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This document contains a 70 question multiple choice quiz on welding techniques and processes. The questions cover topics like welding methods, filler materials, flame types, equipment used, and parameters for different welding processes. Sample questions ask about the chemical formula for acetylene, flame temperatures for oxy-acetylene welding, and which welding process uses the lowest voltage. The questions are designed to test knowledge of welding trades and processes.
This document contains a 70 question multiple choice quiz on welding techniques and processes. The questions cover topics like welding methods, filler materials, flame types, equipment used, and parameters for different welding processes. Sample questions ask about the chemical formula for acetylene, flame temperatures for oxy-acetylene welding, and which welding process uses the lowest voltage. The questions are designed to test knowledge of welding trades and processes.
This document contains a 70 question multiple choice quiz on welding techniques and processes. The questions cover topics like welding methods, filler materials, flame types, equipment used, and parameters for different welding processes. Sample questions ask about the chemical formula for acetylene, flame temperatures for oxy-acetylene welding, and which welding process uses the lowest voltage. The questions are designed to test knowledge of welding trades and processes.
1 Which one is the temporary joint (a) Forged Welding (b) Cotter Joint (c) Brazing (d) soldering 2 Which is the non pressure welding (a) Spot Welding (b) Seam Welding (c) Arc Welding (d) Forge Welding 3 Oxi Acetylene Gas flame used in (a) Gas Welding (b) Gas Cutting (c) MIG Welding (d) (A) & (B) both 4 The colour code of Combustible Gas is (a) Red (b) Blue (c) Black (d) Green 5 The chemical formula of Acetylene is (a) C 4 H 4
(b) C 2 H 2
(c) CO 2
(d) C 2 O 2
6 The Flame Temperature of Oxy Acetylene Gas (a) 1750 - 2000C (b) 2400 - 2700C (c) 3000 - 3300C (d) 3600 - 4000C 7 Which one of the flame develops lowest temperature (a) Oxy-Coal (b) Oxy-Hydrogen (c) Oxy-Acetylene (d) Oxy-Propane-Butane 8 The term D.A. means (a) Dissolve Acetylene (b) Dissipitate Acetylene (c) Delevered Acetylene (d) None of these.
9 The ratio of the oxygen is to Acetylene in the neutral flame is (a) 2:1 (b) 1:2 (c) 1:1 (d) 3:1 10 The best flame is used to join mild steel sheet is (a) Carburising flame (b) Oxidising flame (c) High Pressure Flame (d) Neutral Flame 11 The dissolve acetylene is called (a) Acetone (b) Oxytone (c) Oxyacetone (d) None of these. 12 Making Butt Weld on Light Gauge Sheet Metal in flat position the torch tip should be held at about (a) 30 (b) 45 (c) 60 (d) 75 13 Nozzle No. 1 is used to weld plate thickness (a) Less than 1mm (b) Greater than 1mm (c) Greater than 10mm (d) None of these 14 The flame used to weld cost iron is (a) Neutral Flame (b) Oxidising Flame (c) Carburising Flame (d) Laxness oxidising flame 15 Preheating is required to weld cast iron because it prevents (a) Oxidation (b) Nitridation (c) Cracking due to expansion an contraction (d) None of these 16 Pre heating upto ___________temperature is required during Oxy-Acetylene cutting process (a) 200C (b) 300C (c) 600C (d) 900C
17 To weld aluminium the flame is used (a) Neutral Flame (b) Oxidising Flame (c) To increase in small amount of oxygen in neutral flame (d) To increase in small amount of Acetylene in Neutral Flame 18 The supporting gas for combustion is (a) Carbon dioxide (b) Nitrogen (c) Oxygen (d) Acetylene 19 It is required to combust unit volume of Acetylene Oxygen is (a) 1.5 times (b) 2.5 times (c) 3.5 times (d) 4.5 times 20 Oxy Acetylene Cutting Nozzle is normally held at (a) 30 (b) 45 (c) 60 (d) 90 21 Which one is the no-fusion welding (a) Forged Welding (b) MIG Welding (c) TIG Welding (d) MMAW Welding 22 The distance between electrode tip and base metal is called (a) Arc Length (b) Arc Gap (c) Arc Distance (d) Arc Width 23 Reduction in molten metal occurs due to (a) Increase of current (b) Decrease of current (c) Decrease of Arc Length (d) Slow welding 24 Capacity of a welding machine is denoted by (a) Input Amps (b) Output Amps (c) Open Circuit Voltage (d) Close Circuit Voltage
25 Arc blow is caused for (a) Magnetic field (b) Radiation field (c) Radio Active field (d) None of these 26 Arc below mostly found during welding in a (a) D.C. Machine (b) Bare Electrode (c) A.C. Machine (d) Both (a) & (b) 27 The length of the electrode is found in (a) 250mm and 350mm (b) 350mm and 450mm (c) 150mm and 250mm (d) 400mm and 500mm 28 Welding machine used to weld non ferrous materials is (a) Welding Transforma (b) Motor Generator Set (c) Welding Rectifier (d) Capacitor set 29 If the arc length increases the voltage (a) Increases (b) Decreases (c) Same (d) May increase or decrease 30 For welding the following one is necessary (a) Low current high voltage (b) High current low voltage (c) Low current low voltage (d) High current high voltage 31 Weld screen has transparent glass (a) To save eye (b) To save mouth (c) To save colour glass (d) To save head 32 Weld screen has transparent glass (a) To save eye (b) To save mouth (c) To save colour glass (d) To save head
33 Weld is a _________ joint (a) Permanent (b) Semi permanent (c) Temporary (d) Semi temporary 34 Current required for welding in 8.5 S.W.G. is __________ amps (a) 50-70 (b) 100-120 (c) 130-150 (d) 180-200 35 Diameter of electrode depends upon (a) Length of welding (b) Position of welding (c) Volume of welding (d) Thickness of base metal 36 During overhead welding, the welder must wear (a) Welding goggles (b) Helmet (c) Hand screen (d) sunglass 37 During welding the voltage remains in the machine is called (a) Open circuit voltage (b) Supply voltage (c) Output voltage (d) Close circuit voltage 38 Maintenance cost of motor generator set over rectifier set is (a) Low (b) High (c) Same (d) Very low 39 Welding may be done where current supply is not available (a) Motor generator set (b) Rectifier set (c) Diesel generator set (d) Transformer set 40 The coolant used in the transformer is (a) Air or oil (b) Air or water (c) Oil or water (d) None of these
41 The wire which connects the machine and holder is called (a) Welding cable (b) Welding wire (c) Holder wire (d) Holder cable 42 When output current in the welding machine is higher then the voltage (output) is (a) Same (b) Low (c) High (d) Not depends upon current 43 Termite welding is a ___________ welding (a) Fusion (b) Resistance (c) Chemical (d) Plastic 44 The layer deposited after welding is called (a) Sleg (b) Chip (c) Slag (d) Coating 45 Which one is not the function of flux (a) Controlling current (b) Preventing oxidation (c) Stabilising arc (d) Remove dirt, dust and oiliness 46 During lightening in a gas burner first we have to open (a) Acetylene regulator in burner (b) Oxygen regulator in burner (c) Both oxygen and acetylene regulator or cylinder (d) Both oxygen and acetylene regulator of burner 47 Slag from welding portion is removed by (a) Chipping hammer (b) Claw hammer (c) Straight peen hammer (d) Mallet 48 Transforma ARC welding machine may be connected with (a) 110 volt supply (b) 220 volt supply (c) 440 volt supply (d) Both 220 and 440 volt supply
49 During welding job should be placed in material that must be a conductor due to maintaining (a) Continuity (b) Absorb of heat (c) Prevent of absorbing moisture (d) None of these 50 The regulator in the welding machine regulates (a) Input current (b) Out put current (c) Output voltage (d) Input voltage 51 Nozzle runner in gas welding is detained by (a) Plate thickness (b) Gas consumption (c) Gas pressure (d) Size of filler material 52 Filler rod of gas welding (a) Bare (b) Flux coated (c) Bare but enamelled (d) Flux coated and enamelled 53 The distance between electrode and base metal must be within (a) 4-6mm (b) 3-4mm (c) 2-3mm (d) 1-2mm 54 Long arc length is the cause of (a) Lack of fusion (b) Under cut (c) Crack (d) Spatter 55 Welding transformer is a (a) Step down (b) Step up (c) Self induced (d) Slipping transformer 56 Edge preparation must be done during welding because it requires (a) Groove (b) Cleaning (c) Shape (d) Size
57 Tag welding is required to prevent (a) Spatter (b) Crack (c) Distortion (d) Under cut 58 The most easiest welding can be done (a) When the job is in overhead position (b) Flat position (c) Vertical position (d) Horizontal position 59 Code diameter of an electrode is (a) Diameter of cable including insulation (b) Diameter of electrode excluding flux (c) Diameter of electrode including flux (d) Diameter of electrode including cable diameter 60 The angle between base metal and electrode should be _____________ during lap joint (a) 60 - 75 (b) 50 - 60 (c) 40 - 50 (d) 30 - 40 61 In spot welding the voltage is recommended between the range (a) 40 60 (b) 20 30 (c) 10 20 (d) 2 4 volt 62 In spot welding machine pressure is applied by (a) Hand lever (b) Foot lever (c) Motor (d) Hydraulic and foot lever both 63 In spot welding machine a timer is required to (a) Show current timing (b) Show voltage timing (c) Current cut off (d) Voltage cut off 64 Welding cable is made of _____________ wire (a) Copper (b) Aluminium (c) Steel (d) Brass
65 The specification of a welding cable is denoted by (a) Diameter (b) Current carrying capacity (c) Voltage carrying capacity (d) None of these. 66 When electrode cannot be withdrawn the welding will stop. This is known as (a) Arc peening (b) Arc freezing (c) Arc shielding (d) None of these 67 The weight of the electrode holder should be not more than (a) 200gms (b) 300gms (c) 400gms (d) 600gms 68 Hand screens weigh should be limited with (a) 200gms (b) 300gms (c) 400gms (d) 600gms 69 Pre heating upto _________ C is required for gas cutting (a) 240 (b) 300 (c) 500 (d) 900 70 In MMAW Process the arc temperature is (a) 1700-1800C (b) 3000-3600C (c) 3600-4000C (d) 2500-2700C 71 Brazing is also known as (a) Hard Soldering (b) Hard Joining (c) Medium Soldering (d) Brass joining 72 Solder materials is alloy of (a) Copper and zinc (b) Copper and tin (c) Lead and tin (d) Copper and lead
73 Dry Chamber System is the type of welding system performs in (a) Furnace (b) Under water (c) Boiler (d) Gas chamber 74 Oxygen in the oxygen cylinder is kept under pressure of (a) 60 kgf/cm 2 (b) 110 kgf/cm 2
(c) 140.6 kgf/cm 2
(d) 200 kgf/cm 2
75 Oxygen cylinder are made of (a) Cast steel (b) Seamless drawn steel (c) Mild steel (d) Manganese steel 76 The heat is produced by an arc between a continuously fed electrode is called (a) MMAW (b) SMAW (c) Submerged (d) MAG 77 Carbon dioxide gas is (a) Inert gas (b) Active gas (c) Non consumable gas (d) Non active gas 78 Gases of plasma arc is (a) Hydrogen (b) Argon (c) Carbon dioxide (d) Argon with 5% - 15% hydrogen 79 Forged welding is done in (a) Machine shop (b) Fitting shop (c) Smithy shop (d) Welding shop 80 Welding temperature for iron and steel in forged welding should reach (a) 1500C (b) 1100C (c) 1000C (d) 900C
81 Forged welding requires a striking tools that is (a) Ball peen hammer (b) Straight peen hammer (c) Sledge hammer (d) Claw hammer 82 Resine used as a flux in (a) Soldering (b) Brazing (c) Welding (d) None to these 83 Which one of the joint is not a permanent joint? (a) Riverting (b) Flange joint (c) Brazing (d) Soldering 84 Which one of the joint is not a temperature joint? (a) Coupling (b) Stud joint (c) Forged welding (d) Key joint 85 The unit of power is (a) Joule (b) Volt ampere (c) Joule / See (d) Newton 86 The e.m.t. develops in a transforma (a) Primary circuit (b) Secondary circuit (c) Rectitier circuit (d) None of these 87 The secondary circuit is linked with the primary circuit (a) Magnetically (b) Electrically (c) No link (d) Scott connection 88 The e.m.t. depends upon (a) Rate of flux cutting (b) Number of turns in secondary circuit (c) Number of turns in primary circuit (d) (a) & (b) both
89 The connection required in a transforma (440 volt) by (a) Single pole main switch (b) Double pole main switch (c) Triple pole main switch (d) Any one of these. 90 The 440v transforma should be connected with a ____________ amps main switch (a) 15 (b) 30 (c) 65 (d) 100 91 LASER beam weld has a limitation to weld upto plate thickness (a) 15mm (b) 10mm (c) 5mm (d) 3mm 92 Antogenous welding involves with (a) Similar metal (b) Dissimilar metal (c) Alloys (d) All of these 93 When electrode touches in the job then current flows about _______% of heat develops in positive pole (a) 40% (b) 50% (c) 60% (d) 67% 94 Reverse polarity is used when (a) Job thickness is more (b) Job thickness is less (c) Electrode thickness is more (d) Electrode thickness is less 95 Under cut develops due to (a) Poor penetration (b) Low current (c) High current (d) High voltage 96 Peening is required to (a) Strain relieved (b) Stress relieved (c) Nodular formation of molten metal (d) None of these
97 Peening is done by (a) Hammer (b) Clipping hammer (c) Holder (d) Electrode 98 Due to high temperature metal expends and the defect occurs is called (a) Under cut (b) Distortion (c) Porosities (d) Spatter 99 Hand screen protects (a) Ultra violet rays (b) Heat
(c) Spatter (d) All of these 100 In TIG welding the electrode is (a) Non consumable (b) Consumable (c) Both (a) & (b) (d) It has no electrode 101 The gas used in TIG welding is (a) Acetylene (b) Oxygen (c) Argon (d) Carbon dioxide 102 The gas used in MAG welding is (a) Acetylene (b) Oxygen (c) Argon (d) Carbon dioxide 103 To weld 6mm thickness mild plate the required electrode size is (a) 4 S.W.G. (b) 6 S.W.G. (c) 8 S.W.G. (d) 10 S.W.G. 104 To weld with 10 SWG electrode the current requires _______ amps. (a) 30 60 (b) 50 70 (c) 100 120 (d) 130 150 105 To weld a metal in horizontal position the electrode should be held _______ inclined to the plate (a) 15 (b) 30 (c) 45 (d) 60 106 To weld a metal in vertical position the electrode should be held __________ inclined to the plate (a) 30 (b) 45 (c) 60 (d) 75 107 To weld a metal in overhead position with the plate (a) 30 - 45 (b) 45 - 60 (c) 60 - 75 (d) 75 - 90 108 Rectifiers are made of _____________ for converting alternating current (AC) into direct current (DC) (a) Conductor (b) Semi conductor (c) Non Conductor (d) None of these
109 No need of maintaining polarity when the welding machine is ________ type (a) Motor generator set (b) Rectifier set (c) Transformer (d) Diesel generator set 110 In welding machine the main objective is to produce __________ for generating an arc (a) High current low voltage (b) Medium current medium voltage (c) Low current high voltage (d) Low current low voltage 111 Weaving motion of electrode is required to (a) Balance of welding (b) Improves penetration and fusion (c) Back step welding (d) Skip welding 112 To weld of a cast iron job the electrode will be (a) Cast iron (b) Mild steel (c) Manganese steel (d) Ferro silicon steel 113 Projection welding is a _____________ welding (a) Forged (b) Fusion (c) Resistance (d) Brazed 114 Welding decay can be avoided by (a) Post heating (b) Pre heating (c) Post cooling (d) Pre cooling 115 Aluminium can be successfully welded by (a) MMAW (b) SMAW (c) TIG (d) MAG 116 The flux uses in the submerged arc welding by (a) Laid over the welding zone (b) Fed with electrode (c) Coated with electrode (d) Tied by hand 117 In submerged arc welding which of the following cannot be found (a) Spatter (b) Smoke (c) Slag (d) Arc flash
118 To weld a light gauge sheet we should have to use jig and fixtures to prevent (a) Hardening (b) Distortion (c) Spattering (d) Welding decay 119 Thicker material say 25mm M.S. Plate should be weld in (a) Single run (b) Double run (c) Multi run (d) Triple run 120 Welding cables are made of a large number of tinned copper wires of diameter (a) 0.18 0.20mm (b) 0.25 - 0.30mm (c) 0.30 - 0.35mm (d) 0.35 - 0.40mm 121 Gamma rays are very _________ frequency electromagnetic radiation (a) High (b) Low (c) Medium (d) Radio 122 Gamma rays are similar to X rays but of ____________ wavelength (a) Higher (b) Shorter (c) Medium (d) Straight 123 The shear area of a welded portion depends upon (a) Bead length x length of weld (b) Bead length / length of weld (c) Length of weld / bead length (d) Bead length 124 In carbon arc welding of light gauge plates, the use of _________ may not be necessary (a) Cable (b) Electrode (c) Filler rod (d) Flux 125 Acetylene may be produced with (a) Calcium carbide and water (b) Calcium nitrade and water (c) Calcium sulphate and water (d) Calcium hydrate and water
126 Wire brush is used to remove (a) Dust from job (b) Dust and slag dust from the job (c) Oil and grease (d) None of these 127 The flux is a substance capable of dissolving the __________ (a) Nitride (b) Oxide (c) Sulphide (d) Bromide 128 Braze welding is the process in which the metal of filler rod or wire has a _________ melting point than that of the parent metal (a) Lower (b) Higher (c) Same (d) None of these 129 In spot welding the heating effect occurs when a current flows through a _________ (a) Inductance (b) Reactance (c) Resistance (d) Capacitance 130 In spot welding, temperature can reach upto _______C. (a) 200 (b) 250 (c) 300 (d) 500 131 Shielding gaser for welding must be low dew point temperature because any _______ in the gas will turn into hydrogen and oxygen when it passes through a welding avc (a) Acid (b) Water (c) Alkali (d) Oil 132 One of non-ferrous electrodes widely used in the arc welding of cast-iron is ______ metal (a) Monel (b) White (c) Solder (d) Brass 133 Draw arc process is used in _________ welding (a) PIG (b) MIG (c) STUD (d) ARC
134 Large bridges are mounted on rollers fitted on the supporting pillars to allow the bridge to _________ due to heat (a) Contraction (b) Expand (c) Swing (d) None of these 135 The double vee but joint is generally employed for _______ plates. (a) Thinner (b) Heavier (c) Medium (d) Double 136 Which one of the following is not controlled distortion (a) Back step welding (b) Skip welding (c) Intermittent welding (d) Right hand welding 137 The gas nozzle of the torch used for gas tungsten arc welding is made of (a) Plastic (b) Copper (c) Glass (d) Ceramic 138 A device used to keep the parts to be welded in proper alignment is called (a) Welding jig (b) Welding fixture (c) Welding positioned (d) Welding manipulator 139 Small particles which are thrown out by the arc during welding along with the weld metal is called (a) Porosity (b) Spatter (c) Overlap (d) Undercut 140 Which one of the following metal or allow has the highest melting point (a) Aluminium (b) Copper (c) Brass (d) Bronze 141 Spelter is a brazing alloy consisting normally of (a) 50% cu 50% tn (b) 50% cu 50% pb (c) 50% pb 50% tn (d) 50% cu 50% sn
142 The function of the central hole in the tip of the cutting blow pipe is (a) Supply oxygen for preheating (b) Supply acetylene for pre heating (c) Supply oxygen for cutting (d) Supply acetylene for cutting 143 Which of the following is not an insulator (a) Graphite (b) Glass (c) Mica (d) Wood 144 Lack of penetration in arc welding is found due to (a) High current (b) Low current (c) Short arc (d) Too low welding speed 145 The type of filler metal used in submerged arc welding is (a) Bare wire (b) Light coated wire (c) Heavily coated wire (d) Enamel coated wire 146 Aluminium is normally cut by (a) Oxy-Acetylene Flame (b) Plasma Arc (c) Hydrogen Arc (d) Electric Arc 147 ____________ is a brittle material (a) Aluminium (b) Cast iron (c) Copper (d) Mild steel 148 When two base metals lying in same horizontal plane to be weld is called (a) Lap joint (b) Butt joint (c) Corner joint (d) Fillet joint 149 When two base metals is perpendicular to each other then the joint is called (a) Lap joint (b) Butt joint (c) Corner joint
(d) Fillet joint
150 When two base metals over laps to each other then the joint is called (a) Lap joint (b) Butt joint (c) Corner joint (d) Fillet joint
MCQ type Objective Question Bank Name of the Trade : Welding Trade Code : WELD Answer 1. b 2. c 3. d 4. a 5. b 6. c 7. a 8. a 9. c 10. d 11. a 12. a 13. a 14. c 15. c 16. d 17. a 18. c 19. b 20. d 21. a 22. a 23. c 24. b 25. a 26. d 27. b 28. c 29. b 30. b 31. c 32. b 33. a 34. c 35. d 36. b 37. d 38. a 39. c 40. a 41. a 42. b 43. c 44. c 45. a 46. c 47. a 48. d 49. a 50. b 51. a 52. c 53. c 54. b 55. a 56. a 57. c 58. b 59. b 60. c 61. d 62. d 63. c 64. a 65. b 66. b 67. d 68. d 69. d 70. c 71. d 72. c 73. b 74. c 75. b 76. c 77. d 78. d 79. c 80. b 81. c 82. a 83. b 84. c 85. c 86. b 87. a 88. d 89. c 90. d 91. a 92. a 93. d 94. c 95. c 96. c 97. b 98. b 99. d 100. a 101. c 102. d 103. d 104. c 105. a 106. a 107. d 108. b 109. c 110. a 111. b 112. a 113. c 114. a 115. c 116. a 117. b 118. b 119. c 120. a 121. a 122. b 123. a 124. c 125. a 126. b 127. b 128. a 129. c 130. d 131. b 132. a 133. c 134. b 135. b 136. a 137. d 138. a 139. b 140. b 141. d 142. c 143. a 144. b 145. a 146. a 147. b 148. b 149. d 150. a