PROCESS AUTOMATION

FLEXIBLE ASSET MANAGEMENT

HART INTERFACE SOLUTIONS
The HART interface solutions (HIS) family of products
from Pepperl+Fuchs Elcon is fully compatible with
AMS
TM
Suite: Intelligent Device Manager from
Emerson. HIS provides connectivity to devices in
the eld via an innovative termination panel design
coupled with the powerful 2700 Mux. HIS allows
you to connect your HART

instrumentation to the
AMS Device Manager, and to exploit the intelligence
in those devices for diagnostics, maintenance,
automatic documentation and online conguration.
HIS has a solution for every major DCS in the market,
and hundreds of successful installations worldwide.
Pepperl+Fuchs ElconThe Leader In Intrinsic Safety And HART

Interface Solutions
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
HISUnparalleled Solutions For HART Asset Management
No Single Point Of Failure
Each 2700 Mux features full channel-to-channel
isolation via dual decoupling capacitors on each
input. This guarantees that your 4-20 mA control
signal is always available and no single capacitor
failure will compromise the loop.
Custom Solutions
HART

panels are available to interface directly
to your control systems I/O cards. This allows
you to replace the proprietary termination panel
giving you access to your HART Mux and
termination board solutions.
Fast HART Communication
Our 2700 Mux is connected as a 32 channel
multidrop device, avoiding complex master/slave
congurations that place a heavy burden on the
master to ensure speed and signal availability.
Fully Compatible With AMS Device Manager
AMS Device Manager gives you full access to
intelligent devices for diagnostics, maintenance,
automatic documentation and online conguration.
Supply Connections
Redundant 24 VDC, reverse polarity
protection, both with LED indication
LED Status Indications
Multiplexer status, power-on and fault
indicators for monitoring module operation
Tagging
Provided on the front of every 2700 Mux,
terminal strip and termination board
High Integrity
The 2700 Mux meets SIL 2/SIL 3 for high
integrity applications and can be installed in
a Class I, Div. 2 hazardous area.
RS-485 Multidrop
Simply multidrop up to 31
2700 Mux, providing up
to 992 HART eld devices
per network.
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HART Interface Solutions (HIS)
The HIS family of solutions has been designed from the ground up to extract the digital HART
signal without disturbing or compromising the communication between the eld devices and
the distributed control system (DCS) or programmable logic controller (PLC).
With an open protocol like HART, you are no longer forced to adopt proprietary protocols from
system vendors. HIS allows you to connect all your HART Device Manager eld devices from any
vendor to AMS Device Manager in conjunction with any DCS or PLC. HIS and AMS Device Manager
give you access to all your device power and information 24 hours a day, seven days a week.
SHD SHD
B
A
G
R
S485
SHD
+24 -
SHD
+24 -
32 Channel
Hart
Multiplexer
MUX
2700
FAULTHART TX
PWRON
SHD SHD
B
A
G
R
S485
SHD
+24 -
SHD
+24 -
3 2 Channel
Hart
Multipl exer
MUX
2700
FAULTHART TX
PWRON
Plant Wide LAN
DCS or PLC
I/O Blocks
DCS + HMI Software
Connector to suit
DCS, ESD or F&G
I/O cards
HART Protocol Field Devices (32 per panel)
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
HIS Benets
Online Access To Your Instrumentation
All the conguration and diagnostic capabilities
of your HART instruments are now accessible
online with AMS Device Manager and HIS.

Intrinsic Safety Solutions
Pepperl+Fuchs Elcon has developed a complete
line of intrinsic safety (IS) solutions fully
compatible with HIS.
Control Integrity
Robust design guarantees the integrity of the
control signal.
Integral HART
Filtering and integral impedance boosting
Cost Effective
HIS is an exceptional value. Installation costs are
kept to a minimum with our custom solutions.
We have a solution for every application.
Implementation Expertise
We have a complete service organization
worldwide to help you congure and install your
HIS solution.
M
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2116/HAT/
F R - A 0 - H A R T - 0 1
PWR ON
CH 1
CH 2
2000
FAULT STAT US
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
CH 1
CH 2
2000
FAULT STATUS
PWR ON
32 Channel Hart
Multiplexer
MUX
2700
FAULT HART TX
SHD SHD
B
A
G
R
S485
SHD
+24 -
SHD
+24 -
32 Ch annel
H art
Mul tiplexe r
MUX
2700
FAULTHART TX
PWRON
AMS Device Manager
Multidrop RS-485 HART Communications
Connector to suit
DCS, ESD or F&G
I/O cards
Intrinsic Safety (Exi) Solution
HART Signals from Hazardous Area
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To establish communications between AMS Device Manager and the 2700 Mux multiplexer, you
need a HART multiplexer and a termination panel. In addition, an RS-232 to RS-485 converter must
be placed between the 2700 Mux and the computers RS-232 port. At the heart of HIS is the 2700 Mux.
It acts as a gateway device, routing communications between the maintenance workstation PC and
the HART eld devices.
Each multiplexer provides communication to 32 HART devices. A network is built by multidropping
multiplexers; up to 31 multiplexers can be connected to support a single network with a maximum
of 992 eld instruments per communication port on your PC, making it possible to connect virtually
any number of devices to a single AMS Device Manager system.
Our 2700 Mux provides two essential benets: small size and low cost per point. The small
footprint is especially important for retrot installations where cabinet space is costly and often
unavailable. For new installations, we offer a wide range of termination panels, that can be used
instead of the DCS I/O panels, where the multiplexer can be mounted directly.
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
V1
V2
V3
+
V4
V5
+
LDS1
DS2
LDS2
DS1
V6
V7
V8
V9
V10
V11
V12
V13
V14
B13
B1 A1
A13
V15
V16
V17
V18
V19
B13
B1 A1
A13
B13
B1 A1
A13
V20
V21
V22
V23
V24
V25
V26
RSUP1
RSUP2
V27
3 1 J4 3 1 J3 3 1 J2 3 1 J1
V28
V29
V30
V31
V32
B13
B1 A1
A13
X4
Marshalling
Cabinet
Field DCS Cabinet
Hand Held
Communicator
I/O Card Racks
FTP
(Field Termination Panels)
Field Mounted HART
Transmitters & Valves
HIS Solutions
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
Termination PanelsDCS Specic
The Pepperl+Fuchs Elcon panels replace the termination
boards provided by the DCS vendor, and provide a very
simple and cost-effective solution for online HART
communications. The HART information is extracted without
interfering with the 4-20 mA signals used by DCS or PLC.
For proprietary DCS or PLC termination panels, the
most cost-effective and integrated approach is to use
a HIS termination panel as the eld wiring termination
assembly. This integrated concept reduces wiring and frees
valuable control room space. The HIS panel provides eld
termination and houses the 2700 Mux and lters
(if required), to allow direct connection to the I/O cards
using standard DCS vendor cable sets.
Advantages
No need for additional point-to-point wiring
Panels match the features and footprint of the
DCS or PLC, including cable connections
Add HART communication
Pepperl+Fuchs Elcon multiplexer plugs directly
into the HART panel for easy installation
Pepperl+Fuchs Elcon has a solution for all major
control systems in the market today, including:
ABB, Elsag-Bailey, Foxboro, Honeywell,
Siemens-Moore, Triconex and Yokogawa
Foxboro
Honeywell
Yokogawa
32 Channel Hart
Multiplexer
MUX
2700
FAULT HART TX
PWR ON
Field DCS Cabinet Marshalling Cabinet
RS-485 to
RS-232 converter
I/O Card Racks
Elcon HIS Panel
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
Field Mounted HART
Transmitters & Valves
AMS Device Manager
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External Interface Panels - Parallel Connection
Pepperl+Fuchs Elcon HART panels are designed to
complement the I/O termination panels and provide
access to all HART information.
They provide a very clean, elegant and robust solution
for on-line HART communications. HART information is
extracted without interfering with the 4-20 mA signal
used by DCS or PLC systems.
Our panels can incorporate redundancy,
ltering and diagnostic circuitry, and
connect directly via cable to the
DCS I/O termination panels.
External Interface Solutions
Applications
External interface panels are suited for applications where the user:
Wants to retain the standard DCS eld termination panel
Needs to retrot an existing installation and online HART communication capabilities
Single Mux Panels
HPSM/32/MM-01MiniMux (Single Mux) panel with eld and control system terminal connection
is suitable for series connection and patching to marshalling terminals.
HPSM/32/TB-02/HF16 (or 32)Single Mux panel with either 16 or 32 HART lters and terminals
for eld and control system connection is suitable for pass-through
or patching to marshalling terminals.
External HART Filter Modules
Used in combination with I/O termination panels, the modules lter the HART signal from
the 4-20 mA loop. This ltering is necessary on certain applications and is available in both
analog input and analog output congurations.
MiniMux with 2700 Mux
External HART Filter Modules
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
External Interface Panels - Parallel Connection
For eld devices connected to a DCS or PLC system, field termination panels (FTP) can have a parallel
connection to a remote HIS panel. This connection is established by simply wiring across the eld terminals or
by using special 1 In 2 Out terminals.
External Interface Panels - Series Connection
Used in addition to proprietary DCS or PLC termination panels, but breaking into the loop for a cleaner
series wiring solution.
The existing wiring from eld
devices to the FTP is removed and
wired through the HIS panel. Using
this approach, the 4-20 mA signal
connects to the control system via a
traditional hardware conguration,
while allowing a point of connection
for the HART Multiplexer.
Replaces most marshalling
terminals
Cleaner installation
Integrated HART lters available
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
31
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
31
32 Channel Hart Multiplexer
MUX
2700
FAULT HART TX
PWR ON
AMS Device Manager
RS-485 to
RS-232 converter
V1
V2
V3
+
V4 V5
+
LDS1
DS2
LDS2
DS1
V6 V7
V8
V9
V10
V11 V12
V13
V14
B13
B1 A1
A13
V15
V16
V17
V18
V19
B13
B1 A1
A13
B13
B1 A1
A13
V20
V21
V22 V23
V24
V25
V26
RSUP1 RSUP2
V27
3 1 J4 3 1 J3 3 1 J2 3 1 J1
V28
V29 V30
V31
V32
B13
B1 A1
A13
X4
Elcon HIS Panel
Field Mounted HART
Transmitters & Valves
I/O Card Racks
FTP
(Field Termination Panels)
Field DCS Cabinet Marshalling Cabinet
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
G A
B
G A
B
RS-485
S
H
D S
H
D
32 Channel Hart Multiplexer
MUX
2700
FAULT HART TX
PWR ON
RS-485 to
RS-232 converter
V1
V2
V3
+
V4 V5
+
LDS1
DS2
LDS2
DS1
V6 V7
V8
V9
V10
V11 V12
V13
V14
B13
B1 A1
A13
V15
V16
V17
V18
V19
B13
B1 A1
A13
B13
B1 A1
A13
V20
V21
V22 V23
V24
V25
V26
RSUP1 RSUP2
V27
3 1 J4 3 1 J3 3 1 J2 3 1 J1
V28
V29 V30
V31
V32
B13
B1 A1
A13
X4
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
I/O Card Racks
FTP
(Field Termination Panels)
Field Mounted HART
Transmitters & Valves
Elcon HIS Panel
Field DCS Cabinet Marshalling Cabinet
AMS Device Manager
Optional
HART
Filter
HART ltering is supported with either
analog input or analog output lter
modules.
Using DCS or PLC termination
panels and separate external
HIS panels
Ideal for retrotting existing
installations
Maintain all existing hardware
and eld wiring
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Intrinsic Safety Solutions
HiD2000 is an ideal solution for
applications where eld devices with
HART are located in a hazardous area
and, therefore, need to pass through
intrinsic safety isolators.
You can apply our HiD2000 hazardous
area interface solution where the
termination containing intrinsic safety
interface modules also incorporates
the HART multiplexer and a direct
connection to DCS or PLC systems
using the standard vendor I/O cables.
Intrinsic Safety Solutions
HiD2000 with Integrated 2700 Mux
Advantages
Fully integrated intrinsic safety and HIS Mux panels
Solutions available to replace DCS eld termination panels
Connects your analog 4-20 mA control signals directly to your DCS I/O cards
Solutions for new or upgrade installations
Easy to implement
Saves space and simplies design
Congurations
These boards are normally used in combination with HiD2000 termination boards.
Double Mux Panels
2108/64-HART-DTwo-position Mux panel with four Sub-D connectors is suitable for patching
to marshalling terminals
2108/64-HART-FTwo-position Mux panel with four at ribbon connectors is suitable for
patching to HiD2000 termination boards
2108/64-HART-TTwo-position Mux panel with four Sub-D connectors, with lters is suitable
for patching to marshalling terminals
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
Intrinsic Safety with Integrated HIS and FTP
If -HART appears in the HiD2000 termination
board model number, then a position is
available to plug a 2700 Mux directly on
the I.S. termination board.
Intrinsic Safety with Remote HIS Panel
If -H appears in the HiD2000 termination board
model number, then this I.S. termination board
features HART connectors that can be patched
over to an external double mux HART panel.
I/O Card Racks
RS-485 to
RS-232
converter
Field DCS Cabinet
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
Elcon Custom HIS FTP (Field Termination Panel)
with HiD2000 Intrinsic Safety Assembly
Field Mounted HART
Transmitters & Valves
AMS Device Manager
I/O Card Racks
RS-485 to
RS-232 converter
Field DCS Cabinet
Remote MultiMUX
HART Panel
Legend:
Color

= 4-20 mA Signal
Color

= HART Signal
Elcon Custom HIS FTP (Field Termination Panel)
with HiD2000 Intrinsic Safety Assembly
Patch Cable
Field Mounted HART
Transmitters & Valves
AMS Device Manager
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2700 Mux
32 Channel HART Multiplexer
The 2700 Mux HART Multiplexer
provides 32 signal channels for
connection to smart transmitters
or control devices supporting
HART-digital communication.
It acts as a gateway between an
AMS Device Manager workstation
and the eld instrumentation. Each
2700 Mux is networked simply by
connecting the high-speed RS-485
output in multidrop conguration.
HART Multiplexer
Single Mux Board with
32 Filters and Sub-D Connectors
Benets
32 channel input
RS-485 serial data connection
Communicates with HART transmitters and HART I/P valve positioners
No complicated master/slave conguration
Low power consumption, compact solution
Multidrop support for up to 16 HART devices per channel
Full three-port isolation
Each input channel has dual-capacitor isolation for freedom of loop connection
Enhanced noise detection algorithm
Enhanced failed communication check and recovery mechanism
Support for current HART revision
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
High Specication Front End Design
Full three-port isolation is included and each input
channel has dual-capacitor isolation for freedom of
loop connection.
Two decoupling capacitors are provided, one for
each signal connection. Both (+) Ve (positive)
& (-) Ve (negative) signal wires are, therefore,
decoupled from DC signal. Only the high-frequency
digital HART protocol signal passes through to the
internal multiplexer circuitry. Failure of any one
capacitor from either a short circuit or open circuit
means that availability of 4-20 mA control signal will
not be affected.
No DC loading of 4-20 mA control signal
No single point of failure
High noise immunity
Self Contained Architecture
Each multiplexer module is a stand-alone device
containing all necessary hardware to communicate
with up to 32 HART protocol-enabled eld devices
and a host PC via RS-485.
Fast polling
One module design
RS-485 direct from module
No communications bottleneck
Ideal for valve diagnostics
Software Compatibility
Fully compatible with AMS Device Manager
and AMS ValveLink

Software
Mux Block Diagram
2700 Mux Network
ELCON INSTRUMENTS
I/O I n t e r f a c e, I n t r i n s i c Sa f e t y a n d So l u t i o n s
DC
Supply
Bus
+
RS-485
Data
Bus
F
Mux.
&
HART
Ch. 2
Ch. 1
Ch. 32
RS-485
I/F
~
=
=
~
=
~
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
32 Channel
Hart
Multi plex er
MUX
2700
FAULTHART TX
PWRON
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
32 Channel
Hart
Multip lexer
MUX
2700
FAULTHART TX
PWRON
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
1 2 S3 4 5 6 S 7 8 9 10S11121314 S15161718S19202122S23242526S27282930S3132
32 Channel
Hart
Multiplex er
MUX
2700
FAULTHART TX
PWRON
PC Host
Maintenance
Workstation
RS-485 to
RS-232 converter
Multidrop
RS-485 network
(up to 31 units)
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Accessories
High Integrity Power Supply Systems
Each HIS package requires a nominal 24 VDC supply to power the 2700 Mux. However, if an
integrated control system-specic HIS solution is required, then this will also need to supply
power to the eld device, placing a heavy burden on the power supply employed. Therefore,
Pepperl+Fuchs Elcon offers various high integrity power supply solutions with modular
redundancy and high availability.
Power Supply
DIN-Rail mounted power supply, for powering
K-Series DIN rail modules and/or eld devices
Total 500 mA @ 24 VDC
Universal 90 to 253 VAC supply
LED indication for output on (green)
Removable terminals and power rail connection
Mission Critical Power Supply
N+1 redudant supply for powering an entire
cabinet or assembly
Total 45 A or 90 A capacity (30 A or 75 A in N+1 mode)
High efficiency (no fan required)
Fault output
Hot swappable
Model: PS2500
Model: KFA6-STR-1.24.500
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FOR MORE INFORMATION ON PEPPERL+FUCHS ELCON HIS, VISIT US ON THE WEB AT:
WWW.elconhis.COM
Power Supply
DIN-Rail mounted high current output
power supply, for powering DIN rail
modules and/or eld devices.
Total 4 A @ 24 VDC
Universal 92 to 265 VAC supply
LED indication for output on (green)
or ashing (red) for fault
Pepperl+Fuchs Elcon Website
For all the current information on how HIS can simplify your diagnostic work, take a look at the Pepperl+Fuchs
Elcon website. The complete family of HART Interface Solutions (HIS) is compatible with AMS Device Manager,
thanks to the innovative termination panel design of the 2700 Mux. Complete specications, data sheets,
equipment certications and supplier information can be found 24 hours a day, 7 days a week at www.elconhis.com.
www.elconhis.com
Model: KFA6-STR-1.24.4
www.pepperl-fuchs.com
Worldwide Headquarters
Pepperl+Fuchs GmbH Knigsberger Allee 87
68307 Mannheim Germany
Tel. +49 621 776-0 Fax +49 621 776-1000
e-mail: pa-info@de.pepperl-fuchs.com
USA Headquarters
Pepperl+Fuchs Inc. 1600 Enterprise Parkway
Twinsburg, Ohio 44087 USA
Tel. +1 330 486-0002 Fax +1 330 425-4607
e-mail: sales@us.pepperl-fuchs.com
Asia Pacific Headquarters
Pepperl+Fuchs Pte Ltd. P+F Building
18 Ayer Rajah Crescent Singapore 139942
Company Registration no. 199003130E
Tel. +65 67799091 Fax +65 68731637
e-mail: sales@sg.pepperl-fuchs.com
Subject to reasonable modifications due to technical advances Copyright PEPPERL+FUCHS Printed in USA HIS 1005 (909300 supercedes L40552)
FUNCTIONAL SOLUTIONS FOR THE WORLD OF AUTOMATION
For half a century Pepperl+Fuchs has continually provided new impetus to the world of automation. We develop, manufac-
ture and market electronic sensors and interface modules through our worldwide network. Our global presence and highly
flexible production and service organizations enable us to offer you complete individual solutions right where you need us!
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sensor and interface technology in the World serving a very broad spectrum of applications. Our signals move the World.
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Singapore