
protection system shall be extended from nearest header. One
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(Project ID:446)
number portable fire extinguisher (CO
2
type) of 4.5kg for each
switchyard panel room as per bid proposal sheets (BPS) shall also
be provided. Existing Fire Protection piping layout
(PNGA/MCA/EMC-SALEM-FF-YARD-906, Rev.02) is enclosed
with the tender documents.

(k) Air-conditioning system and fire alarm system for switchyard panel
room shall be provided and integrated with SAS/IED.

(l) 145kV, 1-phase Circuit Breaker for NGR bypassing scheme.

(m) Any other equipment/material required to complete the specified
scope.

2.2.1.1.2 Mandatory Spares - Design, engineering, manufacture, Testing, and
Supply on FOR destination basis including transportation & insurance,
storage at site as per Annexure-I.

2.2.1.1.3 Civil Works - The scope of work shall include but shall not be limited to
the following:

i) Civil works for the following based on Employer supplied drawings, to be
provided during detailed engineering :-

(a) Foundation for Owner supplied line reactors and associated SA &
NGR along with Foundation bolt, jacking pad, pylon supports, rail
cum road, unloading platform and fire walls between 400kV
Reactors as applicable.

(b) Foundation for Gantries, Equipment supports structures.

(c) Cable trenches along with covers and sump pits. The existing
cable trench layout drawing shall be provided during detailed
engineering based on which the contractor shall submit detailed
cable trench layout.

(d) Cable trench crossings with roads, culverts etc.

(e) Switchyard Panel Room (size 3.5 mx9m).

ii) Civil work including design and drawing by the vendor:-

(a) Foundation for lighting poles, bay marshalling boxes, panels,
control cubicles etc. as required.

(b) Antiweed treatment, PCC and stone spreading shall be provided in
the extension area.

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(Project ID:446)
2.2.1.2 Extension of 400kV Madhugiri (Tumkur) Substation

respects.



3 (three) numbers 400kV bays (bay as identified in Technical

Madhugiri (Tumkur) substation is equipped with substation

(d) PLCC System at Madhugiri end for the following lines.

MadhugiriSalem PS 765kV S/C line (initially to be charged
at 400kV)

cables from BMK/Control Room to Reactor MB are also in the
present scope of work.


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(Project ID:446)

scope of work.
earth mat by the contractor. Grid spacing of existing Main earth
mat is 7 X 7 Mtr. Existing earthmat layout (KPD-A176-PGCIL-TUM-
E1-008A, Rev. R2) is enclosed with the tender documents.

2
type) of 4.5kg for each
be provided. Existing Fire Protection piping layout (BCFSL/PGCIL-
KEC/TUMKUR/YPL, Rev.1) is enclosed with the tender
documents.


(l) 145kV, 1-phase Circuit Breaker for NGR bypassing scheme.

scope.


the following:


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(Project ID:446)







the extension area.

2.2.1.3 Extension of 400kV Nagapattinam GIS Substation (excluding GIS
scope)

respects.

(a) 400kV Capacitive Voltage Transformers, Surge Arresters, Wave
Traps and Bus Post Insulators.

present scope. CB Relay panel for the GIS bays are being
executed under a separate package. Necessary interface including
cabling, wiring, termination etc. with the existing GIS bay
equipments, CB Relay panels / LCC panels of bays are under
present scope.

Bay units of distributed bus bar protection for the bays under
present scope are available. Necessary interface with control, relay
& protection panel shall be under present scope along with all
necessary Co-ordination for AC and DC interconnection with
existing scheme (Panels) for the bays under present scope. Details
of existing Bus Bar protection shall be furnished to the contractor
during detailed engineering.

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Nagapattinam GIS substation is equipped with substation
with the existing substation automation system and update the
system database including hardware & software along with
associated equipments. Details of existing substation automation
system shall be furnished to the contractor during detailed
engineering.

(d) PLCC System at Nagapattinam PS end for the following lines.

Nagapattinam (GIS) Pooling stationSalem PS 765kV D/C
line (initially to be charged at 400kV)

cables from BMK/Control Room/GIS hall to Reactor MB are also in
the present scope of work.

(f) Lattice and pipe structures (galvanised): 400kV Towers, Beam and
Equipment support structures shall be provided as per Employers
drawing enclosed.

earthing materials, spacers, cable supporting angles/channels,
cable pull box, Cable trays & covers, Junction box, buried cable
trenches as required. Connection of outdoor AIS equipment to
existing GIS SF6 to air bushing for the bays is under present
scope.

scope of work.

(i) Main earth mat is being provided in the 400kV Bay extension area
under a separate package. All the equipments, structures, cable
trenches, auxiliary earth mat for isolators etc. shall be earthed by
connecting them to existing main earth mat by the contractor.
Details of existing earth mat shall be provided to the contractor
during detail engineering.

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(Project ID:446)
protection system shall be extended from nearest header
(preferably nearby bus reactor bay). Details of existing fire
protection piping layout shall be provided to the contractor during
detail engineering.

(k) 145kV, 1-phase Circuit Breaker for NGR bypassing scheme.

(l) Any other equipment/material required to complete the specified
scope.

GIS for the bays under present scope are of M/s Hyosung, South Korea
make and are being constructed by other agency. The contractor shall
co-ordinate with the agency (who will be erecting GIS) for supervision,
erection, testing and commissioning of AIS portion of the bays.


the following:





(d) Cable trench crossings with roads, culverts etc. However, trench
layout shall be developed and submitted for approval by the
contractor.


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(Project ID:446)

the extension area.

2.2.2 Transmission System required for evacuation of power from Kudgi
TPS of NTPC Ltd.

2.2.2.1 Extension of 400kV Madhugiri (Tumkur) Substation

respects.

(a) 2 Nos. 63 MVAR, 420kV, 3 phase Shunt Reactor Reactors along
with associated 120 KV Surge Arrestors and Neutral Grounding
Reactors of 600 Ohms including all materials. Complete design
and detailed engineering shall be done by contractor. Supply of
Insulating oil (for each reactor with associated NGRs), online
dissolved gas (multi-gas) and moisture analyser and online
insulating oil drying system (cartridge type) as per BPS is also
under the scope.

Foundation bolts for line Reactor. The contractor shall indicate
recommended pocket size for placing foundation bolts in their
foundation plan drawing.




Madhugiri (Tumkur) substation is equipped with substation
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(Project ID:446)

(d) PLCC System for the following lines.

For both Madhugiri and Narendra new (Kudgi) end of
MadhugiriNarendra new (Kudgi) 765kV D/C line (initially to
be charged at 400kV)

For Madhugiri end of MadhugiriBidadi 400kV D/C quad line



(g) Insulator strings and hardware, Clamps & Connectors, Equipment
box, buried cable trenches as required.

scope of work.

earth mat by the contractor. Grid spacing of existing Main earth
mat is 7 X 7 Mtr. Existing earthmat layout (KPD-A176-PGCIL-TUM-
E1-008A, Rev. R2) is enclosed with the tender documents.

2
type) of 4.5 kg for each
be provided.

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(Project ID:446)

(l) 145kV, 1-phase Circuit Breaker for NGR bypassing scheme

scope.


the following:









the extension area. The stone (gravel) is partly laid in the
switchyard under area of present scope of work. The removal and
re-speading of the gravel after cleaning and washing shall be in the
contractors scope. Antiweed treatment and Extra gravel (if
required) matching with the existing substation required for
completion of the scope of work shall also be in contractors scope.

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(Project ID:446)
2.2.2.2 Extension of 400kV Bidadi GIS Substation (excluding GIS scope)

respects. GIS (M/s Hyosung, South Korea make) for present two
numbers bays shall be provided by the owner through other agency. The
GIS bus duct (inside the GIS hall and outside) shall also be provided by
the owner through the agency. The contractor shall co-ordinate with that
agency (i.e M/s Hyosung) for supervision, erection, testing and
commissioning of the AIS portion of the bays and the civil works shall be
undertaken under the present scope of work. Drawings of GIS shall be
provided to the contractor during detailed engineering.

(a) 400kV Capacitive Voltage Transformers, Surge Arresters, Wave
Traps and Bus Post Insulators.

present scope. Necessary interface including cabling, wiring,
termination etc. with the existing GIS bay equipments, CB Relay
panels / LCC panels of bays are under present scope.

Augmentation of existing Bus Bar protection for present bays is
also in present scope. Bay units of distributed bus bar protection
for the bays under present scope are available. Necessary
interface with control, relay & protection panel shall be under
present scope along with all necessary Co-ordination for AC and
DC interconnection with existing scheme (Panels) for the bays
under present scope. Details of existing Bus Bar protection shall be
furnished to the contractor during detailed engineering.

(c) Bidadi GIS substation is equipped with substation automation
system based on IEC 61850 protocols. The contractor has to
integrate, wire and modify the control & protection system and IED
to be supplied under present scope with the existing substation
automation system and update the system database including
hardware & software along with associated equipments. Details of
existing substation automation system shall be furnished to the
contractor during detailed engineering.

(d) PLCC System at Bidadi end for the following lines.

BidadiMadhugiri 400kV D/C quad line

accessories. Auxiliary Power supply and control cables from Bay
MB/control room are in present scope of work.

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(f) Lattice and pipe structures (galvanised): 400kV Towers, Beam and
Equipment support structures shall be provided as per Employers
drawing enclosed. Matching with existing connection details, if any
shall be in the scope of contractor.

box, buried cable trenches as required. Connection of outdoor AIS
equipment to existing GIS SF6 to air bushing for the bays is under
present scope.

scope of work shall be provided by the Contractor as per Bid
Drawing/Price Schedule (BPS) enclosed by the Employer.

(i) Main earthmat inside the switchyard is available. The existing
Earthmat layout drawing (O10024-E-IS-SY-SK-003, Rev. A) is
attached with the bid documents. All the outdoor equipment,
structures, cable trenches, auxiliary earth mat for isolators etc.
shall be earthed by connecting them to the main earth mat by the
contractor. Extension of Earth mat inside the GIS buildings is also
in the scope of contractor.

(j) Air conditioning & Ventilation System of extended area of GIS hall
(As per Annexure-III & Annexure-IV respectively)

(k) Any other equipment/material required to complete the specified
scope.


the following:


(a) Foundation for Gantries, Equipment supports structures.

(b) Cable trenches along with covers and sump pits. The existing

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(Project ID:446)
(c) Cable trench crossings with roads, culverts etc.


(a) Extension of 400kV GIS Hall for 2 nos. lines, 2 nos. future bus
sectionalisers and one future ICT( i.e. approximately 32x14.7 m for
GIS Hall including LCC/Relay/PLCC room) is under present scope
(as per details in Annexure-V). The detail of existing GIS hall and
the GA for the extension of the GIS hall is given in the tender
drawing. The detailed drawing for the extension of the GIS hall as
per the GA drawing need to be developed by the contractor. The
extension of GIS hall shall be done in such a way that the existing
EOT crane shall be used for extension portion also.

(b) All civil works including foundations alongwith associated with
erection of SF6 gas insulated metal enclosed switchgear along
with its SF6 ducts and SF6 to Air Bushing. Civil works including all
foundations for all equipment inside GIS Hall are included in GIS
building. The cable trenches inside 420kV GIS halls & associated
LCC/Relay/PLCC rooms are also included in the scope of GIS hall.
The design of GIS equipment shall be handed over to the
successful bidder during detailed engineering stage.

(c) Other Contractor supplied drawings: Foundations for lighting poles,
panels and control cubicles of equipments wherever required.

2.2.2.3 Extension of 400kV Narendra New (Kudgi) GIS Substation

transportation & insurance, storage, Testing and Commissioning of the
following equipments/items, complete in all respects.

(a) 2 Nos. 63 MVAR, 420kV, 3 phase Shunt Reactor Reactors along
with associated 120 KV Surge Arrestors and Neutral Grounding
Reactors of 600 Ohms at Kudgi (New Narendra) S/S including all
materials, Cables (between Reactor and its Marshalling box),
supply of special cable(if any), accessories for the Reactor and
spares. Complete design and detailed engineering shall be done
by contractor. Supply of Insulating oil (for each reactor with
associated NGRs), online dissolved gas (multi-gas) and moisture
analyser and online insulating oil drying system (cartridge type) as
per BPS is also under the scope.

(b) Any other equipment/material required to complete the specified
scope.

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(Project ID:446)
2.2.3 System Strengthening in SR for import of power from ER

2.2.3.1 Extension of 400kV Khammam Substation

respects.


(b) Complete Control, Relay and Protection system for 400kV bays
under present scope.

also in the present scope. Existing bus bar protection scheme is
ABB make RADSS (high impedance type). Necessary integration,
wiring, cabling with existing Bus Bar protection relays (including trip
relays if required) for the bays under present scope shall be done
by the contractor.

Further, Event Logger shall also be supplied by the contractors as
Technical Specification enclosed herewith in Annexure-VII.

(c) Bay controller units (BCU) as per BPS to be installed in the control
panel and to be integrated with existing system. The BCU shall be
integrated to NTAMC project as per Annexure-VIII of this
specification.

(d) PLCC System at Khammam end for the following lines.

Khammam Nagarjuna Sagar 400kV D/C line

accessories.


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(h) Battery & Battery Chargers as per rating indicated in the Bid Price
Schedule.

(i) Extension of AC Distribution Board and DC Distribution Board as
per BPS. Contractor has to connect these ACDB and DCDB
extension modules with the existing ACDB and DCDB through
cables.

(j) Lighting and illumination of the switchyard area under present
scope of work.

(k) Extension of Main earth mat in the 400kV Bay extension area. All
earth mat by the contractor. Existing Main earth mat ((0)-G71770-
ACXXX-L163(KH)-001-0, Rev.0) is enclosed with the tender
documents.

scope.


the following:






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(Project ID:446)


2.2.3.2 Extension of 400kV Nagarjuna Sagar Substation

respects.


(b) Complete Control, Relay and Protection system for 400kV bays
under present scope.

also in present scope. Existing bus bar protection scheme is
English Electric make FAC 34 (high impedance type). Necessary
integration, wiring, cabling with existing Bus Bar protection relays
(including trip relays if required) for the bays under present scope
shall be done by the contractor.

(c) Bay controller units (BCU) as per BPS to be installed in the control
panel and to be integrated with existing system. The BCU shall be
integrated to NTAMC project as per Annexure-VIII of this
specification.

(d) PLCC System at Nagarjuna Sagar end for the following lines.

Khammam Nagarjuna Sagar 400kV D/C line

accessories.

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box, buried cable trenches as required.

(m) Battery & Battery Chargers as per rating indicated in the Bid Price
Schedule.

(n) Extension of AC Distribution Board and DC Distribution Board as
per BPS. Contractor has to connect these ACDB and DCDB
extension modules with the existing ACDB and DCDB through
cables.

scope of work.

(i) Extension of Main earth mat in the 400kV Bay extension area. All
earth mat by the contractor. Existing Main earth mat (PG-
EARTHMAT-NSAGAR, Rev.0) is enclosed with the tender
documents.

(j) Any other equipment/material required to complete the specified
scope.


the following:





(d) Existing gate is to be dismantled and re-erected.
SECTION- PROJECT


(Project ID:446)




2.2.4 Transmission System for connectivity for NCC Power Projects Ltd

2.2.4.1 Extension of 400kV Nellore Pooling Station

respects.


present scope. Existing bus bar protection is of M/s ALSTOM make
(P74x). Bay units of Bus bar relay are available for bays under

6 (six) numbers 400kV bays (bay as identified in Technical

Nellore PS substation is equipped with substation automation
system based on IEC 61850 protocols. The contractor has to
integrate, wire and modify the control & protection system and IED
to be supplied under present scope with the existing substation
automation system and update the system database including
hardware & software along with associated equipments.

(d) PLCC System for the following lines.

SECTION- PROJECT


(Project ID:446)
For both Nellore PS end and NCC Switchyard end of Nellore
Pooling station NCC Generation Switchyard 400kV D/C quad
line.




scope of work.

(i) Extension of Main earth mat in the 400kV Bay extension area. All
earth mat by the contractor. Existing Main earth mat (J-
843/NELLORE/E-DRG/EAR/ 400kV/008A, Rev.1) is enclosed with
the tender documents.

(j) One number portable fire extinguisher (CO
2
type) of 4.5 kg for
each switchyard panel room as per bid proposal sheets (BPS) shall
also be provided.


scope.


SECTION- PROJECT


(Project ID:446)
the following:

provided during detailed engineering:-




(d) Switchyard Panel Room (size 3.5mx9m).




(c) Drainage system layout using standard sections.

2.2 The Bidders are advised to visit the substation site and acquaint
themselves with the topography, infrastructure and also the design
philosophy. Before proceeding with the construction work in the existing
substation, the Contractor shall fully familiarize himself with the site
conditions and General arrangements & scheme etc. Though the Owner
shall endeavor to provide the information, it shall not be binding for the
Owner to provide the same. The bidder shall be fully responsible for
providing all equipment, materials, system and services specified or
otherwise which are required to complete the construction and
successful commissioning, operation & maintenance of the substation
and reactors in all respects. All materials required for the Civil and
construction/installation work shall be supplied by the Contractor. The
cement and steel shall also be supplied by the Contractor.
SECTION- PROJECT


(Project ID:446)
The complete design (unless specified otherwise in specification
elsewhere) and detailed engineering shall be done by the
Contractor based on conceptual tender drawings.
2.3 The Contractor shall also be responsible for the overall co-ordination with
internal/external agencies; Supplier of Owners supplied equipments,
project management, training of Owners manpower, loading, unloading,
handling, moving to final destination for successful erection, testing and
commissioning of the substation/switchyard.
2.4 Design of substation and its associated electrical & mechanical
auxiliaries systems includes preparation of single line diagrams and
electrical layouts, Erection key diagrams, electrical and physical
clearance diagrams, control and protection schematics, wiring and
termination schedules, foundation & cable trench layout drawing
including associated invert levels, civil designs (as applicable) and
drawings, design of fire-fighting system and air conditioning system,
lighting/illumination and other relevant drawings & documents required
for engineering of all facilities within the fencing to be provided under
this contract, are covered under the scope of the Contractor.
2.5 Any other items not specifically mentioned in the specification but which
are required for Erection, Testing and Commissioning and satisfactory
operation of the substations are deemed to be included in the scope of
the specification and the same shall be supplied and erected by the
contractor unless specifically excluded elsewhere.
The Contractor shall arrange all T&P (such as necessary supports,
cranes, ladders, platforms etc.) for erection, testing & commissioning of
the system at his own cost. Further, all consumables, wastage and
damages shall be to the account of contractor.
2.6 Owner has standardized its technical specification for various
equipments and works for different voltage levels. Items, which are not
applicable for the scope of this package as per schedule of quantities
described in BPS, the technical specification for such items should not
be referred to.
3.0 SPECIFIC EXCLUSIONS
The following items of work are specifically excluded from the scope of
the specification:
(a) Boundary wall along substation property line.
(b) Owners site office and stores.
(c) Survey and soil investigation including soil resistivity
measurement.
(d) Contouring and substation leveling.
SECTION- PROJECT


(Project ID:446)
(e) Approach road up to substation entrance.
(f) Fire protection system for reactors for Kudgi (New Narendra)
GIS substation.
(g) All civil works pertaining to foundations including rail track,
soak pit & fire resistant wall for Reactor of Kudgi (New
Narendra) GIS substation.
(h) All cabling work from control room to Reactor MB/NGR MB
including Supply of cable except special cable (if any) for Kudgi
(New Narendra) GIS substation.
(i) Earthing connection of Reactors to Owners earthmat & earth
electrodes for Kudgi (New Narendra) GIS substation.
(j) 400kV Terminal connectors for Reactors for Kudgi (New
Narendra) GIS substation.

4.0 PHYSICAL AND OTHER PARAMETERS
4.1 Location of the Substation - The location of substation is indicated
below:

S.No. Name of S/S Name of State Nearest Rail
Head
1 Salem PS Tamil Nadu Salem
2 Nagapattinam Tamil Nadu Ariyallur
3 Madhugiri Karnataka Tumkur
4 Bidadi Karnataka Bidadi
5 Narendra New (Kudgi) Karnataka Bijapur
6 Khammam Andhra Pradesh Khammam
7 Nagarjuna Sagar Andhra Pradesh Nagarjuna Sagar
8 Nellore PS Andhra Pradesh Nellore

4.2 Meteorological data

The detailed meteorological data of the substations shall be handed
over to successful bidder. However, for design purposes, ambient
temperature should be considered as 50 degree centigrade and other
details are as below:
Altitude Less than 1000 meter above mean sea level (MSL)
Snow fall NIL
Seismic Zone As per IS 1893
Wind Zone As per IS 875

5.0 SCHEDULE OF QUANTITIES
5.1 The requirement of various items/equipments and civil works are
indicated in Bid price Schedules.
SECTION- PROJECT


(Project ID:446)
5.2 All equipments/items for which bill of quantity has been indicated in BPS
(Bid price Schedules) shall be payable on unit rate basis. During actual
execution, any variation in such quantities shall be paid based on the
unit rate under each item incorporated in Letter of award.
5.3 Wherever the quantities of items/works are not indicated, the bidder is
required to estimate the quantity required for entire execution and
completion of works and incorporate their price in respective Bid price
schedules. For erection hardware items, Bidders shall estimate the total
requirement of the works and indicate module-wise lump sum price bay
wise and include the same in relevant Bid price schedules. For module
identification, Bidder may refer typical drawings enclosed with the
specifications. Any material/works for the modules not specifically
mentioned in the description in BPS, as may be required shall be
deemed to be included in the module itself.
5.4 Bidder should include all such items in the bid proposal sheets, which
are not specifically mentioned but are essential for the execution of the
contract. Item which explicitly may not appear in various schedules and
required for successful Commissioning of substation and shunt reactor
shall be included in the bid price and shall be provided at no extra cost
to purchaser.
6.0 BASIC REFERENCE DRAWINGS
6.1 For 400kV Salem PS, 400kV Madhugiri and 400kV Nellore PS
substations, breaker and half bus-switching scheme with I type layout
arrangement and 400kV Khammam and 400kV Nagarjuna Sagar
Substations, with breaker and half switching scheme with D-type layout
arrangement is proposed. 400kV Nagapattinam & Narendra New
(Kudgi) GIS substation is having with one and half breaker scheme
whereas 400kV Bidadi GIS Substation is having Double Main bus-
switching scheme.
6.2 Single line diagram and general arrangements are enclosed with the bid
documents for reference, which shall be further engineered by the
bidder. The other related drawings shall be provided to the successful
bidder.
6.3 The reference drawings, which form a part of the specifications, are
given at Annexure-II. The bidder shall maintain the overall dimensions
of the substations, phase to earth clearance, phase to phase clearance
and sectional clearances, clearances between buses, bus heights but
may alter the locations of equipment in consultation with POWERGRID
to obtain the statutory electrical clearances required for the substation.
6.4 The enclosed drawings give the basic scheme, layout of substation,
substation buildings, associated services etc. In case of any
SECTION- PROJECT


(Project ID:446)
discrepancy between the drawings and text of specification, the
requirements of text shall prevail in general. However, the Bidder is
advised to get these clarified from Purchaser.
7.0 DIFFERENT SECTIONS OF TECHNICAL SPECIFICATION
7.1 For the purpose of present scope of work, technical specification shall
consist of following sections and they should be read in conjunction with
each other.

7.2 In case of any discrepancy between Section-PROJECT, Section-GTR
and other technical specifications on scope of works, Section-PROJECT
shall prevail over all other sections.
Sl. No. Sections of Technical Specification Rev. No.
1.0 Section-Project Rev.00
2.a) Section-General Technical Requirement (GTR) Rev.13
2.b) Section-GTR (Transformer & Reactor) Rev.03
3.0 Section-Shunt Reactor, NGR & Surge Arrestor Rev. 08
4.a) Section-Switchgear (Chapter-Circuit Breaker) Rev. 10A
4.b) Section-Switchgear (Except Circuit Breaker) Rev. 10
5.0 Section-Power and Control Cables Rev. 06
6.0 Section-LT Switchgear Rev. 05
7.0 Section-Lighting System Rev. 05
8.0 Section-Battery & Battery Charger Rev. 06
9.0 Section-Fire Protection System Rev. 06
10.0 Section-Air Conditioning System Rev. 04
11.0 Section-Switchyard Erection Rev. 09
12.0 Section- Structures Rev. 06
13.0 Section-Civil Works Rev. 07
14.0 Section-Control and Relay Panels Rev. 08
15.0 Section-Substation Automation System Rev. 03
16.0 Section - PLCC Rev. 05
SECTION- PROJECT


(Project ID:446)
7.3 In case of any discrepancy between Section-GTR and individual
sections for various equipments, requirement of individual equipment
section shall prevail.
8.0 SPARES
8.1 Mandatory Spares
8.1.1 The Mandatory Spares shall be included in the bid proposal by the
bidder. The prices of these spares shall be given by the Bidder in the
relevant schedule of BPS and shall be considered for evaluation of bid.
It shall not be binding on the purchaser to procure all of these
mandatory spares.
8.1.2 No mandatory spares shall be used during the Commissioning of the
equipment. Any spares required for Commissioning purpose shall be
arranged by the Contractor. The unutilized spares if any brought for
Commissioning purpose shall be taken back by the contract.
9.0 SPECIAL TOOLS AND TACKLES
9.1 The bidder shall include in his proposal the deployment of all special
tools and tackles required for erection, testing, commissioning,
operation and maintenance of equipment. The special tools and tackles
shall only cover items which are specifically required for the equipment
offered and are proprietary in nature. However a list of all such devices
should be indicated in the relevant schedule provided in the BPS.
10.0 FACILITIES TO BE PROVIDED BY THE OWNER
10.1 Owner shall make available the auxiliary supplies at a single point in the
substation on chargeable basis. The prevailing energy rates of the state
shall be applicable. All further distribution from the same for construction
supply shall be made by the contractor. However, in case of failure of
power due to any unavoidable circumstances, the contractor shall make
his own necessary arrangements like diesel generator sets etc. at his
own cost so that progress of work is not affected and Owner shall in no
case be responsible for any delay in works because of non-availability
of power.
10.2 Owner shall make available construction water supply at a single point
in the substation. All further distribution for the same shall be made by
the Contractor. In case of non-availability or inadequate availability of
water for construction work, the contractor shall make his own
arrangement at his own cost and the Owner shall in no case be
responsible for any delay in works because of non-availability or
inadequate availability of water.

SECTION- PROJECT


(Project ID:446)
11.0 SPECIFIC REQUIREMENT
11.1 The bidder shall be responsible for safety of human and equipment
during the working. It will be the responsibility of the Contractor to co-
ordinate and obtain Electrical Inspector's clearance before
commissioning. Any additional items, modification due to observation of
such statutory authorities shall be provided by the Contractor at no extra
cost to the Owner.
11.2 The lighting fixtures for switchyard lighting shall be mounted on LM
(Lightning Masts) wherever LMs are provided. Where LMs are not
available, the fixtures may be mounted on Gantry structures or on
lighting poles to be provided by the contractor.
11.3 Transmission line side tension insulator strings for the line termination
and tension clamp for shield wire termination is also under the scope of
this specification.
11.4 The fault level of all the equipments to be supplied under present scope
shall be as per following:-

S.No Name of S/S Voltage level Fault Level
1 Salem PS 400KV 50KA for 1 sec.
2
Nagapattinam 400KV 50KA for 1 sec.
3
Madhugiri 400KV 50KA for 1 sec.
4
Bidadi 400KV 40KA for 1 sec.
5
Narendra New (Kudgi) 400KV 50KA for 1 sec.
6
Khammam 400KV 40KA for 1 sec.
7
Nagarjuna Sagar 400KV 40KA for 1 sec.
8
Nellore PS 400KV 50KA for 1 sec.

11.5 The bidder is required to quote the price of isolator(s) with the insulator
as an integral part of the Isolator(s). In case the price of insulators and
metallics for isolator(s) are quoted separately by the bidder, the total
price quoted by the bidder for such insulators shall be considered as the
lump sum price of insulators required for the specified quantity of
isolator(s) under the subject package(s). In such an event the quantity
of insulators indicated by the bidder shall be treated as the quantity
estimated by the bidder.
11.6 Technical requirement for 420kV Reactor:
The manufacturer, should have designed, manufactured, tested,
supplied, installed and commissioned 345 kV or above class shunt
reactor of atleast 50 MVAR capacity (or equivalent capacity in banks of
SECTION- PROJECT


(Project ID:446)
3 single phase units). Shunt reactor should have been in satisfactory
operation for atleast two (2) years as on the originally scheduled date of
bid opening.

11.7 Normally feasible range of losses for Shunt Reactor is enclosed in
Annexure-IX of Section-Project.
11.8 The contractor shall provide outdoor power receptacle (400A rating) for
oil filtration unit near 420kV Reactors & Transformer area of the
switchyard under present scope.
11.9 All steel works used for grating and supports in Transformers/ Reactors
foundation shall be painted with Zinc Phosphate Primer (Two Packs)
conforming to IS:13238-1991 instead of steel primer and anti-corrosive
bitumastic/ synthetic enamel paint mentioned in para 11.6 of Section-
Civil Works (Rev.07), Technical Specification.
11.10 Erection, Testing and Commissioning of Reactors, Relay & Protection
Panels, Substation Automation System and PLCC system shall be done
by the contractor under the supervision of respective equipment
manufacturers. Such supervision charges shall be included by the
bidder in the erection charges for the respective equipment in the BPS.
11.11 The frequency range for the earthquake spectra shall be as per IEC
62271-300.
11.12 All RCC shall be as per Bid Price Schedule (BPS). All reinforcement
steel shall be of Fe 500.
11.13 The Contractor shall be responsible to select and verify the route, mode
of transportation and make all necessary arrangement with the
appropriate authorities for the transportation of the equipment. The
dimension of the equipment shall be such that when packed for
transportation, it will comply with the requirements of loading and
clearance restrictions for the selected route. It shall be the responsibility
of the contractor to coordinate the arrangement for transportation of the
transformers for all the stages from the manufacturers work to site.
The conditions of roads, capacity of bridges, culverts etc. in the route
shall also be assessed by the bidders. The scope of any necessary
modification/ extension/ improvement to existing road, bridges, culverts
etc. shall be included in the scope of the bidder. The contractor shall
carry out the route survey along with the transporter and submit the
detail proposal and methodology for transportation of transformer for
approval of Purchaser within three months from the date of award

SECTION- PROJECT


(Project ID:446)
11.14 The bidder shall make necessary modifications in the structures to
match fixing details with existing Gantries at site as applicable at
existing substations extension (if applicable)
11.15 Relay panels to be placed in the existing relay panel rooms shall be
adequate to fit in. Contractor should visit the substation and take all
measure so that relay panels could be placed without any disturbances
to the existing panels.
11.16 The bays covered under the scheme are to be remotely operated from
centralized control centers. The technical requirements for integration
are given as per Annexure-VIII.
12.0 Section GTR and other Technical specifications, the term Purchaser
and/or Owner may be read as Employer.

Annexure-I
LIST OF MANDATORY SPARES

power from Kudgi TPS of NTPC Ltd. (Project ID:403), c) Under System Strengthening in SR for import of power
from ER (Project ID:443). & d) Under Transmission System for connectivity for NCC Power Projects Ltd. (Project
ID:446)

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A. 420 kV SF6 Circuit
Breaker (Without CR)

1a. One complete Pole of CB
including Grading
Capacitor, Interrupter,
pole column, with
operating mechanism and
MB but without support
structure. (2000A, 40kA
for 1 Sec)
No. -- -- -- -- -- 1 1 --
1b. One complete Pole of CB
including Grading
Capacitor, Interrupter,
pole column, with
operating mechanism and
MB but without support
structure. (3150A, 50kA
for 1 Sec)
No. 1 1 -- -- -- -- -- 1
2. Grading capacitors (if
applicable)
Set 1 1 -- -- -- 1 1 1
3 Rubber gaskets, O rings
and seals for SF6 gas
(complete replacement for
one breaker)
No. 1 1 -- -- -- 1 1 1
4. Trip coils with resistor No. 2 2 -- -- -- 2 2 2
5. Closing coils with resistor Sets 1 1 -- -- -- 1 1 1
6. Molecular filter for SF6
Circuit for 1 Pole of CB
No. 2 2 -- -- -- 2 2 2
7 Terminal pads and
connectors
Nos. 2 2 -- -- -- 2 2 2
8. Corona rings Nos. 1 1 -- -- -- 1 1 1
9. Relays, power contactors,
switch-fuse units, limit
switches, push buttons,
timers and MCBs etc
Set 1 1 -- -- -- 1 1 1

Annexure-I

ID:446)

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10. Pressure switches ( one
no. of each type )
Set 1 1 -- -- -- 1 1 1
11. Auxiliary Switch Assembly
(One no. of each type)
Set 1 1 -- -- -- 1 1 1
B. 420kV Isolator (Double
Break)

1a. One complete pole of
Isolator including support
insulator with 1 E/S with
operating mechanism for
main isolator and earth
switch (excluding
structure) (2000A, 40KA ,1
Sec)
No -- -- -- -- -- 1 1 --
1b. One complete pole of
Isolator including support
insulator with 1 E/S with
operating mechanism for
main isolator and earth
switch (excluding
structure) (3150A, 50KA ,1
Sec)
No 1 1 -- -- -- -- -- 1
2 Copper contact fingers for
female & male contacts
set 2 2 -- -- -- 2 2 2
3 Open/Close Contactor
Assembly, Timer, Key
Interlock push button
switch & auxiliary switches
Set 2 2 -- -- -- 2 2 2
4 Limit switch No. 2 2 -- -- -- 2 2 2
5 Terminal pads &
Connectors
No. 2 2 -- -- -- 2 2 2
6. Corona shielding ring Nos. 2 2 -- -- -- 2 2 2
C. 420kV Current
Transformers

1a. 420kV, 120% extended 5 No. -- -- -- -- -- 1 1 --

Annexure-I

ID:446)

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Core CT complete in all
respects including terminal
connectors and support
stool for erecting on
standard support structure.
(2000A, 40KA, 1 Sec)
1b. 420kV, 120% extended 5
Core CT complete in all
respects including terminal
connectors and support
stool for erecting on
standard support structure.
(3000A, 50KA, 1 Sec)
No. 1 1 -- -- -- -- -- 1
D. 336kV Surge Arrester
1. 336kV Surge arrester
complete with insulating
base and terminal
connectors
No. 1 1 1 1 -- 1 1 1
2. Surge monitor/monitor No. 2 2 2 2 -- 2 2 2
E. 400kV Capacitive
Voltage Transformer

1. 4400pF No. -- 1 -- 1 -- 1 1 1
2. 8800pF No. 1 1 1 -- -- -- -- --
F. CONTROL AND RELAY
PANEL

F.1. Breaker Relay Panel
1. Breaker failure Relay No 1 1 -- -- -- 1 1 1
2. Trip/Close Circuit
Supervision Relay
No 1 1 -- -- -- 1 1 1
3. Self-reset trip relay of each
type (if applicable)
No 1 1 -- -- -- 1 1 1
4. Auto Reclose relay with
check synchronizing relay
and dead line charging
relay
No 1 1 -- -- -- 1 1 1

Annexure-I

ID:446)

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5. Timer relay of each type (if
applicable)
No 1 1 -- -- -- 1 1 1
6. DC Supervision relays (if
applicable)
No 1 1 -- -- -- 1 1 1
7. Hand reset Trip Relay of
each type (if applicable)
No 1 1 -- -- -- 1 1 1
8. Flag relays of each type (
if applicable)
No 1 1 -- -- -- 1 1 1
9. Auxiliary relays of each
type
No 1 1 -- -- -- 1 1 1
F.2. Line Protection Panel
Equipment spare

1. Main-1 Numerical distance
relay (excluding external
trip relays) with software
and cable for front panel
communication to PC
Set 1 1 -- -- -- 1 1 1
2. Main-2 Numerical distance
relay (excluding external
trip relays) with software
and cable for front panel
communication to PC
Set 1 1 -- -- -- 1 1 1
F.3. Reactor Protection Panel
1. Reactor Differential
Protection Relay including
all aux CTs (if applicable) ,
associated software and
cable for front panel
communication to PC (in
case of numerical relay)
Set 1 1 1 -- -- -- -- --
2. Reactor Back up
protection relay with 3 O/C
and 1 E/F element and
associated software in
case of numerical relay
Set 1 1 1 -- -- -- -- --

Annexure-I

ID:446)

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h
a
m
m
a
m

s
/
s

N
a
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a

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3. Restricted Earth Fault
protection relay with non -
linear resistor (If
applicable) and associated
software in case of
numerical relay
No 1 1 1 -- -- -- -- --
G. Substation Automation
system

1. Bay control unit with
associated software
No 1 1 -- 1 -- -- -- --
H. Analog PLCC
1. Set of Prints for carrier
Terminal
Set 1 1 1 1 -- 1 1 1
2. Set of Prints for Protection
Coupler
Set 1 1 1 1 -- 1 1 1
I. Battery & Battery
Charger

I.1. 220V Batteries
1. Spare battery cell (of each
type) alongwith milky
boost charger
Nos. -- -- -- -- -- 5 5 --
2. Terminal connectors with
Bolts & Nuts (of each type)
Nos. -- -- -- -- -- 10 10 --
I.2. 48V Batteries
1. Spare battery cell (of each
type) alongwith milky
boost charger
Nos. -- -- -- -- -- 5 5 --
2. Terminal connectors with
Bolts & Nuts (of each type)
Nos. -- -- -- -- -- 10 10 --
I.3. 220V Battery Chargers
1. Set of Control Cards Set -- -- -- -- -- 1 1 --
2. Set of relays Set -- -- -- -- -- 1 1 --
3. Rectifier transformer No. -- -- -- -- -- 1 1 --
4. Thyristor/ Diode Set -- -- -- -- -- 1 1 --
5. Fuses of Thyristor with Sets -- -- -- -- -- 6 6 --

Annexure-I

ID:446)

Sl.
No
Description Unit
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indicators
I.4. 48V Battery Chargers
1. Set of Control Cards Set -- -- -- -- -- 1 1 --
2. Set of relays Set -- -- -- -- -- 1 1 --
3. Rectifier transformer No. -- -- -- -- -- 1 1 --
4. Thyristor/ Diode Set -- -- -- -- -- 1 1 --
5. Fuses of Thyristor with
indicators
Sets -- -- -- -- -- 6 6 --
J. Erection Hardware
1. Insulator String, Clamp &
Connectors, Spacers,
Corona Bell, Al. Tube,
welding Sleeves
% of
erect
ed
qty
5% 5% -- -- -- 5% 5% 5%
2. 400 kV BPI Nos. 2 2 -- -- -- 2 2 2
K. Shunt Reactor
1. Buchholz Relay (Main
tank) complete with float
and contacts
Set -- 1 -- -- 1 -- -- --
2. Local and Remote WTI
with sensing device and
contact
Set -- 1 -- -- 1 -- -- --
3. Oil temperature indicator
with contacts and sensing
device
No. -- 1 -- -- 1 -- -- --
4. Bushing of each rating
with metal parts & gaskets
and lifting tools
Set -- 1 -- -- 1 -- -- --
5. Spare insulating oil to
handed over to owner after
commissioning for O&M
requirement
KL -- 10 -- -- 10 -- -- --

Annexure-II

List of Tender Drawings


Nagapattinam/Cuddalore Area, Tamilnadu (Project ID:206), b) Transmission System required for evacuation
of power from Kudgi TPS of NTPC Ltd. (Project ID:403), c) Under System Strengthening in SR for import of
power from ER (Project ID:443). & d) Under Transmission System for connectivity for NCC Power Projects
Ltd. (Project ID:446)

Sl.
No.
Particular Drawing No.
A. Common Transmission System associated with Generation Projects in
Nagapattinam/ Cuddalore Area, Tamil Nadu
A.1. Extn. of 400kV Salem PS (Dharmapuri) Substation
1. Single Line Diagram C/ENGG/NAGAPATTINAM-
A/SALEM-PS EXTN/SLD, Rev.01
2. General Arrangement C/ENGG/SR/SALEM EXTN/GA/01,
Rev.0
3. Cable Trench Layout plan (Existing) EMC/DEL/SALEM/cable
Trench/Lay-002, Rev.06
4. Earthing layout plan (Existing) EMC/DEL/SALEM/ELCL/EMAT-
LAY-005, Rev.1
5. Fire Piping layout (Existing) PNGA/MCA/EMC-SALEM-FF-
YARD-906, Rev.02
A.2. Extn. of 400kV Madhugiri (Tumkur) Substation
1. Single Line Diagram C/ENGG/NAGAPATTINAM-
A/MADHUGIRI-PS EXTN/SLD,
Rev.01
2. General Arrangement C/ENGG/NAGAPATTINAM-
A/MADHUGIRI-PS EXTN/GA,
Rev.01
3. Cable Trench Layout plan (Existing) KPD-A176-PGCIL-TUM-E1-010,
Rev. R3
4. Earthing layout plan (Existing) KPD-A176-PGCIL-TUM-E1-008A,
Rev. R2 (2 sheets)
5. Fire Piping layout (Existing) BCFSL/PGCIL-KEC/TUMKUR/YPL,
Rev.1
A.3. Extn. of 400kV Nagapattinam (GIS) Substation
1. Single Line Diagram C/ENGG/SR/NAGAPATTINAM_PS_
EXTN/SLD/01, Rev.0
2. General Arrangement C/ENGG/SR/NAGAPATTINAM_PS_
EXTN/GA/01, Rev.0
3. Existing Layout for GIS (in the
building)
PGCIL-10003191-A02-02, Rev.0
B. Transmission System required for evacuation of Power from Kudgi
TPS of NTPC Ltd.
B.1. Extn. of 400kV Madhugiri Substation
1. Single Line Diagram C/ENGG/KUDGI-TPS/MADHU
Annexure-II




Sl.
No.
EXTN/SLD, Rev 0
2. General Arrangement C/ENGG/KUDGI-TPS/MADHU
EXTN/GA Rev 00
B.2. Extn. of 400kV Bidadi (GIS) Substation
1. Single Line Diagram 400KV Bidadi
Substation
C/ENGG/KUDGI-TPS/BIDADI
EXTN/SLD Rev 00 (Sheet 1 of 1)
2. General Arrangement 400KV
Bidadi Substation
EXTN/GA Rev 00
Existing Drawings
3. 400/220kV Layout of Tower
Foundations
O10024-C-IS-SY-EL-1002, Rev.0
4. Layout of 400/220kV Equipment
Foundations
O10024-C-IS-SY-EL-1003, Rev.0
5. Layout of 400kV Bus duct foundation O10024-C-IS-SY-FN-1025, Rev.0
6. Existing Earthmat Layout (Sketch
indicating Main Earthmat)
O10024-E-IS-SY-SK-003, Rev. A
400kV GIS Building
7. GA & Architectural Plan, Elevation &
Section
O10024-C-IS-SY-GA-1060, Rev.0
(4 Sheets)
8. GA of supporting crane runway girder O10024-C-IS-SY-GA-1080, Rev.0
9. Details of EOT Crane Maintenance
Platform and cage ladder
O10024-C-IS-SY-GA-1710, Rev.0
(2 Sheets)
10. Numeration and RC details of 400kV
Bus Duct Foundations B4T1, B4T2,
B4T3 & B4T4
O10024-C-IS-SY-NR-1030, Rev.0
11. Detail of cladding for rain water down
comer
O10024-C-IS-SY-NR-1063, Rev.0
12. GA & RC Detail for Corbel O10024-C-IS-SY-NR-1081, Rev.0
13. Layout & Details of Column and
Foundations
O10024-C-IS-SY-NR-1120, Rev.0
(2 Sheets)
14. GA & RC details of Plinth Beam

O10024-C-IS-SY-NR-1130, Rev.0
(2 Sheets)
15. GA & RC details of Relay Room Roof
Beam, Slab & First Level of Tie Beam
O10024-C-IS-SY-NR-1140, Rev.0
(3 Sheets)
16. GA & RC details of Ground Floor
Lintel Beam
O10024-C-IS-SY-NR-1150, Rev.0
(2 Sheets)
17. GA & RC details of Tie Beam @ (+)
7.750m LVL
O10024-C-IS-SY-NR-1160, Rev.0

Annexure-II




Sl.
No.
18. Numeration and RC details of Roof
slab & Beams
O10024-C-IS-SY-NR-1170, Rev.0
(2 Sheets)
19. GA & RC details of Indoor Cable
Trench & GIS Equipment fdn
O10024-C-IS-SY-NR-1200, Rev.0
(2 Sheets)
20. Details of Ramp & Loading Platform

O10024-C-IS-SY-NR-1201, Rev.0
(2 Sheets)
21. Structural Loading Diagram- Plan &
Section
O10024-C-IS-SY-SL-1001, Rev.0
22. General Arrangement of 400kV Beam
Type -GNS
O10024-C-IS-SY-GA-1530, Rev.0
B.3. Extn. of 400kV Narendra New (Kudgi) GIS Substation
1. Single Line Diagram 400KV Bidadi
Substation
EXTN/SLD Rev 00 (Sheet 1 of 1)
2. General Arrangement 400KV
Bidadi Substation
EXTN/GA Rev 00
C. System Strengthening in SR for import of Power from ER
C.1. Extn. of 400kV Khammam Substation
1. Single Line Diagram C/ENGG/SRSS/IMP-ER/KHM
EXTN/SLD, Rev.0
2. General Arrangement C/ENGG/SRSS/NCC/KHAMMAM/
EXTN/GA, Rev.0
3. Cable Trench Plan & Section
(Existing)
(0)-G71770-ACXXX-L161(KH)-001-
3, Rev.3
4. Earthing layout Plan (Existing) (0)-G71770-ACXXX-L163(KH)-001-
0, Rev.0
C.2. Extn. of 400kV Nagarjuna Sagar Substation
1. Single Line Diagram C/ENGG/SRSS/IMP-
ER/NSAGAREXTN/SLD, Rev.0
2. General Arrangement C/ENGG/SRSS/NCC/NSAGAR/
EXTN/GA, Rev.0
3. Foundation & Cable Trench Layout
(Existing)
O2134-C-SY-FD-C-211, Rev E
4. Earthing layout Plan (Existing) PG-EARTHMAT-NSAGAR, Rev.0
D. Transmission System for connectivity for NCC Power Projects Ltd.
D.1. Extn. of 400kV Nellore PS Substation
1. Single Line Diagram C/ENGG/SRSS/NCC/NELLORE PS
EXTN/SLD, Rev.0
2. General Arrangement C/ENGG/SRSS/NCC/NELLORE PS
Annexure-II




Sl.
No.
EXTN/GA, Rev.0
3. Foundation & Cable Trench Layout
(Existing)
J-843/NELLORE/C-DRG/FDN_CT/
002, Rev.2
4. Earthing layout plan (Existing) J-843/NELLORE/E-DRG/EAR/
400kV/008A, Rev.1
E. Common Drawings
1. Typical Sectional Drawing of
Switchyard
C/ENGG/TYP/SEC-1
2. Wiring Diagram of 400 KV CVT
Marshalling Box
0000-000-T-E-L-029 ( 2 Sheets )
3. Wiring Diagram of 400 KV CT
Marshalling Box
0000-000-T-E-L-028 (2 sheets)
4. Typical Bay Module C/ENGG/STD/MODULE
5. Detail for cable trench sections. C/ENGG./STD/CT-1 (2 Sheets)
6. RCC detail for cable trench sections C/ENGG./STD/CT-2
7. GA & RCC details of Sump pit C/ENGG./STD/CT-3
8. Detail of cable trench crossing C/ENGG/STD/CT-4
9. Detail of road culverts C/ENGG/STD/ROAD CULVERTS,
R-0
10. Details of Rail Cum Road C/ENGG/CVL/STD/RR/1
11. Details of Concrete Road In
Switchyard Area
C/ENGG/STD/ROAD/411
12. Details of drain C/ENGG/STD/DRAIN/01, Rev 0
13. Detail of 400KV tower foundations C/ENGG/STD/TOW/FDN/01
14. Detail of 400KV equipment
foundations
C/ENGG/STD/EQP/FDN/01
15. Standard Switchyard Panel Room
Architectural Drawing of Panel Room
C-ENGG-STD-PR-ARCH-3000
F. Lattice & pipe Support Structure
1. Details of 400kV BPI supporting Pipe
structure
C-ENGG-STD-STR-4701
2. Details of 400kV Wave Trap
supporting Pipe structure
C-ENGG-STD-STR-4702
3. Details of 400kV CVT supporting Pipe
structure
C-ENGG-STD-STR-4703
4. Details of 400kV LA supporting Pipe
structure
C-ENGG-STD-STR-4704
5. Details of 400kV Isolator supporting C-ENGG-STD-STR-4705
Annexure-II




Sl.
No.
Pipe structure
6. Details of 400kV CT supporting Pipe
structure
C-ENGG-STD-STR-4706
7. Details of 400kV girder mkd.G1 C-ENGG-STD-STR-4720
9. Details of 400kV tower mkd. G3 C-ENGG-NSTD-400-FAB-474058
10. Details of 400kV tower mkd .TA C-ENGG-STD-STR-4722
11. Details of 400kV tower mkd. TB C-ENGG-STD-STR-4723
12. Details of 400kV tower mkd. TC C-ENGG-STD-STR-4724
13. Details of 400kV tower mkd. TD C-ENGG-STD-STR-4725
14. Details of 400kV tower mkd .TG C-ENGG-STD-STR-4728
15. Details of 400kV tower mkd. TH C-ENGG-STD-STR-4729
16. Details of 400kV tower mkd. TI C-ENGG-STD-STR-4730
17. Details of 400kV tower mkd. TJ C-ENGG-STD-STR-4731
18. Details of 400kV tower mkd. TK C-ENGG-STD-STR-4732
19. Details of 400kV tower mkd .TL C-ENGG-STD-STR-4733
20. Details of 400kV tower mkd. TM C-ENGG-STD-STR-4734
21. Details of 400kV tower mkd. TN C-ENGG-STD-STR-4735
22. Details of 400kV tower mkd. TTT C-ENGG-NSTD-400-FAB-474054
23. Details of 400kV tower mkd .TVV C-ENGG-NSTD-400-FAB-474056
24. Details of 400kV tower mkd. TVVD C-ENGG-NSTD-400-FAB-474057
25. 400kV Structural layout & section of
switchyard gantries
C-ENGG-STD-STR-4736
(2 Sheets)
26. 400kV Structural layout & section of
switchyard gantries
C-ENGG-STD-STR-4737

27. Details of Lightning Mast LM C-ENGG-STD-STR-4758
(3 Sheets)
For Wind Zone 50 m/Sec
28. DETAIL OF 400 KV BPI
SUPPORT ING PTPE STRUCTURE
C-ENGG-STD-STR -5001
29. DETAIL OF 400 KV WAVE TRAP
30. DETAIL OF 400 KV CVT SUPPORT
ING PTPE STRUCTURE
31. DETAIL OF 400 KV LA
32. DETAIL OF 400 KV ISOLATOR
Annexure-II




Sl.
No.
33. DETAIL OF 400 KV CT
34. FABRICATION DETAIL OF 400 KV
GIRDER BEAM MKD.G1
C-ENGG-STD-400-FAB -5020
( 2 Sheets)
GIRDER MKD.GA
C-ENGG-STD-400-FAB -5020A
( 2 Sheets)
GIRDER MKD.G2
( 2 Sheets)
GIRDER MKD.GB
C-ENGG-STD-400-FAB -5021A
( 2 Sheets)
TOWER MKD.TA
( 2 Sheets)
TOWER MKD.TB
( 2 Sheets)
TOWER MKD.TC
( 2 Sheets)
TOWER MKD.TD
TOWER MKD.TE
( 2 Sheets)
TOWER MKD.TF
( 2 Sheets)
TOWER MKD.TG
( 2 Sheets)
TOWER MKD.TH
( 2 Sheets)
TOWER MKD.TI
( 2 Sheets)
TOWER MKD.TJ
( 2 Sheets)
TOWER MKD.TJ
( 2 Sheets)
TOWER MKD.TL
( 2 Sheets)
TOWER MKD.TM
( 2 Sheets)
TOWER MKD.TN
Annexure-II




Sl.
No.
54. Details of 400kV girder mkd.GA C-ENGG-STD-STR-4720A
55. Details of 400kV girder mkd.GB C-ENGG-STD-STR-4721A
56. Details of Switchyard Chain Link
Fencing
C/ENGG/YRD/FENCE/101

Annexure-III

TECHNICAL SPECIFICATION FOR
AIR CONDITIONING SYSTEM



1 GENERAL

1.1 This specification covers supply, installation, testing and commissioning and
handing over to POWERGRID of Air conditioning system for the control
room building and Local Control rooms in the GIS hall extension at Bidadi
substation.

1.2 Air conditioning units for control room building shall be set to maintain the
inside DBT at 24
o
C 2
o
C and the air conditioning system for Local Control
room inside GIS hall shall be set to maintain DBT inside Local Control room
inside GIS hall below 24
o
C.

1.3 At least 50% spare AC units shall be provided for the extension of Local
Control rooms in the GIS hall extension.

1.4 Controllers shall be provided in Local Control room inside GIS hall
extension, Control room and Battery room for controlling and monitoring the
AC units in these rooms as detailed in clause no. 2.5.

1.5 Each Local Control room inside GIS hall extension, Battery Room and
control room shall be provided with temperature transducer to monitor the
temperature of the Local Control rooms in the GIS halls. The Temperature
transducer shall have the following specification:

Sensor : Air temperature sensor (indoor use)
Output : 4 to 20mA
Temperature range : -5
o
C to 60
o
C
Resolution : 0.1
o
C
Accuracy : 0.5
o
C or better.

2 AIR CONDITIONING SYSTEM:

2.1 Air conditioning requirement for extension of Local Control room inside GIS
hall building extension shall be met using a combination of following types
Air Conditioning units as required.

a) High wall type split AC units of 2TR.

2.2 Scope

The scope of the equipment to be furnished and services to be provided
under the contract are outlined hereinafter and the same is to be read in
conjunction with the provision contained in other sections/ clauses. The
scope of the work under the contract shall be deemed to include all such
items, which although are not specifically mentioned in the bid documents
Annexure-III




and/or in Bidder's proposal, but are required to make the equipment/system
complete for its safe, efficient, reliable and trouble free operation.

(i) Required number of High wall type split AC units of 2TR capacity
each complete with air cooled outdoor condensing unit having
hermetically sealed compressor and high wall type indoor evaporator
unit with cordless remote controller.

(ii) Copper refrigerant piping complete with insulation between the indoor
and outdoor units as required.

(iii) First charge of refrigerant and oil shall be supplied with the unit.

(iv) GSS/Aluminium sheet air distribution ducting for distributing
conditioned dehumidified air along with supply air diffusers and return
air grilles with volume control dampers and necessary splitters etc.,
suitable fixtures for grilles/diffusers and supports for ducting complete
with insulation.

(v) Local start/stop facility for local starting/ stopping of all electrical
equipment/ drives.

(vi) All instruments and local control panels alongwith controls and
interlock arrangements and accessories as required for safe and
trouble free operation of the units.

(vii) PVC drain piping from the indoor units upto the nearest drain point.

(viii) Supply and erection of Power and control cable and earthing.

(ix) MS Brackets for outdoor condensing units, condensers as required.

2.3 Technical specifications.

(i) High wall type split AC units

(a) The split AC units shall be complete with indoor evaporator unit,
outdoor condensing units and cordless remote control units.

(b) Outdoor unit shall comprise of hermetically/semi hermetically sealed
compressors mounted on vibration isolators, propeller type axial flow
fans and copper tube aluminum finned coils all assembled in a sheet
metal casing. The casing and the total unit shall be properly treated
and shall be weatherproof type. They shall be compact in size and
shall have horizontal discharge of air.

Annexure-III




(c) The indoor units shall be high wall type. The indoor unit shall be
compact and shall have elegant appearance. They shall have low
noise centrifugal blowers driven by suitable motors and copper tube
aluminum finned cooling coils. Removable and washable
polypropylene filters shall be provided. They shall be complete with
multi function cordless remote control unit with special features like
programmable timer, sleep mode and soft dry mode etc.

(d) Cooling capacity of 2TR AC units shall not be less than 22000 btu/hr.
and shall have energy efficiency rating of 3star or above.

2.4 The Split AC units shall be of Carrier, Voltas, Blue Star, Hitachi, Daikin, LG,
National, OGeneral or Samsung make.

2.5 Controllers shall be provided in Control room / Relay room and Battery
room, one controller for each room, to control and monitoring of AC units
and shall have the following facilities;

Standby units shall come in to operation automatically when the running
main unit fails

Main and standby units shall be changed over periodically which shall
be finalised during detailed engineering.

Following alarms shall be provided:

a. Compressor On/OFF condition of each unit
b. Compressor failure of each unit
c. Power OFF to AC unit
d. High temperature in room.

2.6 Warranty

All compressors shall have minimum 5 years Warranty from the date of
commissioning.
Annexure-IV

Nagapattinam/Cuddalore Area, Tamilnadu (Project ID:206), b) Transmission System required for
evacuation of power from Kudgi TPS of NTPC Ltd. (Project ID:403), c) Under System Strengthening in SR
for import of power from ER (Project ID:443). & d) Under Transmission System for connectivity for NCC
Power Projects Ltd. (Project ID:446)

VENTILATION SYSTEM FOR GIS HALL EXTENSION

Extension of GIS Hall shall have an independent ventilation system. Each Ventilation
system shall consist of two 100% capacity systems, one operating and one stand-by.

To ensure that the air being supplied to the GIS hall is free from dust particles, a
minimum two stage dust filtration process shall be supplied. This shall consist of at
least the following:

1. Pre Filters: To remove dust particles down to 10 micron in size with at least
95% efficiency.

2. Fine Filters: To remove dust particles down to 5 microns in size with at least
99% efficiency.

All the filters shall be panel type. Easy access should be available to the filters for
replacement/cleaning.

The ventilation of the GIS hall shall be of a positive pressure type with minimum 2 air
changes per hour. The pressure inside the GIS hall shall be maintained 5 mm of
water above the atmospheric pressure. Fresh outdoor air shall be filtered before
being blown into the GIS hall by the air fans to avoid dust accumulation on
components present in the GIS hall. GIS hall shall be provided with motorized
exhaust dampers with local control.

ANNEXURE - V
FOR
BUILDINGS GENERAL REQUIREMENTS


from ER (Project ID:443). & d) Under Transmission System for connectivity for NCC Power Projects Ltd.
(Project ID:446)

1.0 BUILDINGS - GENERAL REQUIREMENTS
1.1 GENERAL
The scope include the design, engineering and construction including anti-
termite treatment, plinth protection DPC including electrification etc. of GIS
building. The buildings shall be of RCC framed structure. Architecture of
the building shall be same as of existing building.
1.2 AREA REQUIREMENT:-
(A) GIS BUILDING:-
Dimensions of the building shall be decided by the bidder depending upon
requirement. A corridor having minimum width of 1500 mm shall be
provided all around GIS to facilitate maintenance of equipments. Provision
for service bay shall also be made.
The Dimension of the GIS building for Bidadi Station shall be finalized
based on the following numbers of bay modules:-
a) GIS BIDADI Station
i) 400kV GIS Building (Extension):-
2 nos. of Line bay module under present scope and 2 no. of future
Bus Sectionalisers Bay module including service bay module and
extension piece module.
Panels shall be kept in an air-conditioned enclosure. This enclosure shall
be separated from main GIS hall by providing a glazed partition made of
aluminum frame and 5.5mm thick glass.
1.2.1 DESIGN
a) The buildings shall be designed:
1. to the requirements of the National Building Code of India, and
the standards quoted therein.
2. for the specified climatic & loading conditions.
3. to adequately suit the requirements of the equipment and
apparatus contained in the buildings and in all respects to be
compatible with the intended use and occupancy.
ANNEXURE - V
FOR


(Project ID:446)

4. with a functional and economical space arrangement.
5. for a life expectancy of structure, systems and components not
less than that of the equipment which is contained in the
building, provided regular maintenance is carried out.
6. to be aesthetically pleasing. Different buildings shall show a
uniformity and consistency in architectural design.
7. to allow for easy access to equipment and maintenance of the
equipment.
8. with, wherever required, fire retarding materials for walls,
ceilings and doors, which would prevent supporting or
spreading of fire.
9. with materials preventing dust accumulation.
b) Suitable expansion joints shall be provided in the longitudinal
direction wherever necessary with provision of twin columns.
c) Individual members of the buildings frame shall be designed for the
worst combination of forces such as bending moment, axial force,
shear force, torsion etc.
d) Permissible stresses for different load combinations shall be taken
as per relevant IS Codes.
e) The building lighting shall be designed in accordance with the
requirements of relevant section.
f) The building auxiliary services like air conditioning and ventilation
systems, fire protection and detection systems and all other
miscellaneous services shall be designed in accordance with the
requirements specified in relevant section or elsewhere in this
Specification.
g) Chequred plate walkway shall be provided at crane girder level with
suitable access ladders.

1.2.2 DESIGN LOADS
Building structures shall be designed for the most critical combinations of
dead loads, superimposed loads, equipment loads, crane load (if any),
wind loads and seismic loads.
ANNEXURE - V
FOR


(Project ID:446)

Dead loads shall include the weight of structures complete with finishes,
fixtures and partitions and should be taken as per IS:1911.
Super-imposed loads in different areas shall include live loads, minor
equipment loads, cable trays, small pipe racks/hangers and erection,
operation and maintenance loads wherever these loads are expected.
Equipment loads shall constitute, if applicable, all load of equipments to be
supported on the building frame.
For crane loads an impact factor of 30% and lateral crane surge of 10%
(lifted weight + trolley) shall be considered in the analysis of frame
according to provisions of IS:875. The horizontal surge shall be 5% of the
static wheel load.
The wind loads shall be computed as per IS 875 - 1987, Seismic
Coefficient method/Response Spectrum method shall be used for the
seismic analysis as per IS 1893 with importance factor 1.5.
Wind and Seismic forces shall not be considered to act simultaneously.
Floors/slabs shall be designed to carry loads imposed by equipment,
cables and other loads associated with building. Floors shall be designed
for live loads as per relevant IS. Cable load shall also be considered
additionally for floors where these loads are expected.
In addition, beams shall be designed for any incidental point loads to be
applied at any point along the beams. The floor loads shall be subject to
Owners approval.
For consideration of loads on structures, IS:875-1987, the following
minimum superimposed live loads shall, however, be considered for the
design.
a. Roof 1.5 KN/M
2
for accessible roofs
0.75 KN/M
2
for in-accessible roofs

b. RCC-Floor (i) 5 KN/M
2
for offices
(ii) 10 KN/M
2(min.)
For equipment floors or
actual requirement,
ANNEXURE - V
FOR


(Project ID:446)

if higher than 10 kN/sqm
based on equipment
component weight and
layout plans.
c. Stairs & balconies 5 KN/M
2

d. Toilet Rooms 2 KN/M
2

e. Chequered 4 KN/M
2

plate floor
f. Walkways 3 KN/M
2

Any additional load coming in the structure shall be calculated as per
IS: 875 -1987.

1.2.3 SUBMISSION
The following information shall be submitted for review and approval to the
Owner:
1. Structural design calculations and drawing (including
construction/fabrication) for all reinforced concrete and structural
steel structures.
2. Fully, dimensioned concept plan including floor plans, cross
sections, longitudinal sections, elevations and perspective view of
each building. These drawings shall be drawn at a scale not smaller
than 1:50 and shall identify the major building components.
3. Fully dimensioned drawings showing details and sections drawn to
scales of sufficient size to clearly show sizes and configuration of
the building components and the relationship between them.
4. Product information of building components and materials,
including walls partitions flooring ceiling, roofing, door and windows
and building finishes.
5. A detailed schedule of building finishes including colour schemes.
ANNEXURE - V
FOR


(Project ID:446)

6. A door & window schedule showing door types and locations, door
lock sets and latch sets and other door hardware.
Approval of the above information shall be obtained before
ordering materials or starting fabrication or construction as
applicable.

1.2.4 FINISH SCHEDULE
The finishing schedule is given in subsequent clauses. Internal walls of
GIS hall shall be painted with two or more coats of oil bound washable
distemper (DSR item code 13.77.2). Paints used in the work shall be of
best quality specified in CPWD specification. In case of extension of GIS
Buildings, finishing items shall be same as in existing buildings. Details of
finishing items in the existing GIS hall is attached with the tender
documents.

1.2.5 FLOORING
52mm thick ironite flooring (DSR item code 11.8) shall be provided in GIS
hall.

1.2.6 WALLS
All the buildings shall be of framed superstructure. All walls shall be non-
load bearing walls. Min. thickness of walls shall be 230 mm (one brick)
with 1:6 cement sand mortar.

1.2.7 PLASTERING
All internal walls shall have minimum 15mm thick 1:6 cement sand plaster.
The ceiling shall have 6mm thick 1:3 cement sand plaster.

1.2.9 ROOF
Roof of the GIS Building shall consist of Cast-in-situ RCC slab treated with
a water proofing system which shall be an integral cement based
ANNEXURE - V
FOR


(Project ID:446)

treatment conforming to CPWD specification (item no. 25.8 of DSR 1997).
The water proofing treatment shall be of following operations:
(a) Applying and grouting a slurry coat of neat cement using 2.75
kg/m
2
of cement admixed with proprietary water proofing
compounds conforming to IS: 2645 over the RCC slab including
cleaning the surface before treatment.
(b) Laying cement concrete using broken bricks/brick bats 25mm to
100mm size with 50% of cement mortar 1:5 (1 cement : 5 coarse
sand) admixed with proprietary water proofing compound
conforming to IS: 2645 over 20mm thick layer of cement mortar of
min 1:5 (Cement : 5 coarse sand) admixed with proprietary water
proofing compound conforming to IS: 2645 to required slope and
treating similarly the adjoining walls up to 300mm height including
rounding of junctions of walls and slabs.
(c) After two days of proper curing applying a second coat of cement
slurry admixed with proprietary water proofing compound
conforming to IS: 2645.
(d) Finishing the surface with 20mm thick joint less cement mortar of
mix 1:4 (1 cement : 4 course sand) admixed with proprietary water
proofing compound conforming to IS: 2645 and finally finishing the
surface with trowel with neat cement slurry and making of 300 x
300 mm square.
(e) The whole terrace so finished shall be flooded with water for a
minimum period of two weeks for curing and for final test. All above
operations to be done in order and as directed and specified by the
Engineer-in-charge.
With average thickness of 120 mm and minimum thickness at
khurra at 65 mm.

1.2.10 CABLE TRENCH IN GIS HALL
All cable trenches in GIS hall shall be covered with minimum 6mm thick
MS chequered plate with suitable stiffeners.

ANNEXURE - V
FOR


(Project ID:446)

1.2.11 DOORS AND WINDOWS
The details of doors, windows and ventilators of the GIS building shall be
of powder coated aluminum frame with 5.5 mm thick glazing. Rolling steel
shutters and rolling steel grills shall be provided as per layout and
requirement of buildings. Main entrance door to control room building shall
be made of powder coated aluminium frame with 5.5 mm thick glazing.

1.2.12 PARTITION
Partitions, if required, shall be made of powder coated aluminium frame
provided with 5.5 mm thick clear glass or pre- laminated board depending
upon the location of partition.

Annexure-VI


Description of Items of BPS Given in short
Sl.
No.
As Given In BPS Detailed Description
1 Erection hardware etc. as
per specification
Insulator strings, Disc Insulators, Hardware,
conductor, Al. tube, Busbar material, cable
trays, Bay MB, clamps & connectors including
equipment connectors, spacers, Junction
box, earth wire, earthing material risers,
auxiliary earthmat (Excluding main earthmat)
PVC pipes, cable sealing system all
accessories etc. for the following 420kV bays
:
2 Augmentation of Substation
automation system for
Extension of 400kV
Madhugiri Substation as per
technical specification
Augmentation of Substation automation
system for 400kV substation including
hardware and software with associated
equipments for the following bays (bays as
defined in the technical specification, Sec-
Substation Automation System) as per
3 Erection hardware etc. as
per specification (400kV
Bidadi substation)
conductor, cable trays, clamps & connectors,
spacers, Junction box, earth wire, earthing
material risers, buried cable trenches, PVC
pipes, all accessories etc. for the following
420kV bays :
4 Augmentation of Substation
automation system for
Extension of 400kV Bidadi
(GIS) Substation as per
Augmentation of Substation automation
system for 400kV substation including
hardware and software with associated
equipments for the following bays (bays as
defined in the technical specification, Sec-
Substation Automation System) as per
5 Erection Hardware for
Terminating GIS bay
conductor, cable trays, clamps & connectors,
spacers, Junction box, earth wire, earthing
material risers, buried cable trenches, PVC
pipes, all accessories etc. for complete in all
aspect for terminating 400kV GIS bay with
line as per tender drawing

Annexure-VII

TECHNICAL SPECIFICATION FOR EVENT LOGGER



1.1. The event logger shall be used to record Open and Close states of switchyard
equipment, relays and changes of alarms. The event logger shall include
Video Display unit (VDU), printer and keyboard. Alternatively, desktop PC with
VDU, printer and keyboard can be supplied with Event Logger.
1.2. The equipment is used to record changes in digital events. When such
changes occur, a display in VDU as well as print out on printer should result.
1.3. The equipment should be constructed in clearly defined plug-in modules. A
monitor module should be provided for indicating internal faults such as
Processor failure, memory failure and other internal hardware failures. These
failures should be displayed on the LED's mounted on the monitor module and
facility shall exist to alarm the operator.
1.4. The event logger shall have stable software, reliable hardware, simplicity of
maintenance. The equipment shall be carefully screened, shielded, earthed
and protected against severe hostile electrical environment of EHV switchyard
which are prone to various interference signals typically from large switching
transients.
1.5. The event Logger equipment shall meet the following requirements
(a) At least 500 digital event inputs shall be accommodated in single
equipment.
(b) The time resolution shall be 1 milli second.
(c) Cope with up to 40 changes in any one 10 milli seconds interval.
(d) The date and time should be printed to the nearest 1 milli second
followed by a message describing the point which has operated.
(e) The operator shall be able to change the date and time from the key
board and allow normal inputs of Accept, Alarm demand log, Plant state
demand log and date & time.
(f) Events occurring whilst a previous event is in process of being printed
are to be stored to await printing. Over 100 such events must be stored.
(g) Necessary facility to change the text of the event by the operator shall
exist.
1.6. Event Logger shall its own time generator and the clock of the time generator
shall be such that the drift is limited to 0.5 seconds/day, if allowed to run
without synchronisation. Further, Event Logger shall have facility to
synchronise its time generator from Time Synchronisation
Equipment having output of following types
Voltage signal : (0-5V continuously settable, with 50 milli seconds
minimum pulse duration)
Potential free contact (Minimum pulse duration of 50 milli seconds)
Annexure-VII

TECHNICAL SPECIFICATION FOR EVENT LOGGER



IRIG-B
RS232C
The Event Logger shall give annunciation in case of absence of Synchronising
pulse within a specified time.
1.7. The printer shall be compatible with event logger and VDU/ desktop personal
computer and shall use plain paper. Two packets of paper (500 sheets in each
packet) suitable for printer shall be supplied.
1.8. The printout of the events shall contain at least the station identification, date
& time (in hour, minutes, seconds & milliseconds), event number and event
description (at least 40 characters).
1.9. Event Logger shall be suitable to operate from 220V DC or 110V DC as
available at sub-station. VDU along with the printer shall normally be
connected to 230V, single phase AC supply .In case of failure of AC supply,
VDU and printer shall be switched automatically to the station DC through
Inverter of adequate capacity. The inverter supplied along with Disturbance
Recorder can be shared for the Event Logger also.
1.10. At existing sub-stations where Event logger is provided, necessary potential
free contacts of various relays/equipment for plant and alarm states shall be
provided and co-ordinated with existing Event logger for proper logging of
events. The drawings containing schedule of events with necessary
termination details shall be submitted during Engineering of the project.
1.11. Necessary software for transferring the data automatically from the local Event
logger to a remote station and receiving the same at the remote station
through owners PLCC/VSAT/LEASED LINE shall be provided.

Annexure-VIII


(Project ID:446)

Scope
All Substation of POWERGRID are to be remote operated from centralized control
centres (i.e. NTAMC, Backup NTAMC & RTAMC). The new equipments along with
associated control & Relay panels under these packages are therefore required to be
provided with provision for Remote Control & Monitoring as mentioned in subsequent
para.
Bays covered under this package are to be provided with control panel and/or BCU
based panel as specified in relevant section elsewhere and are to be integrated with the
requirement of remote data transfer and control through existing Substation gateway.
The substation gateway is being provided under separate package.
Necessary substation adaption works like providing BCU modification of A/R scheme,
installation of transducer, communication to the relays and even logger is presently
being done under separate package.
1. Control Panel: The conventional control panels are to be augmented with provision
of Bay control unit with one BCU per bay (For this purpose bay shall mean one
breaker). The Bay control unit shall provide telemetry and tele-control for remote
operation from NTAMC control centers. The Bay control unit shall acquire all the
analog measurements, Status of Circuit breakers, Isolators and Earth switches,
status of alarms, and provide Control of devices (Circuit breaker/Isolators/Reset of
Relays/position selection for Auto reclose etc).

The Bay control unit shall also provide synchronization check facility for the circuit
breakers suitable for the bus bar scheme. It shall allow synchronization between the
Bus-1 & Line, Bus-2 & Line, Bus-1 & Bus-2, Line-1 & Line-2 for a 400kV Scheme One
and Half breaker scheme and Bus-1 & Line, Bus-2 & Line for 220 /132 kV DMT /
Double Main Scheme. The Bay control unit can optionally have other provisions such
as auto-reclose inbuilt into it as per design of the manufacturer. The Bay control unit
shall communicate over IEC 61850 protocol to the Gateway/RTU provided under
NTAMC project.
A Local/Remote selection shall be provided to transfer the control between the BCU
and the Control panel. The control shall be available to either the BCU or from the
Control panel however data monitoring shall be available at both the devices.
The Bay control unit shall be flush mounted in the Control panel with their mimic
displays accessible from the front of the panel. The Bay control unit mimic shall
Annexure-VIII


(Project ID:446)

dynamically represent the current value of the measurements, state of the devices
and control of devices. The control panel shall have control switches, status
indication lamp, semaphores, and synchronization sockets as defined section C&R
Panel. The indicating meters shall be optimized by having only one voltmeter, one
ammeter with selection for any of the three phases (R-Y/Y-B/B-R or R/Y/B).MW
/MVAR/Temperature displays are not required. The conventional annunciation panel
is not required but an annunciation system (One annunciation lamp and one hooter)
shall be provided and each of the BCU shall energize this annunciation on
occurrence of alarms.
2. Local HMI - No local HMI is required for control of the BCUs however all
configuration and maintenance software for the BCUs and numerical relays are
to be provided.

3. Disturbance recorder-Data capture by DR to be provided under the scope
needs to be transferred to existing redundant SDC of NTAMC system are
IEC61850 protocol.

DR channel sequences for analog channel shall be follows:

Line

1. R-Ph Current
2. Y-Ph Current
3. B-Ph Current
4. Neutral Current
5. R-Ph Voltage
6. Y-Ph Voltage
7. B-Ph Voltage
8. Open delta Voltage.

ICT

1. HV R-Ph Current
2. HV Y-Ph Current
3. HV B-Ph Current
4. HV Neutral Current
5. IV R-Ph Current
6. IV Y-Ph Current
7. IV B-Ph Current
8. IV Neutral Current
9. HV R ph-Y ph Voltage

Annexure-VIII


(Project ID:446)

10. R-ph Differential Current (derived)
11. Y-ph Differential Current (derived)
12. B-ph Differential current (derived)

4. Substation LAN switch The Bay Control unit and the numerical relays shall
be connected to new substation LAN switch(s) (managed switch) to be supplied
by the contractor. The substation LAN switch shall comply with IEC 61850-3
requirements. It shall have sufficient number of ports to accommodate all the
IEDs of the new bays and at least 6 spare ports for integrating the numerical
Relays/BCUs with NTAMC system i.e. redundant Gateways/RTU and redundant
SDC and two spare ports. The IP addressing scheme for the devices shall be
provided by POWERGRID.

5. Auto reclose position selection Auto-reclose position selection between
single phase auto and Non-Auto mode shall be provided from local as well as
through BCU from Remote SCADA system. The selected position shall not
change if the BCU/numerical relays power is cycled.

6. Protection transfer switch for DMT schemes- The High Speed Bi-stable relays
for protection transfer from Normal to Transfer and vice versa, whose position
can be controlled locally as well as from remote through SCADA system shall be
provided. The position once selected should not change in case of Power
cycling.

7. The expansion/modification of existing auxiliary systems (e.g. Fire Fighting
system, AC LT, DG Set, DCDB, Battery & Charger, Air Conditioning system etc.),
if covered under the bays extension package, then the scope of expansion of
auxiliaries shall include the adaptation work required for necessary integration of
the relevant signals in BCU.

Annexure-IX


Section - Project - Combined S1 PKG in SR

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POWER GRID CORPORATION OF INDIA

(A Government of India Enterprise)

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