TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL

Global Mining
TDY75 OIL-COOLING
ELECTRIC DRUM
OPERATION MANUAL
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
1. Prologue
Oil-cooling motorized drum is a new type driving unit used in
belt conveyors. It has special advantages as described below.
Motorized drum is inserted in the cavity of the drum, it has
characteristics of well knit structure, covering less area, good
looking appearance, easy and safe operation and simple
maintenance. It has characteristics of light weight, using less
metal material and low production cost.
The technical manual introduces to consumers products use,
structural property, Installation, operation, maintenance,
overhaul and choice, which in order to pay attention to
motorized drum in operation, ensure long employment life and
reliable performance.
2. The use of Oil-Cooling Motorized Drum
Oil-cooling motorized drum is a type driving used in belt
conveyors to operate major part in driving belt.
Oil-cooling motorized drum seals hermetically well, it can be
used in the place of plenty dusts and moist place. With sealed
junction box, motorized drum can be used indoors and
outdoors.
Motorized drum uses class-B insulation motor. Its
electromagnetic part is similar with Y type model motor. In
order to show difference, the drum is named YG type since the
cooling way and structure are developed. The motor uses high-
point grease and heat-oil resistant rubber sealing ring. So it can
operate safely in the place of the environmental temperature
below 40C.
Motorized drum can not be used to transfer materials of high
temperature or in places with the danger of explosion.
3. Structure Figures
a) Structural Principle (see Figure 1 on next page).
In the cavity of the drum, the motor with ring cooling fan is
supported with left and right flange shafts which are fixed on
the bearing. The main shaft of the motor revolves to make the
two external gears and two ring gears Rotate to let the drum
revolve reductively. The cooling lubricating oil in the cavity of
the drum can wash the case of the motor to cool it when the
drum revolves, and lubricate the gear shaft (not including the
motor gear shaft)
b) Design features:
-The parts of the motorized drum are of good internalization
and easy to mount and dismount.
- Collar screws on bearings, easy to mount, dismount and
move.
- Lead screws easy to dismount.
- Grease filler hole and oil drain hole, and easy to change
lubricating oil.
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
Names and mark numbers
of the parts.
1. Drum body
2. External stopper washer
3. Pinion
4. Motor
5. Ring seal washer
6. Left flange shaft
7. Ring seal washer
8. Cheese head oil stopper
9. Name plate of drum
10. Left and cover
11. Paper washer
12. Cover
13. Left bearing
14. Junction box
15. Base for junction box
16. Oil stopper
17. Oil stopper washer
18. Paper washer
19. Paper washer
20. Gear
21. Pinion shaft
22. Inside gear ring
23. Paper washer
24. Right end cover
25. Right flange shaft
26. Right bearing
FIGURE 1
STRUCTURE SKETCH OF TDY75 OIL-COOLING ELECTRIC DRUM
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
5. Mount, Adjust and Trial Operation
a) Motorized drum must be mounted according to the
requirements of TD75 fixed belt conveyor and delivered belt
conveyor.
b) Trial operation: After mounting, new or overhauled drum
must be taken 2 hours no load trial operation and 8 hours load
trial operation. To exam carefully as below:
(1) Inspection before operation:
- Check the wiring of the junction box.
- Check the quantity of lubricating oil if it reaches the height
of 1/3 of the drum diameter.
- Rotate the drum with hands to check if it has block in
rotating.
(2) Check as below in and after trial operation
- If it runs smoothly and has no period blast noise
- The bearing must not have abnormal noise
- If the junction screws lost motion.
- Technical properties must satisfy the design requirements.
6. Rules of Operation
a) Motorized drum must be started with no load.
b) Check the height oil periodically and replenish it with oil
according to the oil loss.
c) Lubricate according to the Lubricating requirement. Form
for lubricating requirements as shown on the chart on the
right:
Name of
lubricating
part
Lubricating
oil NO
Time of
lubricating
Remarks
Reducing
Speed gear
46#
engine oil
Gb443-
1989
The first
period of
exchanging
oil is 30
days, after
that,
exchanging
oil every
6 months
Reduced oil
can be
reused.
Gear shaft
of motor
Grease of
gear shaft
SH/T0386-
1992
New solid
lubricant
must be
oiled every
6 months
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
7.Maintenance of Motorized Drum
Besides operation according to the rules. Periodic maintenance
must be taken according to the times below:
a) Maintenance must be done every 6 months.
Clean the reduction gear of the roller. exchanging cooling
lubricating oil.
Solid lubricant must be oiled into the body of the motor
shaft.
Check the wear and tear of the rubber seal, adjust the
tensile force of the spring of the seal washer.
Check if oil immerse the motor winding of the oil-cooling
motorized drum. New rubber seal must be used if oil stains
are seen.
b) Middle maintenance must be done a year
Clean the reduction gear. Check the wear of it. New gear
should be replaced if the wear and tear of reduction gear is
over 1/5 of the width of tooth top.
Clean all bearings of the drum.
Make maintenance according to the maintenance
requirements of motor.
c) Heavy repair must be done every 2 years.
Dismount all parts to check and repair or replace the wear
and tear parts.
d) Dismount and mount the motorized drum as below when
repairing.
Remove the oil drain hole screw(16)let cooling lubricating
oil out.
Open the junction box and dismount the wiring of motor.
Loosen the fastening screws in the base for junction box,
remove the base.
Withdraw from left-bearing (13)
Loosen the left end cover (10), remove it with lead screw.
Tighten the collar screw on the left bearing into the screw
hole on the shaft end of the right flange shaft (25), and
hoist the drum vertically with a cram, remove the left end
cover (10).
Loosen the right end cover of motor (24), remove it with
lead screw, pull out the drum body(1) to check it,If it needs
further dismount, continuing in order.
Loosen the set bolts of the flange shafts. dismount the left
and right flange.
Dismount the pinion.
Remove the left and right end cover.
When mounting, do the same on the opposite sequence, the
quality of the mounting must be assured when repairing.
8.The Way of Wiring Motor
The rated power of the motor is 50Hz, the wiring way of 3kW
or below:380v is Y connection. The wiring way above 4kW:
380v is A connection. The wiring between the roller and the
power must be firm and safe. The ground wire must be strongly
connected with the pole in the junction box, making the shell
have a good ground connection. Protection devices mated with
the selective the roller such as overload must be installed
in the circuit.
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
Drum
Diameter
(mm)
Motor Power
(kw)
Belt speed
V (m/s)
Center
Height
Bear type in motor
GB/T276-1994
Bear type of roller
end cover
GB/T276-1994
Bear type of
pinion shaft
GB/T283-1994
Rubber seal
GBB13871-1992
250
1.5
0.8
100 6206-2RS/Z
1
6210
NJ305
NJ204
FB30X52X10
FB50X75X12
1.0
1.25
1.6
2.0
2.2
3.0
1.6
2.0
2.5
320
1.5
0.8
100 6206-2RS/Z
1
6210
NJ306
NJ205
FB30X52X10
FB50X75X12
1.0
1.25
1.6
2.2
1.0
112 6306-2RS/Z
1
1.25
1.6
3.0
1.25
132 6308-2RS/Z
1
6212
NJ305
NJ307
FB40X62X10
FB60X85X12
1.6
4.0 1.6
400
2.2
0.8
112 6306-2RS/Z
1
6213
NJ305
NJ306
FB30X52X10
FB60X85X12
1.0
1.25
100 6206-2RS/Z
1
1.6
3.0 1.6
3.0
0.8
132 6308-2RS/Z
1
6213
NJ305
NJ307
FB40X62X10
FB65X90X12
1.0
1.25
4.0
1.0
1.25
1.6 112 6306-2RS/Z
1
FB30X52X10
List of rollers bearings and the rubber seal (List 2)
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
List of rollers bearings and the rubber seal (List 2 Cont.)
Drum
Diameter
(mm)
Motor Power
(kw)
Belt speed
V (m/s)
Center
Height
Bear type in motor
GB/T276-1994
Bear type of roller
end cover
GB/T276-1994
Bear type of
pinion shaft
GB/T283-1994
Rubber seal
GBB13871-
1992
500
3.0
1.25
100 6206-2RS/Z
1
6214
NJ305
NJ307
FB30X52X10
FB70X90X12
1.6
2.0
3.0
0.8
132 6308-2RS/Z
1
6214
NJ307
NJ309
FB40X62X12
FB30X52X10
FB70X90X12
1.0
4.0
0.8
1.0
1.25
1.6
112 6306-2RS/Z
1
2.0
2.5
5.5
2.0
132 6308-2RS/Z
1
2.5
5.5
1.0, 1.25
132 6308-2RS/Z
1
6215
NJ308
NJ310
FB40X62X12
FB45X70X12
FB75X100X12
1.6
7.5
1.25, 1.6
160 6309-2RS/Z
1
2.0
2.5, 3.15 132 6308-2RS/Z
1
11
1.6
160 6309-2RS/Z
1
6216
NJ309
NJ311
FB45X70X12
FB55X80X12
FB80X05X12
2.0, 2.5
15 1.6, 2.5
180 6311-2RS/Z
1
18.5
2.0, 2.5
3.15, 4.0
630
5.5
1.6
132 6308-2RS/Z
1
6217
NJ308
NJ310
FB40X62X10
FB85X110X12
2.0
2.5
5.5 1.0, 1.25
6217
NJ308
NJ310
FB45X70X12
FB40X62X12
FB85X110X12
7.5
1.0
160 6309-2RS/Z
1
1.25
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
List of rollers bearings and the rubber seal (List 2 Cont.)
Drum Diameter
(mm)
Motor Power
(kw)
Belt speed
V (m/s)
Center
Height
Bear type in motor
GB/T276-1994
Bear type of roller
end cover
GB/T276-1994
Bear type of
pinion shaft
GB/T283-1994
Rubber seal
GBB13871-1992
630
7.5
1.6
132 6308-2RS/Z
1
6217
NJ308
NJ310
FB40X62X12
FB45X70X12
FB85X110X12
2.0
2.5
11
2.0
160 6309-2RS/Z
1
6217
NJ308
NJ310
FB40X62X12
FB45X70X12
FB85X110X12
2.5, 3.15
11
1.0, 1.25
6218
NJ309
NJ311
FB45X70X12
FB55X80X12
FB90X120X12
1.6
15
1.6 180 6311-2RS/Z
1
2.0, 2.5
160 6309-2RS/Z
1
3.15, 4.0
18.5
1.25, 1.6 200 6312-2RS/Z
1
6218
NJ309
NJ311
FB55X80X12
FB60X85X12
FB90X120X12
2.0, 2.5, 3.15, 4.0 180 6311-2RS/Z
1
22, 30
1.25,1.6,2.0,2.5,3.15,4.
0
200 6312-2RS/Z
1
6222
NJ311
NJ312
FB60X85X12
FB110X140X14
30, 37, 45 1.6, 2.0, 2.5, 3.15, 4.0 225 6313-2RS/Z
1
FB65X90X12
FB110X140X14
800
5.5 1.25 132 6308-2RS/Z
1
6219
NJ308
NJ310
FB40X62X10
FB45X70X12
FB95X120X12
7.5 1.25, 1.6
160 6309-2RS/Z
1
11 1.25, 1.6, 2.0
6219
NJ309
NJ311
FB45X70X12
FB55X80X12
FB95X120X12
15 2.0, 2.5 180 6311-2RS/Z
1
18.5 2.5, 3.15, 4.0 180 6311-2RS/Z
1
6219
NJ309
NJ311
FB55X80X12
FB95X120X12
18.5, 22, 30 1.6, 2.0, 2.5, 3.15, 4.0 220 6312-2RS/Z
1
6222
NJ311
NJ312
FB60X85X12
FB110X140X12
30, 37, 45 1.6, 2.0, 2.5, 3.15, 4.0 225 6313-2RS/Z
1
FB65X90X12
FB110X140X14
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
Drum Diam.
(mm)
Motor Power
(kw)
Belt width
(mm)
Belt speed V (m/s)
Weight (kg) 0.4 0.5 0.6 0.8 1.0 1.25 1.6 2.0 2.5 3.15 4.0
250
1.1
400 ,500, 650
142 152 162
1.5 144 154 164
2.2
400 142
500,650 170 180
3.0
400 144
500, 650 172 182
320
1.5
400.500
650.800
172 182 192 203
3.0 207 217 224 250
2.2 174 184 194 205
4.0 200 224 236 270
400
1.5
500.650
800.1000
199 210 229 242
2.2 216 227 246 259
3.0 248 262 282 304
4.0 248 262 282 304
5.5 253 267 287 309
500
1.5 500.650.800 269 280 310
2.2 271 282 312
3.0
500.650
800.1000
299 313 343 354
4.0 305 319 349 374
5.5 365 404 430 465
7.5 377 414 442 480
11 500 440
11 650.800.1000 455 475 513 585
15 800.1000
1200.1400
480 500 557 685
18.5 580 600 637 690
22 585 605 642
630
2.2 650.800.1000 505 524 548
3.0 650 509
800.1000 526 536 587
4.0 650.800
1000.1200
533 545 563 672
5.5 555 572 603
7.5 650 559 718
800.1000.1200.1
400
587 618 687
11 650 608
800.1000.1200 674 705 776
15 650 63 840
800.1000
1200.1400
692 754 794 890
18.5 742 804 844 890
22 742 804 844 890
30 742 804 844 890
37 792 854 894 940
45 792 854 894 940
800
5.5 800.1000 864
7.5 1000
1200
1400
860 875 886
11 930 945 957
15 948 963 975
18.5 1020 1035 1050
22
800.1000
1200.1400
1010 1030 1045 1060
30
1030 1050 1065 1080
37
1080 1100 1115 1130
45
1100 1120 1135 1150
Parameter Form for TDY75 Type Oil-cooling Electric Roller Series
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
9. References for chart on previous page
1. Means normal series
2. Means low-speed non-standard series.
3. The numbers showing reference quality 1 Means Six Class
Motor in left, Four Class Motor in right.
4. The reference quality is homologued one by one against the
bandwidth.
10. Order Number
Example Order Number
Example
Type Oil-Coling Drum
Power is 7.5kw
Belt Speed is 1.25m/s
Belt Width is 650mm
Drum Diameter is 500mm
50 DrumDiameter D/10
65 Belt Width B/10
125 Belt Speed 100V
75 Motor Power 10P
Y Type Oil-Cooling Drum
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
Contour Dimension form for TDY75 Type Oil-Cooling Electric Roller
D B A L L1 e L K M N P Q h ds L2
250
400 750 500 830
95 120 105 90 340 280 35 27
604
500 850 600 930 704
650 1000 750 1080 854
320
500 850 600 940
95
120
105
90 340 280 35
27
720
732
650 1000 750 1090 120 90 340 280 35 870
882
400
500 850 600 940
95
120
125
90 340 280 35
27
732
744
650 1000 750 1090 120 90 340 280 35 882
894
500 500 850
600
960 115 100 145 70 340 280 35
35
27
736
620 746
728
650 1000 750 1120 120 90 340 280
886
896
858
900
800 1300 950 1420 120 90 340 280 35
1080
1096
1058
1100
650 1000 750 1120 120 90 340 280 35 868
800 1300 950 1430 140 130 80 400 330 35 1064
630 115
175 27 1068
1000 1500 1150 1630 140 130 80 400 330 35 1260
1268
1200 1750 1400 1900 160 180 160 90 440 360 50 34 1514
1514
800
1000 1500 1150 1650
115
160 180 160 90 440 360 50 34 1207
1200 1750 1400 1900 160 180 160 90 440 360 50 34 1520
1400 2000 1600 2150 160 180 160 90 440 360 50 34 1720
TDY75 OIL-COOLING ELECTRIC DRUM- OPERATION MANUAL
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