E N G I N E S Refning & Chemicals - 2013 Refning & Chemicals - 2013 Petroleum Products - Analysis - Lubricants p. 123 to 130 122 www.ifptraining.com Refning & Chemicals - 2013 123 www.ifptraining.com P A R I S
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H A P P E N I N G S
E N E R G Y
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M A R K E T S D O W N S T R E A M
E C O N O M I C S
F I N A N C E
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M A N A G E M E N T N A T U R A L
G A S R E F I N I N G
( G E N E R A L )
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A P P L I E D
C H E M I C A L
E N G I N E E R I N G R E F I N I N G
P R O C E S S E S P E T R O -
C H E M I C A L S P E T R O L E U M
P R O D U C T S
A N A L Y S I S
L U B R I C A N T S R O T A T I N G
E Q U I P M E N T T H E R M A L
E Q U I P M E N T E Q U I P M E N T
I N S P E C T I O N
C O R R O S I O N P R O C E S S
C O N T R O L O P E R A T I O N S A F E T Y
E N V I R O N M E N T P R O J E C T
M A N A G E M E N T
M A I N T E N A N C E
M A N A G E M E N T I C
E N G I N E S Refning & Chemicals - 2013 Refning & Chemicals - 2013 WHO SHOULD ATTEND? Engineers and commercial or technical staff whose activities are related to the formulation, storage, purchasing marketing and usage of petroleum products. Its content also make it suitable for the engineers and managers in the rening industry interested in improving their knowledge of petroleum products. WHY THIS PROGRAM? To improve participants knowledge and skills concerning the technical characteristics of petroleum products and their production. OBJECTIVES FOR THE PARTICIPANTS To know the constituents of the petroleum products and the blending rules. To understand the major characteristics of petroleum products and their signicance related to the product end-use. To be aware of the recent changes and the trends for the future. To get the basic knowledge related to product quantity measurement. PEDAGOGY The information concerning these commodities are up to date thanks to close contacts with the experts of the IFP Energies nouvelles. Petroleum Products - Analysis - Lubricants ENGLISH: APD / PP-E FRENCH: APD / PP Petroleum Products COURSE CONTENT WORLDWIDE MARKET - PRICE AND COST MANAGEMENT 0.25 d World oil consumption: price variation, demand, production - Which energy for the future? Unleaded gasoline, automotive diesel, heating oil, jet fuel, LPG: worldwide demand, consumption, prices and taxes. ORIGIN AND COMPOSITION OF PETROLEUM PRODUCTS 0.5 d Composition and main characteristics of crude oils. Classication and characteristics of petroleum products. Principle of oil rening processes and of the formulation of commercial products: major properties of blending components, blending rules. Standard quality control tests: standards and testing organizations, test principles, accuracy of the methods, specications. PROPERTIES, CHARACTERISTICS AND FORMULATION OF COMBUSTIBLE PRODUCTS 3 d For each major product (LPG, automotive gasoline, jet fuel, automotive diesel fuel, domestic fuel oil and heavy fuel oils), the following aspects are developed: Market trends - Volatility characteristics - Combustion properties - Behavior under cold conditions and owing - Corrosiveness, effect on air pollution - Stability, storage behavior - Manufacturing schemes. Main additives. In addition, in view of current trends, emphasis is placed on the following issues: Automotive gasoline: octane numbers, catalytic converters, benzene and aromatics content, addition of oxygenated compounds, impact of the formulation on the engine emissions. Regulations to reduce the pollution and its consequences. Strength and weakness of automotive fuels versus biofuels. Jet A1: market trend, protection of the quality during transfers. Automotive Diesel Oil: problems raised by the huge increase of the diesel car population efcient protection for injection systems; interest of agrofuels. consequences of the future specications changes (Euro 6): new post-treatment systems impact of the specications on the manufacturing schemes. Home heating oil: problems related to the increase of cracked Diesel fuels; differences of composition between ADO and HHO. Heavy fuel oils: stability of visbroken fuels, environmental constraints: sulfur and metals content, solid unburnt efuents. Case studies, based on typical examples of formulation, illustrate the blending rules for the main properties: octane number, specic gravity, sulfur content, vapor pressure, viscosity, ... MAIN NON-ENERGY PRODUCTS 0.75 d Bitumen The different types of bitumen: pure, cutbacks, polymer-modied, emulsions, ... The major standard tests: penetration, softening, ageing, ... Manufacturing schemes - Formulation - Blending rules. Lube base oils Lube base oils manufacturing and composition of lubricants: base oils and additives Properties and characteristics of base oils: viscosity index, cold properties, oxidation stability, ... QUANTITY MEASUREMENT 0.5 d Quantity measurement procedures: tank gauging, tank calibration and weighting; dynamic measurement. Positive displacement - meters and turbine - meters. Determination of volumes at 15C, temperature correction. Uncertainties on measured quantities. Importance of sampling: representativeness. COURSE COORDINATOR(S) Thierry Soto 5 DAYS LANGUAGE DATES LOCATION FEES REGISTRATION CONTACT EN Nov 25 - 29 Rueil 2,320 RRU rc.rueil@ifptraining.com 124 www.ifptraining.com Refning & Chemicals - 2013 WHO SHOULD ATTEND? Engineers and technicians from the car manufacturing, rening and agri-fuels industry, concerned by developments in motor fuel quality in relation to engine technologies. WHY THIS PROGRAM? To familiarize participants with the developments in automotive fuels linked with engine developments. OBJECTIVES FOR THE PARTICIPANTS To know current and future motor fuel characteristics. To analyze factors governing motor fuel trends: end use, regulations and engine technologies. To grasp constraints related to air pollution and the improvement of air quality through fuel composition and exhaust gas post-treatment. Petroleum Products - Analysis - Lubricants ENGLISH: APD / AUTFUEL FRENCH: APD / CARBAUT Current and Future Automotive Fuels COURSE CONTENT GASOLINE 1 d Hydrocarbon characteristics. Market trends and shares of different gasoline fuels. Design and operation of the alternative engine with spark ignition (gasoline), description of fuel injection systems. Required properties for automotive gasoline. Considering the present and future evolution, the key points are developed as follows: Volatility: vapor pressure and ASTM distillation. Volatility inuence on the engine operation. Combustion: decisive factors, nature and incidence of knock, denition and measure of the gasoline octane numbers. Toxicity: benzene, aromatics and olens content. Corrosiveness and stability: mercaptans. Exhaust gas pollution: gas composition and impact on the environment, pollution reduction. Manufacturing scheme of automotive fuels. Characteristics of petroleum stocks produced in reneries. DIESEL FUEL 1 d Market trends, problems due to the important development of diesel engines. Design and operation of the alternative engine with compression ignition (Diesel). Required properties for Diesel fuel. Considering the present evolution, the following points are particularly developed: Viscosity: impacts on equipment of the injection circuit and on the injection quality. Combustion: auto-ignition delay. Denition and cetane number measurement. Inuence of the cetane number on the combustion quality. Coming regulation (Euro 6): impacts on post-treatment for diesel engines. Cold ow properties: cloud point and Cold Filtering Plugging Point (CFPP). Pollution by exhaust gases of the diesel engine: particles, HAP, NOx. Diesel fuel formulation. ALTERNATIVE FUELS AND BIOFUELS 1 d Gaseous fuel: Liqueed Petroleum Gas (LPG-Motor Fuel), Natural Gas Vehicles (NGV) and Dimethyl Ether (DME). Liquid fuels: ethers, Gas-To-Liquids (GTL), Coal-To-Liquids (CTL) and other bases. First generation biofuels: ethanol, ethers (ETBE and MTBE), E10, E85, biodiesel B30, B100. Second generation biofuels: Biomass-to-Liquids (BTL and NExBTL). Emulsions: Diesel-Water Emulsion. Alternative fuels: performance, engine modications. Environmental impacts: exhaust emissions, regulations and life cycle analysis. COURSE COORDINATOR(S) Thierry Soto In-house course 3 DAYS 125 www.ifptraining.com P A R I S
E N E R G Y
H A P P E N I N G S
E N E R G Y
E C O N O M I C S
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M A R K E T S D O W N S T R E A M
E C O N O M I C S
F I N A N C E
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M A N A G E M E N T N A T U R A L
G A S R E F I N I N G
( G E N E R A L )
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A P P L I E D
C H E M I C A L
E N G I N E E R I N G R E F I N I N G
P R O C E S S E S P E T R O -
C H E M I C A L S P E T R O L E U M
P R O D U C T S
A N A L Y S I S
L U B R I C A N T S R O T A T I N G
E Q U I P M E N T T H E R M A L
E Q U I P M E N T E Q U I P M E N T
I N S P E C T I O N
C O R R O S I O N P R O C E S S
C O N T R O L O P E R A T I O N S A F E T Y
E N V I R O N M E N T P R O J E C T
M A N A G E M E N T
M A I N T E N A N C E
M A N A G E M E N T I C
E N G I N E S Refning & Chemicals - 2013 Refning & Chemicals - 2013 WHO SHOULD ATTEND? Graduate engineers, supervisory and managerial staff from laboratories, rening units, research centers, and process departments, who are responsible for dening analyses, performing them and applying the results in order to monitor process operation and performance and to assure product quality. WHY THIS PROGRAM? To provide a deeper understanding of analytical methods and techniques applied to hydrocarbons through lectures linked to practical work in laboratories. OBJECTIVES FOR THE PARTICIPANTS To know the techniques used in petroleum analysis To understand the area of application of the operating procedures, the different types of equipment. To get the knowledge of management of the results and their reliability. Petroleum Products - Analysis - Lubricants ENGLISH: APD / AMT-E FRENCH: APD / MTA Analytical Methods and Techniques Applied to Crude Oil and Petroleum Products COURSE CONTENT MAJOR ANALYTICAL METHODS 1.75 d Elementary analysis C, H, O, N, S, Ni, V, ... analysis. Methods: microanalysis, X-ray uorescence, plasma spectrography, atomic absorption. Separation techniques Analytical and preparatory distillation. Chromatography (GC, LC). Liquid-liquid extraction. Spectrographic methods UV, IR, visible spectrography. NMR spectrography. Mass spectrography. Standard tests Standards: principle, eld of application, evolution. Classication of main standards, quality control related to product utilization: volatility, combustion properties, uid ow, lubrication and storage, cold conditions, corrosiveness and pollution. PRODUCT ANALYSIS ACCORDING TO TYPE OF PRODUCTS 2 d Gases Principal analyzed gases, C 3 /C 4 cuts. Problem of components present as traces. Gasoline cuts Detailed analysis (GC), analysis by hydrocarbon structure (GC, LC, MS). Overall characteristics: octane number, specic gravity, vapor pressure, ... Kerosene and gasoil cuts Simulated distillation (GC). Analysis by hydrocarbon structure (LC/GC - MS). Aromaticity (UV), ... Vacuum distillates Analysis by hydrocarbon structure. Overall characteristics: viscosity, ... Aromaticity (NMR-IR). Residues Analysis by hydrocarbon structure (saturates, aromatics, resins, asphaltenes). Characterization of molecular weight and sizes. Modeling. ON LINE ANALYSIS 0.25 d Gases sampling analysis Buckle fast. Problem of injection. Validity of the results. Applications to various gases. Liquid efuents On-line system of injection. Industrial analysis of sulfur. NIR analysis. MEASUREMENT METHOD UNCERTAINTY 0.25 d Statistical fundamentals. Accuracy of measurement method. Decision, detection and quantication limits. Examples. DEMONSTRATIONS OF EXPERIMENTS IN LABORATORIES 0.75 d The analyses are demonstrated in the IFP laboratories. The practical work alternates with lectures and is carried out in the following laboratories: distillation, standard tests, elementary analysis, chromatography, spectrography. COURSE COORDINATOR(S) Thierry Soto 5 DAYS In-house course 126 www.ifptraining.com Refning & Chemicals - 2013 WHO SHOULD ATTEND? Field operators, panel operators, foremen of reception, blending and shipping departments of reneries and petrochemical plants. Personnel working on shipping and storage facilities for crude oil and petroleum products. WHY THIS PROGRAM? To improve the participants technical knowledge in order to achieve competency in their daily work. OBJECTIVES FOR THE PARTICIPANTS To know the characteristics of crude oil, petroleum fractions, blending stocks and nished products. To identify the rules for blending and manufacturing nished products. To analyze the operating and monitoring conditions for transfer by gravity or pumping. To master the operation of tanks and storage facilities under safe conditions. Petroleum Products - Analysis - Lubricants ENGLISH: MVS / PCTS-E FRENCH: MVS / PCTS Properties, Formulation, Transfer and Storage of Petroleum Products COURSE CONTENT PROPERTIES OF CRUDE OIL AND PETROLEUM PRODUCTS 3.75 d Crude oils: main constituents, properties, initial fractionation into petroleum fractions. Petroleum products LPG, gasoline, jet fuel, Diesel oil, home heating oil, heavy fuel oils, bitumen and special products. Main specications determined by end use, manufacturing constraints, storage and safety in product handling. Changes in product quality. Bases and alternative fuels: MTBE, ETBE and EMC. FORMULATION OF PETROLEUM PRODUCTS 2.25 d Base production: process ow sheets of petroleum product manufacturing, simplied process diagrams of reneries and petrochemical units. Finished products formulation Main rules for blending the bases Manufacturing nished products: economic aspects (give-away, added prot), additives, blending of bases On-line analyzers: usefulness and limitations, constitution, examples of widely used analyzers. Applications: examples of a premium gasoline and a heavy fuel oil production. TRANSFER AND TRANSPORT OF PETROLEUM PRODUCTS 1.75 d Transfer by gravity: characteristics of gravity ow. Transfer by pumping Performance of centrifugal pumps, simplied technology and adaptation to pumping circuits. Operation of centrifugal pumps, start-up, shut-down, installation in series and parallel implementation. Operation and simplied technology of volumetric pumps. Operation of a transfer installation: practical and economic aspects, risks of vaporization, pressure surges, ... Transfer of crude oil and petroleum products by ship. Application: study of transfer from one tank to another. STORAGE OF PETROLEUM PRODUCTS 2.25 d Storage equipment Pressurized and refrigerated tanks, spheres, cylindrical tanks, cryogenic tanks, cavities, ancillary equipment: safety valves, hydraulic safety valves Fixed roof tanks: different types, vents, justication and limits of vent valves Floating screen tanks: special features, justication Floating roof tanks: different types of roof and seals, supporting legs, rainwater drainage. Protection against re risks. Tank operation Operational safety: risks of inammation, static electricity, pyrophoric substances, emulsions, overowing, toxic products. Heating. Mixing. Measuring the quantities delivered, stored and shipped: manual and remote gauging, measuring the temperature locally and remotely, volumetric and dynamic meters, manual and automatic sampling. Usual operation of storage tanks including emptying, degassing and making ready for use. COURSE COORDINATOR(S) ric Fiquet In-house course 10 DAYS 127 www.ifptraining.com P A R I S
E N E R G Y
H A P P E N I N G S
E N E R G Y
E C O N O M I C S
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M A R K E T S D O W N S T R E A M
E C O N O M I C S
F I N A N C E
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M A N A G E M E N T N A T U R A L
G A S R E F I N I N G
( G E N E R A L )
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A P P L I E D
C H E M I C A L
E N G I N E E R I N G R E F I N I N G
P R O C E S S E S P E T R O -
C H E M I C A L S P E T R O L E U M
P R O D U C T S
A N A L Y S I S
L U B R I C A N T S R O T A T I N G
E Q U I P M E N T T H E R M A L
E Q U I P M E N T E Q U I P M E N T
I N S P E C T I O N
C O R R O S I O N P R O C E S S
C O N T R O L O P E R A T I O N S A F E T Y
E N V I R O N M E N T P R O J E C T
M A N A G E M E N T
M A I N T E N A N C E
M A N A G E M E N T I C
E N G I N E S Refning & Chemicals - 2013 Refning & Chemicals - 2013 WHO SHOULD ATTEND? Technical and key operating staff working in rening as well as the oil and gas industry Company managers who have an interest in increasing their understanding of all aspects of offsite operations. WHY THIS PROGRAM? To improve the attendees knowledge and understanding of the principles of operation and decision making involved in the management of renery offsite operations, such as: crude/products blending control and optimization tank farm management terminal and custody transfer oil movement, ... OBJECTIVES FOR THE PARTICIPANTS To understand the functional divisions into onsite/offsite operations of renery processing operations. To know issues of custody transfer and terminal operations. To review all elements of tank farm management from sizing storage requirements, control, instruments, safety, environment, oil movement and scheduling. To grasp the renery blending operations of crude oils and products. To analyze offsite automation project planning, its economic analysis and implementation strategy. PEDAGOGY In addition to formal lectures, the attendees will learn by active participation through the use of group discussions, analysis of real-life case studies and, when possible, simulated demonstration of automation systems. Petroleum Products - Analysis - Lubricants ENGLISH: APD / AUTOOFF Automation of Renery Offsite Operations COURSE CONTENT OVERVIEW OF OFFSITE OPERATIONS 0.5 d Overview of rening processes. Distinction and economics of offsite operations. Custody transfer problems and challenges. Terminal operations (marine, pipeline and trucks). TANK FARM MANAGEMENT 1.5 d Tank farm fundamentals. Automatic Tank Gauging (ATG) system. Tank inventory information management. Tank quality analysis and prediction. Fugitive tank emission measurement and control. Oil movement and control. Planning and scheduling. BLENDING SYSTEMS AND OPERATIONS 1 d Blending operations. Crude blending. Product (gasoline, Diesel, fuel, lube) blending. Blending modes and congurations. Field equipment and instrumentation. Analyzers and sampling systems. Regulatory blend control. Blend trim control. ADVANCED BLEND CONTROL AND OPTIMIZATION SYSTEMS 1 d Advanced blend control strategy. Blend models. Blend optimization. Renery wide planning. Ofine blend optimizer. Online blend control and optimization. Data reconciliation and feedback. Interfaces with other systems. System architecture. Over-all integration. PLANNING, JUSTIFYING, IMPLEMENTING AND REALIZATION 0.5 d Project identication. Data gathering and analysis. Economical justication. Where and how to start? Required enterprise changes. Project implementation phases and strategy. How to realize and sustain benets? Putting it all together - Myths and facts. SIMULATED DEMONSTRATION OF OPTIMIZATION AND AUTOMATION SYSTEMS 0.5 d Introduction and examples of linear programming. Crude blending simulation and LP. Ofine blend optimization of fuel products. Online tanks quality tracking system. Online blend control and optimization. COURSE COORDINATOR(S) Thierry Soto 5 DAYS In-house course 128 www.ifptraining.com Refning & Chemicals - 2013 WHO SHOULD ATTEND? Engineers and technical staff working in the development, manufacturing, technical assistance and sales of lubricants, in engineering ofces of automotive and mechanical industry, in maintenances services, desiring to acquiring a basic knowledge on the principles of lubrication and on lubricants. WHY THIS PROGRAM? To describe the basic mechanical organs, their integration in the various automotive and industrial equipment and their principle of functioning. To give the reason of being of the lubricants, their functional properties and their impact on the functioning of the machines. To perform a succinct overview of the classications and specications of automotive and industrial lubricants. To give the friction laws and describe the different regimes of lubrication. To perform a review of the different forms of wear, their origins and the ways to ght against them. To give information on the chemical composition of lubricants (base stocks and additives), on the physicochemical and mechanical testing methods. To explain the principle of the formulation of lubricants. To give elements of the toxicity and environmental aspects ecological label. OBJECTIVES FOR THE PARTICIPANTS To know the different basic organs of the mechanic and the principles of their lubrication. To understand the importance or lubricants standardization (classications and specications). To understand the whole mechanisms involved in the lubrication of automotive and industrial equipment: friction, lubrication, forms of wear. To know the chemical composition of lubricants (base oils and additives). To understand the mode of action of lubricants and the relationship between the chemical composition and the required functional properties for the various applications. To know the different methods for evaluating the physicochemical and mechanical properties. PEDAGOGY Interactive exercises of questions- answers between the participants using sets of play cards to synthetize the essential points of the lectures. Petroleum Products - Analysis - Lubricants ENGLISH: LUB / LUBLUB-E FRENCH: LUB / LUBLUB Lubrication and Lubricants COURSE CONTENT LUBRICATED MATERIALS AND MECHANISMS 0.5 d General description of the main mechanical organs (journal and antifriction bearings, gears) and their integration in the various industrial and automotive equipment. Functional properties of lubricants. CLASSIFICATIONS AND SPECIFICATIONS OF LUBRICANTS 0.5 d Lubricants rheology: the different types of ow behavior (Newtonian, non Newtonian, Bingham uid, Maxwell uid, thixotropy), variation of viscosity with temperature, pressure, deformation, measuring methods of the rheological properties, viscosity classications of automotive and industrial lubricants. Classications and specications of industrial lubricants: ISO classications 6743-99 and ISO 6743-xx, specications. Service specications of engine lubricants: API, ACEA, ILSAC. ELEMENTS OF TRIBOLOGY 0.75 d Friction laws. Study of the different lubricating regimes (hydrodynamic, hydrostatic, elasto- hydrodynamic, boundary, mixed, squeeze lm) and their mechanism of generation. Stribeck curve. Sommerfeld number. Study of the different forms of wear, their mechanism, the way to ght against them (abrasive, corrosive, fatigue, contact corrosion, cavitation wear). Relationship between wear and tribology parameters. COMPOSITION OF LUBRICANTS 1.75 d Mineral base oils: ATIEL groups, requested properties following the type of lubricant, chemical composition, succinct review of the different rening operations, composition evaluation methods. Synthetic base oils: ATIEL groups, the different types of synthetic base stocks, synthesis of the products, application areas and comparative properties with the mineral base stocks. Vegetal oils: modes of obtaining, properties, modications, uses. Lubricants additives: chemical structure, properties and modes of action (detergents, dispersing agents, antioxidants, rust and corrosion inhibitors, viscosity modiers, pour point depressants, extreme pressure and anti-wear additives, anti-foaming agents). Solid lubricants: the different types, characteristics and properties, main uses. EVALUATION OF THE PROPERTIES 0.75 d Physico-chemical testing methods: thermal and oxidation stability, thermal properties (ash points, ash, carbon residues), rust and corrosion protection, surface properties (foaming, air release, water shedding, particulate contamination evaluation and lterability, compatibility with elastomeric materials. Mechanical testing methods: notions on engine testing, tests on mechanical organs (bearing tests, gear tests, hydraulic pumps tests), simulation machines testing and laboratory tribometers (4-balls, FALEX, TIMKEN, CAMERON PLINT, SRV, ). Analytical methods of the composition: elemental and spectrometric analysis. PRINCIPLE OF FORMULATION OF LUBRICANTS AND EXAMPLES 0.5 d Formulation of industrial lubricants. Formulation of engine lubricants. HYGIENE - TOXICITY - ENVIRONMENT 0.25 d Elements on toxicity, hygiene, labeling. Ecological label of lubricants. COURSE COORDINATOR(S) Guillermo Ballesteros In-house course 5 DAYS 129 www.ifptraining.com P A R I S
E N E R G Y
H A P P E N I N G S
E N E R G Y
E C O N O M I C S
&
M A R K E T S D O W N S T R E A M
E C O N O M I C S
F I N A N C E
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M A N A G E M E N T N A T U R A L
G A S R E F I N I N G
( G E N E R A L )
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A P P L I E D
C H E M I C A L
E N G I N E E R I N G R E F I N I N G
P R O C E S S E S P E T R O -
C H E M I C A L S P E T R O L E U M
P R O D U C T S
A N A L Y S I S
L U B R I C A N T S R O T A T I N G
E Q U I P M E N T T H E R M A L
E Q U I P M E N T E Q U I P M E N T
I N S P E C T I O N
C O R R O S I O N P R O C E S S
C O N T R O L O P E R A T I O N S A F E T Y
E N V I R O N M E N T P R O J E C T
M A N A G E M E N T
M A I N T E N A N C E
M A N A G E M E N T I C
E N G I N E S Refning & Chemicals - 2013 Refning & Chemicals - 2013 WHO SHOULD ATTEND? Engineers and technical staff, beginners in the lubricant area, wishing to get an overall view on automotive and industrial lubricants. WHY THIS PROGRAM? To bring an overall view on the various equipment currently lubricated: internal combustion engines, automotive transmissions, industrial equipment (hydraulic pumps, gears, compressors, turbines, antifriction bearings, machine tools). To give the necessary elements to understand how the lubricants are operating in the various equipment. To give the functional properties of the lubricants for each type of equipment, their classications and specications. OBJECTIVES FOR THE PARTICIPANTS To know the technology of the automotive and industrial equipment currently used. To know the lubricants applied in this equipment in terms of functional properties, classications and specications. To know how to recommend a lubricant for a given application. PREREQUISITE To take the best prot of this training, it is strongly recommended to have followed the training entitled Lubrication and Lubricants. PEDAGOGY Interactive exercises of questions- answers between the participants using sets of play cards to synthetize the essential points of the lectures. Petroleum Products - Analysis - Lubricants ENGLISH: LUB / INILAI-E Introductory Course to Automotive and Industrial Lubricants COURSE CONTENT ENGINE LUBRICANTS 1.25 d Elements on engine technology in relation with lubricants properties. Passenger cars engine oils: role, properties, classications and specications (API, ACEA, ILSAC). Industrial vehicles lubricants: role, properties, classications and specications (API, ACEA, ILSAC). AUTOMOTIVE TRANSMISSION LUBRICANTS 0.75 d Elements on automotive transmissions technologies. Automotive transmission oils (manual and automatic): role, properties, classications and specications. HYDRAULIC LUBRICANTS 0.75 d Basic hydraulic circuit. Elements on hydraulic equipment technology. Lubrication requirements of hydraulic circuits. Hydraulic oils properties, classications and specications. Recommending a hydraulic oil. Hydraulic oils in use: maintenance in use, ltration, pump failures. INDUSTRIAL GEAR LUBRICANTS 0.5 d Elements on industrial gears technology. Lubrication requirements of the various types. Industrial gear oils properties, classications and specications. Recommending an industrial gear oil. Industrial gear oils in use: maintenance, identication of failures. COMPRESSOR LUBRICANTS 0.5 d Gas compression principles. Different compressor types. Lubrication requirements according to compressor type and gas compressed. Lubricant functional properties for gas, air and refrigerating compressors. Compressor lubricants classications and specications. Recommending a product. Possible problems in service. TURBINE LUBRICANTS 0.5 d Elements on the different types of turbines (steam, gas, hydraulic). Lubrication requirements. Turbine lubricants functional properties, classications and specications. Recommending a lubricant. Possible problems in service. PLAIN AND ANTIFRICTION BEARING LUBRICANTS 0.5 d Elements on plain and anti-friction bearings technologies. Lubrication requirements according to the type. Bearing oils and greases description, requirements, classications and specications. Recommending a bearing oil or grease. Bearing failures: identication, origin and solutions. MACHINE-TOOLS LUBRICANTS 0.5 d Description and role of machine tools elements on the different constituting organs. Lubrication requirements, putting more emphasis on slide-ways lubrication. Lubrication scheduling. Possible problems in service. COURSE COORDINATOR(S) Guillermo Ballesteros 5 DAYS In-house course 130 www.ifptraining.com Refning & Chemicals - 2013 Refning & Chemicals - 2013 WHO SHOULD ATTEND? Engineers and technical staff beginners working in development, technical assistance, manufacturing or sales of lubricants. Mandatory prerequisite: Lubrication and lubricants and Automotive and industrial lubricants. WHY THIS PROGRAM? The course Automotive and industrial lubricants being an introduction course intended for mainly beginners in the lubrication and the lubricants areas, other advances courses may be organized, on request and for a minimum number of attendees, covering all the lubricants technical areas. The headlines of the course program are given, but the contents may be adapted to suit particular requirements. To bring participants deeper information on the technology of the equipment to be lubricated and on the relationship with the lubrication requirements, as well as on the lubricants operating properties. OBJECTIVES FOR THE PARTICIPANTS To know the fundamentals about the equipment technology related to lubrication. To know the lubricants operating requirements. To know how to recommend a lubricant and how to identify the causes of in- service problems, and how to solve them. Petroleum Products - Analysis - Lubricants ENGLISH: LUB / LUBADV-E Lubricants Advanced Courses COURSE CONTENT ENGINE LUBRICATION 5 d Engine technology. Engine lubricants development and testing. Engine lubrication and wear. Monitoring of engine oils in use. Engine lubricants trends. LUBRICATING GREASES: AUTOMOTIVE AND INDUSTRIAL APPLICATIONS 2.5 d Description, properties, manufacturing and control. Mechanical and physico-chemical testing. Automotive applications (hub unit, constant velocity joints). Industrial applications (bearings, gears, universal joints, couplings). Bearings failures, identication and causes. METAL WORKING LUBRICATION - HEAT TREATMENT OILS MACHINE-TOOL LUBRICATION 2.5 d Machine-tool technology, lubrication and lubricant. Lubrication scheduling. Metal working principles: cutting, distortion. Study of cutting oils, plain and emulsiable ones: composition, properties, applications, in-service problems, disposal. Study of rolling oils, plain and emulsiable ones: composition, properties, applications, in-service problems, disposal. Heat treatment: principle, techniques, uids. Temporary protection against corrosion uids. COURSE COORDINATOR(S) Guillermo Ballesteros In-house course 10 DAYS 131 www.ifptraining.com Refning & Chemicals - 2013 Refning & Chemicals - 2013 Refning & Chemicals - 2013