Sie sind auf Seite 1von 6

TM2047 - 7220, 7320, 7420 and 7520 Tractors

Reference 253-15-001, AutoPowr/IVT Transmission Test Result Table


Reference 253-15-001, AutoPowr/IVT Transmission Test Result Table
1. Checking the AutoPowr/IVT transmission
CAUTION:
Whenever performing these checks, always observe the relevant safety precautions. See Reference
253-15-003 , Safety Measures when Testing the Transmission via the output test mode for components
(address TCU049).
Additional references:
For test ports and a description of the test procedure, seeMore Information on Pressure Tests.
-: AutoPowr/IVT transmission Test result table
AutoPowr/IVT transmission Test result table
General Information
Dealer:
Postal address:
Thirteen-digit tractor serial number:
ZF transmission serial number:
Hours
Which diagnostic trouble codes are stored?
Description of fault:
System pressure and reduced system pressure (pressure for other consumers)
Transmission oil temperature during the test (address TCU021):
Pressure Desired value Pressure reading at 1800 rpm
System pressure:
1900 to 1950 kPa
(19 to 19.5 bar; 275 to 280 psi)
Reduced system pressure on 7220 and 7320:
1400 kPa
(14 bar; 205 psi)
Reduced system pressure on 7420 and 7520:
1900 to 1950 kPa
(19 to 19.5 bar; 275 to 280 psi)
Lube oil pressure when no consumer is activated (pressurized)
NOTE:
Take readings of the lube oil pressure with front-wheel drive engaged.
Tractor Desired value:
Pressure
reading
Pgina 1 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html
7220 to 7320
approx. 310 to 340 kPa (3.1 to 3.4 bar; 45 to 49 psi) at 2300
rpm (at 2300 rpm)
7420 and 7520
approx. 500 to 530 kPa (5.0 to 5.3 bar; 73 to 77 psi) at 2100
rpm (at 2100 rpm)
More information on activating transmission sub-assemblies:
Clutches (CF, CR, C1, C2, C3, C4) and the BG disk brake are activated for 10 seconds by moving the reverse drive lever to its
CENTER park position.
Clutches (CF, CR, C1, C2, C3, C4) and the BG disk brake are de-activated by moving the reverse drive lever to its CORNER park
position.
NOTE:
The operator must be seated on the seat for these tests.
The hydrostatic unit proportional solenoids Y1 and Y2 are activated as soon as the input value in address TCU049 is confirmed.
The park lock is activated (pressurized) by moving the reverse drive lever to its neutral position.
The park lock is de-activated (de-pressurized) by moving the reverse drive lever to its corner park position.
Lube oil pressure with transmission sub-assemblies de-activated (pressure-free) and activated (pressurized)
NOTE:
Take readings of the lube oil pressure with front-wheel drive engaged.
Transmission sub-assemblies
Element de-
activated
Element
activated
Element de-
activated
Element
activated
Input value for
address 49
Element
engaged
Pressure reading at
1000 rpm
Pressure reading at
1800 rpm
039 CF
049 CR
001 C1
002 C2
003 C3
004 C4
005 BG
019 Y1
029 Y2
Park lock (activated and de-activated manually)
Rear PTO (activated and de-activated manually)
Front-wheel drive (activated and de-activated manually)
Differential lock (activated and de-activated manually)
Pressure at forward clutch CF
The forward clutch is activated for 10 seconds by moving the reverse drive lever to its CENTER park position.
The forward clutch is de-activated by moving the reverse drive lever to its CORNER park position.
NOTE:
The operator must be seated on the seat for these tests.
Forward clutch CF
Addr. TCU 36
(mA value)
Pressure reading at an engine speed of
1800 rpm
Input values for TCU DESIRED value ACTUAL value Activated De-activated
Pgina 2 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html
address 49
030 50 mA
031 100 mA
032 200 mA
033 300 mA
034 400 mA
035 500 mA
036 600 mA
037 700 mA
038 800 mA
039 900 mA
Pressure at reverse clutch CR
The reverse clutch is activated for 10 seconds by moving the reverse drive lever to its CENTER park position.
The reverse clutch is de-activated by moving the reverse drive lever to its CORNER park position.
NOTE:
The operator must be seated on the seat for these tests.
Reverse clutch CR
Addr. TCU 37
mA value
Pressure reading at an engine speed of
1800 rpm
Input value for TCU
address 49
DESIRED value ACTUAL value Activated De-activated
040 50 mA
041 100 mA
042 200 mA
043 300 mA
044 400 mA
045 500 mA
046 600 mA
047 700 mA
048 800 mA
049 900 mA
Pressure at the C1, C2, C3 and C4 clutches and at the BG disk brake
Clutches (CF, CR, C1, C2, C3, C4) and the BG disk brake are activated for 10 seconds by moving the reverse drive lever to its
CENTER park position.
Clutches (CF, CR, C1, C2, C3, C4) and the BG disk brake are de-activated by moving the reverse drive lever to its CORNER park
position.
NOTE:
The operator must be seated on the seat for these tests.
Range
element
Input value in TCU
address 49
Position of reverse drive
lever
Status Pressure reading at an engine speed of
1800 rpm
C1 001 Corner park lock
de-
Pgina 3 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html
activated
C1 001 neutral activated
C1 001 Corner park lock
de-
activated
C2 002 Corner park lock
de-
activated
C2 002 neutral activated
C2 002 Corner park lock
de-
activated
C3 003 Corner park lock
de-
activated
C3 003 neutral activated
C3 003 Corner park lock
de-
activated
C4 004 Corner park lock
de-
activated
C4 004 neutral activated
C4 004 Corner park lock
de-
activated
BG 005 Corner park lock
de-
activated
BG 005 neutral activated
BG 005 Corner park lock
de-
activated
Other consumers
Pressure at the front-wheel drive clutch
Status Desired value
Pressure reading at an engine speed of
1800 rpm
Front-wheel drive engaged: no pressure
Front-wheel drive disengaged:
7220 and 7320: 1400 kPa (14 bars; 205 psi)
7420 and 7520: 1900 to 1950 kPa (19 to 19.5 bar;
275 to 280 psi)
Pressure at the hydraulic differential lock
Status Desired value
Pressure reading at an engine speed of
1800 rpm
Differential lock engaged:
7220 and 7320: 1400 kPa (14 bars; 205 psi)
7420 and 7520: 1900 to 1950 kPa (19 to 19.5 bar;
275 to 280 psi)
Differential lock disengaged: no pressure
Pressure at the rear PTO (PTO brake)
Status Desired value
Pressure reading at an engine speed of
1800 rpm
Rear PTO engaged: no pressure
Rear PTO disengaged:
7220 and 7320: 1400 kPa (14 bars; 205 psi)
7420 and 7520: 1900 to 1950 kPa (19 to 19.5 bar;
275 to 280 psi)
Pressure at the rear PTO (PTO clutch)
Pgina 4 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html
2. Checking the hydrostatic unit:
CAUTION:
Whenever performing this check, always observe the relevant safety precautions. See Reference 253-
15-003 , Safety Measures when Testing the Transmission via the output test mode for components
(address TCU049).
-: Hydrostatic unit test result log
Status Desired value
Pressure reading at an engine speed of
1800 rpm
Rear PTO engaged:
7220 and 7320: 1400 kPa (14 bars; 205 psi)
7420 and 7520: 1900 to 1950 kPa (19 to 19.5 bar;
275 to 280 psi)
Rear PTO disengaged: no pressure
Pressure at park lock
The park lock is activated (pressurized) by moving the reverse drive lever to its neutral
position.
The park lock is de-activated (de-pressurized) by moving the reverse drive lever to its
corner park position.
Status Desired value
Pressure reading at an engine speed of
1800 rpm
Reverse drive lever in corner park
position
no pressure
Reverse drive lever in neutral
position.
1900 to 1950 kPa (19 to 19.5 bar; 275 to 280 psi)
Hydrostatic unit test result log
Engine speed setting for 7220 and 7320 tractors:
Speed A: 1083 rpm
Speed B: 1896 rpm
Engine speed setting for 7420 and 7520 tractors:
Speed A: 1046 rpm
Speed B: 1829 rpm
The hydrostatic unit proportional solenoids Y1 and Y2 are activated as soon as
the input value in address TCU049 is confirmed.
Amperage (mA value) Engine speed setting
Input value for addr. TCU 49
Desired
value
Actual
value
Speed A
(rpm)
Speed B
(rpm)
Proportional solenoid 1
(Positive direction of rotation)
Address TCU 42
Positive hydrostat
speed (rpm)
(Addr. TCU 46)
000010 50 mA
000014 400 mA
000019 900 mA
Proportional solenoid 2
(Negative direction of rotation)
Address TCU 43
Negative hydrostat
speed (rpm)
Pgina 5 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html
3. For more information on pressure tests:
For test ports, see:
Reference 253-15-005 , AutoPowr / IVT Transmission Test Ports (7220 and 7320).
Reference 253-15-006 , AutoPowr / IVT Transmission Test Ports (7420 and 7520).
For test procedure, see:
Reference 253-15-010 , AutoPowr / IVT Transmission Checking System Pressure.
Reference 253-15-011 , AutoPowr / IVT Transmission Checking Reduced System Pressure (Pressure for Other
Consumers).
Reference 253-15-013 , AutoPowr / IVT Transmission Checking Lube Oil Pressure.
Reference 253-15-014 , AutoPowr / IVT Transmission Checking Pressure at the C1 Clutch.
Reference 253-15-015 , AutoPowr / IVT Transmission Checking Pressure at the C2 Clutch.
Reference 253-15-016 , AutoPowr / IVT Transmission Checking Pressure at the C3 Clutch.
Reference 253-15-017 , AutoPowr / IVT Transmission Checking Pressure at the C4 Clutch.
Reference 253-15-018 , AutoPowr / IVT Transmission Checking Pressure at the BG Disk Brake.
Reference 253-15-019 , AutoPowr / IVT Transmission Checking Pressure at the Forward Clutch (CF)
Reference 253-15-020 , AutoPowr / IVT Transmission Checking Pressure at the Reverse Clutch (CR)
(Addr. TCU 46)
000020 50 mA
000024 400 mA
000029 900 mA
Test result for engine speeds A and B:
50 mA: Hydrostatic speed less than 50 rpm.
400 mA: Hydrostatic speed more than 50 rpm, but less than engine speed.
900 mA: Hydrostatic speed more than/same as engine speed.
Negative rotation of the hydrostatic unit is indicated by "-".
Positive rotation is indicated when no plus or negative sign appears.
RF30435,000011C-19-20061204
Pgina 6 de 6
02-07-2014 file:///C:/ProgramData/Service%20ADVISOR/Temp/TM2047_09001faa800b6a65.html

Das könnte Ihnen auch gefallen