Parts Manual Perkins 404c-22

HR81486U
HR81486U
404C-22T
2006/08/31
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
How To Use Your Parts Book
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Parts Lists & Illustrations
Pg. 11
6.
Parts Index
Pg. 128
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section
Page
Section
Page
Long Engine
ACEH0829
11
Timing Case
C6VH
37
Cylinder Block
A6CH
13
Timing Case
C6VH
39
Crankshaft & Bearings

A6CH
15
Camshaft & Gears

C6VH
41
Pistons & Rings

A6CH
17
Fuel Injection Pump

D6AH
43
Cylinder Head Assembly

B6CH
19
High Pressure Fuel Pipes

D6AH
45
Rocker Shaft Assembly

B6CH
21
Atomisers
D6AH
47
Timing Case
C6MH
23
Fuel Injection Pump

D6MH
49
Timing Case
C6MH
25

D6MH
51
Timing Case
C6MH
27
Atomisers
D6MH
53
Stop Solenoid Control

C6MH
29
Fuel Injection Pump

D6QH
55
Camshaft & Gears

C6MH
31

D6QH
57
Timing Case
C6VH
33
Atomisers
D6QH
59
Timing Case
C6VH
35
Cold Start System

E6AK
61
Page 5
Engine Breakdown
Section
Page
Section
Page
Fan Drive
F4DK
63
Starter Group
K6EK
89
Water Pump
F6XH
65
Starter Group
K6EK
91
Water Pump
F6XH
67
Exhaust Manifold
L6AH
93
Oil Pump & Connections

F6XH
69
Alternator
N6GH
95
Pulleys
F8CH
71
Engine Lifting Eyes

O6BH
97
Sump
G6BH
73
Auxiliary Drive
P6AH
99
Oil Filter
G6BH
75
Instrumentation
Q6AH
101
Oil Leak-Off Pipes

G6BH
77
Instrumentation
Q6QH
103
Rotor
G6BH
79
Inlet Manifold
S6EH
105
Fuel Filter
H6FH
81
Turbocharger
S6EH
107
Pipes
H6FH
83
Exhaust
Z1AK
109
Lift Pump
H7CK
85
Electrical
Z3AH
111
Back End Group

J6LK
87
Page 6
Engine Breakdown
Section
Page
Electrical
Z3FH
113
Electrical
Z3PK
115
Miscellaneous
Z3YK
117
Fan
Z5DH
119
Miscellaneous
Z6AK
121
Miscellaneous
Z6AK
123
Miscellaneous
Z6CK
125
Miscellaneous
Z6DK
127
Page 7
Engine Breakdown
Page 8
Symbols and Notes

Symbol
Description
From Engine Number
Upto Engine Number
Repairs and Replaces
See Appropriate Section - Reference Number
Alternative
Order
Remanufactured Part
New for Old Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
See History Section
Page 9
Long Engine
Plate A
ACEH0829
Long Engine
Moteur Long
Langer Motor
Motor Largo
Motore Completo
Page 10
Long Engine
Plate A
ACEH0829
Item
Part No.
HR30829U
References
Qty.
1
Description
LONG ENGINE - ASSEMBLY
Notes
(A)
Footnotes
(A)
Order parts book HR30829UPB for details
Page 11
Cylinder Block
Plate A
A6CH
22
13
24
15
25
26
7
21
23
18
19
10
30
5
29
11
9
20
2
12
17
14
28
31
Page 12
27
16
Cylinder Block
Plate A
A6CH
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
References
F LONG ENGINE
F LONG ENGINE
064200025
064200040
064200040
064200040
064100045
198466010
198466010
198466010
198466020
198466020
198466940
198466920
198466920
050209083
198517222
P
R a.
18 042309017
19 042309018
20 165296132
21 040106203
22 030309005
23 030500616
24 030500612
25 030501025
26 010109441
27 165166221
28 165996590
29 012110635
30 012110660
31 011310612
Service Options
17
17
198517226
198517229
J (-)0.25MM
J (-)0.50MM
Qty.
Description
1
1
2
3
1
1
1
3
1
1
1
1
3
1
1
1
1
CYLINDER BLOCK KIT

CYLINDER BLOCK ASSEMBLY
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
SEAL - REAR END OIL
BUSH
1
1
1
1
2
2
1
2
3
1
1
1
1
2
NEEDLE BEARING
NEEDLE BEARING
SHAFT
BALL BEARING
PIN
DOWEL
DOWEL
DOWEL
STUD
PLATE
GASKET - TIMING CASE
STUD
STUD
SCREW
1
1
BUSH
BUSH
BUSH
Notes
History
a.
17
198517550
Page 13
Plate A
A6CH
2
4
23
27
24
18
22
19
7
13
26
17
14
25
21
12
28
20
16
15
11
10
Page 14
29
Plate A
A6CH
Item
Part No.
1 115256750
2
3
115276200
4
030509020
5 198586140
6 199266210
7 199266200
8 110156360
9
10
11
030500612
12
010109406
13 110156370
14
15
16
030500612
17
010109406
18 110156380
19
20
21
030500612
22
010109406
23 110156390
24
25
26
030500612
27
010109406
28 011511070
29 010700860
Service Options
5
5
198586160
198586150
References
F 115256750
Q 1
F 110156360
F 110156360
Q 2
F 110156370
F 110156370
Q 3
F 110156380
F 110156380
Q 4
F 110156390
F 110156390
J (-)0.50MM
J (-)0.25MM
Qty.
Description
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
3
1
CRANKSHAFT KIT
CRANKSHAFT
CRANKSHAFT GEAR
KEY
MAIN BEARING KIT
THRUST WASHER
THRUST WASHER
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
HOLDER
CAP
CAP
DOWEL
SCREW
SCREW
BOLT
1
1
MAIN BEARING KIT - O/S

MAIN BEARING KIT - O/S
Notes
(A)
(A)
(A)
Footnotes
(A)
BEARINGS ARE PRE-FINISHED
Page 15
Pistons & Rings
Plate A
A6CH
1
3
2
7
10
11
13
12
Page 16
Pistons & Rings
Plate A
A6CH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
115017581
References
R a.
F 115017581
115104021
115326220
036500028
036500028
115026330
F 115026330
F 115026330
198517265
115176140
020109120
U5ME0011
Qty.
Description
1
1
1
4
4
4
4
1
1
1
2
2
1
PISTON AND RING KIT

PISTON
PISTON RING KIT
GUDGEON PIN
CIRCLIP
CIRCLIP
CON ROD ASSEMBLY
ROD
CAP
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
BIG END BEARING KIT
PISTON AND RING KIT
Notes
(A)
History
a.
1
115017580
Footnotes
(A)
BEARINGS ARE PRE-FINISHED
Page 17
Plate A
B6CH
22
17
21
10
15
11
13
16
14
20
3
5
12
4
19
6
18
Page 18
Plate A
B6CH
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
References
TPN488
F TPN488
TPN646
120166350
TPN645
120176360
120406050
120406070
198216700
120226070
120186080
064210030
064210030
064210025
064210018
064210010
120216040
111147591
012110660
012110860
111136480
111136490
J (+) 0.5MM
Qty.
1
1
3
4
3
4
4
4
8
16
8
1
1
5
7
3
8
1
1
4
14
4
Description
CYLINDER HEAD ASSEMBLY
CYLINDER HEAD KIT
VALVE SEAT INSERT
INTAKE VALVE
SEAT
EXHAUST VALVE
VALVE SPRING SEAT
SEAL - VALVE STEM
VALVE SPRING
VALVE COLLET
CAP
CAP
CAP
PLUG
CAP
PLUG
CAP
GASKET - CYLINDER HEAD
STUD
STUD
SCREW
SCREW
Notes
(A)
(B)
Footnotes
(A)
EXHAUST
(B)
INLET
Page 19
Plate A
B6CH
13
12
14
1
5
8
9
10
7
4
3
15
11
16
Page 20
Plate A
B6CH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
120036821
References
Description
1
1
2
2
8
8
6
16
16
12
1
4
4
2
8
8
ROCKER BOX
ROCKER BOX
ROCKER SHAFT
SEAL - O RING
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
ROCKER SHAFT SPRING
ADJUSTING SCREW
NUT
WASHER
SEAL - ROCKER BOX
STUD
NUT
SCREW
PUSHROD
TAPPET
011310635
SCREW
120036830
ROCKER BOX ASSEMBLY
120316201
052109076
120356131
120356141
198217170
199486220
020109076
199280300
120996130
012109044
023100010
011310640
120456310
120116160
R b.
F 120036821
Qty.
R a.
Notes
INLET
EXHAUST
History
a.
14
b.
1
Page 21
Timing Case
Plate A
B U909865L
C6MH
5
8
7
Page 22
Timing Case
Plate A
B U909865L
Item
Part No.
2
3
4
5
6
7
8
165996600
011310680
011310645
023100006
011310660
012110645
023100006
C6MH
References
Qty.
1
2
6
1
3
1
1
Description
Notes
GASKET - TIMING CASE COVER

SCREW
SCREW
NUT
SCREW
STUD
NUT
Page 23
Timing Case
Plate B
B U909865L
C6MH
9
8
6
30
7
3
10
22
23
11
24
12
21
17
20
31
1
18
16
19
15
29
14
13
28
27
26
25
Page 24
Timing Case
Plate B
B U909865L
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
165106350
030300414
125046350
131046450
198217570
198216731
125156170
052100070
036800008
125416020
010110630
023100006
125116141
052100030
036800005
125976120
011310616
2318A207
2315C039
2648A120
198216760
020700008
125176150
026200008
125156180
036800006
052100050
198636160
030300414
031100004
TPN830
C6MH
References
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
TIMING GEAR CASE

PIN
LEVER
ANGLEICH SWITCH
SPRING
SPRING
ARM
SEAL - O RING
SNAP RING
LEVER
SCREW
NUT
SHAFT
SEAL - O RING
CIRCLIP
STAY
SCREW
NUT
SCREW
NUT
STOP SPRING
NUT
STOP LEVER
WASHER
ARM
CIRCLIP
SEAL - O RING
SEAL - FRONT END OIL
PIN
PIN
PLUG
Page 25
Timing Case
Plate C
B U909865L
C6MH
4
5
3
2
1
Page 26
Timing Case
Plate C
B U909865L
Item
Part No.
1
2
3
4
5
26420462
2315C039
2648A120
C6MH
References
D FOLLOWING
D FOLLOWING
Qty.
1
1
1
1
1
Description
ANTI-TAMPER CAP
SCREW
NUT
BOLT
BOLT ASSEMBLY
Notes
(A)
Footnotes
(A)
HIGH IDLE SETTING
Page 27
Plate A
B U909865L
C6MH
1
5
4
2
6
10
3
11
12
13
Page 28
Plate A
B U909865L
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
C6MH
References
131046410
020109176
025100010
052109100
131466210
198346150
U5MK0619
F U5MK0619
064209053
131276440
199486330
025100010
020109177
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
BOLT ASSEMBLY
NUT
WASHER
SEAL - O RING
BOLT
CIRCLIP
ANTI-TAMPER CAP
ANTI-TAMPER CAP
END CAP
ANTI-TAMPER CAP
BOLT
WASHER
NUT
Page 29
Camshaft & Gears
Plate A
B U909865L
C6MH
12
9
10
8
14
11
13
15
16
3
2
5
1
17
6
4
Page 30
Camshaft & Gears
Plate A
B U909865L
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
165026120
C6MH
References
198517290
140166170
030509018
198216821
199266180
120026550
F 120026550
040109057
120736081
034100508
120016050
199216320
125256190
199566750
011310612
Qty.
1
1
3
1
3
1
1
1
1
1
1
1
1
1
1
1
2
Description
Notes
OIL PUMP IDLER GEAR

GEAR
BUSH
ROTOR
DOWEL
SPRING
WASHER
CAMSHAFT ASSEMBLY
CAMSHAFT
BALL BEARING
CAMSHAFT GEAR
WOODRUFF KEY
CAMSHAFT GEAR
SPACER
TAPPET
PLATE
SCREW
Page 31
Timing Case
Plate A
A U909866L
C6VH
Page 32
Timing Case
Plate A
A U909866L
Item
Part No.
1
2
3
4
5
U5MK0619
C6VH
References
F U5MK0619
064209053
131276440
26420462
Qty.
1
1
1
1
1
Description
Notes
ANTI-TAMPER CAP
ANTI-TAMPER CAP
END CAP
ANTI-TAMPER CAP
ANTI-TAMPER CAP
Page 33
Timing Case
Plate B
A U909866L
C6VH
9
8
5
30
7
4
10
22
23
11
24
12
21
17
19
20
29
1
18
16
15
14
13
28
27
26
25
Page 34
Timing Case
Plate B
A U909866L
Item
1
2
4
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
165106350
030300414
125046350
131046450
198217560
198217670
125156170
052100070
036800008
125416020
010110630
023100006
125116141
052100030
036800005
125976120
010109600
2318A207
2315C039
2648A120
198216760
020700008
125176180
026200008
125156180
036800006
052100050
198636160
TPN830
031100004
C6VH
References
D FOLLOWING
D FOLLOWING
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
TIMING GEAR CASE

PIN
LEVER
ANGLEICH SWITCH
SPRING
SPRING
ARM
SEAL - O RING
SNAP RING
LEVER
SCREW
NUT
SHAFT
SEAL - O RING
CIRCLIP
STAY
SCREW
NUT
SCREW
NUT
STOP SPRING
NUT
STOP LEVER
WASHER
ARM
CIRCLIP
SEAL - O RING
SEAL - FRONT END OIL
PLUG
PIN
Page 35
Timing Case
Plate C
A U909866L
C6VH
11
3
7
6
4
10
8
5
9
2
1
Page 36
Timing Case
Plate C
A U909866L
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
C6VH
References
020109177
025100010
131046410
020109176
025100010
052109100
131466210
198346150
199486330
D FOLLOWING
D FOLLOWING
Qty.
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
NUT
WASHER
BOLT ASSEMBLY
NUT
WASHER
SEAL - O RING
BOLT
CIRCLIP
BOLT
ANTI-TAMPER CAP
ANTI-TAMPER CAP
Page 37
Timing Case
Plate D
A U909866L
C6VH
7
6
Page 38
Timing Case
Plate D
A U909866L
Item
Part No.
1
2
3
4
5
6
7
165996600
011310680
011310645
011310660
012110645
023100006
C6VH
References
D FOLLOWING
Qty.
1
1
2
6
3
1
1
Description
Notes
TIMING CASE
GASKET - TIMING CASE COVER
SCREW
SCREW
SCREW
STUD
NUT
Page 39
Camshaft & Gears
Plate A
A U909866L
C6VH
12
9
10
8
14
11
13
15
16
4
2
5
1
17
6
3
Page 40
Camshaft & Gears
Plate A
A U909866L
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
165026120
C6VH
References
F 165026120
140166170
198517290
030509018
198216821
199266180
120026550
F 120026550
040109057
120736081
034100508
120016050
199216320
125256190
199566750
011310612
Qty.
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2
Description
Notes
OIL PUMP IDLER GEAR

OIL PUMP IDLER GEAR
ROTOR
BUSH
DOWEL
SPRING
WASHER
CAMSHAFT ASSEMBLY
CAMSHAFT
BALL BEARING
CAMSHAFT GEAR
WOODRUFF KEY
CAMSHAFT GEAR
SPACER
TAPPET
PLATE
SCREW
Page 41
Fuel Injection Pump
Plate A
B 526521M
D6AH
8
4
3
5
6
2
11
10
Page 42
Fuel Injection Pump
Plate A
B 526521M
Item
Part No.
1
2
3
4
5
6
7
8
9
131010031
D6AH
References
R a.
F 131010031
131246170
131246010
131296255
131296255
010800820
023100008
F SERVICE OPTION
P
10 185206420
11 025100016
Service Options
9
9
9
9
9
131437490
131437500
131437510
131437520
131437530
J
J
J
J
J
(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM
Qty.
Description
1
1
1
1
1
1
3
3
1
FUEL INJECTION PUMP

FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
SHIM
1
1
SOLENOID
WASHER
1
1
1
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
FUEL INJECTION PUMP
Notes
(A)
History
a.
1
131017800
Footnotes
(A)
FLAT
Page 43
Plate A
B 526521M
D6AH
5
6
Page 44
Plate A
B 526521M
Item
Part No.
1
2
3
4
5
6
7
8
131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625
D6AH
References
Q
Q
Q
Q
R
R
1
2
3
4
a.
a.
Qty.
Description
1
1
1
1
3
3
3
3
PIPE - FUEL INJ NO 1 CYL

CLAMP
CLAMP
NUT
SCREW
3
3
DAMPER
DAMPER
Notes
History
a.
5
6
199106020
199106020
Page 45
Atomisers
B 526521M
Plate A
D6AH
2
4
Page 46
Atomisers
Plate A
B 526521M
Item
Part No.
1
2
3
4
5
6
7
131406490
D6AH
References
F 131406490
131426230
131426200
131606900
198487450
025100008
Qty.
4
1
1
4
1
1
2
Description
Notes
ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
PIPE - LEAK OFF
BOLT
WASHER
Page 47
Fuel Injection Pump
Plate A
A 526522M B U909865L
D6MH
3
8
5
4
10
11
13
12
Page 48
Fuel Injection Pump
Plate A
A 526522M B U909865L
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
131010031
D6MH
References
R a.
F 131010031
131246170
131246010
131296255
131296255
010800820
023100008
027100008
010700820
F SERVICE OPTION
P
12 185206450
13 025100016
Service Options
11
11
11
11
11
131437490
131437500
131437510
131437520
131437530
J
J
J
J
J
(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM
Qty.
Description
1
1
1
1
1
1
2
3
1
1
1
FUEL INJECTION PUMP

FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
WASHER
SCREW
SHIM
1
1
SOLENOID
WASHER
1
1
1
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
FUEL INJECTION PUMP
Notes
(A)
History
a.
1
131017800
Footnotes
(A)
FLAT
Page 49
Plate A
A 526522M B U909865L
D6MH
5
6
Page 50
Plate A
A 526522M B U909865L
Item
Part No.
1
2
3
4
5
6
7
8
131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625
D6MH
References
Q
Q
Q
Q
R
R
1
2
3
4
a.
a.
Qty.
Description
1
1
1
1
3
3
3
3

CLAMP
CLAMP
NUT
SCREW
3
3
DAMPER
DAMPER
Notes
History
a.
5
6
199106020
199106020
Page 51
Atomisers
Plate A
A 526522M B U909865L
D6MH
1
2
6
7
Page 52
Atomisers
Plate A
A 526522M B U909865L
Item
Part No.
1
2
3
4
5
6
7
8
131406490
D6MH
References
F 131406490
131426230
131426200
198487450
025100008
025100008
TPN711
Qty.
4
1
1
4
1
2
1
1
Description
Notes
ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
BOLT
WASHER
WASHER
PIPE - LEAK OFF
Page 53
Fuel Injection Pump
Plate A
A U909866L
D6QH
3
8
5
4
6
2
10
11
13
12
Page 54
Fuel Injection Pump
Plate A
A U909866L
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
131010031
D6QH
References
F 131010031
131246170
131246010
131296255
131296255
010800820
023100008
027100008
010700820
F SERVICE OPTION
P
12 185206450
13 025100016
Service Options
11
11
11
11
11
131437490
131437500
131437510
131437520
131437530
J
J
J
J
J
(+) 0.2MM
(+) 0.3MM
(+) 0.4MM
(+) 0.5MM
(+) 0.5MM
Qty.
Description
1
1
1
1
1
1
2
3
1
1
1
FUEL INJECTION PUMP

FUEL INJECTION PUMP
BOLT
CONNECTION
WASHER
WASHER
SCREW
NUT
WASHER
SCREW
SHIM
1
1
SOLENOID
WASHER
1
1
1
1
1
SHIM
SHIM
SHIM
SHIM
SHIM
Notes
(A)
Footnotes
(A)
FLAT
Page 55
Plate A
A U909866L
D6QH
5
6
Page 56
Plate A
A U909866L
Item
Part No.
1
2
3
4
5
6
7
8
131507700
131507710
131507720
131507730
199106021
199106021
023100006
010110625
D6QH
References
Q
Q
Q
Q
1
2
3
4
Qty.
1
1
1
1
1
3
3
3
Description
Notes

CLAMP
CLAMP
NUT
SCREW
Page 57
Atomisers
Plate A
A U909866L
D6QH
1
2
6
7
Page 58
Atomisers
Plate A
A U909866L
Item
Part No.
1
2
3
4
5
6
7
8
131406490
D6QH
References
F 131406490
131426230
131426200
198487450
025100008
025100008
TPN711
Qty.
4
1
1
4
1
2
1
1
Description
Notes
ATOMISER
BODY
SEAL - INJECTOR
SEAL - INJECTOR
BOLT
WASHER
WASHER
PIPE - LEAK OFF
Page 59
Cold Start System
Plate A
E6AK
5
3
Page 60
Cold Start System
Plate A
E6AK
Item
Part No.
1
2
3
4
5
6
185366190
References
F 185366190
F 185366190
185376150
020100004
027100004
Qty.
4
1
1
1
1
1
Description
Notes
GLOWPLUG
GLOWPLUG
NUT
BAR
NUT
WASHER
Page 61
Fan Drive
Plate A
F4DK
Page 62
Fan Drive
Plate A
F4DK
Item
Part No.
1
2
145386390
011310620
References
Qty.
1
4
Description
Notes
PLATE
SCREW
Page 63
Water Pump
Plate A
C F6EH
F6XH
Page 64
Water Pump
Plate A
C F6EH
Item
Part No.
1
2
3
4
145010060
145996920
011310635
023100006
F6XH
References
R a.
Qty.
Description
1
1
4
1
WATER PUMP
GASKET - WATER PUMP
SCREW
NUT
WATER PUMP
Notes
History
a.
1
145010070
Page 65
Water Pump
Plate B
C F6EH
F6XH
12
11
10
Page 66
Water Pump
Plate B
C F6EH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
145046110
145996930
023100006
011310635
064500030
145226340
145996051
145206230
011510825
145537300
21825198
2481883
F6XH
References
Qty.
1
1
2
2
3
1
1
1
2
1
1
1
Description
Notes
THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
NUT
SCREW
PLUG
CONNECTION
GASKET - THERMOSTAT HSG
THERMOSTAT
SCREW
HOSE
CLIP
CLIP
Page 67
Plate A
C F6EH
F6XH
14
15
9
8
7
5
10 11
16
13
6
2
1
3
Page 68
12
Plate A
C F6EH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2486A218
F6XH
References
F 2486A218
2486A225
2486A223
198487890
2481883
TPN636
2481883
198487880
2481D156
026100008
011510812
2481883
TPN715
2481883
064510060
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
OIL COOLER
OIL COOLER
ADAPTOR
SEAL - O RING
CONNECTION
CLIP
HOSE
CLIP
CONNECTION
CLIP
WASHER
SCREW
CLIP
HOSE
CLIP
PLUG
Page 69
Pulleys
Plate A
F8CH
2
1
Page 70
Pulleys
Plate A
F8CH
Item
Part No.
1
2
145337030
080109109
References
Qty.
1
1
Description
Notes
1 GROOVE WATERPUMP PULLEY

V BELT
Page 71
Sump
Plate A
G6BH
8
7
5
2
Page 72
Sump
Plate A
G6BH
Item
Part No.
1
2
3
4
5
6
7
8
9
110708390
010109238
025100016
110996920
010109235
140406360
011310612
140986630
052109076
References
R a.
Qty.
Description
1
2
2
1
30
1
2
1
1
SUMP
SCREW
WASHER
GASKET - SUMP
SCREW
STRAINER
SCREW
OIL PIPE
SEAL - O RING
GASKET - SUMP
Notes
History
a.
4
110996860
Page 73
Oil Filter
Plate A
G6BH
9
5
7
4
Page 74
Oil Filter
Plate A
G6BH
Item
Part No.
1
2
3
4
5
6
7
8
9
140517050
140546020
110756590
052100100
198416710
011510812
011310612
198436350
052100400
References
Qty.
1
1
1
2
1
1
1
1
1
Description
OIL FILTER
CONNECTION
DIPSTICK TUBE
SEAL - O RING
DIPSTICK
SCREW
SCREW
OIL FILLER CAP
SEAL - O RING
Notes
429MM
Page 75
Oil Leak-Off Pipes
Plate A
G6BH
Page 76
Oil Leak-Off Pipes
Plate A
G6BH
Item
Part No.
1
2
3
4
140607020
140996260
140996260
198486780
References
Qty.
1
1
1
1
Description
Notes
OIL PIPE
WASHER
WASHER
BOLT
Page 77
Rotor
Plate A
G6BH
3
4
5
6
2
1
7
8
Page 78
Rotor
Plate A
G6BH
Item
Part No.
1
2
3
4
5
140036220
052109078
140166140
140116140
References
RELIEF VALVE
SEAL - O RING
ROTOR
COVER
SHIM
1
1
1
SPRING
COLLAR
CIRCLIP
(+)0.10MM
SHIM
(+)0.15MM
(+)0.20MM
(+)0.50MM
1
1
1
SHIM
SHIM
SHIM
6 198216720
7 199236540
8 036800010
Service Options
199286150
5
5
5
199286160
199286170
199286180
J
P
J
J
J
Description
1
1
1
1
1
P
F SERVICE OPTION
Qty.
Notes
Page 79
Fuel Filter
Plate A
H6FH
22
16
21
8
9
19
20
2
18
17
12
11
7
10
5
15
14
13
Page 80
Fuel Filter
Plate A
H6FH
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
References
2656613
F 2656613
26560017
F 26560017
26560014
0490786
0490786
32184226
0920154
0650204
0920146
2487F001
0650204
0920146
2487F001
TPN508
010111030
026200010
020900010
027100010
011510820
026100008
Qty.
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
Description
Notes
FUEL FILTER ASSEMBLY

BOWL
FUEL FILTER KIT
ELEMENT
SEAL
SEAL - O RING
SEAL - O RING
PLUG
WASHER
PLUG
WASHER
PLUG
PLUG
WASHER
PLUG
SUPPORT BRACKET
BOLT
WASHER
NUT
WASHER
SCREW
WASHER
Page 81
Pipes
Plate A
H6FH
4
3
1
6
7
Page 82
Pipes
Plate A
H6FH
Item
Part No.
1
2
3
4
5
6
7
TPN449
33811114
068209227
067100015
067100015
131246270
33811114
References
Qty.
1
1
1
1
1
1
1
Description
Notes
FUEL PIPE
OLIVE
FUEL PIPE
CLIP
CLIP
FUEL PIPE
OLIVE
Page 83
Lift Pump
Plate A
H7CK
3
1
2
Page 84
Lift Pump
Plate A
H7CK
Item
Part No.
1
2
3
165206340
130996140
011310612
References
Qty.
1
1
2
Description
Notes
COVER
GASKET - LIFT PUMP
SCREW
Page 85
Back End Group
Plate B
J6LK
6
5
2
3
7
11
10
8
Page 86
Back End Group
Plate B
J6LK
Item
Part No.
1
2
3
4
5
6
7
115357460
References
F REF.1
115376160
010109341
110367580
011511220
011510816
Qty.
1
1
1
6
1
2
10
Description
Notes
FLYWHEEL
FLYWHEEL
STARTER RING
BOLT
PLATE
SCREW
SCREW
Page 87
Starter Group
Plate B
K6EK
4
2
Page 88
Starter Group
Plate B
K6EK
Item
Part No.
1
2
3
4
5
185086600
010301030
020900010
026200010
027100010
References
Qty.
1
2
2
2
2
Description
STARTER MOTOR
SCREW
NUT
WASHER
WASHER
Notes
(A)
Footnotes
(A)
FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES
Page 89
Starter Group
Plate K
K6EK
3
9
4
5
9
6
9
8
Page 90
Starter Group
Plate K
K6EK
Item
1
2
3
4
5
6
7
8
9
Part No.
185086600
28730303
28730304
28730302
28730301
28730305
28730307
28730306
28730308
References
Qty.
1
1
1
1
1
1
1
1
1
Description
Notes
STARTER MOTOR
BUSH
SOLENOID
BUSH
DRIVE
ARMATURE
HOLDER
BUSH
KIT
Page 91
Exhaust Manifold
Plate A
L6AH
5
7
4
6
9
8
11
10
Page 92
Exhaust Manifold
Plate A
L6AH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
135617460
135996780
011510860
023100008
012109235
023100008
135997020
135617480
135997031
010700825
027100008
References
R a.
Qty.
Description
1
1
4
4
4
4
1
1
1
5
5
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
NUT
STUD
NUT
GASKET - TURBOCHARGER
EXHAUST ELBOW
GASKET
BOLT
WASHER
GASKET
Notes
History
a.
9
135997030
Page 93
Alternator
Plate A
N6GH
12
8
11
9
10
1
6
Page 94
Alternator
Plate A
N6GH
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
References
TPN766
F TPN766
3113E031
TPN744
2314H052
026100008
011510820
185727130
011510825
011510825
026109017
023100008
Qty.
1
1
1
1
1
1
3
1
1
1
1
1
Description
Notes
ALTERNATOR
ALTERNATOR
ALTERNATOR PULLEY
ALTERNATOR BRACKET
SCREW
WASHER
SCREW
LEVER
SCREW
SCREW
WASHER
NUT
Page 95
Engine Lifting Eyes
Plate A
O6BH
4
5
Page 96
Engine Lifting Eyes
Plate A
O6BH
Item
Part No.
1
2
3
4
5
195816100
011510820
195816100
011510820
026100008
References
Qty.
1
1
1
1
2
Description
Notes
LIFTING EYE
SCREW
LIFTING EYE
SCREW
WASHER
Page 97
Auxiliary Drive
Plate A
P6AH
3
9
8
6
7
5
Page 98
Auxiliary Drive
Plate A
P6AH
Item
Part No.
1
2
3
4
5
6
7
8
9
115397400
020109086
034100508
165206010
010310865
052300600
165206010
165996110
023100008
References
Qty.
1
1
1
1
4
1
1
1
4
Description
Notes
CRANKSHAFT PULLEY
NUT
WOODRUFF KEY
PLATE
BOLT
SEAL - O RING
PLATE
GASKET - OIL FILLER
NUT
Page 99
Instrumentation
Plate A
B 526521M
Q6AH
4
3
Page 100
Instrumentation
Plate A
B 526521M
Item
Part No.
1
2
3
4
185246170
385720480
198486780
140996260
Q6AH
References
Qty.
1
1
1
1
Description
Notes
OIL PRESSURE SWITCH

WATER TEMPERATURE SWITCH
BOLT
WASHER
Page 101
Instrumentation
Plate A
A 526522M
Q6QH
2
3
Page 102
Instrumentation
Plate A
A 526522M
Item
Part No.
1
2
3
4
185246210
140996260
198486780
385720510
Q6QH
References
Qty.
1
2
1
1
Description
Notes
OIL PRESSURE SWITCH

WASHER
BOLT
WATER TEMPERATURE SWITCH
Page 103
Inlet Manifold
Plate A
S6EH
3
14
15
16
2
17
11
10
12
7
9
13
Page 104
Inlet Manifold
Plate A
S6EH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
111217520
064400010
110566130
011100430
110566080
110998331
110666210
110666060
015600406
135566500
135996950
011310620
111996401
011310635
011310660
024600010
140996270
References
A 979653K
Qty.
1
1
1
1
1
1
1
1
6
1
1
2
1
2
3
4
4
Description
Notes
CYLINDER HEAD COVER

PLUG
ADAPTOR
BOLT
BREATHER VALVE
GASKET
RETAINING PLATE
GAUZE
SCREW
PIPE - AIR
GASKET
SCREW
GASKET - CYL. HEAD COVER
SCREW
SCREW
NUT
WASHER
Page 105
Turbocharger
Plate A
S6EH
2
7
1
16
23
25
10
15
18
24
22
19
14
13
17
12
11
20
21
Page 106
Turbocharger
Plate A
S6EH
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
135756180
135597780
0180067
0180067
TPN491
References
A 979653K
F TPN491
TPN532
2131A506
TPN572
TPN572
052109078
010109600
011510825
026100008
011510825
199237000
TPN490
3688A035
011310616
3688A035
011310616
130976650
011510820
011510816
026100008
R a.
Qty.
Description
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
TURBOCHARGER
HOSE
CLIP
CLIP
PIPE - TURBO OIL DRAIN
TURBO FEED PIPE
BANJO BOLT
WASHER
PIPE CLIP
PIPE CLIP
SEAL - O RING
SCREW
SCREW
WASHER
SCREW
SPACER
PIPE - TURBO OIL DRAIN
GASKET
SCREW
GASKET
SCREW
STAY
SCREW
SCREW
WASHER
SCREW
Notes
History
a.
12
011310612
Page 107
Exhaust
Plate A
Z1AK
Page 108
Exhaust
Plate A
Z1AK
Item
Part No.
1
2
314990013
011510825
References
Qty.
1
4
Description
Notes
GASKET - EXHAUST
SCREW
Page 109
Electrical
Plate A
Z3AH
Page 110
Electrical
Plate A
Z3AH
Item
Part No.
4181V013
References
Qty.
3
Description
CONNECTOR
Notes
(A)
Footnotes
(A)
SUPPLIED LOOSE.
Page 111
Electrical
Plate A
A 526522M
Z3FH
Page 112
Electrical
Plate A
A 526522M
Item
1
2
Part No.
Z3FH
References
20195
F 20195
Qty.
1
3
Description
Notes
CONNECTION KIT
CONNECTION
Page 113
Electrical
Plate A
B 526521M
Z3PK
Page 114
Electrical
Plate A
B 526521M
Item
Part No.
185306101
Z3PK
References
Qty.
1
Description
Notes
LAMP
Page 115
Miscellaneous
Plate E
Z3YK
7
3
5
1
4
2
Page 116
Miscellaneous
Plate E
Z3YK
Item
Part No.
385620200
References
Qty.
2
Description
CONNECTION
Notes
(A)
Footnotes
(A)
STARTER MOTOR
Page 117
Fan
Plate A
Z5DH
Page 118
Fan
Plate A
Z5DH
Item
Part No.
3355A004
References
Qty.
2
Description
CONNECTION
Notes
(A)
Footnotes
(A)
ADAPTOR CAB HEATER FEED PIPE
Page 119
Miscellaneous
Plate C
B 917067M
Z6AK
10
3
4
1
5
6
7
Page 120
Miscellaneous
Plate C
B 917067M
Item
Part No.
1
2
3
4
5
6
7
8
9
10
130306180
Z6AK
References
F REF.1
052100440
130366110
130446120
130356010
130336070
130446090
130446100
130446110
Qty.
1
1
1
1
1
1
1
1
1
1
Description
Notes
PRE-FUEL FILTER ASSY

HEAD
SEAL - O RING
PRE-FUEL FILTER
SPRING
FLOAT
CUP
RING
SCREW
WASHER
Page 121
Miscellaneous
Plate C
A 917068M
Z6AK
Page 122
Miscellaneous
Plate C
A 917068M
Item
Part No.
1
2
3
5
4
6
130306380
Z6AK
References
F 130306380
26560182
26560183
130306360
26560184
Qty.
1
1
1
3
1
1
Description
Notes
PRE-FUEL FILTER ASSY

FUEL FILTER HEAD
FUEL FILTER BOWL
DRAIN PLUG
FUEL FILTER
SEAL - O RING
Page 123
Miscellaneous
Plate A
Z6CK
24
1
3
4
25
5
6
31
28
32
2
29
10
11
12
13
8
9
14
30
15
16
17
23
21
22
27
Page 124
18
26
20
19
Miscellaneous
Plate A
Z6CK
Item
Part No.
15
485510011
References
Qty.
1
Description
Notes
LIFT PUMP
Page 125
Miscellaneous
Plate A
Z6DK
24
1
3
4
25
5
6
31
28
32
2
29
10
11
12
13
8
9
14
30
15
16
17
23
21
22
27
Page 126
18
26
20
19
Miscellaneous
Plate A
Z6DK
Item
Part No.
16
17
18
19
20
25
130306131
130976520
011500820
023100008
026100008
385620270
References
Qty.
1
1
1
1
1
1
Description
FUEL FILTER
BRACKET
SCREW
NUT
WASHER
CONNECTION
Notes
(A)
Footnotes
(A)
TEMP SENDER
Page 127
Parts Index
Page 128
Parts Index
Description
Part No.
Page
1 GROOVE
WATERPUMP
PULLEY
145337030
71
ADAPTOR
110566130
Part No.
Page
011100430
105
131246170
43, 49, 55
105
131466210
29, 37
2486A225
69
198486780
77, 101,
103
ADJUSTING SCREW
199486220
21
198487450
47, 53, 59
ALTERNATOR
TPN766
95
199486330
29, 37
ALTERNATOR
BRACKET
TPN744
95
BOLT ASSEMBLY
131046410
29, 37
ALTERNATOR
PULLEY
3113E031
95
BRACKET
130976520
127
BREATHER VALVE
110566080
105
ANGLEICH SWITCH
131046450
25, 35
BUSH
198517222
13
ANTI-TAMPER CAP
131276440
29, 33
198517226
13
26420462
27, 33
198517229
13
U5MK0619
29, 33
198517290
31, 41
125156170
25, 35
198517550
13
125156180
25, 35
28730302
91
ARMATURE
28730305
91
28730303
91
ATOMISER
131406490
47, 53, 59
28730306
91
BALL BEARING
040106203
13
120026550
31, 41
040109057
31, 41
CAMSHAFT
ASSEMBLY
BANJO BOLT
TPN532
107
CAMSHAFT GEAR
120016050
31, 41
BAR
185376150
61
120736081
31, 41
BIG END BEARING

KIT
U5ME0011
17
064210018
19
064210030
19, 19
BOLT
010109341
87
120186080
19
010111030
81
120216040
19
010310865
99
036500028
17, 17
010700825
93
036800005
25, 35
010700860
15
ARM
Description
CAP
CIRCLIP
Page 129
Parts Index
Description
CLAMP
CLIP
Part No.
Page
Description
Part No.
Page
036800006
25, 35
115276200
15
036800010
79
CRANKSHAFT
GEAR
198346150
29, 37
CRANKSHAFT KIT
115256750
15
199106021
45, 45,
51, 51,
57, 57
CRANKSHAFT
PULLEY
115397400
99
CUP
130336070
121
CYLINDER HEAD
ASSEMBLY
TPN488
19
0180067
107, 107
067100015
83, 83
21825198
67
CYLINDER HEAD
COVER
111217520
105
2481883
67, 69,
69, 69, 69
DAMPER
199106020
45, 45,
51, 51
2481D156
69
DIPSTICK
198416710
75
COLLAR
199236540
79
DIPSTICK TUBE
110756590
75
CON ROD
ASSEMBLY
115026330
17
DOWEL
030500612
13, 15,
15, 15, 15
CON ROD BOLT
115176140
17
030500616
13
CON ROD NUT
020109120
17
030501025
13
CONNECTION
131246010
43, 49, 55
030509018
31, 41
140546020
75
DRAIN PLUG
26560183
123
145226340
67
DRIVE
28730301
91
198487880
69
END CAP
064209053
29, 33
198487890
69
EXHAUST ELBOW
135617480
93
3355A004
119
135617460
93
385620200
117
EXHAUST
MANIFOLD
385620270
127
EXHAUST VALVE
120176360
19
CONNECTION KIT
20195
113
FLOAT
130356010
121
CONNECTOR
4181V013
111
FLYWHEEL
115357460
87
COVER
140116140
79
FUEL FILTER
130306131
127
165206340
85
130306360
123
Page 130
Parts Index
Description
Part No.
Page
FUEL FILTER
ASSEMBLY
2656613
81
FUEL FILTER BOWL
26560182
123
FUEL FILTER KIT
26560017
81
FUEL INJECTION
PUMP
131010031
43, 49, 55
Description
Part No.
Page
145996930
67
GASKET - TIMING
CASE
165996590
13
GASKET - TIMING
CASE COVER
165996600
23, 39
GASKET TURBOCHARGER
135997020
93
131017800
43, 49
068209227
83
GASKET - WATER
PUMP
145996920
65
131246270
83
GAUZE
110666060
105
TPN449
83
GLOWPLUG
185366190
61
110998331
105
GUDGEON PIN
115326220
17
135996950
105
HOLDER
110156360
15
135997030
93
110156370
15
135997031
93
110156380
15
3688A035
107, 107
110156390
15
GASKET - CYL.
HEAD COVER
111996401
105
28730307
91
GASKET CYLINDER HEAD
111147591
19
135597780
107
145537300
67
GASKET EXHAUST
314990013
109
TPN636
69
TPN715
69
GASKET EXHAUST
MANIFOLD
135996780
93
INTAKE VALVE
120166350
19
KEY
030509020
15
GASKET - LIFT
PUMP
130996140
85
KIT
28730308
91
GASKET - OIL
FILLER
165996110
99
LAMP
185306101
115
LEVER
125046350
25, 35
GASKET - SUMP
110996860
73
125416020
25, 35
110996920
73
185727130
95
145996051
67
485510011
125
FUEL PIPE
GASKET
GASKET THERMOSTAT HSG
HOSE
LIFT PUMP
Page 131
Parts Index
Description
Part No.
Page
Description
Part No.
Page
LIFTING EYE
195816100
97, 97
OIL FILTER
140517050
75
LONG ENGINE ASSEMBLY
HR30829U
11
OIL PIPE
140607020
77
140986630
73
MAIN BEARING KIT
198586140
15
185246170
101
MAIN BEARING KIT

- O/S
198586150
15
185246210
103
198586160
15
31, 41
13
OIL PUMP IDLER

GEAR
165026120
042309017
042309018
13
OLIVE
33811114
83, 83
020100004
61
PIN
030300414
25, 25, 35
020109076
21
030309005
13
020109086
99
031100004
25, 35
020109176
29, 37
PIPE - AIR
135566500
105
020109177
29, 37
131507700
45, 51, 57
020700008
25, 35
PIPE - FUEL INJ NO

1 CYL
020900010
81, 89
PIPE - FUEL INJ NO

2 CYL
131507710
45, 51, 57
023100006
23, 23,
25, 35,
39, 45,
51, 57,
65, 67
PIPE - FUEL INJ NO

3 CYL
131507720
45, 51, 57
PIPE - FUEL INJ NO

4 CYL
131507730
45, 51, 57
43, 49,
55, 93,
93, 95,
99, 127
PIPE - LEAK OFF
131606900
47
TPN711
53, 59
TPN490
107
TPN491
107
NEEDLE BEARING
NUT
023100008
OIL PRESSURE
SWITCH
PIPE - TURBO OIL

DRAIN
023100010
21
024600010
105
2318A207
25, 35
PIPE CLIP
TPN572
107, 107
2648A120
25, 27, 35
PISTON AND RING

KIT
115017580
17
OIL COOLER
2486A218
69
115017581
17
OIL FILLER CAP
198436350
75
115104021
17
Page 132
PISTON RING KIT
Parts Index
Description
Part No.
Page
Description
Part No.
Page
PLATE
110367580
87
RING
130446090
121
145386390
63
120356131
21
165166221
13
ROCKER ARM
ASSEMBLY
165206010
99, 99
120356141
21
199566750
31, 41
ROCKER BOX
120036821
21
064100045
13
ROCKER BOX
ASSEMBLY
120036830
21
064200025
13
ROCKER SHAFT
120316201
21
064200040
13, 13, 13
198217170
21
064210010
19
ROCKER SHAFT
SPRING
064210025
19
ROTOR
140166140
79
064400010
105
140166170
31, 41
064500030
67
010109235
73
064510060
69
010109238
73
0650204
81, 81
010109406
15, 15,
15, 15
198466010
13, 13, 13
010109600
35, 107
198466020
13, 13
010110625
45, 51, 57
198466920
13, 13
010110630
25, 35
198466940
13
010301030
89
2487F001
81, 81
010700820
49, 55
32184226
81
010800820
43, 49, 55
TPN830
25, 35
011310612
PRE-FUEL FILTER
130366110
121
PRE-FUEL FILTER
ASSY
130306180
121
13, 31,
41, 73,
75, 85,
107
011310616
130306380
123
25, 107,
107
PUSHROD
120456310
21
011310620
63, 105
RELIEF VALVE
140036220
79
011310635
RETAINING PLATE
110666210
105
21, 65,
67, 105
PLUG
SCREW
Page 133
Parts Index
Description
Part No.
Page
011310640
Part No.
Page
21
052100050
25, 35
011310645
23, 39
052100070
25, 35
011310660
23, 39,
105
052100100
75
052100400
75
011310680
23, 39
052100440
121
011500820
127
052109076
21, 73
011510812
69, 75
052109078
79, 107
011510816
87, 107
052109100
29, 37
011510820
81, 95,
97, 97,
107
052300600
99
2486A223
69
26560184
123
SEAL - REAR END

OIL
050209083
13
SEAL - ROCKER
BOX
120996130
21
120406070
19
011510825
67, 95,
95, 107,
107, 109
Description
011510860
93
011511070
15
011511220
87
015600406
105
SEAL - VALVE
STEM
111136480
19
SEAT
TPN645
19
111136490
19
SHAFT
125116141
25, 35
130446100
121
165296132
13
2314H052
95
131437490
43, 49, 55
2315C039
25, 27, 35
131437500
43, 49, 55
SEAL
26560014
81
131437510
43, 49, 55
SEAL - FRONT END

OIL
198636160
25, 35
131437520
43, 49, 55
131437530
43, 49, 55
SEAL - INJECTOR
131426200
47, 53, 59
199286150
79
131426230
47, 53, 59
199286160
79
0490786
81, 81
199286170
79
052100030
25, 35
199286180
79
SEAL - O RING
Page 134
SHIM
Parts Index
Description
Part No.
Page
SMALL END BUSH
198517265
SNAP RING
SOLENOID
Part No.
Page
17
012110660
13, 19
036800008
25, 35
012110860
19
185206420
43
SUMP
110708390
73
185206450
49, 55
SUPPORT BRACKET
TPN508
81
28730304
91
TAPPET
120116160
21
199216320
31, 41
125256190
31, 41
199237000
107
THERMOSTAT
145206230
67
130446120
121
145046110
67
198216720
79
THERMOSTAT
HOUSING
198216731
25
THRUST WASHER
199266200
15
198216821
31, 41
199266210
15
198217560
35
TIMING GEAR
CASE
165106350
25, 35
198217570
25
TURBOCHARGER
135756180
107
198217670
35
V BELT
080109109
71
STARTER MOTOR
185086600
89, 91
VALVE COLLET
120226070
19
STARTER RING
115376160
87
TPN646
19
STAY
125976120
25, 35
VALVE SEAT
INSERT
130976650
107
VALVE SPRING
198216700
19
125176150
25
VALVE SPRING
SEAT
120406050
19
125176180
35
WASHER
025100008
STOP SPRING
198216760
25, 35
47, 53,
53, 59, 59
STRAINER
140406360
73
025100010
29, 29,
37, 37
STUD
010109441
13
025100016
012109044
21
43, 49,
55, 73
012109235
93
026100008
012110635
13
012110645
23, 39
69, 81,
95, 97,
107, 107,
127
026109017
95
SPACER
SPRING
STOP LEVER
Description
Page 135
Parts Index
Description
WATER PUMP
WATER
TEMPERATURE
SWITCH
WOODRUFF KEY
Page 136
Part No.
Page
026200008
25, 35
026200010
81, 89
027100004
61
027100008
49, 55, 93
027100010
81, 89
0920146
81, 81
0920154
81
130446110
121
131296255
43, 43,
49, 49,
55, 55
140996260
77, 77,
101, 103
140996270
105
199266180
31, 41
199280300
21
2131A506
107
145010060
65
145010070
65
385720480
101
385720510
103
034100508
31, 41, 99

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HR81486U

How To Use Your Parts Book

Parts Lists & Illustrations

How to use your Parts Book

Crankshaft & Bearings

Camshaft & Gears

Pistons & Rings

Fuel Injection Pump

Cylinder Head Assembly

High Pressure Fuel Pipes

Rocker Shaft Assembly

Fuel Injection Pump

High Pressure Fuel Pipes

Stop Solenoid Control

Fuel Injection Pump

Camshaft & Gears

High Pressure Fuel Pipes

Cold Start System

Oil Pump & Connections

Engine Lifting Eyes

Oil Leak-Off Pipes

Back End Group

Symbols and Notes

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

New for Old Part

Reference for Detailed Breakdown

Other Service Options Available

See History Section

Order parts book HR30829UPB for details

CYLINDER BLOCK KIT

Crankshaft & Bearings

Crankshaft & Bearings

MAIN BEARING KIT - O/S

BEARINGS ARE PRE-FINISHED

Pistons & Rings

Pistons & Rings

PISTON AND RING KIT

PISTON AND RING KIT

BEARINGS ARE PRE-FINISHED

Cylinder Head Assembly

Cylinder Head Assembly

Rocker Shaft Assembly

Rocker Shaft Assembly

ROCKER BOX ASSEMBLY

GASKET - TIMING CASE COVER

TIMING GEAR CASE

HIGH IDLE SETTING

Stop Solenoid Control

Stop Solenoid Control

Camshaft & Gears

Camshaft & Gears

OIL PUMP IDLER GEAR

TIMING GEAR CASE

Camshaft & Gears

Camshaft & Gears

OIL PUMP IDLER GEAR

Fuel Injection Pump

Fuel Injection Pump

FUEL INJECTION PUMP

FUEL INJECTION PUMP