Activity

No.
Activity Description Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
1 METHOD STATEMENTS
1.1 eceivin! "aterials
#$%/&'/''/CS/P
C/NA/''( ) '1'
Approved
"et*od
state"ent
+ ,
1.& -est ) inspection of instru"ent installation .field/s*op0 field ) loop testin!1
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
1.3 4alve seat lea5 test
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
1.6 Pressure elief 4alves .P41 ) Pressure Safety 4alve .PS41
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Approved
"et*od
state"ents
+ ,
2 MATERIAL CERTIFICATES
&.1 Cables
#$%/&'/''/IN/-S/
NA/''1
+
&.& Cable !lands
#$%/&'/''/IN/-S/
NA/''1
+
&.3 Electrical instru"ent bul5 "aterial
#$%/&'/''/IN/-S/
NA/''1
+
&.6 Pipin! ) air *oo5/up instru"ent bul5 "aterial
#$%/&'/''/IN/-S/
NA/''1
+
&.7 Ot*er construction "aterials
#$%/&'/''/IN/-S/
NA/''1
+
3 CONTROL OF INSPECTION, MEASURING & TEST EQUIPMENT

KPC Approved Review Issued Prepared
Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
3.1 -ools ) !ears for installation inspection0 instru"ent calibration ) loop test
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
3.& Calibration benc* for PS4s and P4s
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
3.3 4alve calibration benc*
#$%/&'/''/IN/-S/
NA/'1(
As per
applicable
standards )
"anufacturer2s
indications
Calibration
reports
+
4 RECEIVING INSPECTION OF INSTRUMENTS
6.1 Confor"ity to specification
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.& Da"a!e/"issin!
#$%/&'/''/IN/-S/
NA/''1
+
6.3 -a! nu"ber/8odel nu"ber
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.6 Options
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.7 Accessories
#$%/&'/''/IN/-S/
NA/''1
+ .S1
6.9 Orifice plates )estriction Orifices .Os1
#$%/&'/''/IN/-S/
NA/''1
+ .S1
5 FIELD-SHOP TESTS OF INSTRUMENTS
7.1 -rans"itters0 I/P converters0 etc.
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.& Displacers
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.3 S:itc*es
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.6 -*er"ocouples ) -Ds
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
7.7 $au!es .P$0 -$0 ;$1
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.9 $eneral service control valves
#$%/&'/''/IN/-S/
NA/''3 ) '1(
+ .S1
7.< On/Off valves
#$%/&'/''/IN/-S/
NA/''3 ) '1(
+ .S1
7.= $as detectors or si"ilar
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.( 4ibration
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.1' Solenoid valves
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.11 P4s ) PS4s
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
7.1& Ot*ers
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ .S1
6 INSTALLATION INSPECTION
6.1 Un!"#"$%n &'(n )'*+! (n,-'++'-($n
9.1.1 Duct ban5/trenc* as per C> installation dra:in!s ) standard
Applicable
dra:in!s
+ S
9.1.& ?nder!round pipe/electrical cable crossin!
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.3 Sand beddin!
#$%/&'/''/E;/-S
/NA/''3
+ S
9.1.6 Duct ban5/cable trenc* cleanin! N/A + S
9.1.7 Cable type as per sc*edule
Applicable
dra:in!s
+ S
9.1.9 Cable "ar5in!
#$%/&'/''/IN/-S/
NA/''1
+ S
9.1.< Stub/up sealin!
#$%/&'/''/IN/-S/
NA/''1
+ S
9.1.= Sand fillin!
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.1.( Protective tiles .unpaved areas1
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.1' @ac5fillin! co"pletion
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.11 Cable route "ar5ers .unpaved areas1
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.1.1& -renc* cover installation
#$%/&'/''/E;/-S
/NA/''3 )
applicable
dra:in!s
+ S
9.& A*$.!#"$%n &'(n )'*+! (n,-'++'-($n
9.&.1 Cable tray layout
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.& Cable tray !roundin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.3 A@ layout
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.6 A@ support0 as per standard
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.7 A@ !roundin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.&9 -er"inations in A@
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.< Cable connection in cabinet
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.= Cable fiBin!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.&.( Cable "ar5in!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ S
9.3 P"!,,%"! +!' /(/(n#0-%*(n# 1/"!,,%"!, (22!"!n-('+ /"!,,%"!, +!.!+, !-).3
9.3.1 Confor"ity to *oo5/up dra:in!s
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.& Confor"ity to "aterial specification
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.3 Accessibility to ta5e/off valves ) instru"ents
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.3.6 Clearance for roddin!0 :*en reCuired
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.3.7 Supports0 as per standard
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.3.9 ,eat tracin!0 as per *oo5/up ) :*en reCuired
#$%/&'/''/IN/-S/
NA/''7 )
applicable
dra:in!s
+ S
9.3.< 4ents ) drains orientation0 :*en reCuired
Applicable
dra:in!s )
standards
+ S
9.3.= Pressure test
#$%/&'/''/IN/-S/
NA/''7
+ ,
6.4 In,-"%&!n- '(" /(/(n# 0 ,(#n'+ -%*(n#
9.6.1 Confor"ity to *oo5/up dra:in!s
#$%/&'/''/IN/-S/
NA/''3/'19 )
applicable
dra:in!s
+ S
9.6.& Air supply pipin!/tubin!
#$%/&'/''/IN/-S/
NA/''7
+ S
9.6.3 Air si!nal tubin!
#$%/&'/''/IN/-S/
NA/''7
+ S
9.6.6 Pressure test
#$%/&'/''/IN/-S/
NA/''7
+ ,
6.5 In,-"%&!n- 4("(n#
9.7.1 Confor"ity to specification
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.& ;ine continuity test
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.3 Screen :ire continuity test
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.6 Insulation resistance test .line to line1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.7.7 Insulation resistance test .line to !round1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.9 Insulation resistance test .line to screen1
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.< Sealin! co"pound/pac5in!
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
9.7.= Insulation ) continuity test in I-0 panel0 to panel
#$%/&'/''/IN/-S/
NA/''9 )
applicable
dra:in!s
+ ,
6.6 C$n-"$+ .'+.!, 0 !&!"#!n)5 ,6%--$22 .'+.!,
9.9.1 Dlo: direction
Applicable
dra:in!s ) PIDs
+ S
9.9.& Position of *and/:*eel
#$%/&'/''/IN/-S/
NA/''3 )
applicable
dra:in!s
+ S
6.7 O"(2()! /+'-!,
9.<.1 Dlo: direction as per PID
Applicable
dra:in!s ) PIDs
+ S
6.8 G'%#! )+',,
9.=.1 Orientation for easy readin!
#$%/&'/''/IN/-S/
NA/''1 )
applicable
dra:in!s
+ ,
9.=.& Support0 if necessary
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ S
6.9 C$n-"$+ )'*(n!-,

Activity
No.
Activity Description
Control
Procedure/
Specification
Acceptance
Criteria
Objective
Evidence
Inspection Points
S E C A
9.(.1 Cabinet installed as per dra:in!s
#$%/&'/''/IN/-S/
NA/''< )
applicable
dra:in!s
+ ,
6.1: F("! & G', (-!&,
9.1'.1 ,eat detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
9.1'.& $as detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
9.1'.3 S"o5e detectors installation
#$%/&'/''/IN/-S/
NA/''1/'19 )
applicable
dra:in!s
+ >
7 LOOP TEST0SEQUENCE TEST
<.1 ;oop test
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ ,
<.& SeCuence test
#$%/&'/''/IN/-S/
NA/''1 ) '1(
+ ,
Eey S F GContractorG0 E F GClientH0 C F ICO8PANJH0 A F I-*ird PartyH
, F ,old point / notification reCuired0 presence "andatory0
> F >itness point / notification reCuired0 presence not "andatory0
S F Surveillance F evie:
+ F 1''K inspection .1 F Spot c*ec5in!
Prepared @y Issued @y evie:ed @y Approved @y CO8PANJ
Print Na"e Date Print Na"e Date Print Na"e Date Print Na"e Date