42lh2000 42lh2010 Chassis Ld91a

LCD TV
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CHASSIS : LD91A
MODEL : 42LH2000 42LH2000-ZA
MODEL : 42LH2010 42LH2010-ZB
North/Latin America http://aic.lgservice.com
Europe/Africa http://eic.lgservice.com
Asia/Oceania http://biz.lgservice.com
Internal Use Only
Printed in Korea P/NO : MFL50326816 (0903-REV00)
LGE Internal Use Only Copyright 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes
- 2 -
CONTENTS
CONTENTS .............................................................................................. 2
PRODUCT SAFETY ................................................................................. 3
SPECIFICATION....................................................................................... 6
ADJUSTMENT INSTRUCTION ................................................................ 9
EXPLODED VIEW .................................................................................. 14
SVC. SHEET ...............................................................................................
- 3 -
SAFETY PRECAUTIONS
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by acci dental shorts of the ci rcui try that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1M and 5.2M.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
1.5 Kohm/10W
To Instrument's
exposed
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
AC Volt-meter
When 25A is impressed between Earth and 2nd Ground
for 1 second, Resistance must be less than 0.1
*Base on Adjustment standard
IMPORTANT SAFETY NOTICE
0.15uF
- 4 -
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on
page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Test high voltage only by measuring it with an appropriate high
voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10% (by volume) Acetone and 90% (by
volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily
by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques
should be used to help reduce the incidence of component
damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground.
Al ternati vel y, obtai n and wear a commerci al l y avai l abl e
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES
devices.
4. Use only an anti-static type solder removal device. Some solder
removal devices not classified as "anti-static" can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum foil
or comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be
installed.
CAUTION: Be sure no power is applied to the chassis or circuit,
and observe all other safety precautions.
8. Mi ni mi ze bodi l y mot i ons when handl i ng unpackaged
replacement ES devices. (Otherwise harmless motion such as
the brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity
sufficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropriate
tip size and shape that will maintain tip temperature within the
range or 500F to 600F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500F to 600F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500F to 600F)
b. First, hold the soldering iron tip and solder the strand against
the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
onl y unti l the sol der fl ows onto and around both the
component lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
SERVICING PRECAUTIONS
- 5 -
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the
circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently
prying up on the lead with the soldering iron tip as the solder
melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing the
IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as
possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed whenever
this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
si de of t he ci rcui t board. (Use t hi s t echni que onl y on I C
connections).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
copper pattern. Solder the overlapped area and clip off any
excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly
connected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the lead
of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
- 6 -
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
4. Electrical specification
- Module General Specification
1. Application range
This specification is applied to the LCD TV used LD91A
chassis.
2. Requirement for Test
Each part is tested as below without special appointment.
1) Temperature : 255C (779F), CST : 405C
2) Relative Humidity : 6510%
3) Power Voltage : Standard input voltage (100-240V@50/60Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
each drawi ng and speci f i cat i on by part number i n
accordance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.
3. Test method
1) Performance: LGE TV test method followed
2) Demanded other specification
- Safety: CE, IEC/EN60065
- EMC:CE, IEC
No. Item Specification Remark
1 Screen Device 42 wide color display module LCD
2 Aspect Ratio 16:9
3 LCD Module 42 TFT LCD HD LGD
4 Storage Environment Temp. : -20 ~ 60 deg
Humidity : 10 ~ 90 %
5 Input Voltage AC100-240V~, 50/60Hz
6 Power Consumption Typ : 164.3 LCD(Module) + Backlight(Lamp)
7 Module Size 983 (H) x 57 (V) x 46 (D) Without inverter
8 Pixel Pitch 0.227(H) x 0.681(V)
9 Back Light EEFL
10 Display Colors 1.06Billion(FHD LGD),16.7M (others)
11 Coating 3H, AG
- 7 -
5. Chroma& Brightness
- Module optical specification
1) Standard Test Condition (The unit has been ON)
2) Stable for approximately 30 minutes in a dark environment at 252C.
3) The values specified are at approximate distance 50Cm from the LCD surface
4) Ta=252C, VLCD=12.0V, fV=60Hz, Dclk=74.25MHz VBR_A=1.65V,ExtVBR_B=100%
No. Item Specification Min. Typ. Max. Remark
1. Viewing Angle<CR>10> Right/Left/Up/Down 178 Degree
2. Luminance Luminance (cd/m
2
) 400 500
Variation - 1.3 MAX /MIN
3. Contrast Ratio CR 800 1200
4. CIE Color Coordinates White WX 0.279
WY 0.292 Typ
RED Xr 0.637 0.03
Yr 0.335
Green Xg 0.290
Yg 0.611
Blue Xb 0.145
Yb 0.062
6. Component Video Input (Y, CB/PB, CR/PR)
No
Specification
Remark
Resolution H-freq(kHz) V-freq(Hz)
1. 720x480 15.73 60.00 SDTV,DVD 480i
2. 720x480 15.63 59.94 SDTV,DVD 480i
3. 720x480 31.47 59.94 480p
4. 720x480 31.50 60.00 480p
5. 720x576 15.625 50.00 SDTV,DVD 625 Line
6. 720x576 31.25 50.00 HDTV 576p
7. 1280x720 45.00 50.00 HDTV 720p
8. 1280x720 44.96 59.94 HDTV 720p
9. 1280x720 45.00 60.00 HDTV 720p
10. 1920x1080 31.25 50.00 HDTV 1080i
11. 1920x1080 33.75 60.00 HDTV 1080i
12. 1920x1080 33.72 59.94 HDTV 1080i
13. 1920x1080 56.250 50 HDTV 1080p
14. 1920x1080 67.5 60 HDTV 1080p
- 8 -
No
Specification
Proposed Remark
Resolution H-freq(kHz) V-freq(Hz) Pixel Clock(MHz)
1. 720*400 31.468 70.08 28.321 For only DOS mode
2. 640*480 31.469 59.94 25.17 VESA Input 848*480 60Hz, 852*480 60Hz
-> 640*480 60Hz Display
3. 800*600 37.879 60.31 40.00 VESA
4. 1024*768 48.363 60.00 65.00 VESA(XGA)
5. 1280*768 47.78 59.87 79.5 WXGA
6. 1360*768 47.72 59.8 84.75 WXGA
7. 1280*1024 63.595 60.0 108.875 SXGA FHD model
8. 1920*1080 66.587 59.93 138.625 WUXGA FHD model
7. RGB (PC)
8. HDMI Input (PC/DTV)
(1) DTV Mode
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1. 720*400 31.468 70.08 28.321 HDCP
2. 640*480 31.469 59.94 25.17 VESA HDCP
3. 800*600 37.879 60.31 40.00 VESA HDCP
4. 1024*768 48.363 60.00 65.00 VESA(XGA) HDCP
5. 1280*768 47.78 59.87 79.5 WXGA HDCP
6. 1360*768 47.72 59.8 84.75 WXGA HDCP
7. 1280*1024 63.595 60.0 108.875 SXGA HDCP/FHD model
8. 1920*1080 67.5 60.00 138.625 WUXGA HDCP/FHD model
(2) PC Mode
No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remark
1. 720*480 31.469 /31.5 59.94 /60 27.00/27.03 SDTV 480P
2. 720*576 31.25 50 54 SDTV 576P
3. 1280*720 37.500 50 74.25 HDTV 720P
4. 1280*720 44.96 /45 59.94 /60 74.17/74.25 HDTV 720P
5. 1920*1080 33.72 /33.75 59.94 /60 74.17/74.25 HDTV 1080I
6. 1920*1080 28.125 50.00 74.25 HDTV 1080I
7. 1920*1080 26.97 /27 23.97 /24 74.17/74.25 HDTV 1080P
8. 1920*1080 33.716 /33.75 29.976 /30.00 74.25 HDTV 1080P
9. 1920*1080 56.250 50 148.5 HDTV 1080P
10. 1920*1080 67.43 /67.5 59.94 /60 148.35/148.50 HDTV 1080P
- 9 -
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LCD TV with
LD91A chassis.
2. Designation
1) The adj ust ment i s accordi ng t o t he order whi ch i s
designated and which must be followed, according to the
plan which can be changed only on agreeing.
2) Power Adjustment: Free Voltage
3) Magnetic Field Condition: Nil.
4) Input signal Unit: Product Specification Standard
5) Reserve after operation: Above 5 Minutes (Heat Run)
Temperature : at 255C
Relative humidity : 6510%
Input voltage : 220V, 60Hz
6) Adjustment equipments: Color Analyzer (CA-210 or CA-
110), DDC Adj ustment Ji g equi pment, SVC remote
controller
7) Push The IN STOP KEY - For memory initialization.
3. Main PCB check process
* APC - After Manual-Insult, executing APC
* Boot file Download
1) Execute ISP program Mstar ISP Utility and then click
Config tab.
2) Set as below, and then click Auto Detect and check OK
message
I f Error i s di spl ayed, Check connect i on bet ween
computer, jig, and set.
3) Click Read tab, and then load download file (XXXX.bin)
by clicking Read
4) Cl i ck Connect t ab. I f Can t i s di spl ayed, check
connection between computer, jig, and set.
5) Click Auto tab and set as below
6) Click Run.
7) After downloading, check OK message.
* USB DOWNLOAD
1) Put the USB Stick to the USB socket
2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is Low,
it didnt work. But your downloaded version is High, USB
data is automatically detecting
3) Show the message Copying files from memory
filexxx.bin
(4)
(7) .OK
(5)
(6)
(1)
fi lexxx.bin
(2) (3)
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
Case1 : Software version up
1. After downloading S/W by USB, TV set will reboot
automatically
2. Push In-stop key
3. Push Power on key
4. Function inspection
5. After function inspection, Push I n-stop key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
In-stop key at first.
2. Push Power on key for turning it on.
-> If you push Power on key, TV set will recover
channel information by itself.
3. After function inspection, Push In-stop key.
4) Updating is staring.
5) Fishing the version uploading, you have to put USB stick
and AC Power off.
6) After putting AC Power on and check updated version on
your TV.
* If downloading version is more high than your TV have,
TV can lost all channel data. In this case, you have to
channel recover. if all channel data is cleared, you didnt
have a DTV/ATV test on production line.
* After downloading, have to adjust Tool Option again.
1) Push "IN-START" key in service remote controller
2) Select Tool Option 1 and Push OK button.
3) Punch in the number. (Each model hax their number)
4) Completed selecting Tool option.
3.1. ADC Process
(1) ADC
Input signal : Component 480i
Signal equipment displays.
- Component 480I
MODEL: 209 in Pattern Generator(480i Mode)
PATTERN : 65 in Pattern Generator(MSPG-925 SERIES)
After enter Service Mode by pushing ADJ key,
Enter Internal ADC mode by pushing
G
key at 5. ADC
Calibration
<Caution> Using power on button of the Adjustment R/C ,
power on TV.
* ADC Calibration Protocol (RS232)
Adjust Sequence
aa 00 00 [Enter Adjust Mode]
xb 00 40 [Component1 Input (480i)]
ad 00 10 [Adjust 480i Comp1]
xb 00 60 [RGB Input (1024*768)]
ad 00 10 [Adjust 1024*768 RGB]
aa 00 90 End Adjust mode
* Required equipment : Adjustment R/C.
3.2. Function Check
(1) Check display and sound
- Check Input and Signal items. (cf. work instructions)
1) TV
2) AV (SCART1/SCART2/ CVBS)
3) COMPONENT (480i)
4) RGB (PC : 1024 x 768 @ 60hz)
5) HDMI
6) PC Audio In
* Display and Sound check is executed by Remote controller.
- 10 -
Module Tool option1 Tool option2 Tool option3 Tool option4
LGD V4 24641 1574 1956 3584
AUO 24656 1574 1444 3584
Item CMD1 CMD2 Data0
Adjust A A 0 0 When transfer the Mode In,
Mode In Carry the command.
ADC Adjust A D 1 0 Automatically adjustment
(The use of a internal pattern)
Adjustment pattern
4. Total Assembly line process
4.1. Adjustment Preparation
W/B Equipment condition
CA210 : CH 9, Test signal : Inner pattern (85IRE)
Above 5 minutes H/run in the inner pattern. (power on key
of adjust remote control)
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER ON ->
Enter the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10ux).
2) Adhere closely the Color Analyzer (CA210) to the module
less than 10cm distance, keep it with the surface of the
Module and Color Analyzers Prove vertically.(80~100).
3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5minutes.
- Using no signal or full white pattern or the others,
check the back light on.
Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD ID DATA]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
** Caution **
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.
(when R/G/B Gain are all C0, it is the FULL Dynamic Range
of Module)
* Manual W/B process using adjusts Remote control.
Enter White Balance by pushing
G
key at 6. White
Balance.
* After done all adjustments, Press In-start button and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the models module from factory JIG model.
* Push The IN STOP KEY after completing the function
inspection.
4.2. DDC EDID Write (RGB 128Byte )
Connect D-sub Signal Cable to D-sub Jack.
Write EDID Data to EEPROM(24C02) by using DDC2B
protocol.
Check whether written EDID data is correct or not.
* For SVC main Assy, EDID have to be downloaded to Insert
Process in advance.
4.3. DDC EDID Write (HDMI 256Byte)
Connect HDMI Signal Cable to HDMI Jack.
Write EDID Data to EEPROM(24C02) by using DDC2B
protocol.
Check whether written EDID data is correct or not.
* For SVC main Assy, EDID have to be downloaded to Insert
Process in advance.
4.4. EDID DATA
1) All Data : HEXA Value
2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***:Year : Controlled
****:Check sum
- 11 -
Cool 11,000k K X=0.276(0.002)
Y=0.283(0.002) <Test Signal>
Medium 9,300k K X=0.285(0.002) Inner pattern
Y=0.293(0.002) (216gray,85IRE)
Warm 6,500k K X=0.313(0.002)
Y=0.329(0.002)

Full White Pattern
COLOR
ANALYZER
TYPE: CA-210
RS-232C Communication
CA-210
RS-232C COMMAND MIN CENTER MAX
[CMD ID DATA] (DEFAULT)
Cool Mid Warm Cool Mid Warm
R Gain jg Ja jd 00 172 192 192 255
G Gain jh Jb je 00 172 192 192 255
B Gain ji Jc jf 00 192 192 172 255
R Cut 64 64 64 128
G Cut 64 64 64 128
B Cut 64 64 64 128
- Auto Download
Enter EDID D/L mode.
Enter START by pushing OK key.
* Edid data and Model option download (RS232)
- Manual Download
* Caution
1) Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
2) Never connect HDMI & D-sub Cable at the same time.
3) Use the proper cables below for EDID Writing
4) Download HDMI1, HDMI2, separately because HDMI1 is
different from HDMI3
1) HD RGB EDID data
2) HD HDMI EDID data
* Detail EDID Options are below
Product ID
Serial No: Controlled on production line.
Month, Year: Controlled on production line:
ex) Monthly : 02 -> 02
Year : 2009 -> 13
Model Name(Hex):
Checksum: Changeable by total EDID data.
Vendor Specific(HDMI)
Model Name HEX EDID Table DDC Function
FHD Model 0001 01 00 Analog/Digital
HD Model 0000 00 00 Analog/Digital
- 12 -
MODEL MODEL NAME(HEX)
all 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20
Item CMD1 CMD2 Data0
Download A A 0 0 When transfer the Mode In,
Mode In Carry the command.
Download A E 00 10 Automatically Download
(The use of a internal pattern)
Item
Manufacturer ID
Version
Revision
Condition
GSM
Digital : 1
Digital : 3
Data(Hex)
1E6D
01
03
D-sub to D-sub DVI-D to HDMI or HDMI to HDMI
For HDMI EDID For Analog EDID
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 00 FF FF FF FF FF FF 00 1E 6D a b
10 c 01 03 80 73 41 78 0A CF 74 A3 57 4C B0 23
20 09 48 4C A1 08 00 81 C0 61 40 45 40 31 40 01 01
30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70
40 36 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20
50 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A
60 3E 1F 46 10 00 0A 20 20 20 20 20 20 d
70 d 01 e
80 02 03 20 F1 4E 10 1F 84 13 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07 f
A0 f 80 18 71 1C 16 20 58 2C 25 00 7E 8A 42 00
B0 00 9E 01 1D 00 80 51 D0 0C 20 40 80 35 00 7E 8A
C0 42 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E 96 00
D0 7E 8A 42 00 00 18 02 3A 80 18 71 38 2D 40 58 2C
E0 45 00 7E 8A 42 00 00 1E 01 1D 80 D0 72 1C 16 20
F0 10 2C 25 80 7E 8A 42 00 00 9E 00 00 00 00 00 D5
0 1 2 3 4 5 6 7 8 9 A B C D E F
00 00 FF FF FF FF FF FF 00 1E 6D a b
10 c 01 03 68 73 41 78 0A CF 74 A3 57 4C B0 23
20 09 48 4C A1 08 00 81 C0 61 40 45 40 31 40 01 01
30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70
40 36 00 7E 8A 42 00 00 1E 01 1D 00 72 51 D0 1E 20
50 6E 28 55 00 7E 8A 42 00 00 1E 00 00 00 FD 00 3A
60 3E 1F 46 10 00 0A 20 20 20 20 20 20 d
70 d 00 e
80 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
90 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
A0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
B0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
C0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
D0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
E0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
F0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF
INPUT MODEL NAME(HEX)
HDMI1 67030C001000011D
HDMI2 67030C002000011D
HDMI3 67030C003000011D
- 13 -
4.5. Outgoing condition Configuration
- When pressing IN-STOP key by SVC remocon, Red LED are
blinked alternatively. And then Automatically turn off.
(Must not AC power OFF during blinking)
4.6. Internal pressure
Confirm whether is normal or not when between power
boards ac block and GND is impacted on 1.5kV(dc) or
2.2kV(dc) for one second
5. Model name & Serial number D/L
press Power on key of service remocon.
(Baud rate : 115200 bps)
Connect RS232 Signal Cable to RS-232 Jack.
Write Serial number by use RS-232.
Must check the serial number at the Diagnostics of SET UP
menu. (Refer to below).
5.1. Signal TABLE
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 ++ Data_n
Delay : 20ms
5.2. Command Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
Phase
Data write : Model Name and Seri al Number wri t e i n
EEPROM,.
5.3. method & notice
A. Serial number D/L is using of scan equipment.
B. Setting of scan equipment operated by Manufacturing
Technology Group.
C. Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0.
* Manual Download (Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, Sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It need
Manual download.
1) Press the instart key of ADJ remote controller.
2) Go to the menu 5.Model Number D/L like below photo.
3) Input the Factory model name(ex 42LH4000-ZA) or Serial
number like photo.
4) Check the model name Instart menu -> Factory name
displayed (ex 42LH4000-ZA)
5) Check the Diagnostics (DTV country only) ->s Buyer model
displayed (ex 42LH4000)
CMD LENGTH ADH ADL DATA_1 . . . Data_n CS DELAY
No. Adjust mode CMD(hex) LENGTH(hex) Description
1
EEPROM WRITE A0h 84h+n
n-bytes Write (n = 1~16)
- 14 -
LGE Internal Use Only Copyright LG Electronics. Inc. All right reserved.
3
0
0
2
0
0
A
5
8
0
1
L
V
1
A
2
A
1
0
8
0
2
8
0
3
8
0
4
8
0
5
5
2
1
4
0
0
9
0
0
1
2
0
5
1
0
5
0
0
3
2
0
5
4
0
5
3
0
5
5
0
8
0
6
2
0
0
T
3
1
0
EXPLODED VIEW
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
T
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R 1 0 4
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R 1 1 1 3 . 9 K
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B
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(H
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SCHEMATIC DIAGRAM
Copyright 2009 LG Electronics. Inc. All right reserved.
LGE Internal Use Only
MAIN 1
T
H
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S
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M
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R 2 5 2
2 2 K
R 2 5 3
2 2 K
R 2 5 4
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R 2 5 5
2 2 K
R 2 5 6
2 2 K
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2 2 K
C 2 0 1 8
0 . 0 1 u F
C 2 0 2 1
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1 5D V S S _ 2
1 6D V D D
1 7S D A T A
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4 3 V D R 1 B
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4 5 P G N D 1 B _ 1
4 6 P G N D 1 B _ 2
4 7 O U T 1 B _ 1
4 8 O U T 1 B _ 2
4 9 P V D D 1 B _ 1
5 0 P V D D 1 B _ 2
5 1 P V D D 1 A _ 1
5 2 P V D D 1 A _ 2
5 3 O U T 1 A _ 1
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A
M
P

2
A

=
>

5
A
M
C
L
K

S
D
A
T
A

W
C
K

B
C
K

T
P

i
s

n
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P

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s

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y
AMP
Block Diagram
Block Diagram
RGB
COMPONENT
F-SCART
AV3
BUF_TS_CLK/ERR/SYN/DATA[0]
AV_CVBS_IN
DDR2 SDRAM
(1Gb)
IC300
NAND Flash
HYNIX
IC102
USB
Digital amp
(NTP3100L)
IC701
COMP_Y/Pb/Pr
SC1_CVBS_IN
SC2_CVBS_IN
I2S
DSUB_ R/G/B
T
u
n
e
r

(
T
D
F
W
-
G
2
3
5
D
1
)
T
U
1
0
0
0
LCD Panel
- 19/22/26/32/37/42LH2000
- 32/37/42/47LH3000
- 32/37/42/47LH4000
7
4
L
V
C
5
4
1
A
B
u
f
f
e
r
I
C
5
0
2
C
I

S
l
o
t

(
P
5
0
0
)
7
4
L
C
X
2
4
4
B
u
f
f
e
r
I
C
5
0
1
PCM_A[0:7]
FE_VMAIN
PCM_A[0:7]
SDDR_D[0:15]
DDR2 SDRAM
(512Mb)
IC301
TDDR_D[0:15]
SDDR_A[0:12]
Mstar S6
LGE3368A
(No-DVIX)
(IC100)
MP6211DH
USB Power
IC402
USB Power
FE_TS_DATA[0:7] CI_MDI[0:7]
H-SCART
SC1_R/G/B
SC1/2_L/R_IN,
FE_AM_AUDIO,AV_L/R_IN,
COMP_L/R_IN, PC_L/R_IN
FE_ VOUT
DTV/MNT_VOUT
TDDR_A[0:12]
TPA6110A
IC700
Head
Phone
RS-232C
MAX3232CDR
IC403
SPDIF
SPDIF_OUT
DSUB_H/VSYNC
HP_L/ROUT
L/R
CI_TS_DATA[0:7]
PCM_D[0:7] CI_DATA[0:7]
CI_ADDR[0:7]
AUDIO IN
DGB_TX/RX
HPD1/2/3, HDMI_CEC
TMDS[0:7] ( Data, Clock (+/-))
USB_DM/DP
EEPROM
AT24C512
(IC105)
EEPROM
AT24C512
(HDCP)IC107
I2C
LVDS (10 bit)
Serial Flash
IC104
For Triton
Serial Flash
IC103
For Boot
KIA7027
(IC101)
Voltage Detector
74LX1G14C
(IC108)
Schmitt Trigger
Reset
5V_HDMI_1/2/3
HDMI
1/2/3
Block diagram
Main Block
37 GIP Block Diagram
37 GIP Block Diagram
TCON with FRC
MST7327N
IC101
M+S T-Con Block
SPI_CZ/CK & DI/DO
DDR_A_D[0:15]
DDR2 SDRAM
(512MB / 533MHz)
HYNIX
IC201
DDR_B_D[16:31]
DDR_A_A[0:12]
DDR_B_A[0:12]
Serial Flash
W25X32VSSIG
IC102
DDR2 SDRAM
(512MB / 533MHz)
HYNIX
IC202
Multi Channel
DC/DC Converter
TPS 65161
IC401
P-Gamma IC
BUF16821
IC402
VCC
VDD
VGH
VGL
VCC VDD
Level Shifter
MAX17108
IC403
GVST
GVDD_EVEN
GVDD_ODD
GCLK1~6
VGH VGL VGH VDD
S
O
E
P
O
L
Left mini-LVDS (8Bit)
Right mini-LVDS (8Bit)
LVDS (10Bit)
FRC IIC
FRC Reset
VCOM
GAMMA
FRC_3.3V
FRC_1.8V
FRC_1.26V
DC/DC Converter
BD9130
IC301
LDO
SC4215
IC303
FRC_1.8V
FRC_1.26V FRC_3.3V VCC
L
V
D
S

(
1
0
B
i
t
)
From Main
Board
F
R
C

I
I
C
F
R
C

R
e
s
e
t
Panel 12V
To Left LCD Panel To Right LCD Panel
VST
VDD_EVEN
VDD_ODD
CLK1~6
Shifted level
(HIGH=VGH/Low=VGL)
V
C
C
V
D
D
V
G
H
V
G
L
V
S
T
V
D
D
_
E
V
E
N
V
D
D
_
O
D
D
C
L
K
1
~
6
S
O
E
P
O
L
V
C
O
M
G
A
M
M
A
V
C
C
V
D
D
V
G
H
V
G
L
V
S
T
V
D
D
_
E
V
E
N
V
D
D
_
O
D
D
C
L
K
1
~
6
S
O
E
P
O
L
V
C
O
M
G
A
M
M
A
LVDS Wafer P
1
0
1
mini-LVDS Wafer P
4
0
1
Only for 37LH4000
Block diagram
*M+S : Main B/D + T-con B/D
In different
42/47 Normal Block Diagram
42/47 Normal Block Diagram
TCON with FRC
MST7327N
IC101
SPI_CZ/CK & DI/DO
DDR_A_D[0:15]
DDR2 SDRAM
(512MB / 533MHz)
HYNIX
IC201
DDR_B_D[16:31]
DDR_A_A[0:12]
DDR_B_A[0:12]
Serial Flash
W25X32VSSIG
IC102
DDR2 SDRAM
(512MB / 533MHz)
HYNIX
IC202
Multi Channel
DC/DC Converter
TPS 65162
IC401
P-Gamma IC
BUF16821
IC402
VCC
VDD
VGL
VCC VDD
G
S
P
G
S
C
G
O
E
S
O
E
P
O
L
VCOM
GAMMA
DC/DC Converter
BD9130
IC301
LDO
SC4215
IC303
FRC_1.8V
FRC_1.26V
FRC_3.3V
VCC
VGHM
Left mini-LVDS (8Bit)
Right mini-LVDS
(8Bit)
LVDS (10Bit)
FRC IIC
FRC Reset
FRC_3.3V
FRC_1.8V
FRC_1.26V
LVDS Wafer P
1
0
1
L
V
D
S

(
1
0
B
i
t
)
F
R
C

I
I
C
F
R
C

R
e
s
e
t
Panel 12V
mini-LVDS Wafer P
4
0
1
To Left LCD Panel To Right LCD Panel
V
C
C
V
D
D
V
G
H
M
V
G
L
G
S
P
G
S
C
G
O
E
S
O
E
P
O
L
V
C
O
M
G
A
M
M
A
V
C
C
V
D
D
V
G
H
M
V
G
L
G
S
P
G
S
C
G
O
E
S
O
E
P
O
L
V
C
O
M
G
A
M
M
A
From Main
Board
Only for 42/47LH4000
Block diagram M+S T-Con Block
*M+S : Main B/D + T-con B/D
Contents of LCD TV Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
A. Video error
No video/Normal audio 1
2 No video/No audio 2
3 Video error, video lag/stop 3
4 Color error 4
5
Vertical/Horizontal bar, residual image,
light spot, external device color error
5
6
B. Power error
No power 6
7
Off when on, off while viewing, power auto
on/off
7
8
C. Audio error
No audio/Normal video 8
9 Wrecked audio/discontinuation/noise 9
10
D. Function error
No response in remote controller, key error,
recording error, memory error
10
11 External device recognition error 11
12 E. Noise Circuit noise, mechanical noise 12
13 F. Exterior error Exterior defect 13
First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Normal
audio
Y
N
Move to No
video/No audio
No video
Normal audio
Check Back Light
On with naked eye
On
Y
N
Check Power
Board
12v,5v etc.
Normal
voltage
Y
N
Replace Main Board
Replace T-con
Board or module
And Adjust VCOM
OR
Repair Power
Board or parts
Check Power Board 20V /12V or 24v output
Normal
voltage
Y
Replace Inverter
or module
N
Repair Power
Board or parts
End
Always check & record S/W Version and White
Balance value before replacing the Main Board
Replace Main Board Re-enter White Balance value
Precaution
Established
date
Standard Repair Process
Revised date
2008. 3 .05
1/13
LCD TV
Error
symptom
A. Video error
No video/ Normal audio
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D Power B/D, LVDS Cable,Speaker Cable,IR B/D Cable,,,)
1
Normal
voltage?
Check various
voltages of Power
Board ( 5V,12V,20V
or 24V)
No Video/
No audio
Check and
replace
MAIN B/D
Y
Replace Power
Board and repair
parts
N
End
A. Video error
No video/ No audio
Established
date
Revised date
2008. 3 .05
2/13
LCD TV
Error
symptom
2
A. Picture Problem
Picture broken/ Freezing
Y
N
N
Check RF Signal level
Normal
Signal?
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Check
S/W Version
Booster menu
On Off: Check
Off On: Check
S/W Upgrade
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
DVD Player ,Set-Top-Box, Different maker TV etc`
SVC
Bulletin?
Replace
Main B/D
Check
Tuner soldering
Normal
Picture?
Y
N
Y
Close
Normal
Picture?
Y
Close
Menu Setup Booster
. By using Digital signal level meter
. By using Diagnostics menu on OSD
( Menu Setup Diagnostic)
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Normal
Picture?
Y
Contact with signal distributor
or broadcaster (Cable or Air)
N
N
Normal
Picture?
Y
Close
N
Established
date
Revised date
2008. 3 .05
3/13
LCD TV
Error
symptom
3
Color
error?
Y
N
Check
and replace
Link Cable
(LVDS) and
contact
condition
Y
N
Replace Main B/D
Color
error?
Check error
color input
mode
Check color by input
-External Input
-COMPONENT
-RGB
-HDMI/DVI
Y
External device
/Cable
normal
External Input/
Component
error
Check
external
device and
cable
Y
External device
/Cable
normal
RGB/
HDMI/DVI
error
Check external
device and
cable
Replace Main B/D
Replace Main B/D
N
N
A. Video error
Color error
N
Y
End
Replace module
Request repair
for external
device/cable
Replace
T-Con
Board
And Adjust
VCOM
N
Y
Color
error?
LGD Module
Only
Other Module
Color
error?
Check Test pattern
Established
date
Revised date
2008. 3 .05
4/13
LCD TV
Error
symptom
4
Screen
normal?
N
Y
Check external
device
connection
condition
Y
N
Check and
replace Link
Cable
Normal?
Y
N
Screen
normal?
Replace Main B/D
Replace
module
Check color condition by input
-External Input
-Component
-RGB
-HDMI/DVI
End
Vertical/Horizontal bar, residual image, light spot
Request repair
for external
device
A. Video error
Vertical / Horizontal bar, residual image,
light spot, external device color error
External device screen error-Color error
External
Input
error
Connect other external
device and cable
(Check normal operation of
External Input, Component,
RGB and HDMI/DVI by
connecting Jig, pattern
Generator ,Set-top Box etc.
N
Y
Replace
Main B/D
Screen
normal?
Check screen
condition by
input
-External Input
-Component
-RGB
-HDMI/DVI
Request repair for
external device
Component
error
RGB
error
HDMI/
DVI
Connect other external
device and cable
(Check normal operation of
External Input, Component,
RGB and HDMI/DVI by
connecting Jig, pattern
Generator ,Set-top Box etc.
Replace
Main B/D
Screen
normal?
N
Y
Check S/W Version
Y
N
Check
version
S/W Upgrade
Y
N Normal
screen?
End
Y
N
Replace T-Con Board
And Adjust VCOM
LGD Module Only
Replace
Module
Other Module
Replace module
in abnormal displaying
after exchanging T-Con B'd
Screen
normal?
End
Established
date
Revised date
2008. 3 .05
5/13
LCD TV
Error
symptom
Check Test pattern
5
B. Power error
No power
Power LED
On?
Y
N
DC Power on
by pressing Power Key
On Remote control
Y
N
Normal
operation?
Check Power
On High
Check Power cord
was inserted properly
Check
Power LED
Replace
Power
B/D
Measure voltage of each output of Power B/D
N
Y
Normal
voltage?
Replace Main B/D
N
Y
OK?
Replace Main B/D
N
Y
Normal?
Check ST-BY 5V
Replace Power B/D
N
Y
Normal
voltage?
Replace Power
B/D
Y
Established
date
Revised date
2008. 3 .05
6/13
LCD TV
Error
symptom
09 years new model apply mechanical power switch
to reduce power consumption in stand-by status.
If mechanical power switch off
Doesnt turn on by remote control
Doesnt appear LED light
Please refer to the A21 Page
6
. Stand-By: Red
. Operating: Green
Check & Repair
Mechanical Power switch
on Local control of TV
Close
B. Power error
Off when on, off while viewing, power auto on/off
Error?
N
Y
Check Power Off
Mode
Fix A/C code & Outlet
and describe 3 wave
length
Check A/C code
Check for 3 wave length
Check outlet
Replace Main B/D
CPU
Abnormal
(If Power Off mode
is not displayed)
Check Power B/D
voltage
Y
N
Replace Main B/D
Normal
voltage?
Replace Power B/D
Replace Power B/D
N
Y
Normal? End
Caution
Check and fix exterior
of Power B/D Part
Established
date
Revised date
2008. 3 .05
7/13
LCD TV
Error
symptom
7
Status Power off List Explanation
Normal
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
"POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
Abnormal
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
* Please refer to the all cases which
can be displayed on power off mode.
Abnormal
1
No audio
Screen normal
Check user
menu >
Speaker off
Off
N
Y
Cancel OFF and describe
Check audio B+
20V or 24V of
Power Board
Normal
voltage
Y
N
Replace Power Board and repair parts
Check
Speaker
disconnection
N
Y
Replace Speaker
Replace MAIN Board End
C. Audio error
No audio/ Normal video
Disconnection
Established
date
Revised date
2008. 3 .05
8/13
LCD TV
Error
symptom
8
Wrecked audio/discontinuation/noise is same after Check input signal compared to No audio
C. Audio error
Wrecked audio/ discontinuation/noise
Wrecked audio/
Discontinuation/
Noise for
all audio
Check and replace
speaker and
connector
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Connect and check
other external
device
N
Y
Normal
audio?
Check and fix external device
Replace Power B/D
N
Y
Normal
voltage?
Check input
signal
-RF
-External Input
signal
Signal
normal?
(When RF signal is not
received)
Request repair to external
cable/ANT provider
Y
Check audio
B+ Voltage (20V or 24V)
Replace Main B/D
(In case of
External Input
signal error)
Check and fix
external device
Replace Main B/D N
End
Established
date
Revised date
2008. 3 .05
9/13
LCD TV
Error
symptom
9
D. General Function Problem
Remote control & Local switch checking
Y
N
1. Remote control (R/C) operating error
Move
Power problem
Section
2. Local(Mechanical) switch operating error
Check R/C itself
Operation
Normal
operating?
Normal
operating?
Y
Close
Replace R/C
If R/C operate,
Explain the customer
cause is interference
from light in room.
Check R/C Operating
When turn off light
in room
Check & Replace
Baterry of R/C
Check & Repair
Cable connection
Connector solder
Normal
operating?
Check B+ 5V
On Main B/D
Normal
Voltage?
Close
N
N
Check 5v on Power B/D
Replace Power B/D or
Replace Main B/D
(Power B/D dont have problem)
Check IR
Output signal
Normal
Signal?
N
Y
Repair/Replace
IR B/D
N
Replace
Main B/D
Y
Y
N
Check R/C
Operation
Normal
operating?
Y
Check & Repair
Cable connection
Connector solder
Normal
operating?
Close
N
Check & Replace
Assembly status
(Key PCB + tool )
Check Key
Output signal
Y
Normal
operating?
Close
N
Normal
Signal?
Repair/Replace
Local switch B/D
N
Replace
Main B/D
Y
Established
date
Revised date
2008. 3 .05
10/13
LCD TV
Error
symptom
10
Check technical
information
- Fix information
- S/W Version
N
Y
Technical
information?
Check
input
signal
Signal
input?
Y
N
External Input and
Component
Recognition error
Check and fix
external device/cable
RGB,HDMI/
DVI, Optical
Recognition error
Replace Main B/D
Replace Main B/D
Fix in
accordance
with technical
information
D. Function error
External device recognition error
Established
date
Revised date
2008. 3 .05
11/13
LCD TV
Error
symptom
11
Check
location of
noise
Identify
nose
type
Circuit
noise
Replace inverter
Replace LIPS B/D
Mechanical
noise
Check location
of noise
OR
When the nose is severe, replace the module
(For models with fix information, upgrade the
S/W or provide the description)
OR
If there is a Tak Tak noise from the
cabinet, refer to the KMS fix information and
then proceed as shown in the solution manual
(For models without any fix information,
provide the description)
OR
Mechanical noise is a natural
phenomenon, and apply the 1st level
description. When the customer does not
agree, apply the process by stage.
Describe the basis of the description
in Part related to nose in the Owners
Manual.
E. Noise
Circuit noise, mechanical noise
<With Inverter Module>
<Without Inverter Module>
Established
date
Revised date
2008. 3 .05
12/13
LCD TV
Error
symptom
12
Replace module
Zoom part with
exterior damage
Module
damage
Cabinet
damage
Replace cabinet
Replace remote controller
Remote
controller
damage
Stand
dent
Replace stand
F. Exterior defect
Exterior defect
Adjust VCOM
Established
date
Revised date
2008. 3 .05
13/13
LCD TV
Error
symptom
13
LCD TV Repair Process Index
- Trouble shooting by input block (Component level check)
No. Symptom (L) Input Block Page Remark
1 Power Problem Power-up Boot fail 1~2
2
Video Problem
No OSD 3~4
3 Digital TV 5
4 Analog TV 6
5 AV (Scart / CVBS/ S-Video) 7~12
6 Component 13
7 RGB(D-SUB) 14~15
8 HDMI 16~17
9
Audio Problem
All Input 18
10 Digital TV 19
11 Analog TV 20
12 AV / Component / RGB, HDMI-PC/ HDMI-DTV 21~26
13
AV Audio out / No Audio (Headphone &
SPDIF)
27~30
14 USB / Remocon Problem USB no connect / Remocon 31~33
15 Intelligent Sensor Intelligent Sensor 34
P800 Pin #7~#10
Voltage Level = 5V ?
P800 Pin #2
Voltage level = 5V ?
Check Power connector
OK ?
Replace Power Board
YES
NO YES
P800 Pin #13, 14 = 12V
P800 Pin #17, 18 = 24V ?
NO
Replace Power Board
YES
NO
Replace MAIN BD Q801
MAIN BD L803 = 3.3V ? Replace MAIN BD IC801
YES
NO
YES
NO
YES
NO
Check MAIN BD X100 Clock
12MHz
Replace MAIN BD IC100
YES
NO
NAND FLASH
YES
Serial Flash
NO
Replace MAIN BD
IC300, IC301 DDR2 Memory
NO
NO
Making
Revision
2009. 2 . 1
1/34
LCD TV
Symptom
Power-Up Boot Fail
26~42LH2000
32~47LH3000/LH4000
OK ?
Replace Power Board
NO YES
Replace Power Board
NO
NO
NO
NO
NO
Serial Flash
NO
Replace MAIN BD
IC300, IC301 DDR2 Memory
NO
NO
Making
Revision
2009. 2 . 1
LCD TV
Symptom
Power-Up Boot Fail
19~22LH2000
2/34
P801 Pin #5~#6
Voltage Level = 5V ?
YES
P801 Pin #1, 2 = 15V?
MAIN BD L803 = 3.3V ?
YES
MAIN BD L813 = 1.26V ?
YES
MAIN BD L805 = 3.3V ?
YES
Check MAIN BD X100 Clock
12MHz
YES
NAND FLASH
YES
P800 Pin #20
Voltage level = 2V
OK ?
Replace Power Board
YES
NO YES
NO
YES
MAIN BD L1300 = 12V ? Replace MAIN BD Q806
NO
Replace Main Board
YES
P800 Pin #13, 14 = 12V
P800 Pin #17, 18 = 24V ?
Check LVDS Cable
OK ?
YES
Replace LVDS Cable
NO
Making
Revision
2009. 2 . 1
LCD TV
Symptom
No OSD
26~42LH2000
32~47LH3000/LH4000
3/34
P801 Pin #9
Voltage level = 2V
OK ?
Replace Power Board
YES
NO
YES
NO
YES
MAIN BD L1300 = 12V ? Replace MAIN BD Q806
NO
Replace Main Board
YES
P801 Pin #1, 2 = 15V?
Check LVDS Cable
OK ?
YES
Replace LVDS Cable
NO
Making
Revision
2009. 2 . 1
LCD TV
Symptom
No OSD
19~22LH2000
4/34
Check RF Cable
MAIN BD L1201 = 5V ?
YES
MAIN BD L1202 = 3.3V ?
NO
YES
NO
MAIN BD IC804
Pin #2 = 1.2V ?
YES
NO
YES
MAIN BD R1210 Clock ?
NO
Replace MAIN BD TU1200
Making
Revision
2009. 2 . 1
LCD TV
Symptom
Digital TV Video Problem
26~42LH2000
32~47LH3000/LH4000
5/34
Making
Revision
2009. 2 . 1
LCD TV
Symptom
Analog TV Video Problem
Check RF Cable
MAIN BD L1201 = 5V ?
YES
MAIN BD L1202 = 3.3V ?
NO
YES
NO
MAIN BD IC804
Pin #2 = 1.2V ?
YES
NO
YES
MAIN BD R1210 Clock ?
NO
26~42LH2000
32~47LH3000/LH4000
6/34
Check Signal format
Is it supported?
Check the SCART Cable
YES
MAIN BD JK1100 Check Replace MAIN BD JK1100
YES
NO
Check MAIN BD R1117
Video Signal ?
NO
YES
Check MAIN BD C210
Video Signal ?
Replace
MAIN BD C210
NO
Replace MAIN BD IC 100
YES
Making
Revision
2009. 2 . 1
LCD TV
Symptom
AV1(Scart CVBS) No Video
Problem
26~42LH2000
32~47LH3000/LH4000
7/34
Check Signal format
Is it supported?
YES
Check MAIN BD JK1100
Replace MAIN BD JK1100
YES
NO
YES
Check MAIN BD C200 (RED)
C201 (GREEN)
C202 (BLUE)
Video Signal ?
Replace
MAIN BD C200, C201, C202
NO
YES
Making
Revision
2009. 2 . 1
LCD TV
Symptom
AV1(Scart RGB) No Video
Problem
26~42LH2000
32~47LH3000/LH4000
8/34
Check Signal format
Is it supported?
YES
YES
NO
Check MAIN BD R1133
Video Signal ?
NO
YES
Check MAIN BD C211
Video Signal ?
Replace MAIN BD C211
NO
YES
Making
Revision
2009. 2 . 1
LCD TV
Symptom
AV2 No Video Problem
26~42LH2000
32~47LH3000/LH4000
9/34
Check Signal format
Is it supported?
Check the CVBS Cable
YES
YES
NO
Check MAIN BD R400
Video Signal ?
NO
YES
Check MAIN BD C217
Video Signal ?
Replace MAIN BD C217
NO
YES
Making
Revision
2009. 2 . 1
LCD TV
Symptom
AV3(CVBS) No Video Problem
26~42LH2000
32~47LH3000/LH4000
10/34
Check Spec (Refer to User Manual)
Is it supported?
YES
Check the Trouble Shooting Guide
Analog TV No video
YES
Check MAIN BD R1205
Video Signal ?
NO
YES
Check MAIN BD C1107
Video Signal ?
NO
MAIN BD JK1100 Check
YES
Making
Revision
2009. 2 . 1
11/34
LCD TV
Symptom
AV1 No Video Out Problem
26~42LH2000
32~47LH3000/LH4000
Check Spec (Refer to User Manual)
Is it supported?
YES
YES
Check MAIN BD C1122
Video Signal ?
NO
MAIN BD JK1101 Check
YES
Making
Revision
2009. 2 . 1
12/34
LCD TV
Symptom
AV2 No Video Out Problem
26~42LH2000
32~47LH3000/LH4000
Check Signal format
Is it supported?
Check the Component Cable
YES
YES
NO
Check MAIN BD R419
Video Signal ?
NO
YES
Check MAIN BD C209, C215 (Y)
C216 (Pb)
C214 (Pr)
Video Signal ?
Replace
MAIN BD C209 or C214 or C215 or C216
NO
YES
Making
Revision
2009. 2 . 1
13/34
LCD TV
Symptom
Component No Video/
No Color Problem
26~42LH2000
32~47LH3000/LH4000
Check Signal format
Is it supported?
Check the RGB Cable
YES
MAIN BD P400 Check Replace MAIN BD P400
YES
NO NO
YES
Check MAIN BD C208 (Video)
R246 (HSYNC)
R245 (VSYNC)
Replace
MAIN BD C208 or R246 or R247
NO
YES
MAIN BD P400 Pin #2
Video signal ?
R437 has Vsync ?
R440 has Hsync ?
Making
Revision
2009. 2 . 1
14/34
LCD TV
Symptom
RGB No Video Problem
26~42LH2000
32~47LH3000/LH4000
Check Signal format
Is it supported?
Check the RGB Cable
YES
MAIN BD P400 Check Replace MAIN BD P400
YES
NO NO
YES
Check MAIN BD C212 (RED)
C207 (GREEN)
C213 (BLUE)
Video Signal ?
Replace
MAIN BD C212 or C207 or C213
NO
YES
MAIN BD P400
Pin #3 (BLUE)
Pin #2 (GREEN)
Pin #1 (RED)
Video signal ?
Making
Revision
2009. 2 . 1
15/34
LCD TV
Symptom
RGB No Color Problem
26~42LH2000
32~47LH3000/LH4000
Check Signal format
Is it supported?
Check the HDMI Cable
YES
YES
Check the ADJUST MENU
EDID OK ?
YES
Download EDID
(Refer to Adjustment Spec)
NO
NO
Replace
MAIN BD IC107 (HDCP KEY)
Making
Revision
2009. 2 . 1
16/34
LCD TV
Symptom
HDMI 1~3 All No Video Problem
HDMI1 ALL MODELS
HDMI2 Except for 19/22LH20**
HDMI3 Except for 19/22LU40**, 19/22LU50**, 19/22LH20**
26~42LH2000
32~47LH3000/LH4000
Check Signal format
Is it supported?
Check the HDMI Cable
YES
YES
MAIN BD JACK Check
JK600 -> HDMI1
JK601 -> HDMI2
JK602 -> HDMI3
YES
_ This case is that HDMI Video doesnt display at the some HDMI input, not all.
Making
Revision
2009. 2 . 1
17/34
LCD TV
Symptom
HDMI1 or 2 or 3 No Video
Problem
HDMI1 ALL MODELS
HDMI2 Except for 19/22LH20**
HDMI3 Except for 19/22LU40**, 19/22LU50**, 19/22LH20**
26~42LH2000
32~47LH3000/LH4000
Check The Speaker
Check Speaker Cable
YES
Check P700 Cable
YES
NO
YES
MAIN BD
L705 Pin #1
L704 Pin #2
PWM Signal ?
Replace Speaker
NO
Replace Speaker Cable
NO
CHECK MAIN BD
JK700 or JK701
YES
Replace MAIN BD
JK700 or JK701
NO
_ If headphone is connected, Speaker sound doesnt work.
NO
YES
MAIN BD
L700 = 1.8V
MAIN BD
Check R720, R721, R722
Signal
YES
NO
NO
Making
Revision
2009. 2 . 1
18/34
LCD TV
Symptom
All Source no Audio Problem
26~42LH2000
32~47LH3000/LH4000
Digital TV Video OK ?
YES
Making
Revision
2009. 2 . 1
19/34
LCD TV
Symptom
Digital TV No Audio Problem
26~42LH2000
32~47LH3000/LH4000
MAIN BD TU1200
Pin #17 Signal (SIF)
NO
Analog TV Video OK ?
YES
Check MAIN BD
C231 Signal (SIF)
NO
YES
Making
Revision
2009. 2 . 1
20/34
LCD TV
Symptom
Analog TV No Audio Problem
26~42LH2000
32~47LH3000/LH4000
YES
Check MAIN BD
C229, C230
MAIN BD
C229 (Right Sound)
C230 (Left Sound)
signal ?
YES
NO
AV1 Video OK ?
YES
Check MAIN BD JK1100 Replace MAIN BD JK1100
NO
YES
Making
Revision
2009. 2 . 1
21/34
LCD TV
Symptom
AV1 No Audio Problem
26~42LH2000
32~47LH3000/LH4000
YES
Check MAIN BD
C2008, C2009
MAIN BD
C2008 (Right Sound)
C2009 (Left Sound)
signal ?
YES
NO
AV2 Video OK ?
YES
NO
YES
Making
Revision
2009. 2 . 1
22/34
LCD TV
Symptom
26~42LH2000
32~47LH3000/LH4000
YES
Check MAIN BD
C2011, C2012
MAIN BD
C2011 (Right Sound)
C2012 (Left Sound)
signal ?
YES
NO
AV3 Video OK ?
YES
NO
YES
Making
Revision
2009. 2 . 1
23/34
LCD TV
Symptom
26~42LH2000
32~47LH3000/LH4000
YES
Check MAIN BD
C2013, C2014
MAIN BD
C2013 (Right Sound)
C2014 (Left Sound)
signal ?
YES
NO
Component Video OK ?
YES
NO
YES
Making
Revision
2009. 2 . 1
24/34
LCD TV
Symptom Component No Audio Problem
26~42LH2000
32~47LH3000/LH4000
Check the PC Audio Cable
YES
Check MAIN BD
C2015, C2016
MAIN BD
C2015 (Right Sound)
C2016 (Left Sound)
signal ?
YES
NO
RGB Video OK ?
YES
NO
YES
Making
Revision
2009. 2 . 1
25/34
LCD TV
Symptom RGB, HDMI-PC No Audio Problem
26~42LH2000
32~47LH3000/LH4000
HDMI Video OK ?
YES
Check the ADJUST MENU
EDID OK ?
YES
Download EDID
(Refer to Adjustment Spec)
NO
Check the HDMI Cable Replace MAIN BD IC100
YES
Making
Revision
2009. 2 . 1
26/34
LCD TV
Symptom
HDMI-DTV No Audio Problem
26~42LH2000
32~47LH3000/LH4000
YES
Replace MAIN BD
IC1103
MAIN BD
R239 (Right Sound)
R240 (Left Sound)
signal ?
NO
YES
Analog TV Audio OK
YES
NO
YES
Analog TV No video
NO
Making
Revision
2009. 2 . 1
27/34
LCD TV
Symptom
AV1 No Audio Out Problem
26~42LH2000
32~47LH3000/LH4000
YES
Replace MAIN BD
IC1103
MAIN BD
R250 (Right Sound)
R251 (Left Sound)
signal ?
NO
YES
Speaker Audio OK
YES
NO
YES
Related to Audio Problem
NO
Making
Revision
2009. 2 . 1
28/34
LCD TV
Symptom
AV2 No Audio Out Problem
26~42LH2000
32~47LH3000/LH4000
Check the Headphone Cable
YES
Replace MAIN BD
IC700
MAIN BD
R237 (Right Sound)
R238 (Left Sound)
signal ?
NO
YES
Speaker Audio OK
YES
Check MAIN BD JK700 or JK701 Replace MAIN BD JK700 or JK701
NO
YES
NO
Making
Revision
2009. 2 . 1
29/34
LCD TV
Symptom
Headphone No Audio Problem
26~42LH2000
32~47LH3000/LH4000
Check the SPDIF Cable
YES
Check MAIN BD R230
PWM Signal ?
Speaker Audio OK
YES
NO
YES
NO
NO
Making
Revision
2009. 2 . 1
30/34
LCD TV
Symptom
SPDIF No Audio Problem
26~42LH2000
32~47LH3000/LH4000
Check MAIN BD
JK405 Pin #1 5V ?
NO
Check MAIN BD
R848 12V ?
Check that the USB Memory & HDD are supported by Spec
(Refer to User Manuals USB cautions)
YES
Check MAIN BD
R801 5V ?
YES
NO
YES
YES
Check MAIN BD
JK405 OK ?
YES
NO
Replace MAIN BD JK405
Making
Revision
2009. 2 . 1
31/34
LCD TV
Symptom
USB No Connect Problem
32~47LH4000
Check IR BD P1 Wafer
& Connector
Check MAIN BD P1304
Wafer & Connector
YES
NO
Replace it
YES
Replace IR BD
Making
Revision
2009. 2 . 1
32/34
LCD TV
Symptom
Remote Control Problem
26~42LH2000
32~47LH3000/LH4000
& Connector
Check MAIN BD P1305
Wafer & Connector
YES
NO
IR BD IC1 Pin #3
Voltage 4V ?
NO
NO
Replace it
YES
Replace IR BD IC1
NO
Making
Revision
2009. 2 . 1
33/34
LCD TV
Symptom
Remote Control Problem
19~22LH2000
& Connector
Check MAIN BD P1304
Wafer & Connector
YES
YES
NO
Replace it
Replace IR BD
Making
Revision
2009. 2 . 1
34/34
LCD TV
Symptom
Intelligent Sensor Problem
32~47LH4000

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