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Eni S.p.A. Exploration and Production Division ENGINEERING COMPANY STANDARD This document is property of Eni s.p.a. Exploration and Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent. This specification replaces and supersedes the following specification a) 07626.
Eni S.p.A. Exploration and Production Division ENGINEERING COMPANY STANDARD This document is property of Eni s.p.a. Exploration and Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent. This specification replaces and supersedes the following specification a) 07626.
Eni S.p.A. Exploration and Production Division ENGINEERING COMPANY STANDARD This document is property of Eni s.p.a. Exploration and Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent. This specification replaces and supersedes the following specification a) 07626.
ENGINEERING COMPANY STANDARD This document is property of Eni S.p.A. Eploration & Production Division. It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
COMPANY SPECIFICATION
TRANSPORT AND LAYING OF SUBMARINE ELECTRIC CABLES
20225.EQP.ELE.SDS
Rev. 1 J uly 2003
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 2 di 17
FOREWORD
Rev. 0 Total number of pages 17 December 1995 Issue in conformity with E.E.C. directives This specification replaces and supersedes the following specification a) 07626. EQP.ELE.SPC : GENERAL SPECIFICATION - TRANSPORT AND LAYING OF SUBMARINE ELECTRIC CABLES
Rev. 1 Total number of pages 17 J uly 2003 Issue for normative references revision and contents conformity Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 3 di 17
INDEX
1. GENERAL
1.1. Scope 1.2. Normative references
2. FUNCTIONAL NORMATIVE REQUIREMENTS
2.1. Operating environment 2.2. Marine operations 2.2.1. Marine investigation before laying 2.2.2. Transport 2.2.3. Laying 2.2.4. Burying 2.2.5. Survey "As laid" 2.3. Laying 2.3.1. Laying vessel 2.3.2. Laying of platform - shore cable 2.3.3. Laying of cable between two platforms 2.4. Tests 2.5. Boundary conditions, limits and exclusions 2.6. Ergonomics 2.6.1. Access 2.7. Safety 2.8. Requirements for Quality Management and Assurance 2.9. Documentation 2.9.1. General 2.9.2. Bid documentation 2.9.3. Documentation subject to approval 2.9.4. Test documentation 2.9.5. Final technical documentation Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 4 di 17
1. GENERAL
1.1. Scope
This specification sets out the methods and the criteria for the transport, laying, junction, burying and testing of submarine electrical cables. The type and the characteristics of the electrical cables to be laid shall be those indicated in the Project Documentation.
1.2. Normative references and relevant documentation
The normative references and the relevant documentation shall be those indicated in the Project Documentation.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 5 di 17
2. FUNCTIONAL CHARACTERISTICS
2.1. Operating environment
The characteristics of the operating environment shall be indicated in the Project Documentation.
2.2. Marine operations
2.2.1. Marine investigation before laying
This kind of investigation is necessary to verify and check the bathymetric charts and the information on the seabed conditions on which the detailed project plan is based and it shall be carried out upon specific request by the Company. The Contractor shall be entirely responsible for the operations to comply with the project requirements. The minimum investigations requested along the cables route are reported here below:
Bathymetric and morphological investigation Magnetometric investigation.
As far as the magnetometric investigation is concerned, it is necessary to detect the presence of any metallic objects along the cables route. The use of divers equipped with cameras and portable magnetometer may be expected. A tide gauge shall be installed in a point to be decided, nearby the work area. The tide data shall be measured during the geophysical investigation.
2.2.2. Transport
Once manufactured, submarine cables shall be wound on a concentric or motorised reel to be sent to the installation site. The type of reel shall be as indicated in the Project Documentation. Should the winding on a single reel not be feasible due to the cable length, one of the following solutions can provide an alternative:
Cable provided in two or more parts on an equivalent number of reels Cable provided in one piece to be loaded and wound in concentric coils on a special vessel
Any chosen solution shall be indicated in the Project Documentation. Before transport, the cable shall be tested to verify its functionality at delivery (ref. to par 2.2.3. pos A1). In order to carry out transport operations, that is loading on vessel, transport, loading on laying vessel, all necessary equipment and tools shall be made available. At the time of the bid the Contractor shall provide the characteristics of the vessel and of any other equipment necessary for transport.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 6 di 17
2.2.3. Laying
All the vessels, equipment and operations necessary for the laying shall be as specified at par.2.2.2.
2.2.4. Burying
The Contractor shall bury cables at a minimum depth of 1 metre below the seabed level.
The Contractor shall provide all the information relevant to the methods, the procedures, the equipment, the instrumentation and the inspection methods that they plan to use for the work.
The operations shall be carried out so as not to damage cables. The Contractor shall be responsible for any repairs.
For particularly hard operations, upon request, the excavator shall be equipped with monitors in the sight of the digging operator and the Company Representative. The sensors shall indicate minute by minute the stresses caused to the cable by the excavator during the various phases of operation.
2.2.5. Survey "As laid"
The survey instrument in aid of the laying vessel shall carry out a survey "As laid" during the installation of the cable.
The survey data shall be received by the Company during the acquisition phase, in order to identify and define any operation of support, lifting etc. that shall be deemed necessary.
The final "As laid" documentation shall be provided to the Company immediately after the completion of the survey .
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 7 di 17
2.3. Laying
2.3.1. Laying vessel
2.3.1.1. Type
The laying vessel shall be a self-propelled vessel able to advance at slow speed in order to enable the adjustment to the cable unwinding speed.
2.3.1.2. Main characteristics
They shall be as follows:
Minimum dimensions as required in the project documents Capacity adequate to the load Shallow draft Flat deck free from obstructions Availability of ballast tanks Anchoring system that enables a vessel to be perfectly balanced during operations which require a prolonged stop
2.3.1.3. Support vessels
a) Adequately powered tugboats with a bow that enables them to hold onto the laying vessel in case of transversal winds or currents b) Motorboats for anchoring and disanchoring the vessel and floating the cable leaving the landing c) Adequate vessel for rapid shore - vessel - platform movements
2.3.1.4. Personnel
a) Highly specialised personnel for marine cable operations b) Workers for the laying at the landings c) Divers to be employed for the following operations:
positioning and recovery of floats laying and control of cables in the riser and in the junction point laying of cables at the landings
2.3.1.5. Minimum equipment required
a) Winches at the four corners of the vessel b) 1 10-30kW diesel engine-driven generator 380V - 50Hz c) 1 6-7 atm diesel engine-driven compressor 500 l/m d) Cable coils for mooring, various ropes, steel wires, etc. e) Night lighting lamps f) Signals of no control g) Rescue means and fire extinguishers h) A two-way radio for shore - vessel - platform communications i) Electronic aid system for navigation j) Complete equipment for welders, pipers, electricians k) Equipment and vessels for divers adequate to the water depth l) Crane with a capacity indicated in the project documents Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 8 di 17
2.3.1.6. Laying equipment
The equipment listed below shall be fixed or laid on the vessel before the laying operations start:
a) Reel/s with or without motor-driven trolley (in case of cable wound on reel) b) Derrick to lift reel/s c) Conveyor (in case of cables wound on reel) d) Dynamometric unit to control the pulling of the cable, provided with a measuring gauges or odometer (in case of cables wound on motor-driven reel) e) A-frame pulley (in case of cables to be wound on the vessel deck) f) 1 motor-driven unit complete with dynamometer, measuring gauges and odometers in case of the laying of cables provided on reel or to be wound on the vessel deck g) Rollers path h) 1 bow laying skid i) Floating balloons for cables j) Mechanic draft k) Equipment for marine cable operations, pulling heads, open and closed metallic braidings l) 1 Stanchion for joint assembly m) Complete equipment for joint assembly n) Materials for various use o) Test equipment
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 9 di 17
2.3.2. Laying of platform - shore cable
2.3.2.1. Preparatory operations
The laying of the cable shall be preceded by the following operations:
a) Inspection of the platform, the landing and the cables route to check, define or verify the following:
The exact distance between platform and shore Seabed nature, verifying the absence of obstructions or debris that may damage the cable or prevent its good laying on the seabed The exact position of sea-lines or existing cables to avoid crossovers Topographic points for the correct laying of sinkers and buoys The point on the shore for the positioning of the winch The configuration and consistency of the landing shore and marine section Meteo-marine conditions
b) Shore section works required as indicated in the project documents.
c) Installation on platform of scaffolding and all that is required for the correct and safe pulling of the cable. Should there be a deckless structure, the operation of the above works is one of the essential conditions for the laying.
d) Completing the laying vessel with installation and shelter aboard of the cable and the equipment listed in pos. 2.3.1.6.
e) Testing the cable to check functionality before the start of the laying operations (ref. par. 2.4. pos. b). After the test the cable heads shall be thoroughly taped to avoid infiltrations during laying.
f) Buoying the sea-line wires and the cable every 500 metres. The distance between the two routes shall be no less than 50 m.
g) Positioning two winches on the landing and the platform to pull the cable. A swivel shall be placed between the pulling rope and the electric cable to release the torsional stresses caused to the electric cable.
h) Laying on shore of optical linings of small coloured stakes. Such installation is advised to keep safely track of the planned cables layout.
k) Recovery of the existing cable at the landing and the platform if the cable to be laid replaces it.
2.3.2.2. Laying operations
Laying operations shall start with:
a) Laying vessel complete with all the equipment and fixtures.
b) Forecast of favourable meteo-marine conditions for the whole period of laying.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 10 di 17
c) Completion of preliminary works on the platform, at sea and on shore as described in pos. 2.3.2.1.
d) Absence of impediments and/or dangers in the work area in the following order:
Mooring the vessel close to the platform
Unwinding the cable on the vessel using only labor and/or adequate equipment avoiding narrowings and deformations
Unwinding the cable to sea applying floats and inserting it in the platform protection riser utilising the pilot cable provided in the inside. Such operation shall be carried out with extreme care avoiding excessive stresses, keeping a bending and pulling angle within the limits imposed in the project specification and checking the riser cable. Perfect co-ordination between crew aboard the vessel, on the platform and the divers is essential to the success of the operation. It is advisable that the divers are provided with cameras and two-way radios to carry out the above mentioned operations.
The platform should be provided with cable of sufficient length for the connection with the planned junction point
The cable should be fixed on the riser end with an anchor collar
e) Laying of cable according to the following requirements:
Laying shall be carried out with a constant pulling tension avoiding sudden speed variations by the vessel The cable tension measured by the dynamometer shall stay within the limits imposed by the Supplier Aboard the vessel the cable shall lay on rollers avoiding sliding on the platform in between The cable bending angle shall never be less than the one recommended by the Supplier In case several cables need laying, overlappings shall be avoided
f) Possible junction in case the cable is provided in more than one piece.
g) The vessel should approach the shore up to the minimum possible distance to limit the quantity of cable to be eased off to sea and pulled to shore.
h) Unwinding cable on the vessel.
i) Easing cable off to sea and applying floats.
j) Pulling the cable to the waters edge in the planned shore/sea junction point.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 11 di 17
2.3.2.3. Final operations
Unless otherwise required, the operations to be carried out at completion of laying shall be the following ones:
a) Test (ref. par. 2.4. pos. c).
b) Shore/sea junction.
c) Burying or laying of cable protections.
d) Terminations and connections of cables made by qualified personnel.
e) Completion of platform and shore operations required in the project specification.
f) Final test (ref. par. 2.4. pos. d).
g) Disembarkment of residual cable.
h) Demobilization of the vessel. Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 12 di 17
2.3.3. Laying of cable between two platforms
2.3.3.1. Preparatory operations
The laying of the cable shall be preceded by the following operations:
a) Inspection of the platforms and the cables route to check, define or verify the following:
The exact distance between the platforms Seabed nature, verifying the existence of obstructions or debris that may damage the cable or prevent its good laying on the seabed The exact position of sea-lines or existing cables to avoid crossovers Topographic points for the correct laying of sinkers and buoys Meteo-marine conditions
b) Installation on platform of scaffolding and all that is required for the correct and safe pulling of the cable. Should there be a deckless structure, the operation of the above works is one of the essential conditions for the laying.
c) Completing the laying vessel with installation and shelter aboard of the cable and the equipment listed in pos. 2.3.1.6.
d) Testing the cable to check functionality before the start of the laying operations (ref. par. 2.4. pos. b). After the test the cable heads shall be thoroughly taped to avoid infiltrations during laying.
e) Buoying the sea-line wires and the cable every 500 metres. The distance between the two layouts shall be no less than 50 m.
f) Positioning winches on the platforms to pull the cable. A swivel shall be placed between the pulling rope and the electric cable to release the torsional stresses caused to the electric cable.
g) Recovery of the existing cable at the landing and the platform if the cable to be laid replaces it.
2.3.3.2. Laying operations
Laying operations shall start with:
a) Laying vessel complete with all the equipment and fixtures.
b) Forecast of favourable meteo-marine conditions for the whole period of laying.
c) Completion of preliminary works on platform and at sea as required in pos. 2.3.2.1.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 13 di 17
d) Absence of impediments and/or dangers in the work area in the following order:
Mooring the vessel close to the platform Unwinding the cable on the vessel using only labor and/or adequate equipment avoiding narrowings and deformations Series of operations required for the laying The vessel should approach the second platform up to the minimum possible distance to limit the quantity of cable to be eased off to sea Unwinding the cable on the vessel using only labor and/or adequate equipment avoiding narrowings and deformations Series of operations required for the laying
2.3.3.3. Concluding operations
Unless otherwise required in the project specification, the operations to be carried out at completion of laying shall be those listed in 2.3.2.3 of this specification:
a) Test (ref. par. 2.4. pos. c).
b) Burying or laying of cable protections.
c) Terminations and connections of cables made by qualified personnel.
d) Completion of platforms operations required in the project specification.
f) Final test (ref. par. 2.4. pos. d).
g) Disembarkment of residual cable.
h) Demobilization of the vessel Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 14 di 17
2.4. Tests
The aim of these tests is to check the continuity and the good insulation of the cable during operations.
The tests shall be executed according to the following items and shall include the measurements and tests indicated in TABLE 1.
Test at the time of loading onto the transport vessel (a) Test before the laying operation (b) Test after laying (c) Test after completion (d)
TABLE 1
POS DESCRIPTION TYPE OF TEST TEST VOLTAGE (Normative references) a Test at the time of loading onto the transport vessel Measure of DC electrical resistance of insulation
b Test before the laying operation at 20 C
CEI 20 - 13 c Test after laying (before completion) DC voltage test for a duration of 15 minutes or IEC 60502-1 IEC 60502-2 d Test after completion (final installation)
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 15 di 17
2.5. Boundary conditions, limits and exclusions
The Contractor shall be responsible for the correct working of the equipment and of the material provided as well as of the correct performance of all operations.
He shall also be responsible for the Companys material taken for the laying operation.
He shall be in charge of all the activities as required in the "Competencies Data Sheet".
He shall also recommend all the measures to be adopted, asking the Company for any information and data not explicitly reported in the specification in order to optimise and improve the functionality and the reliability of operations.
2.6. Ergonomics
2.6.1. Access
The access to the equipment during the various phases of assembly, maintenance, manoeuvre and operation shall be in compliance with the requirements of the Normative references and to the relevant ergonomic requirements.
2.7. Safety
The Contractor shall comply with the safety requirements included in the Normative References.
2.8. Requirements for Quality Management and Assurance
Any additional requirements of quality management and/or quality assurance are contained in the relevant management specification enclosed in the bid request.
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 16 di 17
2.9. Documentation
2.9.1. General
The Contractor shall provide the Company with all the documentation listed in Data Sheet in compliance with the stated procedures and schedule. The technical documentation shall be in the official language indicated in the Data Sheet using the symbols specified in the normative references.
2.9.2. Bid documentation
The Contractor shall attach the following information to the bid:
Companys Data Sheet filled in all the parts to be completed by the Contractor and explicitly accepting it with attachments Personnel organisation chart for the operations Works chart starting from receipt data of the order to the completion of laying and testing Description of all the operations listed in the work chart List of equipment and vessels used for the works, detailing quantity and characteristics (particularly for the laying vessel and for the equipment for pulling the cable on the platform) Cable route based on the preliminary survey List of tests on cable during laying Any other information required to enable a more precise evaluation
The Contractor shall also highlight any details which does not comply with the Companys documentation describing any alternative suggestions in detail.
2.9.3. Documentation subject to approval
The approval to the documentation by the Company shall be only relevant to the formal review of the parameters indicated in the project documents.
2.9.4. Test documentation
The Contractor shall provide the Company with all the certificates relevant to the tests in conformity with the procedures and the schedule indicated in the Data Sheet.
In addition to the management information defined elsewhere, the test documentation shall include at least the following technical information:
list of tests and inspections carried out with indication of methods and procedures, list of instrumentation and results inspectors signature and signature of the Company representative any dispensations to the contractual documents, accepted at the time of the testing
Eni S.p.A. Exploration & Production Division 20225 EQP.ELE.SDS Rev. 1 J uly 2003 Sheet 17 di 17
2.9.5. Final technical documentation
The final technical documentation, with the only exception of catalogues and publications provided by the Contractor or Sub-contractors, shall be completed with the following references:
name of the Contractor name of the Company identification tag defined by the Company title of document reference to the Companys order