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AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
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+. MAKING O6 PCB
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AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
+.1: INTRODUCTION
?ne of the most discouraging things about making a hardware proIect is
building the printed circuit board0C54. It is sometimes possible to use strip board or
some other pre0fabricated board but more often than not the circuit comple+ity and
performance re&uires a proper C54 to be made .The good news is that due to
improvements in printing and processing technologies it is now relatively easy to make
ine+pensive high &uality C54>s at home.
5ARNING:
2aking C54>s re&uires the use of .erric 5hloride!.e5l7" which is corrosive
so avoid skin and eye contact .emember safety0first so# use glasses# gloves and
protective overalls ..erric 5hloride is also very good at distorting cloths weeks after you
think you have washed it off. If you do get any on your skin then wash it off immediately
with lots of water and soap.
+.2: THE ART5ORK
The first stage is to transfer the circuit layout from the C5 to the
special Cress0n0Ceel film. Cut the film in the laser printer so that the print will appear on
it. This will produce a contact print where the black image will end up as copper on the
final C54.
Now# the artwork can be transferred on to the 5opper board by following the instructions
with the Cress0n0Ceel film1
'. 5lean the copper board very well with the C54 cleaning rubber.
*. Heat the cloths iron to 7:: deg ..
7.Hole the film with the print in contact to the copper and smoothly iron the film
down until the print appears black through the film !about 'min".
B.,llow ;minutes to cool down !speed up this with water" then peel the film off.
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AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
This should produce a clean black print on to the copper. If you let the film move or
overheat then you will find that the tracks and writing will be smeared and out of focus
also the film may be wrinkled up. If you don>t use enough heat or heat unevenly then the
film may not stick or to be dark enough. In either case clean off the C54 and try again#
you should get it right after a couple of goes.
+.3: THE ETCHING
3tching the C54 is to remove the Fnwanted 5opper.
'. =ilute the concentrated .erric 5hloride fluid with water !'1'" and pour into the one
liter glass Iar.
*. Cut the C54 copper side up on the top tray and pour all .erric 5hloride on top.
7. %ently rock the top tray to keep the etch fluid moving avoiding spillage.
B. ,fter about ';min all of the unwanted copper disappears.
;. emove the board and drop it into a bucket of cold water to clean off.
+.3.1: DRILLING
=rilling with :.8mm drill bits can be bit tricky as it is easy to break the drill bits.
,lways hold the drill straight and do not bend it when the hole has started .Fsing a
:.8mm C54 drill bit# drill out all of the component holes that are re&uired. -o# now the
C54 is finished and it is ready to solder.
+.4: ADVANTAGES O6 PCB
educing wiring errors.
=ecreases assembly cost.
Typically consume less space than traditionally build circuits.
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AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
). ADVANTAGES AND APPLICATIONS:
ADVANTAGES
-mall in siAe.
3asy to operate from a remote place.
5ost of manufacture is very less and fle+ibility of using in various applications.
APPLICATIONS
,fter some small modifications made# the same kit can find many applications.
,utomation in industries #house hold appliances etc.#
,lso used in a remote areas where the facility of 5ell Network is provided.
0B70
AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
*. CONCLUSION AND 6UTURE SCOPE
CONCLUSION:
This proIect is aimed to conserve the energyJpower in various sectors such
as in railways# home appliances etc and it was successfully completed and implemented.
4y using this system at 6iIayawada ailway station we can save around s.;# ::#:::J0
per annum.
Therefore by implementing this techni&ue we can save large amount of
power and money.
6UTURE SCOPE :
This techni&ue can be e+tended in the future by using .re&uency -hift
/eying !.-/" and Chase -hift /eying !C-/" in the place of I receivers and transmitter
to increase the detection distance of a signal.
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AUTOMATIC TRAIN SPEEED CONTROL BASED ON SIGNALS
A.A.N.M. & V.V.R.S.R.POLYTECHNIC, GUDLAVALLERU
17. BIBILOGRAPH>
.
2uhammad ,li 2aAidi# Vanice %illispie 2aAidi0TH3 8:;' 2I5? 5?NT?<<3
,N= 3243==3= -$-T32-0CHI0*:::.
=ouglas 60Hall 0 2I5?C?53--?- ,N= INT3.,5IN% 0 Tata 2c %raw
Hill publishing company limited 0 '999 #*
nd
3dition.
,./.ay and 4urichand 0 ,=6,N53= 2I5?C?53--? ,N=
C3ICH3,<- 0 Tata 2c %raw Hill publishing company limited0*:::.
RArn%s $n t, 52:
www.atmel.com
www.alldatasheets.com
www.datasheetarchive.com
www.proIectguidance.com
www.wikipedia.com
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