Beruflich Dokumente
Kultur Dokumente
Name
Code
Sec
Calculations
B31.3
304.1.2
O.D. tm =
Pressure of Pipe
(MAWP)
570
7.2
New P =
Pressure of Pipe
(MAWP)
570
7.2
Old P =
2SE[t-(2xCRxYRS)-c]
D
Blanks
B31.3
304.5.3
tm = dg
3P
16SE
B31.3
328.5.2
328.5.4
Fillet Welds
PD
(+C)
2(SE+Py)
I.D. tm
2SE(t-c)
D
P(d+2c)
(+C)
2[SE-P(1-y0]
Flanges
(+C)
B16.5
Max Hydro Press - Par 2.5 - 1.5 x system design press rounded to 25psi
Flanged Fittings
B16.5
Annex D
Flanged Fittings
B31.3
574
304.1.2
11.2
Flanged Fittings
B16.5
Annex D
Valves
Min Thk
B31.3
574
304.1.2
11.2
Hydro
Press Pipe
B31.3
345.4.2
Hydro Press
Fittings
B16.5
B31.3
B31.3
1.5 PD
2 SE
t=
1.5 Pcd
(2S-1.2Pc)
t m=
1.5 PD
2SE
Min press P T =
1.5 PST
S
New/Cold:
Use 7000 for S
if unknown (Calculated)
(+C)
Min Press =1.5 x 100% Flange Rating (Round to the next 25PSI)
1 Min for NPS 2 and under and 2 min for NPS 2.5 - 8
345
B16.5
Corrosion Rates
570
Castings: Table 302.3.3C / Piping: Table A-1A / A-1B (Add NDE See table 302.3.4)
A=R2
tm =Min wall from charts
6.1.1
Tables 13-28
7.1.1
RL =
tactual - trequired
CR
d=ID
(LT)CR=
3 min 10 and up
Pnuematic 1.1 x P
Flanged Fittings
Areas Below
Min t
Tension Tests
(+C)
QW.152
tinitial - tactual
Years
(ST)CR=
or .7854 D
Reduce Spec. Area = Width x Thickness
B31.3
331.1.3
tprevious - tactual
Years
PWHT
(Branch
Connections)
B31.3
331.1.3
Sketch 4 - header thickness + repad thickness + fillet throat
Sketch 5 - same as sketch 1
TYPE/
GRADE
SPEC NO.
PRODUCT
FORM
MINIMUM
TENSILE,
psi
MINUMUM
YIELD, psi
-20 to 100
150
200
SA36
SA53
58,000
60,000
36,000
35,000
14.5
14.5
S/B
plate, sheet
smls. pipe
14.5
C-Mn
15.0
15.0
15.0
C-Si
SA106
smls. pipe
60,000
35,000
15.0
15.0
15.0
SA179
26,000
11.8
11.8
11.8
C-Mn-Si
smls. tube
47,000
1Cr- /5 Mo
SA193
B7
bolting (<2.5")
125,000
105,000
25.0
25.0
25.0
16Cr-12Ni-2Mo
SA193
B8M2
bolting (<2")
95,000
75,000
18.8
18.8
18.8
SA214
wld. tube
47,000
26,000
10.0
10.0
10.0
C-Si
SA234
WPB
fittings
60,000
35,000
15.0
15.0
15.0
18Cr-8Ni
SA240
304
plate
75,000
30,000
18.8
18.8
15.7
18Cr-8Ni
SA240
304H
plate
75,000
30,000
18.8
18.8
15.7
18Cr-8Ni
SA240
304L
plate
70,000
25,000
16.7
16.7
14.3
16Cr-12Ni-2Mo
SA240
316
plate
75,000
30,000
18.8
18.8
17.7
16Cr-12Ni-2Mo
SA240
316L
plate
70,000
25,000
16.7
16.7
14.1
SA283
plate
55,000
30,000
13.8
13.8
13.8
30,000
13.8
13.8
13.8
25,000
16.3
16.3
14.3
SA285
plate
55,000
18Cr-8Ni
SA312
TP304L
smls. pipe
16Cr-12Ni-2Mo
SA312
TP316L
smls. pipe
70,000
25,000
16.7
16.7
14.1
1Cr-1/5 Mo
SA320
L7
bolting
25.0
25.0
SA333
smls. pipe
105,000
35,000
25.0
C-Mn-Si
125,000
60,000
15.0
15.0
15.0
SA335
P11
smls. pipe
60,000
30,000
15.0
15.0
15.0
1Cr-1/2 Mo
SA387
Gr12 Cl2
plate
65,000
40,000
16.3
16.3
16.3
C-Si
SA515
70
plate
70,000
38,000
17.5
17.5
17.5
C-Si
SA516
55
plate
55,000
30,000
13.8
13.8
13.8
C-Mn-Si
SA516
60
plate
60,000
32,000
15.0
15.0
15.0
C-Mn-Si
SA516
65
plate
65,000
35,000
16.3
16.3
16.3
17.5
17.5
C-Mn-Si
SA516
70,000
70
plate
70,000
38,000
17.5
5083
plate
40,000
18,000
10.0
10.0
Aluminum
Al
SB309
Hastelloy G30
40Ni-29Cr-15Fe-5Mo
SB582
N06030
plate,sheet,strip 85,000
35,000
21.3
21.3
20.0
40Ni-29Cr-15Fe-5Mo
SB626
N06030
wld. tube
85,000
35,000
18.1
18.1
17.0
Hastelloy B2
65Ni-28Mo-2Fe
SB333
N10665
plate
110,000
51,000
27.5
27.5
27.5
65Ni-28Mo-2Fe
SB619
N10665
wld. pipe
110,000
51,000
23.4
23.4
23.4
65Ni-28Mo-2Fe
SB622
N10665
smls pipe
110,000
51,000
27.5
27.5
27.5
R60705
bar
80,000
55,000
20.0
20.0
16.6
13.0
11.0
Zirconium
95.2Zr+Cb
SB550
95.2Zr+Cb
SB551
R60702
plate
55,000
30,000
13.0
95.2Zr+Cb
SB551
R60705
plate
80,000
55,000
20.0
20.0
16.6
95.2Zr+Cb
SB658
R60702
30,000
13.0
13.0
11.0
95.2Zr+Cb
SB658
R60705
55,000
20.0
20.0
16.6
300
400
500
600
650
700
750
800
14.5
14.5
14.5
14.5
14.5
14.5
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
15.0
14.4
13.0
10.8
15.0
14.4
13.0
11.8
11.8
11.8
11.8
10.8
11.8
11.8
11.5
10.6
25.0
25.0
25.0
9.2
25.0
25.0
25.0
25.0
23.6
21.0
18.8
18.8
10.0
10.0
18.8
18.8
18.8
18.8
18.8
18.8
18.8
10.0
10.0
10.0
10.0
9.8
9.1
15.0
7.8
15.0
15.0
15.0
15.0
15.0
14.4
13.0
10.8
15.7
14.1
12.9
12.1
11.4
11.2
11.1
10.8
10.6
15.7
14.1
12.9
12.1
11.4
11.2
11.1
10.8
10.6
14.3
12.8
11.7
10.9
10.3
10.1
10.0
9.8
9.7
17.7
15.6
14.3
13.3
12.6
12.3
12.1
11.9
11.7
14.1
12.7
11.7
10.9
10.4
10.2
10.0
9.8
9.6
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.8
13.3
12.1
10.0
14.3
12.8
11.7
10.9
10.3
10.1
10.0
9.8
9.7
14.1
12.7
11.7
10.9
10.4
10.2
10.0
9.8
9.6
25.0
25.0
25.0
25.0
25.0
25.0
25.0
15.0
15.0
15.0
15.0
15.0
15.0
14.4
13.0
10.8
15.0
15.0
15.0
15.0
15.0
15.0
15.0
14.8
14.4
16.3
16.3
16.3
16.3
16.3
16.3
16.3
16.3
16.3
17.5
17.5
17.5
17.5
17.5
17.5
16.6
14.8
12.0
13.8
13.8
13.8
13.8
13.8
13.8
13.3
12.1
10.0
15.0
15.0
15.0
15.0
15.0
15.0
14.4
13.0
10.8
16.3
16.3
16.3
16.3
16.3
16.3
15.5
13.9
11.4
17.5
17.5
17.5
17.5
17.5
17.5
16.6
14.8
12.0
20.0
18.3
17.2
16.4
15.8
15.5
15.2
14.9
14.6
17.0
15.6
14.6
13.9
13.4
13.2
12.9
12.7
12.4
27.5
27.5
27.5
27.5
27.2
26.8
26.6
26.1
25.6
23.4
23.4
23.4
23.4
23.1
22.8
22.6
22.2
21.8
27.5
27.5
27.5
27.5
27.2
26.8
26.6
26.1
25.6
16.6
14.2
12.5
11.3
10.4
10.4
9.9
11.0
9.3
7.0
6.1
6.0
6.0
4.8
16.6
14.2
12.5
11.3
10.4
10.4
9.9
11.0
9.3
7.0
6.1
6.0
6.0
4.8
16.6
14.2
12.5
11.3
10.4
10.4
9.9
cont'd ==>
850
900
950
1000
4.5
2.5
1050
1100
1150
1200
1250
7.8
8.7
6.5
7.9
6.5
17.0
12.5
8.5
4.5
18.8
18.8
18.8
18.8
6.7
5.5
3.8
2.1
8.7
6.6
4.6
2.5
10.4
10.2
10.0
9.8
9.5
8.9
7.7
6.1
4.7
10.4
10.2
10.0
9.8
9.5
8.9
7.7
6.1
4.7
11.6
11.5
11.4
11.3
11.2
11.0
9.8
7.4
5.5
9.4
8.4
6.5
9.4
7.8
3.0
1.5
14
13.6
9.3
6.3
4.2
2.8
1.9
1.2
15.8
15.2
11.3
7.2
4.5
2.8
1.8
1.1
9.3
6.5
4.5
2.5
8.4
6.5
4.5
2.5
8.7
6.5
4.5
2.5
9.0
6.5
4.5
2.5
9.3
6.5
4.5
2.5
1300
1350
1400
1450
1500
3.7
2.9.
2.3
1.8
1.4
3.7
2.9.
2.3
1.8
1.4
4.1
3.1
2.3
1.7
1.3
Nominal
Pipe
Size
Diameter
5S
10S
10
20
30
STD
1/8
0.405
0.049
0.068
1/4
0.540
0.065
0.088
3/8
0.675
0.065
0.091
1/2
0.840
0.065
0.083
0.109
3/4
1.050
0.065
0.083
0.113
1.315
0.065
0.109
0.133
1 1/4
1.660
0.065
0.109
0.140
1 1/2
1.900
0.065
0.109
0.145
2.375
0.065
0.109
0.154
2 1/2
2.875
0.083
0.120
0.203
3.50
0.083
0.120
0.216
3 1/2
4.00
0.083
0.120
0.226
4.50
0.083
0.120
0.237
5.563
0.109
0.134
0.258
6.625
0.109
0.134
0.280
8.625
0.109
0.148
0.250
0.277
0.322
10
10.75
0.134
0.165
0.250
0.307
0.365
12
12.75
0.156
0.180
0.250
0.330
0.375
14 O.D.
14.00
0.156
0.188
0.250
0.312
0.375
0.375
16 O.D.
16.00
0.165
0.188
0.250
0.312
0.375
0.375
18 O.D.
18.00
0.165
0.188
0.250
0.312
0.438
0.375
20 O.D.
20.00
0.188
0.218
0.250
0.375
0.500
0.375
22 O.D.
22.00
0.188
0.218
0.250
0.375
0.500
0.375
24 O.D.
24.00
0.218
0.250
0.250
0.375
0.562
0.375
26 O.D.
26.00
0.312
0.500
0.375
28 O.D.
28.00
0.312
0.500
0.625
0.375
30 O.D.
30.00
0.250
0.312
0.312
0.500
0.625
0.375
32 O.D.
32.00
0.312
0.500
0.625
0.375
34 O.D.
34.00
0.312
0.500
0.625
0.375
36 O.D.
36.00
0.312
0.500
0.375
42 O.D.
42.00
Nominal
SCHED.
40
Size
60
STRONG
80
100
120
140
0.068
1/8
0.095
0.095
0.088
1/4
0.119
0.119
0.091
3/8
0.126
0.126
0.109
1/2
0.147
0.147
0.113
3/4
0.154
0.154
0.133
0.179
0.179
0.140
1 1/4
0.191
0.191
0.145
1 1/2
0.200
0.200
0.154
0.218
0.218
0.203
2 1/2
0.276
0.276
0.216
0.300
0.300
0.226
3 1/2
0.318
0.318
0.237
0.337
0.337
0.438
0.258
0.375
0.375
0.500
0.280
0.432
0.432
0.562
0.322
0.406
0.500
0.500
0.594
0.719
0.812
0.365
10
0.500
0.500
0.594
0.719
0.844
1.000
0.406
12
0.562
0.500
0.688
0.844
1.000
1.125
0.438
14 O.D.
0.594
0.500
0.750
0.938
1.094
1.250
0.500
16 O.D.
0.656
0.500
0.844
1.031
1.219
1.438
0.562
18 O.D.
0.750
0.500
0.938
1.156
1.375
1.562
0.594
20 O.D.
0.812
0.500
1.031
1.281
1.500
1.750
22 O.D.
0.875
0.500
1.125
1.375
1.625
1.875
0.688
24 O.D.
0.969
0.500
1.218
1.531
1.812
2.062
26 O.D.
0.500
28 O.D.
0.500
30 O.D.
0.500
0.688
32 O.D.
0.500
0.688
34 O.D.
0.500
0.750
36 O.D.
0.500
42 O.D.
NESS FOR:
SCHED.
XX
160
STRONG
0.188
0.294
0.219
0.308
0.250
0.358
0.250
0.382
0.281
0.400
0.344
0.436
0.375
0.552
0.438
0.600
0.531
0.674
0.625
0.750
0.719
0.864
0.906
0.875
1.125
1.000
1.312
1.000
1.406
1.594
1.781
1.969
2.125
2.344
Length (ft)
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Size (in)
Area (in2)
0.864
3.356
10.79
28.9
50
10
78.9
12
113.1
14
137.9
16
182.7
18
233.7
20
291
22
355
24
425
26
501
TOTAL
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
gallons
barrels
API
Remaining Life Formula
SHELL:
T-Nom.
T-Last.
Age.
Thk. Loss.
Rem. CA
T-Min.
0.75
0.65
29
0.1
0.11
0.542
in.
in.
yrs.
in.
in.
in.
HEADS:
T-Nom.
T-Last.
Thk. Loss.
Rem. CA.
T-Min.
Shell(ipy)
0.5
0.25
0.25
0.15
0.1
in.
Corrosion Rate =
in.
Remaining Life =
in.
in.
in.
0.003
36.00
Head(ipy)
0.008
18.75
ins.
yrs.
Earliest
Latest
DATE
04/01/97
04/01/01
Meas
0.750
0.721
CALCULATED DATA
Date
Diff
Corr
Last UT
Tmin
Diff, yrs
mils
Rate
- tmin
0.670
4.0
29
7.2
51
ENTERED DATA
Earliest
Latest
DATE
01/31/83
02/28/90
Meas
0.460
0.460
CALCULATED DATA
Date
Diff
Corr
Last UT
Tmin
Diff, yrs
mils
Rate
- tmin
0.240
0.100
7.1
220
31.1
140
0.240
0.100
7.1
220
31.1
140
Meas
Meas
Meas
Meas
Meas
Meas
Meas
CALC'D DATA
Yrs to
days to
Tmin
tmin
4.7
1716
TMIN
DATE
05/30/01
CALCULATED DATA
Yrs to
Days to
TMIN
Tmin
Tmin
DATE
7.0
2559
01/02/07
CALCULATED DATA
Yrs to
Days to
TMIN
Tmin
Tmin
DATE
4.5
1645
07/02/04
4.5
1645
07/02/04
Pt =
1 .5 P S t
S
where
Pt =
P=
St =
S=
Ptmin =
Pt =
250
23300
17800
1.31
= St/S
NOTE!!!!!!
Shall NOT exceed 6.5
375 is (1.5 x P)
491 is corrected for temperature
Pt MUST be greater than Ptmin, unless this would cause an overstress condition at test temp
verify with B16.5 for flanges, and B31.3 for pipe
on at test temp
Return to Menu
8.63
0.409
inches
inches
Corrosion Allowance
0.000
inches
t =
where:
t=
P=
D=
S=
E=
Y=
Di=
minimum
Process Information
Operating Pressure
1480
Relief Pressure
105
Operating Temp.
160
PD
2( S E + P Y )
thickness
internal gauge pressure
outside diameter of pipe
stress value for material (table A-1)
quality factor (table 302.3.4)
coefficient (table 304.1.1)
inside diameter of pipe
t=
psig
psig
F
0.409 inches
tmin=
0.409 inches
including corrosion allowance
or pressure specified
Return to Menu
S allowable stress in ksi according to B31.3 tables
Temp F
carbon grB
1 1/4Cr 1/2mo
100
20
20
200
20
18.7
E
0.8
0.9
1
0.85
0.9
1
1.438
0.409
0.48
900F
or lower
0.4
0.4
Y calculated
950
0.5
0.4
300
20
18
400
20
17.5
500
18.9
17.2
600
17.3
16.7
Y calculated
1000
1050
1100
1150
0.7
0.4
0.7
0.4
0.7
0.5
0.7
0.7
700
16.5
15.6
800
10.8
15
900
1000
1100
12.8
6.3
2.8
P=
101
psig,
473
psig
P=
psig
P = 1900
Do = 10.75
S = 20000
E = 0.6
CA = 0
0.594
ts = 1.000
e = 0.797
Tm = d g
tm=
3 P
+c
16 S E
Note: For A36 Plate (most commonly used blind material), the allowable stress from B31.3
is 17.8 ksi. Can increase by 1/3 if they are used for short duration loads (hydrotests) to
23.67 ksi.
tm
1/8
1/4
3/8
1/2
5/8
3/4
7/8
0.125
0.25
0.375
0.5
0.625
0.75
0.875
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
3-00
PJP
1
2
3
3
3
4
5
6
7
8
9
10
10
11
12
13
14
14
15
15
15
16
16
16
18
18
19
20
20
21
21
22
23
23
23
23
25
25
26
27
27
27
30
Pressure
5246
600
3179
3179
3179
3210
4725
600
600
600
600
4598
4598
4598
3837
425
1100
1100
5400
5400
5400
1100
1100
1100
2258
2258
dia
6
2
10
8
6
12
2
2
2
2
2
10
6
10
10
6
12
6
8
4
4
12
8
6
6
4
ID
4.897
1.939
8.5
6.813
5.187
10.75
1.503
1.939
1.939
1.939
1.939
9.062
4.897
9.062
9.062
6.065
12
6.065
8.625
4.5
4.5
11.938
7.981
6.065
6.625
4.5
3390
3390
104
104
4638
3411
3411
3411
3411
6240
6240
3179
90
90
90
400
14
10
4
2.5
3
10
3
3
2
6
3
6
36
16
3
3
14
10.75
4.5
2.875
3.5
10.75
3.5
3.5
2.375
6.625
3.5
6.625
36
16
3.5
3.5
3-00 30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
1000
18
18
class
2500
150
1500
1500
1500
900
2500
150
150
150
150
1500
1500
1500
1500
300
300
300
1500
300
1500
300
300
300
1500
1500
1500
1500
150
150
1500
1500
1500
900
300
2500
2500
2500
150
150
150
300
Min Thick
0.998
0.134
1.349
1.081
0.823
1.714
0.291
0.134
0.134
0.134
0.134
1.729
0.935
1.729
1.580
0.352
1.120
0.566
1.784
0.931
0.931
1.114
0.745
0.566
0.886
0.602
0.000
2.294
1.762
0.129
0.083
0.671
1.767
0.575
0.575
0.390
1.473
0.778
1.051
0.961
0.427
0.093
0.197
300
1.602
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
P = 260
Do = 9.125
S = 20000
E = 0.45
CA = 0.1
0.322
ts = 0.500
e = 0.411
s =
P Do
2 t s - CA
E
0 . 707
CA
3 P D
(t
- CA
s
=
P Do
2 t s - CA
E
0 . 707
CA
3 P D
(t
- CA
Annular Space
1/8" (0.125") maximum gap
8.625 pipe OD
10.75 shroud OD
0.594 shroud thickness
0.4685 actual gap < 0.125" ?
14
675
150
20,000
20,000
0.45
14
0.1
in
psig
F
psi
A106 Gr. C
psi
A36
Fillet welds
in
in
Section 1
Tmin =
PR
+ Ca
S E + 0.4 P
tmin=
tmin
0.610
0.280
d/2
inches, t actual
c =
0.33t r
tr =
ts=
ts
0.610 in
0.280 in
c min = 0 .20
C=
C=
0.718585 calculated
0.718585 used
t =d
CP
+ Ca
SE
d=
t=
-0.030
Inches
0.1875
-0.230
0.318
Inches
Inches
Inches
effected distance=
-0.56 in
Rectangular Shroud
Design Pressure
Design Temperature
Allowable Stress
Weld Efficiency
100
400
20000
0.55
Corrosion Allowance
0.1
psig
F
psi
Fillet welds
in
in
d
D
10
12
in
in
Zcalculated
Zused
Tmin
1.4
1.4
0.748074
0.875
675
14
50
12
0.45
17500
0.375
psig
in
%
in
67.9823
263.8938
178128.3
7875
25.49336
6987.243
in
in^2
lbs
psi
in^2
psi
psi
in
Yes, area
is
sufficient.
88.72689 %
NOTE: This calculation method is based upon the use of a two-piece clamp with two sets of ears 180 degrees apart.
tc
Variables
Des_P
ID
tc
te
We
Length
480
11.626
1.125
1
2.562
12.74
Fp
Fe
Arm1
Arm2
35547.66
15667.14
1.531
0
M
I
54423.46
1.511631
sigma
20251.77
Sall
Sbend
16350
24525
---
Yes
tc =
te =
Length =
We =
Fb =
Fp =
Arm 1=
Arm 2=
Cover Thickness
Ear Thickness
Clamp Length
Ear Width
Bolt Force
Pressure Force
Moment Arm Distance for F p
Moment Arm Distance for F e
Fb
tc
Cover Thickness
Ear Thickness
Clamp Length
Ear Width
Bolt Force
Pressure Force
Moment Arm Distance for F p
Moment Arm Distance for F e
te
Arm 1
Fp
Fe
Arm 2
Length
We
oz
0.03125 pounds
0.5
diamter
area
1.130973
pressure
0.02763107 psi
1.2
inches
0.764911 in WC
Input
Input
Output
Output
% Yield
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
40
40
40
40
40
40
40
Elongation (inch/inch)
1st pass 2nd pass
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.00112
0.0007
0.0007
0.0007
0.0007
0.000875
0.000875
0.000875
0.0007
0.0007
0.0007
0.0007
0.0007
0.0007
0.0007
0.00112
0.00112
0.00112
0.00112
0.0014
0.0014
0.0014
0.00112
0.00112
0.00112
0.00112
0.00112
0.00112
0.00112
3rd pass
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.00175
0.00175
0.00175
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
5284
4760
6431
5839
10514
9642
13454
9938
13506
12556
16699
15601
20345
19087
14979.97
piR^2
3 7.068583
2.75 5.939574
14.2
7.1
1332
1411
1254
1721
2166
1978
2689
3296
2975
4766
6605
5950
8039
7298
13142
12052
16818
12422
16882
15695
20874
19501
25431
23859
K factor
multyplier
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
0.17
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
50
Yield vs elongation
yield %
20
30
40
50
60
70
80
0.00175
pipe id
10.5
pressure
3000
thrust
259770.2
bolt a
6.5
force/bolt 4995.581
rectangle
circ
32.9867
t
0.375
a
12.37001
stress
21000
lbs
in^2
eld vs elongation
elongation inch/inch
0.0007
0.00105
0.0014
0.00175
0.0021
0.00245
0.0028
Yeild Strength:
For d=<2.5"
For 2.5"<d=<4"
B7 = 105000 psi
95000 psi
B7M = 80000 psi
B16 = 105000 psi
95000 psi
Other =
0
psi (leave zero value if not used)
Bolt Dia Bolt Pitch Bolt Area
(inch) (thread/inch) (inch^2)
0.75
10
0.334
0.75
16
0.373
0.875
9
0.462
0.875
14
0.509
1
8
0.606
1
12
0.663
1.125
8
0.79
1.125
12
0.856
1.125
7
0.763
1.25
8
1
1.25
12
1.073
1.25
7
0.969
1.375
8
1.233
1.375
12
1.315
1.375
6
1.155
1.5
8
1.492
1.5
12
1.581
1.5
7
1.405
1.625
8
1.78
1.75
8
2.08
1.75
5
1.9
1.875
8
2.41
2
8
2.77
2
4
2.5
2.25
8
3.56
2.25
2.5
8
4.44
2.5
4
4
2.75
8
5.43
2.75
4
4.93
3
8
6.51
3
4
5.97
3.25
8
7.69
3.25
4
7.1
3.5
8
8.96
3.5
4
8.33
3.75
8
10.34
3.75
4
9.66
4
8
11.81
4
4
11.08
% Yield
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
0.619048
Elongation (inch/inch)
1st pass 2nd pass
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.0021
0.00063 0.00126
0.0021
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105 0.00168
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
0.00105
5931
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
0.00168
B7
60
5536
4988
6738
6118
8813
8082
11278
10413
14151
13156
17497
16347
21317
19999
8858
7980
10781
9789
14101
12931
18045
16660
22642
21050
27996
26154
34107
31999
20090.78
piR^2
3 7.068583
2.75 5.939574
14.2
7.1
K factor:
Enter K:
1.625
0.875
1804
2232
2366
2102
2885
3631
3317
0
5526
4988
7990
11072
9975
13477
12236
17626
16164
22556
20825
28302
26312
34994
32693
42634
39999
0.15
0.17
0.19
0.21
0.25
K factor
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
0.19
multyplier
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
B7
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
105000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
95000
50
0.00175
Yield vs elongation
yield %
20
30
40
50
60
70
80
eld vs elongation
elongation inch/inch
0.0007
0.00105
0.0014
0.00175
0.0021
0.00245
0.0028
= flow in gpm
= diam of orifice in inches
= differential head at orifice in feet of liquid
= diam of pipe in inches
= discharge coefficient
If Q =
20
dP =
80
Dp =
1
Do =
?
C=
0.61
SG =
1.8
Solve for h: 102.5641
gpm
psi
in
in
pressure
125
psi
3.3
13.2
29.7
52.9
82.7
119
162
212
268
331
400
476
559
648
744
847
is:
150
psi
3.9
15.6
35.1
62.4
97.4
140
191
250
316
390
472
561
659
764
877
998
200
psi
5.1
20.3
45.7
81.3
127
183
249
325
412
508
615
732
859
996
1144
1301
250
psi
6.3
25.1
56.4
100
156
226
307
401
507
627
758
902
1059
1228
1410
1604
300
psi
7.4
29.8
67
119
186
268
365
477
603
745
901
1073
1259
1460
1676
1907
Outside
Nominal Diameter
Pipe Size
(in)
0.125
0.405
0.25
0.54
0.375
0.675
0.5
0.84
0.75
1.05
1
1.315
1.25
1.66
1.5
1.9
2
2.375
2.5
2.875
3
3.5
3.5
4
4
4.5
5
5.563
6
6.625
8
8.625
10
10.75
12
12.75
14
14
16
16
18
18
20
20
22
22
24
24
26
26
28
28
30
30
32
32
34
34
36
36
42
42
Schedule
Standard
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
Velocity
(ft/s)
6210.2
3391.6
1848.9
1161.5
661.8
408.4
236.0
173.4
105.2
73.7
47.7
35.7
27.7
17.6
12.2
7.1
4.5
3.1
2.6
1.9
1.5
1.2
1.0
0.8
0.7
0.6
0.5
0.5
0.4
0.4
0.3
Schedule
40
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.594
0.688
0.688
0.688
0.750
-
Velocity
(ft/s)
6210.2
3391.6
1848.9
1161.5
661.8
408.4
236.0
173.4
105.2
73.7
47.7
35.7
27.7
17.6
12.2
7.1
4.5
3.2
2.6
2.0
1.6
1.3
0.9
0.5
0.4
0.4
-
Capacity (GPM)
GPM)
Schedule
XS
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
Velocity
(ft/s)
9721.6
4927.2
2511.5
1507.4
816.2
490.7
275.1
199.7
119.5
83.3
53.4
39.7
30.7
19.4
13.5
7.7
4.7
3.3
2.7
2.0
1.6
1.2
1.0
0.8
0.7
0.6
0.5
0.5
0.4
0.4
0.3
1,100
Schedule
80
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.594
0.688
0.750
0.844
0.938
1.031
1.125
1.218
-
Velocity
(ft/s)
9721.6
4927.2
2511.5
1507.4
816.2
490.7
275.1
199.7
119.5
83.3
53.4
39.7
30.7
19.4
13.5
7.7
4.9
3.5
2.9
2.2
1.7
1.4
1.2
1.0
-
Schedule
120
0.438
0.500
0.562
0.719
0.844
1.000
1.094
1.219
1.375
1.500
1.625
1.812
-
Velocity
(ft/s)
34.2
21.6
14.9
8.7
5.5
3.9
3.2
2.4
1.9
1.6
1.3
1.1
-
Schedule
160
0.188
0.219
0.250
0.250
0.281
0.344
0.375
0.438
0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344
-
Velocity
(ft/s)
2087.3
1199.8
676.5
334.0
251.0
157.9
99.5
65.3
38.0
24.2
16.7
9.7
6.2
4.4
3.6
2.7
2.2
1.7
1.4
1.2
-
Schedule
XXS
0.294
0.308
0.358
0.382
0.400
0.436
0.552
0.600
0.674
0.750
0.864
0.875
1.000
1.000
-
Velocity
(ft/s)
7076.4
2385.8
1252.4
559.8
371.4
198.9
143.3
84.9
45.2
27.2
18.7
9.5
5.9
3.9
-
Nominal
Pipe Size
0.125
0.25
0.375
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
42
Outside Diameter
0.405
0.54
0.675
0.84
1.05
1.315
1.66
1.9
2.375
2.875
3.5
4
4.5
5.563
6.625
8.625
10.75
12.75
14
16
18
20
22
24
26
28
30
32
34
36
42
X-Sect.
Area Sch.
Standard 60 (ft2)
0.068
0.000395
0.088
0.000723
0.091
0.001326
0.109
0.00211
0.113
0.003703
0.133
0.006002
0.14
0.010387
0.145
0.014138
0.154
0.023303
0.203
0.033248
0.216
0.051338
0.226
0.068659
0.237
0.088405
0.258
0.138929
0.28
0.200627
0.322
0.34741
0.365
0.547599
0.375
0.785398
0.375
0.957545
0.375
1.268432
0.375
1.622952
0.375
2.021105
0.375
2.462891
0.375
2.948311
0.375
3.477364
0.375
4.05005
0.375
4.66637
0.375
5.326322
0.375
6.029908
0.375
6.777127
0.375
9.280584
40
0.068
0.088
0.091
0.109
0.113
0.133
0.14
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.28
0.322
0.365
0.406
0.438
0.5
0.532
0.594
0.688
0.688
0.688
0.75
-
X-Sect.
Area Sch.
40 (ft2)
0.000395
0.000723
0.001326
0.00211
0.003703
0.006002
0.010387
0.014138
0.023303
0.033248
0.051338
0.068659
0.088405
0.138929
0.200627
0.34741
0.547599
0.777303
0.93942
1.227185
1.564405
1.930178
2.791683
5.115066
5.804994
6.491807
-
X Strong
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.2
0.218
0.276
0.3
0.318
0.337
0.375
0.432
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
X-Sect.
Area Sch.
XS (ft2)
0.000252
0.000497
0.000976
0.001626
0.003003
0.004995
0.008908
0.012272
0.020506
0.029432
0.045869
0.061722
0.079839
0.126345
0.181019
0.317108
0.518486
0.753014
0.921752
1.227185
1.57625
1.96895
2.405282
2.885247
3.408846
3.976078
4.586943
5.241442
5.939574
6.681339
9.168433
80
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.2
0.218
0.276
0.3
0.318
0.337
0.375
0.432
0.5
0.594
0.688
0.75
0.844
0.938
1.031
1.125
1.218
-
X-Sect.
Area Sch.
80 (ft2)
0.000252
0.000497
0.000976
0.001626
0.003003
0.004995
0.008908
0.012272
0.020506
0.029432
0.045869
0.061722
0.079839
0.126345
0.181019
0.317108
0.498683
0.705592
0.852212
1.117193
1.417989
1.754993
2.127461
2.536215
120
0.438
0.5
0.562
0.719
0.844
1
1.094
1.219
1.375
1.5
1.625
1.812
-
X-Sect.
Area Sch.
120 (ft2)
0.071631
0.113561
0.165048
0.281723
0.447894
0.630296
0.760982
1.003171
1.268432
1.57625
1.917476
2.264463
160
0.188
0.219
0.25
0.25
0.281
0.344
0.375
0.438
0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344
-
X-Sect.
Area Sch.
160 (ft2)
0.001174
0.002043
0.003623
0.007339
0.009764
0.015522
0.024629
0.037554
0.064467
0.101458
0.146744
0.253165
0.394063
0.559246
0.682704
0.895285
1.13695
1.407105
1.718399
2.034145
X-Sect.
Area Sch.
XX Strong XXS (ft2)
0.294
0.000346
0.308
0.001027
0.358
0.001957
0.382
0.004379
0.4
0.0066
0.436
0.012321
0.552
0.017107
0.6
0.028852
#VALUE!
0.674
0.054188
0.75
0.090037
0.864
0.130794
0.875
0.257794
1
0.417584
1
0.630296
-
JOB NUMBER:
PROCESS DATA
THERMOWELL DATA
Fluid Name:
Fluid State:
Flowrate:
(LB/HR)
Temperature: (DEG F)
Pressure:
(PSIG)
Specific Gravity:
Viscosity:
(CP)
Density: (LB/FT3)
Specific Vol (FT3/LB)
Pipe ID: (INCHES)
Velocity
(FT/SEC)
Actual U Dim:
Support Ring:
H/C
VAPOUR
144000
500
650
0.57
0.02
0.84
1.1905
10
87.26
(IN)
10
YES
Material:
304 SS
Selected [U] Dim:(IN)
8
Type of Shank:
TAPERED
Well Tip O.D.:
(IN)
7
Well Constant: [Kf]
2.08
Material Constant [Km]
9840
Natural Freq [Fn]
=
319.80
[Fn] at 1000F
=
295.82
Wake Frequency [Fw] =
32.91
Ratio = Fw/Fn <0.8 =
0.10
Ratio at 1000F <0.8
=
0.11
Max [U](Stress) (IN)
=
46.47
Max Velocity (FT/SEC)=
678.36
Length at Max V (IN) =
8.00
NOTES:
1. Ratio of Wake Frequency/Natural Frequency must not exceed 0.8.
2. Enter [Kf] and [Km] from tables.
3. Red requires entry
4. Orange is optional
ELEMENT
Kf
Kf
SIZE (IN) Tapered Straight
0.25
2.08
1.37
0.375
2.45
1.8
0.5625
3.05
2.24
0.6875
3.44
2.53
0.875
4.01
2.95
VAP VEL
LIQ VEL(f/s)
192
99
70
60
35
35
22
22
14
14
Constants
(Km)
Inconel
Aluminum
Naval Brass
CS,304,316 SS
Hast. B
Hast. C
Monel
C-1018
Titanium
9250
316
7280
9840
9640
9400
8850
9310
9940
MAX U DIM(STRESS)@1000F=
MAX VEL FOR SELECTED U =
Q(Fn) @70F =
Kf/U^2*SQRT(E*Y) = Kf/U^2*9913.4
SQRT(28500000/0.290) = 9913.4
2.64*(VELOCITY/TIP OD)
RESS)@1000F=
SELECTED U =
37.5/V*SQRT(SV(10000-0.116*P)/(1+R^2/(1-R^2)))
0.8*TIP OD*Kf*9913.4/(2.64*U^2)
-----
91-9-20
Return to Menu
t=
165
0.375
14500
0.7
0.006
or
t=
165
0.375
14500
0.7
0.003
TMIN
>T
0.006 "
NOTE: The value of S is selected from the allowable stress tables and for the appropriste d
Section 2D ot the ASME code. Do not use yield or tensile
stregnth values as in API 653 calculations.
THICKNESS OF SHELLS UNDER INTERNAL PRESSURE - ASME VIII, DIV 1, UG-27 & APP. 1
& ELLIPSOIDAL HEADS, UG-32 & APP. 1
VESSEL:
7-E-3
P=
63 psi
Hs =
120 in
Sg =
1
Ps = 4.330002 psi
Ss =
13800 psi
Sh =
13800 psi
ts=
0.437 in
Act. thickness used =
0.347 in
th=
0.5 in
Act. thickness used =
0.41 in
fa =
0 in
C=
0.09 in
Es =
0.85
Eh =
0.85
Do =
121 in
D=
120 in
D=
120.18 in
Ro =
60.437 in
R=
60 in
R=
60.09 in
K=
1
Design pressure
Static head of liquid in vessel
Specific gravity of liquid
Hydrostatic head
Maximum allowable stress, shell
Maximum allowable stress, head
Thickness shell, new or as inspected
Thickness shell, corroded
Thickness head, new or as inspected
Thickness head, corroded
Forming allowance
Corrosion allowance
Joint efficiency, shell
Joint efficiency, head
OD for head
ID for head at skirt, new or as inspected
ID for head at skirt, corroded
Outside radius, shell
Inside radius, shell
Inside radius shell, corroded
Factor for ellipsoidal heads, = 1.83 for 3:1, 1.0 for 2:1, .5 for 1:1
See App. 1-4, tbl. 1-4.1 for other K values.
t = PRo/(SE+.4P) =
P = SEt/(Ro+.4t) =
P = SEt/(Ro+.4t) =
Use App. 1 in
Use App. 1 psi
Use App. 1 psi
Corroded
New
#DIV/0!
#DIV/0!
in
psi
#DIV/0!
in
0 psi
#DIV/0!
#DIV/0!
in
psi
#DIV/0!
in
0 psi
P = SEt/(R-.4t) - Ps =
P = 2SEt/(KD+.2t)-Ps =
#VALUE!
-4.33 psi
P = SEt/(R-.4t) - Ps =
P = 2SEt/(KD+.2t)-Ps = #DIV/0!
#VALUE! psi
t = PRo/(SE+.4P)+C = #VALUE! in
t = PDoK/(2SE+2P(K-.1))+C+fa =
psi
#DIV/0!
Return to Menu
0.14
23.25
48000
1
P= 289.1163
or
P= 577.3692
The design pressure will be the lesser pressure of circumferential stress or
longitudinal stress.
MAWP =
<P
289.1 psig
0.14
23.25
48000
1
in
Thickness of cylindrical shells under external pressure. ASME Sect. VIII, paragraph UG-28.
This work sheet calculates the allowable external pressure for a cylindrical vessel having a known outside
diameter, wall thickness, and length between lines of support. It is assumed that external stiffeners are
adequately designed.
Gather the following information and reference materials prior to using the worksheet.
1.
2.
3.
4.
5.
132 inches
0.25 inches
135 inches
Do / t =
L / Do =
1.023
0.00011
2000
5.05 psi
If factor A falls to the left of the material/temperature line, Pa is calculated using the modulus of elasticity, E, at
the design temperature. Select the modulus of elasticity and enter its value in cell B52 below.
E=
2.90E+07
4.03 psi
asticity, E, at
Do
Pa internal
P external
asticity, E, at
A=
B=(1/(1-v2))3
B= 1.327015 unitless
C=r2
2
C= 18.71428 in
4
4327878 lbs/in
Then
qmax=(A4B/C *t10 )1/4
Define Constant K:
K= (A4B/C)
4
18
K= 2.49E+25 lbs /in
Define Maximum External Pressure in terms of Wall Thickness
Then
qmax=(K*t10)1/4
Thickness
Max External
t (in) Pressure (psi)
0.35
161853
0.30
110092
0.25
69791
0.20
39951
0.15
19462
0.10
7062
K1
Ze
Zc
f(Ze)
f(Zc)
0.555556
1
1
0.9999768
1.0019362
Liquid Level
H1
Liquid Level
D
K1
Ze
f(Ze)
0.555555556
1
0.9999768
Liquid Level
Liquid Level
51.00 in
H/D
L/D
As/At
0.8500
0.7141
0.9059
************ ***************** ************
60.00 in
19.63
(L) =
42.85 in
17.79
228.00 in
Liq Height
Diameter
(H) =
(D) =
Chord Length
Liquid Volume =
337.97
Not toScale
Estimated
Part. Head Vols
Dished Only
ASME flanged & dished
2: 1 Ellipsoidal
Hemispherical
12.65
18.97
30.64
61.29
cu ft
cu ft
cu ft
cu ft
2757.264
22968.01
Estimated
Full Head Vols
13.47
20.20
32.63
65.25
cu ft
cu ft
cu ft
cu ft
Dished Only
ASME flanged & dished
2:1 Ellipsoidal
Hemispherical
Liquid Level
H2
H3
b
H1
INCHES FROM
BTOM OF DRM
228 inches
Horizontal Drum
Liquid
60
________ inches
51
inches
Not toScale
Two Heads + partial Drum Vol. = cubic feet
12.65
18.97
30.64
61.29
+
+
+
+
337.97
337.97
337.97
337.97
=
=
=
=
350.62
356.95
368.62
399.26
297
454
628
817
1017
LIQ VOL
GALS
0
432
1218
2224
3395
4699
6110
7609
40
45
50
55
60
1227
1444
1667
1893
2121
9178
10801
12465
14157
15864
30000
VOLUME (GALS)
25000
20000
15000
10000
5000
0
0
50
100
WEIGHT (LBS)
0
0
10
0.3
375
15000
1
3
10.505
Sa 23000
Sb
y
Bolt D
Rf OD
G ID
23000
10000
24.75
21
18.688
1.064
on spiral wound
76" = required thickness for gasket seating, this is the controlling thickness
Formed vessel heads in Sterling Chemicals will generally fall into one of three categories: ellipsoidal, torispherical,
or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for torispherical head. Based on ASME Section VIII, paragraph UG-32(e)
t = (.885PL)/(SE-0.1P)
Enter values:
P=
L=
S=
E=
35 psi
146 inches
13800 psi
1
Calculated thickness,
t=
0.328 inches
ellipsoidal, torispherical,
Formed vessel heads in Sterling Chemicals will generally fall into one of three categories: ellipsoidal, torispherical,
or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for hemispherical heads. Based on ASME Section VIII, paragraph UG-32(f)
t = (PL)/(2SE-0.2P)
Enter values:
P=
L=
S=
E=
4500 psi
6.8 inches
30000 psi
1
Calculated thickness,
t=
0.518 inches
t is less than 0.365L or P is less than 0.665SE; therefore, code formula is valid.
: ellipsoidal, torispherical,
CALCULATION FOR THICKNESS OF BOLTED, FLAT UNSTAYED CIRCULAR HEADS, COVERS, AND BLIND FLANGES
Enter values:
Bolt circle diameter
Nominal bolt size
Number of bolts
Gasket Factor,
m=
Seating stress,
y=
Gasket O.D.,
Go =
Gasket I. D.,
Gi =
Sealing Face O.D.,
Fo =
Sealing Face I.D.,
Fi =
Design pressure,
P=
Allowable bolt stress at ambient
temperature,
Sb =
Allowable stress for head at design
temp,
S=
Calculated values:
Bolt area, single bolt
Total bolt area
Diameter at location of gasket load
reaction
48.625
0.75
52
3.75
9000
47.375
46.375
47.375
44.5
115
inches
inches
NOTE:
psi
inches
inches
inches
inches
psi
20000 psi
17500 psi
A=
Ab =
2
0.334 in
2
17.368 in
G=
46.88 inches
N=
0.50 inches
bo =
0.25
b=
0.25
Effective gasket seating width, table 25.2, App. 2 ASME Sect VIII
Initial bolt load for seating gasket
W m2 = 3.14bGy =
W m1 =
331340 lbs.
.785G2P + 6.28bGmP
t1 =
t2 = 0.8865659 inches
2.191 inches
2.191 inches
230212 lbs.
eating width, bO, in cell C24 must be selected from table 2-5.2
SME Code or table UA-49.2 in the Lamons Gasket Handbook
at the cell location.
Am2 = W m2/Sb =
16.57 in2
Am1 = W m1/Sb =
11.51 in2
Bolt area
selected
16.567 in2
Formed vessel heads in Sterling Chemicals will generally fall into one of three categories: ellipsoidal, torispherical,
or hemispherical.
Ellipsoidal: Inside depth of the head minus the skirt is equal to one fourth of the inside diameter of the skirt.
These are also commonly refered to as 2:1 elliptical heads.
Torispherical: Inside crown radius is equal to the outside diameter of the skirt and the knuckle radius is 0.06 times
the inside crown radius.
It will not be readily apparent in the field whether a head is ellipsoidal or torispherical so it's best to consult vendor
drawings and data.
The calculations below are for pressure on the concave side.
Thickness calculation for ellipsoidal head. Based on ASME Section VIII, paragraph UG-32(d)
t=(PD)/(2SE - 0.2P)
where
Enter values:
P=
D=
S=
E=
220 psi
120 inches
13750 psi
0.92
Calculated thickness,
t=
1.045 inches
psoidal, torispherical,
This worksheet calculates the required moment of inertia for a stiffening ring attached to a cylindrical shell
under external pressure. The calculated moment of inertia can be compared to the moment of inertia of a
corroded or damaged stiffening.The calculation is performed in accordance to ASME Sect. VIII, paragraph
UG-29.
Information and reference material needed to perform this calculation include:
* ASME Section II, Part D, Subpart 3
* modulus of elasticity, E, for stiffening ring material at design temperature
* outside diameter of shell
* shell thickness
* distance between lines of support (see ASME Sect. VIII, paragraph UG-28(b))
* cross sectional area of existing stiffening ring
inches
inches
psi
psi
2
2.39 in
40 inches
5107
0.0004
4
12.15 in
0.00042
Is=
4
12.67 in
ndrical shell
inertia of a
I, paragraph
he stiffener
e to the next
Reinforcement requirement for openings in shells without reinforcing elements. Reference ASME Sect. VIII, paragrap
following constraints apply to the use of this work sheet: 1) only circular openings in straight cylindrical shells, 2) axi
perpindicular to shell axis, and 3) axis of opening intersects shell axis.
Given values:
Design pressure
Inside diameter of
vessel,
40 psi
Corrosion allowance
0.125 in.
Nominal thickness of
shell,
t =
Nominal thickness of
nozzle wall,
tn =
15000 psi
Finished diameter of
opening,
d=
Design temperature
480
96 in.
0.375 in.
0.216 in.
3.5 in.
13800 psi
0.164 in.
strength reduction
factor,
fr1 =
0.005 in.
Reinforcing area
required,
A=
1.00
2
0.574 in
A1 =
0.542
or
A1 =
0.183
A2 =
0.396
or
A2 =
0.23
2
0.770 in
0.85
n
y
1.00
0.542
0.23
SCROLL
DOWN
VESSEL:
NOZZLE:
in
in
in
in
in
in
in
in
in
0.5 in
0.5 in
fr1 =
fr2 =
fr3 =
fr4 =
For nozzle abutting vessel wall (Enter Y for yes, or N for no)
= Sn/Sv for nozzle through vessel wall
= Sn/Sv
= (lesser of Sn or Sp)/Sv
= Sp/Sv
0.25000
0.00000
0.38770
0.29307
in^2
in^2
in^2 *
in^2
A1+A2+A3+A41+A43=
A2 =
A2 =
A3 =
A=
0.83011
0.67567
0.00000
1.08773
in^2
in^2 *
in^2
in^2
0 in
0 in
A=
A1 =
A1 =
A2 =
A2 =
1.08773
0.38770
0.29307
0.83011
0.67567
in^2
in^2 *
in^2
in^2
in^2
A1+A2+A3+A41+A42+A43+A5 =
A3 =
A41 =
A42 =
A43 =
A5 =
0.00000
0.00000
0.00000
0.00000
0.00000
in ^2
in ^2
in ^2
in ^2
in ^2
ent element)
F.I. No.
Calculation based on this formula: t = (2.6 D H G)/S E from 2.3.3.1 of API 653
Enter Values
D=
H=
C=
Y=
T=
G=
E=
Value of S selected,
Calculated minimum thickness,
38
24
1
13000
21000
1
0.7
ft.
ft.
psi
psi
0.8Y =
0.426T =
8946 psi
S=
t=
0.379 in.
10400 psi
8946 psi
0.88Y =
0.472T =
11440
9912
psi
psi