Up to 9 SKUs in ECC all share one A-Stock Reference SKU

One Planning SKU As Proxy

= A-Stk Ref SKU + P
Plus a separate SKU # for
A-Stock Demand
610214601971P PLAN MOT M3682
610214601971A ASTK MOT M3682
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
30T
Returns
Triage
15A
A-Stock Supply
A SKU
30DOA
DOA non-cumulative.
(for reporting.
30L2
L2 Repair
30L1
L1 Repair
30K
OEM Returns Kitting
30TFO
TFO Repair
30AM1
Non-Cumulative for
Reporting
Asset Management
Direct from Triage
30AM2
Non-Cumulative for
Reporting
Asset Management A-Stock
non-Desirable.
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
30OEM
OEM (Vendor) Staging
30A
A-Stock Recovery
P SKU
3 Week Lag
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
15ACC
Accessory Sales Forecast
P SKU
Load History and Generate Forecast
Forecasts are By Program
30RK
In-House Repair Pending
Kitting
15RSTK
REFURB SKU Inventory
15W
Warranty Demand
&
WARRANTY Inventory
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
30T
Returns
Triage
30DOA
DOA non-cumulative.
(for reporting.
30L2
L2 Repair
30L1
L1 Repair
30K
OEM Returns Kitting
30TFO
TFO Repair
30AM1
Non-Cumulative for
Reporting
Asset Management
Direct from Triage
30AM2
Non-Cumulative for
Reporting
Asset Management A-Stock
non-Desirable.
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
30OEM
OEM (Vendor) Staging
30A
A-Stock Recovery
P SKU
3 Week Lag
Add Inventory & Open Purchase Documents.
Perform Triage Process
All Yields are By Program
Only if Ineligible for Repair
30RK
In-House Repaired
Pending Kitting
Inventory Only
15RSTK
REFURB SKU Inventory
15W
Warranty Demand
WARRANTY SKU
Inventory
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
30L2
L2 Repair
#4
30L1
L1 Repair
#3
30K
OEM Returns
Kitting
#1
30TFO
TFO Repair
#2
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#5
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
Supply Demand Match- Step 1 Warranty No Substitution
Orders (Links) in this step are WARRANTY
Kitting
30RK
In-House Repaired
Pending COB Kitting
Warranty Demand without Substitution is Planned
All Orders (Links) are WARRANTY SKU (X-SKU)
15RSTK
REFURB SKU Inventory
First use inventory
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
#7
30L2
L2 Repair
#5
30L1
L1 Repair
#4
30K
OEM Returns Kitting
30TFO
TFO Repair
#3
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#6
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
Supply Demand Match- Step 2 Warranty with Substitution
Orders (Links) In this step are
REFURB SKU kitting
or A-STOCK
30RK
In-House Repaired
Pending REFURB
SKU Kitting
#2
Warranty Substitution is Planned
15RSTK
REFURB SKU
Inventory
#1
ALERT IF SHORTAGE
REMAINS
DO NOT USE STOCK HERE
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
30L2
L2 Repair
#5
30L1
L1 Repair
#4
30RK
In-House Repaired
Pending REFURB
SKU Kitting
#2
30TFO
TFO Repair
#3
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#6
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
Supply Demand Match- Step 3 Insurance no Substitution
30K
OEM Returns Kitting
Orders (Links) for this run are REFURB SKU
Insurance Demand without
Substitution is planned
15RSTK
REFURB SKU
Inventory
#1
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
#7
30L2
L2 Repair
#5
30L1
L1 Repair
#4
30RK
In-House Repaired
Pending REFURB
SKU Kitting
#2
30TFO
TFO Repair
#3
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#6
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
Supply Demand Match- Step 4 Insurance with Substitution
30K
OEM Returns Kitting
Orders (Links) for this run are REFURB SKU
Or A-STOCK
Insurance Substitution
15RSTK
REFURB SKU
Inventory
#1
ALERT IF SHORTAGE
REMAINS
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
30L2
L2 Repair
#5
30L1
L1 Repair
#4
30RK
In-House Repaired
Pending REFURB
SKU Kitting
#2
30TFO
TFO Repair
#3
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#6
CTM
PROCESS
PPM for Warranty
Substitution
PPM for Insurance
Substitution
Supply Demand Match- Step 5 COB Sales Demand
30K
OEM Returns Kitting
Orders (Links) for this run are REFURB SKU
Unconstrained Sales Demand is
Planned (Up to remaining supply)
15RSTK
REFURB SKU
Inventory
#1
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
30L2
L2 Repair
#4
30L1
L1 Repair
#3
30RK
In-House Repaired Pending
REFURB SKU Kitting
#1
30TFO
TFO Repair
#2
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
#5
CTM
PROCESS
Manual Process
(Harvest Excess
From
TFO, L1, L2,L3)
Manual Process
30K -> R SKU
PPM for Warranty
Substitution
PPM for Insurance
Substitution
ADJUSTMENTS
30K
OEM Returns Kitting
Manual Process
Reassign between
30RK and 30 K
(both ways)
Manual adjustments can also be made to
any firmed build plan order inside of the 6
week horizon to synch the build plan to
TSWs intentions.
15RSTK
REFURB SKU Inventory
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
15A
A-Stock Supply
A SKU
30L2
L2 Repair
30L1
L1 Repair
30K
OEM Returns Kitting
30TFO
TFO Repair
30L3
L3 Repair
CTM
PROCESS
Build Plan = All Orders (Links) which show the
quantity to produce and the kitting type.
Substitution Reporting = Pegging report showing
the original source of demand for each order and
whether substitution is involved.
30RK
In-House Repair Pending
Kitting
15W
Warranty Demand
X SKU
15R
Insurance Demand
R SKU
15S
COB Sales and Misc.
Demand
R SKU
30T
Returns
Triage
15A
A-Stock Supply
A SKU
30DOA
DOA non-cumulative.
(for reporting.
30L2
L2 Repair
30L1
L1 Repair
30K
OEM Returns Kitting
30TFO
TFO Repair
30AM1
Non-Cumulative for
Reporting
Asset Management
Direct from Triage
30AM2
Non-Cumulative for
Reporting
Asset Management A-Stock
non-Desirable.
30AM3
Asset Management
Excess from Repair
Locations
30L3
L3 Repair
30OEM
OEM (Vendor) Staging
30A
A-Stock Recovery
P SKU
3 Week Lag
CTM
PROCESS
Manual Process
(Harvest Excess
From
TFO, L1, L2,L3)
Manual Process
30K -> R SKU
PPM for Warranty
Substitution
PPM for Insurance
Substitution
15ACC
Accessory Sales Forecast
P SKU
Report on Inventory (Green) and
Accumulation (Blue) or Demand (Purple) in
each location week by week.
30RK
In-House Repair Pending
Kitting