Beruflich Dokumente
Kultur Dokumente
Y22J Y64J
OPCINJ1:JOvertimeJbyJaskingJstaff HoursJofJovertime Skilled Unskilled CostJofJove
rtime Skilled Unskilled
$J1.140.766,18 27 36 $JJJJJJJJJJJ37,91 $JJJJJJJJJJJ14,85 $JJJ73.645,74 $JJJ96.77
1,09 41 47 $J111.246,45 $J128.905,07 58 65 $J157.794,84 $J177.195,56 41 53 $J113
.386,14 $J146.010,56 22 28 $JJJJJJJ58.588,46 $JJJJJJJ77.222,28 $JJJJJ 514.661,61
$JJJJJ 626.104,57
De los clculos se observa que en algunos casos, los trabajadores tendran que hacer
ms de 45 horas extra por trabajador y mes. Adems, para el caso de los trabajadore
s unskilled esta situacin se mantendra durante 3 meses consecutivos. Independienteme
nte de los costes, vemos que no es viable.
Y16J Y48J
Y22J Y64J
OPCIONJ2:JIncreasingJstaffJtemporarily NumberJofJstaffJcontracted Skilled Unskil
led AdditionalJNumberJofJworkersJrequiredJdueJtoJtrainingJandJefficiency Skilled
Unskilled 80% CostJofJrecruitingJandJadministrative Skilled
$JJJJJ1.500,00 Unskilled $JJJJJJJJJJJ66,50 CostJofJwages Skilled $JJJJJJJJJJJ37,
91 Unskilled $JJJJJJJJJJJ14,85
$J1.399.911,05 11 37 11 9 46 $JJJJJJ 6.000,00 $JJJJJJ 3.059,00 $J136.458,00 $J12
2.958,00 20 58 4 15 24 67 17 55 10 31
8 $JJJJJJJ36.000,00 $JJJJJJJJJ4.555,25 $J115.989,30 $J147.015,00 $JJJJJJJ64.438,
50 $JJJJJJJ78.259,50 $JJJJJ 692.145,30 $JJJJJ 667.210,50
$JJJ16.500,00
$JJJ13.500,00
$JJJJJJJJJ997,50 $JJJJJJJJJ498,75 $J136.458,00 $J135.877,50 $J163.749,60 $J183.1
00,50
$JJJ75.051,90
De los clculos se observa existen costes extra debidos al training de los trabaja
dores skilled y a la eficiencia del primer mes de los trabajadores unskilled . El cos
te de esta opcin supera el coste de la opcin 1 (ver anexo 3), no obstante consider
amos el coste de la opcin 1 no viable.
\16J \45J
\22J \61J
OPCINJ3.1:JOvertimeJbyJaskingJstaff HoursJofJovertime Skilled Unskilled CostJofJo
vertime Skilled Unskilled OneJtimeJcostJmachine
$J1.117.635,65 27 34 $JJJJJJJJJJJ37,91 $JJJJJJJJJJJ14,85 $JJJ73.645,74 $JJJ89.83
7,23 41 46 $J111.246,45 $J122.149,89 58 63 $J157.794,84 $J168.854,86 41 51 $J113
.386,14 $J135.794,07 22 27 $JJJJJJJ58.588,46 $JJJJJJJ71.337,99 $JJJJJ 514.661,61
$JJJJJ 587.974,04 $JJJJJJJ15.000,00 $J1.376.250,05 11 34 11 9 43 $JJJJJJ 6.000,
00 $JJJJJJ 2.859,50 $J136.458,00 $J114.939,00 20 55 4 15 24 64 17 51 10 29
OPCIONJ3.2:JIncreasingJstaffJtemporarily NumberJofJstaffJcontracted Skilled Unsk
illed
AdditionalJNumberJofJworkersJrequiredJdueJtoJtrainingJandJefficiency Skilled Uns
killed 80% CostJofJrecruitingJandJadministrative Skilled $JJJJJ1.500,00 Unskille
d $JJJJJJJJJJJ66,50 CostJofJwages Skilled $JJJJJJJJJJJ37,91 Unskilled $JJJJJJJJJ
JJ14,85 OneJtimeJcostJmachine
8 $JJJJJJJ36.000,00 $JJJJJJJJJ4.355,75 $J115.989,30 $J136.323,00 $JJJJJJJ64.438,
50 $JJJJJJJ73.210,50 $JJJJJ 692.145,30 $JJJJJ 628.749,00 $JJJJJJJ15.000,00
$JJJ16.500,00
$JJJ13.500,00
$JJJJJJJJJ997,50 $JJJJJJJJJ498,75 $J136.458,00 $J129.195,00 $J163.749,60 $J175.0
81,50
$JJJ75.051,90
De los clculos se observa que la incidencia del nuevo diseo es positiva tanto en l
a realizacin de horas extras (opcin 1), se ven reducidas como en la contratacin de
trabajadores personales (opcin 2). No obstante, por el volumen de horas extras a
realizar por trabajar y mes, consideramos la opcin 1 descartable.
Una vez realizado dicho clculo, vemos que el diseo impacta positivamente por lo ta
nto va a ser incluido en el clculo de todas las opciones. ANEXO 6: Detalle clculo
implicaciones opcin 4: aumento del inventario, incluyendo mejora del diseo, y reca
lculo de las opciones 1 y 2.
Average&Daily&Production 2010 Jan 280 1176 1060 16 Feb 1000 1190 1102 15 Mar 250
0 1500 1260 18 Apr 4100 1650 1400 18 May 4350 1900 1500 15 Jun 4400 2000 1550 18
2010JForecast Jul 4800 1800 1400
18 Aug 3950 1750 1250 17 Sept 2000 1500 1250 17 Oct 1500 1400 1250 18 Nov 900 13
00 1100 16 Dec 900 1100 1000 14 524280 306916 253570 200 Annual&Volume Forecast
CloudChair AlStrong GreenComfort ProductionJdaysJinJmonth Monthly&production Clo
udChair AlStrong GreenComfort Monthly&production&95%&yield CloudChair AlStrong G
reenComfort
4480 18816 16960
15000 17850 16530
45000 27000 22680
73800 29700 25200
65250 28500 22500
79200 36000 27900
86400 32400 25200
67150 29750 21250
34000 25500 21250
27000 25200 22500
14400 20800 17600
12600 15400 14000
524280 306916 253570
4716 19806 17853
15789 18789 17400
47368 28421 23874
77684 31263 26526
68684 30000 23684
83368 37895 29368
90947 34105 26526
Z4J Z13J
Z8J Z26J
Z16J Z48J
Z22J Z64J
OPCINJ4.1:JDesignJ+JOvertimeJbyJaskingJstaff HoursJofJovertime Skilled Unskilled
CostJofJovertime Skilled $JJJJJJJJJJJ37,91 Unskilled $JJJJJJJJJJJ14,85 OneJtimeJ
costJmachine CostJofJinventory OPCIONJ4.2:JDesignJ+JIncreasingJstaffJtemporarily
NumberJofJstaffJcontracted Skilled Unskilled AdditionalJNumberJofJworkersJrequi
redJdueJtoJtrainingJandJefficiency Skilled Unskilled 80% CostJofJrecruitingJandJ
administrative Skilled $JJJJJ1.500,00
$J19.500,00 Unskilled $JJJJJJJJJJJ66,50 CostJofJwages Skilled $JJJJJJJJJJJ37,91
Unskilled $JJJJJJJJJJJ14,85 OneJtimeJcostJmachine
$J1.045.741,28 32 39 $JJJ87.444,61 $J106.494,08 32 32 $JJJ87.444,61 $JJJ87.700,1
1 27 27 $JJJ72.870,51 $JJJ73.083,43 32 32 $JJJ87.444,61 $JJJ87.700,11 32 32 $JJJ
87.444,61 $JJJ87.700,11 30 30 $JJJJJJJ82.586,58 $JJJJJJJ82.827,88 $JJJJJ 505.235
,55 $JJJJJ 525.505,73 $JJJJJJJ15.000,00
$J1.179.308,35 13 40 13 0 50 $JJJJJJJJJJJJJJJZ $JJJJJJ 3.325,00 $JJJ88.697,70 $J
133.650,00 $JJJJJJJJJJJJJJJZ $JJJJJJJJJJJJJJJZ $JJJ88.697,70 $JJJ88.209,00 13 33
0 0 13 33 0 0 13 33 0 13 33 0 13 33 0
$JJJJJJJJJJJJJJJZ $JJJJJJJJJJJJJJJZ $JJJ73.914,75 $JJJJJJJJJJJJJJJZ
$JJJJJJJJJJJJJJJZ $JJJ73.914,75 $JJJ73.507,50
$JJJJJJJJJJJJJJJZ $JJJ88.697,70 $JJJ88.209,00 $JJJ88.697,70 $JJJ88.209,00 $JJJJJ
JJ83.770,05 $JJJJJJJ83.308,50
$JJJJJJJ19.500,00 $JJJJJJJJJ3.325,00 $JJJJJ 586.390,35 $JJJJJ 555.093,00 $JJJJJJ
J15.000,00
De los clculos se observa que el incremento de inventario tiene un impacto positi
vo en cuanto a costes, tanto de realizacin de horas extras, como de contratacin de
trabajadores temporales. No obstante, habr que ver si el ahorro en costes justif
ica el incremento de inventario, poltica contraria a lean manufacturing.
\8J \24J
\16J \45J
\22J \61J
OPCINJ5: JSubcontracting CloudChair Skilled Unskilled AlStrong Skilled Unskilled
GreenComfort Skilled Unskilled TOTALJAVAILABLEJHOURSJPERJMONTH Skilled Unskilled
Total&units&required CloudChair AlStrong
GreenComfort Total&cost CloudChair AlStrong GreenComfort
$JJJJJ 917.133,67 76,67 345,03 139,78 305,76 32,23 76,85 \933,85 \3735,41 \466,5
4 \1020,56 \542,51 \1293,68 \1942,90 \6049,65 \909,79 \3639,16 \1230,89 \2692,57
\794,20 \1893,86 \2934,88 \8225,58 \1123,33 \4493,31 \1881,28 \4115,29 \1158,30
\2762,10 \4162,90 \11370,70 \1375,96 \5503,83 \1072,86 \2346,87 \542,51 \1293,6
8 \2991,32 \9144,38 \792,50 \3169,99 \822,38 \1798,95 69,21 165,03 \1545,67 \480
3,90
\28016 \2187 \2504
\27294 \5770 \3666
\33700 \8818 \5346
\41279 \5029 \2504
\23775 \3855 319
$JJJJJJJJJJJJJJJJJ2,80 $JJJJJJJJJJJJJJJ12,01 $JJJJJJJJJJJJJJJ12,71
$JJJ78.331,56 $JJJ26.269,11 $JJJ31.819,49
$JJJ76.313,14 $JJJ69.306,71 $JJJ46.581,51
$JJJ94.224,61 $J105.927,63 $JJJ67.936,97
$J115.415,35 $JJJ60.408,47 $JJJ31.819,49
$JJJJJJJ66.474,75 $JJJJJJJ46.304,87
$JJJJJ 430.759,41 $JJJJJ 308.216,79 $JJJJJ 178.157,47
De los clculos se observa que la subcontratacin de la sobreproduccin es la opcin men
os costosa,
incluyendo el beneficio que aporta el nuevo diseo.