Smartskim Separators

www.smartskim.com 800.663.2167 support@smartskim.
com
Universal Separators, Inc. 2012 All Rights Reserved
CoolantLoop
TM
Coolant Recycling Centers
The Industry Standard
BENEFITS:
Reduce your cost of new coolant concentrate
purchases by 30% to 75%
Cut your cost of dirty coolant disposal by 50%
to 90%
Better control of coolant concentration levels
Improve machine tool cleanliness and reduce
misting
Eliminate environmental risks and the liability of
off-site disposal
Improve tool life and product quality
Reduce coolant supply pump maintenance
Safeguard worker health and safety
Improve coolant efficiency
ATTRIBUTES:
Designed for easy installation and minimal
maintenance
Highly reliable systems with little to no downtime
Minimal operator involvement and training
No need to budget for expensive consumables
Runs on plant air only. No electrical panel
necessary on standard systems
System payback typically in less than 9 to 12
months
Systems available for small, medium and large
operations
The CoolantLoop Coolant Recycling
Systems are based on decades-long
successful fluid treatment practices,
using the award-winning, multipatented
SmartSkim
Systems approach to
solving problems. Our systems include
the SmartSkim Floating Suction Skimmer,
which is considered to be the best suction
skimmer in the world! No need for
constant adjustments. Our systems can
handle wide fluctuations in fluid levels
assuring consistent and effective
surface skimming of oils and floating
contaminants. In addition, our Crossflow
Separator, an open-channel coalescer
made of 100% stainless steel, promotes
the separation of contaminated floating
oils and solids from your valuable
machining coolants. By getting the fluids
out of dirty sumps all three types of
coolant contamination problems - tramp
oil, solids, and bacteria - can be easily and
effectively solved. SmartSkim is the
industry leader.
CL900
CoolantLoop
TM
OPTIONAL FEATURES:
Coolant Proportioner:
While a coolant proportioner is
included as a standard feature
on our recyclers, we also offer
precision metering proportioners
that ensure a greater level of
coolant concentration control.
Coolant Return System: Our
larger FilterLoop pump allows for
the flow of recycled coolant to a
plant-wide distribution system.
Inlet Strainer/Filters:
Stainless steel strainers, paper
bed media, bag filters, and
magnetics provide for an
additional layer of filtration
to the recycling process.
Magnetic Separator: In-line
magnetics remove submicron
ferrous contaminants with no
costs of consumables.
Ozonator: Provides biological
and odor control without the
risk or expensive biocides.
Sump Cleaner: The Cecor
branded sump cleaner allows
for the quick removal and easy
transport of coolants to/from
the sumps and our SmartSkim
Recycler. It is available in air,
electric or propane. The tanks
are designed as single or split.
Hose Reels: Assist in the
distribution of recycled coolant
back to your sumps. One hose reel
can effectively serve multiple
machining centers.
Floating suction skimmer
Other SmartSkim Products:
Portable Coolant Recycling Systems
Oil Water Separators
Floating Suction Skimmers
High Powered Rare-earth Magnets for Fluid
Filtration at Individual Machines
www.smartskim.com 800.663.2167 support@smartskim.com
CL375 188/187 79 55 59 120-300
CL600 300/300 89 63 80 180-300
CL900 450/450 102 63 86 240-480
CL1200 600/600 102 75 86 300-600
CL1800 900/900 108 110 85 300-600
CL2400 1,200/1,200 108 139 85 300-600
Standard CoolantLoop Systems
Tank Size (gal) Length Width Height Typical Processing
Model Clean/Dirty Side (inches) (inches) (inches) Rate (gph)
Site Requirements
All CoolantLoop Systems are manufactured to industrial grade standards. Process tanks
are welded inside and out and have a painted exterior. On most systems, the tanks are
channel reinforced and tank bottoms have support beams. We use non stalling air operated
diaphragm pumps with poly body and viton wetted parts. (Electric pumps are also available
when required.) Standard filtration includes a Size #2 bag filter housing, however, a
number of optional polishing filtration devices are available based on the particular needs
of your shop. All CoolantLoop systems incorporate the SmartSkim world renown 304
stainless steel floating suction skimmers and Crossflow Separators. Systems are shipped
complete with all fittings, piping, hoses and valves to make a complete assembly.
Materials of Construction
Air: Systems needs 30 PSI of clean dry plant air. Entire system uses approximately 5-10
SCFM of air.
Electric: No electric typically required except when optional ozonator is used. Ozonator
supplied with standard 110V plug.
Piping: Only customer piping required is for the tramp oil discharge to the customer
supplied drum or tote.
Water: " NPT water line at 40 PSI for coolant makeup proportioner.
Maintenance: System should be cleaned periodically as needed depend- ing on
contamination loading, type of coolant used, pre-filtration available and maintenance
practices of plant. Total system cleaning of once per year is recommended.
CL375

SmartSkim

FilterLoop

Clean Coolant Return to
Plant distribution piping or to
fill up portable containers
Optional
Strainer
Filter
Optional
SmartSkim

CrossFlow Separator

Clean Compartment
Compartment
Inlet Compartment
M
A
G
B
A
G

F
I
L
T
E
R

Oil
Solids
Ozonator
Automatic
Water/Coolant
Makeup
Coolant Recycling System
Process Flow Diagram
Dirty Coolant
from
Sump Sucker,
drum vacs,
or
sump pump
Process Description

A. Dirty coolant is delivered to the inlet side of the
CoolantLoop
System by sump sucker or drum vac, or

manually, passing through an optional large
strainer/filter at the inlet for capturing large debris
such as chips, ear plugs, etc.
B. The multi-patented SmartSkim floating suction
skimmer continuously skims the top most layers by
suction.
P
u
m
p

C. The transfer pump moves the skimmed fluids through the CrossFlow Separator.
D. The SmartSkim open channel coalescing CrossFlow Separator removes free & mechanically dispersed tramp oils and gross
solids by gravity only, without filters or plastic coalescing media.
E. Clean treated fluids gravity flow from the CrossFlow Separator onto a proprietary weir with thin film overflow and into the
clean tank which then allows the coolant to continuously overflow back into the inlet/dirty side for further processing. This
provides continuous aeration of the coolant as it cascades and also allows for multi pass filtration via the total recirculation of
the system. There is no stagnant coolant in the CoolantLoop.
F. Captured oil gravity drains automatically to a capture barrel or tote. Settled solids can be purged manually on demand through
the angled bottom discharge.
G. The FilterLoop
coolant recirculation keeps the clean side moving and filtered. Includes a polishing bag filter and optional sub
micron magnetic in-line separator which is available for steel and cast iron applications. When clean coolant is needed, use the
FilterLoop pump to supply your portable container for return to the coolant sumps or you can pump clean, treated coolant
make up directly back to the machines via a distribution piping system.
H. Water/coolant make up is done automatically in the inlet/dirty tank as level drops & keeps the system operational.
I. An Optional Ozonator can be used to disperse O
3
to kill bacteria, fungus, yeast, and mold as well as destroying their associated
odors.

Pump

C
l
a
r
i
f
i
e
d

R
e
t
u
r
n

1

1
0

g
p
m

C
N
C

M
a
c
h
i
n
e

F

1

F

2

P
1

P
2

C
o
o
l
a
n
t

S
u
m
p

O
i

l

V e r t i c a l S e p a r a t o r
S
u
c
t
i
o
n

S
k
i
m
m
e
r

T
h
e

S
u
m
p

C
a
d
d
y

i
s

a

6
0

g
a
l
l
o
n

p
o
r
t
a
b
l
e

c
o
o
l
a
n
t

t
r
e
a
t
m
e
n
t

s
y
s
t
e
m

w
i
t
h

a

v
e
r
t
i
c
a
l
l
y

d
i
s
p
l
a
c
e
d

h
e
l
i
c
a
l

c
o
a
l
e
s
c
e
r

f
o
r

r
e
m
o
v
i
n
g

f
r
e
e
,

m
e
c
h
a
n
i
c
a
l
l
y

d
i
s
p
e
r
s
e
d
,

u
n
e
m
u
l
s
i
f
i
e
d

t
r
a
m
p

o
i
l
s

f
r
o
m

c
o
o
l
a
n
t

s
u
m
p
s
.

I
t

c
o
m
e
s

c
o
m
p
l
e
t
e

w
i
t
h

a
n

i
n
l
e
t

s
t
r
a
i
n
e
r
/
f
i
l
t
e
r
,

a

p
o
l
i
s
h
i
n
g

f
i
l
t
e
r
,

s
u
c
t
i
o
n

s
k
i
m
m
e
r
,

a
i
r

d
i
a
p
h
r
a
g
m

s
u
p
p
l
y

p
u
m
p

a
n
d

n
e
c
e
s
s
a
r
y

h
o
s
e
s
.

S
u
m
p

C
a
d
d
y

V
1

P
1

M
a
c
h
i
n
e

T
o
o
l

P
u
m
p

-

E
x
i
s
t
i
n
g

P
2

S
k
i
m
m
i
n
g

S
u
p
p
l
y

P
u
m
p

-

t
o

S
u
m
p

C
a
d
d
y

F
1

I
n
l
e
t

S
t
r
a
i
n
e
r
/
B
a
g

F
i
l
t
e
r
/
M
a
g

F
i
l
t
e
r

F
2

P
o
l
i
s
h
i
n
g

F
i
l
t
e
r

-

t
y
p
i
c
a
l
l
y

2
5

-

5
0

m
i
c
r
o
n

b
a
g

V
1

-

T
h
r
e
e

-

w
a
y

v
a
l
v
e

f
o
r

T
r
a
m
p

o
i
l

S
e
p
a
r
a
t
o
r

m
o
d
e

a
n
d
/
o
r

f
i
n
e

f
i
l
t
r
a
t
i
o
n

m
o
d
e

T
h
e

S
u
m
p
C
a
d
d
y

P
r
o
c
e
s
s

F
l
o
w

D
i
a
g
r
a
m

BEFORE
Sump Caddy
The Portable Sump-Side
Coolant Filtration and Tramp
Oil Separator System
ATTRIBUTES:
Portable - Engineered to be easily moved around
Runs on plant air; no electricity needed
Made of durable mild steel, not cheap plastic
Requires minimal maintenance
In most cases will use less than $100 per year
in consumable filters
Includes our new Slotted Pipe Suction Skimmer
with quick connects (other skimmers available
where required)
Easy to use and understand, no intensive
training required
Incorporates the time proven SmartSkim
coalescing technology
BENEFITS:
Extends the life of your expensive machining
coolants
Greatly reduces your costs associated with
having dirty coolants hauled off-site
Removes particulates that can damage your
coolant lines and tooling
Removes tramp oils that are breeding grounds
for dangerous and odorous bacteria
System can be used as part of a coolant
recycling system/sump sucker program
Improved parts quality due to the elimination
of tramp oils and particulates
Helps keep machine tools cleaner
AFTER
Uni$e!"al Sea!a#o!", Inc. %2011 All Righ#" Re"e!$ed
Sump Caddy
Air Filter Regulator with
Adjustable Needle Valve
Pre-Filter/Strainer
Polishing
Filter
Recycled Fluids
Return Port
Discharge Port
for Waste Oil
32& Wide 41& Dee
4
6
&

H
e
i
g
h
#
EXPECTED AIR CONSUMPTION @ 30 PSI
Flow Rate (GPM) Air Flow (SCFM)
3 3
5 5
7 7
INCLUDES:
Suction Skimmer slotted pipe
arrangenment to handle levels
from 3.5 to 18 in height. Other
skimmers are available, please
consult with you SmartSkim
representative.
Size 4 Inlet Pre-Filter/Strainer
with optional rare earth
Magnetic Post.
Diaphraghm Pump, poly body with
viton internals
Size 4 Polishing Filter Housing
with 5 bag filters.
Pneumatics
Portable cart
Mild steel Processing tank,
approx. 60 gallons.
Weight 362 lbs. (without fluids)
Fluid processing rate of 3 to 7
gallons per minute
Slot Where
Skimming
Occurs
Weighted Base
with magnets to
Provide Stability.
Centralized Coolant Recycling Systems
High Powered Rare-earth Magnets for Fluid Filtration
Ozone Generator Systems for Bacteria Control
Uni$e!"al Sea!a#o!", Inc. %2011 All Righ#" Re"e!$ed
CrossFlow Separator
Tramp Oil Control for
Industrial Fluids
BENEFITS:
Reduce new fluid purchase costs up to 75% by
extending the life of those fluids
Reduce waste volumes by 50% - 90%
Separated tramp oils can be sold or recycled
Parts washers: Reduce cost of washwater
detergent, heating & disposal costs. Consistently
cleaner parts
Coolants: Improve sump life, tooling, and part
quality
Reduce misting & improve machine cleanliness
Reduce environmental waste disposal, bacteria
levels, and associated odors
ATTRIBUTES:
Open Channel coalescing technology is low
maintenance. Frequency of cleaning is a fraction
of what is required with competitive tortuous path
plastic media coalescers
Non plugging design means no worries about
overflowing of the unit and spills
Robust and industrial grade for a lifetime of use
Sloped bottom for easy removal of solids and
sludge
Quick system payback
Automated system for continuous operation
World's best floating suction skimmers all
stainless steel design and no hoses that kink,
harden or collapse. Easily set and minimal
adjustments
304 stainless steel platepack is a lifetime
purchase and easy to clean. No need to ever
replace
Gentle flow through the system won't split weak
emulsions or remove additives. Can be used with
virtually any coolant or cleaner
System can handle temperatures up to 250 degrees
and flow rates up to 10 gpm based on chemistry
The SmartSkim CrossFlow System sets the industry
standard for skimming and separating floating oils and
solids from industrial fluids. It is designed as a simple,
trouble-free solution for removing free floating and
mechanically dispersed tramp oils from wash tanks,
individual machine coolant sumps, central coolant
systems, and many other manufacturing process
fluids. Based on gravity flow and coalescence, the
CrossFlow Separator can reduce tramp oils to less than
1% in a single pass. The SmartSkim non-clogging
design allows for the separation of oils and settling of
solids in one step. Applications include water soluble,
semi-synthetic & synthetic coolants from machining
and grinding, rolling and drawing coolants, alkaline and
acidic washwaters, stamping fluids, wastewater
pre-treatment, aqueous quench pits, die casting mold
release fluids, and any application where separation
of two immiscible fluids is required.
Floating
suction
skimmer
CrossFlow Separator System
Centralized Coolant Recycling Systems
High Powered Rare-Earth Magnets for Fluid Filtration
Vertical Oil Separators for Applications with Space Constraints
The CrossFlow Separator takes up very little floor space. The unit measures 48" wide
x 14" deep x 24" tall. In most instances the separator can be attached to existing
parts washers or other structures. We sell an optional stand that provides for ease of
installation. Due to the nature of the gravity discharge, our separator needs to be
installed with the outlet port above the level of the fluid that it is cleaning.
The standard suction skimmer that is included with our systems requires an area of
12" x 12" x 18" deep within the source tank where it will be installed. Other suction
skimmers are available to deal with restricted space constrains, shallow fluid levels
and large fluid level fluctuations.
Sizing
Our multi-patented SmartSkim
Suction skimmer is mounted in your tank

and continuously removes the topmost oily layer. Skimmed oily fluids are
pumped through the separator where floating
contaminants are separated. Clean fluids return
by gravity to the source tank. Inside the
SmartSkim
CrossFlow, there is no plastic

coalescer media, filters, or consumables of any
kind. Our proprietary open channel platepack
system separates and removes floating oils and
solids by gravity only. This makes maintenance fast and easy. Open channels
do not plug. SmartSkim
systems just run and run. Oil that is captured inside

the separator gravity drains automatically to a
capture drum. This oil is typically dry enough to
sell or recycle. No electrical panels or hook ups are
normally necessary. The CrossFlow System is
entirely pneumatic. It runs on plant air, typically
using just 3-5 CFM. Just plug and play!
SmartSkim
is the industry standard.

Top view of
CrossFlow System
Skimmed fluids
Treated fluid return
Floating Skim head
Area of concentrated oil
Source tank
Skimmed fluid Oil collection reservoir
Solids discharge valve
Captured oil disposal line
Oils float to the surface as the fluids pass
through the platepack and become coalesced
Solids
settle to
the
bottom
Flow of fluids through
platepack. Platepack sits
inside of CrossFlow Tank
V3 Separator
The Industry Standard
BENEFITS:
Reduce new fluid purchase costs up to 75% by
extending the life of those fluids
Reduce waste volumes by 50% - 90%
Reduce cost of wash water detergent, heating
& disposal costs
Consistently cleaner parts
Improve sump life, tooling, and parts quality
Reduce misting and smoke, machine cleanliness,
environmental waste disposal, bacteria levels and
their associated odors.
Separated tramp oils can be sold or recycled
The SmartSkim V3 Vertical System sets the industry standard for skimming and
separating floating oil and solids from industrial fluids. It is designed as a simple,
trouble-free solution for removing free floating and mechanically dispersed
tramp oils from wash tanks, individual machine coolant sumps and many other
manufacturing process fluids. Based on gravity flow and coalescence, the V3
Vertical Separator can reduce tramp oils to less than 1% in a single pass. The
Smartskim non-clogging design allows for the separation of oils and settling of
solids in one step. Applications include water soluble, semi-synthetic & synthetic
coolants from machining and grinding, alkaline washwaters, stamping fluids,
wastewater pre-treatment, aqueous quench pits, die casting mold release fluids,
and any application where separation of
two immiscible fluids is required.
V3 with 304
stainless steel air
diaphragm pump
and pedestal
mount
ATTRIBUTES:
Open Channel coalescing technology is low
maintenance and non plugging. Frequency of
cleaning is a fraction of what is required with
competitive tortuous path plastic media coalescers
The V3 System is manufactured of mild steel. It's
robust and industrial grade for a lifetime of use
Cone bottom for easy removal of solids and sludge
Quick system payback
Automated system for continuous operation
World's best floating suction skimmer is included
all stainless steel design and no hoses that kink,
harden or collapse. Easily set and minimal
adjustments
V3 mounted on parts washer. V3 mounted next to heat treat parts washer.

V3 Vertical System
Our multi-patented SmartSkim suction skimmer is mounted in
your tank and continuously removes the topmost oily layer.
Skimmed oily fluids are pumped through the separator where
floating contaminants are separated. Clean fluids return by gravity
to the source tank. Inside the SmartSkim V3 Separator, there are no
plastic coalescer media, filters, or consumables of any kind. Our
proprietary open channel system separates and removes floating
oils and solids by gravity only. This makes maintenance fast and
easy. Open channels do not plug. SmartSkim systems just run and
run. Oil that is captured inside the separator gravity drains
automatically to a capture drum. This oil is typically dry enough
to sell or recycle. No electrical panels or hook ups are normally
necessary. The Vertical System is entirely pneumatic. It runs on
plant air, typically using just 1 - 3 CFM. Just plug and play!
SmartSkim
is the Industry Standard.

Portable Coolant Recycling Systems
High Powered Rare-earth Magnets for Fluid
Filtration at Individual
V3-90 for larger flow, floor space critical
applications
The V3 Vertical Separator takes up very little floor space. The unit has a footprint of 25" x
13" x 76" tall. The standard unit includes a pedestal mounting stand, but the separator can
provided without the stand and could then be attached to existing tank or other structures.
Due to the nature of the gravity discharge, our separator needs to be installed with the
clean outlet port above the level of the fluid that it is cleaning. The standard suction
skimmer that is included with our systems requires an area of 12"x12"x14" deep within
the source tank that it will be installed. Other suction skimmers are available to deal with
restricted space constrains or low fluid levels.
Sizing
Top view of V3
12 x 16
Our suction skimmer at work
Pedestal Mounting Stand with pre-drilled
holes for ease of installation to plant floor
Magnetic Filtration
Cuts consumable media spend
Reduces environmental impact
Extends uid life

www.smartskim.com
Smartskim
800-663-2167
608-845-2167
sales@smartskim.com
Metalworking / nishing
Liquids Coolants
Applications Grinding, milling, honing, lapping, ne nishing, Wire
& EDM, laser cutting, CNC
Liquids Cleaning uids
Applications Part washing, cleaning stations
Hydraulic systems
Liquids Fluid/oil
Location Hydraulic systems, test beds
Fuel storage and handling
Liquids Oil, diesel, petrol, bio-fuels
Applications Tank cleaning, storage inlet and outlet points, fuel
dispensers
Gearboxes
Liquids Oil
Location General, gearbox maintenance
Heating systems
Liquids Hydronic uids
Applications Domestic and industrial heating
Magnetic ltration can be used in almost any environment
where ferrous and para-magnetic contamination of a
liquid is a problem.
Significantly lower
operating costs
Longer lasting uids
Magnetic lters remove particles smaller
than one micron in size. Traditional bar-
rier lters typically leave particles smaller
than 5 microns circulating in the uid. These
particles signicantly affect the performance
of uids and also act as a focus for bacterial
build up.
NO consumables
Once installed there is nothing else you need
to buy to ensure effective ltration over the
lters lifetime.
Minimal uid loss
Contamination is removed from the lter as a
semi-dry cake. Fluid loss is considerably less
than that of traditional lter media.
NO disposal costs
The cake itself can be recycled, eliminating
specialist disposal costs.
Minimal running costs
Manually cleaned magnetic lters require
no additional power. Magnetic self-cleaning
lters only require a small amount of power
for the cleaning process.
More environmentally
responsible
Less uid used
More efcient ltration means uids retain
their essential properties for longer, giving
extended uid life.
Contamination can be recycled
Ferrous contamination is collected and can be
easily recycled as a single material.
Reduced pollution
No contaminated lter media ends up in
landll.
Increased
productivity
Maintain ow rates
High ow rates can be maintained without
affecting ltration efciency. Fluid does
not ow through lter media, so ow is
uninterrupted. Flow rates are determined by
your process requirements, not by your lter.
No back pressure
Even when the lter is full there is no
blinding or risk of burst lters, reducing
downtime.
Reduced wear
Particles that pass through traditional lters
act as an abrasive, wearing parts, machinery
and product. Magnetic lters remove these
damaging particles.
Fine Itration
Conventional ltration media, at 5 microns
and below, can strip oils of anti-foaming,
anti-bacteria and other additives. Micromag
enables sub-micron ltration without
affecting the oils properties.
Where to use magnetic ltration
Why use magnetic ltration?
FLOW
Particles smaller than media rating
remain in the uid, reducing its
efciency and increasing wear on
machinery and cutting tools
Once full, the contaminated media is
disposed of along with uid held in the
lter medium
The lter becomes clogged causing
blinding and back pressure
FLOW
All particles are removed
Once full, the contamination is removed
from the magnet and can be recycled
with little loss of uid
Patented magnet conguration* means
that even when the lter is full, ow
channels remain open so there is no
blinding or pressure build up
*Micromag
Magnetic ltration
Filters in action
Barrier ltration
contamination particles uid
barrier lter
high-intensity
neodymium magnet
Reduced
environmental
impact
Elite Tooling installed a Filtramag
magnetic lter on a Walter
Helitronic Power Grinder, used
for manufacturing carbide
cutting tools, and were able
cut consumable costs and sell
collected contamination for
recycling.

Increased production
efciency
Honda installed a Micromag on
a bespoke machine used for
manufacturing engine valve seats
where accuracy and nish quality
is critical. Not only was part quality
improved but the lters minimal
maintenance requirements meant
that machine downtime was
signicantly reduced.

Signicant savings
made
Auto parts manufacturer
ThyssenKrup was having to replace
one pump per week in its de-
greasing plant due to inefcient
ltration. After installing an
Eclipse Magnetics lter before the
pumps, this gure was reduced
dramatically. The cost of the lter
was paid back within weeks.
CASE STUDIES Magnetic ltration in use
Why use magnetic ltration?
FILTRAMAG
Higher ow, higher contamination.
Applications with less magnetic
contamination e.g. grinding medium,
para-magnetic steel, carbide. Harsh
chemical environments.
Inline/ofine ltration
Manually cleaned
Full stainless steel construction
11000 Gauss high-intensity magnet

Temp range: 41F/5C to 158F/70C.
Stock item
AUTOMAG
Higher ow, higher contamination.
Non-stop operations. Harsh chemical
environments.
Automated self-purging (air operated)
Full stainless steel construction
Temp. range: 41F/5C to 158F/70C.
Multiple units can be grouped for
higher capacity
Stock item
Magnetic lter range Product data
MICROMAG
Standard machine ltration. Smaller
wash stations. Non-chemical
environments.
Manually cleaned
Styrene Acrylo Nitrile (SAN)

Temp range: 41F/5C to 122F/50C.
Stock item
MICROMAG HP
For high pressure applications
04 While every effort has been made to ensure the accuracy of the information in this publication please note that specications may change without notice.
Automatic self-cleaning lter (air operated)
Magnetic coolant roller for full recovery of uid used in
cleaning process
Temp. range: 41F/5C to 158F/70C. (lter unit)
AUTOMAG SKID
Self contained ltration and uid recovery system
for higher ow, higher contamination applications.
24/7 automated operation.
Product number
AMCS1 see AMC * Skids can be supplied
with two lters to accom-
modate higher ow rates
AM6S1 see AM6
AM12S1 see AM12
Product number Max. ow rate Contam. capacity Max. operating pressure Connection
US gallons/min. litres/min lbs / kgs psi /bar NPT
MM5/1.0 18 70 2.2 / 1 174 / 12 1
MM10/1.0 26 100 4.4 / 2 174 / 12 1
MM20/1.5 40 150 8.8 / 4 174 / 12 1
Product
number
Max. ow rate Contam. Capacity Max. Operating pressure Connection
US gallons/min. litres/min lbs / kgs psi /bar
AMC 52 200 5 / 2.5 145 / 10 1 PN16
AM6 118 450 15 / 7 145 / 10 2 PN16
AM12 237 900 30 / 14 145 / 10 3 PN16
Product number Max. ow rate Contam. capacity Max. Operating pressure Connection
US gallons/min litres/min lbs / kgs psi /bar NPT
FM1.5M/NPT 66 250 6.6 / 3 145 / 10 1
FM2.5/NPT 132 500 13.2 / 6 145 / 10 2
Product number Max. ow rate Contam. capacity Max. operating pressure Connection Temperature range Construction
US gallons/min litres/min lbs / kgs psi / bar NPT F / C
MM5/HP/50NPT 18 70 2.2 / 1 725 / 50 1 41 / 5 - 284 / 140 Aluminium housing
and lid with a stainless
steel tube.
MM10/HP/50NPT 26 100 4.4 / 2 725 / 50 1 41 / 5 - 284 / 140
MM20/HP/50NPT 40 150 8.8 / 4 725 / 50 1 41 / 5 - 284 / 140
MM5/HP/NPT
18 70 2.2 / 1 1160 / 80 1
41 / 5 -158 / 70
Full stainless steel
construction.
MM10/HP/NPT 26 100 4.4 / 2 1160 / 80 1 41 / 5 -158 / 70
MM20/HP/NPT 40 150 8.8 / 4 1160 / 80 1 41 / 5 -158 / 70
Smartskim
800-663-2167
608-845-2167
sales@smartskim.com
www.smartskim.com
Guaranteed protection from
metal contaminants / weld balls
Easy installation and
maintenance
Maintains peak performance
of systems
No running costs, minimal
maintenance costs
3 year warranty
Suitable for high flow rates
Engineered to last
The BoilermagXT has a full stainless steel housing, precision
manufactured to ISO 9001:2009. It is available in 3 sizes to fit
2, 4 and 6 pipes with PN16 or ANSI flanges.
BoilerMagXT uses high intensity rare earth magnetic rods.
Magnetic cores holding removed contamination
The BoilerMagXT magnetic filter removes ferrous
contamination from detergents, solvents, high and low pH
fluids and many other industrial fluids.
Contamination particles down to less than a micron in size
are removed. This is much smaller than can be extracted by
traditional filters. The removal of these particles results in
longer fluid life, improves the surface finish of your products,
increases component accuracy and reduces wear on your
machinery and tools.
BoilerMagXT uses permanent magnets so does not require
power to operate and is always working. It has no moving
parts and does not require maintenance.
No consumables are used contamination is quickly and
easily removed as a semi dry 'cake' that can be easily disposed
of as scrap without losing expensive fluid.
Call 1-800-663-2167
HIGH INTENSITY
MAGNETIC FILTRATION
The MagPost
Magnetic Filtration for
Bag Filter Housings
APPLICATIONS:
Integrate into existing bag
filter housings
Filter ferrous fines caused by
machining, honing, boring,
grinding, broaching, roll
forming, pipe & tube, heat
treating and other operations
Use as a pre-filter to fine
filtration methods
Upgrade your existing
coolant recycling system
Enhance parts washing tanks
Remove on-going rust issues
from aging tanks
High Pressure through-
the-tool coolants
ATTRIBUTES:
304 Stainless steel magnetic
cage that allows magnet to
be easily inserted and
removed from housings
Stainless steel cage allows
magnetic post to remain
centered inside housing and
also serves as a scraping
mechanism
High powered rare-earth
magnet (10,000 Gauss)
Lifting ring for ease of
installation and cleaning
Assemblies for Size
#
1,
#
2,
#
4 or
#
12 filter housings
Standard model handles
fluid temperatures up to
176 F (80 C)
Other models available for
high temperature applications
BENEFITS:
Extend tooling life
Extend bag filter life
Improve coolant quality
Improve quality of quench
and parts washer fluids
Reduce the number of
consumables in your facility
Waste captured on magnets
can be recycled or easily
disposed of
Increase filtration capacity
and efficiency
Remove sub micron sized
particles
Reduce frequency of filter
housing maintenance
Increase washer bath life
Protect high pressure pumps
Filter housings
are not included
with magnets.
IF YOU HAVE
ONE OF THESE...
THEN YOU MAY NEED
ONE OF THESE.
Drop In Magnetic
Post with
Support Cage
The MagPost
SmartSkim Products:
Centralized & Portable Coolant Recycling Systems
High Powered Rare-Earth Magnets for Fluid Filtration
Sumpcleaners & Coolant Dispensers
Size #2 or #12
Size #1
Size #4
1.5
Diameter
Magnetic
Post
The Boss
1
Diameter
Magnetic
Post
MagPost Diameter Height
Size #1 5.5 19
Size #2 or #12 5.5 31
Size #4 3.5 15
Dimensions

APPLICATIONS:
Machining:
- Broaching
- Gun drilling
- Hobbing
- Milling
Grinding:
- Centerless ID & OD
- Thrufeed
- Cylindrical roll
- Double disk
- Creep feed & thread grinding
Honing
Micro Sizing
ATTRIBUTES:
Cut your cost of dirty coolant
disposal by up to 90%
Capable of maintaining
machine tool coolants to
10 micron
nominal clarity without the
use of consumable media
Improve tool life and product
quality
Safeguard worker health
and safety
BENEFITS:
Designed for easy installation
and minimal maintenance
Highly reliable systems with
little to no downtime
Minimal operator involvement
and training
No need to budget for
expensive consumables
Operates for pennies per day
in electrical cost
System payback typically in
less than 9 to 12 months
Systems available for small,
medium and large operations
Magnetic Filtration
HPS, HPA and HPN Series
Our Magnetic Indexing Drum Filters, both standard
ferrite ceramic drum as well as the rare earth
Neodymium Iron Boron Magnetic drum, are the
leaders in the industry in design and magnetic field
strength. The Neo filter provides strengths of 10X
that of standard ferrite ceramic!
What sets us apart is our raised pole drum
construction and the logic employed to index the
drum, automatically on demand. Compared to
smooth cylindrical drums that rotate continuously,
our raised pole design provides 40% more magnetic
surface area per linear foot. And because the
drum is not rotated continuously, the captured
contaminants being discharged are drier which
reduces coolant loss. Our automatic indexing
control logic will only rotate the drum when the
fluidic probe generates a signal, as the captured
contaminants continue to build up in the intense
magnetic field. The purpose behind this circuitry
is to maintain the optimum porosity of the filter
matrix and thus using the matrix to capture some
non-magnetic particles as well as heavy oils and
greases. The most-reliable, ultra-efficient filtration
and removal of magnetic and non-magnetic
contaminants, from metal-working fluids.
Magnetic Filtration
SmartSkim Products:
Centralized & Portable Coolant Recycling Systems
In-Line High Powered Rare-Earth Magnets for Fluid Filtration
Sumpcleaners & Coolant Dispensers
All Magnetic Filters are manufactured to
industrial grade standards. Drums are
constructed of 304 S/S and A36 HRS
combinations. Filter Housings are
constructed of HRS, 304 S/S, and 6061
T6 Aluminum.
Materials of Construction
Extended swarf discharge chute
designed to meet site discharge
requirements.
Inlet distribution diffuser box designed
to eliminate splash and evenly
distribute dirty fluid across width of
magnetic drum.
Inlet enclosure designed to completely
seal the top of the filter assembly
(includes extend swarf discharge
chute).
Optional Equipment
Electric:
120/1/60 VAC, 208-230/460/ 3/60 VAC
Piping:
Only customer piping required is for the
dirty fluid inlet connection or dirty fluid
flume in the case of gravity feed
installations.
Consumables:
NO CONSUMABLES REQUIRED!
Maintenance:
Only annual Periodic Maintenance Cycle
required which consists of lubrication of
2 bearings and inspection for wear.
Site Requirements
*Flow rates are based on water based coolant applications. Flow rates on oil applications are reduced by 50%.
**These dimensions are for general reference only and are not certified drawings.
*** Suffix C on any model number represents Chip Style Housing for machining chip applications.
**** Suffix N on any model number represents Neodymium Iron Boron rare earth magnetic drum.
CECOR80 SA5 a'/-,-#/a1#" S2*-!)#a+#//
F')1#/ 20#0 -)a+1 a'/ 02--)6. A'/ 2+'10 &a3# +,
*,3'+% -a/10 a+" a/# 0'*-)# 1, ,-#/a1# a+"
*a'+1a'+.
n S1')) 20'+% a -a') a+" 0&,3#)? H'%&
02!1',+ )'$1 02!(0 1&# #+1'/# 02*-
,21 $a01.
n F')1#/ !&'-0 a+" 0)2"%# $/,* !,,)a+1.
n R#"2!# *a!&'+# 1,,) ",4+1'*#
n A'/ ,-#/a1#" 3#+12/' !/#a1#0 3a!22*
'+ 1&# 1a+(.
n P2*- '+/-2*- ,21 !a-a')'16.
n O-#/a1#0 ,+ -)a+1 a'/ 02--)6.
T&# SA5 '0 a)0, a3a')a)# a0 a C,*'+a1',+
S2*-!)#a+#//F')1#/ a+" C,,)a+1 D'0-#+0#/.
Ca21',+: Ma!&'+#0 *201 +,1 # 20#" $,/ $)a**a)# $)2'"0 ($2#)0,
-a'+10, 0,)3#+10, #1!.) . A3,'" 20# '+ #51/a-&'%& 1#*-#/a12/# ,/
0-a/(-&a7a/" #+3'/,+*#+10 (,3#+0, 4#)"'+% a/#a0, #1!.)
T".+ S*7&: 60, 90, 140, 175, 300, 400, 500
#/& 600 )#--0/ %#1#%+5:.
P5-0: A+3 O1'3#5'& !'/563+.
S5$4*/. L*'4: 26; H) (M'3%63:) 03 350; 8#5'3.
R&15*2&-&.43: R'26+3'4 #+3 36/4 (*'#&'34) 0(
3/4; 03 -#3)'3 #/& 7'35+%#-4
(&3014) 0( 1/2; 03 .03' 8+5* -+/'
13'4463' 0( 75 50 120 PSI
(106/&4 1'3 426#3' +/%*) 53 50
80 CFM (%6$+% (''5 1'3
.+/65').
P5-0*.( R"4&: 1 50 70 )#--0/4 1'3 .+/65'.
P2&3352& D*3$)"2(&: 6 PSI (106/&4 1'3 426#3' +/%*)
8+5* 4#('5: $#%,61 7#-7'.
F*,4&2: F10 F+-5'3 *#4 1 %6$+% (005
%#1#%+5: #/& +4 45#/&#3& 0/ 5*'
SA5. O15+0/#- F23 (2.3 %6$+%
(''5) %#1#%+5: +4 3'%0..'/&'&
8*'/ %00-#/5 +4 -0#&'& 8+5*
%*+14 #/& 48#3(.
S0*,, P2&6&.4*/.: A650.#5+% 07'3(+-- 1305'%5+0/.
A-- &+4%*#3)' 10354 #3' 7#-7'&.
T)& S5-0 S)"2+
CECOR80 0*a))#01 02*-!)#a+#/, 1&# S2*- S&a/(, &a0 a
2+'.2# 3#/1'!a) "#0'%+ $,/ 0&,-0 4'1& )'*'1#" $),,/ 0-a!#.
H'%& 02!1',+ )'$1 02!(0 ,21 #3#/61&'+% '+ 1&# 02*- -
!&'-0, $'+#0 -a/1'!)#0 a+" $)2'".
N
E
W
!
N
E
W
!
n 60 %a)),+ 1a+(
n S-a!#-0a3'+%
3#/1'!a) "#0'%+ $,/
0&,-0 4'1& )'*'1#"
0-a!#.
n Sa*# -,4#/ a0
)a/%#/ a'/ 2+'1, 21
'+ a 0*a))#/
-a!(a%#.
n P2*-'+% /a1# 1, 70
%a)),+0 -#/ *'+21#.
n 1 C2'! F,,1 $')1#/
01a+"a/". O-1',+a)
2.3 !2.$1. $')1#/.
SA5 Sumpcleaner/Filter Air
A Master Distributor of
NOTE: Engineering Specification to change without notice. ! = A6"*,"#,&
S = S4".%"2%
NA = N/4 A6"*,"#,&
FORM SA5611
M/%&,
T".+ S*7&
((",,/.)
C,&"./54
D//2
T2".30/24 )&&,3 D*-&.3*/.3
S)*00*.(
&*()4
T B"3& PL B"3& PM B"3&
CB1
B"3&
F23 F*,4&3
F,//2
S15&(&&
SA5-60PL
SUMP SHARK
60
8; 9 10;
*+/)'&
&003 8+5* #
1-1/4;
&3#+/ 1035.
P64* 03 T08-
T3#/41035
T80 12; 9 3;
10-: 8*''-4
#/& 0/' 8; 9
3; 10-: %#45'3.
38; -0/)
33; 8+&'
55; *+)*
350 -$4. NA ! NA NA ! !
SA5-90PT 90
68; -0/)
30; 8+&'
51; *+)*
540 -$4. ! ! ! ! ! !
SA5-140PT 140
68; -0/)
34; 8+&'
57; *+)*
580 -$4. ! ! ! ! ! !
SA5-175PT 175
80; -0/)
34; 8+&'
57; *+)*
695 -$4. ! ! ! ! ! !
SA5-300T 300
16; &+#.'-
5'3 *+/)'&
&003 8+5* #
2-1/2;
&3#+/
1035
T08 B#3 8+5*
1+/5-'-':' *+5%*
50 #%%0..0&#5'
.045 +/-1-#/5
56)4 03
53#%5034.
T80 *'#7:-
&65: 16; 9 4;
8*''-4 #/&
0/' 12; 9 3;
48+7'- %#45'3
96; -0/)
40; 8+&'
65; *+)*
875 -$4. ! NA ! ! ! !
SA5-400T 400
T80 *'#7:-
&65: 16; 9 4;
8*''-4 #/&
580 12; 9 3;
48+7'- %#45'34
99; -0/)
46; 8+&'
71; *+)*
1380 -$4. ! NA ! ! ! !
SA5-500T 500
T80 *'#7:-
&65: 16; 9 5;
8*''-4 #/&
580 12; 9 3;
48+7'- %#45'34
96; -0/)
40; 8+&'
65; *+)*
1465 -$4. ! NA ! ! ! !
SA5-600CB1 600
C6450. B#4' (03
.06/5+/) 0/
53#+-'3 03 536%,
N05 #11-+%#$-'.
121; -0/)
42; 8+&'
63; *+)*
1559 -$4. NA NA NA ! ! !
S'' 1#)' 33 0( %#5#-0) (03 +/(03.#5+0/ 0/ $#4' 015+0/4.
F23 - 2.3 C5#*$ F//4 F*,4&2 (O04*/.",)
"+5* # 2.3 %6$+% (005 %#1#%+5:, 5*' F23 (+-5'3 +4 (+55'& (03
(03, -+(5 03 *00, *0+45 *#/&-+/). P#5'/5'& %0.106/&
-+/,#)' #/& 305#3: -#5%* %0/530- 5*' $0550. 01'/+/)
&003 (03 4#(' '.15:+/). T*' (+-5'3 #44'.$-: %0.'4
%0.1-'5' 8+5* # 10-:1301:-'/' (+-5'3 4-''7'. T*' F23
(+-5'3 +4 015+0/#- 0/ 5*' SA5. O15+0/#- (+/' 8'#7'
10-:1301:-'/' (+-5'3 4-''7' #7#+-#$-'.
F10 - 1.0 C5#*$ F//4 F*,4&2
T*' F10 453#+/'3 $#4,'5 #/& (#$3+% -+/'3 *#4 # %#1#%+5:
0( 1.0 %6$+% (005 #/& +4 45#/&#3& 0/ 5*' SA5. T*'
3'64#$-' (+-5'3 *#4 $6+-5 +/ )3+14 #/& +4 4.#-- '/06)* (03
0/' 1'340/ 50 -+(5. C0#34', (+/' #/& 10-:1301:-'/' (+-5'3
$#)4 %0.' 45#/&#3& 8+5* 5*' F10 (+-5'3 $#4,'5.
Standard F10 Filter
Optional F23 Filter
F50 - 5.0 C(bic F##' Fi'e%
T*' '953# %#1#%+5: (+-5'3, 5*' F50, *#4 # %#1#%+5: 0( 5 %6$+%
(''5 #/& +4 45#/&#3& 0/ 5#/, 4+;'4 250/250 #/& 300/300.
T*' (+-5'3 %0/4+454 0( # 1'3(03#5'& .'5#- 065'3 $#4,'5 8+5* #
10-:1301:-'/' .'4* -+/'3 4-''7'. T*' 4-''7' 1307+&'4 #
%0/5+/6064 (+-5'3, 6/$30,'/ $: 4-+54 03 01'/+/)4 8*+%* %#/
-'#, 40-+&4 +/50 5*' %00-#/5. F+-5'3 #-40 ('#563'4 # $6+-5-+/
-+(5+/) $#+-, #/5+-$3+&)+/) 3'7'34' 5#1'3'& 4+&'4 #/& 1#5'/5'&
104+5+7' -0%,+/) -#5%*. F+55+/)4 (03 (03, -+(5 *#/&-+/) #3'
+/5')3#- 50 5*' 580-1+'%' %07'3. O15+0/#- (+7' 8'#7'
10-:1301:-'/' (+-5'3 4-''7' #7#+-#$-'.
A Master Distributor of
CE50 Extra Power
Combination Sumpcleaner/Filter and
Coolant Dispenser - Electric
R#*,3# !,,)a+1 a+" 0,)'"0 .2'!()6 AND "#-
)'3#/ $/#0& !,,)a+1 a!( 1, 02*- 4'1& 1&#
14'+ 1a+( 0601#* ,$ CECOR90 E51/a P,4#/
C,*'+a1',+ S2*-!)#a+#/ a+" C,,)a+1 D'0-
-#+0#/. U+'1 $#a12/#0 14, 0#-a/a1# !,*-
-a/1*#+10 ,+ a 0'+%)# !&a00'0 - #a!& 4'1&
-2*- '+/-2*- ,21 !a-a')'16.
n A3a')a)# '+ 100/100, 150/150,
200/200, 250/250 a+" 300/300 %a)),+
!a-a!'16.
n P2*-'+% /a1# 1, 110 %a)),+0 -#/
*'+21#.
n G#+#/a1#0 02!1',+ 1, 138 H%
(M#/!2/6) ,/ 1778 4a1#/.
n 208-230-460/60/3 #)#!1/'!a)0.
n F'3# H,/0#-,4#/ #)#!1/'! *,1,/.
Ca21',+: Ma!&'+#0 *201 +,1 # 20#" $,/ $)a**a)# $)2'"0
($2#)0, -a'+10, 0,)3#+10, #1!.) . A3,'" 20# '+ #51/a-&'%&
1#*-#/a12/# ,/ 0-a/(-&a7a/" #+3'/,+*#+10 (,3#+0, 4#)"'+%
a/#a0, #1!.) .
CE50-100/100PT
F50 - 5 C6$+% F005 F+-5'3
F23 2.3 C6$+% F005 F+-5'3
F23 - 2.3 C(bic F##' Fi'e%
T*' F23 (+-5'3 +4 45#/&#3& 0/ 5*' CE50 5#/, 4+;'4 0(
100/100, 150/150 #/& 200/200 )#--0/4. "+5* # %#1#%+5: 0(
2.3 %6$+% (''5, 5*' F23 (+-5'3 +4 (+55'& (03 (03, -+(5 03 *00, *0+45
*#/&-+/). P#5'/5'& %0.106/& -+/,#)' #/& 305#3: -#5%*
%0/530- 5*' $0550. 01'/+/) &003 (03 4#(' '.15:+/). T*' (+-5'3
#44'.$-: %0.'4 %0.1-'5' 8+5* # 10-:1301:-'/' (+-5'3 4-''7'.
O15+0/#- (+/' 8'#7' 10-:1301:-'/' (+-5'3 4-''7' #7#+-#$-'.
Ta"k Si+e: 100/100, 150/150, 200/200,
250/250, 300/300 )#--0/
%#1#%+5:.
M#'#%: 5 HP E-'%53+% M0503
!0-54 208-230/460
A.14 14.8-14.0/7.0
H'35; 60
P*#4' 3
P(!$: L0$' T:1', P04+5+7'
D+41-#%'.'/5 #+3 16.1.
P(!$i"g Ra'e: 1 50 110 )#--0/4 1'3 .+/65'.
S(c'i#" Lif': 13< H) (M'3%63:) 03 177< 8#5'3.
P%e&&(%e Di&cha%ge: 6 PSI (106/&4 1'3 426#3' +/%*)
8+5* 4#('5: $#%,61 7#-7'.
Fi'e%: F23 (+-5'3 *#4 2.3 %6$+% (''5
%#1#%+5:. F50 F+-5'3 (03 250/250,
#/& 300/300 )#--0/ 5#/,4 *#4
5 %6.(5. %#1#%+5:.
Fi'e% See)e: A7#+-#$-' +/ 3')6-#3 #/& (+/'
10-:1301:-'/' 4-''7'4.
S$i P%e)e"'i#": A650.#5+% 07'3(+-- %0/530-. A--
&+4%*#3)' 10354 #3' 7#-7'&.
H#&e: 2< I.D. 9 16= 0+--3'4+45#/5 P!C &+35: 5#/,
1+%,-61 46%5+0//&+4%*#3)' *04' +/%-6&+/)
26+%,-&+4%0//'%5 %061-'34 #/& 46%5+0/
500-4. C-'#/ %00-#/5 &+41'/4+/) *04' 0(
*'#7: 4'%5+0/ 1-#45+% 1-1/2 9 16= 8+5* (6--
(-08 4*65-0(( /0;;-'.
Cea"i"g
T##&: F-#3'& N0;;-'
F-'9+$-' N0;;-'
S53#+)*5 N0;;-'
P#*e% C#%d: 15 (''5 45#/&#3&
50 (''5 #7#+-#$-'
CE50-200/200 ON CB6 BASE
FORM CE50807
NOTE: Engineering specifications to change without notice.
X = A)aiabe
S = S'a"da%d
NA = N#' A)aiabe

Smartskim Separators

Hochgeladen von

Dokumentinformationen

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Smartskim Separators

Hochgeladen von

Copyright:

Verfügbare Formate

www.smartskim.com 800.663.2167 support@smartskim.

System by sump sucker or drum vac, or

Suction skimmer is mounted in your tank

CrossFlow, there is no plastic

systems just run and run. Oil that is captured inside

is the industry standard.

V3 mounted on parts washer. V3 mounted next to heat treat parts washer.

is the Industry Standard.

www.smartskim.com 800.663.2167 support@smartskim.com

Das könnte Ihnen auch gefallen