Ce3000 Um 251 (15 9370)

CE3000-UM-251-15-9370
CUTTING PLOTTER
SERVICE MANUAL
CE3000-40/60/120/120AP/CE2800/SSK/CE3500
CE3000-40Mk2/60Mk2/120Mk2
CE3000-40CRP (Craft ROBO Pro)
CE3000-UM-251-9370 ii
HISTORY OF REVISIONS
No. Date issued Description of revision Page Edition
1 03.05.21 First Printing All 01
2 03.07.01 Section 10.2 added. v 02
3 03.07.16 The moving coil PL603 added. 10-6 03
4 03.08.06 Part number for the pen block assy corrected. 4-1,10-5 04
5 03.08.06 Part number for the brush bracket corrected. 10-4 04
6 03.08.29 The DIP switch setting for moving coil PL603 added. 7-1,7-3 05
7 03.10.17 Part number for the pen block assy corrected. 10-5 06
8 03.10.22 Part number for the main board corrected. 4-1,10-1 07
9 03.10.22 Sentence number corrected. 7-8 07
10 04.02.05 The default factory settings label location added. 7-2 08
11 04.02.05 Quantity of the roll stocker corrected. 10-8 08
12 04.07.15 CE3000-120AP information added. All 09
13 04.12.01 J1 and J6 were opposite. Corrected. 11-1,11-2,11-3 10
14 05.01.19 Part number for the main board of CE3000-120AP corrected. 4-1,10-1 11
15 05.03.04 The part number of center cover added for the CE3500 and CE2800/SSK. 10-1,10-2 12
16 05.03.04 The part number of side covers added for the CE3500 and CE2800/SSK. 10-1,10-2 12
17 05.03.04 The part number of emblems added. 10-1,10-2 12
18 05.03.04 The part number of caution label added. 10-1,10-2 12
19 05.03.04 The part number of the rating label added. 10-1,10-2 12
20 05.03.04 The part number of the main board added for the CE3000-Mk2. 4-1,10-1 12
21 05.03.04 The part number of the MK2 label added for the CE3000-Mk2. 10-1,10-2 12
22 05.03.04 Note for the CE3000Mk2 added. 7-12 12
23 05.06.24 The procedure for the distance adjustment corrected. 7-6 13
24 05.12.05 CE3000-40CRP information added. All 14
25 06.02.21 Some parts for the CE3500 added. 10-1 15
CE3000-UM-251-9370 iii
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Stand ................................................................................................2-6
2.3 Attaching the Basket (CE3000-60/120: Optional) .................................................... 2-13
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................ 3-1
3.2 Menu List ..................................................................................................................3-2
3.3 Description of Special Functions A .............................................................................3-5
3.4 Description of Special Functions B ............................................................................. 3-7
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools ......................................................................................................................... 5-1
5.2 Greasing And Gluing Points ........................................................................................ 5-1
5.3 Subparts List ............................................................................................................. 5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts ............................................................................................................ 6-1
6.1.1 How to Replace the Right Side Cover ........................................................................................ 6-1
6.1.2 How to Replace the Left Side Cover .......................................................................................... 6-1
6.1.3 How to Replace the Center Cover ............................................................................................. 6-2
6.1.4 How to Replace the Front Guide (CE3000-40/60) ......................................................................6-3
6.1.5 How to Replace the Front Guide (CE3000-120) ..........................................................................6-4
6.1.6 How to Replace the Rear Guide .................................................................................................6-6
6.2 Mechanical Parts ......................................................................................................6-8
6.2.1 How to Replace the Front and Rear Media Sensors ....................................................................6-8
6.2.2 How to Replace the Push Roller .............................................................................................. 6-10
CE3000-UM-251-9370 iv
6.2.3 How to Replace the Push Roller Arm ....................................................................................... 6-11
6.2.4 How to Replace the Cam Sensor Board ................................................................................... 6-13
6.2.5 How to Replace the Pen Block (without Auto Registration Sensor) ............................................ 6-14
6.2.6 How to Replace the Pen Block (with Auto Registration Sensor) ................................................. 6-16
6.2.7 How to Replace the Push Roller Sensor ................................................................................... 6-18
6.2.8 How to Replace the Y-relay Board ........................................................................................... 6-19
6.2.9 How to Replace the Cutting Mat .............................................................................................. 6-20
6.2.10 How to Replace the Control Panel Relay Board, LCD Assembly and Membrane Switch Panel .... 6-21
6.2.11 How to Replace the Y-belt ....................................................................................................... 6-23
6.2.12 How to Replace the Y-motor (CE3000-60/120) ....................................................................... 6-25
6.2.13 How to Replace the Y-motor (CE3000-40) ............................................................................... 6-27
6.2.14 How to Replace the X-motor ................................................................................................... 6-29
6.2.15 How to Replace the Y-flexible Cable ........................................................................................ 6-31
6.2.16 How to Replace the Vacuum Fan .............................................................................................6-34
6.2.17 How to Replace the Main Board .............................................................................................. 6-35
6.2.18 How to Replace the Power Supply ...........................................................................................6-36
6.2.19 How to Replace the Drive Roller .............................................................................................. 6-37
7. ELECTRICAL ADJUSTMENTS ...............................................7-1
7.1 DIP Switch Settings ................................................................................................... 7-1
7.2 List of Items Requiring Readjustment ......................................................................... 7-1
7.3 Explanation of the Values of the Main Board Settings ................................................. 7-2
7.4 Clearing the Non-Volatile RAM ................................................................................... 7-3
7.5 Adjusting the Pen Force ............................................................................................. 7-4
7.6 Adjusting the Distance Accuracy ................................................................................ 7-6
7.7 Inputting the Servo Gain ............................................................................................ 7-7
7.8 Setting the Auto-Registration Mark Sensor Option ...................................................... 7-8
7.9 Adjusting the Auto-Registration Mark Sensor Sensitivity ............................................. 7-8
7.10 Adjusting the Offset of the Auto-Registration Mark Sensor ......................................... 7-9
7.11 Updating the System Firmware ................................................................................ 7-12
7.12 Adjusting the Output Voltage of the Power Supply .................................................... 7-13
7.13 Adjusting the Pen Exchange Y Direction Value (CE3000-120AP) ............................... 7-14
7.14 Adjusting the Pen Exchange Height Value (CE3000-120AP) ...................................... 7-15
CE3000-UM-251-9370 v
7.15 Adjusting the Spacing Between Pen 1 and Pen 2 (CE3000-120AP) ...................................... 7-16
8 SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ...................................................................................................... 8-1
8.2 Control Panel Membrane Switch Test Mode ................................................................8-2
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesnt Operate ............................................................. 9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
10. PARTS LIST ......................................................................10-1
10.1 Outer Casing ........................................................................................................... 10-1
10.2 Main Frame ............................................................................................................. 10-3
10.3 Base Assy for CE3000-120 ......................................................................................10-5
10.4 Pen Block ................................................................................................................10-6
10.5 Wiring Harness ........................................................................................................10-8
10.6 Stand (CE3000-120/120AP standard, CE3000-60 optional) ....... 10-8
10.7 Option Basket ........................................................................................................ 10-12
10.8 Other Parts ........................................................................................................... 10-12
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagram for CE3000-120 .............................................................................................. 11-1
11.1.2 Block Diagram for CE3000-60 ................................................................................................ 11-2
11.1.3 Block Diagram for CE3000-40 ............................................................................................... 11-3
11.2 Circuit Diagrams ..................................................................................................... 11-4
11.2.1 Main Board Top Section (PR270101A) ..................................................................................... 11-4
11.2.2 Main Board Connector Block Section (PR270101A) ................................................................. 11-5
11.2.3 Main Board CPU Block Section (PR270101A) ........................................................................... 11-6
11.2.4 Main Board Motor Drive Section (PR270101A) ......................................................................... 11-7
11.2.5 Main Board GRC 1507 Section (PR270101A) ........................................................................... 11-8
11.2.6 Main Board Interface Section (PR270101A) ............................................................................. 11-9
11.2.7 Main Board Memory Block Section (PR270101A) ...................................................................11-10
11.2.8 Main Board USB Block Section (PR270101A) ..........................................................................11-11
CE3000-UM-251-9370 vi
11.2.9 Main Board Top Section (PR270102A) ....................................................................................11-12
11.2.10 Main Board Connector Block Section (PR270102A) ................................................................11-13
11.2.11 Main Board CPU Block Section (PR270102A) .........................................................................11-14
11.2.12 Main Board 2-Phase Motor Drive Section (PR270102A) ..........................................................11-15
11.2.13 Main Board Decoding Block Section (PR270102A) ..................................................................11-16
11.2.14 Main Board Interface Section (PR270102A) ...........................................................................11-17
11.2.15 Main Board Memory Block Section (PR270102A) ...................................................................11-18
11.2.16 Main Board USB Block Section (PR270102A) ..........................................................................11-19
11.2.17 Main Board Pen Drive Section (PR270102A) .......................................................................... 11-20
11.2.18 Relay and Sensor Board Section ........................................................................................... 11-21
11.2.19 Control Panel Membrane Switch Panel Section ..................................................................... 11-22
11.2.20 120-Relay Board Section ...................................................................................................... 11-23
11.2.21 120-Pen Encoder Flexible Cable Section (FPC270101) .......................................................... 11-23
CE3000-UM-251-9370 1-1
1. INTRODUCTION
1. INTRODUCTION
1.1 Main Specications
CE3000-40/60/120/40Mk2/60Mk2/120Mk2/40CRP
Item CE3000-40/Mk2/CRP CE3000-60/Mk2 CE3000-120/Mk2
CPU 32-bit CPU
Conguration Grit rolling
Drive system Stepping Digital servo
Maximum cutting area 375 mm x 50 m 603 mm x 50 m 1213 mm x 50 m
Range of guaranteed
precision
356 mm x 2 m
*1
584 mm x 5 m
*1
1194 mm x 5 m
*1
Compatible media widths Minimum: 50 mm
Maximum: 484 mm
(19 inches)
Minimum: 50 mm
Maximum: 712 mm
(28 inches)
Minimum: 85 mm
Maximum: 1346 mm
(52 inches)
Maximum media thickness 10 mil
Maximum cutting speed 40 cm/s (in all directions) 60 cm/s (in all directions) 100 cm/s (45 direction)
Maximum acceleration 5 m/s
2
(45 direction) 21.2 m/s
2
(45 direction) 14.1 m/s
2
(45 direction)
Speciable cutting speeds 110, 15, 20, 25, 30, 35, 40
cm/s
110, 15, 20, 25, 30, 35,
40, 45, 50, 55, 60 cm/s
110, 15, 20, 25, 30, 35,
40, 45, 50, 55, 60, * cm/s
Cutting force 20 gf to 300 gf (31 levels) 20 gf to 450 gf (38 levels)
Minimum character size Approximately 5 mm for alphanumeric characters (varies depending on the medium,
font, etc.)
Mechanical resolution 0.0125 mm 0.005 mm
Programmable resolution GP-GL: 0.1/0.05/0.025/0.01 mm; HP-GL
TM *2
: 0.025 mm
Repeatability precision 0.1 mm or less per 2 m
*1
No. of pens mountable 1 pen
Compatible cutter type Supersteel cutter blades
Compatible pen type Water-based ber-tip pens
Compatible cutting lm Marking lm (PVC, uorescent, or reective lm) up to 0.25 mm in thickness
(excluding high-luminosity reective lm)
Interfaces RS-232C/Centronics/USB
Buffer capacity 2 MB
Command modes GP-GL, HP-GL
TM *2
(selected on the control panel)
Display panel Liquid crystal display (16 characters x 1 row)
Rated power supply 100 to 120 V AC, 200 to 240 V AC, 50/60 Hz
Power consumption 70 VA 100 VA
Operating environment 10C to 35C, 35% to 75% RH
Conditions for guaranteed
precision
16C to 32C, 35% to 70% RH
External dimensions
(W x D x H)
Approx.
623 x 285 x 223 mm
Approx.
851 x 285 x 223 mm
Approx.
1,487 x 656 x 1188 mm
*3
Weight 9.4 kg 11.2 kg 39.1 kg
*3
*1: Varies depending on the type of Graphtec-authorized lm and the cutting conditions
*2: HP-GL
TM
is a registered trademark of Hewlett-Packard Company.
*3: Including the stand
CE3000-UM-251-9370 1-2
1. INTRODUCTION
CE3000-120AP
Item CE3000-120AP
CPU 32-bit CPU
Configuration Grit rolling
Drive system Digital servo
Maximum cutting area 1164 mm x 50 m (when the 3-inch core is used)
Maximum guaranteed cutting area 1194 mm x 3 m (when the 3-inch core is used)
*1
Compatible media widths 160 to 270, 300 to 400, 440 to 540, 580 to 680, 710 to 810, 850
to 950, 990 to 1090, 1120 to 1220 mm (the effective drawing
area is the maximum obtainable area for the corresponding
medium width)
Compatible maximum media width 3-inch core: 1220 mm
2-inch core: 1180 mm
Maximum loadable media length 100 m/roll
Media types Fine quality paper for apparel patterns (64 to 130 g/m
2
)
Roll media diameter: 2-inch, 3-inch
Maximum cutting speed 60 cm/s
Maximum acceleration 13.9 m/s
2
(45 direction)
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 cm/s
Cutting force 20 to 300 gf (31 levels)
Mechanical resolution 0.005 mm
Programmable resolution GP-GL: 0.1/0.5/0.025/0.01 mm
HP-GL
TM *2
: 0.025 mm
Repeatability precision Within 0.1 mm/2m
*3
No. of pens mountable 2
Compatible cutter blade type Supersteel
Compatible pen type Water-based fiber-tip pens
Interfaces RS-232C/Centronics/USB
Buffer capacity 2 MB
Command modes GP-GL, HP-GL
TM *2
(selected on the control panel)
Display panel Liquid crystal display (16 characters x 1 row)
Rated power supply 100 to 120 V AC, 200 to 240 V AC, 50/60 Hz
Power consumption 100 VA
Operating environment 10C to 35C, 35% to 75% RH
Conditions for guaranteed precision 16C to 32C, 35% to 70% RH
External dimensions (W x D x H) Approx. 1,487 x 656 x 1189 mm
*4
Weight 43 kg
*4
*1: Depending on the shape of the roll stoppers, the width will be 1140 mm when a 2-inch core is used.
*2: HP-GL
TM
is a registered trademark of Hewlett-Packard Company.
*3: When using Graphtec-specied media and cutting conditions.
*4: Includes the stand and basket.
CE3000-UM-251-9370 1-3
1. INTRODUCTION
1.2 External Dimensions
CE3000-40/Mk2/CRP
623
322
285
443
2
2
3
(
2
2
1
)
Units: mm
Dimensional accuracy: 5 mm
CE3000-60/Mk2
851
322
285
443
2
2
3
(
2
2
1
)
Units: mm
CE3000-UM-251-9370 1-4
1. INTRODUCTION
CE3000-60/Mk2 (When mounted on optional stand)
851
585
1
0
0
4
Units: mm
CE3000-120/Mk2
1487
656
1
1
8
8
Units: mm
CE3000-UM-251-9370 1-5
1. INTRODUCTION
CE3000-120AP
Units: mm
CE3000-UM-251-9370 2-1
2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
Front View (CE3000-40/60/40Mk2/60Mk2/40CRP)
Cutting mat
Grit roller
Pen carriage
Push rollers
Media set lever Pen holder
USB interface
connector
Serial (RS-232C)
interface connector
Control panel
Parallel (Centronics)
interface connector
Cutting mat : Cutting or plotting is performed on this mat.
Grit roller : Feeds the medium backward or forward
Push rollers : Pushes the medium against the grit rollers
Pen carriage : Moves the cutter pen to the left and right
Pen holder : Holds the cutter pen and moves it up and down
Media set lever : Raises or lowers the push rollers during loading of a
medium
Control panel : Used to operate the cutting plotter and set functions
Parallel (Centronics) interface connector : Used to connect a Centronics-compatible parallel
interface cable
USB interface connector : Used to connect a USB cable
Serial (RS-232C) interface connector : Used to connect an RS-232C serial interface cable
Rear View (CE3000-40/60)
AC power inlet
Power switch
Roll-medium trays
Roll-medium-tray
guide rail
Roll-medium trays : Holds a roll medium
Roll-medium-tray guide rail : Used to mount the roll-medium trays
AC power inlet : Connects the power cord to the cutting plotter
Power switch : Turns the power supply to the cutting plotter on or off
CE3000-UM-251-9370 2-2
Front View (CE3000-120/Mk2)
Media set lever Pen holder
Pen carriage Grit roller
Cutting mat
Push rollers
USB interface
connector
Serial (RS-232C)
interface connector
Parallel (Centronics)
interface connector
Control panel
Grit roller : Feeds the medium backward or forward
Push rollers : Pushes the medium against the grit rollers
Pen carriage : Moves the cutter pen to the left and right
Pen holder : Holds the cutter pen and moves it up and down
medium
Control panel : Used to operate the cutting plotter and set functions
interface cable
USB interface connector : Used to connect a USB cable
Serial (RS-232C) interface connector : Used to connect an RS-232C serial interface cable
CE3000-UM-251-9370 2-3
Rear View (CE3000-120/Mk2)
Power switch
AC power inlet
Stock rollers
Stoppers
Stand
AC power inlet : Connects the power cord to the cutting plotter
Power switch : Turns the power supply to the cutting plotter on or off
Stand : Supports the cutting-plotter unit
Stock rollers : Holds the roll media
Stoppers : Used to determine the position of the roll media loaded
CE3000-UM-251-9370 2-4
Front View (CE3000-120AP)

Grit roller : Feeds the medium backward or forward.
Push rollers : Pushes the medium against the grit rollers.
Pen carriage : Moves the cutter pen to the left and right.
Cutter pen holder : Hold the cutter pen and moves it up and down.
Pen holder : Holds the pen and moves it up and down.
Pen station : Used to mount the pen before it is used.
medium.
Control panel : Used to operate the cutting plotter and set functions.
interface cable.
USB interface connector : Used to connect a USB cable.
Serial (RS-232C) interface connector : Used to connect an RS-232C serial interface cable.
Stock shaft : Used to load roll media.
Stoppers : Used to hold a roll medium in place (left and right, one
each).
CE3000-UM-251-9370 2-5
Rear View (CE3000-120AP)

AC power inlet : Connects the power cord to the cutting plotter.

Power switch : Turns the power supply to the cutting plotter on or off.
Stand : Supports the cutting-plotter unit.
Alignment shaft : Used when loading roll media.
Basket : Used to catch media after it has been cut.
CE3000-UM-251-9370 2-6
2.2 Assembling the Stand
CE3000-120:Standard / CE3000-60: Optional
Stand Construction
The stand is made up of the following parts.
Stand feet (L/R)
Hexagonal socket bolt
(M5) x 12
Coin screw x4
CE3000-60 only
Hexagonal socket bolt
(M6) x 8
CE3000-120 only
Allen wrench (M5) Allen wrench (M6)
CE3000-120 only
CE3000-60
CE3000-120
Center bar
CE3000-60
CE3000-120
Stand side bar L/R
CE3000-60 CE3000-120
Stand Assembly Instructions
(1) Fasten the stand feet (L/R) to the side bars (L/R) with the hexagonal socket bolts (M5), using the Allen
wrench.
Stopper
Hexagonal
socket bolt (M5)
Hexagonal
socket bolt (M5)
Stand side bar Stand side bar
Stand foot Stand foot
Front Front
CE3000-60 CE3000-120
* There are three
bolt holes, but
the center one
is not used.
(2) Fasten the stand tops (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the
Allen wrench.
CE3000-60 CE3000-120
Hexagonal
socket bolt (M5)
Stand side bar
Stand top
Hexagonal
socket bolt (M5)
Stand side bar
Stand top
CE3000-UM-251-9370 2-7
(3) Loosely fasten the stand side bars (L/R) to the center bar with the hexagonal socket bolts (CE3000-60:
M5, CE3000-120: M6), using the Allen wrench.
Hexagonal
socket bolt
(M6)
Center bar
Stand side bar
Hexagonal
socket bolt
(M6)
Center bar
Stand side bar
CE3000-60
CE3000-120
(4) Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE3000-60
CE3000-120
Coin screws
Stand
CE3000-60
Positioning pins
Hexagonal socket
bolts (M6)
Positioning pins
Stand
CE3000-120
(5) Tighten the hexagonal scoket bolts loosely fastened in step 3.
CE3000-UM-251-9370 2-8
CE3000-120AP:Standard
Stand Construction
The stand is made up of the following parts.
Stand side bar (L/R) Center bar
Alignment shaft
Center bar
Hexagonal socket bolt (M6) x 8
Allen wrench (M6)
Stock shaft
Basket Construction
Sheet support pipe x 2
Sheet support pipe bracket x 2 Rubber cap x 4 Hexagonal socket bolt (M6) x 4
Sheet
CE3000-UM-251-9370 2-9
Stand Assembly Instructions
(1) Fasten the center bar to the stand side bars (L/R) temporarily with the hexagonal socket bolts (M6),
using the Allen wrench.

(2) Fasten the sheet support pipe brackets to the stand tops with the hexagonal socket bolts (M6).

CE3000-UM-251-9370 2-10
(3) Insert the sheet support pipes into the sheet support pipe brackets. Use the lower holes for the pipe that
will be at the front of the cutting plotter, and the upper holes for the pipe that will be at the rear.
Remove the tape from the ends of the pipes to expose the adhesive, and then t the rubber caps on
rmly.

(4) Attach the alignment shaft to the top of the stand. Loosen the attached bindhead screws A (M4) two or
three turns, and then insert the brackets on the end of the shaft using the elongated screw holes. Tighten
the screws to hold the brackets in place. Push the shaft in until it contacts the curved area indicated by a
in the gure below, and then tighten the A (M4) bindhead screws.
When the shaft has been attached, tighten the bindhead screws B (M4), and check that the shaft does
not rotate. The bindhead screws B are screws to prevent the shaft from rotating. Position the shaft as
desired (check both the rotation direction and the horizontal direction) and then tighten the screws.
a
a
a

CE3000-UM-251-9370 2-11
(5) Mount the CE3000-120AP on the stand by inserting the positioning pins on the stand into the positioning
holes on the underside of the cutting plotter and then fasten with the four hexagonal bolts (M6).
Make sure that the casters with the stoppers are at the front.

(6) Attach the media guide bracket to the underside of the front panel. Loosen the six bindhead screws (M3)
two or three turns, and then slot the bracket in. Tighten the screws to hold the bracket in place.

(7) Tighten all the hexagonal bolts that were temporarily fastened in step 1.
CE3000-UM-251-9370 2-12
(8) Pull out the sheet support pipes, and attach the sheet to them. Pass the sheet under the center bar, and
fasten the ends to the support pipes using the press-studs.
(9) Attach the stoppers (L/R) to the stock shaft and then attach the shaft to the top of the stand.

CE3000-UM-251-9370 2-13
2.3 Attaching the Basket (CE3000-60/120: Optional)
Basket Construction
The basket is made up of the following parts.
Sheet support pipe Sheet Hexagonal socket bolts (M6) x 4
Basket Assembly Instructions
(1) Detach the four coin screws or hexagonal socket bolts (M6), and separate the cutting plotter from the
stand.
(2) Attach the sheet support pipe to the stand tops, and fasten using the hexagonal socket bolts.
CE3000-60
CE3000-120
Sheet support pipe
Stand top
Hexagonal socket bolts (M6)
Sheet support pipe
Stand top
Hexagonal socket bolts (M6)
CE3000-UM-251-9370 2-14
(3) Mount the CE3000 cutting plotter on the stand by inserting the positioning pins on the stand into the
positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal
socket bolts (M6).
CE3000-60
CE3000-120
Stand
Hexagonal
socket bolts (M6)
CE3000-120
Positioning pins
Coin screws
Stand
CE3000-60
Positioning pins
(4) Pull out the sheet support pipe and attach the sheet. Divide the sheet over the center bar, and then
fasten the sheet to the sheet support pipe using the press-studs.
CE3000-60
CE3000-120
Sheet
Press-studs
Sheet support pipe
Sheet
Divide over the center bar
Press-studs
Sheet support pipe
Devide over
the center bar
CE3000-UM-251-9370 3-1
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamp
STATUS .....Illuminates while the power to the cutting
plotter is turned on, and goes out when
the cutting plotter is in PAUSE status.
This lamp flashes when data is being
received from an interface, regardless
of whether or not the cutting plotter is in
PAUSE status.
Panel Keys
TEST ..........Press this function key to conduct
a cutting test and check the cutting
conditions.
PREV. ........Press this function key to view the
previous display on the LCD when in
PAUSE status.
NEXT .........Press this function key to view the next
display on the LCD when in PAUSE
status.
COND. .......Press this function key to view the cutter-
pen condition settings.
PAUSE .......Press this function key once in READY status to switch to PAUSE status in order to change
the various settings. Press it again to cancel the PAUSE status. Pressing this key while
cutting or plotting is in progress stops the cutting or plotting.
ENTER ......Pressing this function key registers the cutting or plotting conditions set.
POSITION .These keys are used to move the cursor or change the settings on the LCD display on the
function setting screens. Press these keys when in PAUSE status to move the pen carriage
or the medium.
ORIGIN ......Press this function key to set the origin point. The pen position is set as the origin point when
this key is pressed.
CE3000-UM-251-9370 3-2
3. OPERATIONS
3.2 Menu List
Pressing the (PAUSE) key in READY mode displays the PAUSE menu, enabling the various settings to be
made. Select the required menu by scrolling through the list using the (NEXT) and (PREV.) keys.
CE3000-40/60/120
Setting the FEED function
Setting the AUTO PRE-FEED
Setting TANGENTIAL Mode
Auto-Registration-Mark-Reading Settings (Factory Option)
Clearing the Buffer Memory
Aligning the Coordinate Axes
Distance Adjustment
Setting the PAGE LENGTH
Setting the Cutting/Plotting Area
Expanding the Cutting/Plotting Area
Rotating the Coordinate Axes
Cutting/Plotting Using the Buffer Memory (COPY Function)
Sorting Settings
Interface Settings
Setting the Format of Data to be Received
Cutter-Blade Wear Detection
(Special function only displayed for BLADE WEAR SETUP ON)
Raising and Lowering the Pen
TEST Mode
Setting the PEN UP SPEED
Setting the OFFSET FORCE (Initial Cutting Force)
Setting the OFFSET ANGLE
Setting the STEP PASS
Setting the INITIAL DOWN FORCE
Setting the LENGTH UNIT
FEED
AUTO PRE FEED
TANGENTIAL
AUTO REG. MARK
CLEAR BUFFER
AXIS ALIGNMENT
DISTANCE ADJUST
PAGE LENGTH
PLOT AREA
EXPAND
ROTATE
COPY
SORT
RS-232C
COMMAND
BLADE WEAR SETUP
PEN UP/DOWN
TEST
PEN UP SPEED
OFFSET FORCE
OFFSET ANGLE
STEP PASS
INIT. DOWN FORCE
LENGTH UNIT
CE3000-UM-251-9370 3-3
3. OPERATIONS
CE3000-120AP

(ENTER) key
(ENTER) key
CE3000-UM-251-9370 3-4
3. OPERATIONS
CE3000-40CRP (Craft Robo Pro)

Note: This menu is only displayed when "ON" has
been specified at the B.W.S. (Blade Wear Setup)
submenu in the Special Functions menu.
CE3000-UM-251-9370 3-5
3. OPERATIONS
3.3 Description of Special Functions A
The cutting plotter is provided with the special functions described below. These functions are specied only
in special situations, and are not normally used.
(1) Turn on the cutting plotter while holding down the key. The menus for setting the special functions are
displayed.

In GP-GL command mode
CE3000-120AP only
In HP-GL command mode
(2) Scroll up or down to select the required menu using the (NEXT) or (PREV.) keys.
(3) Select the setting details using the and keys, and press the (ENTER) key to register the setting. To
cancel, press the (NEXT) or (PREV.) key. The next menu is displayed.
(4) Once all the settings have been made, turn off the cutting plotter.
Enabling/Disabling the : and ; Commands (when the COMMAND setting is GP-GL)
This function enables or disables the : and ; commands when the COMMAND setting is GP-GL. If
the rst part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
Moving the Pen While Raised or Lowered in Response to the W Command (when the COMMAND
setting is GP-GL)
This function selects whether, upon receipt of the W command for the drawing of arcs, the cutting
plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)
that was in effect immediately prior to receipt of the W command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the W command.
When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised
status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
(The default setting is PEN UP.)
CE3000-UM-251-9370 3-6
3. OPERATIONS
Model ID Response (when the COMMAND setting is HP-GL)
This function sets the response to the OI command when the COMMAND setting is HP-GL.
When 7550 is set, the OI command response is 7550.
When 7586 is set, the OI command response is 7586.
(The default setting is 7550.)
SETTING PRIORITY
This function sets whether the cutting plotter places priority on the cutting conditions specified through
command input from the computer or through manual settings (on the cutting-plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received
cutting-condition command. If no commands are received, cutting is performed using the cutting
conditions set at the control panel.
(The default setting is MANUAL.)
Blade-Tip Initial Position Setting
The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as initializing the cutter blade.
This function sets the Blade-Tip Initial Position for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
(The default setting is 2 mm BELOW.)
Enabling/Disabling PEN UP MOVE
This function sets whether the pen will travel to each point specied or only from the initially specied
pointto the last specied point when consecutive commands are received specifying pen movement
while it israised.
When ON is selected, the pen travels consecutively to each coordinate specied by the data received.
When OFF is selected, the pen travels directly from the initially specied point to the last specied point.
(The default setting is OFF.)
Enabling/Disabling the Media Sensors
This function sets the media sensors that detect the size of the medium in the feed direction.
When ON is selected, the feed-direction media sensors are enabled.
When OFF is selected, the feed-direction media sensors are disabled.
(The default setting is ON.)
Enabling/Disabling the Home Sensors
This function sets the home sensors that detect the width of the medium.
When ON is selected, the home sensors are enabled.
When OFF is selected, the home sensors are disabled.
(The default setting is ON.)
CE3000-UM-251-9370 3-7
3. OPERATIONS
Setting the PARALLEL I/F Mode
Parallel (Centronics-compatible) interfaces have various timing methods for their signal lines. If the
signal timings do not match, data cannot be received accurately via the Centronics-compatible parallel
interface.
This function allows the timing of the Centronics-compatible parallel interface to be changed by selecting
one of four different modes (1 through 4).
(The default setting is 1.)
Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)
This function sets whether the resolution is automatically set or xed at a constant 5 degrees when a
cutting-plotter circle command is output while the COMMAND setting is HP-GL.
(The default setting is Auto.)
Enabling/Disabling Blade Wear Detection
When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting
menu is displayed in the PAUSE menu.
When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting
menu is removed from the PAUSE menu and is not displayed.
(The default setting is OFF.)
Setting the Cross-Cut Force (CE3000-120AP only)
The cross-cut force can be set in the range 1 to 31.
The default value is 20.
3.4 Description of Special Functions B
These functions are specied only in the special situations described below, and are not normally used.
Display Language Setting (MENU LANGUAGE SELECTION)
This function sets the language used on the display. One of six languages can be selected: English,
French, German, Italian, Spanish, or Japanese.
(1) Turn the cutting plotter on while holding down the (ENTER) and (ORIGIN) key simultaneously. The
special functions B setting menu is displayed.
DISPLAY ENGLISH
(2) Use the and keys to select the desired display language, and then press the (ENTER) key to
conrm. To cancel, press the (NEXT) or (PREV.) key.
(3) Once all the settings have been made, turn off the cutting plotter.
CE3000-UM-251-9370 4-1
4. RECOMMENDED PARTS LIST
4. RECOMMENDED PARTS LIST
No. Part No. Description -40 -40CRP -60 -120 -120AP Remarks
1 095002121 Push Roller 2 2 2 3 3
2 621230230 Cutting Mat 40 1 1
621230070 Cutting Mat 60 1
621230371 Cutting Mat 120 1
621250520 Cutting Mat 120AP 1
3 095013010 Roller BB13 7 7 7 7 7
4 621233200 Y Belt 40 1 1
621113021 Y Belt 60 1
621153201 Y Belt 120 1 1
5 621113540 Cutter Pen Holder 1 1 1 1
622192012 Cutter Pen Holder B 1
622192060 Pen Holder AP 1
792219702 Pen Holder Assy 4200 1
792219703 Pen Station Assy 4200 1
6 621113581 Pen Holder Thumb Screw L14 1 1 1 1
621113591 Pen Holder Thumb Screw L10 1
7 791230710 Y Drive Pulley 1 1 1 1 1
8 791230715 Main Board 40 1 1
791230714 Main Board 60/120 1 1
791230720 Main Board 120AP 1
791230722 Main Board 40 Mk2 1 CE3000-40Mk2
791230723 Main Board 60/120 Mk2 1 1 CE3000-60Mk2/120Mk2
791230719 Main Board 40 CRP 1 CE3000-40CRP
9 682123200 Fan 3612-05W-B50-B03 1 1 1 2 2 Craft Robo Pro
10 692123330 Y Flexible Cable 40/60 1 1 1 FPC270103
692123340 Y Flexible Cable 120 1 1 FPC270104
11 500051380 Power Supply 1 1 1 1 1 SWD060P-24
12 692123350 Cam Sensor Flexible Cable 1 1 1 1 1 FPC270105
13 692123360 Push Roller Sensor Flexible Cable 1 1 1 1 1 FPC270106
14 692123320 Control Panel Flexible Cable 1 1 1 1 1 FPC270102
15 500051382 Paper Sensor 2 2 2 2 2 PS-117ND1
16 682123210 X Motor for CE3000-40 1 1 KH42JM2R033
682900600 X Motor for CE3000-60 1 TS3747N46E3
772123620 X Motor for CE3000-120 1 1 UGFMED-B5LGRA5
17 682123220 Y Motor for CE3000-40 1 1 KH42JM2R034
682900610 Y Motor for CE3000-60/120 1 1 1 TS3747N47E3
18 791230700 Pen Block Assy for CE3000-40/60 1 1 1
791230701 Pen Block Assy for CE3000-120 1
791230721 Pen Block Assy for CE3000-120AP 1
19 791230702 Y Relay Board 1 1 1 1 1
20 791230703 Control Panel Board 1 1 1 1 1 PR270104
21 791230704 Push Roller Sensor Board 1 1 1 1 1
22 791230705 Cam Sensor Board 1 1 1 1 1
23 791230706 Auto Registration Sensor Board 1 1 1 1
24 682123082 Control Panel Membrane Switch Panel 1 1 1 1 1 PR270108B
CE3000-UM-251-9370 5-1
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No. Adjustment Item Jig Tool
1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)
2 Distance adjustment Glass scale
3 Pen block height adjustment 10 mm height block
4 Firmware update PC, Centronics I/F cable
5 X-drive belt tension adjustment Push-pull gauge (2 kg)
6 Y-drive belt tension adjustment Push-pull gauge (2 kg)
7 Replacing the main board
Short screwdriver (50 mm)
8 Replacing the vacuum fan
5.2 Greasing And Gluing Points
No. Grease or Glue Point Grease or Glue name Application quantity
1 Cam Shinetu silicon grease G501 Suitable quantity
2 X-drive motor pulley Shinetu silicon grease G501 Suitable quantity
3 Y-drive motor pulley Shinetu silicon grease G501 Suitable quantity
4 X-drive pulley Shinetu silicon grease G501 Suitable quantity
5 Y-drive pulley Shinetu silicon grease G501 Suitable quantity
6 Y-tension pulley Shinetu silicon grease G501 Suitable quantity
7 Y-rail, push roller assy sliding area Shinetu silicon grease G501 Suitable quantity
8 Y-motor drive pulley set screws Loctite 222 Small quantity
9 X-motor drive pulley set screws Loctite 222 Small quantity
10 X-drive pulley set screws Loctite 222 Small quantity
5.3 Subparts List
No. Where used Subpart name Size
1 Front Guide 120 Measuring tape 250 mm x 2
2 Rear paper sensor Outdoor use cutting sheet, black 7 x 15 mm, thickness 0.08 to 0.1 mm
3 Y-relay board core Double-sided adhesive tape 10 x 20 mm
4 Y-rail Double-sided adhesive tape 10 x 15, 10 x 50 mm
5 Y-relay board Harness tiewrap About 100 x 2.5 mm, t=1.0 mm
6 Vacuum fan wiring harness Harness tiewrap About 100 x 2.5 mm, t=1.0 mm
7 Y-motor Bush 5 x 3 mm
8 Tension pulley Bush 4 x 3 mm
9 Drive roller bearing Bush 3 x 4.5 mm
10 Cam sensor bracket Bush 4 x 2, 4 x 12 mm
11 Cam sensor bracket Washer 4 mm
CE3000-UM-251-9370 6-1
6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the three M4L6 binding head screws from the right side cover.
Note: Hold the right side cover after you have detached the screws; there is a exible cable inside the cover.
(2) Disconnect the exible cable which is connected to the control panel relay board.
Center cover
M3L6 TP head screw
M4L6 binding
head screw
Right side cover
Left side cover
M4L6 binding
head screw
How to reinstall the right side cover
(1) Connect the exible cable to the control panel relay board, and mount the right side cover.
(2) Fasten the three M4L6 binding head screws.
6.1.2 How to Replace the Left Side Cover
How to detach the left side cover
(1) Remove the three M4L6 binding head screws from the left side cover.
How to reinstall the left side cover
(1) Fasten the three M4L6 binding head screws.
CE3000-UM-251-9370 6-2
6.1.3 How to Replace the Center Cover
How to detach the center cover
(1) Remove the two M3L6 TP screws from the center cover.
Center cover
M3L6 TP head screw
M4L6 binding
head screw
Right side cover
Left side cover
M4L6 binding
head screw
How to reinstall the center cover
(1) Mount the center cover and fasten the two M3L6 TP head screws.
CE3000-UM-251-9370 6-3
6.1.4 How to Replace the Front Guide (CE3000-40/60)
How to detach the front guide (CE3000-60)
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Remove the M3L6 binding head screw from front guide 60.
(3) Pull out the front guides to the front.
Front guide 60
M3L6 binding
head screw
M3L6 binding
head screw
Front guide 40
(1) Remove the two M3L6 binding head screws from front guide 40.
(2) Pull out the front guide to the front.
How to reinstall the front guide (CE3000-60)
(1) Install the front guide 60 and fasten the one M3L6 binding head screw.
(2) Install the front guide 40 and fasten the two M3L6 binding head screws.
(1) Install the front guide 40 and fasten the two M3L6 binding head screws.
CE3000-UM-251-9370 6-4
6.1.5 How to Replace the Front Guide (CE3000-120)
There are two measuring tapes on the front guide of the CE3000-120. You have to attach new tapes after
replacing the front guide.
(1) Remove the two M3L6 TP head screws from front guide 120.
(2) Pull out the front guide to the front.
M3L6 TP
head screw
(1) Have ready two 250 mm-long measuring tapes when you replace the front guide.
Measuring tape
Fold back a 30-mm length of tape at this edge.
Make sure that a thick line is right on the edge.
Front Guide 120
Affix approx. 205 mm of the tape here, and
fold back the rest of the tape to the inside of the guide.
(2) Clean the surface of the front guide 120 with alcohol at the locations where the measuring tapes will be
afxed.
(3) Afx the measuring tapes as shown in the above gure.
CE3000-UM-251-9370 6-5
(4) Install the front guide as shown below.
Hook this part to the main frame.
M3L6 TP
head screw
(5) Slide in the front guide 120 and hook the notch to the main frame as shown in the above gure.
(6) Fasten the three M4L6 TP head screws.
CE3000-UM-251-9370 6-6
6.1.6 How to Replace the Rear Guide
How to detach the rear guide
(1) Remove the two M3L6 binding head screws from the rear guide.
(Remove the three M3L6 binding head screws from the rear guide for the CE3000-120.)
(2) Set the cam lever to the media hold position.
(3) Pull out the rear guide to the rear.
M3L6 binding
head screw
How to install the rear guide
(1) Slide in the rear guide and hook the notches to the left and right side plates as shown in the gure below.
(The CE3000-120 has six notches; two notches for the left and right side plates, and four notches for the
center chassis.)
M3L6 binding
head screw
Notch
Notch
Hook this rear guide notch to the side plate.
Rear guide
CE3000-UM-251-9370 6-7
(2) Fasten the two M3L6 binding head screws.
(Fasten the three M3L6 binding head screws for the CE3000-120.)
CE3000-UM-251-9370 6-8
6.2 Mechanical Parts
6.2.1 How to Replace the Front and Rear Media Sensors
You need to use a strip of cutting lm whenever you replace the rear sensor.
How to detach the front or rear media sensor
(1) Detach the front or rear guide (Front guide: see Subsection 6.1.4 for CE3000-40 and 60, and
Subsection 6.1.5 for CE3000-120; Rear guide: see Subsection 6.1.6).
(2) Remove the M3L12 binding head screw attaching the sensor.
(3) Disconnect the sensor from the connector.
M3L12
binding head
screw
Front media sensor
Rear media sensor
How to reinstall the front media sensor
(1) Connect the sensor to the connector.
(2) Fasten the M3L12 binding head screw to mount the sensor.
(3) Install the front guide.
How to reinstall the rear media sensor
(1) Place a strip of cutting lm on the rear sensor as shown in the gure below.
Type of cutting lm : Outdoor use black cutting lm
Size of lm : 7 x 15 mm
Thickness : 0.08 to 0.1 mm
Connector
Cutting film
Sensor
Align the cutting film edge with the connector edge.
2 mm
2.5 mm
Fold the cutting film at this edge
and attach it to the side of the sensor.
Fold a 2.5 mm length of cutting film at this edge
and attach it to the side of the sensor.
(2) Connect the sensor to the connector.
CE3000-UM-251-9370 6-9
(3) Fasten the M3L12 binding head screw to mount the sensor.
(4) Install the rear guide.
CE3000-UM-251-9370 6-10
6.2.2 How to Replace the Push Roller
How to detach the push roller
(1) Detach the right side of the E-ring from the push roller shaft.
Push roller
E-ring
Push roller shaft
Push roller arm
(2) Detach the push roller shaft from the push roller arm from the left side.
(3) Detach the push roller.
How to reinstall the push roller
(1) Reattach the push roller in the reverse order in which it was detached.
CE3000-UM-251-9370 6-11
6.2.3 How to Replace the Push Roller Arm
How to detach the push roller arm
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Set the cam lever to the media release position.
(4) Remove the two M3L6 binding head screws attaching the cam lever.
Cam lever
Push roller arm spring
Cam shaft
Left cam shaft holder
M3L6 binding head screw
(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.
(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.
Cam sensor plate
CE3000-UM-251-9370 6-12
(7) Detach the right side cam shaft holder.
Cam shaft
Cam
Right cam shaft holder
(8) Pull out the cam shaft from the right side.
(9) Detach the push roller arm spring from the push roller arm.
(10) Detach the E-ring from the push roller arm shaft.
E-ring
Push roller arm shaft
(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm
base, and the cam.
How to reinstall the push roller arm
(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.
Spread a suitable quantity of
silicon grease on this part.
(2) Reattach the push roller arm in the reverse order in which it was detached.
CE3000-UM-251-9370 6-13
6.2.4 How to Replace the Cam Sensor Board
How to detach the cam sensor board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the exible cable from connector J701 on the cam sensor board.
Cam sensor board
(3) Remove the M3L6 binding head screw attaching the cam sensor board.
How to reinstall the cam sensor board
(1) Reattach the cam sensor board in the reverse order in which it was detached.
CE3000-UM-251-9370 6-14
6.2.5 How to Replace the Pen Block (without Auto Registration Sensor)
How to detach the pen block
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
Pen block cover
M3L6 binding screw
Y-relay board
J504
J503
(3) Remove the pen block cover.
(4) Disconnect the cable from connector J503 on the Y-relay board.
(Also disconnect the exible cable from connector J504 when you are replacing the pen block on the
CE3000-120)
CE3000-UM-251-9370 6-15
(5) Remove the two M4L6 binding head screws attaching the pen block.
Pen block
M4L6 binding
head screw
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
(CE3000-120AP: 11.5 mm) between the bottom of the pen block and the cutting mat. Perform a
visual check to make sure that the pen block is not mounted at an angle.
10 mm
Cutting mat
Side view of the pen block
CE3000-40/60/120:
11.5 mm
CE3000-120AP:
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.5).
CE3000-UM-251-9370 6-16
6.2.6 How to Replace the Pen Block (with Auto Registration Sensor)
How to detach the pen block
(2) Loosen the M3L6 binding head screw attaching the pen block cover.
Pen block cover
M3L6 binding screw
Y-relay board
J505
J504
J503
M2L5 binding screw
Auto registration sensor bracket
(3) Remove the pen block cover.
(4) Disconnect the cables from connector J503 and J505 on the Y-relay board.
(Also disconnect the exible cable from connector J504 when you are replacing the pen block on the
CE3000-120)
(5) Remove the two M2L5 binding head screws attaching the auto registration sensor bracket.
Then remove the auto registration sensor.
CE3000-UM-251-9370 6-17
(6) Remove the two M4L6 binding head screws attaching the pen block.
Pen block
M4L6 binding
head screw
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
between the bottom of the pen block and the cutting mat. Perform a visual check to make sure that
the pen block is not mounted at an angle.
10 mm
Cutting mat
Side view of the pen block
(4) Perform the pen force adjustment (see Section 7.5).
(5) Perform the auto registration sensor sensitivity adjustment (see Section 7.8).
(6) Perform the auto registration sensor offset adjustment (see Section 7.9).
CE3000-UM-251-9370 6-18
6.2.7 How to Replace the Push Roller Sensor
How to detach the push roller sensor
(2) Detach the pen block (see Subsection 6.2.5 or 6.2.6).
(3) Disconnect the push roller exible cable from the Y-relay board.
(4) Remove the push roller exible cable that is attached with double-sided adhesive tape to the Y-slider.
(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.
Y-slider
M3L6 binding
head screw
Push roller sensor board
Push roller sensor bracket
(6) Remove the M3L6 binding head screw attaching the push roller sensor board.
(7) Disconnect the push roller exible cable from the push roller sensor board.
How to reinstall the push roller sensor
(1) Attach the push roller bracket to the push roller sensor board.
(2) Connect the push roller exible cable to the push roller sensor board.
(3) Attach the push roller bracket to the Y-slider.
Fit the top and left edges of the push roller bracket to the Y-slider as shown in the gure below.
Push roller sensor bracket
(4) Attach the pen block (see Subsection 6.2.5 or 6.2.6).
CE3000-UM-251-9370 6-19
6.2.8 How to Replace the Y-relay Board
How to detach the Y-relay board
(2) Detach the pen block cover (see Subsection 6.2.5 or 6.2.6).
(3) Disconnect all the cables from the Y-relay board.
To disconnect the Y-exible cable:
Remove the wiring harness tiewrap and detach the core attached with double-sided adhesive tape to the
Y-relay board.
(4) Remove the push roller exible cable attached with double-sided adhesive tape to the Y-slider.
Y-relay board
Core
Y-flexible cable
(5) Remove the two M3L6 binding head screws attaching the Y-relay board.
How to reinstall the Y-relay board
(1) Reattach the Y-relay board in the reverse order in which it was detached.
CE3000-UM-251-9370 6-20
6.2.9 How to Replace the Cutting Mat
How to detach the cutting mat
(2) Detach the front guide (see Subsection 6.1.4).
(4) Peel off the cutting mat from the vacuum base.
Cutting mat
Vacuum base
How to reinstall the cutting mat
(1) Clean the surface of the vacuum base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the vacuum base as shown below.
Cutting mat
Fit the top of the cutting mat edge
to the vacuum base edge.
Fit the right cutting mat edge
against this vacuum base notch.
(3) Make sure that there is no air between the cutting mat and the vacuum base.
CE3000-UM-251-9370 6-21
6.2.10 How to Replace the Control Panel Relay Board, LCD Assembly and Membrane Switch Panel
How to detach the control panel relay board, LCD assembly and membrane switch panel
(2) Disconnect the exible cables from connector J402 and J403 on the control panel relay board.
(3) Remove the two M3L8 self-tapping screws attaching the control panel relay board.
Right side cover
Control panel relay board
M3L8
selt-tapping screw
(4) Detach the control panel relay board from the right side cover.
(5) Remove the M3L8 self-tapping screw attaching the LCD assembly.
Right side cover
LCD assembly
M3L8 self-tapping screw
(6) Detach the LCD assembly from the right side cover.
(7) Peel off the membrane switch panel from the right side cover.
Membrane switch panel
Right side cover
CE3000-UM-251-9370 6-22
How to reinstall the control panel relay board, LCD assembly and membrane switch panel
(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.
(2) Reattach the LCD assembly to the right side cover.
(3) Attach the membrane switch panel to the right side cover so that it ts around the LCD window.
CE3000-UM-251-9370 6-23
6.2.11 How to Replace the Y-belt
How to detach the Y-belt
(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.
(5) Push the Y-tension arm in the direction of the arrow as shown below, then detach the Y-tension spring
hook from the left side plate.
M3L6 TP head screw
Y-tension bracket
Y-tension arm
Y-tension spring
(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
Y-belt
Y-slider
Y-belt stopper plate
(7) Detach the Y-belt from the unit.
CE3000-UM-251-9370 6-24
How to reinstall the Y-belt
(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt
Shave 2 to 3 mm off both ends of
the Y-belt until the wire comes out.
(2) Hang the Y-belt on both sides of the pulley.
(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt t into the Y-slider, then
attach with the Y-belt stopper plates removed in step (6) in the previous subsection.
Y-belt
Y-slider
Y-belt stopper plate
CE3000-UM-251-9370 6-25
6.2.12 How to Replace the Y-motor (CE3000-60/120)
The CE3000-60 and CE3000-120 use the same Y-drive belt and Y-motor.
The CE3000-40 uses a different Y-drive belt and Y-motor from the CE3000-60 and CE3000-120.
How to detach the Y-motor
(2) Detach the front guide (see Subsection 6.1.4 or Subsection 6.1.5).
(3) Disconnect the Y-motor cables from connector J8 and J11 on the main board.
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
M3L4WP set screw
Y-motor pulley
Y-motor drive belt
(5) Remove the two M3L6 binding head screws holding the Y-motor.
(6) Detach the Y-motor pulley, then detach the Y-motor.
(7) Detach the pulley ange and the spacer from the Y-motor.
Y-motor
Spacer
Pulley flange
CE3000-UM-251-9370 6-26
How to reinstall the Y-motor
(1) Attach the pulley ange and the spacer to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley ange with a 1.2 kg to 1.3 kg force.
(9) Tighten the two M3L6 binding head screws that hold the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
CE3000-UM-251-9370 6-27
6.2.13 How to Replace the Y-motor (CE3000-40)
The CE3000-60 and CE3000-120 use the same Y-drive belt and Y-motor.
The CE3000-40 uses a different Y-drive belt and Y-motor from the CE3000-60 and CE3000-120.
How to detach the Y-motor
(2) Disconnect the Y-motor cable from its connector on the main board.
(3) Remove the two M3L6 binding head screws holding the Y-motor.
M3L4WP set screw
Y-motor pulley
Y-motor drive belt
(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
Y-motor
Flange
Y-motor pulley
M3L6SW set screw
(5) Remove the two M3L6 binding head screws holding the ange.
(6) Detach the ange from the Y-motor.
CE3000-UM-251-9370 6-28
How to reinstall the Y-motor
(1) Attach the ange to the new Y-motor.
(2) Attach the Y-motor to the Y-motor bracket.
(3) Hang the Y-drive belt on the Y-motor pulley.
(4) Attach the Y-motor pulley to the Y-motor.
(5) Tighten the two M3L4WP set screws holding the Y-motor pulley.
(6) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw that holds the Y-motor pulley.
(7) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(8) Use the force gauge to pull the Y-drive motor pulley ange with a 1.2 kg to 1.3 kg force.
(9) Tighten the two M3L6 binding head screws holding the Y-motor.
(10) Move the pen block and check the tension of the Y-drive belt.
CE3000-UM-251-9370 6-29
6.2.14 How to Replace the X-motor
All models use a different X-motor.
How to detach the X-motor
(1) Detach the left side cover (see Subsection 6.1.2).
(2) Detach the front guide (see Subsection 6.1.4, or Subsection 6.1.5).
(2) Detach the rear guide (see Subsection 6.1.6).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.
M3L4WP set screw
(4) Remove the two M3L6 binding head screws holding the X-motor then detach the X-motor.
(5) Disconnect the X-motor cable from its connector(s) on the main board.
CE3000-40: ............. Disconnect the cable from connector J15 on the main board.
CE3000-60: ............. Disconnect the cables from connector J7 and J10 on the main board.
CE3000-120: ........... Disconnect the cables from connector J1102 and J1104 on the Y-motor relay board.
(6) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.
(7) If you are replacing the X-motor of the CE3000-40, detach the ange from the X-motor.
How to reinstall the X-motor
(1) If you are replacing the X-motor of the CE3000-40, attach the ange to the new X-motor.
(2) Attach the X-motor to the left side plate.
(3) Connect the X-motor cable to its connector(s) on the main board.
CE3000-40: ............. Connect the cable to connector J15 on the main board.
CE3000-60: ............. Connect the cables to connector J7 and J10 on the main board.
CE3000-120: ........... Connect the cables to connector J1102 and J1104 on the Y-motor relay board.
(4) Fasten the X-motor harness with the wiring harness tie-wrap.
(5) Hang the X-drive belt on the X-drive pulley.
(6) Attach the X-motor pulley to the X-motor.
(7) Tighten the two M3L4WP set screws holding the X-motor pulley.
(8) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.
(9) Use the force gauge to pull the X-drive motor pulley ange with a 1.2 kg to 1.3 kg force.
(10) Tighten the mounting screws that hold the X-motor.
CE3000-UM-251-9370 6-30
(11) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(12) Move the X-drive pulley and check the tension of the X-drive belt.
CE3000-UM-251-9370 6-31
6.2.15 How to Replace the Y-exible Cable
How to detach the Y-Flexible Cable
(4) Remove the wiring harness tie-wrap holding the Y-exible cable and the core on the Y-relay board.
(5) Detach the core attached with double-sided adhesive tape to the Y-relay board.
(6) Disconnect the Y-exible cable from connector J501 on the Y-relay board.
(7) Disconnect the Y-exible cable from connector J1 on the main board.
(8) Remove the four plastic rivets holding the two exible cable stoppers.
Flexible cable
stopper
Plastic rivet
Plastic rivet
(9) Remove the Y-exible cable attached with double-sided adhesive tape to the Y-rail.
CE3000-UM-251-9370 6-32
How to reinstall the Y-exible cable
(1) Clean the surface of the Y-rail with alcohol to remove any glue from the double-sided adhesive tape that
was attached the Y-exible cable.
(2) Afx two pieces of double-sided adhesive tape to the exible cable guide of the Y-rail. The rst piece of
tape should start at the right end of the Y-rail. The position of the second piece of tape depends on the
model.
Size of the double-sided adhesive tape:
10 mm wide, 15 mm long for the rst piece of tape (Nitto #500)
10 mm wide, 50 mm long for the second piece of tape (Nitto #500)
Position of the second piece of tape:
CE3000-40: about 260 mm from the right end of the Y-rail
The first piece of double-sided adhesive tape.
Affix the tape onto the right edge of the Y-rail.
The second piece of double-sided adhesive tape.
Affix the tape at the specified position on the Y-rail.
(3) Insert the Y-exible cable into the core and connect the Y-exible cable to connector J501.
(4) Attach the core to the Y-relay board using double-sided adhesive tape.
(5) Move the pen block to the left end.
CE3000-UM-251-9370 6-33
(6) Fit the Y-exible cable into the Y-rail as shown below. The Y-exible cable shouldnt touch the left side
plate. Allow a 3-mm space between the left end of the Y-exible cable and the left side plate.
Allow a 3-mm space between the left end
of the Y-flexible cable and the left side plate.
(7) Secure the Y-exible cable onto the exible cable guide of the Y-rail using double-sided adhesive tape.
CE3000-UM-251-9370 6-34
6.2.16 How to Replace the Vacuum Fan
How to detach the vacuum fan
(4) Remove the four M4L6 binding head screws holding the main unit to the chassis.
5 to 6 cm height
(5) Insert some boxes between the main unit and the chassis to lift the main unit up about 5 to 6 cm from
the chassis.
(6) Remove the harness tie-wrap holding the vacuum fan cables.
(7) Disconnect the vacuum fan from its connector.
CE3000-40 and CE3000-60: connector J9 on the main board.
CE3000-120: connector J1202 or J1203 on the fan relay board.
(8) Use a short screwdriver to remove the two M3L35 binding head screws holding the vacuum fan.
(9) Detach the vacuum fan from the main unit.
How to reinstall the vacuum fan
(1) Reattach in the reverse order in which it was detached.
CE3000-UM-251-9370 6-35
6.2.17 How to Replace the Main Board
How to detach the main board
(1) Detach the right and left side covers (see Subsection 6.1.1 and, Subsection 6.1.2).
(4) Remove the two screws holding the Centronics interface connector to the chassis.
Centronics interface
RS-232C interface
(5) Remove the two screws holding the RS-232C interface connector to the chassis.
(6) Disconnect all the cables and exible cables from their connectors on the main board.
(7) Remove the four M3L6 binding head screws holding the main board.
(8) Detach the main board from the chassis.
How to reinstall the main board
(2) Perform any adjustments required (see Section 7.2).
CE3000-UM-251-9370 6-36
6.2.18 How to Replace the Power Supply
How to detach the power supply
(2) Disconnect the cables from the connectors CN1 and CN2.
Power supply
M3L6 binding
head screw
(3) Remove the two M3L6 binding head screws holding the power supply to the bottom of the chassis.
(4) Detach the power supply from the chassis.
How to reinstall the power supply
(2) Measure the output voltage at connector CN2 between pin 1 and pin 2 on the power supply.
(3) If the measured voltage is not 24V5%, then adjust the trimmer RV200 on the power supply to obtain the
correct voltage.
CE3000-UM-251-9370 6-37
6.2.19 How to Replace the Drive Roller
How to detach the drive roller
(4) Loosen the two M3L6 binding head screws holding the X-motor.
X-drive pulley
M3L4WP set screw
X-drive belt
(5) Push up the X-motor from inside the left side plate then remove the X drive belt from the X-drive pulley.
(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
(7) Remove the two M3L6 binding screws holding the X-drive roller bearing with a ange.
X-drive roller bearing
(8) Slide out the X-drive roller from the unit. There is a bearing stopper ange and a bush on the left side
plate; dont miss those parts when removing the X-drive roller.
CE3000-UM-251-9370 6-38
How to reinstall the drive roller
(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.
(3) Use the force gauge to pull the X-drive motor pulley ange with a 1.2 kg to 1.3 kg force.
(4) Tighten the mounting screws that hold the X-motor.
(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6) Move the X-drive pulley and check the tension of the X-drive belt.
CE3000-UM-251-9370 7-1
7. ELECTRICAL ADJUSTMENTS
7.1 DIP Switch Settings
Factory presets (Normal Mode)
CE3000-120 and CE3000-60,CE3000-40 with moving coil PL-326B.
SW1
1 2 3 4
ON
OFF
CE3000-60 and CE3000-40 with new moving coil PL-603
SW1
1 2 3 4
ON
OFF
NOV-RAM Clear
SW1
1 2 3 4
ON
OFF
7.2 List of Items Requiring Readjustment
If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Unit name
Item
Main board
Power
supply
Pen Block
Pinch roller
sensor
X,Y motor Drive roller
X,Y Motor
drive belt
Auto
registration
mark
sensor
NOV-RAM clear M
Pen force adjustment M M
Distance adjustment M M M
Auto registration mark sensor
adjustment
N N N M
Gain adjustment M M
Menu setting N
Firmware update M
Belt tension adjustment M M
Push roller pressure adjustment M
Output voltage of power supply M
No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary
Note: The main board must have the latest version of rmware unless otherwise specied.
Moving coil PL-603
Moving coil PL-326B
CE3000-UM-251-9370 7-2
7.3 Explanation of the Values of the Main Board Settings
(Default factory settings)
The default factory settings are recorded in the location shown below.
Switching
power supply unit
The default factory settings
are recorded in this area.
The default factory settings are recorded on the left side plate shown below from S/N309xxxxx.
The default factory settings
are recorded here.
The contents of an example record are shown below.
25 47 100 228 346
X= 0 X= 80 X= -
Y= 4 Y= 50 Y= -
326B
Explanation of the values
Pen force values
10 g 40g 120 g 300 g 450 g
Distance adjustment values Gain adjustment values Auto registration mark position adjustment values
X X (60 and 120 only) X (when the option is installed)
Y Y (60 and 120 only) Y (when the option is installed)
Moving coil lot no. (Only for first lot)
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
CE3000-UM-251-9370 7-3
7.4 Clearing the Non-Volatile RAM
When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM.
(1) Set SW1 to the NOV-RAM clear mode as shown below.
SW1
1 2 3 4
ON
OFF
(2) Turn on the power to the plotter.
(3) The NOVRAM INIT. menu appears. The plotter immediately starts to clear the parameters on NOV-RAM,
and then sets the default values.
NOVRAM INIT.
(4) When the programming is complete, the NOVRAM INIT. END menu appears.
NOVRAM INIT. END
(5) Turn off the power to the plotter.
(6) Return the SW1 setting to normal mode as shown below.
CE3000-120 and CE3000-60,CE3000-40 with moving coil PL-326B.
SW1
1 2 3 4
ON
OFF
CE3000-60 and CE3000-40 with new moving coil PL-603
SW1
1 2 3 4
ON
OFF
CE3000-UM-251-9370 7-4
7.5 Adjusting the Pen Force
This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.
How to adjust the pen force
(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a sheet of paper in the plotter.
(3) Turn on the power while pressing the TEST and ENTER keys.
(4) Select the media mode.
(5) Press the PAUSE key to display the menu shown below.
DISTANCE ADJUST
(6) Press the NEXT key until the following menu is displayed.
PEN PRES ADJUST
(7) Press the ENTER key to display the menu shown below.
PRS 10g D/A= 20
(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replace the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specication range (102g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specied pen force appears.
(9) Adjust the 40g-pen force. If the measured value is within the specication range (404g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specied pen force
appears.
appears.
appears.
have input the recorded value, press the ENTER key to store the setting.
CE3000-UM-251-9370 7-5
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes articially lower readings. When this happens the
actual pen force may be higher than the specication. This is especially true for the upper pen force
adjustment.
(13) Press the NEXT key to complete this adjustment.
Specication of the actual pen force
Specied pen force Actual force range
10g 8 to 12g
40g 36 to 44g
120g 110 to 130g
300g 280 to 320g
450g 430 to 470g
CE3000-UM-251-9370 7-6
7.6 Adjusting the Distance Accuracy
This adjustment will set the distance accuracy.
If you replace the grit roller, you must adjust the distance accuracy using the following procedure.
How to adjust the distance accuracy
(1) Mount a Ceramic pen (0.2 mm tip size) in the pen holder.
(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.
DISTANCE ADJUST
(6) Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following
menu appears.
DADJ.X= 0 Y= 0
+X
Y=300 mm
X=400 mm
(7) Remove the paper and measure the X and Y-axis distance. If you have replaced the main board only,
use the recorded values.
(8) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (400mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(9) Press the ENTER key to store the setting. The following menu appears.
XY LENG L=500.00
(10) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,
press the ENTER key.
CE3000-UM-251-9370 7-7
7.7 Inputting the Servo Gain
It is not necessary to perform this procedure for the CE3000-40.
How to input the servo gain
(1) Mount a 0.9 mm diameter cutter pen in the pen holder.
(2) Load a cutting sheet in the plotter as shown in the gure below.
Make sure that the front and rear lengths of the cutting sheet are the same length.
Cutting sheet
L
1
L
2
L1=L2
(4) Select the ROLL2 media mode.
DISTANCE ADJUST
SET GAIN
GAIN X= 80 Y= 50
(8) Input the values that are recorded on the chassis. default factory settings)
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
(9) Press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370 7-8
7.8 Setting the Auto-Registration Mark Sensor Option
CE3000-40/60/120/Qe60
If you have the Auto-registration mark sensor option, you must set the MARK OPTION mode to ON.
How to set the auto-registration mark sensor option
DISTANCE ADJUST
MARK OPTION
MARK OPTION OFF
(6) Press the UP or DOWN ARROW key to change this setting to ON.
(7) Press the ENTER key to store the setting. This completes the setting.
7.9 Adjusting the Auto-Registration Mark Sensor Sensitivity
If you have the Auto-registration mark sensor option, you need to adjust the sensitivity.
How to adjust the auto-registration mark sensor sensitivity
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
DISTANCE ADJUST
MARK SENSOR TEST
50
This level meter shows output from the mark sensor. Adjust VR1 on the main board to set the output
level from 65% to 70%. When making this adjustment, make sure that the media does not rise up from
the cutting mat surface.
(7) Press the NEXT key to complete this adjustment.
CE3000-UM-251-9370 7-9
7.10 Adjusting the Offset of the Auto-Registration Mark Sensor
CE3000-40/60/120
How to set the auto-registration mark sensor option
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper must have a printed target
cross mark. (Print out the target sheet (see page 7-11) on a printer.) The specication of the cross mark
is 30 mm line length, and 0.3 to 0.5 mm line width.
(2) Mount a water-based ballpoint pen in the plotter.
(5) Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
DISTANCE ADJUST
MARK SENS POS
MARK ADJ SCAN
(9) Use the Position keys to move the pen position to the printed cross mark area shown below.
Media feed
direction
10 mm
Printed target mark
Move the pen position into this area.
1
0

m
m
(10) Press the ENTER key to scan the printed cross mark. The plotter then plots a new cross mark based on
the reading of the printed cross mark.
The following menu is displayed.
X=00.0 Y=00.0
CE3000-UM-251-9370 7-10
(11) Measure the offset between the printed cross mark and plotted cross mark.
Media feed
direction
Printed target mark
Cross mark
plotted by the
plotter
Y
X
+Y -Y
+X
-X
(12) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number.
Press the LEFT ARROW key or RIGHT ARROW key to change the digits of a number.
Press the ORIGIN key to select the X or Y direction.
Press the CONDSION key tp select the + or - direction.
(13) Press the ENTER key to store the setting.
(14) Verify that the plotted cross mark line is located at the center of the printed cross mark line. Move the
pen to the printed cross mark area. Press the ENTER key to repeat the scan as described in step (10).
MARK ADJ SCAN
(15) Repeat steps (9) to (14) if the location of the plotted cross mark is incorrectly positioned. If the location of
the plotted cross mark is in the correct position, press the NEXT key then turn off the power.
CE3000-UM-251-9370 7-11
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CE3000-UM-251-9370 7-12
7.11 Updating the System Firmware
To update the system rmware you need to have the following les. In addition, you need to use a computer
and Centronics cable.
CE3040.X :CE3000-40 rmware
CE3120ap.X :CE3000-120AP rmware
Pro.X :CE3000-40CRP rmware
SEND.EXE :Utillity to transfer les using Windows
SENDB.EXE :Utillity to transfer les using DOS

Note: The system rmware version later than 5.00 is use for CE3000-40Mk2, CE3000-60Mk2 and
CE3000-120Mk2. You cant update to the CE3000Mk2 system rmware when your system rmware
of the plotter is older version than 5.00.
How to update the system rmware
(1) Connect the computer and the CE3000 via the Centronics interface.
(2) Turn on the power while pressing the RIGHT ARROW position key and the LEFT ARROW position key
to display the menu shown below.
PASSWORD
(3) Press the password, the UP ARROW (+X) position key, the DOWN ARROW (-X) position key, the RIGHT
ARROW (+Y) position key, and the LEFT ARROW (-Y) position key in order to display the menu below.
CENTRO GET-ACK
This enables you to select the timing of the Centronics interface.
Normally, there is no need to change this setting. If you cannot transfer data correctly via the Centronics
interface, use the UP ARROW (+X) position key or the DOWN ARROW (-X) position key to change this
timing.
PLEASE SEND PRG
(5) Send rmware to the plotter from the computer.
Drag and drop the rmware le onto the SEND.EXE icon when using Windows
.
For DOS mode, use SENDB.EXE as shown below.
(For example: CE3000-120)
>SENDB CE3120.X
(6) The following menu is displayed while data is being received.
**KB RECEIVED
(7) The plotter will start the initialization routine when all the data has been received. The rmware version
is displayed during the initialization routine. Check the rmware version that you updated.
(8) Turn off the power.
CE3000-UM-251-9370 7-13
7.12 Adjusting the Output Voltage of the Power Supply
How to adjust the output voltage of the power supply
(1) Measure the output voltage at the CN2 connector between pin 1 and pin 2 on the power supply.
(2) If the measured voltage is not 24V5%, then adjust the trimmer RV200 on the power supply to obtain the
correct voltage.
CE3000-UM-251-9370 7-14
7.13 Adjusting the Pen Exchange Y Direction Value (CE3000-120AP)
This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
(1) Load a cutting sheet in the plotter.
DISTANCE ADJUST
(5) Press the PREV key until the menu shown below is displayed.
Pensel POS
Pensel POS 0
(7) Press the RIGHT ARROW key; the 2nd pen holder moves to the 2nd pen station.
While the pens are being exchanged, continue pressing the LEFT ARROW key until the 2nd pen holder
stops at the exchange position.
(8) Measure the gap between the 2nd pen holder and the 2nd pen station.
2nd Pen Holder
2nd Pen Station
Right Side Plate
1 mm
(9) Adjust the gap to be 1 mm.
Press the UP or DOWN ARROW key to change the Pensel POS value.
(1 unit = 0.05 mm)
CE3000-UM-251-9370 7-15
7.14 Adjusting the Pen Exchange Height Value (CE3000-120AP)
This adjustment will set the pen exchange height value (SIKII).
This value is used for pen selection.
The plotter reads the pen height position when the power is turned on.
If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.
If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.
If you replace the pen block, you must adjust the pen exchange height value using the following procedure.
(1) Load a cutting sheet in the plotter.
DISTANCE ADJUST
PEN 1/2 SIKII
DPOS= 0 SH=+80
(7) If you replaced the main board only, input the values that are recorded on the chassis. (default factory
settings)
Press the UP or DOWN ARROW key to change the SIKII value.
(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.
(9) Press the RIGHT ARROW key to lower the cutter pen and read the DPOS value for the 1st pen height
position.
(10) Mount a ceramic pen in the 2nd pen holder. (The pen holder on the right side.)
(11) Press the RIGHT ARROW key to lower the 2nd pen and read the DPOS value for the 2nd pen height
position.
(12) Calculate the SIKII value and input the value using the UP ARROW key or the DOWN ARROW key.
SH(SIKII) = (1st pen DPOS + 2nd pen DPOS)/2
Example: 1st pen DPOS=122, 2nd pen DPOS=53
(122+53)/2=87.5
Input 88 for SH (SIKII) value
CE3000-UM-251-9370 7-16
7.15 Adjusting the Spacing Between Pen 1 and Pen 2 (CE3000-120AP)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the pen block, you must adjust this value using the following procedure.
(1) Load an A4 (Letter) or larger size of paper in the plotter.
(2) Mount a water-based ballpoint pen in both the pen 1 holder and the pen 2 holder.
(5) Press the COND key to display the 1 PEN condition setting menu.
Set condition 1 as shown below, and then press the ENTER key to store the setting.
1 PEN 12 30 2
(6) Press the COND key again, and then press the UP ARROW key to select the condition 2 setting menu.
Set condition 2 as shown below, and then press the ENTER key to store the setting.
2 PEN 12 30 2
DISTANCE ADJUST
PEN 1/2 ADJ(M)
PLOT ADJ PAT.
(10) Use the ARROW keys to move the pen to an open area to plot the cross marks.
(11) Press the ENTER key to plot cross marks by pen 1 and pen 2.
(12) After plotting the two cross marks, the following menu is displayed.
X= 0 Y= 0
(13) Measure the offset between the pen 1 cross mark and the pen 2 cross mark.
Media feed
direction
Cross mark plotted by pen 2
Cross mark
plotted by
pen 1
Y
X
+Y -Y
+X
-X
CE3000-UM-251-9370 7-17
(14) Set the offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on
the pen 2 cross mark.
Press the RIGHT ARROW key or LEFT ARROW key to select the X or Y direction.
(15) Verify that the plotted pen 1 cross mark line is located at the center of the plotted pen 2 cross mark line.
(16) Repeat steps (8) to (15) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
CE3000-UM-251-9370 8-1
8. SERVICE MODES
8 SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor Symptom
Y home sensor The pen block hits the right side plate.
Cam sensor The plotter displays LOAD MEDIA! when media is already loaded.
Push roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
DISTANCE ADJUST
SENSOR TEST
(6) Press the ENTER key to display the status shown below.
YH CH PH +XH -XH
Y: Y home sensor, C: Cam sensor, P: Push roller sensor, +X: +X media sensor, -X: -X media sensor
(7) Cover the front media sensor with a piece of paper.
The status of +X changes from L to H.
(8) Cover the rear media sensor with a piece of paper.
The status of -X changes from L to H.
(9) Move the pen block to the far right. When the pen block reaches the home position ag, the status of Y
changes from L to H.
(9) Lower the media set lever to raise the push rollers. The status of C changes from L to H.
(10) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P
changes from L to H.
(11) When testing is complete, turn off the power to the plotter.
CE3000-UM-251-9370 8-2
8. SERVICE MODES
8.2 Control Panel Membrane Switch Test Mode
This mode checks the control panel membrane switch status. If there is a bad switch you may have trouble
with the Control panel membrane switch panel or the control panel relay board.
How to test the control panel membrane switches
(1) Load an A4 (Letter) or larger size sheet of paper in the plotter.
DISTANCE ADJUST
TEST KEY
(6) Press the ENTER key to display the status shown below.
00 0000 0000
(7) Press each key on the control panel; the status will change from 0 to 1.
The status of each digit:
Key Digit
NEXT 1st digit
PREV. 2nd digit
ORIGIN 3rd digit
TEST 4th digit
COND 5th digit
ENTER 6th digit
DOWN ARROW 7th digit
UP ARROW 8th digit
RIGHT ARROW 9th digit
LEFT ARROW 10 th digit
PAUSE STATUS Lamp (lights when the PAUSE key is pressed, but only the rst time)
(8) When testing is completed, turn off the power to the plotter.
CE3000-UM-251-9370 9-1
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesnt Operate
Symptom Verication item Solution
The control panels LED
lamp does not light or
the LCD does not display
anything.
(1) Is the plotter being supplied with
power?
No .....Check that the power cord is
securely connected to the plotters
AC line inlet.
Yes ....Verify item (2).
(2) Is the FPC270102 exible cable
securely connected to the main
board and the control panel?
No .....Connect the exible cable
securely.
(3) Is the FPC270102 exible cable
broken?
No .....Verify item (4).
Yes ....Replace the FPC270102 exible
cable.
(4) Is the AC line electrical output
correct?
No .....Change the AC line.
(5) Does the power supply unit have
a 24 V output?
No .....Replace the power supply unit.
Yes ....Replace the main board.
CE3000-UM-251-9370 9-2
9. TROUBLESHOOTING
9.2 Media Loading Operations
The media drops to the
front of the plotter.
(1) Is the front edge of the media
curled?
Yes ....Replace the media.
(2) Is the front media sensor dirty? Yes ....Clean the front media sensor.
(3) Is the front media sensor cable
board and the sensor?
Yes ....Replace the front media sensor.
No .....Connect the cable securely.
The media drops to the
rear of the plotter.
(1) Is the rear edge of the media
curled?
Yes ....Replace the media.
(2) Is the rear media sensor dirty? Yes ....Clean the rear media sensor.
(3) Is the rear media sensor cable
board and the sensor?
Yes ....Replace the rear media sensor.
The plotter displays
LOAD MEDIA! when
media has been loaded.
(1) Does the cam sensor plate block
the cam sensor?
Yes ....Check the cam sensor plate and
attach it at the correct position.
(2) Is the cam sensor cable securely
connected to the main board and
the sensor?
Yes ....Replace the cam sensor board.
The plotter cant
recognize the Y direction
of the media size.
(1) Is there any dust on the push
roller sensor?
Yes ....Clean the push roller sensor.
(2) Is the push roller sensor exible
cable securely connected to
each connector?
Yes ....Replace the push roller sensor.
The plotter cant
recognize the X direction
of the media size.
(1) Is there any dust on the front
media sensor and the rear media
sensor?
Yes ....Clean the front media sensor and
the rear media sensor.
(2) Are the front media sensor and
the rear media sensor cables
securely connected to each
connector?
No .....Connect the cables securely.
Yes ....Replace the sensor(s).
The media is fed at an
angle.
(1) Are the push rollers worn down? Yes ....Replace the push roller(s).
(2) Is there anything on the drive
roller?
Yes ....Clean the drive roller with a brush.
(3) Do the push rollers have the
correct pressure?
No .....Replace the push roller spring(s).
(4) Is the drive roller worn down? Yes ....Replace the drive roller.
(5) Is the drive roller attached
correctly?
Yes ....Replace the bearing of the drive
roller.
No .....Attach the drive roller correctly.
CE3000-UM-251-9370 9-3
9. TROUBLESHOOTING
9.3 Cutting Operations
The cut line is crooked. (1) Does the blade turn well in the
blade holder?
No .....Replace the blade holder.
(2) Do the X and Y drive motor belts
have the correct tension?
No .....Adjust the tension.
(3) Is the Y belt attached correctly? No .....Attach it correctly.
(4) Is the pen block attached
correctly?
No .....Attach it correctly.
(5) Is the pen arm shaky? Yes ....Adjust the pen arm shaft slider
tension.
The blade skips and
does not completely
cut lines that should be
solid.
(1) The blade is extended too far. Adjust the blade length.
(2) The cutting SPEED is too high. Adjust the SPEED setting.
(3) Verify the pen force. Adjust the pen force.
(4) Verify the pen block height. Adjust the pen block height.
CE3000-UM-251-9370 10-1
10. PARTS LIST
10. PARTS LIST
10.1 Outer Casing
No. Part No. Description Qty Remarks
1 500051515 Inlet 1 ID-0322-H
2 508000025 Power Switch 1 JWA2120-0033
3 682123080 Control Panel Membrane Switch Panel 1 PR270108B
4 500051380 Power Supply Unit 1 SWD060P-24
500051591 Power Supply Unit for CE3500 Main Board 1 LEP100F-36
500051593 Power Supply Unit for CE3500 Fan 1 LDA30F-24
5 791230708 Fan Relay Board 1 CE3000-120/120AP
772123720 CE3500 Relay Board 1 CE3500
6 363126121 Foot 4 TM-127-4
7 791230714 Main Board 60/120 1 CE3000-60,120
791230720 Main Board 120AP 1 CE3000-120AP
791230715 Main Board 40 1 CE3000-40
791230716 Main Board for CE3500 1 CE3500
621237500 Heat sink for CE3500 Main Board 1 CE3500
791230717 Main Board for CE2800 1 CE2800
791230718 Main Board for DT 60 1 CE2800-SSK
791230722 Main Board for CE3000-40 Mk2 1 CE3000-40Mk2
791230723 Main Board for CE3000-60/120 Mk2 1 CE3000-60Mk2/120Mk2
792130719 Main Board for CE3000-40CRP 1 Craft Robo Pro
791230724 Main Board for 9e60 1 9e60
8 791230707 Motor Relay Board 1 CE3000-120/120AP
9 791230703 Control Panel Relay Board 1 PR270104
10 621234201 Left Side Cover 1
621238000 Left Side Cover SK35 1 CE3500/CE2800/SSK
621313110 Left Side Cover 9e60 1 9e60
11 621230052 Front Guide 60 1 CE3000-60
621230452 Front Guide 120 V2 1 CE3000-120/120AP
12 621234213 Right Side Cover 1
621238000 Right Side Cover SK35 1 CE3500/CE2800/SSK
621313120 Right Side Cover 9e60 1 9e60
13 621230042 Front Guide 40 1 CE3000-40,60
14 621230308 Main chassis 120 1 CE3000-120/120AP
621230007 Main chassis 60 1 CE3000-60
621230207 Main chassis 40 1 CE3000-40
15 621234404 Center Cover 120 1 CE3000-120/120AP
621234242 Center Cover 60 1 CE3000-60
621234302 Center Cover 40 1 CE3000-40
621237400 Center Cover for CE3500 1 CE3500
621238100 Center Cover SK60 1 CE2800/SSK
621313130 Center Cover for 9e60 1 9e60
16 621230464 Rear Guide 120/120AP 1 CE3000-120/120AP
621230064 Rear Guide 60 1 CE3000-60
621230224 Rear Guide 40 1 CE3000-40
17 791230711 LCD Assembly 1
18 619000151 Anti-electrostatic Brush 2 CE3000-120AP
19 621250070 Front Media Guide 1 CE3000-120AP
20 621114110 Caution Label 1
21 621234700 Emblem CE3000 1 CE3000
621237700 Emblem CE3500 1 CE3500
621238200 Emblem CE2800 1 CE2800
621238300 Emblem DT 60 1 CE2800-SSK
621308330 Emblem Craft Robo 1 CE3000-40CRP
621313210 Emblem 9e60 1 9e60
22 621234500 Rating Label 1 CE3000
621237600 Rating Label CE3500 1 CE3500
621231200 Rating Label CE2800 1 CE2800
621238800 Rating Label DT 60 1 CE2800-SSK
621313220 Rating Label 9e60 1 9e60
23 621238180 Mk2 Label 1 CE3000-40Mk2/60Mk2/120Mk2 (Not required to the USA model)
CE3000-UM-251-9370 10-2
10. PARTS LIST
Outer Casing
18
19
22
21
20
23
CE3000-UM-251-9370 10-3
10. PARTS LIST
10.2 Main Frame
1 682123200 Vacuum Fan, 3612-05W-B50-B03 1 CE3000-40,60
682123200 Vacuum Fan, 3612-05W-B50-B03 2 CE3000-120,120AP
2 314690020 Bearing 2 6900ZZNXR
3 621233310 Y rail 120 1 CE3000-120/120AP
621113040 Y rail 60 1 CE3000-60
621233210 Y rail 40 1 CE-3000-40
4 621113140 Pulley flange 1
5 500051382 Media Sensor 2 PS-117ND1
6 621230012 Left side plate 1
7 682900610 Y Motor 1 TS3747N47E3,CE3000-60,120,120AP
682123220 Y Motor 1 KH42JM2R034,CE3000-40
8 791230705 Cam Sensor Board 1 PR270107
9 380206731 Spring 1 DE-673
10 010012022 Y Motor pulley 1
11 379500004 Y Drive Belt 1 100TN15-10W,CE3000-120,120AP
378410011 Y Drive Belt 1 100TN15-5W,CE3000-40,60
12 375311002 X Drive Belt 1 82TN15-10.0W,CE3000-120,120AP
378408211 X Drive Belt 1 82TN15-5W,CE3000-40,60
13 092002041 Push Roller shaft 2 CE3000-40,60
092002041 Push Roller shaft 3 CE3000-120,120AP
14 681230380 Cam shaft 120 1 CE3000-120,120AP
621230090 Cam shaft 60 1 CE3000-60
621230240 Cam shaft 40 1 CE3000-40
15 095000040 Cam shaft Spring 1
16 309011003 Bearing, 10SRF41Z 2 CE3000-40,60
309011003 Bearing, 10SRF41Z 6 CE3000-120,120AP
17 035032260 Tension Pulley 1 CE3000-40,60
621153211 Tension Pulley 1 CE3000-120,120AP
18 621230021 Right Side Plate 1 CE3000-40,60
621230022 Right Side Plate 1 CE3000-120,120AP
19 621230314 Vacuum Base 120 1 CE3000-120
621250012 Vacuum Base 120AP 1 CE3000-120AP
621230032 Vacuum Base 60 1 CE3000-60
621230213 Vacuum Base 40 1 CE3000-40
20 621112111 Push Roller Arm Base 2 CE3000-40,60
621112111 Push Roller Arm Base 3 CE3000-120,120AP
21 621233414 Y Drive Bracket 1
22 621234222 Cam lever Cap 1
23 621234610 Push Roller Position Label 60 1 CE3000-60
621234710 Push Roller Position Label 40 1 CE3000-40
621234811 Push Roller Position Label 120R 1 CE3000-120,120AP, Right side
621234820 Push Roller Position Label 120L 1 CE3000-120,120AP, Left side
24 621230132 Cam Sensor Plate 1
25 621230121 Cam Lever 1
26 621232201 Drive Roller 120 1 CE3000-120,120AP
621232000 Drive Roller 60 1 CE3000-60
621232100 Drive Roller 40 1 CE3000-40
27 621112100 Push Roller Arm 2 CE3000-40,60
621112100 Push Roller Arm 3 CE3000-120,120AP
28 621232011 X Drive Pulley 1
29 621233430 Y Tension Bracket 1
30 621233422 Y Tension Arm 1
31 621230111 Cam 2 CE3000-40,60
621230111 Cam 3 CE3000-120,120AP
32 621112120 Push Roller Arm Shaft 2 CE3000-40,60
621112120 Push Roller Arm Shaft 3 CE3000-120,120AP
33 621112020 Bearing Stopper 2
34 621230371 Cutting Mat 120 1 CE3000-120
621250520 Cutting Mat 120AP 1 CE3000-120AP
621230070 Cutting Mat 60 1 CE3000-60
621230230 Cutting Mat 40 1 CE3000-40
35 621230101 Cam Shaft Bush 2
36 621112010 Drive Roller Holder 1 CE3000-40,60
621112010 Drive Roller Holder 3 CE3000-120,120AP
37 621112040 Rubber Spacer 1 CE3000-40,60
621112040 Rubber Spacer 3 CE3000-120,120AP
CE3000-UM-251-9370 10-4
10. PARTS LIST
38 621230140 Left Slider Stopper 1
39 621230150 Right Slider Stopper 1
40 621112140 Push Roller Spring 2 DE-645
621153150 Center Push Roller Spring 1 DE-646,CE3000-120
380206341 Center Push Roller Spring 1 DE-634,CE3000-120AP
41 095002121 Push Roller 2 CE3000-40,60
095002121 Push Roller 3 CE3000-120,120AP
42 621230080 Home Sensor Bracket 1
621253110 Home Sensor Bracket AP 1 CE3000-120AP
43 791230710 Y Drive Pulley Assy 1
44 682123210 X Motor for CE3000-40 1 KH42JM2R033
682900600 X Motor for CE3000-60 1 TS3747N46E3
509000052 X Motor for CE3000-120 1 UGFMED-B5LGRA5
Main Frame
CE3000-UM-251-9370 10-5
10. PARTS LIST
10.3 Base Assy for CE3000-120
1 682123200 Vacuum Fan 2 3612-05W-B50-B03
2 M3L12 Binding Head Screw 4
6 500051382 Media Sensor 2 PS-117ND1
7 791230707 Motor Relay Board 1 CE3000-120,120AP
8 791230708 Fan Relay Board 1 CE3000-120,120AP
9 621112010 Drive Roller Holder 3
10 621230314 Vacuum Base 120 1 CE3000-120,120AP
621250012 Vacuum Base 120AP 1 CE3000-120AP
11 035132220 Brush 1
12 621230390 Brush Bracket 1
13 621112040 Rubber Spacer 3
Base Assy for CE3000-120
CE3000-UM-251-9370 10-6
10. PARTS LIST
10.4 Pen Block
1 310068320 Bearing Roller 2 683ZZMC3PS2S
2 503000031 Core 1 FPC-25-12
3 791230709 Encoder Sensor Assembly 1 CE3000-120/120AP
4 617363321 Bush LB4YC 1
5 305320007 Moving Coil PL-326B 1 CE3000-120/120AP
500051575 Moving Coil PL-603 1 CE3000-40/60
6 095004140 Moving Coil (PL-326B) Insulation Sheet 1
621233600 Moving Coil (PL-603) Insulation Sheet 1
7 621113000 Y Slider 1
8 380205551 Pen arm spring E-555 1
380205351 Pen arm spring E-535 1 CE3000-120AP
9 621113510 Pen arm 1
10 617363390 Guide Shaft 1
11 617363351 Pen Encoder Strip 1 CE3000-120/120AP
12 621113581 Thumb Screw L14 1 CE3000-40/60/120
621113591 Thumb Screw L10 1 CE3000-120AP
13 791230702 Y Relay Board 1 PR270105
14 791230706 Auto Registration Mark Sensor 1 PR270109A (Option for CE3000-40/60/120)
15 791230704 Push Roller Sensor Board 1 PR270106
16 500051576 PL603 Yoke 1 CE3000-40/60 only
17 095013010 Bearing BB13 7
18 021500650 Slide Shaft 1
19 621234232 Pen Block Cover 1
20 621113500 Moving Coil Base 1
21 621233200 Y Belt 40 1 CE3000-40
621113021 Y Belt 60 1 CE3000-60
621153201 Y Belt 120 1 CE3000-120/120AP
22 621239812 Auto Registration Mark Sensor Bracket 1 (Option for CE3000-40/60/120)
23 621113520 Rubber Plate 1
24 621239804 Auto Registration Mark Sensor Bracket A 1 (Option for CE3000-40/60/120)
25 621233000 Bearing Roller Tension Plate 1
26 621113530 Bearing Roller Base Bracket 1
27 621113540 Cutter Pen Holder 1 CE3000-40/60/120
622192012 Cutter Pen Holder A 1 CE3000-120AP
28 621113050 Push Roller Sensor Bracket 1
29 621113030 Y Belt Stopper 2
30 692123330 Y Flexible Cable, FPC270103 1 CE3000-40,60
692123340 Y Flexible Cable, FPC270104 1 CE3000-120/120AP
31 791230700 Pen Block Assembly 1 CE3000-40,60
791230701 Pen Block Assembly 120 1 CE3000-120
32 791230721 Pen Block Assembly 120AP 1 CE3000-120AP
33 622192022 Cutter Pen Holder B 1 CE3000-120AP
34 622192091 Arm Spring 2 1 CE3000-120AP
35 337120250 Shaft Pin D2L25H7 2 CE3000-120AP
36 622192060 Pen Holder AP 2 CE3000-120AP
37 053203420 Magnet 2 CE3000-120AP
38 622192070 Lock Arm 2 CE3000-120AP
39 622192081 Arm Spring 1 1 CE3000-120AP
40 333302001 Stopper ring CS 2 mm 4 CE3000-120AP
41 792219702 Pen Holder Assy 4200 1 CE3000-120AP
42 621163200 Pen Holder Spacer 1 CE3000-120AP
43 792219703 Pen Station Assy 4200 1 CE3000-120AP
CE3000-UM-251-9370 10-7
10. PARTS LIST
Pen Block
12
Pen Holder CE3000-120AP
33
32
27
35
36
34
37
38
41
40
40
38
37
36
35
39
42
43
Pen Station
CE3000-120AP
CE3000-UM-251-9370 10-8
10. PARTS LIST
10.5 Wiring Harness
1 692123015 CA270101D (Power Supply to Power Switch) 1
2 692123020 CA270102 (Power Supply to Main Board) 1 CE3000-40,60
692123101 CA270110A (Power Supply to Main Board) 1 CE3000-120/120AP
3 692123032 CA270103B (Media Sensor to Main Board) 2
4 692123041 CA270104 (Inlet to Power Supply, Brown) 1
5 692123051 CA270105 (Inlet to Power Supply, Blue) 1
6 692123061 CA270106 (Inlet to FG) 1
7 692123350 FPC270105 (Cam Sensor Flexible Cable) 1
8 692123360 FPC270106 (Push Roller Sensor Flexible Cable) 1
9 692123320 FPC270102 (Control Panel Flexible Cable) 1
10 692123112 CA270111B (X motor Extension Cable) 1 CE3000-120/120AP
11 692123122 CA270112B (X motor Encoder Extension Cable) 1 CE3000-120/120AP
12 692123132 CA270113B (Fan Extension Cable) 1 CE3000-120/120AP
10.6 Stand (CE3000-120/120AP standard, CE3000-60 optional)
Stand CE3000-60
1 621239910 Side Stay 60 (Right and Left) 2 CE3000-60
2 621239960 Right Foot 60 1 CE3000-60
3 621239940 Right Top Plate 60 1 CE3000-60
4 621239910 Side Stay 60 (Right and Left)
5 621239970 Left Foot 60 1 CE3000-60
6 621239950 Left Top Plate 60 1 CE3000-60
7 621239930 Center Bar 60 1 CE3000-60
8 621151241 Stock Shaft 60 2 CE3000-60
9 621151241 Stock Shaft 60
10 621239980 Stopper 60 2 CE3000-60
11 305811005 Hexagonal wrench (M5) 1
12 391650100 Hexagonal bolts (M5M5L10Ni) 12
13 Coin screws 4 CE3000-60
Stand CE3000-60
CE3000-UM-251-9370 10-9
10. PARTS LIST
Stand CE3000-120
1 621231031 Right Side Stay 120 1 CE3000-120
2 621231041 Right Foot 120 1 CE3000-120
3 621231020 Right Top Plate 120 1 CE3000-120
4 621231071 Left Side Stay 120 1 CE3000-120
5 621231081 Left Foot 120 1 CE3000-120
6 621231060 Left Top Plate 120 1 CE3000-120
7 621151130 Center Bar 120 1 CE3000-120
8 621231093 Stock Shaft 120 2 CE3000-120
9 621231093 Stock Shaft 120
10 621231121 Stopper 120 2 CE3000-120
12 301001020 Hexagonal wrench (M6) 1 CE3000-120
13 391650100 Hexagonal bolts (M5M5L10Ni) 12
14 391660200 Hexagonal bolts (M6L20Ni) 8 CE3000-120
Stand CE3000-120
CE3000-UM-251-9370 10-10
10. PARTS LIST
Stand CE3000-120AP
1 621231370 Left Side Stay 120AP 1 CE3000-120AP
2 621231380 Right Side Stay 120AP 1 CE3000-120AP
3 621151130 Center Bar 120 1 CE3000-120
4 621231170 Left Foot 120AP 1 CE3000-120AP
5 621231180 Right Foot 120AP 1 CE3000-120AP
6 621159730 BS Rear Pipe 120 2 CE3000-120/120AP
7 621159710 BS Bracket 120 2 CE3000-120/120AP
8 621161250 Stock Shaft 120AP 1 CE3000-120AP
9 619052391 2/3 Inch Stopper 2 CE3000-120AP
10 391906151 Coin Screw M6L15 1 CE3000-120AP
11 621259011 Stopper 120AP 1 CE3000-120AP
12 391440068 M4L6 Set Screw 2 CE3000-120AP
13 M4L6 Cap Screw 1 CE3000-120AP
14 621231113 Alignment Shaft Cap 2 CE3000-120AP
15 621252251 Alignment Shaft Holder AP 2 CE3000-120AP
16 621231103 Shaft 120 1 CE3000-120AP
17 621251030 Right 120AP Holder Plate 1 CE3000-120AP
18 621161132 100AP Shaft Holder 1 CE3000-120AP
19 621259050 AP Stopper Base 1 CE3000-120AP
20 392040180 Bush D4L18 2 CE3000-120AP
21 380101981 Spring, C-198 1 CE3000-120AP
22 621259070 AP Stopper Arm 1 CE3000-120AP
23 621251020 Left 120AP Holder Plate 1 CE3000-120AP
24 310063620 Bearing 636ZZ 2 CE3000-120AP
25 M6L16 Cap Screw 2
26 Washer C6 D11.5 2
30 M3 Nut 1
31 Washer C3 D8 1
621161040 Basket 100AP 1 CE3000-120AP
305811005 Hexagonal wrench (M5) 1
301001020 Hexagonal wrench (M6) 1
391650100 Hexagonal bolts (M5M5L10Ni) 12
391660200 Hexagonal bolts (M6L20Ni) 8
CE3000-UM-251-9370 10-11
10. PARTS LIST
Stand CE3000-120AP
1
2
5
7
6
10
3
4
6
9
9
8
11
12
13
17
18
21
19
20
22
23
24
25
26
27
27
28
32
29
33
31
30
14
15
16
CE3000-UM-251-9370 10-12
10. PARTS LIST
10.7 Option Basket
1 621159720 BS Front Pipe 120 1 CE3000-120
621159820 BS Front Pipe 60 1 CE3000-60
2 621159710 BS Bracket 120 2
3 621159730 BS Rear Pipe 120 1 CE3000-120
621159830 BS Rear Pipe 60 1 CE3000-60
4 621159741 Basket 120 1 CE3000-120
621239710 Basket W 1 CE3000-60
Option Basket
1
4
2
5
3
10.8 Other Parts
Standard Accessories
1 621239101 Roll Stocker 2 CE3000-40, 60
2 350190621 Roll Stocker Roller CD-196/57W 4 CE3000-40, 60
3 308002101 Cutter knife, Q-100P 1
Packing Boxes
1 621239300 Packing Box for CE3000-40 1
4 621239990 Packing Box for CE3000-60 Option Stand 1
5 621259310 Packing Box for CE3000-120AP 1
6 621251090 Packing Box for CE3000-120AP Stand 1
CE3000-UM-251-9370 11-1
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
11.1.1 Block Diagram for CE3000-120
S
W
1
J
W
A
2
1
2
0
-
0
0
3
3
CE3000-UM-251-9370 11-2
S
W
1
J
W
A
2
1
2
0
-
0
0
3
3
CE3000-UM-251-9370 11-3
S
W
1
J
W
A
2
1
2
0
-
0
0
3
3
CE3000-UM-251-9370 11-4
11.2 Circuit Diagrams
11.2.1 Main Board Top Section (PR270101A)
C
O
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N
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C
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1
CE3000-UM-251-9370 11-5
11.2.2 Main Board Connector Block Section (PR270101A)
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CE3000-UM-251-9370 11-6
11.2.3 Main Board CPU Block Section (PR270101A)
A
4
A
1
5
A
1
0
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1
1
A
1
7
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9
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11.2.14 Main Board Interface Section (PR270102A)
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11.2.15 Main Board Memory Block Section (PR270102A)
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11.2.16 Main Board USB Block Section (PR270102A)
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11.2.17 Main Board Pen Drive Section (PR270102A)
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11.2.18 Relay and Sensor Board Section
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7
0
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6
A
CE3000-UM-251-9370 11-22
11.2.19 Control Panel Membrane Switch Panel Section
S
W
6
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S
T
1 2
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1
0
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2456789
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P
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1 2
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8
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\
\
\
CE3000-UM-251-9370 11-23
11.2.20 120-Relay Board Section
J1103
B4B-XH-A
1
2
3
4
J1104
IL-G-4P-S3T2-SA
1
2
3
4
J1202
B2B-EH-A
1
2
J1201
B2B-EH-A
1
2
J1203
B2B-EH-A
1
2
J1101
B2B-XH-A
1
2
J1102
IL-G-2P-S3T2-SA
1
2
Fan Relay Board PR270111
Motor Relay Board PR270112
11.2.21 120-Pen Encoder Flexible Cable Section (FPC270101)
E
HEDS-9720#P50
1
2
3
4
PENA
VCC
PENB
GND

Ce3000 Um 251 (15 9370)

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CE3000-UM-251-15-9370

AC power inlet : Connects the power cord to the cutting plotter.

SENDB.EXE :Utillity to transfer les using DOS

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