Beruflich Dokumente
Kultur Dokumente
Alphaline
Pressure
Transmitters
00809-0100-4360
English
Rev. AA
Product Manual
Model 1151 Alphaline
Pressure
Transmitters
Read this manual before working with the product. For personal and system
safety, and for optimum product performance, make sure you thoroughly
understand the contents before installing, using, or maintaining this product.
Within the United States, Rosemount Inc. has two toll-free assistance numbers.
Customer Central: 1-800-999-9307 (7:00 a.m. to 7:00 p.m. CST)
Technical support, quoting, and order-related questions.
North American 1-800-654-7768 (24 hours a day Includes Canada)
Response Center: Equipment service needs.
For equipment service or support needs outside the United States, contact your
local Rosemount representative.
The products described in this document are NOT designed for nuclear-
qualified applications.
Using non-nuclear qualified products in applications that require nuclear-
qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local
Rosemount Sales Representative.
S
N
F
-
0
0
0
4
NOTICE
Fisher-Rosemount satisfies all obligations coming from legislation
to harmonize product requirements in the European Union.
Rosemount I nc.
8200 Market Boulevard
Chanhassen, MN 55317 USA
Tel 1-800-999-9307
Telex 4310012
Fax (612) 949-7001
1997 Rosemount, Inc.
P
R
I NTE
D
IN
U. S. A
.
http://www.rosemount.com
May be protected by one or more of the following U.S. Patent Nos. 3,195,028; 3,271,669; 3,318,153;
3,618,390; 3,646,538; 3,793,885; 3,800,413; 3,854,039; 3,859,594; 3,975,719; 4,339,750; 5,237,285;
Re. 30,603. May Depend on Model. Other U.S. and Foreign Patents Issued and Pending.
Rosemount, the Rosemount logotype, Alphaline, and SMART FAMILY are registered trademarks of
Rosemount Inc.
HART is a registered trademark of the HART Communication Foundation.
-Cell is a trademark of Rosemount Inc.
Hastelloy, Hastelloy C, and Hastelloy C-276 are registered trademarks of Cabot Corp.
Monel is a registered trademark of International Nickel Co.
Teflon is a registered trademark of E.I. du Pont de Nemours & Co.
Aflas is a registered trademark of Asahi Glass Co., Ltd.
Kynar is a trademark of Pennwalt Inc.
Flourolube is a registered trademark of Hooker Chemical Co.
Loctite is a registered trademark of Loctite Corporation.
Cover Photo: 1151-001AB
Table of Contents
i
Introduction
Usi ng Thi s Manua. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model 1151 Al phal i nePressure Transmi tters . . . . . . . . . . . . . . 9
Transmi tter overvi ew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation
General Consi derati ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mechani cal Consi derati ons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Envi r onmental Requi rements . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Access Requi rements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Process Fl ange Ori entati on . . . . . . . . . . . . . . . . . . . . . . . 13
Housi ng Rotati on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Termi nal Si de of El ectr oni cs Housi ng . . . . . . . . . . . . . . . 13
Ci rcui t Si de of El ectroni cs Housi ng . . . . . . . . . . . . . . . . . 13
Exteri or of El ectr oni cs Housi ng . . . . . . . . . . . . . . . . . . . 13
Mounti ng Effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Process Connecti ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mounti ng Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mounti ng Requi rements (for Steam, Li qui d, Gas) . . . . . . . . 17
Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Drai n/Vent Val ves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
I mpul se Pi pi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
El ectri cal Consi derati ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wi ri ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Condui t Seal i ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Power Suppl y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Groundi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Si gnal Wi ri ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transmi tter Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gr oundi ng Effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hazar dous Locati ons Certi fi cati ons. . . . . . . . . . . . . . . . . . . . 24
Li qui d Level Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Open Vessel s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cl osed Vessel s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dry Leg Condi ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Wet Leg Condi ti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Bubbl er System i n Open Vessel . . . . . . . . . . . . . . . . . . . . 26
Calibration
Qui ck Cal i brati on Pr ocedure (for E, G, and J El ectroni cs). . . . . 29
Qui ck Cal i brati on Pr ocedure (For L and M El ectroni cs) . . . . . . 29
Data Fl ow wi th Cal i brati on Opti ons . . . . . . . . . . . . . . . . . . . . . . 31
Span Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Zero Adjustment Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Zero and Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
El evated or Suppressed Zeros . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Li neari ty Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Dampi ng Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Stati c Pressur e Span Correcti on Factor . . . . . . . . . . . . . . . . . . . . 37
ii
Options
Mounti ng Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
(Opti on Codes B1B7 and B9) . . . . . . . . . . . . . . . . . . . . . 39
Anal og Meters (420 ma onl y) . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LCD Meters (420 ma onl y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LCD Meter Confi gurati on . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Remove the Cove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .r 42
Posi ti on the Deci mal Poi nt and Sel ect the Meter Functi on 42
Store the I nformati on. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Set the Di spl ay Equi val ent to a 4 mA Si gnal . . . . . . . . . 43
Set the Di spl ay Equi val ent to a 20 mA Si gnal . . . . . . . . 43
Repl ace the Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LCD Meter Assembl y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LCD Meter Speci fi cati ons . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Termi nal Bl ocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fi l ter Termi nal Bl ock (Opti on Code R2) . . . . . . . . . . . . . . . . 46
Transi ent Pr otecti on and Fi l ter Termi nal Bl ock
(Opti on Code R1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Retr ofi tabl e Transi ent Termi nal Bl ock(Opti on Code R9) . . . 46
R9 Termi nal Bl ock I nstal l ati on . . . . . . . . . . . . . . . . . . . . 47
Termi nal Bl ock Speci fi cati ons (for R1, R2, and R9) . . . . . . . 49
Maintenance and
Troubleshooting
Hardware Di agnosti cs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Transmi tter Di sassembl y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
54
Process Sensor Body Removal 55
Removi ng the Sensor from the El ectri cal Housi ng . . . . 56
Sensor Modul e Checkout . . . . . . . . . . . . . . . . . . . . . . . . . 57
Reassembl y Pr ocedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Prel i mi nary Precauti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connecti ng the El ectri cal Housi ng to the Sensor . . . . . . . . . 58
Backup Ri ng and O-ri ng I nstal l ati on . . . . . . . . . . . . . . . . . . 58
Opti onal Pl ug-i n Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .s 60
Return of Materi al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Specifications and
Reference Data
Functi onal Speci fi cati ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Performance Speci fi cati ons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Physi cal Speci fi cati ons (Standar d Confi gurati on). . . . . . . . . . . . 68
Section
1-1
1 Introduction
USING THIS MANUAL
Thi s manual i s desi gned to assi st i n i nstal l i ng, operati ng, and
mai ntai ni ng the Rosemount Model 1151 Anal og Pressur e Transmi tter
Fami l y.
Section 2 Installation
pr ovi des mechani cal and el ectri cal i nstal l ati on i nstructi ons.
Section 3 Calibration
expl ai ns techni que for cal i brati on of the devi ce.
Section 4 Options
expl ai ns the opti ons avai l abl e for the Model 1151, i ncl udi ng mounti ng
brackets, LCD meters, custom confi gurati on, transi ent protecti on, and
fi l ter termi nal bl ocks.
Section 5 Maintenance and Troubleshooting
descri bes tri m procedures and offers tr oubl eshooti ng i nstructi ons for
deal i ng wi th potenti al mechani cal or el ectri cal di ffi cul ti es.
Section 6 Specifications and Reference Data
l i sts functi onal , performance, and physi cal speci fi cati ons data as wel l
as orderi ng i nformati on for the transmi tter.
Appendix A Approval Drawings
contai ns approval drawi ngs for Canadi an Standards Associ ati on (CSA)
and Factory Mutual (FM) i ntri nsi c safety drawi ngs.
Glossary
provi des bri ef defi ni ti ons of the terms used i n thi s manual and tel l s
where to fi nd more i nformati on.
Index
contai ns a comprehensi ve, standard i ndex.
MODEL 1151 ALPHALINE
PRESSURE
TRANSMITTERS
Thi s manual descri bes the fol l owi ng Model 1151 Al phal i ne
Pressure
Transmi tters.
Model 1151DP Di fferenti al Pr essure Transmi tter
measures di fferenti al pressure from 6 i nH
2
O to 1,000 psi
(1.493 to 6895 kPa).
Model 1151HP Di fferenti al Pr essure Transmi tter
for Hi gh Li ne Pressur es measures hi gh l i ne pressures from
25 i nH
2
O to 300 psi (6.22 to 2668 kPa).
Model 1151GP Gage Pressur e Transmi tter
measures gage pressure from 6 i nH
2
O to 6,000 psi (1.493 to
41369 kPa).
Model 1151AP Absol ute Pressure Transmi tter
measures absol ute pressure from 25 i nH
2
O to 1,000 psi (6.22 to
6895 kPa).
Model 1151 Alphaline
Pressure Transmitters
1-2
TRANSMITTER OVERVIEW
The Rosemount Model 1151 Al phal i ne
Ungrounded System
Impressed Voltage: 12 to 22 mVp-p
32 kHz
Effect: 0.01% of span.
PT
LOAD
PS
+
PT
LOAD
PS
+
PT
LOAD
PS
+
Pressure Transmitters
3-2
Example for a Model 1151DP Range 4: For a desi red cal i brati on of 0
to 100 i nH
2
O, use the fol l owi ng procedure:
1. Adjust the zero. Wi th zero i nput appl i ed to the transmi tter, turn
the zero adjustment screw unti l the transmi tter reads 4 mA.
2. Adjust the span. Appl y 100 i nH
2
O to the transmi tter hi gh si de
connecti on. Turn the span adjustment screw unti l the transmi tter
output reads approxi matel y 20 mA.
3. Rel ease the i nput pressure and readjust the zero output to r ead 4
mA 0.032 mA.
4. Re-appl y 100 i nH
2
O to the transmi tter. I f the output readi ng i s
gr eater than 20 mA, di vi de the di fference by 3, and subtract the
resul t from 20 mA. Adjust the 100% output to thi s val ue.
I f the output readi ng i s l ess than 20 mA, di vi de the di fference by 3 and
add the resul t to 20 mA. Adjust the 100% output to thi s val ue.
Example: The ful l scal e transmi tter output i s 20.100 mA. Di vi di ng
0.100 by 3.0 gi ves the product 0.033. Subtracti ng the product 0.033
from 20.00 mA gi ves the di fference 19.967 mA. Adjust the 100% output
to thi s val ue.
5. Rel ease i nput pressure and readjust the zero.
6. Appl y 100% i nput and repeat Steps 3 through 5 i f the ful l scal e
output i s not 20 0.032 mA.
NOTE
Under operati ng condi ti ons that subject the transmi tter to temperature
extr emes or si gni fi cant vi brati on, mechani cal backl ash may occur i n the
zero and span adjustment screws. To i mprove the stabi l i ty of zero and
span setti ngs i n these ci rcumstances, back off the adjustment screws
sl i ghtl y after fi nal adjustment to break contact between the
potenti ometer bl ades and the adjustment screw sl ot surfaces.
3-3
Calibration
DATA FLOW WITH
CALIBRATION OPTIONS
Fi gure 3-1 i l l ustrates the Model 1151 Transmi tter data fl ow wi th
cal i brati on tasks.
FIGURE 3-1. Model 1151 Transmitter
Data Flow with Calibration Options.
Thi s data fl ow can be summari zed i n four major steps:
1. Pressure i s appl i ed to the sensor.
2. A change i n pressur e i s measur ed by a change i n the sensor
output.
3. The sensor si gnal i s condi ti oned for vari ous parameters.
4. The condi ti oned si gnal i s converted to an appropri ate anal og
output.
Pressure
Output
Sensor
Signal
Conditioning
Sensor
Excitation
Output
Span
Adjustment
Zero
Adjustment
Model 1151 Alphaline
Pressure Transmitters
3-4
SPAN ADJUSTMENT
RANGE
The span on a Model 1151 wi th E, G, and J output opti ons i s
conti nuousl y adjustabl e to al l ow cal i brati on anywhere between
maxi mum span and one-si xth of maxi mum span. For exampl e, the span
on a Range 4 transmi tter can be adjusted between 25 and 150 i nH
2
O
(6.2 and 37.2 kPa).
ZERO ADJUSTMENT
RANGE
The zero on a Model 1151 wi th the E or G output opti ons can be
adjusted for up to 500% suppressi on or 600% el evati on. See Fi gure 3-2.
FIGURE 3-2. Zero Adjustment Range.
The zero may be el evated or suppressed to these extremes wi th the
li mi tati on that no pressure wi thin the cal i brated range exceeds the full -
range pressure li mi t. For example, a Range 4 transmi tter cannot be
cali brated for 100 to 200 inH
2
O (24.8 to 49.7 kPa) (onl y 100% zero
suppressi on) because 200 i nH
2
O exceeds the 150 i nH
2
O full -range
pressure l imit of a Range 4.
To make l arge el evati on or suppressi on adjustments, i t i s necessary to
move the jumper on the component si de of the ampl i fi er board. Fi gure
3-3 on page 3-5 shows el evati on and suppressi on jumper setti ngs. The
jumper has three posi ti ons. The mi ddl e posi ti on al l ows normal l evel s of
el evati on or suppressi on. For l arger adjustments, move the jumper to
the ELEVATE ZERO (EZ) or SUPPRESS ZERO (SZ) as marked.
1
1
5
1
-
0
1
9
3
A
600% Zero Elevation
600% Zero Elevation*
150 125 100 75 50 25 0 25
4
Pressure
(inH
2
O)
Pressure
(inH
2
O)
0 25
4
20
No Zero Elevation or Suppression*
4
20
Output
(mA)
500% Zero Elevation
500% Zero Suppression*
Output
(mA)
*Graphs based on a range 4 (0-25 inH
2
O to 0-150 inH
2
O) 1151
with a calibrated span of 25 inH
2
O.
0 25 50 75 100 125 150
20
Output
(mA)
3-5
Calibration
NOTE
Al ways make sur e that the jumper i s ful l y seated on i ts pi ns. I f the
jumper has not been pl aced i n any of the three posi ti ons, the ampl i fi er
board wi l l provi de normal l evel s of el evati on or suppressi on. A sl i de
swi tch repl aces the jumper pi n on some versi ons of the ampl i fi er board.
FIGURE 3-3. Elevation and
Suppression Jumper Settings.
E Output Option
(420 mA)
Suppress Zero
Elevate Zero
G Output Option
(1050 mA)
Suppress Zero
Elevate Zero
NOTE: The jumper is located on the component side of the
amplifier board. Jumper positions may vary from those shown. The
board must be unplugged from the transmitter to gain access to
the component.
1
1
5
1
-
0
1
9
4
A
Model 1151 Alphaline
Pressure Transmitters
3-6
ZERO AND SPAN
ADJUSTMENT
The zer o and span adjustment scr ews ar e accessi bl e exter nal l y
behi nd the namepl ate on the ter mi nal si de of the el ectr oni cs
housi ng. See Fi gur e 3-4. The output of the tr ansmi tter i ncr eases
wi th cl ockwi se r otati on of the adjustment scr ews. The zer o
adjustment scr ew and ELEVATE ZERO/SUPPRESS ZERO jumper
do not affect the span. Span adjustment, however, does affect zer o.
Thi s effect i s mi ni mi zed wi th zer o-based spans. Ther efor e, when
cal i br ati ons havi ng el evated or suppr essed zer os ar e made, i t i s
easi er to make a zer o-based cal i br ati on and achi eve the r equi r ed
el evati on or suppr essi on by adjusti ng the zer o adjustment scr ew
(and ELEVATE ZERO/SUPPRESS ZERO jumper as r equi r ed).
A degree of mechani cal backl ash i s present i n the zero and span
adjustments, so there wi l l be a dead band when the di recti on of
adjustment i s changed. Because of the backl ash, the si mpl est procedure
i s to purposel y overshoot a l arger amount before reversi ng the di recti on
of the adjustment.
FIGURE 3-4. Zero and Span
Adjustment Screws.
Zero
Screw
Span
Screw
1
1
5
1
-
1
1
5
1
A
2
5
A
3-7
Calibration
ELEVATED OR
SUPPRESSED ZEROS
Non-zero-based cal i brati ons are termed as havi ng el evated or
suppressed zeros. Cal i brati ons that have a l ower cal i brated val ue
bel ow zero are termed el evated. Compound ranges are i ncl uded i n thi s
category. Cal i brati ons that have a l ower cal i brated val ue above zero are
termed suppressed.
The easi est way to cal i brate transmi tters wi th el evated or suppressed
zeros i s to perform a zero-based cal i brati on and then el evate or
suppress the zero by adjusti ng the zero adjustment screw.
Model 1151DP Range 4 Suppression Example: For a desi r ed
cal i brati on of 20 to 120 i nH
2
O (4.9 to 29.8 kPa), proceed as fol l ows:
1. Cal i brate the transmi tter to 0 to 100 i nH
2
O (0 to 24.8 kPa) as
descri bed i n the zero and span adjustment i nformati on.
2. Appl y 20 i nH
2
O (4.9 kPa) to the hi gh si de process connecti on, and
adjust the zero unti l the transmi tter output reads 4 mA.
Do not use the span adjustment.
Model 1151DP Range 4 Elevation Example: For a cal i brati on
of 120 to 20 i nH
2
O (29.8 to 4.9 kPa), proceed as fol l ows:
1. Cal i brate the transmi tter to 0 to 100 i nH
2
O (0 to 24.8 kPa) as
descri bed i n the zero and span adjustment i nformati on.
2. Appl y 120 i nH
2
O (29.8 kPa) to the l ow si de process connecti on,
and adjust the zero unti l the transmi tter output r eads 4 mA.
Do not use the span adjustment.
NOTE
For l ar ge amounts of el evati on or suppressi on, i t may be necessary to
reposi ti on the ELEVATE/SUPPRESS ZERO jumper. To do thi s, remove
the ampl i fi er boar d, and move the jumper to the ELEVATE or
SUPPRESS posi ti on as requi red. See Fi gure 3-3 on page 3-5.
LINEARITY ADJUSTMENT
I n addi ti on to the span and zero adjustments, a l i neari ty adjustment
screw (marked LI N) i s l ocated on the sol der si de of the ampl i fi er boar d.
See Fi gure 3-5. Thi s i s a factory cal i brati on adjusted for opti mum
performance over the cal i brated range of the i nstrument and normal l y
i s not readjusted i n the fi el d. The user may, however, maxi mi ze
l i neari ty over a parti cul ar range usi ng the fol l owi ng procedure:
1. Appl y mi d-range pressure and note the error between the
theoreti cal and actual output si gnal .
2. Appl y ful l -scal e pressure. Mul ti pl y the error noted i n Step 1 by
si x and then that product by the Range Down Factor, whi ch i s
cal cul ated as shown bel ow:
Add thi s resul t to the ful l -scal e output (for negati ve errors), or subtract
the resul t from the ful l -scal e output (for posi ti ve errors) by turni ng the
l i neari ty adjustment screw.
Range Down Factor
Maxi mum Al l owabl e Span
Cal i brated Span
------------------------------------------------------------------------- =
Model 1151 Alphaline
Pressure Transmitters
3-8
Example: At 4 to 1 Range Down Factor, the mi d-scal e poi nt i s l ow by
0.05 mA. Therefore, turn the l i neari ty adjustment screw unti l ful l -scal e
output i ncreases by (0.05 mA 6 4) = 1.2 mA.
3. Readjust the zero and span.
FIGURE 3-5. Damping and Linearity
Adjustment Screws.
DAMPING ADJUSTMENT
The ampl i fi er boards for output opti ons E, G, and J are desi gned to
permi t dampi ng of rapi d pul sati ons i n the pressure source through
adjustment of the dampi ng screw shown i n Fi gure 3-5 on page 3-8. The
adjustment i s marked DAMP on the sol der si de of the ampl i fi er board.
The setti ngs avai l abl e provi de ti me constant val ues between 0.2 and
1.66 seconds. The i nstrument i s cal i brated and shi pped wi th thi s
contr ol set at the countercl ockwi se stop (0.2 second ti me constant). I t i s
recommended that the shortest possi bl e ti me constant setti ng be
sel ected. Si nce the transmi tter cal i brati on i s not i nfl uenced by the ti me
constant setti ng, the dampi ng may be adjusted wi th the transmi tter
connected to the process. Turn the dampi ng control cl ockwi se unti l the
desi red dampi ng i s obtai ned.
Access to linearity and damping adjustments is gained by
removing cover on circuit board side.
Location of linearity adjustment screws may vary slightly between
output codes.
1
1
5
1
-
0
1
9
6
B
Damping
Adjustment
Screw
Linearity
Adjustment
Screw
The adjustment screw has positive stops at both ends.
Forcing it beyond the stops may cause permanent damage.
3-9
Calibration
STATIC PRESSURE SPAN
CORRECTION FACTOR
Hi gh stati c pressur e causes a systemati c span shi ft i n the transmi tter.
I t i s l i near and easi l y correctabl e duri ng cal i brati on. Tabl e 3-1 shows
the amount of span shi ft for range codes 3 through 8.
TABLE 3-1. Model 1151 DP/HP Span
Shift.
:
The fol l owi ng exampl es i l l ustrate a compensati on method of accounti ng
for the span shi ft. For more compl i cated cal i brati on condi ti ons, refer to
Rosemount Report D8500141 or contact Customer Central at 1-800-
999-9307.
Example 1 - Refer to Table 3-1: One method i s to adjust the i nput
and al l ow the transmi tter output to r emai n at 20 mA. Use the fol l owi ng
formul a:
Corrected I nput
= Desi red URV + [(S URV) (P/1000)],
Where S = Val ue from Tabl e 3-1, di vi ded by 100.
To cal i brate a Range 4 transmi tter 0 to 150 i nH
2
O (0 to 37.2 kPa) and
correct for 1,500 psi stati c l i ne pressure, use the fol l owi ng correcti on:
Corrected I nput
= 150 + [(0.0087 150) (1500/1000)]
= 148.04 i nches
Wi th 148.04 i nches appl i ed as i nput at atmospheri c pressure, set the
transmi tter to 20 mA. When the transmi tter i s exposed to 1,500 psi
stati c l i ne pressure, output wi l l be 20 mA at 150 i nches i nput.
Where computers or mi croprocessor recei vers ar e used, the
mathemati cal defi ni ti ons used i n the precedi ng tabl es can be used to
automati cal l y and conti nuousl y make the correcti on.
Al l transmi tters shoul d be r ezeroed under l i ne pressure to remove zero
Range
Code
Span Shift % Input Per 1,000 psi
316L SST Hastelloy Monel
3
4
5
6
7
8
1.75%
0.87%
0.81%
1.45%
1.05%
0.55%
1.00%
0.60%
0.70%
1.45%
1.05%
0.55%
1.00%
0.50%
0.75%
1.45%
1.05%
0.55%
Model 1151 Alphaline
Pressure Transmitters
3-10
error.
Example 2 - Refer to Table 3-2: A Model 1151DP Range 4 wi th a 420
mA output operati ng at 1,200 psi stati c pr essure requi res the output at
100% to be corrected to 20.168 mA. Therefore, the transmi tter shoul d
be adjusted from 420.168 mA duri ng cal i brati on. After i nstal l ati on,
and wi th both process i nputs pressuri zed to 1,200 psi , readjust the zero
to 4.000 mA to remove the smal l zero error.
TABLE 3-2. Model 1151DP Static
Pressure 420 mA Output Code E
Corrected Output Calibration at 100%
Input SST Isolators.
Example 3 - Refer to Table 3-3: The correcti on factor at 100% i nput
shi ft for a Range 5 transmi tter wi th a 420 mA output operati ng at
1,500 psi stati c pressure woul d be:
S = 0.131 1.5 = 0.197 mA
Therefore, the cal i brati on for thi s transmi tter woul d be
fr om 420.197 mA.
TABLE 3-3. Output Correction Factors
SST Isolators.
NOTE
Correcti on factors appl y to E and G outputs at 100% i nput (P = stati c
pressure i n 1,000 psi ).
Static
Pressure (psi)
Static
Pressure (kPa) Range 3 Range 4 Range 5
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
689
1379
2068
2758
3447
4137
4826
5516
6205
6895
7584
8274
8963
9653
10342
11032
11721
12411
13100
13790
20.029
20.057
20.086
20.114
20.143
20.171
20.200
20.228
20.257
20.285
20.314
20.342
20.371
20.399
20.428
20.456
20.485
20.513
20.542
20.570
20.014
20.028
20.042
20.056
20.070
20.084
20.098
20.112
20.126
20.140
20.154
20.168
20.182
20.196
20.210
20.224
20.238
20.252
20.266
20.280
20.013
20.026
20.039
20.052
20.066
20.079
20.092
20.104
20.118
20.131
20.144
20.157
20.170
20.183
20.197
20.210
20.223
20.236
20.250
20.262
Range
Code
E Output
420 mA
G Output
1050 mA
3
4
5
6
7
8
S = 0.285 P
S = 0.140 P
S = 0.131 P
S = 0.235 P
S = 0.170 P
S = 0.088 P
S = 0.712 P
S = 0.350 P
S = 0.327 P
S = 0.588 P
S = 0.425 P
S = 0.220 P
Section
4-1
4 Options
Model 1151 opti ons can si mpl i fy i nstal l ati on and operati on. Thi s secti on
descri bes the fol l owi ng opti ons:
Mounti ng Brackets
Anal og and LCD I ndi cati ng Meters
Termi nal Bl ocks (Transi ent Pr otecti on and Fi l ter)
MOUNTING BRACKETS
(OPTION CODES B1B7 AND B9) Opti onal mounti ng brackets avai l abl e wi th the Model 1151 al l ow
mounti ng to a 2-i nch pi pe or panel . Fi gure 4-1 shows bracket
di mensi ons and mounti ng confi gurati ons for the vari ous bracket
opti ons.
Pipe Mounting Brackets
Opti on Codes B1, B4, and B7 are sturdy, epoxy-pol yester-pai nted
brackets desi gned for 2-i nch pi pe mounti ng. Opti on Code B1 i s
constructed of carbon steel wi th carbon steel bol ts. Opti on Code B4 i s
the same bracket as Opti on Code B1, wi th 316 SST bol ts. Opti on Code
B7 i s al so the same bracket as Opti on Code B1 wi th a 316 SST bracket
and 316 SST bol ts.
Fl at Mounti ng Brackets
Opti on Codes B3, B6, and B9 are fl at brackets desi gned for 2-i nch pi pe
mounti ng. Opti on Code B3 i s constructed of carbon steel wi th a carbon
steel U-bol t. Opti on Codes B6 and B9 ar e the same bracket
confi gurati on as Opti on Code B3. Opti on Code B6 provi des 316 SST
bol ts and Opti on Code B9 provi des a 316 SST bracket and 316 SST
bol ts.
Panel Mounting Brackets
Opti on codes B2 and B5 are panel brackets desi gned for bol ti ng to any
fl at surface.
Model 1151 Alphaline
Pressure Transmitters
4-2
2.625 (67)
2.625
(67)
5.625
(143)
5.625
(143)
3
0
5
1
-
3
0
5
1
D
1
9
A
,
1
1
5
1
-
1
1
5
1
D
,
B
0
6
C
PIPE MOUNTING BRACKET OPTION CODES B1, B4, AND B7
2.81 Typ.
(71)
2.625
(67)
PANEL MOUNTING BRACKET OPTION CODES B2 AND B5
1.40
(36)
2.81 Typ.
(71)
1.40 (46)
Mounting Holes
0.375 Diameter
(10)
3
0
5
1
-
3
0
5
1
B
1
9
A
,
1
1
5
1
-
0
2
4
4
A
,
1
1
5
1
-
1
1
5
1
E
0
6
A
1.62 (41)
2.125 (54)
2.81 (71)
8 (203)
FLAT MOUNTING BRACKET OPTION CODES B3, B6, AND B9
3
0
5
1
-
3
0
5
1
H
1
9
B
,
1
1
5
1
-
1
1
5
1
F
0
6
B
NOTE
Dimensions are in inches (millimeters).
FIGURE 4-1. Mounting Bracket
Options.
3.87
(98)
1.65 (42)
2.62
(67)
4.97
(127)
2.81
(71)
3.75
(95)
3.87 (98)
3.75 (95)
2.81 Typ.
(71)
4.5 (114)
1.65 (42)
4-3
Options
ANALOG METERS
(420 mA ONLY)
Opti on Codes M1M3 and M6 provi de l ocal i ndi cati on of the
transmi tter output i n a vari ety of scal i ng confi gurati ons wi th an
i ndi cator accuracy of 2 percent. The pl ug-i n mounti ng confi gurati on
al l ows for si mpl e i nstal l ati on and removal of the anal og meters. The
meter scal i ng opti ons ar e shown bel ow.
M1 Li near anal og meter, 0-100% scal e
M2 Square-root anal og meter, 0-100% fl ow scal e
M3 Speci al scal i ng anal og meter, (speci fy range)
M6 Square-root anal og meter, 0-10 scal e
LCD METERS
(420 mA ONLY)
The LCD meter opti ons, M4 and M7M9 provi de a hi ghl y accurate l ocal
di spl ay of the process vari abl e. A vari ety of scal i ng confi gurati ons ar e
avai l abl e and l i sted as fol l ows:
M4 Li near LCD Meter, 0 to 100%, User Sel ectabl e
M7 Speci al scal e LCD meter (speci fy range, mode, and
engi neeri ng uni ts)
M8 Square-root LCD meter, 0 to 100%
M9 Square-root LCD meter, 0 to 10
LCD Meter Configuration
The Rosemount LCD meter pl ugs di rectl y i nto the Model 1151 to
pr ovi de a hi ghl y accurate di gi tal di spl ay of the process vari abl e. The
fol l owi ng expl ai ns the confi gurati on and assembl y of the LCD meter
and i ncl udes the appl i cabl e functi onal , performance, and physi cal
speci fi cati ons. Thi s meter adds no vol tage drop i n the 420 mA current
l oop when connected di rectl y across the transmi tter test termi nal s.
The LCD meter may be confi gured to meet speci fi c requi rements by
usi ng the l eft and ri ght cal i brati on buttons l ocated on the meter face as
shown i n Fi gure 4-2. The anal og bar graph i s al so shown i n Fi gure 4-2.
The 20-segment bar graph i s factory cal i brated and represents
420 mA di r ectl y.
Explosions can cause death or serious injury. To meet
hazardous location requirements, any transmitter with a tag
specifying Option Codes I5, I1, N1, I8, I7, or N7 requires an
intrinsically safe analog meter (Part No. 01151-0744-XXXX)
or an LCD Meter (Part No. 01151-1300-XXXX).
Explosions can cause death or serious injury. When adding
a meter option to a Model 1151 with an Option Code R1 or
R2 terminal block, make sure to change to cemented meter
covers with a glass window. Make sure a sticker is located
inside the cover that indicates a cemented cover. This
cover is required to maintain explosion-proof approval.
Model 1151 Alphaline
Pressure Transmitters
4-4
FIGURE 4-2. LCD Meter.
No cal i brati on equi pment i s requi red to confi gure the LCD meter, but
there must be a current (between 4 and 20 mA) fl owi ng through the
l oop. The actual val ue of the current i s not si gni fi cant. I n addi ti on,
meter confi gurati on does not affect the transmi tter/l oop current. Use
the fol l owi ng meter confi gurati on procedure to properl y confi gure the
LCD meter.
Remove the Cover 1. Unscrew the retai ni ng ri ng shown i n Fi gure 4-2 and l i ft the
transparent cover off of the housi ng.
NOTE
The LCD meter ti me-out i s approxi matel y 16 seconds. I f keys ar e not
pr essed wi thi n thi s peri od, the i ndi cator reverts to readi ng the current
si gnal .
Position the Decimal Point and
Select the Meter Function
2. Press the l eft and ri ght confi gurati on buttons si mul taneousl y and
rel ease them i mmedi atel y.
3. To move the deci mal poi nt to the desi red l ocati on, press the l eft
confi gurati on button. Note that the deci mal poi nt wraps around.
4. To scrol l through the mode options, press the ri ght confi gurati on
button repeatedly until the desired mode is di splayed. See Table 4-1.
TABLE 4-1. LCD Meter Modes.
Retaining
Ring
Right Configuration
Button
Left Configuration
Button
Analog
Bar Graph
L
C
D
-
0
0
1
A
B
Options Relationship between Input Signal and Digital Display
L in
L inF
Srt
SrtF
Linear
Linear with five-second filter
Square root
Square root with five-second filter
Square root function only relates to the digital display.
The bar graph output remains linear with the current signal.
Square root response
The digital display will be proportional to the square root of the input current where 4 mA=0
and 20 mA=1.0, scaled per the calibration procedure. The transition point from linear to
square root is at 25% of full scale flow.
Filter response operates upon present input and input received in the previous five second
interval in the following manner:
Display = (0.75 previous input) + (0.25 present input)
This relationship is maintained provided that the previous reading minus the present reading is
less than 25% of full scale.
4-5
Options
Store the Information 5. Press both confi gurati on buttons si mul taneousl y for two seconds.
Note that the meter di spl ays ---- for approxi matel y 7.5 seconds
whi l e the i nformati on i s bei ng stored.
Set the Display Equivalent
to a 4 mA Signal
6. Press the l eft button for two seconds.
7. To decrement the di spl ay numbers, press the l eft confi gurati on
button and to i ncrement the numbers, press the ri ght
confi gurati on button. Set the numbers between 999 and 1000.
8. To store the i nformati on, press both confi gurati on buttons
si mul taneousl y for two seconds.
Set the Display Equivalent
to a 20 mA Signal
9. Press the ri ght button for two seconds.
10. To decrement the di spl ay numbers, press the l eft confi gurati on
button on the di spl ay and to i ncrement the numbers, press the
ri ght confi gurati on button. Set the numbers between 999 and
9999. The sum of the 4 mA poi nt and the span must not exceed
9999.
11. To store the i nformati on, press both confi gurati on buttons
si mul taneousl y for two seconds. The LCD meter i s now
confi gured.
Replace the Cover 12. Make sure the rubber gasket i s seated properl y, repl ace the
transparent cover, and repl ace the retai ni ng ri ng.
LCD Meter Assembly
Fi gure 4-3 shows the mounti ng hardware requi red to properl y i nstal l
the LCD meter on a transmi tter or i n the fi el d si gnal i ndi cator. Thi s
mounti ng hardware may al so be used wi th the Rosemount uni versal
(anal og) meter.
FIGURE 4-3. LCD Meter
Exploded View.
Cover Foam Spacer
Cover Bushing
Mounting Plate
Meter (Meter may be rotated
in 90 degree increments)
Terminal Screws
(Mount into Transmitter
Test Terminal Block)
Mounting Screws into Meter
(6-32 x 5/6 in.)
Retaining Straps
Mounting Screw into Housing
(6-32 x 1/4 in.)
Strap Washer
Mounting Screw
into Mounting
Plate
7
5
1
-
0
2
6
4
B
Model 1151 Alphaline
Pressure Transmitters
4-6
LCD Meter Specifications
Input Signal
420 mA dc.
Meter Indication
4-di gi t LCD showi ng 999 to 9999. A 20-segment bar graph di r ectl y
represents the 420 mA current.
Scaling/Calibration
4 mA Point Limits: 999 to 1000.
Span limits: 0200 to 9999.
The sum of the 4 mA poi nt and span must not exceed 9999.
Adjustments are made usi ng non-i nteracti ve zero and span buttons.
Hazardous Locations Certifications
Approved for use wi th Model 1151.
Overload Limitation
666 mA.
Temperature Limits
Storage: 40 to 185 F (40 to 85 C).
Operati ng: 4 to 158 F (20 to 70 C).
Between temperatures 40 to 4 F (40 to 20 C), the l oop i s i ntact
and the meter i s not damaged.
Humidity Limitation
0 to 95% non-condensi ng rel ati ve humi di ty.
Update Period
750 ms.
Response Time
Responds to changes i n i nput wi thi n a maxi mum of two update peri ods.
I f the fi l ter i s acti vated, then the di spl ay responds to the change wi thi n
ni ne update peri ods.
Digital Display Resolution
0.05% of cal i brated range 1 di gi t.
Analog Bar Graph Resolution
5.0% of cal i brated range.
Indication Accuracy
0.25% of cal i brated range 1 di gi t.
Explosions can cause death or serious injury. When adding
a meter option to a Model 1151 with an Option Code R1 or
R2 terminal block, make sure to change to cemented meter
covers with a glass window. Make sure a sticker is located
inside the cover that indicates a cemented cover. This
cover is required to maintain explosion-proof approval.
4-7
Options
Stability
Over Ti me: 0.1% of cal i brated range 1 di gi t per 6 months.
Temperature Effect
0.01% of cal i brated range per C on zero.
0.02% of cal i brated range per C on span over the operati ng
temperature range.
Power Interrupt
Al l cal i brati on constants are stored i n EEPROM memory and are not
affected by power l oss.
Failure Mode
LCD meter fai l ure wi l l not affect transmi tter operati on.
Under/Over Range Indication
I nput current < 3.5 mA: Di spl ay bl ank.
I nput current > 22.0 mA: Di spl ay fl ashes 112.5% of ful l scal e val ue or
9999, whi chever i s l ess.
Meter Size
2 -i nch di ameter face wi th -i nch hi gh characters.
TERMINAL BLOCKS
The termi nal bl ock opti ons can i ncrease the Model 1151 (output code
E onl y) Pressur e Transmi tter s abi l i ty to wi thstand el ectri cal
transi ents i nduced by l i ghtni ng, wel di ng, heavy el ectri cal equi pment,
or swi tch gears. The Model 1151, wi th the i ntegral transi ent protecti on
opti on, meets the standard performance speci fi cati ons as outl i ned i n
thi s product manual . I n addi ti on, the transi ent protecti on ci rcui try
meets I EEE Standard 587, Category B and I EEE Standard 472, Surge
Wi thstand Capabi l i ty.
NOTE
For a transi ent protecti on termi nal bl ock, speci fy Opti on Code R1 or R9.
FIGURE 4-4. Terminal Blocks.
1
1
5
1
-
0
4
0
A
B
Filter Terminal
Block (Code R2)
Transient
Protection and
Filter Terminal
Block (Code R1)
Retrofitable
Terminal Block
(Code R9)
Model 1151 Alphaline
Pressure Transmitters
4-8
Filter Terminal Block
(Option Code R2)
Opti on Code R2 provi des enhanced performance i n extr emel y harsh
EMI and RFI envi ronments. Thi s opti on cannot be retrofi tted.
Transient Protection and
Filter Terminal Block
(Option Code R1)
Opti on Code R1 provi des EMI /RFI protecti on and the benefi t of i ntegral
transi ent protecti on. (Thi s termi nal bl ock can be ordered as a spare
part to retr ofi t exi sti ng Model 1151 Transmi tters wi th Opti on Code R2.)
NOTE
Opti ons R1 and R2 do not requi r e the use of shi el ded cabl e i n most
el ectri cal l y noi sy envi ronments.
Retrofitable Transient
Terminal Block
(Option Code R9)
The retrofi tabl e transi ent protecti on termi nal bl ock (Opti on Code R9)
protects any Rosemount Model 1151 Anal og Pressure Transmi tter
(E el ectr oni cs onl y wi thout the R1 or R2 opti on). The termi nal bl ock
modul e i nstal l s di rectl y i nto a transmi tter provi di ng hi ghl y rel i abl e
transi ent protecti on. I ncl uded wi th the Retrofi tabl e Transi ent
Protecti on Termi nal Bl ock i s a har dware ki t contai ni ng two short
mounti ng screws wi th two l ock washers, one l ong groundi ng screw wi th
a square washer, and one l abel i ndi cati ng an opti on has been i nstal l ed.
I f any parts of the hardwar e ki t are mi ssi ng, contact Rosemount North
Ameri can Response Center at 1-800-THE-RSMT (1-800-654-7768).
R9 Terminal Block Installation Use a phi l l i ps and a fl at-bl ade screwdri ver and the fol l owi ng steps to
i nstal l the Retrofi tabl e Transi ent Protecti on Termi nal Bl ock:
1. Turn off al l power to the Model 1151 on whi ch the termi nal bl ock
i s bei ng i nstal l ed.
2. Unscrew the transmi tter termi nal -si de (i ndi cated on the housi ng
namepl ate) cover (on the hi gh si de of the transmi tter) exposi ng
the standard termi nal bl ock.
3. Di sconnect wi ri ng to the termi nal bl ock.
4. Remove the si ngl e groundi ng screw and the two si gnal termi nal
screws, wi th termi nal eyel et washers, from the standard termi nal
bl ock.
5. Set the Retrofi tabl e Transi ent Protecti on Termi nal Bl ock i nto the
housi ng, maki ng sure the ground and si gnal termi nal s are
properl y al i gned. See Fi gure 4-5 on page 4-9.
6. I nsert the two short mounti ng screws wi th washers i n the
mounti ng hol es and ti ghten the termi nal bl ock to the transmi tter.
See Fi gure 4-5 on page 4-9.
7. Turn the transi ent protector groundi ng sl eeve, l ocated i n the
gr oundi ng hol e, just enough to stabi l i ze the uni t on the
transmi tter. See Fi gure 4-5 on page 4-9. Over ti ghteni ng the
gr oundi ng sl eeve wi l l shi ft the termi nal bl ock out of al i gnment.
Explosion can cause death or serious injury. Do not remove
the instrument cover in explosive atmospheres when the
circuit is alive.
4-9
Options
8. I nsert the l ong groundi ng screw wi th the square washer i nto the
groundi ng hol e and ti ghten.
9. Connect the posi ti ve power suppl y wi r e to the transi ent protector
termi nal screw l abel ed + SI GNAL, and the negati ve power
suppl y wi re to the termi nal screw l abel ed - SI GNAL.
10. Attach the suppl i ed l abel to the termi nal si de transmi tter cover
as shown i n Fi gure 4-5.
11. Repl ace the termi nal si de cover on the transmi tter.
FIGURE 4-5. Terminal Block
Exploded View (Option Code R9).
Signal Terminal Screws
Ground Sleeve
Ground Screw
Installed Option Label
Mounting Screws
1
1
5
1
-
1
0
8
5
A
0
1
A
Explosions can cause death or serious injury. Both
transmitter covers must be fully engaged to meet explosion-
proof requirements.
Model 1151 Alphaline
Pressure Transmitters
4-10
Terminal Block
Specifications
(for R1, R2, and R9)
Hazardous Locations Certifications
Approved for use wi th I 5, K5, I 6, C6, E6, E8, I 8
(1)
, I 1
(1)(2)
, N1, E7, I 7,
and N7 approved transmi tters.
Materials of Construction
Noryl pl asti c.
Loop Resistance
6 .
Transient Protection Limits (for R1 and R9)
IEEE 587 Category B
6 kV Crest (1.2 50 s).
3 kV Crest (8 20 s).
6 kV (0.5 s at 100 kHz).
IEEE 472
SWC 2.5 kV Crest,
1 MHz waveform.
Accuracy Specification
Same as speci fi ed el ectroni cs accuracy when transmi tter i s cal i brated
wi th i nstal l ed Retrofi tabl e Transi ent Pr otecti on Termi nal Bl ock.
(1) When the transient version of the filter module is used in an intrinsically safe installation,
supply transmitter from a galvanically isolated barrier.
(2) I1 and R1/R9 are not compatible.
Section
5-1
5 Maintenance and
Troubleshooting
Thi s secti on descri bes a vari ety of troubl eshooti ng opti ons associ ated
wi th the Model 1151 Al phal i ne
Pressure Transmitters
5-2
TABLE 5-1. Troubleshooting
Symptoms and Corrective Action.
Symptom Potential Source Corrective Action
High Output Primary Element
Impulse Piping
Check for restrictions at primary element.
Check for leaks or blockage.
Ensure that blocking valves are fully open.
Check for entrapped gas in liquid lines and for liquid in dry lines.
Ensure that the density of fluid in impulse lines in unchanged.
Check for sediment in transmitter process flanges.
Power Supply Check the power supply output voltage at the transmitter.
Transmitter electronics Make sure that post connectors are clean.
If the electronics are still suspect, substitute new electronics.
Sensing Element The sensing element is not field repairable and must be replaced if found to be
defective. See Transmitter Disassembly later in this section for instructions on
disassembly. Check for obvious defects, such as punctured isolating diaphragm or
fill fluid loss, and contact Rosemount North American Response Center at
1-800-THE-RSMT (1-800-654-7768).
Erratic Output Loop Wiring Check for adequate voltage to the transmitter.
Check for intermittent shorts, open circuits and multiple grounds.
Process Pulsation Adjust Damping
Transmitter Electronics Make sure the post connectors are clean.
If the electronics are still suspect, substitute new electronics.
Impulse Piping Check for entrapped gas in liquid lines and for liquid in dry lines.
Do not use higher than the specified voltage to check the
loop, or damage to the transmitter electronics may result.
5-3
Maintenance and Troubleshooting
TABLE 5-1. (continued).
Symptom Potential Source Corrective Action
Low Output or No Output Primary Element Check the insulation and condition of primary element.
Note any changes in process fluid properties that may affect output.
Loop Wiring Check for adequate voltage to the transmitter.
Check the milliamp rating of the power supply against the total current being drawn
for all transmitters being powered.
Check for shorts and multiple grounds.
Check for proper polarity at the signal terminal.
Check loop impedance.
Check whether the transmitter is in multidrop mode, thus locking the output at 4 mA.
Check wire insulation to detect possible shorts to ground.
Impulse Piping Ensure that the pressure connection is correct.
Check for leaks or blockage.
Check for entrapped gas in liquid lines.
Check for sediment in the transmitter process flange.
Ensure that blocking valves are fully open and that bypass valves are tightly closed.
Ensure that density of the fluid in the impulse piping is unchanged.
Sensing Element The sensing element is not field repairable and must be replaced if found to be
defective. See Transmitter Disassembly later in this section for instructions on
disassembly. Check for obvious defects, such as punctured isolating diaphragm or
fill fluid loss, and contact Rosemount North American Response Center at
1-800-THE-RSMT (1-800-654-7768).
Transmitter Does Not Calibrate
Properly
Pressure Source/Correction Check for restrictions or leaks.
Check for proper leveling or zeroing of the pressure source.
Check weights/gauge to ensure proper pressure setting.
Determine if the pressure source has sufficient accuracy.
Meter Determine if the meter is functioning properly.
Power Supply Check the power supply output voltage at transmitter.
Transmitter Electronics Make sure the post connectors are clean.
If electronics are still suspect, substitute with new electronics.
Sensing Element The sensing element is not field repairable and must be replaced if found to be
defective. See Transmitter Disassembly later in this section for instructions on
disassembly. Check for obvious defects, such as punctured isolating diaphragm or
fill fluid loss, and contact Rosemount North American Response Center at
1-800-THE-RSMT (1-800-654-7768).
Do not use higher than the specified voltage to check the loop,
or damage to the transmitter electronics may result.
Model 1151 Alphaline
Pressure Transmitters
5-4
TRANSMITTER
DISASSEMBLY
Read the fol l owi ng i nformati on careful l y before you di sassembl e a
transmi tter. General i nformati on concerni ng the process sensor body,
el ectri cal housi ng, and a procedure for thei r separati on fol l ow. Fi gure
5-1 shows an expl oded vi ew of the transmi tter.
El ectri cal connecti ons are l ocated i n a compartment i denti fi ed as
TERMI NAL SI DE on the namepl ate. The si gnal and test termi nal s ar e
accessi bl e by unscrewi ng the cover on the termi nal si de. The termi nal s
to the housi ng must not be removed, or the housi ng seal between
compartments wi l l be broken. (Not appl i cabl e to R1 and R2 Opti ons.)
The following performance limitations may inhibit efficient or
safe operation. Critical applications should have appropriate
diagnostic and backup systems in place.
Pressure transmitters contain an internal fill fluid. It is used
to transmit the process pressure through the isolating
diaphragms to the pressure sensing element. In rare cases,
oil leak paths in oil-filled pressure transmitters can be
created. Possible causes include: physical damage to the
isolator diaphragms, process fluid freezing, isolator
corrosion due to an incompatible process fluid, etc.
A transmitter with an oil fill fluid leak can continue to perform
normally for a period of time. Sustained oil loss will
eventually cause one or more of the operating parameters
to exceed published specifications while a small drift in
operating point output continues. Symptoms of advanced oil
loss and other unrelated problems include:
Sustained drift rate in true zero and span or operating
point output or both
Sluggish response to increasing or decreasing
pressure or both
Limited output rate or very nonlinear output or both
Change in output process noise
Noticeable drift in operating point output
Abrupt increase in drift rate of true zero or span or both
Unstable output
Output saturated high or low
Explosion can cause death or serious injury. Do not remove
the instrument cover in explosive atmospheres when the
circuit is alive.
Explosions can cause death or serious injury. Do not break
the housing seal in explosive environments. Breaking the
housing seal invalidates the explosion-proof housing rating.
5-5
Maintenance and Troubleshooting
Process Sensor Body
Removal
Be aware of the fol l owi ng gui del i nes:
The transmi tter shoul d be removed from servi ce before
di sassembl i ng the sensor body.
Process fl anges can be detached by r emovi ng the four l arge bol ts.
I sol ati ng di aphragms may be cl eaned wi th a soft rag, mi l d
cl eani ng sol uti on, and cl ear water ri nse.
Fl ange adapters and process fl anges may be r otated or reversed
for mounti ng conveni ence.
FIGURE 5-1. Differential Pressure (DP)
Transmitter Exploded View.
Do not scratch, puncture, or depress the isolating
diaphragms. Damaging the isolating diaphragms can inhibit
transmitter performance.
Do not use chlorine or acid solutions to clean the
diaphragms. Damaging the isolating diaphragms can inhibit
transmitter performance.
1
1
5
1
-
1
1
5
1
B
2
7
A
Electronics
Blank Flange
for AP and GP
Electronics
Housing
Electronics
Cover
-Cell Sensing
Module
Process
Flange
Model 1151 Alphaline
Pressure Transmitters
5-6
Removing the Sensor from the
Electrical Housing
1. Di sconnect the power source from the transmi tter.
2. Unscrew the cover on the termi nal si de of the transmi tter.
3. Remove the screws and unpl ug the el ectroni cs; see Fi gure 5-2.
4. Loosen the l ock nut.
5. Remove the standoffs.
6. Unscrew the sensi ng modul e from the el ectr oni cs housi ng, bei ng
careful not to damage the sensor l eads. Careful l y pul l the header
assembl y board through the hol e. The threaded connecti on has a
seal i ng compound on i t and must be br oken l oose.
The sensi ng modul e i s a wel ded assembl y and cannot be further
di sassembl ed.
FIGURE 5-2. Removal of Electronics.
Do not damage the isolating diaphragms when unscrewing
the sensor module. Damaging the isolating diaphragms can
inhibit transmitter performance.
1
1
5
1
-
0
2
9
A
B
5-7
Maintenance and Troubleshooting
Sensor Module Checkout The sensor modul e i s not fi el d repai rabl e and must be repl aced i f found
to be defecti ve. I f no obvi ous defect i s observed (such as a punctured
i sol ati ng di aphragm or fi l l fl ui d l oss), the sensor modul e can be checked
as fol l ows.
1. Careful l y pul l the header assembl y boar d off of the post
connectors. Rotate the board 180 degrees about the axi s formed
by the connecti ng l eads. The sensor modul e and el ectr oni cs
housi ng can remai n attached for checkout.
NOTE
Do not touch the transmi tter housi ng when checki ng resi stances, or a
faul ty readi ng can resul t.
2. Check the resi stance between the sensor modul e housi ng and
pi ns one through four. Thi s checks the resi stance between both
capaci tor pl ates and the sensi ng di aphragm, whi ch i s grounded to
the housi ng. Thi s r esi stance shoul d be greater than 10 M.
3. Check the resi stance between pi n ei ght and the sensor modul e to
ensure that the modul e i s grounded. Resi stance shoul d be zero.
NOTE
The above procedure does not compl etel y test the sensor modul e. I f
ci rcui t board repl acement does not correct the abnormal condi ti on, and
no other probl ems are obvi ous, repl ace the sensor modul e.
FIGURE 5-3. Header Board
Connections.
.
(COMPONENT SIDE UP)
1
2
3
4
9
10
7
8
5
6
11
12
1
1
5
1
-
0
1
8
0
B
Model 1151 Alphaline
Pressure Transmitters
5-8
REASSEMBLY
PROCEDURE
Fol l ow these procedures careful l y to ensure proper reassembl y.
Preliminary Precaution
I nspect al l O-ri ngs and repl ace i f necessary. Li ghtl y gr ease wi th si l i cone
oi l to ensure a good seal . Use hal ocarbon grease for i nert fi l l opti ons.
Connecting the Electrical
Housing to the Sensor
1. I nsert the header assembl y board through the el ectroni cs
housi ng.
2. Use a seal i ng compound (Loctite 222 - Smal l Screw Threadl ocker)
on the threads of the sensor modul e to ensure a waterti ght seal on
the housi ng.
3. Screw the sensor modul e i nto the el ectri cal housi ng maki ng sure
that the threads are ful l y engaged. Be careful not to damage or
twi st the sensor l eads.
4. Al i gn the sensor modul e wi th the hi gh and l ow pressure si des
ori ented for conveni ent i nstal l ati on.
5. Ti ghten the l ock nut.
Backup Ring and O-ring
Installation
Al l HP transmi tters and GP Range 9 and 0 transmi tters r equi r e metal
backup ri ngs to ensure O-ri ng i ntegri ty. Fi gure 5-4 on page 5-8
i l l ustrates the posi ti on and ori entati on of the metal backup ri ngs.
(Backup ri ngs are not requi red on AP or DP transmi tters or GP Range
3-8 transmi tters.)
.
Explosions can cause death or serious injury. Both
transmitter covers must be fully engaged to meet explosion-
proof requirements.
Process Flange
Metal Back-up Ring
O-ring
Flat Side (shiny side)
Toward O-ring
Beveled Side Toward Process Flange
1
1
5
1
-
0
9
8
3
A
0
1
A
FIGURE 5-4. Detail Showing Process
O-ring and Backup Ring Installation of
Module Seal for Model 1151HP and GP
Range 9 (GP Range 0 Requires Only
One O-ring and Backup O-ring).
5-9
Maintenance and Troubleshooting
NOTE
Handl e the backup ri ng car eful l y, as i t i s fragi l e. Exami ne the ri ng
careful l y. One si de i s bevel ed, whi l e the other si de i s fl at. The fl at si de
appears more shi ny when vi ewed from above.
1. Cl ean the seal i ng surfaces careful l y.
2. Pl ace the modul e on a fl at surface, H si de up.
3. Pl ace the greased fl ange O-ri ng around the i sol ator and push i t
i nto the cavi ty.
4. For al l HP transmi tters and GP transmi tters Ranges 9 and 0,
pl ace the backup ri ng, shi ny si de down, on top of the O-ri ng. Thi s
pl aces the fl at si de of the backup ri ng agai nst the O-ri ng.
5. Careful l y pl ace the fl ange on top of the modul e, bevel ed si de down
so that the bevel ed fl ange surface mates wi th the bevel ed surface
of the backup ri ng.
6. Keepi ng the fl ange and modul e together, turn them over so the
L si de i s up. Repeat Steps 3 through 5. As before, the fl at si de of
the backup ri ng must rest agai nst the O-ri ng.
7. I nsert the four fl ange bol ts.
8. Ti ghten the nuts fi nger ti ght, maki ng sure the fl anges r emai n
paral l el . The transmi tter may now be moved wi thout di sturbi ng
the O-ri ngs.
a. Ti ghten one bol t unti l the fl anges seat.
b. Torque down the bol t di agonal l y across.
c. Torque down the fi rst bol t.
d. Torque down the two remai ni ng bol ts.
e. I nspect the fl ange-to-sensor seati ng to be sure that the fl anges
are not cocked.
f. Check that al l four bol ts are ti ghtened to approxi matel y
33 ft-l b (39 Nm).
9. Recal i brate the transmi tter.
NOTE
I f the Model 1151 Range 3 transmi tter sensor modul e seri al number i s
bel ow 2,900,000, i t must be temperature cycl ed whenever changi ng or
rebol ti ng fl anges.
Process leaks can cause death or serious injury. An
incorrectly installed backup ring can destroy the o-ring and
cause process leaks. Install the backup ring using the
following procedure.
Model 1151 Alphaline
Pressure Transmitters
5-10
Optional Plug-in Meters
The opti onal i ndi cati ng meters avai l abl e for Rosemount Model 1151
transmi tters ar e l i sted i n Section 4 Options. Pl ease be awar e of the
fol l owi ng i nformati on whi l e assembl i ng the meter assembl y. Refer to
Tabl e 6-6 on page 6-13 for part references.
The meter may be rotated i n 90-degree i ncrements
for conveni ent r eadi ng.
I f the meter cover i s removed for any reason, be sure the O-ri ng i s
i n pl ace between the cover and housi ng before reattachment. To
mai ntai n an expl osi on-proof condi ti on, the gl ass i n the meter
cover must not be di sassembl ed for any reason.
RETURN OF MATERIAL
To expedi te the return process, cal l the Rosemount North Ameri can
Response Center usi ng our 800-654-RSMT (7768) tol l -free number. Thi s
center, avai l abl e 24 hours a day, wi l l assi st you wi th any needed
i nformati on or materi al s.
The center wi l l ask for product model and seri al numbers, and wi l l
pr ovi de a Return Materi al Authori zati on (RMA) number. For safety
reasons, the center wi l l al so ask for the name of the process materi al
the product was l ast exposed to.
The North Ameri can Response Center wi l l detai l the addi ti onal
i nformati on and procedures necessary to return goods exposed to
hazardous substances.
Explosions can cause death or serious injury. Do not
disassemble the glass in the meter cover in explosive
atmospheres. Disassembling the glass in the meter cover
invalidates the explosion-proof meter rating.
Exposure to hazardous substances can cause death or
serious injury. If a hazardous substance is identified, a
Material Safety Data Sheet (MSDS), required by law to be
available to people exposed to specific hazardous
substances, must be included with the returned goods.
Section
6-1
6 Specifications and
Reference Data
FUNCTIONAL
SPECIFICATIONS
Service
Li qui d, gas, and vapor appl i cati ons.
Ranges
Mi ni mum span equal s the upper range l i mi t (URL) di vi ded by
rangedown. Rangedown vari es wi th the output code. See Tabl e 6-1.
Outputs
Code E, Analog
420 mA dc, l i near wi th process pressure.
Code G, Analog
1050 mA dc, l i near wi th process pressur e.
Code J, Analog
420 mA dc, square r oot of di fferenti al i nput pressure between 4 and
100% of i nput. Li near wi th di fferenti al i nput pressure between 0 and
4% of i nput.
Code L, Low Power
0.8 to 3.2 V dc, l i near wi th process pressure.
Code M, Low Power
1 to 5 V dc, l i near wi th process pressure.
TABLE 6-1. Rangeability.
TABLE 6-2. Model 1151 Transmitter
Range Availability by Model (URL =
Upper Range Limit).
Output Code Minimum Span Maximum Span
E, G, J
L
M
URL/6
URL/1.1
URL/2
URL
URL
URL
Range
Code
Model 1151 Ranges (URL) DP HP GP AP
3 30 inH
2
0 (7.46 kPa) NA NA
4 150 inH
2
0 (37.3 kPa)
5 750 inH
2
0 (186.4 kPa)
6 100 psi (689.5 kPa)
7 300 psi (2068 kPa)
8 1,000 psi (6895 kPa) NA
9 3,000 psi (20684 kPa) NA NA NA
0 6,000 psi (41369 kPa) NA NA NA
Model 1151 Alphaline
Pressure Transmitters
6-2
TABLE 6-3. Model 1151 Output Code
Availability.
(1) Available with Ranges 35.
Power Supply
External power suppl y r equi r ed. Transmi tter operates on:
12 to 45 V dc wi th no l oad for Output Codes E and J.
30 to 85 V dc wi th no l oad for Output Code G.
5 to 12 V dc for Output Code L.
8 to 14 V dc for Output Code M.
Where:
FIGURE 6-1. Power Supply Load
Limitations.
NOTE
For CSA Approval s (codes E and J), V
max
= 42.4 V dc.
Current Consumption (Low Power Only)
Under Normal Operating Conditions
Output Code L
1.5 mA dc.
Output Code M
2.0 mA dc.
Span and Zero
Output Codes E, G, J, L, and M
Span and zero ar e conti nuousl y adjustabl e.
Hazardous Locations Certifications
Stai nl ess steel certi fi cati on tag i s provi ded.
Code Model 1151 Output Options/Damping DP HP GP DP/GP/Seals AP
E 420 mA, linear, analog/variable
G 1050 mA, linear, analog/variable
J
(1)
420 mA, square root, analog/variable NA NA NA
L 0.8 to 3.2 V, linear, low power/fixed
M 1 to 5 V, linear, low power/fixed
Code V
min
V
max
R
min
R
max
R
L
at Supply Voltage (V
S
)
E, J 12 45 0 1650 R
L
= 50 (V
S
12)
G 30 85 0 1100 R
L
= 20 (V
S
30)
L 5 12
Low Power Minimum Load Impedance:
100 k
M 8 14
R
max
R
L
R
min
V
min
V
S
V
max
Operating
Region
6-3
Specifications and Reference Data
Factory Mutual (FM) Approvals
FM Expl osi on proof tag i s standard. Appropri ate tag wi l l be substi tuted
i f opti onal certi fi cati on i s sel ected.
Default Expl osi on proof: Cl ass I , Di vi si on 1, Groups B, C, D.
Dust-I gni ti on proof: Cl ass I I , Di vi si on 1, Groups E, F, G; Cl ass I I I ,
Di vi si on 1. I ndoor and outdoor use (NEMA 4X). Factory Seal ed.
I5 I ntri nsi call y Safe: Cl ass I , Di vi si on 1, Groups A, B, C, D; Cl ass I I ,
Di vi si on 1, Groups E, F, G; Cl ass I I I , Di vi si on 1 when connected i n
accordance wi th Rosemount drawi ng 01151-0214 (See Appendix A).
Non-i ncendive: Cl ass I , Divi sion 2, Groups A, B, C, D.
K5 Expl osi on proof, I ntri nsi c Safety, and Non-i ncendi ve combi nati on.
Canadian Standards Association (CSA) Approvals
E6 Expl osi on proof for Cl ass I , Di vi si on 1, Groups C and D.
Dust-I gni ti on proof: Cl ass I I , Di vi si on 1, Groups E, F, and G;
Cl ass I I I , Di vi si on 1. Sui tabl e for Cl ass I , Di vi si on 2, Groups A, B,
C, D. CSA Encl osur e type 4X. Factory seal ed.
I6 I ntri nsi cal l y Safe: Cl ass I , Di vi si on 1, Groups A, B, C, D;
Temperature Code T2D when connected i n accordance wi th
Rosemount drawi ng 01151-2575. (See Appendi x A.)
C6 Expl osi on proof, Di vi si on 2, and I ntri nsi c Safety combi nati on.
K6 Combi ned E6, I6, E8, and I8.
Standards Association of Australia (SAA)
E7 Flameproof
Ex d I I B + H
2
T6.
Cl ass I , Zone 1.
Dust-Ignition proof
DI P T6.
Cl ass I I .
Special Conditions: For transmi tters havi ng NPT or PG cabl e
entry threads, an appropri ate fl ame proof thread adaptor shal l be
used to faci l i tate appl i cati on of certi fi ed fl ame proof cabl e gl ands.
I7 Intrinsically Safe
Ex i a I I C T6 (T
amb
= 40 C).
Ex i a I I C T5 (T
amb
= 70 C).
Cl ass I , Zone 0. (See Appendi x A.)
Special Conditions: Observe el ectri cal connecti on parameters
when i nstal l i ng transmi tter.
N7 Type N
Ex n I I C T6 (T
amb
= 40 C).
Ex n I I C T5 (T
amb
= 70 C).
Cl ass I , Zone 2.
Special Conditions: The equi pment must be connected to a
suppl y vol tage whi ch does not exceed the rated vol tage. The
encl osur e endcaps must be correctl y fi tted whi l st the equi pment
i s energi zed.
Model 1151 Alphaline
Pressure Transmitters
6-4
CESI/CENELEC Approvals
E8 Flame proof
EEx d I I C T6.
I8 Intrinsically Safe
EEx i a I I C T6 (T
amb
= 40 C); P
max
= 0.75 W.
EEx i a I I C T5 (T
amb
= 55 C); P
max
= 1.00 W.
EEx i a I I C T5 (T
amb
= 80 C); P
max
= 1.00 W.
Special Conditions: When transi ent protecti on termi nal opti ons
R1 or R9 are i nstal l ed, the transmi tter must be suppl i ed from a
gal vani cal l y i sol ated i ntri nsi c safety barri er.
BASEEFA/CENELEC Approvals
I1 Intrinsically Safe
EEx i a I I C T5 (T
amb
= 40 C).
EEx i a I I C T4 (T
amb
= 80 C).
N1 Type N
Output Code E
Ex N I I T6; Un = 28 V.
Output Code F
Ex N I I T5; Un = 45 V.
Output Code J
Ex N I I T5; Un = 30 V; I n = 30 mA.
Other Approvals
The Rosemount 1151 carri es many other nati onal and i nternati onal
approval s/certi fi cati ons. Consul t factory for other avai l abl e opti ons.
TABLE 6-4. Intrinsic Safety Entity
Parameters.
BASEEFA (United
Kingdom)
CESI (Italy) SAA (Australia)
U
max:in
= 28 V dc
I
max:in
= 120 mA
U
i
= 30 V
I
i
= 200 mA
P
i
= 0.75 W (T6)
P
i
= 1.0 W (T4 and T5)
C
i
= 0.01 F
L
i
= 20 F
U
i
= 30 V
I
i
= 200 mA
C
i
= 0.034 F
L
i
= 20 H
6-5
Specifications and Reference Data
Zero Elevation and Suppression
Output Codes E and G
Zero el evati on and suppressi on must be such that the l ower range val ue
i s greater than or equal to the (URL) and the upper range val ue i s l ess
than or equal to the (+URL). The cal i brated span must be greater than
or equal to the mi ni mum span.
Output Code J
Zero i s adjustabl e up to 10% of the cal i brated fl ow span.
Output Code L
Zero i s adjustabl e 10% of URL and span i s adjustabl e from 90 to 100%
of URL.
Output Code M
Zero i s adjustabl e 50% of URL and span i s adjustabl e from 50 to 100%
of URL.
Temperature Limits
Electronics Operating
Code E 40 to 200 F (40 to 93 C).
Code G, L, M 20 to 200 F (29 to 93 C).
Code J 20 to 150 F (29 to 66 C).
Sensing element operating
Si l i cone fi l l : 40 to 220 F (40 to 104 C).
I nert fi l l : 0 to 160 F (18 to 71 C).
NOTE
When speci fyi ng Opti on Codes W4 and W6, sensi ng el ement operati ng
temperatures ar e 32 to 200 F (0 to 93 C) for si l i cone fi l l
and 32 to 160 F (0 to 71 C) for i nert fi l l .
Storage
Codes E, G, L, M: 60 to 250 F (51 to 121 C).
Code J: 60 to 180 F (51 to 82 C).
Static Pressure Limits
Transmi tters operate wi thi n speci fi cati ons between the fol l owi ng l i mi ts:
Model 1151DP
0.5 psi a (3.45 kPa) to 2,000 psi g (13790 kPa).
Model 1151HP
0.5 psi a (3.45 kPa) to 4,500 psi g (31027 kPa).
Model 1151AP
0 psi a to the URL.
Model 1151GP
0.5 psi a (3.45 kPa) to the URL.
Overpressure Limits
Transmi tters wi thstand the fol l owi ng l i mi ts wi thout damage:
Model 1151DP
0 psi a to 2,000 psi g (0 to 13790 kPa).
Model 1151HP
0 psi a to 4,500 psi g (0 to 31027 kPa).
Model 1151 Alphaline
Pressure Transmitters
6-6
Model 1151AP
0 psi a to 2,000 psi a (0 to 13790 kPa).
Model 1151GP
Ranges 38: 0 psi a to 2,000 psi g (0 to 13790 kPa).
Range 9: 0 psi a to 4,500 psi g (31027 kPa).
Range 0: 0 psi a to 7,500 psi g (51710 kPa).
Burst Pressure Limit
Al l model s: 10,000 psi g (68.95 MPa) burst pressur e on the fl anges.
Humidity Limits
0 to 100% rel ati ve humi di ty.
Volumetric Displacement
Less than 0.01 i n
3
(0.16 cm
3
).
Damping
Numbers gi ven are for si l i cone fi l l fl ui d at room temperature. The
mi ni mum ti me constant i s 0.2 seconds (0.4 seconds for Range 3). I nert-
fi l l ed sensor val ues woul d be sl i ghtl y hi gher.
Output Codes E and G
Ti me constant conti nuousl y adjustabl e between mi ni mum and
1.67 seconds.
Output Code J
Ti me constant conti nuousl y adjustabl e between mi ni mum and
1.0 second.
Output Codes L, M
Dampi ng i s fi xed at mi ni mum ti me constant.
Turn-on Time
Maxi mum of 2.0 seconds wi th mi ni mum dampi ng. Low power output i s
wi thi n 0.2% of steady state val ue wi thi n 200 ms after appl i cati on of
power.
PERFORMANCE
SPECIFICATIONS
(Zero-based cal i brated ranges, reference condi ti ons, si l i cone oi l fi l l , 316
SST i sol ati ng di aphragms.)
Accuracy
Output Codes E, G, L, and M
0.2% of cal i brated span for Model 1151DP Ranges 3 through 5.
Al l other ranges and transmi tters, 0.25% of cal i brated span.
Output Code J
0.25% of cal i brated span.
Stability
Output Codes E and G
0.2% of URL for si x months for Ranges 3 through 5. (0.25 for al l
other ranges.)
Output Codes J, L, and M
0.25% of URL for si x months.
6-7
Specifications and Reference Data
Temperature Effect
Output Code E, G, L, and M
[20 to 200 F (29 to 93 C)]
For Ranges 4 through 0
Zero Error = 0.5% URL per 100 F.
Total Error = (0.5% URL + 0.5% of cal i brated span) per 100 F
(56 C); doubl e the effect for Range 3.
Output Code J
The total output effect, whether at zero or ful l scal e, i ncl udi ng zero
and span errors i s 1.5% of URL per 100 F (56 C),
or 2.5% of URL per 100 F (56 C) for Range 3.
Static Pressure Effect
DP Transmitters
Zero Error: 0.25% of URL for 2,000 psi (13790 kPa) or 0.5% for
Range 3, correctabl e through rezeroi ng at l i ne pressure.
Span Error: Correctabl e to 0.25% of i nput readi ng per 1,000 psi
(6895 kPa), or to 0.5% for Range 3. For Output Code J, the span
error i s correctabl e to 0.125% of output readi ng per 1,000 psi , or
to 0.25% for Range 3.
HP Transmitters
Zero Error: 2.0% of URL for 4,500 psi (31027 kPa), correctabl e
through rezeroi ng at l i ne pressure.
Span Error: Correctabl e to 0.25% of i nput readi ng per 1,000 psi
(6895 kPa).
For Output Code J, the span error i s correctabl e to 0.125% of
output readi ng per 1,000 psi (6895 kPa), or to 0.25% for Range 3.
Vibration Effect
0.05% of URL per g to 200 Hz i n any axi s.
Power Supply Effect
Output Codes E, G, and J
Less than 0.005% of output span per vol t.
Output Codes L, M
Output shi ft of l ess than 0.05% of URL for a 1 V dc power suppl y shi ft.
Load Effect
Output Codes E, G, and J
No l oad effect other than the change i n power suppl i ed to the
transmi tter.
Output Codes L, M
Less than 0.05% of URL effect for a change i n l oad from 100 k to
i nfi ni te ohms.
Short Circuit Condition (Output Codes L and M only)
No damage to the transmi tter wi l l r esul t when the output i s shorted to
common or to power suppl y posi ti ve (l i mi t 12 V).
EMI/RFI Effect
Output shi ft of l ess than 0.1% of span when tested to I EC 801-3 from 20
to 1000 MHz and for fi el d strengths up to 30 V/m. (Output Code J i s
0.1% of fl ow span.)
Mounting Position Effect
Zero shi ft of up to 1 i nH
2
O (0.24 kPa) that can be cal i brated out. Range
3 transmi tters wi th Output Code J shoul d be i nstal l ed wi th the
di aphragm i n the verti cal pl ane.
Model 1151 Alphaline
Pressure Transmitters
6-8
PHYSICAL
SPECIFICATIONS
(STANDARD
CONFIGURATION)
Wetted Materials
Isolating Diaphragms
316L SST, Hastel l oy C-276, Monel , gol d-pl ated Monel , or Tantal um. See
or deri ng tabl e for avai l abi l i ty per model type.
Drain/Vent Valves
316 SST, Hastel l oy C, or Monel . See orderi ng tabl e for avai l abi l i ty per
model type.
Process Flanges and Adaptors
Pl ated carbon steel , 316 SST, Hastel l oy C, or Monel . See orderi ng tabl e
for avai l abi l i ty per model type.
Wetted O-rings
Vi ton (other materi al s al so avai l abl e). Wi th gol d-pl ated Monel
di aphragms (di aphragm Code _6), speci al fl uorocarbon O-ri ngs are
suppl i ed.
Non-wetted Materials
Fill Fluid
Si l i cone oi l or i nert fi l l .
Bolts and Bolting Flange (GP and AP only)
Pl ated carbon steel .
Electronics Housing
Low-copper al umi ni um. NEMA 4X. I P 65, I P 66.
Cover O-rings
Buna-N.
Paint
Pol yurethane.
Process Connections
18 NPT on 2.125-i n. (54-mm) centers on fl anges for Ranges 3, 4,
and 5.
18 NPT on 2.188-i n. (56-mm) centers on fl anges for Ranges 6 and 7.
18 NPT on 2.250-i n. (57-mm) centers on fl anges for Range 8.
14 NPT on adaptors.
For Ranges 3, 4, and 5, fl ange adaptors can be rotated to gi ve centers of
2.0 i n. (51 mm), 2.125 i n. (54 mm), or 2.250 i n. (57 mm).
Electrical Connections
14 NPT condui t entr y wi th screw termi nal s and i ntegral test jacks
compati bl e wi th mi ni ature banana pl ugs (Pomona 2944, 3690, or
equi val ent).
Weight
12 l b (5.4 kg) for AP, DP, GP, and HP transmi tters, excl udi ng opti ons.
6-9
Specifications and Reference Data
FIGURE 6-2. Dimensional Drawing
for Model 1151 Transmitter.
.
Range
Flange Distance A
Center to Center
inches mm
3, 4, 5 2.125 54
6, 7 2.188 56
8 2.250 57
9 2.281 58
0 2.328 59
14 NPT
Conduit
Connection
(2 Places)
Meter
Housing
Terminal Connections
This Side
18 NPT on
Flanges for Pressure
Connection without
Flange Adapters
14 NPT on
Flange
Adapters
A
(See Table)
4.5 (114)
Max.
7.5 (191) Max.
with Optional Meter
0.75 (19)
Clearance for
Cover Removal
(Typical)
Transmitter
Circuitry
This Side
1.625
(41)
Blank Flange
Used on
AP and GP
Transmitters
Flange
Adapter
4.5 (114)
3.375
(86)
Flanges Can
Be Rotated
3.69
(94)
4.5 (114)
Max.
Permanent
Tag (Optional)
9.0 (229) Max.
Nameplate
Wired-on
Tag
(Standard)
Drain/Vent
Valve
18 NPT for
Side Drain/Vent
(Optional Top
or Bottom)
NOTE
Dimensions are in inches (millimeters).
1
1
5
1
-
1
1
5
1
A
,
B
0
5
A
Model 1151 Alphaline
Pressure Transmitters
6-10
TABLE 6-5. Model 1151 Model
Number Table.
(1) Bolts and conduit plugs are plated carbon steel.
(2) On GP and AP transmitters, the low-side flange is plated carbon steel. For a stainless-steel
low-side flange, order process connections Option Code D6.
(3) These selections meet NACE material recommendations per MR01-75.
= Applicable =Not Applicable
Model Transmitter Type (select one) DP HP GP AP
1151DP
1151HP
1151GP
1151AP
Differential Pressure Transmitter
Differential Pressure Transmitter for High Line Pressures
Gage Pressure Transmitter
Absolute Pressure Transmitter
Code
MATERIALS OF CONSTRUCTION
(1)
Flanges/Adaptors Drain/Vents Diaphragms Fill Fluid
DP HP GP
(2)
AP
(2)
52
53
54
55
56
12
22
23
24
25
26
33
34
35
36
43
44
45
46
73
(3)
83
(3)
5A
5B
5C
5D
1A
2A
2B
2D
3B
3D
4B
4C
4D
7B
(3)
8B
(3)
Nickel-plated Carbon Steel 316 SST 316L SST Silicone
Nickel-plated Carbon Steel 316 SST Hastelloy C Silicone
Nickel-plated Carbon Steel 316 SST Monel Silicone
Nickel-plated Carbon Steel 316 SST Tantalum Silicone
Nickel-plated Carbon Steel 316 SST Gold-plated Monel Silicone
Plated Carbon Steel 316 SST 316L SST Silicone
316 SST 316 SST 316L SST Silicone
316 SST 316 SST Hastelloy C Silicone
316 SST 316 SST Monel Silicone
316 SST 316 SST Tantalum Silicone
316 SST 316 SST Gold-plated Monel Silicone
Hastelloy C Hastelloy C Hastelloy C Silicone
Hastelloy C Hastelloy C Monel Silicone
Hastelloy C Hastelloy C Tantalum Silicone
Hastelloy C Hastelloy C Gold-plated Monel Silicone
Monel Monel Hastelloy C Silicone
Monel Monel Monel Silicone
Monel Monel Tantalum Silicone
Monel Monel Gold-plated Monel Silicone
316 SST Hastelloy C Hastelloy C Silicone
Nickel-plated Carbon Steel Hastelloy C Hastelloy C Silicone
Nickel-plated Carbon Steel 316 SST 316L SST Inert
Nickel-plated Carbon Steel 316 SST Hastelloy C Inert
Nickel-plated Carbon Steel 316 SST Monel Inert
Nickel-plated Carbon Steel 316 SST Tantalum Inert
Plated Carbon Steel 316 SST 316L SST Inert
316 SST 316 SST 316L SST Inert
316 SST 316 SST Hastelloy C Inert
316 SST 316 SST Tantalum Inert
Hastelloy C Hastelloy C Hastelloy C Inert
Hastelloy C Hastelloy C Tantalum Inert
Monel Monel Hastelloy C Inert
Monel Monel Monel Inert
Monel Monel Tantalum Inert
316 SST Hastelloy C Hastelloy C Inert
Nickel-plated Carbon Steel Hastelloy C Hastelloy C Inert
Rangeability
Output Code Min.Span
E, G, J
L
M
URL/6
URL/1.1
URL/2
6-11
Specifications and Reference Data
TABLE 6-5. (continued).
(1) Not available with Output Codes L or M, or Option Codes Zx, V2, or V3.
(2) Not available with Output Codes J, L, M, or Option Codes Zx, V2, or V3.
(3) Not available with Output Codes G, L, M, or Option Codes Zx, V2, or V3.
(4) Not available with Output Code G or option Zx.
(5) Not available with Output Codes G, J, L, M, S, or option Zx.
(6) Not available with Output Codes G, J, L, M, or option Zx.
(7) Not available with Output Codes G, L, M, or option Zx.
(8) Valid with E4 approval, JIS Explosion-Proof. No other approvals apply.
(9) Not available with I1.
Code Mounting Brackets (optional select one) DP HP GP AP
B1
B2
B3
B4
B5
B6
B7
B9
Bracket, 2-in. Pipe Mount
Bracket, Panel Mount
Bracket, Flat, 2-in. Pipe Mount
B1 Bracket with 316 SST Bolts
B2 Bracket with 316 SST Bolts
B3 Bracket with 316 SST Bolts
316 SST B1 Bracket with 316 SST Bolts
316 SST B3 Bracket with 316 SST Bolts
NOTE
FM explosion-proof approval is standard.
Model 1151 Alphaline
Pressure Transmitters
6-12
(1) Allowable combinations are: D1-D3-D6, D2-D3-D6, and D6-S1.
(2) Valid with E4, JIS Explosion Proof approval when used in combination with J1. No other approvals apply.
(3) The Maximum working pressure on this option is 300 psig.
(4) This options may only be used on ranges 4 through 8.
(5) This option has a maximum static pressure rating of 3,000 psi, and is available for factory
assembly only without associated piping and is available only for ranges 2, 3, 4, and 5.
(6) Contains a Hastelloy spring that is wetted by the process; consult factory for Teflon O-ring without a spring (ranges 3-8 only).
(7) Flourolube grease on wetted O-rings.
(8) Not available on range 10: limited to 1,500 psi on range 9.
(9) Available only with stainless steel isolators and for span of 10 inH
2
O and greater;
available only with Output Codes E, G, L, or M; not available on AP or DR transmitters.
(10) Not available with Output Codes L or M.
(11) Not available with Option Codes Mx, Vx, Ix, or Ex, or Output Codes G, L, M.
TABLE 6-5. (continued).
Code Process Connections (optional)
(1)
DP HP GP AP
D1
D2
D3
D9
(2)
D6
K1
(3)
K2
(3)
S1
(4)
S2
(4)
S4
(5)
Side Drain/Vent, Top
Side Drain/Vent, Bottom
Process Adaptors Deleted
JIS Rc flanges and Rc adapters
316 SST Low Side Blank Flange
Kynar insert, 18 NPT
Kynar insert, 14 NPT
Attachment of One Remote Seal - See PDS 00813-0100-4016 for Ordering Information
Attachment of Two Remote Seals - See PDS 00813-0100-4016 for Ordering Information
Attachment of Integral Orifice Assembly - See PDS 00813-0100-4686 for
Ordering Information
Code Procedures DP HP GP AP
P1
P2
P3
(7)
P4
P5
P7
(8)
P8
(9)
Hydrostatic Testing, 150% Maximum Working Pressure (125% for GP 10)
Cleaning for Special Service
Cleaning for < 1 PPM Chlorine/Fluorine
Calibrate at Line Pressure
Calibrate at Specific Temperature
Improved Temperature Coefficient
Calibrate to 0.1% Accuracy
Code Outputs DP HP GP AP
V1
V2
(10)
V3
(10)
Z1
(11)
Z2
(11)
Z3
(11)
Reverse Output
420 mV Test Signal
20100 mV Test Signal
4-wire, 020 mA Output
4-wire, 016 mA Output
4-wire, 010 mA Output
Pressure Transmitters
6-14
TABLE 6-6. (continued).
Sensor Modules (Silicon Fill)One spare part recommended for every 50 transmitters.
Part Description Item No. Part Number
Range 5 DP, GP (URL=750 inH
2
O)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0011-0052
01151-0011-0053
01151-0011-0054
01151-0011-0055
01151-0011-0056
Range 5 HP (URL=750 inH
2
O)
316L SST
Hastelloy C-276
Monel
19
01151-0112-0052
01151-0112-0053
01151-0112-0054
Range 5 AP (URL=55 inH
g
A)
316L SST
Hastelloy C-276
Monel
19
01151-0054-0052
01151-0054-0053
01151-0054-0054
Range 6 DP (URL=100 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0062
01151-0041-0063
01151-0041-0064
01151-0041-0065
01151-0041-0066
Range 6 GP (URL=100 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0162
01151-0041-0163
01151-0041-0164
01151-0041-0165
01151-0041-0166
Range 6 HP (URL=100 psid)
316L SST
Hastelloy C-276
Monel
19
01151-0112-0062
01151-0112-0063
01151-0112-0064
Range 6 AP (URL=100 psia)
316L SST
Hastelloy C-276
Monel
19
01151-0054-0062
01151-0054-0063
01151-0054-0064
Range 7 DP (URL=300 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0072
01151-0041-0073
01151-0041-0074
01151-0041-0075
01151-0041-0076
Range 7 GP (URL=300 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0172
01151-0041-0173
01151-0041-0174
01151-0041-0175
01151-0041-0176
(continued on next page)
6-15
Specifications and Reference Data
TABLE 6-6. (continued).
Sensor Modules (Silicon Fill) (continued) One spare part recommended for every 50 transmitters.
Part Description Item No. Part Number
Range 7 HP (URL=300 psid)
316L SST
Hastelloy C-276
Monel
19
01151-0112-0072
01151-0112-0073
01151-0112-0074
Range 7 AP (URL=300 psia)
316L SST
Hastelloy C-276
Monel
19
01151-0054-0072
01151-0054-0073
01151-0054-0074
Range 8 DP (URL=1,000 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0082
01151-0041-0083
01151-0041-0084
01151-0041-0085
01151-0041-0086
Range 8 GP (URL=1,000 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0041-0182
01151-0041-0183
01151-0041-0184
01151-0041-0185
01151-0041-0186
Range 8 AP (URL=1,000 psia)
316L SST
Hastelloy C-276
Monel
19
01151-0054-0082
01151-0054-0083
01151-0054-0084
Range 9 GP (URL=3,000 psig)
316L SST
Hastelloy C-276
Monel
19
01151-0112-0192
01151-0112-0193
01151-0112-0194
Range 10 GP (URL=6,000 psig)
316L SST
Hastelloy C-276
Monel
19
01151-0112-0002
01151-0112-0003
01151-0112-0004
(continued on next page)
Model 1151 Alphaline
Pressure Transmitters
6-16
TABLE 6-6. (continued).
Sensor Modules (Inert Fill)One spare part recommended for every 50 transmitters.
Part Description Item No. Part Number
Range 3 DP, GP (URL=30 inH
2
O)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0230-0032
01151-0230-0033
01151-0230-0034
01151-0230-0035
01151-0230-0036
Range 4 DP, GP (URL=150 inH
2
O)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0230-0042
01151-0230-0043
01151-0230-0044
01151-0230-0045
01151-0230-0046
Range 5 DP, GP (URL=750 inH
2
O)
316L SST
Hastelloy C-276
Monel
Tantalum
Gold-plated Monel
19
01151-0230-0052
01151-0230-0053
01151-0230-0054
01151-0230-0055
01151-0230-0056
Range 6 DP (URL=100 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0062
01151-0230-0063
01151-0230-0064
01151-0230-0065
Range 6 GP (URL=100 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0162
01151-0230-0163
01151-0230-0164
01151-0230-0165
Range 7 DP (URL=300 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0072
01151-0230-0073
01151-0230-0074
01151-0230-0075
Range 7 GP (URL=300 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0172
01151-0230-0173
01151-0230-0174
01151-0230-0175
Range 8 DP (URL=1,000 psid)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0082
01151-0230-0083
01151-0230-0084
01151-0230-0085
Range 8 GP (URL=1,000 psig)
316L SST
Hastelloy C-276
Monel
Tantalum
19
01151-0230-0182
01151-0230-0183
01151-0230-0184
01151-0230-0185
(continued on next page)
6-17
Specifications and Reference Data
TABLE 6-6. (continued).
(1) Package contains quantity required for one transmitter.
(2) Kit contains enough parts for two differential or four gage/absolute transmitters. Backup rings are included.
Housings, Covers, Flanges, And Valves One spare part recommended
for every 25 transmitters.
Part Description Item No. Part Number
Electronics Housing 7 01151-0060-0007
Electronics Cover 1 01151-1045-0001
Process Flange
Nickel-plated Carbon Steel
Plated Carbon Steel
316 SST
Hastelloy C-276
Monel
17
01151-0236-0005
01151-0236-0001
01151-0213-0002
01151-0213-0004
01151-0213-0003
Process Flange for Side Drain/Vent Valve
Nickel-plated Carbon Steel
Plated Carbon Steel
316 SST
Hastelloy C-276
Monel
01151-0236-0015
01151-0236-0011
01151-0213-0012
01151-0213-0014
01151-0213-0013
Blank Flange
Plated Carbon Steel
23
90043-0046-0001
Flange Adapter
Nickel-plated Carbon Steel
Plated Carbon Steel
316 SST
Hastelloy C-276
Monel
21
01151-0211-0005
90001-0033-0001
01151-0211-0002
01151-0211-0004
01151-0211-0003
DP and HP Valve Stem and Seat, 316 SST
(1)
14,15 01151-0028-0022
GP and AP Valve Stem and Seat, 316 SST
(1)
14,15 01151-0028-0012
DP and HP Valve Stem and Seat, 316 SST, Hastelloy C
(1)
14,15 01151-0028-0023
GP and AP Valve Stem and Seat, 316 SST, Hastelloy C
(1)
14,15 01151-0028-0013
DP and HP Valve Stem and Seat, 316 SST, Monel
(1)
14,15 01151-0028-0024
GP and AP Valve Stem and Seat, 316 SST, Monel
(1)
14,15 01151-0028-0014
Plug, 316 SST (used with side drain/vent) C50246-0002
Plug, Hastelloy C (used with side drain/vent) 01151-0063-0001
Plug, Monel (used with side drain/vent) 01151-0063-0002
HardwareOne spare part recommended for every 50 transmitters.
Part Description Item No. Part Number
Adjustment Kit
Adjustment Screw
O-ring for Adjustment Screw
Retaining Ring
10
11
12
01151-0029-0001
O-ring for Adjustment Screw (pkg of 12) 11 01151-0032-0001
O-ring for Electronics Cover (pkg of 12) 2 01151-0033-0003
O-ring for Process Flange, Viton (pkg of 12) 18 01151-0034-0020
O-ring for Process Flange, Viton and Backup Ring (pkg of 4) 18 01151-0034-0014
O-ring for Process Flange, Buna-N (pkg of 12) 18 01151-0034-0002
O-ring for Process Flange, Buna-N and Backup Ring (pkg of 4) 18 01151-0034-0016
O-ring for Process Flange, Ethylene-propylene (pkg of 12) 18 01151-0034-0004
O-ring for Process Flange, Ethylene-propylene and Backup Ring (pkg of 4) 18 01151-0034-0015
O-ring for Process Flange, Aflas (pkg of 4)
(2)
18 01151-0034-0019
O-ring for Flange Adapter, Viton (pkg of 12) 20 01151-0035-0009
(continued on next page)
Model 1151 Alphaline
Pressure Transmitters
6-18
TABLE 6-6. (continued).
(1) Part number is for package of 12 O-ringsonly two required per transmitter.
(2) Package contains quantity required for one transmitter.
Hardware (continued)One spare part recommended for every 50 transmitters.
Part Description Item No. Part Number
O-ring for Flange Adapter, Buna-N (pkg of 12) 20 01151-0035-0002
O-ring for Flange Adapter, Ethylene-propylene (pkg of 12) 20 01151-0035-0004
O-ring for Flange Adapter, Aflas (pkg of 12)
(1)
20 01151-0035-0008
O-ring for Flange Adapter, Teflon with Hastelloy C Spring (pkg of 4) 20 01151-0034-0021
Electronics Assembly Hardware
(2)
Standoff
Standoff
Screw
Screw
Locknut
8
5
9
3
01151-0030-0001
DP and HP Flange Kits, Carbon Steel
(1)
Bolt for Flange Adapter
Bolt for Process Flange
Nut for Process Flange
22
13
16
01151-0031-0001
(DP & HP Ranges 37) or
01151-0031-0034
(DP Range 8)
GP and AP Flange Kits, Carbon Steel
(1)
Bolt for Flange Adapter, Carbon Steel
Bolt for Process Flange, Carbon Steel
Nut for Process Flange, Carbon Steel
22
13
16
01151-0031-0002
(AP Ranges 47,
GP Ranges 37)
or
01151-0031-0035
(AP & GP Range 8)
or
01151-0031-0003 (GP Range 9)
or
01151-0031-0019
(GP Range 0)
DP and HP Flange Kits, 316 SST
(1)
Bolt for Flange Adapter
Bolt for Process Flange
Nut for Process Flange
22
13
16
01151-0031-0023
(DP & HP Ranges 37) or
01151-0031-0038
(DP Range 8)
GP and AP Flange Kits, 316 SST
(1)
Bolt for Flange Adapter, 316 SST
Bolt for Process Flange, 316 SST
Nut for Process Flange, 316 SST
22
13
16
01151-0031-0024
(AP Ranges 47,
GP Ranges 37)
or
01151-0031-0039
(AP & GP Range 8)
or
01151-0031-0025 (GP Range 9)
or
01151-0031-0026
(GP Range 0)
DP and HP Flange Kits, ANSI 193-B7
(1)
Bolt for Flange Adapter
Bolt for Process Flange
Nut for Process Flange
22
13
16
01151-0031-0012
(DP & HP Ranges 37) or
01151-0031-0036
(DP Range 8)
GP and AP Flange Kits, ANSI 193-B7
(1)
Bolt for Flange Adapter, ANSI 193-B7
Bolt for Process Flange, ANSI 193-B7
Nut for Process Flange, ANSI 193-B7
22
13
16
01151-0031-0013
(AP Ranges 47,
GP Ranges 37)
or
01151-0031-0037
(AP & GP Range 8)
or
01151-0031-0014 (GP Range 9)
or
01151-0031-0022
(GP Range 0)
(continued on next page)
6-19
Specifications and Reference Data
TABLE 6-6. (continued).
(1) Meter kit includes meter, mounting hardware, and cover assembly. For meters with special scaling, order the appropriate meter and specify
the scale desired. Mounting hardware and cover assembly must be ordered separately.
(2) To order a meter with a special configuration, order the appropriate meter and indicate configuration desired.
To order a special configuration LCD meter kit, order the meter, and the mounting hardware and cover assembly kit separately.
Indicating Meters
Part Description Item No. Part Number
Analog Meter Kit, 420 mA dc, Linear Scale
(1)
Analog Meter Kit, 420 mA dc, Square Root, 0-100% Flow
Analog Meter Kit, 1050 mA dc, Linear Scale
(1)
Analog Meter Kit, 1050 mA dc, Square Root, 0100% Flow
I.S. Approved Analog Meter Kit, 420 mA dc, Linear Scale
(1)
I.S. Approved Analog Meter Kit, 420 mA dc, Square Root, 0-100% Flow
I.S. Approved Analog Meter Kit, 1050 mA dc, Linear Scale
(1)
I.S. Approved Analog Meter Kit, 1050 mA dc, Square Root, 0100% Flow
LCD Meter Kit, Linear, 0100% Flow
LCD Meter Kit, Square Root, 0100% Flow
Analog Meter, 420 mA dc, Linear Scale
Analog Meter, 420 mA dc, Square Root, 0100% Flow
Analog Meter, 420 mA dc, Square Root, 010
Analog Meter, 1050 mA dc, Linear Scale
Analog Meter, 1050 mA dc, Square Root, 0100% Flow
Analog Meter, 1050 mA dc, Square Root, 010
I.S. Approved Analog Meter, 420 mA dc, Linear Scale
I.S. Approved Analog Meter, 420 mA dc, Square Root, 0100% Flow
I.S. Approved Analog Meter, 420 mA dc, Square Root, 010
I.S. Approved Analog Meter, 1050 mA dc, Linear Scale
I.S. Approved Analog Meter, 1050 mA dc, Square Root, 0100% Flow
I.S. Approved Analog Meter, 1050 mA dc, Square Root, 010
Special Scale for Analog Meter
LCD Meter, Linear, 0100%
LCD Meter, Square Root, 0100% Flow
LCD Meter, Special Configuration
(2)
LCD Meter Engineering Unit Labels
Mounting Hardware and Cover Assembly Kit
Mounting Hardware Kit
Cover Assembly Kit
O-ring for Cover (pkg of 12)
01151-1046-0007
01151-1046-0009
01151-1046-0011
01151-1046-0013
01151-2615-0007
01151-2615-0009
01151-2615-0011
01151-2615-0013
01151-1046-0019
01151-1046-0021
01151-0687-0004
01151-0687-0005
01151-0687-0008
01151-0687-0006
01151-0687-0007
01151-0687-0009
01151-2614-0004
01151-2614-0005
01151-2614-0008
01151-2614-0006
01151-2614-0007
01151-2614-0009
See note (1) below
01151-1300-1000
01151-1300-1001
01151-1300-1000
01151-1351-1001
01151-1046-0005
01151-1046-0006
01151-1047-0001
01151-0033-0003
Mounting Brackets
Part Description Item No. Part Number
B1Right-angle Bracket for 2-in. Pipe Mounting
B2Right-angle Bracket for Panel Mounting
B3Flat Bracket for 2-in. Pipe Mounting
B4Bracket for 2-in. Pipe with Series 300 SST Bolts
B5Bracket for Panel with Series 300 SST Bolts
B6Flat Bracket for 2-in. Pipe with Series 300 SST Bolts
B7316 SST B1 Bracket with 316 SST Bolts
B9316 SST B3 Bracket with 316 SST Bolts
01151-0036-0001
01151-0036-0004
01151-0036-0005
01151-0036-0003
01151-0036-0006
01151-0036-0007
01151-0036-0021
01151-0036-0022
Model 1151 Alphaline
Pressure Transmitters
6-20
FIGURE 6-3. Model 1151 Analog
Pressure Transmitter Exploded View
with Item Numbers.
1
1
5
1
-
1
1
5
1
A
0
2
A
Appendix
A-1
A A Approval Drawings
Rosemount Drawi ng 01151-0214, Rev. V, 6 Sheets:
I ndex of I ntri nsi cal l y Safe Barri er Systems and Enti ty Parameters for
444, 1135, 1144, 1151, and 2051 Transmi tters and 751 Fi el d I ndi cators.
Rosemount Drawi ng 01151-2575, Rev. C, 3 Sheets:
I ndex of CSA I ntri nsi cal l y Safe Barri er Systems for Model 1151
Transmi tters.
Rosemount Drawi ng 01151-2576, Rev. C, 2 Sheets:
Enti ty Drawi ng: 1151 SAA I ntri nsi c Safety Confi gurati on.
Model 1151 Alphaline Pressure Transmitters
A-2
A-3
Appendix A
Model 1151 Alphaline Pressure Transmitters
A-4
A-5
Appendix A
Model 1151 Alphaline Pressure Transmitters
A-6
A-7
Appendix A
Model 1151 Alphaline Pressure Transmitters
A-8
A-9
Appendix A
Model 1151 Alphaline Pressure Transmitters
A-10
A-11
Appendix A
Model 1151 Alphaline Pressure Transmitters
A-12
G-1
Glossary
Calibration
Operati ons that adjust for mi nor effects such as span shi ft and zero
shi ft. These effects ar e usual l y caused by outsi de i nfl uences such as
rotati ng a transmi tter, or mounti ng a transmi tter on i ts si de. See
Section 2 Installation.
Damping
Output functi on that i ncreases the response ti me of the transmi tter to
smooth the output when there are rapi d i nput vari ati ons.
See Section 3 Calibration.
Lower Range Limit (LRL)
Lowest val ue of the measur ed vari abl e that the transmi tter can be
confi gured to measure.
Lower Range Value (LRV)
Lowest val ue of the measur ed vari abl e that the anal og output of the
transmi tter i s currentl y confi gured to measure.
Reranging
Confi gurati on functi on that changes the transmi tter 4 and 20 mA
setti ngs. See Section 3 Calibration.
Span
Al gebrai c di fference between the upper and l ower range val ues.
See Section 3 Calibration.
Upper Range Limit (URL)
Hi ghest val ue of the measured vari abl e that the transmi tter can be
confi gured to measure.
Upper Range Value (URV)
Hi ghest val ue of the measured vari abl e that the anal og output of the
transmi tter i s currentl y confi gured to measure.
Zero Trim
A zero-based, one-poi nt adjustment used i n di fferenti al pressure
appl i cati ons to compensate for mounti ng posi ti on effects or zero shi fts
caused by stati c pressure. See Section 3 Calibration.
Model 1151 Alphaline Pressure Transmitter
G-2
I-1
Index
A
Access Requi r ements 2-3
Ci r cui t Si de of El ectroni cs
Housi ng 2-3
Envi r onmental 2-3
Exteri or of El ectroni cs
Housi ng 2-3
Housi ng Rotati on 2-3
Process Fl ange Ori entati on 2-3
Termi nal Si de of El ectroni cs
Housi ng 2-3
Adjustment
Dampi ng Adjustment 3-8
Li neari ty Adjustment 3-7
Ammeter
Connecti ng 2-10
Anal og Meters 4-3
Approval Drawi ngs A-1
Approval s
I ntri nsi c Safety Enti ty
Par ameters 6-4
Assembl y
LCD Meters 4-5
B
Backup Ri ng I nstal l ati on 5-8
Brackets
Mounti ng Brackets 2-5
Mounti ng Opti ons 2-6
Bubbl er Li qui d Level
Measurement 2-16
Bubbl er System i n Open Vessel 2-16
Li qui d Level Measurement 2-16
C
Cal i br ati on 3-1
Dampi ng Adjustment 3-8
Data Fl ow 3-3
El evated or Suppressed
Zeros 3-7
Li neari ty Adjustment 3-7
Qui ck Cal i br ati on Procedure 3-1
Span Adjustment Range 3-4
Stati c Pr essur e Span Correcti on
Factor 3-9
Zero Adjustment Range 3-4
Zero and Span Adjustment 3-6
Cer ti fi cati ons
Hazar dous Locati ons
Cer ti fi cati ons 2-12
I ntri nsi c Safety Enti ty
Par ameters 6-4
Ci r cui t Si de of El ectroni cs
Housi ng 2-3
Cl osed Vessel s
Dry Leg Condi ti on 2-14
Li qui d Level Measurement 2-14
Wet Leg Condi ti on 2-15
Condi ti ons
General 2-1
Condui t Seal i ng 2-10
Confi gurati on
LCD Meter 4-3
Standard 6-8
Connecti ng the El ectri cal Housi ng to
the Sensor 5-8
Consi derati ons
Mechani cal 2-1
Cover Removal 4-4
Cover Repl acement 4-5
D
Dampi ng Adjustment 3-8
Data Fl ow wi th Cal i br ati on
Opti ons 3-3
Di agnosti cs
Hardware Di agnosti cs 5-1
Di agr ams
I nstal l ati on Di agrams 2-11
Di mensi onal Drawi ng 2-2
Di sassembl y
Transmi tter Di sassembl y 5-4
Drai n/Vent Val ves 2-7
Drawi ngs 2-2
Approval A-1
Dry Leg Condi ti on
Li qui d Level Measurement 2-14
E
El ectr i cal Consi der ati ons 2-8
Groundi ng 2-11
Power Suppl y 2-10
El evated or Suppressed Zeros 3-7
El evati on and Suppressi on Jumper
Setti ngs 3-5
Envi r onmental Consi derati ons
Groundi ng 2-11
Groundi ng Effects 2-12
Hazar dous Locati ons
Cer ti fi cati ons 2-12
Envi r onmental Requi r ements 2-3
Condui t Seal i ng 2-10
El ectr i cal Consi der ati ons 2-8
Mounti ng Brackets 2-5
Mounti ng Effects 2-4
Mounti ng Requi rements 2-7
Power Suppl y 2-10
Process Connecti ons 2-4
Wi ri ng 2-9
Exteri or of El ectroni cs Housi ng 2-3
F
Fi l ter Termi nal Bl ock (Opti on Code
R2) 4-8
Fi l ter Termi nal Bl ocks
I nstal l ati on 4-8
Functi onal Speci fi cati ons 6-1
G
Gas
Mounti ng Requi rements 2-7
General Consi derati ons 2-1
Gl ossary of terms G-1
Groundi ng 2-11
Effects 2-12
Effects on Accur acy for Fast
Sampl e Computers 2-13
Si gnal Wi ri ng 2-11
Transmi tter Case 2-11
H
Hardware Di agnosti cs 5-1
Hazar dous Locati ons
Cer ti fi cati ons 2-12
Housi ng Rotati on 2-3
Model 1151 Alphaline
Pressure Transmitters
I-2
I
I mpul se Pi pi ng 2-8
I nstal l ati on Di agrams 2-7
I nformati on Storage 4-5
I nstal l ati on 2-1, 4-8
Envi r onmental
Requi rements 2-3
General 2-1
Mechani cal Consi derati ons 2-1
Mounti ng Bracket Opti ons 2-6
Power Suppl y Load
Li mi tati ons 2-10, 6-2
I nstal l ati on Di agrams 2-11
I mpul se Pi pi ng 2-7
I ntri nsi c Safety Enti ty
Par ameters 6-4
I ntroducti on 1-1
Usi ng Thi s Manual 1-1
L
LCD Meter Confi gur ati on
Posi ti on the Deci mal Poi nt and
Sel ect the Meter Functi on 4-4
Remove the Cover 4-4
Repl ace the Cover 4-5
Set the Di spl ay Equi val ent to a
20 mA Si gnal 4-5
Set the Di spl ay Equi val ent to a 4
mA Si gnal 4-5
Stor e the I nformati on 4-5
LCD Meters 4-3
LCD Meter Assembl y 4-5
LCD Meter Confi gur ati on 4-3
LCD Meter Speci fi cati ons 4-6
Li neari ty Adjustment 3-7
Li qui d
Mounti ng Requi r ements 2-7
Li qui d Level Measurement
Bubbl er System i n Open
Vessel 2-16
Cl osed Vessel s 2-14
Dry Leg Condi ti on 2-14
Open Vessel s 2-14
Wet Leg Condi ti on 2-15
Li st of Spare Parts 6-13
M
Mai ntenance and
Troubl eshooti ng 5-1
Hardware Di agnosti cs 5-1
Reassembl y Procedure 5-8
Return of Materi al 5-10
Transmi tter Di sassembl y 5-4
Mechani cal Consi derati ons 2-1
Di mensi onal Drawi ng 2-2
Meter Confi gur ati on
LCD Meter Confi gur ati on 4-3
Meter s
Anal og Meters 4-3
LCD Meters 4-3
Opti onal Pl ug-i n Meter s 5-10
Mounti ng Brackets 2-5, 4-1
Mounti ng Bracket Opti ons 2-6,
4-2
Mounti ng Effects 2-4
Mounti ng Requi rements 2-7
Drai n/Vent Val ves 2-7
I mpul se Pi pi ng 2-8
Taps 2-7
Mul ti meter
Connecti ng 2-10
O
Open Vessel s
Li qui d Level Measurement 2-14
Opti onal Pl ug-i n Meter s 5-10
Opti ons 4-1
Anal og Meters 4-3
LCD Meters 4-3
Mounti ng Brackets 4-1
Termi nal Bl ocks 4-7
O-ri ng I nstal l ati on 5-8
Output Code Avai l abi l i ty 6-2
P
Parts Li st 6-13
Performance Speci fi cati ons 6-6
Physi cal Speci fi cati ons 6-8
Pi pi ng
I mpul se Pi pi ng 2-8
Posi ti on the Deci mal Poi nt and Sel ect
the Meter Functi on 4-4
Power Suppl y 2-10
I nstal l ati on Di agrams 2-11
Load Li mi tati ons 2-10, 6-2
Prel i mi nary Pr ecauti on 5-8
Process Connecti ons 2-4
Process Fl ange Ori entati on 2-3
Process Sensor Body Removal 5-5
Sensor Modul e Checkout 5-7
Q
Qui ck Cal i brati on
Qui ck Cal i br ati on Procedure 3-1
Transmi tter Data Fl ow 3-3
R
Rangeabi l i ty 6-1
Reassembl y Procedure 5-8
Backup Ri ng and O-ri ng
I nstal l ati on 5-8
Connecti ng the El ectri cal
Housi ng to the Sensor 5-8
Opti onal Pl ug-i n Meter s 5-10
Prel i mi nary Pr ecauti on 5-8
Remove the Cover 4-4
Removi ng the Sensor from the El ec-
tri cal Housi ng 5-6
Repl ace the Cover 4-5
Requi r ements
Envi r onmental 2-3
Retr ofi tabl e Transi ent Ter mi nal
Bl ock (Opti on Code R9) 4-8
Return of Materi al 5-10
S
Sensor
Sensor Body Removal 5-5
Sensor Modul e Checkout 5-7
Sensor Removal 5-6
Set the Di spl ay Equi val ent to a 20 mA
Si gnal 4-5
Set the Di spl ay Equi val ent to a 4 mA
Si gnal 4-5
Si gnal Wi ri ng 2-11
Span Adjustment Range 3-4
Spare Parts Li st 6-13
Speci fi cati ons and Refer ence
Data 6-1
Functi onal Speci fi cati ons 6-1
Model 1151 Transmi tter Range
Avai l abi l i ty 6-1
Output Code Avai l abi l i ty 6-2
Performance Speci fi cati ons 6-6
Physi cal Speci fi cati ons 6-8
Rangeabi l i ty Tabl e 6-1
Spare Parts Li st 6-13
Stati c Pressur e Span Correcti on
Factor 3-9
Steam
Mounti ng Requi rements 2-7
Store the I nformati on 4-5
Suppressed Zer os
El evated Zer os 3-7
Systemati c Error Corr ecti on 5-2
I-3
Index
T
Taps 2-7
Termi nal Bl ocks 4-7
Expl oded Vi ew (Fi gure 5-5) 4-9
Fi l ter Termi nal Bl ock (Opti on
Code R2) 4-8
Retr ofi tabl e Transi ent Ter mi nal
Bl ock (Opti on Code R9) 4-8
Speci fi cati ons 4-10
Transi ent Protecti on and Fi l ter
Termi nal Bl ock (Opti on Code
R1) 4-8
Termi nal Connecti ons 2-9
El ectri cal Consi der ati ons 2-9
Termi nal Si de of El ectroni cs
Housi ng 2-3
Transi ent Protecti on
I nstal l ati on 4-8
Transi ent Protecti on and Fi l ter Ter -
mi nal Bl ock (Opti on Code R1) 4-8
Transmi tter
Case 2-11
Data Fl ow 3-3
Di sassembl y 5-4
Expl oded Vi ew 5-5
Overvi ew 1-2
Qui ck Cal i br ati on 3-1
Range Avai l abi l i ty (1151) 6-1
Transmi tter Di sassembl y
Process Sensor Body
Removal 5-5
Removi ng the Sensor from the
El ectri cal Housi ng 5-6
Sensor Modul e Checkout 5-7
Transmi tter Reassembl y 5-8
Backup Ri ng and O-ri ng
I nstal l ati on 5-8
Connecti ng the El ectri cal
Housi ng to the Sensor 5-8
Opti onal Pl ug-i n Meter s 5-10
Prel i mi nary Pr ecauti on 5-8
U
Usi ng Thi s Manual 1-1
V
Vent/Drai n Val ves 2-7
Vessel s
Open/Cl osed 2-14
W
Wet Leg Condi ti on
Exampl e (Fi gure 4-6) 2-15
Li qui d Level Measurement 2-15
Wi ri ng 2-9
El ectri cal Consi der ati ons 2-9
Z
Zero Adjustment Range 3-4
El evati on and Suppressi on
Jumper Setti ngs 3-5
Zero and Span Adjustment 3-6
Model 1151 Alphaline
Pressure Transmitters
I-4
00809-0100-4360Z
00809-0100-4360 REV. AA
Rosemount I nc.
8200 Market Boulevard
Chanhassen, MN 55317 USA
Tel 1-800-999-9307
Telex 4310012
Fax (612) 949-7001
1997 Rosemount, Inc.
P
R
I NTE
D
IN
U. S. A
.
http://www.rosemount.com