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Enrollment No: 0921002786
Name: ANIRUDH KRISHAN ACHARYA
Area of Specialisation:
Operations
Title of the Project:
Improve the Overall Equipment Effectiveness of 4-Roll Calander with
reference to Birla Tyres.
Statement of the problem:
1) Lower MTBF (Mean Time Between Failure ) < 100 Hr 2) High MTTR (Mean
Time to Repair) >60 Hr 3) High RFI ( Rate failure index) > 1.0 4) High Running
cost of machine
T OPI C - Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
The t opic is not def ined correct ly. It is quit e vague
and lacks direct ionalit y.
Problem st at ement t o be modif ied t o represent
specif ic problem & present st at us of OEE level of t he
machine, 4 Roll Calender in t his case.
Objectives of the study:
Target for Machine to be -: MTBF >180 Hr MTTR< 60 Hr RFI < 1
OB J EC T I V E- Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
Does not mat ch wit h t he t it le
Redef ine object ive t o be specif ic wit h respect t o t he
machine select ed and OEE level t o be achieved.
Methodology:
Secondary Data
MET H ODOL OGY - Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
Specif y st ast ical t ools t o analyse dat a
Explanation of the Method:
Currently Avg Performance Parameter form March '2013 to March'2014
Company Name:
Birla Tyres
Company Profile:
The founder of the Birla Group was Baldeo Das Birla, a member of the successful
Maheshwari Marwari community from Pilani, in the westerly state of
Rajasthan.The Birlas created the empire pretty much under a protective
environment of closed door economic policy of the Indian Government (Govt).
They had the influence with the Govt so controlled the businesses as basically
use the technology till it runs down and then import a new one. They were very
successful at that, because there was no competition as the businesses were very
much for those who could afford the license.The management was never
professional, there was and probably still is a persona of nepotism. If you were
not a Marwari, and again not from Jhunjunu or Pilani you could not go anywhere
in the company.
Questionnaire (10 to 15 questions)
1. What is full form of OEE .
2. What do you mean by OEE .
3. Is the basis resources for maintenance is adequate e.g.light , space for maintenance activity.(1= very good , 2 = good ,
3= satisfied ,4= poor ,5= very poor)
4. Is Maintenance equipment is adequate for repairing the production machine.(1= very good , 2 = good , 3= satisfied ,4=
poor ,5= very poor)
5. Is Maintenance team or member is sufficient to got to resolve the problems. (1= very good , 2 = good , 3= satisfied ,4=
poor ,5= very poor)
6. What is formula to calculate OEE
7. What is Availability of machine in term of OEE.
8. What is Performance in term of OEE
9. What is Quality in term of OEE.


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Number of respondents:
10
Area of study:
Birla Tyres
Method you will use to classify data:
Various tools and tackels of TPM to be used e.g. Montly EER , PM Check sheets ,
Patrolling Sheets ,5W2H etc
Method you will use to present data:
Previous PM Check sheets , OEE Level , Performance parameter MTBF, MTTR
,RFI ,Patrolling Checksheets , 5W2H
QUES T I ONNA I R E- Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
CORRECT
References:
Machine History Card , Daily Log Book Entry , PM Check Sheets, Patrolling Check
Sheets, EER Report , Six monthly Report.
Chapterization Scheme:
1. Definition of OEE.
2. Simple OEE Terminology.
3. Loss Categories of Simple OEE.
4. Major Losses Events Affecting Simple OEE.
5. Addressing & Improving the Major Loss Events of Simple OEE.
6. Calculating Simple OEE.
7. The Simple OEE Formulas.
8. Data Collection for Machine (Primary & Secondary)
9. Compare with previous to present condition of machine.
10. Defining World Class OEE
11.

C H A PT ER I Z A T I ON- Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
Revise chapt ers, t o be in line wit h t he project
object ives
Profile of Project Guide
Name:
Lalit Kumar Sharma
Age:
32
Educational Qualification:
B.Tech + MBA
Years of Experience:
6
Current organisation:
Birla Tyres
Current designation:
Assistant Manager( Plant Maintenance)
Brief profile:
Address:

House No:.
Quarter No. E11/3
Street:
Birla Tyres Colony
City:
Laksar, Haridwar
State:
Uttrakhand
Phone Number (Residence):
Phone Number (Office):
01332256000
Mobile:
9897904546
Email:
lalit@birlatyres.org
PR OJ EC T GUI DE- Ev a l u a t i o n & C o mme n t s
f r o m Fa c u l t y
CORRECT

F I NAL COMMENTS F ROM F ACULTY
Approved wit h Modif icat ion
Problem st at ement t o be modif ied t o represent
specif ic problem & present st at us of OEE level of t he
machine, 4 Roll Calender in t his case.


F ACULTY DETAI LS
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F ACULTY DETAI LS
Facult y Name: Satyavir S Sharma
Email: sssharma@systemdynamicsindia.com

C L OS E