Intelligent Multitasking Machines

, OGUCHl-CHO, NlWA-GUN, AlCHl 480-0193, JAPAN TEL (0587j 95-7825 FAX (0587j 95-6074
1
Intelligent Multitasking Machines
Thermo-Friendly
Concept
Collision Avoidance
System
Machining
Navi
Highly accurate, rigid, hi-tech, and process-intensive
All thats required and packed in the ultimate
multitasking machine

2
Photos shown in this brochure include optional equipment.
Wide working ranges designed for
machining1
st
priority
An array of extended specs to match user
workpiece applications
Max milling or turning performance
To support long and stable machining
accuracies
Shorter lead-times with easy first part
machining
Maximizing machine tool performance
Long Y-axis travel: 300 mm (MULTUS U4000)
Max machining dia: 650 mm
17 diverse variations in all
2 saddles for minimum cycle times
Lower turret: V12 L/M, milling tool power: 5.5 kW
Plenty of lower turret applications
Milling: 602 cm
3
/min
Turning: 5 mm
2
Thermo-Friendly Concept
Dimensional change over time: less than 10 m
OSP-P300S: keyboard operations half of previous control
19 ergonomic panel (with tilting keyboard)
Safe operations supported by Collision Avoidance System as a
standard feature
Setup times reduced by 40%
Using optimum cutting conditions per Okumas Machining Navi
3
Thru-holes up to 200 mm Maximum 250-mm contouring Deep drilling: 330 mm (13 in.)
Long X-axis travel makes possible
side-face thru-holes in 200-mm
workpieceswithout C-axis rotation.
Cutting the outline of a 250-mm (9.84 x
9.84 in.) workpiece without C-axis rotation
is also possible. Square parts can be cut
with machining-center-equivalent
geometric accuracy.
With the 1,000-mm machine (distance
between centers), 330-mm long
workpieces can be drilled (330-mm tool
projection) to make deep holes.
With the ideal, large work envelope for lots of milling of
complex parts. The class best Y-axis travel is fully utilized
with a highly rigid traveling column, for powerful cutting
along the entire Y axis.

X-/Y-axis working range

Traveling column
200
1,355
(53.35 in.)
330 400
20
595 10
Max tool length

Wide working ranges designed for machining

1
st
priority
Machining examples
Tough cutting in entire Y-axis range
1,600 mm
6
4
5

(
6
9
5
)

m
m
250 (300) mm
MULTUS U3000 DBC 1500 illustration
( ) fgures for the MULTUS 4000
150 150
300
Y-axis
6
9
5
X
-
a
x
i
s
3
8
5
3
1
0
125 125
250
Y-axis
X
-
a
x
i
s
6
4
5
1
2
5
5
2
0
MULTUS U3000 MULTUS U4000
(7.87 in.)
Y-axis
4

17 diverse variations in all
An assortment of variations are available for every possible
requirement. You can choose the right solution that matches
your application needs.

Powerful cuts from a rigid lower turret Mounted steadyrest

In variable-mix, variable-volume production, cycle times can be
minimized, and high productivity can be achieved with a 2-saddle
machine. The lower turret is very sturdy, and supports real milling
and turning jobs.
OD/ID simultaneous machining with upper/lower turrets
This is a very effective way to use both turretsat the same time.
Four-axis simultaneous cutting really improves machine
performance and reduces cycle time.
Turret: V12 multitasking
Milling tool spindle speed: 6,000 min
-1
Milling tool spindle motor: PREX 5.5/3.7 kW (2 min/cont)
A steadyrest can be attached to the lower turret to support the
workpiece. Long or single-side clamped workpieces can then be
cut with no chatter occurring. (turning-dedicated turret)
Mounted workrest
A workrest can also be mounted to the lower turret, to help
automate workpiece load/unload operationsand reduce
operator burden.
MULTUS
U4000
MULTUS
U3000
1,000 Distance between centers
Tailstock
(C)
Upper
turret
(1S)
Upper/
lower
turret
(2S)
Opposing
spindles
(W)
Tailstock
(C)
Opposing
spindles
(W)
1,500 1,500 2,000
An array of extended specs
Selections designed to match user
workpiece applications
Chuck
work
2 saddles for minimum cycle times
Lower turret makes possible a variety of
new applications
5
Achieving highly efficient cutting of difficult-to-machine materials
Wide variety of efficient machining applications Workpiece samples
602 cm
3
/min (S45C)
50-mm face mill, 5 blades
Cut speed: 300 m/min
Infeed: 6 35 mm
Feed: 2,865 mm/min
5.0 mm
2
(S45C)
Cut speed: 150 m/min
Infeed: 8 mm
Feed: 0.625 mm/rev
OD Face mill
Artifcal hip bone
Scrap cutter
Drill head
Bevel gear
100 50 1,000
100
50
10
5
300
1
5
10
30
500 50
300 660 45 3,900
4,200
5,000 500
15 kW (cont)
22 kW (30 min)
477 N-m (cont)
700 N-m (30 min)
217 N-m (cont)
318 N-m (30 min)
100 50 1,000
100
50
10
5
300
1
5
10
30
500 50
1,750
5,000 500
22 kW (3 min)
15 kW (15 min)
11 kW (cont)
60 N-m (cont)
120 N-m (3 min)
82 N-m (15 min)
26.2 N-m (cont)
52.5 N-m (3 min)
36 N-m (15 min)
10,000
12,000
4,000
MULTUS U3000 120-mm Std spindle MULTUS U4000 140-mm Std spindle MULTUS U3000/U4000 Upper turret M-spindle
Spindle speed 5,000 min
-1
Output VAC 22/15 kW (30 min/cont)
Torque 427/280 N-m (10 min/cont)
Spindle speed 4,200 min
-1
Output PREX 22/15 kW (30 min/cont)
Torque 700/477 N-m (30 min/cont)
Spindle speed 12,000 min
-1
Output VAC 22/15/11 kW (3 min/15 min/cont)
Torque 120/82/60 N-m (3 min/15 min/cont)
Spindle speed min
-1
Torque
N-m
Output
kW
Spindle speed min
-1
Torque
N-m
Output
kW
Spindle speed min
-1
Torque
N-m
Output
kW
Spline machining
Done by mounting a hob cutter on a
milling tool spindle and synchronizing it to
C axis rotation (optional hobbing function.
Cutting a spiral bevel gear
C-/B-axis indexing with X-Y-Z axes
generated to cut a spiral bevel gear.
Pinion shaft

Maximum milling or turning performance

100 50 1,000
100
50
10
5
300
1
5
10
30
500 50
510 1,100
4,500
5,000 500
22.8 kW (10 min)
18.5 kW (20 min)
15 kW (cont)
22 kW (30 min)
427 N-m (10 min)
346 N-m (20 min)
280 N-m (cont)
130 N-m (cont)
191 N-m (30 min)
6

The wide 240-degree swing of the B axis spindle allows it to have equivalent
machining areas for both the main and opposing spindle. With the NC-B
axis, roller gears are used to achieve 0 backlash during B-axis drive, and
highly accurate 5-axis machining.
As standard equipment, a highly accurate C-axis function is used for both
the main and opposing spindles. This will support end-users requiring very
accurate machining of component shapes that are quite complex .
Moreover, heavy-duty milling, with a solid retention mechanism, makes
possible applications that require both high accuracy and high effciency.

Okumas "Thermo-friendly" concept enables remarkable machining accuracy through original structural design and thermal deformation
control technology. Free from troublesome dimensional compensation and warm-up, it exhibits excellent dimensional stability even during
consecutive operation over long periods and environmental temperature change in the plant.
Thermo-Friendly
Concept

Dimensional change over time: less than 10 m

Thermo-Friendly Concept
TAS-S
X-Y-Z axes control thermal deformation
of the milling spindle
TAS-C
[Thermo Active Stabilizer
Spindle]
[Thermo Active Stabilizer
Construction]
High dimensional
stability
Overall control of thermal deformation on
headstock, bed, column, and turret
Thermo-Friendly
Concept
Symmetrically built
Thick walls
Thermo Active Stabilizer
Construction (TAS-C)
Thermo Active Stabilizer
Spindle (TAS-S)
Highly Accurate
Control Technology
Simple machine
construction
Machine designs that
equalize ambient
temperatures
Machine covers
Peripheral equipment placement
Machine hot spots diffused
To support long and stable machining accuracies
Simple machine construction
Designs that equalize ambient temperatures
Highly accurate control technology
Wide B-axis swing: 240
Superb C-axis positioning accuracy:
0.0001control
240
Room temp change
Machine startup
Machining restart
7
Just after loading a tool in the machine,
simply select it from among the
registered tools.
ATC manual operation does not require
inputting the tool number. Just select
the tool from the list and press the
function key.
A simple function key operation is all it takes
to shift a zero offset to either the left or right
end of a workpiece. The required zero offset
will be calculated automatically based on jaw
and workpiece lengths. (when the tool offset
is set with reference to the turret tool
mounting surface)
Easy zero offsets/
Machining start
For multitasking machines that handle high-mix low volume production, the Okuma Control considerably reduces the cost and time
required to perform frst-part trial cuts. Tool preparations, forming soft-jaws, origin settings; all of the related machining preps required
for the job can be done much easiersimply because the CNC was produced by a machine tool manufacturer who has the
experience and know-how, to reduce keyboard input operations by a half, compared to the previous Okuma control.
Collision Avoidance
System
Forming soft jaws
Defne machining requirements Easy tool preparation

Shorter lead-times with easy first part machining

The Okuma Control for a new dimension in multitasking machining:
the OSP-P300S with less keyboard operations
Preventing collisions: Collision Avoidance System
Setup/trial cut time: reduced by 40%
MULTUS U3000

Eliminate collision-related machine

down time
When a multitasking machine breaks down,
both L and M machining stop; causing large
productivity losses. The Collision Avoidance
System simply prevents this problem from
occurring.
NC controller (OSP) with 3D model data of machine componentsworkpiece, tool,
chuck, fxture, headstock, turret, tailstockperforms real time simulation just ahead
of actual machine movements. It checks for interference or collisions, and stops the
machine movement immediately before collision. Machinists (novice or pro) will
beneft from reduced setup and trial cycle times, and the confdence to focus on
making parts.
Troublesome settings eliminated. With easy tool preps, you can use the preset
tool data just as it is.
Case example Signifcant reduction in machining preparation time
Machine preps
Previous multitasking machine
Trial cycle time
120 min 295 min
100 min 145 min
Workpiece
40% reduction

8

Smooth chip discharge
Maintenance
Service functions are concentrated in the maintenance area on the left side of the machine
a machine layout designed to make daily inspections easier.
Neatly designed covers also provide for
better discharge fows.
Machining
Navi
For turning
Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle.
Chatter-free applications for lathes
For milling
From chatter noise picked up by the microphone, Machining
Navi will display the best options for chatter-free spindle
speed. The operator can select a recommended speed and
immediately confrm the result.
Machining Navi, with clear visuals of complex cutting conditions, is a breakthrough tool that enables the machine operator to navigate
the machine and tool capabilities to their best performance levels.
550 mm 550 mm
Maximizing machine tool performance
Work load reduced by operator-friendly designing
Cutting condition search function: Machining Navi (Optional)
With optimal cutting conditions: longer tool life, shorter cycle time
(guidance)
"Machining Navi" L-
Adjust cutting conditions
while monitoring the data
"Machining Navi" M-
(guided optimization of spindle speed)
Chatter
Select and confrm any of a number of
possible spindle speeds with a single touch

Changes tool rotation, cuts tool costs

in half, and reduces cycle times
Tooling cost reduced with small diameter end
mill. Cycle time reduced by approximately
double the spindle speed.
Workpiece: S45C
Tool: 12 6-mm end mill
Spindle speed: 2,100 5,500 min
-1
Chatter disappeared after changing the
tool rotation by only 7 revolutions
Workpiece: S45C
Tool: 63-mm face mill
Spindle speed: Chattering at 400 min
-1
,
smooth cutting at 407 min
-1
Tools can be easily and quickly loaded
from the machine front; freeing the
operator for other production tasks.
Eliminates troublesome tool checks
With considerably improved access to the
spindle, and easier workpiece
loading/unloading.
Reduced setup times
9

Standard Specifcations and Accessories

Spindle
Turret
Tailstock
Other
DBC
MULTUS U3000 MULTUS U4000
1500 1000 2000 1500
Swing over saddle
Distance between centers
Max machining dia
Max machining length
X axis
Z axis
Y axis
B-axis / indexing angle
C-axis / indexing angle
Spindle speed
Spindle motors
(intergral motor/spindles)
Torque
Spindle nose
Taper bore
Bearing dia
Spindle speed
Spindle motors
(intergral motor/spindles)
Torque
Spindle nose
Taper bore
Bearing dia
Tool shank
Turning tool size
Milling tool spindle
Speed range
Max torque
Max machining dia
XB-axis travel
Turret type
Turning tool size
Milling tool spindle
Speed range
Max torque
XA, Y, ZA axes
XB, ZB axes
B axis
C axis
Tapered bore
Quill travel

No. of tools
Max tool dia
Max tool weight
Floor space (W D)
Height
Weight
Capacity
Travels
Spindle
Opposing
spindle
(Opt)
Turret
(tool spindle)
Milling tool
spindle (Opt)
Feeds
Tailstock
ATC
Machine
size
CNC
Item
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
degree
degree
min
-1
kW (hp)
N-m (ft-lbf)
mm (in.)
mm (in.)
min
-1
kW (hp)
N-m (ft-lbf)
mm (in.)
mm (in.)
mm (in.)
min
-1
kW (hp)
N-m (ft-lbf)
mm (in.)
mm (in.)
mm (in.)
min
-1
kW (hp)
m/min
m/min
min
-1
min
-1
mm (in.)
mm (in.)
kg (lb)
mm (in.)
mm (in.)
kg (lb)
1500
1,500 (59.06)
1,500 (59.06)
1,600 (62.99)
1S: 16,000 (35,200)
2S: 17,000 (37,400)
650 (25.59)
650 (25.59)
645 (25.39) (-125 (4.92) to 520 (20.47))
250 (9.84) (125 (4.92))
5,000 [4,200]
VAC 22 (30)/15 (20) (30 min/cont)
427 (314)/280 (206) (10 min/cont)
A2-6 [A2-8]
80 (3.15) [91 (3.58)]
120 (4.72) [140 (5.51)]
1S: 5,000 [4,200], 2S: 5,000
VAC 22 (30)/15 (20)
(1S: 30 min/cont, 2S: 20 min/cont)
1S: 427 (314)/280 (206) (10 min/cont)
2S: 420 (309)/287 (211) (20 min/cont)
1S: A2-6 [A2-8], 2S: A2-6
1S: 80 (3.14) [91 (3.58)] 2S: 62 (2.44)
1S: 120 (4.72) [140 (5.51)], 2S: 100 (3.94)
1000
1,000 (39.37)
1,000 (39.37)
1,100 (43.31)
1S: 1,100 (43.31)
2S: 800 (31.50)
1S: 4,925 2,995
(193.90 x 117.91)
2S: 4,925 3,052
(193.90 x 120.16)
1S: 15,200 (33,440)
2S: 16,200 (35,640)
Model MULTUS U3000
2000
2,000 (78.74)
2,000 (78.74)
2,100 (82.68)
50, 40, 40
1S: 2,100 (82.68)
2S: 1,800 (70.87)
1S: 6,425 2,995
(252.95 x 117.91)
2S: 6,425 3,052
(252.95 x 120.16)
1S: 18,500 (40,700)
2S: 19,500 (42,900)
650 (25.59)
650 (25.59)
695 (27.36) (-125 (4.92) to 570 (22.44))
300 (11.81) (150 (5.91))
4,200 [3,000]
PREX 22 (30)/15 (20) (30 min/cont)
[PREX 30 (40)/22 (30) (20 min/cont)]
700 (515)/477 (351) [955 (702)/657 (483) (20 min/cont)]
A2-8 [A2-11]
91 (3.58) [112 (4.41)]
140 (5.51) [160 (6.30)]
1S: 4,200 [3,000], 2S: 3,800
1S: PREX 22 (30)/15 (20) (30 min/cont)
[PREX 32 (43)/22 (30) (20 min/cont)]
2S: VAC 22 (30)/15 (20) (20 min/cont)
1S: 700 (515)/477 (351) (30 min/cont)
[955 (702)/657 (483) (20 min/cont)]
2S: 420 (309)/287 (211) (20 min/cont)
1S: A2-8 [A2-11], 2S: A2-8
1S: 91 (3.58) [112 (4.41)] 2S: 80 (3.15)
1S: 140 (5.51) [160 (6.30)] 2S: 120 (4.72)
MULTUS U4000
1500
1,500 (59.06)
1,500 (59.06)
1,600 (62.99)
1S: 17,000 (37,400)
2S: 18,000 (39,600)
240 (-30 to 210) / 0.001 [NC-B]
360 / 0.001
HSK-A63 [CAPTO C6]
25, 40 (1 x 1, 1.57)
12,000
VAC 22/15/11 (30/20/15) (3 min/15 min/cont)
120/82/60 (88/60/44) (3 min/15 min/cont)
320 (12.60)
235 (9.25)
V12 L/M
25 (0.98), 40 (1.57)
6,000
PREX 5.5 (7.5) /3.7 (5) (2 min/cont)
31/21 (2 min/cont)
25, 40
30
200
MT 5 dead (live quill) [MT 4 built-in]
1S: 1,600 (62.99)
2S: 1,300 (51.18)
40 [80]
90 (3.54) [130 (5.12)] /400 (15.75)
10 (22)
1S: 5,425 2,995
(213.58 x 117.91)
2S: 5,425 3,052
(213.58 x 120.16)
1S: 2,995 (117.91) 2S: 3,030 (119.29)
OSP-P300S
Machine Specifcations
[ ]: Optional

50, 40, 50
5,000 min
-1
VAC 22/15 kW
A2-6, Taper bore / bearing dia: 80/120
12,000 min
-1
, VAC 22/15/11 kW, HSK-A63, Turning tool size: 25, 140
MT 5 dead (live quill)
ATC: 40 tools, B axis: 0.001 indexing, High precision C axis, M spindle thru-spindle specs, 0.8 kW
Chip pan, LED in-machine lamp
4,200 min
-1
PREX 22/15 kW
A2-8, Taper bore / bearing dia: 91/140
10
Standard tool Super big dia tool
Upper Turret Tooling System (HSK-A63)
Lower Turret Tooling System
MaxTool Dimensions
Boring bar Boring bar sleeve
10-H40
12-H40
16-H40
20
25
32
20-H40
25-H40
32-H40
Drill Drill sleeve
MT No.1-H40
MT No.2-H40
MT No.3-H40
MT No.4-H40
MT No.1
MT No.2
MT No.3
MT No.4
OD tool shank
(main/sub)
2525
40
Boring bar
10
12
16
OD-A-H1
OD turning
OD-C-H1
Axial facing
OD-80 rough
OD turning
OD-55 rough
OD turning
ID-H1
ID toolholders
Dummy tool
Commercial milling tools with shank and grip that are compliant with DIN 69893-1, HSK-A63 can be used.
For turning tools, please contact Okuma when using tools other than Okuma standard tools, since some
dimensions are specially designed to improve ftting accuracy.
Outside toolholders A and C are for large diameter tools, and require empty adjacent tool pots when
stored in the tool magazine.
Commercial parts
Eccentric side Lock holder
Collet holder
Collet holder
Collet
(C10-D-P)
Collet
(C20-D-P)
Face mill arbor
ID toolholders
Boring bar
10
12
16
20
Boring bar sleeve
10-H40
12-H40
16-H40
OD-I-S
OD-I-D
OD-
25
32
40
20-H40
25-H40
32-H40
Axial mill/drill holder Radial mill/drill holder
Dummy

9
0
374
400
26
130
65
108
17.5 95
60 5
17.5
17
65
1
5
7
.
5
5
6
5
7
0
1
9
.
5
2
7
.7
5
1
7
.
8
8
7
.
5
7
5
1
7
.
5369
344
400
30 26
5
( * )
( * ) When inverted, can be used for either left or right spindle.
( * )

U Drill sleeve
U Drill
Main
V12 turret
MT No.1-H40
MT No.2-H40
MT No.3-H40
MT No.4-H40
Drill sleeve
16-H40U
20-H40U
25-H40U
32-H40U
U Drill holders
Commercial parts
( * )
Milling tool
Collet (Alps AR-25)
[4, 5, 6, 7, 8, 11, 12, 13,
14, 15, 16, 17, 18, 19, 20]
OD tool shank
2525
Turning Milling
OD turning ID toolholders
90 400 mm
10 kg
11
Working Ranges

(
1
0
8

(
4
.
2
5
)
)
(1
0
3
)
Gauge line
1,600 (62.99) (ZA-axis travel) (Working range)
1,289
1,600
4
2
5
(
1
6
.
7
3
)
R305.5
1
7
0
(6
.
6
9
)
3
2
5
(
1
2
.
8
0
)
4
2
8
2
1
7
9
8
(3
.8
6
)
1
8
3
(
7
.
2
0
)
1
3
7
(5
.3
9
)
3
2
5
(
1
2
.
8
0
)
2
1
8
(
8
.
5
8
)
1
0
2
(4
.
0
2
)
3
5
(1
.
3
8
)
1,500 (Work)
(
5
2
0

(
2
0
.
4
7
)
)
15
32 39
160
1,584 (62.36) (W-axis travel)
6
4
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
299 (11.77)
98 (3.86)
1,883 (74.13)

2
1
0

2
1
0
(185)
151
OD-A, Main spindle OD-C, Opposing spindle
(
6
8

(
5
.
6
8
)
)
1,600 (62.99) (ZA-axis travel) (Working range)
4
2
5
(
1
6
.
7
3
)
R270.9
3
2
5
(
1
2
.
8
0
)
1
7
1
(
6
.
7
3
)
1
4
9
(5
.
8
7
)
15

2
1
0
(6
3
)
1
7
0
(6
.6
9
)
3
2
5
(
1
2
.
8
0
)
3
8
8
2
5
7
8
6
(3
.3
8
)
1
7
8
(
7
.
0
1
)
1
4
2
(5
.5
9
)
7
(0
.
2
8
)
(
5
2
0

(
2
0
.
4
7
)
)
65 42
6
4
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)

2
1
0
1,289
1,600
1,500 (Work)
81 (202)
151 160
1,584 (62.36) (W-axis travel) 299 (11.77)
1,883 (74.13)
ID, Main spindle
204 149
37.7
884 102
47
52.3 (2.06)
35.2 (1.39)
1,551.5
1
4
6
.8
2
8
5
3
6
.
6

(1
.
4
4
)
8
7
.
6

(3
.
4
5
)
2
0
.
5

(0
.
8
1
)
6
8
.
5

(2
.
7
0
)
1,500 (Work)
(416)
40.3
1,584 (62.36) (W-axis travel) 299 (11.77)
1,883 (74.13)

2
1
0

2
1
0
(2
0
0
)
(1
9
5
)
1,600 (62.99) (ZA-axis travel) (Working range)
1,551 (61.06) (Working range) 49 (1.93)
5
2
0
1
2
5
15
6
4
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
425 170
4
5

(
1
.
7
7
)
4
5
100 160
595 260
R
2
7
0
3
8
0
(
1
4
.
9
6
)
5
8
.
2

(2
.
2
9
)
6
5
(2
.5
6
)
3
8
.
3

(1
.
5
1
)
(
5
2
0

(
2
0
.
4
7
)
)
Radial mill/drill, Main spindle
(
6
5

(
2
.
5
6
)
)
(6
0
)
1,600 (62.99) (ZA-axis travel) (Working range)
1,289
1,600
R260
3
8
5
2
6
0
3
6
1
(
1
4
.
2
1
)
1
3
9
(5
.
4
7
)
1
4
5
(5
.
7
1
)
1,500 (Work)
15
160
1,584 (62.36) (W-axis travel)
6
4
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
299 (11.77)
137 (5.39)
1,883 (74.13)

2
1
0
50

2
1
0
4
2
5
(
1
6
.
7
3
)
1
7
0
(
6
.
6
9
)
3
2
5
(
1
2
.
8
0
)
9
0
(3
.5
4
)
1
7
5
(
6
.
8
9
)
1
4
5
( 5
.7
1
)
(146)
(
5
2
0

(
2
0
.
4
7
)
)
151
125
(4.92)
125
(4.92)
250
(9.84)
6
4
5

(
2
5
.
3
9
)
3
8
5

(
1
5
.
1
6
)
2
6
0
(1
0
.2
4
)
Lower Turret, OD-
(372 (14.65)) 1,509 (59.41)
2
(0.08)
150
(5.91)
1,359 (53.50)
9
0
(3
.5
4
)
1
4
5
(5
.7
1
)
15

2
1
0

2
1
0

(
8
.
2
7
)
1,500 (Work)
75 (2.95)
10 (0.39)
299 (11.77)
138.2 (5.44)
1,584 (W-axis travel)
1,584 (62.36) (ZB-axis travel)
1,883 (74.13)
1,509 (59.41)
(1
2
0
)
(
2
9
5
)
2
0
5
3
0
1
7
0
1
1
5
152 7
289 (11.38)
(
4
9
0

(
1
9
.
2
9
)
)
2
3
5

(X
B
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
1
1

(
0
.
4
3
)
Lower Turret, ID, Main spindle
1,562.5 (61.52)
1,376 (54.17)
(355 (13.98))
1,584 (W-axis travel)
1,562 (W-axis working range)
36.5 (1.44) 150 (5.91)
299 22 34.5 (1.36)
1,584 (62.36) (ZB-axis travel)
1
6
(0
.6
3
)
5
0
(1
.9
7
)
1
6
9
(6
.6
5
)
22 (0.87)
10 (0.39)
138.2 (5.44)
289 (11.38) 1,562 (ZB-axis working range)
1,500 (Work)
1,883 (74.13)

2
1
0

2
1
0

(
8
.
2
7
)
15
37
1
7
0
1
1
0
2
9
132 120
(
4
9
0

(
1
9
.
2
9
)
)
(1
1
5
)
(
3
0
0
)
2
1
0
2
5
2
3
5

(X
B
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
Lower Turret, Axial mill/drill, Opposing spindle Lower Turret, Radial mill/drill
1,576 (62.05) (ZB-axis working range)
1,584 (62.36) (ZB-axis travel)
1,576.5 (62.07)
289 (11.38)
(123.5 (4.86))
1,500 (Work)
1,883 (74.13)

2
1
0

(
8
.
2
7
)
2
8
(1
.1
0
)
5
0
(1
.9
7
)
1
5
7
(6
.1
8
)
(
4
9
0

(
1
9
.
2
9
)
)
8 (0.31)
10 (0.39)
138.2 (5.44)
1,576 (W-axis working range)
1,390 (54.72) 186.5
183
(7.20)
1,584 (W-axis travel)

2
1
0
15
23
299
150
36.5 (9
5
)
(
3
2
0
)
2
3
0
5
2
3
5

(X
B
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)

2
0
1
7
0
9
0
3
7106 80 52
1,584 (62.36) (ZB-axis travel) 289 (11.38)
1,500 (Work)
1,883 (74.13)
9
(0
.
3
5
)
8
2
.
5
(3
.
2
5
)
1
4
3
.
5
(5
.
6
5
)
(
4
9
0

(
1
9
.
2
9
)
)
10 (0.39)
138.2 (5.44)
1,584 (62.36)
1,371 (53.98) 213 (8.39)
299
289 (11.38)
1,584 (W-axis travel)

2
1
0
15

2
1
0

(
8
.
2
7
)
20
1
7
0
1
4
0
6
7
7
3
50 50
(7
2
)
(
3
4
3
)
2
5
3
2
3
5

(X
B
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
1
8
B axis center
of rotation
Gauge line
B axis center
of rotation
Gauge line
Gauge line
B axis center
of rotation
B axis center
of rotation

Left slide panel
Left slide panel
Left slide panel
Left slide panel
Left slide panel
Left slide panel
Left slide panel
Left slide panel
MULTUS U3000 DBC: 1500, 2SW specs
Left slide panel
Left slide panel
12

Chip conveyor types and applications

Various chip conveyors
OD-A, Main spindle
(
5
8

(
2
.
2
8
)
)
(1
0
3
)
1,600 (62.99) (ZA-axis travel) (Working range)
1,100
1,600
4
1
0
.
5
(
1
6
.
1
6
)
2
1
8
(
8
.
5
8
)
6
6
.
5
(2
.
6
2
)
1,500 (Work)
(175)
243 257
184
1,594 (62.76) (W-axis travel)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
264 (10.39)
83 (3.27)
1,858 (73.15)

3
8
1
4
2
5
(
1
6
.
7
3
)
R305.5
1
7
0
(6
.
6
9
)
4
1
0
.
5
(
1
6
.
1
6
)
4
2
8
2
6
7
9
8
(3
.8
6
)
2
1
8
(
8
.
5
8
)
3
5
(1
.
3
8
)
6
6
.
5
(2
.
6
2
)
(
5
7
0

(
2
2
.
4
4
)
)
32 39
6
9
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

3
8
1
OD-C, Opposing spindle
R270.9
65 42
(
1
8

(
0
.
7
1
)
)
(6
3
)
1,600 (62.99) (ZA-axis travel) (Working range)
4
1
0
.
5
(
1
6
.
1
6
)
3
8
8
3
0
7
1
7
8
(
7
.
0
1
)
1
0
6
.
5
(4
.
1
9
)
184
6
9
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)

3
8
1
1,100
1,600
4
2
5
(
1
6
.
7
3
)
1
7
0
(6
.
6
9
)
4
1
0
.
5
(
1
6
.
1
6
)
8
6
(3
.3
8
)
1
7
8
(
7
.
0
1
)
7
(0
.
2
8
)
1
0
6
.
5
(4
.
1
9
)
1,500 (Work)
71 (2.80)
(
5
7
0

(
2
2
.
4
4
)
)
243 257
1,594 (62.76) (W-axis travel) 264 (10.39)
1,858 (73.15)

3
8
1
(187)
ID, Main spindle
1,315.5
662 240.5 46.5 366.5
3
7
0
.
5
(1
4
.
5
9
)
1
9
6
.
8
(7
.
7
5
)
1
2
7
.7
(5
.0
3
)
1,500 (Work)
(642)
1,594 (62.76) (W-axis travel) 264 (10.39)
1,858 (73.15)
184

3
8
1
1,600 (62.99) (ZA-axis travel)
1,315 (51.77) (Working range) 49 (1.93)
R
2
7
0
4
7
0
.
5
9
0
.
5
1
3
4
(
5
7
0

(
2
2
.
4
4
)
)
425 (16.73) 170
4
5

(
1
.
7
7
)
4
5
100 160
595 (23.43)
236
(9.29)
260

3
8
1
(2
0
0
)
(2
4
5
)
5
7
0
1
2
5
6
9
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
Radial mill/drill, Main spindle
1,600 (62.99) (ZA-axis travel) (Working range)
1,100
1,600 122 (4.80)
4
1
0
.
5
(1
6
.
1
6
)
1,500 (Work)
(136)
243 257
1,594 (62.76) (W-axis travel) 264 (10.39)
1,858 (73.15)

3
8
1

3
8
1
4
1
0
.
5
(
1
6
.
1
6
)
1
0
9
.
5
(4
.
3
1
)
1
7
5
(6
.
8
9
)
(
1
5

(
0
.
5
9
)
)
(6
0
)
4
2
5
(1
6
.
7
3
)
R260
1
7
0
(6
.6
9
)
3
8
5
3
1
0
9
0
(3
.5
4
)
1
7
5
(
6
.
8
9
)
1
0
9
.
5
(4
.
3
1
)
(
5
7
0

(
2
2
.
4
4
)
)
150
(5.91)
150
(5.91)
300
(11.81)
6
9
5

(
X
A
-
a
x
is

t
r
a
v
e
l)

6
5
0
(M
a
x
m
a
c
h
in
in
g
d
ia
)
50
6
9
5

(
2
7
.
3
6
)
3
8
5

(1
5
.
1
6
)
3
1
0

(1
2
.
2
0
)
B axis center
of rotation
B axis center
of rotation
B axis center
of rotation
B axis center
of rotation
Gauge line
Gauge line
Gauge line Gauge line
Application
Features
Shape
Name Hinge Scraper Magnetic scraper
Hinge scraper
(with drum flter)
For steel For castings For castings For steel, castings,
nonferrous metal
Easy for maintenance
Blade scraper
General use Suitable for sludge
Not suitable for nonferrous metals
Filtration of long and
short chips and coolant
Magnet
Note: The machine may need to be raised (platform) depending on the type of chip conveyor.
Left slide panel
Left slide panel
MULTUS U4000 DBC: 1500, 1SW specs
Remarks Filter unit included with selected conveyor (set).
13
OSP-P300S
Okumas new control for multitasking machines

Standard Specifcations
5-axis machining
Spindle axis
Position feedback
No. of control systems
2-spindle independent control
Y axis control
Override structure
Programmable units
Min input
Max input
Multitasking X-Y-Z-B-C simultaneous:5 axes
Max 4 axes (2 axes + 2 rotary tool axes)
OSP full range absolute position detection
Max 4 systems (= 2 spindles + 2 turrets)
Each spindle executes an independent part program
X-Y-Z simultaneous 3 axes, orthogonal Y axis
Spindle override 50 to 200%
Milling tool override 30% to 200% (max 300% possible)
Feed override 0 to 200%
0.001 mm, 0.01 mm, 1 mm, 0.001, 0.01, 1
0.001 mm, 0.001
Decimal 8 digits, 99999.999 mm ( 3937.0078 in.)
Control
Basic interpolation
Tool compensation
Nose-radius comp (2B)
Tool wear compensation
Automatic programming (LAP4)
Taper fxed cycles
mm/min programming
Chamfering, corner R
Arbitrary angle chamfering
Linear/circular interpolation
No. of registered tools: Max. 1,000 sets
Tool offset, tool edge R, amount of wear: 20 sets per tool
Auto correct of tool nose error
(No. of comp sets same as tool comp)
Blade tip position compensation due to tool wear amount
(No. of comp sets same as tool comp)
Automatically carries out from roughing to fnishing
Generates cutting paths according to material shape
Taper machining with 4 patterns: ID, OD/longitudinal, axial face
Use feedrate in mm/rev and mm/min together
Chamfering, corner R instructions on drawing commanded in program
Easy any-angle chamfering (C, R)
Programming
Single-mode operation
Tool information
management
Setup data save
Soft jaw machining
Easy zero setting
Tool position compensation
Tool command (TD command)
Machine operation panel
Easy Operation
Operation panel
OSP WinX
Program editing
File name index display
Programming
operations
Scheduled programs
Sequence number search
Manual interrupt, auto return
Sequence return
PLC monitor
Parameter I/O
Liquid crystal display
Touch panel operations
Shop foor suitable pointing device not required
Trailing pop-up windows
1-touch window close (all windows)
Simultaneous edit 2 fles in 1 screen
Selected part program edit
A/B turret simultaneous editing (2 turret specs)
Selected range copy, paste, delete
Adds fles
Moves edit pointer (designates top, end and number of lines)
Arranges sequence numbers
Program editing exceeds editing backup capacity
2 fle name indexes displayed in 1 screen
Sorting (by fle names, date and size)
Copies, renames, deletes, protects and verifes programs
Memory initializing, formatting
Memory available display (pie gragh)
Multi-level directory
Run several programs in a sequence
Machine from the specifed sequence no.
After manual operations, auto mode restarted
from interrupted position
Return to specifed sequence, auto restart from returned point
Supports maintenance work after machine shutdown
Ladder display, data trace, etc
Parameter fle input/output, verify
Display/Operating functions
Program storage capacity
Operation backup capacity
2 GB
2 MB
Programming capacities
Machining records
Operating records
Operating history
Trouble information
Records, trouble information output
Totals and displays machining status per selected main program
Machine operating times (power ON, cutting, etc)
Input of reasons for non-operation
Time charts of machine operating status
Auto totaling of data required for troubleshooting (alarm history, etc)
Machining, operating, operating history, trouble info
Machining management
Collision Avoidance System
Load meter display
Chuck barrier
Tailstock spindle barrier
User regular maintenance
Prevents interference during manual operation
Prevents interference during auto operation
Easy modeling of shape data
New path assurance: Prevents interference due to sagging paths
Feed and spindle axis loads
(With peak value hold function)
Set up tool off-limit area depending on chuckshape
Set up tool off-limit area depending on tailstock shape
Management of maintenance period with respect to any item
Monitoring
Circular radius designate
Taper angle designate
Threading
Threading slide hold
User Task 1
User Task 2
Zero shift
With command for radius L, and terminal points X-Z
With command for angle from starting point
Designated lead thread crest, variable lead thread
Chamfering while thread cutting, thread cutting cycle
Temporary stop during threading, excluding G34/G35
GOTO statement, IF statement, arithmetic operation
Local variables, system variables
Common variable (Standard 200 sets)
Sub-programs, functional operation, logical operation
Zero offset calculation, and shift according to G code
Hole drilling fxed cycle
Synchronized tapping
Helical cutting
Slope machining
C axis synchronized control
Drilling, boring and tapping
Fine boring, back boring
Deep bore drill cycle gradually decreasing movement
High speed, high accuracy tapping with synchronized
control of rotation angle and feed shaft position
Synchronized tapping torque monitor
Synchronized deep bore tapping
Circular interpolation + helical axis interpolation
Generation helical cutting with XC + Z axes
Simplifed B-axis slope programming
Cutting with C axis on both main and opposing spindles
Milling programming (milling applications only)
Hi-G control
Rapid traverse droop
Lost motion compensation
Pitch error compensation
TAS-S
(spindle)
TAS-C
(construction)
High-speed/high-accuracy functions
Tool compensation function
for multi control system
Other functions
Programming help
Operation help
Alarm help
Explains part program G, M codes, cycle
commands, etc
Screen menu functions explained
Menu selected operation procedures explained
Alarm causes and remedies explained
Pocket manual functions (online help)
Ethernet interface
USB interface
RS-232-C interface
DNC-T1
Ethernet (100 Mbps)
USB 2.0 interface 2 ch
RS-232-C interface 1 ch
Ethernet part program transfers
External input/output and networking

Series of tasks completed on a single screen

Integrated management of collective tool data for each tool no.
Setup data shared between machining operation, Advanced
One-Touch IGF (optional), and Collision Avoidance System
Multiple tool management for each turret station
Display/change of tool comp data for tools commanded in
machining program
Setup data saved together with machining program
Automatic machining of soft jaws with set shape, tools, and conditions
Auto calculation of zero point offset from jaw and workpiece length
Dimensional errors corrected with cutting conditions
Tool orientation, tool comp command based on tool information
Clear, straightforward machine operation
Management of compensation for base, vertical and L-tool
index position
(when using a turret with B axis control or tool index)
Positioning acceleration/deceleration conforming
to motor's speed/torque characteristics
Droop control at feedrate command
Dead zone, elastic deformation compensation during travel
direction reversal
Compensates for ball screw pitch error
Corrects thermal deformation error generated
during spindle rotation
Corrects thermal deformation error generated during
shop temperature changes affecting machine construction
* Ethernet is a registered trademark of Xerox Corp., USA.

14
As a machine & control builder, Okuma makes further strides in machine tool manufacturing
with this Superb, Easy Operation OSP-P300S Control.
What you want to see and do, conveniently come together in a single-mode operation.
First, select one of three operation screens.
Then simply touch the screen or press a function key to see and do your job.
Setup operations
Trial/continuous cuts
Programming Tool preparations

Optional Specifcations
Interactive Programming
Programming
Monitoring
Measuring
E D E D E D
NML 3D AOT-M
Included in machine specs
Included in machine specs
D E D E D E
External Input/Output and Communication Functions
Automation / Untended Operation
High-Speed /High-Accuracy Functions
Other Functions
Included in machine specs
Included in Loder specs
NML 3D AOT-M
Satisfaction from complete control
of a machine tool
Advanced One-Touch IGF-L Multitasking (w/Real 3D) Additional RS-232-C channel
2 channels (Std 1 channel)
DNC links DNCT3
DNCC / Ethernet *
DNCDT
FLnet *
USB 2 additional ports possible
External
program
selections
A (pushbutton), 8 types
B (rotary switch), 8 stages
C1 (digital switch), 2-digit BCD
C2 (external input), 4-digit BCD
Third party robot
and loader
interface *
TYPE B (machine)
TYPE C (robot and loader)
TYPE D
TYPE E
Super-NURBS Straight line axes
Straight line axes + rotation axis
Auto power shutoff MO2, alarm
Warmup function (by calendar timer)
Tool retract cycle
Bar feeders
Cycle time
reduction*
Bar feeder
Interface only
Operation time reduction
B axis NC control
Simultaneous
5-Axis kit
0.1 m control *
Absoscale detection *
Hi-Cut Pro
One-Touch Spreadsheet
Machining Navi M-
Machining Navi L-
Harmonic spindle speed control (HSSC)
Spindle dead-slow cutting
Tool center point control
Tool tilt command
Synchronized C-axis control
Y-axis alignment compensation
Spindle power peak cutting
Short circuit breaker
External M signals [2 sets, 4 sets, 8 sets, ( )]
Edit interlock
OSP-VPS (Virus Protection System)
Circular threading
Program notes
User task 2 I/O variables, 8 each
Work coordinate
system select
Real 3-D simulation*
Cycle time over check
Load monitor (spindle, feed axis)
Load monitor no-load detection (load monitor ordered)
Tool life management
Tool life prior notice
Operation end buzzer
Work counters
In-process work gauging
Z-axis automatic zero offset by touch sensor
C-axis automatic zero offset by touch sensor
Y-axis gauging
NC operation monitor (counter, totaling)
NC work counter (Stops at full count with alarm)
Status indicator (3-color C type) [A type, B type]
10 sets
50 sets
100 sets
Count only
Cycle stop
Start disabled
Milling machine
specs
3-dimensional coordinate conversion
1,000 common variables (200 is standard)
Thread matching
Threading slide hold (G34, G35)
Variable spindle speed threading (VSST)
Inverse time feed
Spindle synchronized tapping
Coordinate convert
Profle generate
Flat turning
Coordinate calculation (with NCYL commands)
Coordinate shifting, rotation, copying
Hour meters Power ON
Spindle rotation
NC operating
Gauge data output File output
Quantitative compensation (fve level, seven level)
BCD
RS-232-C (w/dedicated channel)
Post-process
work gauging
interface
Touch setter [M, A]
Okuma loader (OGL) interfaces
*1. NML: Normal, 3D: Real 3D simulation, E: Economy, D: Deluxe, AOT-M: Advanced One-Touch
IGF-L Multitasking
*2. Engineering discussions required.
Super-NURBS, Tool center point control ,
Inverse time feed, DNC-DT, Tool posture command,
Herical cutting, Slope machining
Operator-friendly, with 19 monitor and
tilting keyboard
19 ergonomic panel
MULTUS U3000/U4000 Dimensional and Installation Drawings
MULTUS U3000 (2SW)
MULTUS U4000 (1SW)
6
8
0
.
6
1
,
1
4
1
2
,
9
5
5

(1
1
6
.
3
4
)
4
,
1
1
0
.
5

(1
6
1
.
8
3
)
4,480 (176.38) 894 (35.20) 553.3
(21.78)
H1 turret Lower turret ATC
1
,
0
4
3
.
4
1
3
0
1
,
1
1
5
.
5

(4
3
.
9
1
)
Operation panel
CNC
1,245.5
(49.04)
1,005.1
(39.57)
1,347.4
(53.05)
882
(34.72)
4,480 (176.38)
1,720 (door opening)
7
5
8
(2
9
.8
4
)
1
,
2
1
1

(4
7
.
6
8
)
Coolant tank
6,633.3 (261.15)
553.3
(21.78)
4,480
5,425 (213.58) 655
(25.79)
945
1,338.7 (52.70)
1,549.9 (61.02)
1,355 (53.35) 1,640 (64.57)
1,173.4 (46.20) 466.6
(18.37)
2
,
7
5
4
.
3

(1
0
8
.
4
4
)
2
7
5
.
7

(1
0
.
8
5
)
3
,
0
3
0

(1
1
9
.
2
9
)
1,350
1,880
2,995 (117.91)
1,115
1,252
3,052 (120.16)
1
,
0
4
3
.
4
6
8
0
.
6
1
3
0
1
,
7
2
4
1
,
1
4
1
2
,
9
5
5

(1
1
6
.
3
4
)
1
,
1
1
5
.
5

(4
3
.
9
1
)
4
,
1
1
0
.
5

(1
6
1
.
8
3
)
4,480 (176.38) 553.3
CNC
1,245.5
(49.04)
1,005.1
(39.57)
1,347.4
(53.05)
882
(34.72)
894 (35.20)
4,480 (176.38)
1,720 (door opening)
8
0
3
(3
1
.6
1
)
1
,
2
5
6

(4
9
.
4
5
)
6,633.3 (261.15)
553.3
(21.78)
4,480
5,425 (213.58) 655
(25.79)
945
1,338.7 (52.70)
1,549.9 (61.02)
ATC
1,355 (53.35) 1,640 (64.57)
1,173.4 (46.20) 466.6
(18.37)
2
,
6
7
9
.
3

(1
0
5
.
9
8
)
2
7
5
.
7

(1
0
.
8
5
)
2
,
9
5
5

(1
1
6
.
3
4
)
1,350
1,880 (74.02)
2,995 (117.91)
1,115 (43.90)
1,210
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This product is subject to the
Japanese government Foreign
Exchange and Foreign Trade
Control Act with regard to security
controlled items; whereby Okuma
Corporation should be notifed
prior to its shipment to another
country.
, OGUCHl-CHO, NlWA-GUN, AlCHl 480-0193, JAPAN TEL (0587j 95-7825 FAX (0587j 95-6074
Headstock
Opposing headstock
(Opt)
Chip conveyor H
(Opt)
(Opt)
Chip conveyor L
(Opt)
Chip conveyor H
(Opt)
Chip conveyor L
Chip bucket L
Coolant tank
(Opt)
Chip bucket L
H1 turret
Operation panel
Opposing headstock
Oil controller
maintenance
door
Vpper: oil controller
Lower: Hydraulic unit
Oil controller
maintenance
door
Vpper: oil controller
Lower: Hydraulic unit
NC cabinet maintenance door
NC cabinet maintenance door
Tank removal space
7,033.2 (276.90)
7,033.2 (276.90)
Headstock
450
450
Tank removal space
500
500