Seven simple rules for safely using flexible cords in hazardous locations

Appleton Blog
http://community.emerson.com/appleton/b/fittings/archive/2014/06/11/seven-simple-rules-for-safely-using-flexible-cords-in-
hazardous-locations.aspx
11 J un 2014
When fixed or rigid connections are not practical, flexible cords provide a great alternative for connecting power carts,
temporary lighting, vibrating equipment, submersible pumps, electric mixers and other portable gear. Many manufacturers
offer flexible cords designed for exceptional durability when exposed to oil, chemicals, extreme temperatures, rough handling
and other hazards encountered on rugged industrial job sites.


However, by their very nature, flexible cords are often subjected to wear, strain and abuse that can damage jacketing
material, insulation and the stranded conductors that allow for flexibility. Proper cord selection, careful use and frequent
inspection can help avoid the risk of shock, burns or fire in ordinary-location applications.
What about classified hazardous locations, where a damaged cord could potentially ignite flammable gases or vapors? Our
technical support team is often asked whether flexible cords are approved under the National Electrical Code for hazardous
location use.
The answer is yes. According to NEC 501.140, flexible cords can be used in hazardous locations, including Class I, Division
1 locations. However, several important restrictions must be observed to maintain code compliance:
1. The cord must be listed for extra-hard usage. The most commonly used flexible cords that comply with this
requirement include types SO, SOW and SEO. For a complete list of acceptable types, refer to NEC Table 400.4.
2. The cord must contain an equipment grounding conductor.
3. The installation must be performed in a manner that prevents any tension at the terminal connections. Because the
conductors in flexible cords are stranded for flexibility, effective strain relief is required to prevent individual
strands from loosening or breaking at the terminal screws. We offer a variety of suitable strain-relief cord
fittings, such as the cord grip pictured below.

4. When a flexible cord enters an explosionproof enclosure, an appropriate sealing fitting must be used to minimize
the passage of gases or vapors and prevent the passage of flames to maintain the explosionproof integrity of the
enclosure. The strain-relief cord fitting is assembled to the sealing fitting, and the cord is prepared so as to allow
the sealing compound to flow around both the cord jacket and the individual conductors as shown in the
illustration below.

5. The cord must be of a single, continuous length between equipment terminations. No splices or repairs along the
length of the cord are allowed.
6. The cord must be protected by location for example, routing it overhead and away from any possibility of impact or
abrasion or by installation of suitable guards.
7. Only qualified personnel must be allowed to install and service the flexible cord and any required fittings.
Before beginning any electrical installation, we always recommend checking with the Authority Having J urisdiction (AHJ ),
such as the electrical inspector who will be approving the installation, to obtain approvals and ensure code compliance.
Flexible cords can simplify facility maintenance and power a wide range of everyday operations that require portable
equipment and lighting. By following these guidelines, you can use flexible cords with confidence even in Division 1
hazardous locations.