GIVEN DATA:

FLUID HANDLED:
Total flow rate (m3/hr): 19.5
Oil Flow rate (m3/hr):7.0
Water flow rate (m3/hr):12.5

Temperature: 60

PROBLEM STATEMENT:
Calculate:

Process fluid duty.

Heat Transfer Area,Diameter and length of firetube.
Fired duty
Fuel LHV
Adiabatic fuel Temperature

PROCESS FLUIID DUTY:

Fluid temperature=60 degree C
Outlet temperature=70 degree C
T=10 degree C
Density of oil (Ww):

897.6 kg/m3

Density of water (Wo): 980.6 kg/m3

Qo=7 m3/h
Qw=12.5 m3/h
Specific gravity of oil:

(Density of oil/Density of water) = (897.6/980.6)=0.915

Specific gravity of water:

Specific heat of oil (Co): 0.479 kcal/kg C

=2004 J/kg degree C

Specific heat of water (Cw):1.035 kcal/kg C =4330.44 J/kg degree C

Qo=WoCoT
= [Wo*SGo*Qo]*(Co)*(T)
=(980.6*0.915*7)*(2004)*(10)
=125866089.72 J/hr
1 J/hr=2.778*10**-7 kW
Qo=35 kW
Qw=Ww*Cw*T
=(980.6*1*12.5)*4330.44*10
147.5 kW
Qlost=(0.1)q

q=Qo+Qw+Qlost
0.9(q)=147.5+35 kW
Q=202.778 kW
Total heat required=202.778 kW=730000.8 kJ/h = Fluid duty
=691907.25 Btu/hr

FIRED DUTY
Efficiency=70%
Therefore :
Fire duty=Process fluid duty/Efficiency
Fire duty=691907.25/0.7=988439 Btu/h

SURFACE AREA REQUIRED:

Assume heat flux=10000 Btu/ (hr.ft2)
Area=Q/flux
=691907.25/10000
=69.2 ft2

DIAMETER AND LENGTH

From table

OD=18
Therefore,
Surface area=4*pi*(D/2)*L=69.2 ft2
OR
A=9964.8 sq inches=4*pi*(D/2)*L
Or L=88

For calculating LHV:

We list down the reactions:
1.
2.
3.
4.
5.
6.
7.
8.

CH4+2.4O2-CO2+2H2O+0.4O2
C2H6+4.2O22CO2+3H2O+0.7O2
C3H8+6O23CO2+4H2O+O2
C4H10+7.8O24CO2+5H2O+1.3O2
C5H12+12O25CO2+10H2O+2O2
C6H14+11.4O26CO2+7H2O+1.9O2
C7H16+13.2O27CO2+7H2O+2.2O2
N2+2O22NO2
Heat of formation data:
Compound
CO2
H2O
CH4
C2H6
C3H8
C4H10 (iso)
C4H10 (n)
C5H12 (iso)
C5H12 (n)
C6H14
C7H16
NO2

Heat of combustion for individual reactions:

r1=((393.5+2*(241.82))-(74.87)) =802.27 kJ/mol

r2=(2*(393.5)+3*(241.82))-(84.68);=1427.78 kJ/mol
r3=(3*(393.5)+4*(241.82))-(103.85);=2043.93 kJ/mol
r4i=(4*(393.5)+5*(241.82))-(134.3);=2648.8 kJ/mol
r4n=(4*(393.5)+5*(241.82))-(125.5);=2657.6 kJ/mol

Heat or formation (kJ/mol)

393.5
241.82
74.87
84.68
103.85
134.3
125.5
154.4
146.9
167.4
187.9
33.2

r5i=(5*(393.5)+10*(241.82))-(154.4);=4231.3 kJ/mol
r5n=(5*(393.5)+10*(241.82))-(146.9);=4238.8 kJ/mol
r6=(6*(393.5)+7*(241.82))-(167.4);=3886.34 kJ/mol
r7=(7*(393.5)+7*(241.82))-(187.9);=4259.34 kJ/mol

MASS FRACTIONS:

Compound
CH4
C2H6
C3H8
C4H10 (iso)
C4H10 (n)
C5H12 (iso)
C5H12 (n)
C6H14 (n)
C7H16
CO2
N2

MASS FRACTION
0.9345
0.0105
0.0053
0.0028
0.0000628
0.0003896
0.0002597
0.0001034
0.0003
0.0355
0.01

TOTAL heat of combustion:

(mass frac)*(heat of comb)/(Mol wt) *(1000*0.948/2.2) BTU/Lb
=20549.32 BTU/lb

FUEL QUANTITY REQUIRED:

Fire duty/LHV=Fuel required
Fire duty=988439 BTU/h
LHV=20549.32 BTU/lb
Therefore : Fuel required=48 lb