H-D Job Codes 2009

All Harley-Davidson Models
JOB TIME/CODE MANUAL

2009
2008 H-D.
ALL RIGHTS RESERVED
Binder 99998-88
Contents 99997-09
CMI - 1.5M - 07/08 Printed in U.S.A.
II
GENERAL INFORMATION
2009 MODEL PREFIX
2009 Model prefixes are listed at the bottom of the first page in each corresponding section.
Use the following list to identify each model. Please note: these flat rates apply to 2009 model
year vehicles only. They do not apply to any previous model year vehicles.
2009 Softail Models Except Springer
BV5 FXST SOFTAIL STD. JA5 FXSTB NIGHT TRAIN JL5 FXSTC SOFTAIL
CUSTOM
JJ5 FXCW ROCKER STD.
JK5 FXCWC ROCKER
CUSTOM
BW5 FLSTC SOFTAIL CLASSIC BX5 FLSTF FATBOY JD5 FLSTN DELUXE
JG5 FLSTF FAT BOY
SHRINE
JH5 FLSTC SOFTAIL CLASSIC
SHRINE
JE5 HERITAGE SOFTAIL
(BRAZIL ONLY)
2009 Softail Springer Models
JM5 FLSTSB
2009 Sportster Models
CN XL883 CP XL883 CUSTOM CR XL883L LOW CS XL883R
CT XL1200C CUSTOM CX XL1200L LOW CZ XL1200N NIGHTSTER LA XR1200
2009 FLHT/FLTR Models
FV4 FLHT KB4 FLHX FF4 FLHTC FC4 FLHTCU
FL4 FLHTCU SHRINE FG4 FLHTCU WITH SIDECAR
(JAPAN ONLY)
FMM FLHTP
(FUEL INJECTED
WITH FAIRING)
FS4 FLTR
2009 FLHR Models
FB4 FLHR FR4 FLHRC FW4 FLHR SHRINE FHM FLHP
FHM FLHP FTM FLHPE (CALIFORNIA ONLY)
2009 Dyna Models
GM FXD SUPER GLIDE GV FXDC SUPER GLIDE
CUSTOM
GN FXDL DYNA LOW
RIDER
GX FXDB DYNA STREET BOB
GY FXDF DYNA FAT BOB
2009 VRSC Models
HFH VRSCAW HFJ VRSCAW 105 HDI ONLY HHH VRSCDX HHJ VRSCDX 105 HDI ONLY
HPH VRSCF HPJ VRSCF 105 HDI ONLY
2009 TLE Sidecar Models
SGX TLE FOR FLHTC SLX TLE FOR FLHT SMX TLE FOR FLHR SNX TLE FOR FLHRC
SPX TLE FOR FLTR SVX TLE FOR FLHX SKX TLE FOR FLHTCU
III.
2009
Orig. 07/08
IV
2009 CVO Models
PR8 FLHTCUSE4 PR4 FLHTCU4-CVO PV8 FLTRSE3 PV4 FLTR3-CVO
(JAPAN ONLY)
PT9 FXSTSSE3 PX8 FXDFSE
2009 Tri-Glide Model
MAM FLHTCUTG
V
Date_______________________
Harley-Davidson Motor Company
P.O. Box 653
Milwaukee, Wisconsin 53201
Attention: Service Communications Dept.
Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ___ job change or ___ job addition (please check one).
Our time studies were based on this procedure:
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Signed ______________________________________________________________________________________________
Dealership ___________________________________________________________________________________________
Address _____________________________________________________________________________________________
City, State, Zip Code___________________________________________________________________________________
Model &
Year
Job Description Job Time
Job/Code Number
(if any)
2009
Orig. 07/08
VI
Revised 10/13/08 Page I-1
2009 SOFTAIL MODELS
SERVICE ..................................................................... 1-1
NEW ............................................................................ 1-1
REGULAR ................................................................... 1-1
CHASSIS ..................................................................... 1-2
PAINT REPAIR ............................................................ 1-2
DRIVE .......................................................................... 1-2
WHEELS ...................................................................... 1-2
HANDLEBARS ............................................................ 1-2
FRAME/SWING ARM/FRONT FORK .......................... 1-3
BRAKES ...................................................................... 1-4
SEATS/FENDERS/TANKS .......................................... 1-5
BELT GUARDS ........................................................... 1-5
ENGINE ....................................................................... 1-6
GENERAL .................................................................... 1-6
EXHAUST SYSTEM .................................................... 1-6
CAM COVER ............................................................... 1-8
CRANKCASE .............................................................. 1-9
BALANCER SYSTEM .................................................. 1-9
DRIVE AND CLUTCH ................................................. 1-10
DRIVE .......................................................................... 1-10
FUEL SYSTEM ............................................................ 1-10
EVAPORATIVE EMISSIONS SYSTEM ....................... 1-10
TRANSMISSION ......................................................... 1-11
TRANSMISSION CASE ............................................... 1-11
CLUTCH ...................................................................... 1-11
OEM ACCESSORIES ................................................. 1-13
ACCESSORIES ........................................................... 1-13
ELECTRICAL .............................................................. 1-14
GENERAL .................................................................... 1-14
CHARGING CIRCUIT .................................................. 1-14
STARTER CIRCUIT .................................................... 1-14
SWITCHES .................................................................. 1-16
LIGHTS ........................................................................ 1-16
BATTERY/HORN ......................................................... 1-17
INSTRUMENTS ........................................................... 1-17
TURN SIGNALS/SECURITY SYSTEM ....................... 1-18
ENGINE MANAGEMENT ............................................ 1-22
HDI ACTIVE EXHAUST ............................................... 1-36
SERIAL DATA ............................................................. 1-37
DRIVEABILITY/SYMPTOMS ....................................... 1-45
2009 SOFTAIL SPRINGER MODELS
SERVICE ..................................................................... 1-51
NEW ............................................................................ 1-51
REGULAR ................................................................... 1-51
CHASSIS ..................................................................... 1-51
PAINT REPAIR ............................................................ 1-51
DRIVE .......................................................................... 1-52
WHEELS ...................................................................... 1-52
HANDLEBARS ............................................................ 1-52
BRAKES ...................................................................... 1-54
BELT GUARDS ........................................................... 1-55
EXHAUST SYSTEM .................................................... 1-55
ENGINE ....................................................................... 1-56
GENERAL ................................................................... 1-56
CAM COVER ............................................................... 1-57
CRANKCASE .............................................................. 1-58
BALANCER SYSTEM ................................................. 1-58
DRIVE AND CLUTCH ................................................. 1-59
DRIVE ......................................................................... 1-59
FUEL SYSTEM ........................................................... 1-59
EVAPORATIVE EMISSIONS SYSTEM ...................... 1-59
TRANSMISSION ......................................................... 1-60
TRANSMISSION CASE .............................................. 1-60
CLUTCH ...................................................................... 1-60
OEM ACCESSORIES ................................................. 1-61
ACCESSORIES .......................................................... 1-61
ELECTRICAL .............................................................. 1-62
GENERAL ................................................................... 1-62
CHARGING CIRCUIT ................................................. 1-62
STARTER CIRCUIT .................................................... 1-62
SWITCHES ................................................................. 1-63
LIGHTS ....................................................................... 1-64
BATTERY/HORN ........................................................ 1-64
INTSTRUMENTS ........................................................ 1-64
HDI ACTIVE EXHAUST .............................................. 1-81
SERIAL DATA ............................................................. 1-82
DRIVEABILYTY SYMPTOMS ..................................... 1-90
2009 SPORTSTER MODELS
SERVICE ..................................................................... 2-1
GENERAL ................................................................... 2-1
REGULAR ................................................................... 2-1
CHASSIS .................................................................... 2-1
PAINT REPAIR ........................................................... 2-1
DRIVE ......................................................................... 2-1
WHEELS ..................................................................... 2-2
HANDLEBARS ............................................................ 2-2
FRAME/SWING ARM/FRONT FORK ......................... 2-2
BRAKES ...................................................................... 2-3
SEATS/FENDERS/TANKS ......................................... 2-4
BELT GUARDS ........................................................... 2-5
EXHAUST SYSTEM .................................................... 2-5
ENGINE ....................................................................... 2-6
GENERAL ................................................................... 2-6
CYLINDER HEAD ....................................................... 2-6
CYLINDER AND PISTON ........................................... 2-7
GEARCASE ................................................................ 2-7
CRANKCASE .............................................................. 2-8
FUEL SYSTEM ........................................................... 2-8
DRIVE AND CLUTCH ................................................. 2-9
DRIVE ......................................................................... 2-9
TRANSMISSION ......................................................... 2-10
CLUTCH ...................................................................... 2-10
OEM ACCESSORIES ................................................. 2-11
ACCESSORIES .......................................................... 2-11
ELECTRICAL .............................................................. 2-11
GENERAL .................................................................... 2-11
STARTER CIRCUIT .................................................... 2-11
WIRING ....................................................................... 2-13
SWITCHES .................................................................. 2-13
LIGHTS ........................................................................ 2-14
BATTERY/HORN ......................................................... 2-14
INSTRUMENTS ........................................................... 2-14
SERIAL DATA ............................................................. 2-31
DRIVEABILIY SYMPTOMS ......................................... 2-39
2009 FLHT/FLTR MODELS
SERVICE ..................................................................... 3-1
NEW ............................................................................ 3-1
REGULAR ................................................................... 3-1
CHASSIS ..................................................................... 3-1
PAINT REPAIR ............................................................ 3-1
DRIVE .......................................................................... 3-2
WHEELS ...................................................................... 3-2
HANDLEBARS ............................................................ 3-2
BRAKES ...................................................................... 3-4
BELT GUARDS ........................................................... 3-17
EXHAUST SYSTEM .................................................... 3-17
ENGINE ....................................................................... 3-18
GENERAL .................................................................... 3-18
CYLINDER HEAD ........................................................ 3-18
CYLINDER AND PISTON ............................................ 3-19
CAM COVER ............................................................... 3-20
CRANKCASE .............................................................. 3-20
FUEL SYSTEM ............................................................ 3-21
DRIVE AND CLUTCH ................................................. 3-22
DRIVE .......................................................................... 3-22
CLUTCH ...................................................................... 3-22
TRANSMISSION ......................................................... 3-23
OEM ACCESSORIES ................................................. 3-24
ACCESSORIES ........................................................... 3-24
ELECTRICAL .............................................................. 3-26
GENERAL .................................................................... 3-26
STARTER CIRCUIT .................................................... 3-26
WIRING ....................................................................... 3-27
SWITCHES .................................................................. 3-28
LIGHTS ........................................................................ 3-29
BATTERY/HORN ......................................................... 3-30
INSTRUMENTS - INCLUDES DIAGNOSTICS ............ 3-30
SOUND SYSTEM - DIAGNOSIS, REPAIR ................. 3-31
CRUISE CONTROL - DIAGNOSIS, REPAIR .............. 3-41
INSTRUMENTS ........................................................... 3-48
AUTOMATIC COMPRESSION RELEASE .................. 3-49
ENGINE MANAGEMENT - CONTINUED ................... 3-70
SERIAL DATA ............................................................. 3-76
DRIVABILIY/SYMPTOMS ........................................... 3-93
2009 FLHR MODELS
SERVICE ..................................................................... 4-1
NEW ............................................................................ 4-1
REGULAR ................................................................... 4-1
CHASSIS .................................................................... 4-2
PAINT REPAIR ........................................................... 4-2
DRIVE ......................................................................... 4-2
WHEELS ..................................................................... 4-2
HANDLEBARS ............................................................ 4-3
BRAKES ...................................................................... 4-4
EXHAUST SYSTEM .................................................... 4-14
ENGINE ....................................................................... 4-15
GENERAL ................................................................... 4-15
CYLINDER HEAD ....................................................... 4-15
CAM COVER ............................................................... 4-16
CRANKCASE .............................................................. 4-17
FUEL SYSTEM ........................................................... 4-18
DRIVE AND CLUTCH ................................................. 4-19
DRIVE ......................................................................... 4-19
CLUTCH ...................................................................... 4-19
TRANSMISSION ......................................................... 4-20
OEM ACCESSORIES ................................................. 4-21
ACCESSORIES .......................................................... 4-21
ELECTRICAL .............................................................. 4-22
GENERAL ................................................................... 4-22
STARTER CIRCUIT .................................................... 4-22
WIRING ....................................................................... 4-23
SWITCHES ................................................................. 4-24
LIGHTS ....................................................................... 4-24
BATTERY/HORN ........................................................ 4-25
CRUISE CONTROL - DIAGNOSIS, REPAIR .............. 4-25
INSTRUMENTS - INCLUDES DIAGNOSIS ................ 4-26
AUTOMATIC COMPRESSION RELAEASE ............... 4-31
ENGINE MANAGEMENT CONTINUED ..................... 4-47
SERIAL DATA ............................................................. 4-52
DRIVABILITY/SYMPTOMS ......................................... 4-62
2009 DYNA MODELS
SERVICE ..................................................................... 5-1
NEW ............................................................................ 5-1
REGULAR ................................................................... 5-1
CHASSIS ..................................................................... 5-1
PAINT REPAIR ............................................................ 5-1
DRIVE .......................................................................... 5-2
WHEELS ...................................................................... 5-2
HANDLEBARS ............................................................ 5-2
FRAME/SEING ARM/ FRONT FORK .......................... 5-2
BRAKES ...................................................................... 5-3
BELT GUARDS ........................................................... 5-5
EXHAUST SYSTEM .................................................... 5-5
ENGINE ....................................................................... 5-6
GENERAL .................................................................... 5-6
CYLINDER HEAD ........................................................ 5-6
CYLINDER AND PISTON ............................................ 5-7
CAM COVER ............................................................... 5-7
CRANKCASE .............................................................. 5-8
FUEL SYSTEM ............................................................ 5-9
DRIVE AND CLUTCH ................................................. 5-10
DRIVE .......................................................................... 5-10
CLUTCH ...................................................................... 5-10
TRANSMISSION ......................................................... 5-11
OEM ACCESSORIES ................................................. 5-12
ACCESSORIES ........................................................... 5-12
ELECTRICAL .............................................................. 5-12
INSTRUMENTS ........................................................... 5-12
WIRING ....................................................................... 5-12
SWITCHES .................................................................. 5-12
LIGHTS ........................................................................ 5-13
BATTERY/HORN ......................................................... 5-13
ELECTRICAL DIAGNOSTICS .................................... 5-14
GENERAL .................................................................... 5-14
CHARING CIRCUIT ..................................................... 5-14
STARTER CIRCUIT .................................................... 5-14
INSTRUMENTS ........................................................... 5-20
SERIAL DATA ............................................................. 5-35
DRIVABILITY SYMPTOMS ......................................... 5-47
2009 VRSC MODELS
SERVICE ..................................................................... 6-1
NEW ............................................................................ 6-1
REGULAR ................................................................... 6-1
CHASSIS ..................................................................... 6-1
PAINT REPAIR ............................................................ 6-1
DRIVE .......................................................................... 6-1
WHEELS ...................................................................... 6-2
HANDLEBARS ............................................................ 6-2
BRAKES ...................................................................... 6-4
SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT 6-
15
BELT GUARDS ........................................................... 6-15
ENGINE ....................................................................... 6-16
GENERAL .................................................................... 6-16
EXHAUST SYSTEM .................................................... 6-16
CYLINDER HEAD ....................................................... 6-17
CAM COVER ............................................................... 6-17
CRANKCASE .............................................................. 6-18
BALANCER SYSTEM ................................................. 6-18
FUEL SYSTEM ........................................................... 6-19
CLUTCH ...................................................................... 6-20
CLUTCH ...................................................................... 6-20
TRANSMISSION ......................................................... 6-20
TRANSMISSION ......................................................... 6-20
COOLING SYSTEM .................................................... 6-21
COOLING SYSTEM .................................................... 6-21
OEM ACCESSORIES ................................................. 6-22
ACCESSORIES .......................................................... 6-22
ELECTRICAL .............................................................. 6-23
GENERAL ................................................................... 6-23
INSTRUMENTS .......................................................... 6-23
WIRING ....................................................................... 6-23
SWITCHES ................................................................. 6-23
LIGHTS ....................................................................... 6-24
BATTERY/HORN ........................................................ 6-24
ELECTRICAL DIAGNOSTICS .................................... 6-25
GENERAL ................................................................... 6-25
STARTER CIRCUIT .................................................... 6-25
INSTRUMENTS .......................................................... 6-26
SERIAL DATA ............................................................. 6-47
DRIVEABILITY SYMTOMS ......................................... 6-53
2009 PNA
CHASSIS .................................................................... 7-1
ELECTRICAL .............................................................. 7-2
DECORATIVE ............................................................. 7-2
FUNCTIONAL ............................................................. 7-3
WINDSHIELDS AND PLASTICS ................................ 7-3
CUT AND SEW ........................................................... 7-4
PERFORMANCE ........................................................ 7-4
ADVANCED AUDIO SYSTEM .................................... 7-5
RADIO ......................................................................... 7-5
XM MODULE ............................................................... 7-5
NAVIGATION MODULE .............................................. 7-5
2009 TLE SIDECAR MODELS
SIDECARS .................................................................. 8-1
PAINT REPAIR ........................................................... 8-1
ACCESSORY SIDECAR ............................................. 8-1
2009 FLHTCUSE4 MODELS
SERVICE ..................................................................... 9-1
NEW ............................................................................ 9-1
REGULAR ................................................................... 9-1
CHASSIS ..................................................................... 9-2
PAINT REPAIR ............................................................ 9-2
WHEELS ...................................................................... 9-2
HANDLEBARS ............................................................ 9-2
BRAKES ...................................................................... 9-2
EXHAUST SYSTEM .................................................... 9-2
ENGINE ....................................................................... 9-3
CRANKCASE .............................................................. 9-3
DRIVE AND CLUTCH ................................................. 9-3
CLUTCH ...................................................................... 9-3
OEM ACCESSORIES ................................................. 9-4
ACCESSORIES ........................................................... 9-4
ELECTRICAL .............................................................. 9-4
WIRING ....................................................................... 9-4
LIGHTS ........................................................................ 9-4
POWER LOCK SYSTEM ............................................. 9-5
HEATED SEAT ............................................................ 9-6
HEATED GRIPS .......................................................... 9-6
NAVIGATION MODULE .............................................. 9-8
2009 FLTRSE3 MODELS
SERVICE ..................................................................... 9-9
NEW ............................................................................ 9-9
REGULAR ................................................................... 9-9
CHASSIS ..................................................................... 9-10
PAINT REPAIR ............................................................ 9-10
WHEELS ...................................................................... 9-10
HANDLEBARS ............................................................ 9-10
BRAKES ...................................................................... 9-10
ENGINE ....................................................................... 9-11
CRANKCASE .............................................................. 9-11
EXHAUST SYSTEM .................................................... 9-11
DRIVE AND CLUTCH ................................................. 9-12
CLUTCH ...................................................................... 9-12
OEM ACCESSORIES ................................................. 9-12
ACCESSORIES ........................................................... 9-12
ELECTRICAL .............................................................. 9-13
WIRING ....................................................................... 9-13
LIGHTS ........................................................................ 9-13
2009 FXSTSSE3 MODELS
SERVICE ..................................................................... 9-15
NEW ............................................................................ 9-15
REGULAR ................................................................... 9-15
CHASSIS ..................................................................... 9-15
PAINT REPAIR ............................................................ 9-15
WHEELS ...................................................................... 9-15
HANDLEBARS ............................................................ 9-15
ENGINE ....................................................................... 9-17
FUEL SYSTEM ........................................................... 9-17
EXHAUST SYSTEM .................................................... 9-17
DRIVE AND CLUTCH ................................................. 9-18
ELECTRICAL .............................................................. 9-18
DIAGNOSTIC TROUBLE CODES .............................. 9-18
2009 FXDFSE MODELS
SERVICE ..................................................................... 9-21
NEW ............................................................................ 9-21
REGULAR ................................................................... 9-21
CHASSIS .................................................................... 9-21
PAINT REPAIR ........................................................... 9-21
ENGINE ....................................................................... 9-22
DRIVE AND CLUTCH ................................................. 9-22
ELECTRICAL .............................................................. 9-23
DIAGNOSTIC TROUBLE CODES .............................. 9-23
2009 FLHTCUTG MODELS
SERVICE ..................................................................... 10-1
NEW ............................................................................ 10-1
REGULAR ................................................................... 10-1
CHASSIS .................................................................... 10-2
PAINT REPAIR ........................................................... 10-2
DRIVE ......................................................................... 10-2
WHEELS ..................................................................... 10-2
HANDLEBARS ............................................................ 10-2
BRAKES ...................................................................... 10-4
PARKING BRAKE ....................................................... 10-4
EXHAUST SYSTEM .................................................... 10-5
BODY .......................................................................... 10-6
ENGINE ....................................................................... 10-7
GENERAL ................................................................... 10-7
CYLINDER HEAD ....................................................... 10-7
CAM COVER ............................................................... 10-8
CRANKCASE .............................................................. 10-9
DRIVE AND CLUTCH ................................................. 10-10
DRIVE ......................................................................... 10-10
FUEL SYSTEM ........................................................... 10-10
CLUTCH ...................................................................... 10-11
DIFFERENTIAL ........................................................... 10-11
TRANSMISSION ......................................................... 10-12
OEM ACCESSORIES ................................................. 10-13
ACCESSORIES .......................................................... 10-13
ELECTRICAL .............................................................. 10-14
GENERAL .................................................................... 10-14
STARTER CIRCUIT .................................................... 10-14
REVERSE CIRCUIT .................................................... 10-15
WIRING ....................................................................... 10-16
SWITCHES .................................................................. 10-17
LIGHTS ........................................................................ 10-17
BATTERY/HORN ......................................................... 10-18
INSTRUMENTS - INCLUDES DIAGNOSIS ................ 10-18
CRUISE CONTROL - DIANGNOSIS, REPAIR ........... 10-23
INSTRUMENTS ........................................................... 10-28
SERIAL DATA ............................................................. 10-47
DRIVEABILITY SYMPTOMS ....................................... 10-59
Revised 10/13/08 2009 SOFTAIL MODELS Page 1-1
BV5 FXST SOFTAIL STD. JA5 FXSTB NIGHT TRAIN JL5 FXSTC SOFTAIL CUSTOM JJ5 FXCW ROCKER STANDARD JK5 FXCWC ROCKER CUSTOM
BW5 FLSTC SOFTAIL CLASSIC BX5 FLSTF FAT BOY JD5 FLSTN DELUXE JG5 FLSTF FAT BOY SHRINE JH5 FLSTC SOFTAIL CLASSIC SHRINE
JE5 FLST HERITAGE SOFTAIL
(BRAZIL ONLY)
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.
2009 SOFTAIL MODELS
Table 1-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JJ5/JK5 JL5
NEW
Set-up and predelivery --- 2.1 2.1 2.1 2.1 2.1 2.1
1000 mile service (1,600 km) --- 2.0 2.0 2.0 2.0 2.0 2.0
REGULAR
5,000 mile maintenance (8,000 km) --- 2.0 2.0 2.0 2.0 2.0 2.0
10,000 mile maintenance (16,000 km) --- 3.0 3.0 3.0 3.0 3.0 3.0
Addition to 1,000 mile (1,600 km), 5,000 mile
(8,000 km) and 20,000 mile (32,000 km) per
wheel
tighten spokes
--- 0.5 0.5 0.5 --- 0.5 0.5
Addition to 20,000 mile (32,000 km) mainte-
nance
change transmission lube
--- 0.1 0.1 0.1 0.1 0.1 0.1
Addition to 50,000 mile (80,000 km) mainte-
nance
change fork oil
--- 0.8 0.8 0.8 0.8 0.8 0.8
Addition to any maintenance- required every
two-years
flush/fill D.O.T 4 brake fluid- front and
rear
--- 0.4 0.4 0.4 0.4 0.4 0.4
(BRAZIL ONLY)
Table 1-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt at PDI only 2010 0.3 0.3 0.3 0.3 0.3 0.3
Replace secondary belt 2011 4.7 4.7 4.7 4.7 4.7 4.7
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8 0.8
WHEELS
Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5 0.5 0.5
rear 2111 0.8 0.8 0.8 1.3 0.8 1.3
Replace wheel assembly - includes disc and
sprocket exchange and balancing
front 2113 0.8 0.8 0.8 0.8 0.8 0.8
rear 2114 1.2 1.4 1.2 1.4 1.2 1.3
Replace rim, hub or spokes
(includes truing wheel)
front 2116 2.3 2.3 2.3 --- 2.3 ---
rear 2121 2.3 2.3 2.3 --- 2.3 ---
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5 0.5
rear 2141 1.0 1.0 1.0 1.0 1.0 1.1
Check spoke torque each wheel 2155 0.5 0.5 0.5 --- 0.5 0.5
Replace wheel weight 2119 0.1 0.1 0.1 0.1 0.1 0.1
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 2.2 0.5 ---
left side 2211 --- --- --- --- --- 1.2
right side 2212 --- --- --- --- --- 1.2
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2
(BRAZIL ONLY)
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 0.5 0.5 0.5 0.5 0.5 0.5
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.4 0.4
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1 0.3
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all
accessories and motorcycle compo-
nents
2306 12.4 12.4 12.4 12.4 12.4 12.4
Replace front fork assembly 2311 2.3 2.3 2.2 2.3 2.2 2.2
Replace lower fork bracket and stem 2316 2.4 2.4 2.3 2.4 2.3 2.3
Replace steering head cups and bearings,
including bearing adjustment
2321 1.9 1.9 1.8 1.9 1.8 1.8
Replace upper fork bracket 2326 1.3 1.3 1.2 1.3 1.2 2.0
Replace fork lock 2330 1.0 1.0 0.8 1.0 0.8 0.8
Replace steering bearings 2332 1.4 1.4 1.4 1.4 1.4 1.4
Adjust steering head bearing 2290 0.4 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5 0.5 0.7
Service fork slider and/or seal includes
removal, disassembly, cleaning, inspection,
replacing parts, servicing damper tube, replac-
ing bushings, assembly and installation
one side 2341 0.8 0.8 0.7 0.8 0.7 0.7
both sides
2342 1.2 1.2 1.1 1.2 1.1 1.1
Replace fork side one side 2346 0.7 0.7 0.6 0.7 0.6 0.6
both sides 2351 0.8 0.8 0.8 0.8 0.8 0.8
Replace fork tube includes removal, disas-
sembly, cleaning, inspection, replacing parts,
servicing damper tube, replacing bushings,
assembly and installation
one side 2356 0.8 0.8 0.7 0.8 0.7 0.7
both sides
2361 1.2 1.2 1.1 1.2 1.1 1.1
Table 1-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace rear swing arm and/or bearings or
rear fork pivot shaft
2366 1.2 1.2 1.2 1.2 1.2 1.2
Replace rear shock absorber assembly one side 2371 0.6 0.6 0.6 0.6 0.6 0.6
both sides 2376 1.2 1.2 1.2 1.2 1.2 1.2
Replace shock bushing includes removing
shock
one 2382 0.8 0.8 0.8 0.8 0.8 0.8
both 2383 1.6 1.6 1.6 1.6 1.6 1.6
Replace jiffy stand spring and/or stand 2396 0.4 0.4 0.4 0.4 0.4 0.4
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1
bushings and or pin 2286 0.4 0.4 0.4 0.4 0.4 0.4
Replace footboard or foot peg 2394 0.2 0.2 0.2 0.2 0.2 0.2
Replace footboard insert 2299 0.1 0.1 --- 0.1 --- ---
BRAKES
Replace hydraulic brake line includes filling/
bleeding brakes
front 2406 0.4 0.4 0.4 0.4 0.4 0.4
rear 2411 0.4 0.4 0.4 0.4 0.4 0.4
Replace brake pads front 2416 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.6 0.3 0.6 0.3 0.3
Replace brake caliper includes filling/bleed-
ing brakes
front 2426 0.4 0.4 0.4 0.4 0.4 0.4
rear 2431 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear brake caliper mount 2408 0.7 0.7 0.7 0.7 0.7 0.7
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front 2442 0.2 0.2 0.2 0.2 0.2 0.2
rear 2443 0.2 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleed-
ing brakes
front 2451 0.6 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes
filling/bleeding brakes
front 2461 0.4 0.4 0.4 0.4 0.4 0.4
rear 2466 0.5 0.5 0.5 0.5 0.5 0.5
Table 1-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Rebuild master cylinder assembly includes
front 2471 0.6 0.6 0.6 0.6 0.6 0.6
rear 2476 0.6 0.6 0.6 0.6 0.6 0.6
Replace brake master cylinder cover/gasket 2479 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat only 2506 0.1 0.1 0.1 0.1 0.1 0.1
Replace pillion/passenger seat 2502 0.1 0.1 --- 0.1 --- 0.1
Replace seat support (FXCWC) either side 2701 --- --- --- --- --- 0.6
Replace pillion support (FXCWC) 2702 --- --- --- --- --- 0.5
Replace locking hardware per side 2703 --- --- --- --- --- 0.2
Replace seat bracket/cover 2704 --- --- --- --- --- 0.1
Replace ignition switch name plate 5130 0.1 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 1.1 1.1 0.3 0.3 0.3 0.8
rear 2531 1.6 1.6 1.2 1.2 1.2 1.0
Replace rear fender support/cover one only 2536 0.3 0.3 0.3 0.3 0.3 ----
Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.9 0.9
Replace fuel gauge 2563 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel gauge sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5
Replace oil tank and/or one or more rubber
mount(s)
2566 2.3 2.8 2.3 2.8 2.3 2.3
Replace any single oil hose 2576 0.5 0.5 0.5 0.5 0.5 0.5
Replace license plate bracket 2590 --- --- 0.5 --- 0.5 0.1
BELT GUARDS
Replace clutch cover and/or o-ring 2607 0.1 0.1 0.1 0.1 0.1 0.1
Replace debris deflector (belt guard) 2616 0.2 0.2 0.2 0.2 0.2 0.2
Replace fender extension 2707 --- --- --- --- --- 0.1
Table 1-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
EXHAUST SYSTEM
Replace complete exhaust system and/or gas-
kets/inter-connect
2626 0.8 0.8 0.8 0.8 0.8 0.8
Replace exhaust pipe dual exhaust system front 2631 0.7 --- 0.7 --- 0.7 0.7
rear 2636 0.5 --- 0.5 --- 0.5 0.5
Replace exhaust pipe shotgun 2615 --- 0.8 --- 0.8 0.7 0.0
Replace muffler 2646 0.2 0.6 0.2 0.6 0.2 0.2
Check for exhaust leaks --- 0.1 0.1 0.1 0.1 0.1 0.1
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1
Replace muffler support 2666 0.8 0.8 0.8 0.8 0.8 0.8
Table 1-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
GENERAL
Remove and install engine California vehicles only 3006 5.4 5.4 5.4 5.4 5.3 5.4
Remove and install engine 3006 5.3 5.3 5.3 5.3 5.4 5.3
Remove and replace oil tank for inspection/
contamination
3009 2.8 2.8 2.8 2.8 2.8 2.8
Recondition cylinder head includes removal
of head and gasket, remove carbon, service
valve guides, grind valves and seats, test
springs and install head and gaskets.
front head 3101 3.5 3.5 3.5 3.5 3.5 3.5
rear head 3103 4.1 4.5 4.1 4.5 4.1 4.5
both heads
3104 4.7 5.1 4.7 5.1 4.7 5.1
Table 1-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace cylinder head one head 3106 3.1 3.5 3.1 3.5 3.1 3.5
both heads 3108 4.0 4.4 4.0 4.4 4.0 4.4
Replace valve seal or spring after cylinder
head removal
one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 2.2 2.6 2.2 2.6 2.2 2.6
rear cylinder 3142 2.2 2.6 2.2 2.6 2.2 2.6
both cylinders 3143 2.6 3.0 2.6 3.0 2.6 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7 0.7
rear cylinder 3145 0.7 0.7 0.7 0.7 0.7 0.7
both cylinders 3148 0.8 0.8 0.8 0.8 0.8 0.8
Replace lower rocker arm cover/gasket, or
rocker arms and /or shafts/rocker arm support
front cylinder 3147 1.1 1.1 1.1 1.1 1.1 1.1
rear cylinder 3152 1.1 1.1 1.1 1.1 1.1 1.1
both cylinders 3153 1.6 1.6 1.6 1.6 1.6 1.6
Recondition rocker arms after heads are
removed
one head 3149 0.7 0.7 0.7 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4
Replace cylinder o-ring/drain o-ring one cylinder 3161 2.4 2.8 2.4 2.8 2.4 2.8
rear cylinder 3163 2.4 2.8 2.4 2.8 2.4 2.8
both cylinders 3168 2.8 3.2 2.8 3.2 2.8 3.2
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0 1.0
both 3174 1.1 1.1 1.1 1.1 1.1 1.1
Recondition top end - includes disassembly,
replacement of piston and sizing cylinder
(.005 pistons), replacing piston rings and all
items listed under recondition cylinder head
and assembly.
one piston and cylinder 3202 5.1 5.5 5.1 5.5 5.1 5.5
both pistons and cylinders
3203 5.7 6.1 5.7 6.1 5.7 6.1
Table 1-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Recondition top end - includes disassembly,
replacement of piston and bore and hone,
resizing cylinder (.010 oversize or above),
replacing piston rings and all items listed under
reconditioning cylinder head and assembly.
3212 6.1 6.5 6.1 6.5 6.1 6.5
Recondition top end includes disassembly,
deglazing cylinder and replacing rings, or
replacing cylinder and piston, all items listed
under reconditioning cylinder head and assem-
bly.
3208 5.5 5.9 5.5 5.9 5.5 5.9
Replace piston rings includes deglazing cyl-
inder
one cylinder 3206 2.7 3.1 2.7 3.1 2.7 3.1
both cylinders 3216 3.3 3.7 3.3 3.7 3.3 3.7
Replace piston and piston rings includes
removal of cylinder head and cylinder, fitting
new piston with rings, resizing cylinder and
assembly
one cylinder 3221 3.3 3.7 3.3 3.7 3.3 3.7
both cylinders
3231 4.5 4.9 4.5 4.9 4.5 4.9
Replace cylinder and piston one cylinder 3236 2.6 3.0 2.6 3.0 2.6 3.0
both cylinders 3246 3.1 3.5 3.1 3.5 3.1 3.5
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5
Replace Crank positions sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1 0.1
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-
rotation pin
one or two same cylinder 3307 1.3 1.3 1.3 1.3 1.3 1.3
both on both cylinders 3310 1.6 1.6 1.6 1.6 1.6 1.6
Replace push rod, push rod cover and/or
o-ring or quad seal
one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3 1.3
one each cylinder 3318 1.5 1.5 1.5 1.5 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9 0.9
Replace primary cam chain, sprockets and/or
fastener
3327 1.0 1.0 1.0 1.0 1.0 1.0
Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0 1.0
Table 1-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace cam support plate o-rings 3335 2.1 2.1 2.1 2.1 2.1 2.1
Replace cam support plate 3337 3.0 3.0 3.0 3.0 3.0 3.0
Replace cam support /cams/secondary cam
chain/tensioner
3338 3.2 3.2 3.2 3.2 3.2 3.2
Replace oil pump and/or o-ring 3341 2.0 2.0 2.0 2.0 2.0 2.0
Replace cam bearing crankcase one bearing 3342 2.7 2.7 2.7 2.7 2.7 2.7
two bearings 3343 3.0 3.0 3.0 3.0 3.0 3.0
By pass valve inspection 3354 2.0 2.0 2.0 2.0 2.0 2.0
CRANKCASE
Replace crankcases California vehicles only includes
remove and install engine
3406 7.6 7.6 7.6 7.6 7.6 7.6
Replace crankcases includes remove and install engine 3406 7.5 7.5 7.5 7.5 7.5 7.5
Seal crankcase only 3407 6.6 6.6 6.6 6.6 6.6 6.6
Replace flywheels includes remove and install engine 3411 6.7 6.7 6.7 6.7 6.7 6.7
Replace left or right side main bearing California vehicles only 3412 6.7 6.7 6.7 6.7 6.7 6.7
Replace left or right side main bearing 3412 6.6 6.6 6.6 6.6 6.6 6.6
Piston jet/o-ring one 3413 2.2 2.2 2.2 2.2 2.2 2.2
both 3414 2.6 2.6 2.6 2.6 2.6 2.6
Check flywheel trueness before assembly or
after removal
3420 0.1 0.1 0.1 0.1 0.1 0.1
Recondition cylinder heads head removed
(for non-related repairs
one head 3425 1.0 1.0 1.0 1.0 1.0 1.0
both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed
(for non-related repairs deglaze only)
3428 0.3 0.3 0.3 0.3 0.3 0.3
Replace pistons cylinders removed (for non-related
repairs) includes resizing cylinders
3430 1.4 1.4 1.4 1.4 1.4 1.4
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing 3450 7.8 7.8 7.8 7.8 7.8 7.8
Replace balancer bearing/support 3452 7.5 7.5 7.5 7.5 7.5 7.5
Replace balancer system chain 3454 7.4 7.4 7.4 7.4 7.4 7.4
Table 1-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace balancer crankshaft sprocket 3456 7.6 7.6 7.6 7.6 7.6 7.6
Replace balancer shaft sprocket/nut/spacer 3458 7.5 7.5 7.5 7.5 7.5 7.5
Replace balancer bracket assembly 3460 7.4 7.4 7.4 7.4 7.4 7.4
Replace balancer blade guide - front, rear, long 3462 7.0 7.0 7.0 7.0 7.0 7.0
Replace viton oil interconnect 3464 6.9 6.9 6.9 6.9 6.9 6.9
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1
Replace induction module seal 3510 0.7 0.7 0.7 0.7 0.7 0.7
Replace external fuel supply hose- EFI 3514 0.2 0.2 0.2 0.2 0.2 0.5
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.2 0.2 0.2 0.2 0.2 0.5
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1
Table 1-4. Drive and Clutch
ITEM DESCRIPTION
LABOR
CODE
MODELS
DRIVE
Replace primary chain 4002 0.9 0.9 0.7 0.9 0.7 0.7
Replace primary chain tensioner 4033 0.7 0.7 0.7 0.7 0.7 0.7
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.2 1.2 1.1 1.1 1.1 1.1
Replace primary cover 4007 0.4 0.4 0.3 0.4 0.3 0.3
Replace primary cover gasket 4009 0.4 0.4 0.3 0.4 0.3 0.3
Table 1-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace primary inspection cover and/or o-ring 4001 0.1 0.1 0.1 0.1 0.1 0.1
Replace inner primary case, mainshaft bear-
ing, or primary to crankcase gasket
4008 2.3 2.3 2.3 2.3 2.3 2.3
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8 0.8
Service the clutch includes disassembly, cleaning, inspec-
tion, repair, assembly, and adjustment
4011 1.3 1.3 1.3 1.3 1.3 1.3
Replace clutch release bearing and/or push
rod end
4016 0.4 0.4 0.4 0.4 0.4 0.4
Replace clutch release mechanism (ball ramp)
and/or cover
4018 0.6 0.6 0.6 0.6 0.6 0.6
Table 1-5. Transmission
ITEM DESCRIPTION
LABOR
CODE
MODELS
TRANSMISSION CASE
Replace transmission case 4304 5.7 6.1 5.7 6.1 5.7 6.1
Replace transmission complete 4305 4.3 4.7 4.3 4.7 4.3 4.7
Overhaul transmission includes disassembly, cleaning, inspec-
tion, replacing parts (transmission case
in frame)
4306 5.2 5.6 5.2 5.6 5.2 5.6
Replace transmission sprocket 4309 2.4 2.4 2.4 2.4 2.4 2.4
Replace main drive gear oil seal in transmission case 4311 2.5 2.5 2.5 2.5 2.5 2.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Replace mainshaft oil seal in main drive gear 4316 2.4 2.4 2.4 2.4 2.4 2.4
Replace side door gasket 4321 3.4 3.8 3.4 3.8 3.4 3.8
Replace shifter drum includes removal and installation 4331 3.5 3.9 3.5 3.9 3.5 3.9
Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.5 3.9 3.5 3.9 3.5 3.9
Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.6 3.0 2.6 3.0 2.6 3.0
Replace shifter forks and/or shaft includes checking gear engagement 4343 3.5 3.9 3.5 3.9 3.5 3.9
Replace side door bearing one 4348 3.7 4.1 3.7 4.1 3.7 4.1
both 4351 3.8 4.2 3.8 4.2 3.8 4.2
Replace transmission case countershaft bear-
ing
4361 3.5 3.9 3.5 3.9 3.5 3.9
Replace main drive gear and/or bearing 4366 5.6 6.0 5.6 6.0 5.6 6.0
Replace side cover gasket 4368 1.1 1.5 1.1 1.5 1.1 1.5
Replace shift pedal and/or lever one or both 4372 0.1 0.1 0.1 0.1 0.1 0.1
Replace transmission shifter shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.6 0.6 0.6 0.6 0.6 0.6
Ream shifter lever bearing sleeve (after instal-
lation)
4393 0.2 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
(BRAZIL ONLY)
Table 1-6. OEM Accessories
ITEM DESCRIPTION
LABOR
CODE
MODELS
ACCESSORIES
Replace sissy bar (except FLST) 6511 0.8 0.8 --- --- --- ---
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1
Replace backrest (except FLST) 6515 0.2 0.2 --- --- --- ---
Replace windshield (except FLST) window only 6204 0.3 --- --- --- --- ---
Replace windshield (except FLST) 6517 0.3 0.3 --- --- --- ---
Replace one saddlebag (except FLST) 6518 0.1 0.1 --- --- --- ---
Replace one saddlebag bracket (except FLST) 6519 0.2 0.2 --- --- --- ---
Replace one saddlebag insulator (except
FLST)
6538 0.1 0.1 --- --- --- ---
Luggage rack 6453 --- 0.1 --- --- --- ---
Replace fender tip front 6302 0.1 0.1 --- --- --- ---
rear 6304 0.1 0.1 --- --- --- ---
(BRAZIL ONLY)
Table 1-7. Electrical
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical
diagnostic manual.
GENERAL
Lights and accessories- excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.1 2.1 2.0 2.0 2.0
Replace rear fender wiring harness 5036 0.8 0.8 0.8 0.8 0.8
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2
Replace electrical box 5047 0.2 0.2 0.2 0.2 0.2
Replace circuit breaker or fuse 5145 0.2 0.2 0.2 0.2 0.2
Replace fuse block 5196 0.4 0.4 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.4 1.4 1.2 1.4 1.4
Diagnose system AC output 5314 1.4 1.4 1.2 1.4 1.4
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5
Diagnose charging system voltage output 5316 0.5 0.5 0.5 0.5 0.5
Diagnose charging system replace rotor 5319 1.4 1.4 1.1 1.4 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.6 1.6 1.5 1.5 1.5
Starter inoperative start button 5818 0.9 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter or battery connec-
tions
5822 0.1 0.1 0.1 0.1 0.1
Starter inoperative solenoid clicks; poor relay or solenoid connec-
tions, or bad relay contacts
5823 0.3 0.3 0.3 0.3 0.3
(BRAZIL ONLY)
Starter inoperative solenoid clicks; poor starter to battery connec-
tions, ground connections, or bad solenoid con-
tacts
5824 0.5 0.5 0.5 0.5 0.5
Starter inoperative damaged motor 5825 1.2 1.2 1.1 1.1 1.1
Starter inoperative relay click; open in relay wiring 5827 0.5 0.5 0.5 0.5 0.5
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.5
Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4 0.6
Starter inoperative nothing clicks; open in wiring to or from starter
button
5831 0.6 0.6 0.6 0.6 0.6
Starter inoperative starter relay 5832 0.2 0.2 0.2 0.2 0.2
Slow starter crank or starter stalls poor starter to battery connections, ground con-
nections,
5835 0.2 0.2 0.2 0.2 0.2
Starter spins clutch 5837 1.4 1.4 1.3 1.3 1.3
Starter inoperative nothing clicks, TSM / TSSM/HFSM 5838 0.6 0.6 0.6 0.6 0.8
Replace starter solenoid, contacts includes starter motor removal 5845 1.4 1.4 1.3 1.3 1.3
Starter binding replace solenoid 5860 1.4 1.4 1.3 1.3 1.3
Starter inoperative TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.9
Starter inoperative connector 6792 0.5 0.5 0.5 0.5 0.7
Starter inoperative open 6793 0.4 0.4 0.4 0.4 0.6
Starter inoperative replace clutch switch - includes diagnostics 5168 0.8 0.8 0.8 0.8 1.0
Starter inoperative locate and repair open on BK wire between
clutch switch and ground or clutch switch and
connector [30]
5861 0.6 0.6 0.6 0.6 0.8
Starter inoperative replace neutral switch - includes diagnostics 5157 0.6 0.6 0.6 0.6 0.6
Starter inoperative locate and repair open on BK wire between neu-
tral switch and ground or neutral switch and con-
nector [30]
5862 0.5 0.5 0.5 0.5 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
SWITCHES
Replace ignition switch 5129 0.2 0.2 0.2 0.2 0.2
Replace rear stoplight switch includes filling/bleeding
brakes
5141 0.4 0.4 0.4 0.4 0.4
Replace transmission neutral switch (includes diagno-
sis and loosening oil tank)
5157 0.6 0.6 0.6 0.6 0.6
Replace oil pressure switch (includes diagnosis) 5161 0.3 0.3 0.3 0.3 0.3
Replace passing lamp switch (If applicable) 5167 0.1 0.1 --- --- ---
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5 0.5
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4 0.4
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.2
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5 0.5
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2
Replace tail lamp bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1
Replace tail lamp assembly or circuit board 5215 0.2 0.6 0.2 0.2 0.2
Replace turn signal light assembly front 5201 1.0 0.7 0.5 0.5 0.5
Replace tail lamp assembly or circuit board rear 5205 0.3 0.7 0.3 0.3 0.3
Replace rear turn signal bar 5207 0.3 0.7 --- --- ---
Replace fender tip lamp assembly front 5225 0.7 --- --- --- ---
Replace rear turn signal bar rear 5229 0.1 --- --- --- ---
Replace passing lamp bulb includes diagnosis 5227 0.1 0.1 --- --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Replace fender tip lamp bulb includes diagnosis 5228 0.1 --- --- --- ---
Replace passing lamp 5230 0.4 0.4 --- --- ---
Replace passing lamp bracket (If applicable) 5232 0.6 0.6 --- --- ---
Replace license plate bracket 5237 --- --- --- --- 0.1
BATTERY/HORN
Replace battery 5705 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical
diagnostic Manual.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3
Replace console 6012 0.2 0.2 0.2 0.2 0.2
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.4
B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel
Sender [141]terminal 2/ Fuel Gauge [117] termi-
nal 2 (Y/W wire)-short or open
6034 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level sender low replace fuel gauge sender 6035 0.6 0.6 0.6 0.6 0.6
Sender [141]terminal 2 (Y/W wire)-short or open
7182 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 1 (O
wire) and fuse
7184 0.5 0.5 0.5 0.5 0.5
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 4 (BK
wire) and ground is open
7186 0.3 0.3 0.3 0.3 0.3
B1005 Fuel level sender open/high replace fuel gauge sender 6035 0.6 0.6 0.6 0.6 0.6
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/Fuel
nal 2 (Y/W wire)-short to volts
6069 0.3 0.3 0.3 0.3 0.3
B1006 Speedometer accessory line over voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
B1006 Speedometer accessory line over voltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed replace trip switch 6001 0.3 0.3 0.3 0.3 0.3
B1008 Trip switch closed replace trip switch boot 6002 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed replace speedometer 6020 0.3 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
Replace turn signal (cosmetic issue) front 6882 0.6 0.6 0.6 0.6 1.5
rear 6883 0.8 0.8 0.8 0.8 0.5
No security lamp during bulb check replace speedometer 6738 0.3 0.3 0.3 0.3 0.5
Security lamp on continuously after bulb check replace speedometer 6752 0.3 0.3 0.3 0.3 0.5
Fails to disarm replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace FOB 6756 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace TSSM\HFSM 6757 0.6 0.6 0.6 0.6 0.8
Fails to disarm HFSM harness to security antenna is open/
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.6
Turn signal error 1A - won't cancel upon completion replace TSM/TSSM/HFSM 6773 1.1 1.1 1.1 1.1 1.3
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.5
Turn signal error 1A - cancels erratically locate and repair intermittent short to voltage 6856 0.4 0.4 0.4 0.4 0.6
Turn signal error 1A - cancels erratically locate and repair intermittent short to ground 6857 0.4 0.4 0.4 0.4 0.6
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN
wire) shorted/grounded/open
6790 0.5 0.5 0.5 0.5 0.7
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.9
Turn signal error 2A mate connector [30] 6792 0.5 0.5 0.5 0.5 0.7
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
and ignition fuse is open
6793 0.4 0.4 0.4 0.4 0.6
Turn signal error 2B replace bulb 6796 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Turn signal error 2B repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.5
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN
wire) to lamps open
6798 0.4 0.4 0.4 0.4 0.6
wire) to lamps open
6800 0.4 0.4 0.4 0.4 0.6
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
and ground is open
6805 0.4 0.4 0.4 0.4 0.6
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 1 (BN/GY
wire) and battery fuse is open
6806 0.5 0.5 0.5 0.5 0.7
Turn signal error 2C replace battery Fuse 6807 0.3 0.3 0.3 0.3 0.5
Turn signal error 2C main fuse terminal A (R wire) and battery fuse is
open
6808 0.5 0.5 0.5 0.5 0.7
Turn signal error 2D repair open between handlebar switch connec-
tor [24B] and TSM/TSSM/HFSM [30B]
6810 0.7 0.7 0.7 0.7 0.9
Turn signal error 2D replace turn signal switch 6811 1.1 1.1 1.1 1.1 1.3
Turn signal error 2D repair open between connector [24B] and fuse
block
6812 0.7 0.7 0.7 0.7 0.9
6813 0.7 0.7 0.7 0.7 0.9
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN
wire) shorted to ground
6814 0.7 0.7 0.7 0.7 0.9
block
6816 0.8 0.8 0.8 0.8 1.0
Turn signal error 3A - bulbs flash at double rate-all work replace bulb 6820 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion 6821 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb 6822 0.6 0.6 0.6 0.6 0.6
Turn signal error 3A - bulbs flash at double rate-all work replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5 0.7
Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM 6824 0.9 0.9 0.9 0.9 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
B0563 Battery voltage high - TSSM code not present 7770 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1121 Left turn output fault TSM/TSSM/HFSM terminal 5 (V wire) shorted/
grounded/open
6790 0.5 0.5 0.5 0.5 0.7
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1121 Left turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1122 Right turn output fault TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.5 0.5 0.5 0.5 0.7
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1122 Right turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2
B1122 Right turn output fault replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5 0.5
B1123 Left turn output shorted low repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.4
B1123 Left turn output shorted low repair HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.6
B1123 Left turn output shorted low HFSM terminal 5 (V wire) shorted/grounded/
open
6790 0.5 0.5 0.5 0.5 0.7
B1123 Left turn output shorted low replace HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1124 Right turn output shorted low repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.4
B1124 Right turn output shorted low repair HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1124 Right turn output shorted low HFSM terminal 6 (BN wire) shorted/grounded/
open
6790 0.5 0.5 0.5 0.5 0.7
B1124 Right turn output shorted low replace HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1125 Left turn output shorted high repair HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1125 Left turn output shorted high HFSM terminal 5 (V wire) shorted/grounded/
open
6790 0.5 0.5 0.5 0.5 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
B1125 Left turn output shorted high replace HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1126 Right turn output shorted high repair HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1126 Right turn output shorted high HFSM terminal 6 (BN wire) shorted/grounded/
open
6790 0.5 0.5 0.5 0.5 0.7
B1126 Right turn output shorted high replace HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-
open
6830 0.4 0.4 0.4 0.4 0.6
grounded
6831 0.4 0.4 0.4 0.4 0.6
B1131 Alarm output open/low replace siren 6832 0.3 0.3 0.3 0.3 0.5
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.9
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK wire)-open 6834 0.4 0.4 0.4 0.4 0.6
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/GY wire)-
open
6835 0.4 0.4 0.4 0.4 0.6
B1132 Alarm output high repair alarm (terminal B) circuit (LGN/BN wire)-
shorted to volts
6817 0.3 0.3 0.3 0.3 0.5
B1132 Alarm output high replace siren 6832 0.3 0.3 0.3 0.3 0.5
B1132 Alarm output high replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.9
B1134 Starter output high TSM/TSSM/HFSM terminal 9/starter relay (TN/
GN wire)-short to volts
6840 0.3 0.3 0.3 0.3 0.5
B1134 Starter output high replace starter relay 6841 0.2 0.2 0.2 0.2 0.4
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.5 0.5 0.5 0.5 0.7
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.3 0.3 0.3 0.3 0.5
B1136 Accelerometer fault replace HFSM 6845 0.3 0.3 0.3 0.3 0.5
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and ignition fuse
(GY wire) open
6793 0.4 0.4 0.4 0.4 0.6
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.9
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4 0.4 0.7
B1142 Internal fault replace HFSM 6845 0.3 0.3 0.3 0.3 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
B1143 Security antenna low replace security antenna 6878 0.2 0.2 0.2 0.2 0.4
B1143 Security antenna low HFSM harness to security antenna is open/
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.6
B1143 Security antenna low replace HFSM 6880 0.5 0.5 0.5 0.5 0.7
B1144 Security antenna high replace security antenna 6878 0.2 0.2 0.2 0.2 0.4
B1144 Security antenna high HFSM harness to security antenna is open/
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.6
B1144 Security antenna high replace HFSM 6880 0.5 0.5 0.5 0.5 0.7
B1145 Security antenna open repair security antenna connections, or replace
security antenna harness
6881 0.4 0.4 0.4 0.4 0.6
B1145 Security antenna open replace security antenna 6878 0.2 0.2 0.2 0.2 0.4
B1145 Security antenna open HFSM harness to security antenna is open/
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.6
B1145 Security antenna open replace HFSM 6880 0.5 0.5 0.5 0.5 0.7
B1154 Clutch input low replace clutch switch - includes diagnostics 5168 0.8 0.8 0.8 0.8 1.0
B1154 Clutch input low locate and repair open on BK wire between
connector [30]
5861 0.6 0.6 0.6 0.6 0.8
B1154 Clutch input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5 0.5 0.7
B1155 Neutral input low replace neutral switch - includes diagnostics 5157 0.6 0.6 0.6 0.6 0.6
B1155 Neutral input low locate and repair open on BK wire between neu-
nector [30]
5862 0.5 0.5 0.5 0.5 0.7
B1155 Neutral input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5 0.5 0.7
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace MAP sensor 7630 0.3 0.3 0.3 0.3 0.3
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] ter-
minal 14 (R/W wire) open/grounded
7640 0.5 0.5 0.5 0.5 0.8
P0107 MAP sensor open/low replace ECM 7641 0.9 0.9 0.9 0.9 1.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W
wire) shorted
7642 0.6 0.6 0.6 0.6 0.9
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] ter-
minal 25 (V/W wire) open
7645 0.6 0.6 0.6 0.6 0.9
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
B (V/W wire) shorted
7655 0.5 0.5 0.5 0.5 0.8
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short
to battery volts
7635 0.4 0.4 0.4 0.4 0.4
P0108 MAP sensor high replace ECM 7641 0.9 0.9 0.9 0.9 1.2
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B
(V/W wire) shorted
7643 0.6 0.6 0.6 0.6 0.9
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short
to battery volts
7644 0.3 0.3 0.3 0.3 0.6
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B]
terminal 26 open
7646 0.6 0.6 0.6 0.6 0.9
P0108 MAP sensor high replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.9
P0112 IAT sensor voltage low replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire)
shorted
7730 0.5 0.5 0.5 0.5 0.8
P0112 IAT sensor voltage low replace ECM 7735 0.5 0.5 0.5 0.5 0.8
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
terminal 7 short to ground
7750 0.6 0.6 0.6 0.6 0.9
P0113 IAT sensor open/high replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] ter-
minal 26 open
7732 0.6 0.6 0.6 0.6 0.9
P0113 IAT sensor open/high replace ECM 7740 0.7 0.7 0.7 0.7 1.0
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
terminal 7 short to voltage
7745 0.4 0.4 0.4 0.4 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B]
terminal 7 open
7750 0.6 0.6 0.6 0.6 0.9
P0117 ET sensor low replace engine temperature (ET) sensor 7710 0.4 0.4 0.4 0.4 0.7
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6
(PK/Y wire) short to ground
7675 0.3 0.3 0.3 0.3 0.6
P0117 ET sensor low replace ECM 7680 0.4 0.4 0.4 0.4 0.7
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B
(BK/W wire) shorted
7731 0.5 0.5 0.5 0.5 0.8
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] ter-
minal 6 (PK/Y wire) open
7686 0.5 0.5 0.5 0.5 0.8
minal 6 (PK/Y wire) short to voltage
7687 0.3 0.3 0.3 0.3 0.3
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B]
terminal14 (R/W wire) shorted
7690 0.3 0.3 0.3 0.3 0.6
P0118 ET sensor open replace engine temperature (ET) sensor 7710 0.4 0.4 0.4 0.4 0.7
P0118 ET sensor open replace ECM 7685 0.8 0.8 0.8 0.8 1.1
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26
(B/W wire) open
7695 0.5 0.5 0.5 0.5 0.8
P0122 TP sensor open/low replace vehicle speed sensor (VSS) 6010 1.1 1.1 1.1 1.1 1.1
P0122 TP sensor open/low replace ECM 7565 0.6 0.6 0.6 0.6 0.9
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B]
terminal 24 open
7580 0.5 0.5 0.5 0.5 0.8
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B]
7584 0.7 0.7 0.7 0.7 1.0
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7585 0.5 0.5 0.5 0.5 0.8
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A
(BK/W wire) shorted
7586 0.8 0.8 0.8 0.8 1.1
P0122 TP sensor open/low replace throttle position sensor 7590 1.7 1.7 1.7 1.7 2.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
7605 0.7 0.7 0.7 0.7 1.0
terminal 14 open
7615 0.8 0.8 0.8 0.8 1.1
P0122 TP sensor open/low replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.9
P0123 TP sensor high replace ECM 7555 0.5 0.5 0.5 0.5 0.8
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B]
7575 0.5 0.5 0.5 0.5 0.8
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7587 0.5 0.5 0.5 0.5 0.8
P0123 TP sensor high replace throttle position sensor (TPS) 7595 1.2 1.2 1.2 1.2 1.2
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B]
terminal 24 open
7610 0.5 0.5 0.5 0.5 0.8
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B]
7619 0.8 0.8 0.8 0.8 0.8
P0131 Front oxygen sensor low front oxygen sensor [138B] terminal 1 to ECM
[78B] terminal 8 (PK/O wire) grounded/shorted
to oxygen [138B] terminal 2
6868 0.4 0.4 0.4 0.4 0.7
P0131 Front oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
P0131 Front oxygen sensor low repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
P0131 Front oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.3
P0131 Front oxygen sensor low replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0131 Front oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0132 Front oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
P0132 Front oxygen sensor high repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0132 Front oxygen sensor high replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0132 Front oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0134 Front oxygen sensor center front oxygen sensor [138B] terminal 1 to ECM
[78B] terminal 8 (PK/O wire) open/shorted to
voltage
6869 0.5 0.5 0.5 0.5 0.8
P0134 Front oxygen sensor center rear oxygen sensor [137B] terminal 2 to ECM
[78B] terminal 2 (BK/W wire) open or short to
voltage
6870 0.5 0.5 0.5 0.5 0.8
P0134 Front oxygen sensor center replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0134 Front oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0151 Rear oxygen sensor low rear oxygen sensor [137B] terminal 1 to ECM
[78B] terminal 23 (PK/GN wire) grounded/
shorted to oxygen [137B] terminal 2
6871 0.4 0.4 0.4 0.4 0.7
P0151 Rear oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
P0151 Rear oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.3
P0151 Rear oxygen sensor low replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0151 Rear oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0152 Rear oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
P0152 Rear oxygen sensor high replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0152 Rear oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 2 to ECM
voltage
6870 0.5 0.5 0.5 0.5 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
[78B] terminal 23 (PK/GN wire) open/shorted to
voltage
6872 0.5 0.5 0.5 0.5 0.8
P0154 Rear oxygen sensor center replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.9
P0154 Rear oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0261 Front injector open/low replace injector 7795 0.7 0.7 0.7 0.7 1.0
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/
ECM [78B] terminal 19/21 open
7805 0.6 0.6 0.6 0.6 0.9
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)
short to ground
7808 0.6 0.6 0.6 0.6 0.9
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system
relay terminal 87 open
7825 0.7 0.7 0.7 0.7 0.7
P0261 Front injector open/low replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P0262 Front injector high replace injector 7795 0.7 0.7 0.7 0.7 1.0
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire)
short to voltage
7809 0.5 0.5 0.5 0.5 0.8
P0262 Front injector high replace ECM 7815 0.8 0.8 0.8 0.8 1.1
P0263 Rear injector open/low replace injector 7795 0.7 0.7 0.7 0.7 1.0
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)
7805 0.6 0.6 0.6 0.6 0.9
short to ground
7808 0.6 0.6 0.6 0.6 0.9
P0263 Rear injector open/low injector circuit [84\85] A (Y/GN wire)/system
7825 0.7 0.7 0.7 0.7 0.7
P0263 Rear injector open/low replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P0264 Rear injector high replace injector 7795 0.7 0.7 0.7 0.7 1.0
P0264 Rear injector high injector circuit [84\85] B (W/Y or GN/GY wire)
short to voltage
7809 0.5 0.5 0.5 0.5 0.8
P0264 Rear injector high replace ECM 7815 0.8 0.8 0.8 0.8 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.7
P0373 CKP sensor intermittent repair ECM connections 7980 0.3 0.3 0.3 0.3 0.6
P0373 CKP sensor intermittent replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4 0.4 0.7
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3 0.6
P0373 CKP sensor intermittent replace ECM 7983 0.5 0.5 0.5 0.5 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B]
terminal 12 open\grounded
7986 0.5 0.5 0.5 0.5 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
minal 30 open\grounded
7987 0.4 0.4 0.4 0.4 0.7
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.7
P0374 CKP sensor sync error repair ECM connections 7980 0.3 0.3 0.3 0.3 0.6
P0374 CKP sensor sync error replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4 0.4 0.7
P0374 CKP sensor sync error clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3 0.6
P0374 CKP sensor sync error replace ECM 7983 0.5 0.5 0.5 0.5 0.8
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B]
terminal 12 open\ground
7986 0.5 0.5 0.5 0.5 0.8
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
minal 30 open\ground
7987 0.4 0.4 0.4 0.4 0.7
P0501 Vehicle speed signal low clean or repair vehicle speed sensor (VSS) 7939 0.4 0.4 0.4 0.4 0.7
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3 0.3
P0501 Vehicle speed signal low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.7
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to
terminal C (BK wire)
7966 0.4 0.4 0.4 0.4 0.7
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 0.6 0.6 0.6 0.6 0.9
P0501 Vehicle speed signal low replace ECM 7968 0.6 0.6 0.6 0.6 0.9
P0502 VSS sensor high replace vehicle speed sensor (VSS) 7639 0.4 0.4 0.4 0.4 0.7
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B]
7917 0.3 0.3 0.3 0.3 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B]
7918 0.4 0.4 0.4 0.4 0.7
terminal 14 open
7919 0.3 0.3 0.3 0.3 0.6
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B]
terminal 10 open
7921 0.4 0.4 0.4 0.4 0.7
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to
terminal A (R/W wire)
7922 0.6 0.6 0.6 0.6 0.9
terminal 33 open
7938 0.4 0.4 0.4 0.4 0.7
P0502 VSS sensor high repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3 0.3
P0502 VSS sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.7
P0502 VSS sensor high replace ECM 7968 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC system OK, may use with other codes 7028 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18
(BK/PK wire) short to voltage
7476 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal
35(BE/GN wire) short to voltage
7477 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36
(BN/R wire) short to voltage
7478 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17
(BK/O wire) short to voltage
7479 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to
terminal B (BN/R wire)
7483 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to
terminal D (BK/O wire)
7484 0.6 0.6 0.6 0.6 0.9
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire) shorted to ter-
minal A (BE/GN wire)
7488 0.6 0.6 0.6 0.6 0.9
7489 0.6 0.6 0.6 0.6 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0505 Loss of idle speed control replace idle air control (IAC) 7490 0.5 0.5 0.5 0.5 0.8
(BK/O wire) open/grounded
7493 0.5 0.5 0.5 0.5 0.8
P0505 Loss of idle speed control ECM [78B] Fuse terminal E/A and ECM [78B]
terminal 31(BE/GY wire) open
7494 0.3 0.3 0.3 0.3 0.6
(BK\PK wire) open/grounded
7495 0.5 0.5 0.5 0.5 0.8
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35
(BE/GN wire) open/grounded
7496 0.5 0.5 0.5 0.5 0.8
(BN/R wire) open/grounded
7498 0.5 0.5 0.5 0.5 0.8
P0505 Loss of idle speed control repair ECM connections 7515 0.4 0.4 0.4 0.4 0.7
P0505 Loss of idle speed control replace ECM 7516 0.6 0.6 0.6 0.6 0.9
P0562 Battery voltage low code not present 7770 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4 0.7
P0562 Battery voltage high repair ignition circuit (W/BK wire) high resis-
tance
7776 0.4 0.4 0.4 0.4 0.7
P0563 Battery voltage high code not present 7770 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
P0603 ECM EEPROM error replace ECM 7913 0.7 0.7 0.7 0.7 1.0
P0603 ECM EEPROM error code not present 7931 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash error replace ECM 7983 0.5 0.5 0.5 0.5 0.8
P0605 ECM flash error system OK 7931 0.2 0.2 0.2 0.2 0.2
P0661 Active intake solenoid open/low ECM [78B] terminal 22 and active intake con-
nector [178B] terminal 2 (GY/O wire) open/
grounded
6873 0.5 0.5 0.5 0.5 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P0661 Active intake solenoid open/low active intake connector [178B] terminal 1 (LGN/
R wire) and engine control fuse open/grounded
6874 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low engine control fuse terminal M and ignition
switch (R/BK) open
6875 0.9 0.9 0.9 0.9 0.9
R wire) and terminal 2 (GY/O wire) shorted
6876 0.5 0.5 0.5 0.5 0.8
P0661 Active intake solenoid open/low repair active intake solenoid connections 7063 0.4 0.4 0.4 0.4 0.4
P0661 Active intake solenoid open/low replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low replace ECM 7641 0.9 0.9 0.9 0.9 1.2
P0662 Active intake solenoid high/shorted ECM [78B] terminal 22 and active intake con-
nector [178B] terminal 2 (GY/O wire) short to
voltage
6877 0.4 0.4 0.4 0.4 0.7
P0662 Active intake solenoid high/shorted replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0662 Active intake solenoid high/shorted replace ECM 7641 0.9 0.9 0.9 0.9 1.2
P1001 System relay coil open/low system relay terminal 85 to ECM [78B] terminal
4 (GN/O wire) grounded
7923 0.3 0.3 0.3 0.3 0.6
4 (GN/O wire) open
7901 0.4 0.4 0.4 0.4 0.7
P1001 System relay coil open/low system relay terminal 86 to right hand control
[22B] terminal 4 (W/BK wire) open
7903 0.3 0.3 0.3 0.3 0.3
P1001 System relay coil open/low replace system relay 7904 0.3 0.3 0.3 0.3 0.6
P1001 System relay coil open/low replace ECM 7906 0.4 0.4 0.4 0.4 0.7
P1002 System relay high/shorted replace ECM 7902 0.4 0.4 0.4 0.4 0.7
P1002 System relay high/shorted system relay terminal 85/ECM [78B] terminal
4(GN/O wire) short to volts
7908 0.4 0.4 0.4 0.4 0.7
P1002 System relay contacts open replace system relay 7909 0.3 0.3 0.3 0.3 0.3
P1003 System relay contacts open fuel pump fuse to fuel pump [86B] (O/GY wire)
shorted to ground
7852 0.5 0.5 0.5 0.5 0.5
P1003 System relay contacts open system relay terminal 87/coil/injector terminal A
(Y/GN wire) open/ground
7888 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P1003 System relay contacts open system relay terminal 30 to ECM [78B] terminal
31 (BE/GY wire) open\grounded
7889 0.4 0.4 0.4 0.4 0.7
P1003 System relay contacts open replace fuel pump 7924 1.2 1.2 1.2 1.2 1.5
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B]
terminal D (BE/O wire) grounded
7934 0.6 0.6 0.6 0.6 0.9
terminal C (Y/BE wire) grounded
7936 0.6 0.6 0.6 0.6 0.9
P1003 System relay contacts open harness inspection/wiggle test/electrical panel
removal/replace ECM fuse
7937 0.5 0.5 0.5 0.5 0.8
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B]
terminal D (Y/BE wire) is shorted to voltage
7865 0.3 0.3 0.3 0.3 0.6
terminal C (BE/O wire) is shorted to voltage
7866 0.3 0.3 0.3 0.3 0.6
P1004 System relay contacts closed replace system relay 7911 0.2 0.2 0.2 0.2 0.5
P1004 System relay contacts closed system relay terminal 87/coil/injector terminal A
(Y/GN wire) is shorted to voltage
7912 0.3 0.3 0.3 0.3 0.6
P1004 System relay contacts closed harness inspection/wiggle test/electrical panel
removal/replace system relay
7918 0.4 0.4 0.4 0.4 0.7
P1004 System relay contacts closed fuel pump connector [141B] terminal D is open 7926 0.4 0.4 0.4 0.4 0.7
P1004 System relay contacts closed repair fuel pump connections at connector [141] 7927 0.4 0.4 0.4 0.4 0.7
P1004 System relay contacts closed system relay terminal 85 to ECM [78B] terminal
4(GN/O wire) grounded
7929 0.3 0.3 0.3 0.3 0.7
P1009 Incorrect password perform ECM/TSM/TSSM/HFSM module
replace procedure
6701 0.5 0.5 0.5 0.5 0.8
P1009 Incorrect password replaced TSM/TSSM/HFSM, system now ok 6702 0.5 0.5 0.5 0.5 0.7
P1009 Incorrect password replace ECM & reprogram 6703 1.0 1.0 1.0 1.0 1.3
P1010 Missing password data link [91A] terminal 3/ECM [78B] terminal 5/
TSSM [30] terminal 3 open
6704 0.4 0.4 0.4 0.4 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P1010 Missing password data link [91A] terminal 3/ECM [78B] 5 speed-
ometer [39B] terminal 2 short to volts
6705 0.5 0.5 0.5 0.5 0.8
P1010 Missing password replaced TSM/TSSM/HFSM, system now ok 6707 0.6 0.6 0.6 0.6 0.9
P1010 Missing password replace ECM 6708 0.9 0.9 0.9 0.9 1.2
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.5 0.5 0.5 0.5 0.8
P1010 Missing password repair ECM connections 7980 0.3 0.3 0.3 0.3 0.6
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] ter-
minal C (Y/BE wire) open/ground
7025 0.4 0.4 0.4 0.4 0.7
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] ter-
minal D (BE/O wire) open/ground
7026 0.4 0.4 0.4 0.4 0.7
P1351 Front ignition coil low/open repair ECM connections 7301 0.2 0.2 0.2 0.2 0.5
P1351 Front ignition coil low/open replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
P1351 Front ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.7
P1351 Front ignition coil low/open replace ECM 7870 0.5 0.5 0.5 0.5 0.8
P1351 Front ignition coil low/open system relay terminal 87 to ignition coil [83B]
terminal A (Y/GN wire) is open
7875 0.4 0.4 0.4 0.4 0.7
P1351 Front ignition coil low/open harness inspection/wiggle test/electrical panel
7937 0.5 0.5 0.5 0.5 0.8
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] ter-
minal D (BE/O wire) short to voltage
7865 0.3 0.3 0.3 0.3 0.6
P1352 Front ignition coil high/shorted replace ECM 7870 0.5 0.5 0.5 0.5 0.8
P1353 Front cylinder-no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder-no combustion repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1353 Front cylinder-no combustion ECM [78B] terminal 27 and ignition coil [83B]
terminal B (GY/BE wire) grounded
7015 0.4 0.4 0.4 0.4 0.7
P1353 Front cylinder-no combustion ECM [78B] terminal 27 and ignition coil [83B]
terminal B (GY/BE wire) open
7016 0.4 0.4 0.4 0.4 0.7
P1353 Front cylinder-no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P1353 Front cylinder-no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder-no combustion replace ECM 7544 0.7 0.7 0.7 0.7 1.0
P1353 Front cylinder-no combustion repair coil primary connections or replace coil 7547 0.5 0.5 0.5 0.5 0.8
P1353 Front cylinder-no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder-no combustion replace spark plug Wire 7549 0.2 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] ter-
7025 0.4 0.4 0.4 0.4 0.7
P1354 Rear ignition coil low/open repair ECM connections 7301 0.2 0.2 0.2 0.2 0.5
P1354 Rear ignition coil low/open replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
P1354 Rear ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.7
P1354 Rear ignition coil low/open replace ECM 7870 0.5 0.5 0.5 0.5 0.8
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil [83B]
7875 0.4 0.4 0.4 0.4 0.7
P1354 Rear ignition coil low/open harness inspection/wiggle test/electrical panel
7937 0.5 0.5 0.5 0.5 0.8
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] ter-
minal C (Y/BE wire) short to voltage
7867 0.3 0.3 0.3 0.3 0.6
P1355 Rear ignition coil high/shorted replace ECM 7870 0.5 0.5 0.5 0.5 0.8
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1356 Rear cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1356 Rear cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.7
7016 0.4 0.4 0.4 0.4 0.7
P1356 Rear cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace ECM 7544 0.7 0.7 0.7 0.7 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P1356 Rear cylinder-no combustion repair coil primary connections or replace coil 7547 0.5 0.5 0.5 0.5 0.8
P1356 Rear cylinder-no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder-no combustion replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.7
7016 0.4 0.4 0.4 0.4 0.7
P1357 Intermittent secondary front seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace ECM 7544 0.7 0.7 0.7 0.7 1.0
P1357 Intermittent secondary front repair coil primary connections or replace coil 7547 0.5 0.5 0.5 0.5 0.8
P1357 Intermittent secondary front replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.7
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition coil [83B]
7016 0.4 0.4 0.4 0.4 0.7
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace ECM 7544 0.7 0.7 0.7 0.7 1.0
P1358 Intermittent secondary rear repair coil primary connections or replace coil 7547 0.5 0.5 0.5 0.5 0.8
P1358 Intermittent secondary rear replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
HDI ACTIVE EXHAUST
Original equipment system on HDI vehicles
P1475 Exhaust actuator position error replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P1475 Exhaust actuator position error active intake connector [178B] terminal 1 (LGN/
6874 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error engine control fuse terminal M and ignition
switch (R/BK) open
6875 0.9 0.9 0.9 0.9 0.9
6876 0.5 0.5 0.5 0.5 0.8
P1475 Exhaust actuator position error replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error replace exhaust actuator 7811 0.8 0.8 0.8 0.8 1.1
P1475 Exhaust actuator position error replace exhaust actuator valve 7812 0.7 0.7 0.7 0.7 0.7
P1475 Exhaust actuator position error replace exhaust actuator cable 7814 0.8 0.8 0.8 0.8 0.8
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 2 (BK
wire) is open
7816 0.4 0.4 0.4 0.4 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 4 and
ECM [78B] terminal 1 (V\BE wire) is open/
grounded/shorted
7822 0.4 0.4 0.4 0.4 0.7
ECM [78B] terminal 20 (V\O wire) is open/
grounded
7823 0.5 0.5 0.5 0.5 0.8
P1475 Exhaust actuator position error replace 15 amp Engine control fuse 7826 0.3 0.3 0.3 0.3 0.6
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 1 (LGN/
R wire) to engine control fuse open/grounded
7828 0.5 0.5 0.5 0.5 0.8
P1477 Exhaust actuator open/low replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P1477 Exhaust actuator open/low replace exhaust actuator 7811 0.8 0.8 0.8 0.8 1.1
P1477 Exhaust actuator open/low active exhaust actuator [179B] terminal 3 and
grounded
7823 0.5 0.5 0.5 0.5 0.8
P1478 Exhaust actuator shorted/high replace exhaust actuator 7811 0.8 0.8 0.8 0.8 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
P1478 Exhaust actuator shorted/high active exhaust actuator [179B] terminal 3 and
ECM [78B] terminal 20 (V\O wire) is shorted to
voltage
7827 0.4 0.4 0.4 0.4 0.7
P1478 Exhaust actuator shorted/high replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.4 0.4 0.4 0.4 0.4
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.4 0.4 0.4 0.4 0.7
P1501 Jiffy stand sensor low jiffy stand sensor [133B] terminal 2 and ECM
[78B] terminal 9 (GN\BN wire) is grounded,
shorted, or open
5087 0.5 0.5 0.5 0.5 0.8
P1501 Jiffy stand sensor low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.7
P1501 Jiffy stand sensor low replace ECM 7850 0.7 0.7 0.7 0.7 1.0
P1502 Jiffy stand sensor high repair jiffy stand sensor connections 5084 0.4 0.4 0.4 0.4 0.4
P1502 Jiffy stand sensor high replace jiffy stand sensor 5085 0.4 0.4 0.4 0.4 0.7
P1502 Jiffy stand sensor high jiffy stand sensor [133B] terminal 1 and ECM
[78B] terminal 14 (R/W wire) is grounded,
shorted, or open
5086 0.5 0.5 0.5 0.5 0.8
shorted, or open
5087 0.5 0.5 0.5 0.5 0.8
[78B] terminal 10 (BK wire) is open
5088 0.5 0.5 0.5 0.5 0.8
P1502 Jiffy stand sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.7
P1502 Jiffy stand sensor high replace ECM 7850 0.7 0.7 0.7 0.7 1.0
SERIAL DATA
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1016 Loss of ECM serial data at TSM/TSSM/HFSM replace TSM/TSSM/HFSM 6717 0.7 0.7 0.7 0.7 1.0
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM
[30B] terminal 3 (LGN/V wire) is open
6718 0.4 0.4 0.4 0.4 0.7
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ground and ECM [78B] terminal 10 and 28 are
open
6746 0.5 0.5 0.5 0.5 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1016 Loss of ECM serial data at speedometer replace speedometer 6072 0.5 0.5 0.5 0.5 0.8
U1016 Loss of ECM serial data at speedometer repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to TSM/TSSM/HFSM
6718 0.4 0.4 0.4 0.4 0.7
U1016 Loss of ECM serial data at speedometer repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to speedometer [39B] ter-
minal 2 (LGN/V wire) is open
6748 0.6 0.6 0.6 0.6 0.9
U1016 Loss of ECM serial data at speedometer repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1064 Loss of TSM/TSSM/HFSM serial data at speed-
ometer
repair TSM/TSSM/HFSM connections
6709 0.4 0.4 0.4 0.4 0.7
ometer
TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.5 0.5 0.5 0.5 0.8
ometer
TSM/TSSM/HFSM [30B] terminal 3 and speed-
ometer [39B] terminal 2 (LGN/V wire) is open
6712 0.6 0.6 0.6 0.6 0.8
ometer
replace 15AMP battery fuse
6713 0.5 0.5 0.5 0.5 0.7
ometer
replace TSM/TSSM/HFSM
6717 0.7 0.7 0.7 0.7 1.0
ometer
repair speedometer connections/terminals
6747 0.5 0.5 0.5 0.5 0.8
ometer
TSM/TSSM/HFSM [30B] terminal 1 and ignition
fuse open/short to ground
6749 0.5 0.5 0.5 0.5 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM replace speedometer 6072 0.5 0.5 0.5 0.5 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.5 0.5 0.5 0.5 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM replace 15AMP battery fuse 6713 0.5 0.5 0.5 0.5 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.6 0.6 0.6 0.6 0.9
U1064 Loss of TSM/TSSM/HFSM data at ECM replace TSM/TSSM/HFSM 6717 0.7 0.7 0.7 0.7 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM
6718 0.4 0.4 0.4 0.4 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM battery ground and ECM [78B] terminal 10 and
28 are open
6746 0.5 0.5 0.5 0.5 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749 0.5 0.5 0.5 0.5 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM speedometer [39B] terminal 5 and battery fuse
(BN/GY wire) is open
6758 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/
HFSM
6747 0.5 0.5 0.5 0.5 0.8
HFSM
ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.6 0.6 0.6 0.6 0.9
HFSM
6749 0.5 0.5 0.5 0.5 0.8
HFSM
speedometer [39B] terminal 5 and battery fuse
6758 0.4 0.4 0.4 0.4 0.4
HFSM
replace speedometer
6765 0.6 0.6 0.6 0.6 0.9
HFSM
access instruments\wiggle test\replace instru-
ment fuse
6766 0.3 0.3 0.3 0.3 0.5
HFSM
speedometer [39B] terminal 7 and chassis
ground (BLK wire) is open
6776 0.6 0.6 0.6 0.6 0.6
HFSM
repair ECM connections
6854 0.3 0.3 0.3 0.3 0.6
HFSM
speedometer [39B] terminal 1 and ignition
switch open/short to ground
6867 0.4 0.4 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1097 Loss of speedometer serial data at ECM ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.6 0.6 0.6 0.6 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1097 Loss of speedometer serial data at ECM TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749 0.5 0.5 0.5 0.5 0.8
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 5 and battery fuse
6758 0.4 0.4 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1097 Loss of speedometer serial data at ECM access instruments\wiggle test\replace instru-
ment fuse
6766 0.3 0.3 0.3 0.3 0.5
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 7 and chassis
6776 0.6 0.6 0.6 0.6 0.6
U1097 Loss of speedometer serial data at ECM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1 and ignition
6867 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.5 0.5 0.5 0.5 0.8
U1255 Missing response at speedometer replace TSM/TSSM/HFSM 6717 0.7 0.7 0.7 0.7 1.0
U1255 Missing response at speedometer repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749 0.5 0.5 0.5 0.5 0.8
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speed-
ometer terminal 2 (LGN/V wire) is open
6753 0.6 0.6 0.6 0.6 0.8
U1255 Missing response at speedometer inspect/access electrical panel/main wiring har-
ness/replace 15 Amp battery fuse
7159 0.5 0.5 0.5 0.5 0.7
U1255 Missing response at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.5 0.5 0.5 0.5 0.8
U1255 Missing response at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749 0.5 0.5 0.5 0.5 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 5 and battery fuse
6758 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace instru-
ment fuse
6766 0.3 0.3 0.3 0.3 0.5
U1255 Missing response at TSM/TSSM/HFSM replace fuel gauge 6775 0.4 0.4 0.4 0.4 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis
6776 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at TSM/TSSM/HFSM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition
6867 0.4 0.4 0.4 0.4 0.4
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer terminal
2 (LGN/V wire) is open
6036 0.6 0.6 0.6 0.6 0.9
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1300 Speedometer serial data low replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1300 TSM/TSSM/HFSM serial data low replace ECM and reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 TSM/TSSM/HFSM [30]
terminal 3/speedometer [39B] terminal 2 (LGN/
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
U1300 TSM/TSSM/HFSM serial data low replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.8
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.6 0.6 0.6 0.6 0.9
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
(LGN/V wire) is open
7999 0.5 0.5 0.5 0.5 0.8
U1300 ECM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.6 0.6 0.6 0.6 0.9
U1300 ECM serial data low replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1300 ECM serial data low replace ECM & reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1300 ECM serial data low ECM [78B] terminal 5 /TSM/TSSM/HFSM [30]
terminal 3/speedometer [39B]terminal 2 (LGN/V
wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
U1300 ECM serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.8
U1301 ECM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.6 0.6 0.6 0.6 0.9
U1301 ECM serial data high repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4 0.4 0.7
U1301 ECM serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.5 0.5 0.5 0.5 0.8
U1301 ECM serial data high repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1301 ECM serial data high replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1301 ECM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1301 ECM serial data high data link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V wire) shorted to
voltage
6865 0.7 0.7 0.7 0.7 1.0
U1301 ECM serial data high replace ECM & reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1301 ECM serial data high ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
U1301 ECM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.6 0.6 0.6 0.6 0.9
U1301 TSM/TSSM/HFSM serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.5 0.5 0.5 0.5 0.8
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1301 TSM/TSSM/HFSM serial data high data link [91A] terminal 3/ECM [78B] terminal 5
voltage
6865 0.7 0.7 0.7 0.7 1.0
U1301 TSM/TSSM/HFSM serial data high replace ECM & reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.8
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.6 0.6 0.6 0.6 0.9
U1301 Speedometer serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.5 0.5 0.5 0.5 0.8
U1301 Speedometer serial data high repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5 0.8
U1301 Speedometer serial data high replace speedometer 6765 0.6 0.6 0.6 0.6 0.9
U1301 Speedometer serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.6
U1301 Speedometer serial data high data link [91A] terminal 3/ECM [78B] terminal 5
voltage
6865 0.7 0.7 0.7 0.7 1.0
U1300 Speedometer serial data low replace ECM and reprogram 7993 0.8 0.8 0.8 0.8 1.1
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.8
Serial data missing replace speedometer 6072 0.5 0.5 0.5 0.5 0.8
Serial data missing engine stop switch [22A] terminal 4/system relay
terminal 86 (coil terminal B)/ECM [78B] terminal
13 (W/BK wire) shorted to ground
6723 0.4 0.4 0.4 0.4 0.7
Serial data missing replace voltage regulator 6724 0.3 0.3 0.3 0.3 0.3
Serial data missing inspect/access main wire harness and electrical
panel/wiggle test/replace 15 amp ignition fuse
6729 0.4 0.4 0.4 0.4 0.7
Serial data missing replace engine stop switch 6730 0.9 0.9 0.9 0.9 1.2
Serial data missing maxifuse [5B] terminal B and battery positive
terminal (R wire) is open
6731 0.4 0.4 0.4 0.4 0.4
Serial data missing ignition switch [33] terminal B and maxifuse ter-
minal A (R wire) is open
6732 0.4 0.4 0.4 0.4 0.4
Serial data missing replace 40 Amp Maxi Fuse 6733 0.5 0.5 0.5 0.5 0.5
Serial data missing data link [91A] terminal 4 and ignition fuse (GY
wire) is open
6804 0.3 0.3 0.3 0.3 0.6
Serial data missing data Link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B]terminal 3/speedome-
ter [39B] terminal 2 (LGN/V wire) short to volt-
age
6818 0.4 0.4 0.4 0.4 0.7
Serial data missing data link [91A] terminal 2 and chassis ground
(BK wire) is open
6819 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 5 and data link [91A] termi-
nal 3 (LGN/V wire) open/grounded
6838 0.3 0.3 0.3 0.3 0.6
Serial data missing engine stop switch connector [22] terminal 3,
data link [91A] terminal 4 and TSM/TSSM/
HFSM [30B] terminal 2 (GY wire) shorted to
ground
6839 0.4 0.4 0.4 0.4 0.4
Serial data missing replace ignition switch 7287 0.4 0.4 0.4 0.4 0.4
Serial data missing repair ECM terminals 7301 0.2 0.2 0.2 0.2 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Serial data missing ignition switch [33] terminal A and ignition fuse
[64] terminal (R/BK wire) is open/short to
ground
7316 0.4 0.4 0.4 0.4 0.4
Serial data missing wire from fuse block to maxifuse [5B] terminal A
(R wire) is grounded
7318 0.5 0.5 0.5 0.5 0.5
Serial data missing replace system relay 7904 0.3 0.3 0.3 0.3 0.6
Serial data missing replace ECM 7913 0.7 0.7 0.7 0.7 1.0
Serial data missing ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.7
Serial data missing replace ECM and reprogram 7993 0.8 0.8 0.8 0.8 1.1
Serial data missing replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9 0.9 1.2
DRIVEABILITY/SYMPTOMS
Hesitates, poor driveability replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Hesitates, poor driveability replace spark plug connections 7136 0.4 0.4 0.4 0.4 0.4
Hesitates, poor driveability replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Hesitates, poor driveability replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
Hesitates, poor driveability replace ECM 7149 1.0 1.0 1.0 1.0 1.3
Hesitates, poor driveability replace MAP sensor 7152 0.7 0.7 0.7 0.7 1.0
Hesitates, poor driveability ECM [78B] terminal 28 and battery negative has
high resistance to ground
7153 0.4 0.4 0.4 0.4 0.7
Hesitates, poor driveability replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
Hesitates, poor driveability repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
Hesitates, poor driveability replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
Emits black smoke replace fuel injector 7596 1.0 1.0 1.0 1.0 1.0
Emits black smoke replace MAP sensor 7597 1.1 1.1 1.1 1.1 1.1
Emits black smoke replace engine temperature sensor 7598 1.2 1.2 1.2 1.2 1.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Emits black smoke replace fuel pressure regulator 7480 0.7 0.7 0.7 0.7 0.7
Emits black smoke replace ECM and reprogram 7601 1.6 1.6 1.6 1.6 1.6
No check engine lamp replace speedometer 6072 0.5 0.5 0.5 0.5 0.8
No check engine lamp replace ECM 7913 0.7 0.7 0.7 0.7 1.0
No check engine lamp repair ECM connections 7980 0.3 0.3 0.3 0.3 0.6
No check engine lamp speedometer [39B] terminal 5 and battery fuse
7154 0.3 0.3 0.3 0.3 0.3
No check engine lamp inspect/access electrical panel/main wiring har-
ness/replace 15 Amp battery fuse
7159 0.5 0.5 0.5 0.5 0.7
No check engine lamp replace security siren 7161 0.3 0.3 0.3 0.3 0.4
No check engine lamp TSM/TSSM/HFSM [30B] terminal 1/speedome-
ter [39B] terminal 5/siren [142B] terminal A (BN/
GY), is shorted to ground
7162 0.4 0.4 0.4 0.4 0.6
No check engine lamp ignition switch [33B] terminal I and battery fuse
terminal J (R wire) is open
7288 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 13 and right hand control
7290 0.5 0.5 0.5 0.5 0.8
No check engine lamp replace engine stop switch 7295 0.7 0.7 0.7 0.7 1.0
No check engine lamp engine stop switch [22B] terminal 3 and ignition
fuse (GY wire) is open
7303 0.4 0.4 0.4 0.4 0.4
No check engine lamp replace TSM/TSSM/HFSM 7306 0.6 0.6 0.6 0.6 1.0
No check engine lamp battery ground and ECM [78B] terminal 10 and
28 open
7310 0.5 0.5 0.5 0.5 0.8
No check engine lamp ECM [78B] terminal 5 data link [91A] terminal 3/
speedometer [39B] 2 (LGN/V wire) open
7314 0.3 0.3 0.3 0.3 0.6
Misfire at idle or under load replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Misfire at idle or under load repair spark plug wire connections 7136 0.4 0.4 0.4 0.4 0.4
Misfire at idle or under load replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Misfire at idle or under load replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
Misfire at idle or under load replace ECM 7149 1.0 1.0 1.0 1.0 1.3
Misfire at idle or under load replace MAP sensor 7152 0.7 0.7 0.7 0.7 1.0
Misfire at idle or under load ECM [78B] terminal 28 and battery negative has
7153 0.4 0.4 0.4 0.4 0.7
Misfire at idle or under load replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
Misfire at idle or under load repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
Misfire at idle or under load replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
Rough or rolling idle replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle repair spark plug wire connections 7136 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle replace fuel injector 7144 0.9 0.9 0.9 0.9 1.2
Rough or rolling idle replace ECM 7149 1.0 1.0 1.0 1.0 1.3
Rough or rolling idle replace MAP sensor 7152 0.7 0.7 0.7 0.7 1.0
Rough or rolling idle ECM [78B] terminal 28 and battery negative has
7153 0.4 0.4 0.4 0.4 0.7
Rough or rolling idle replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
Rough or rolling idle repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
Rough or rolling idle replace ignition coil 7856 0.5 0.5 0.5 0.5 0.8
Engine cranks but will not start replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start repair spark plug wire connections 7136 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
Engine cranks but will not start repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
Engine cranks but will not start repair starting system; use in conjunction with
additional code(s)
7166 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Engine cranks but will not start repair fuel pump connections or connections in
fuel pump connector [141]
7171 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start fuel pump fuse terminal G to fuel pump [141B]
terminal A (O/GY) is open
7173 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start replace 15 amp fuse 7181 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start replace battery 7185 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start repair engine compression; use in conjunction
with additional code(s)
7210 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start repair ignition coil connections or replace igni-
tion coil
7226 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start fuel pump [141B] terminal D [141] and chassis
ground 1 (BK wire) is open
7340 0.5 0.5 0.5 0.5 0.5
terminal A (O/GY) is shorted to ground-replace
15 amp pump fuse
7380 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start replace fuel pump or repair fuel pump connec-
tions in tank
7415 0.9 0.9 0.9 0.9 0.9
Engine cranks but will not start fuel pump fuse terminal H to system relay termi-
nal 87 (Y/GN) is open
7441 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace ECM 7450 0.8 0.8 0.8 0.8 1.1
Engine cranks but will not start replace throttle position sensor 7595 1.2 1.2 1.2 1.2 1.2
Engine cranks but will not start replace injector 7992 0.9 0.9 0.9 0.9 0.9
Starts, then stalls replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
Starts, then stalls repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
Starts, then stalls replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Starts, then stalls repair spark plug wire connections 7136 0.4 0.4 0.4 0.4 0.4
Starts, then stalls replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Starts, then stalls repair starting system; use in conjunction with
additional code(s)
7166 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
Starts, then stalls repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
Starts, then stalls replace ECM 7450 0.8 0.8 0.8 0.8 1.1
Starts hard replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4
Starts hard repair spark plug wire connections 7136 0.4 0.4 0.4 0.4 0.4
Starts hard replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Starts hard clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.3
Starts hard repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.3
Starts hard repair starting system; use in conjunction with
additional code(s)
7166 0.2 0.2 0.2 0.2 0.2
Starts hard repair fuel pump connections or connections in
7171 0.5 0.5 0.5 0.5 0.5
Starts hard fuel pump fuse terminal G to fuel pump [141B]
7173 0.5 0.5 0.5 0.5 0.5
Starts hard replace 15 amp fuse 7181 0.3 0.3 0.3 0.3 0.3
Starts hard replace battery 7185 0.7 0.7 0.7 0.7 0.7
Starts hard repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
Starts hard repair ignition coil connections or replace igni-
tion coil
7226 0.4 0.4 0.4 0.4 0.4
Starts hard fuel pump [141B] terminal D [141] and chassis
7340 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
(BRAZIL ONLY)
15 amp pump fuse
7380 0.5 0.5 0.5 0.5 0.5
Starts hard replace fuel pump or repair fuel pump connec-
tions in tank
7415 0.9 0.9 0.9 0.9 0.9
Starts hard fuel pump fuse terminal H to system relay termi-
7441 0.4 0.4 0.4 0.4 0.4
Starts hard replace ECM 7450 0.8 0.8 0.8 0.8 1.1
Starts hard replace throttle position sensor 7595 1.2 1.2 1.2 1.2 1.2
Starts hard replace injector 7992 0.9 0.9 0.9 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5/
JE5
Revised 10/13/08 2009 SOFTAIL SPRINGER MODELS Page 1-51
JM5 FLSTSB
2009 SOFTAIL SPRINGER MODELS
Table 1-8. Service
ITEM DESCRIPTION
LABOR
CODE
MODEL
JM5
NEW
Set-up and predelivery --- 2.1
500 mile (800 km) service --- 2.5
REGULAR
5000 mile (8000 km) maintenance --- 2.0
10,000 mile (16,000 km) maintenance --- 3.0
Addition to 1000 miles (1600 km), 5000 miles (8000 km) and 20,000 miles
(32,000 km) per wheel
tighten spokes
--- 0.5
Addition to 20,000 miles (32,000 km) maintenance change transmission lube --- 0.1
Addition to 50,000 miles (80,000 km) maintenance change fork oil --- 0.8
Addition to any maintenance- required every 2 years flush/fill D.O.T 4 brake fluid - front and rear --- 0.4
Table 1-9. Chassis
ITEM DESCRIPTION LABOR CODE
MODEL
JM5
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff 1102 0.2
Light sanding/buff/blend 1104 0.4
Buff entire part 1106 0.6
Repair build up in clear/paint 1108 0.8
Color blend/paint/buff 1110 1.0
JM5 FLSTSB
DRIVE
Adjust secondary belt --- 0.3
Replace secondary belt 2011 4.7
Replace rear wheel sprocket 2021 0.8
Adjust secondary belt at PDI only 2010 0.3
WHEELS
Replace tire - includes balancing front 2106 0.7
rear 2111 1.3
Replace wheel assembly - includes disc and sprocket exchange and bal-
ancing
front 2113 0.8
rear 2114 0.9
Replace rim, hub or spokes front 2116 2.3
rear 2121 2.3
Replace wheel bearings front 2136 0.5
rear 2141 0.6
True spoked wheel 2156 0.4
Check spoke torque each wheel 2155 0.5
Replace wheel weight 2119 0.1
HANDLEBARS
Replace handlebars 2206 0.5
Replace clutch hand lever 2221 0.2
Replace clutch hand lever bracket 2226 0.2
Replace throttle control 2231 0.4
Replace and adjust throttle control cables one or both 2241 0.6
Replace both rubber handlebar mounts 2246 0.4
Replace rubber handlebar grip 2251 0.2
Replace handlebar riser one or both 2253 0.2
Replace handlebar clamp one or both 2254 0.1
Table 1-9. Chassis
MODEL
JM5
JM5 FLSTSB
Replace frame includes removal and installation of all accessories and motor-
cycle components
2306 12.4
Replace top fork clamp 2309 0.3
Replace fork lock 2330 1.1
Replace steering bearings 2332 2.0
Replace rigid fork 2334 2.1
Replace spring fork 2285 1.4
Replace shock 2335 0.1
Replace one or more rebound spring(s) 2336 0.3
Replace upper spring bridge 2338 0.1
Replace lower (compression) spring or spring reaction rod assembly (one
or more) or spring fork
2348 1.4
Replace strut assembly (front fender) 2284 0.3
Replace lower rocker one 2350 0.6
both 2353 0.7
Replace rocker bearings (rocker removed) 2355 0.2
Replace rear swing arm and/or bearings or rear fork pivot shaft 2366 1.4
Replace rear shock absorber assembly one side 2371 0.6
both sides 2376 1.2
Replace shock bushing includes removing shock one 2382 0.8
both 2383 1.6
Replace jiffy stand spring and/or stand 2396 0.4
rubber bumper 2399 0.1
bushings and or pin 2286 0.4
Replace footboard or foot peg 2394 0.2
Replace footboard insert 2299 0.1
Table 1-9. Chassis
MODEL
JM5
JM5 FLSTSB
BRAKES
Replace hydraulic brake line includes filling/bleeding brakes front 2406 0.4
rear 2411 0.4
Replace brake pads front 2416 0.1
rear 2421 0.3
Replace brake reaction rod 2423 0.1
Replace brake caliper includes filling/bleeding brakes front 2426 0.4
rear 2431 0.5
Replace rear brake caliper mount 2408 0.6
Replace brake disc front 2436 0.3
rear 2441 0.9
Bleed brake caliper front 2442 0.2
rear 2443 0.2
Overhaul brake caliper includes filling/bleeding brakes front 2451 0.6
rear 2456 0.8
Replace master cylinder assembly includes filling/bleeding brakes front 2461 0.4
rear 2466 0.5
Rebuild master cylinder assembly includes filling/bleeding brakes front 2471 0.6
rear 2476 0.6
Replace brake master cylinder cover replace brake master cylinder cover/gasket 2479 0.1
Replace rear brake pedal 2492 0.3
Replace front brake lever 2494 0.1
SEATS/FENDERS/TANKS
Replace seat only 2506 0.3
Replace seat mount bushings 2608 0.2
Replace seat hinge 2630 0.1
Replace frame mounting pivot bracket 2632 0.1
Replace spring seat support bracket 2633 0.1
Table 1-9. Chassis
MODEL
JM5
JM5 FLSTSB
Replace seat spring (each) 2634 0.1
Replace spring bushing 2635 0.1
Replace spring base seat bracket 2639 0.1
Replace frame fairing (battery cover) 2641 0.1
Replace fender front 2526 0.7
rear 2531 1.0
Replace front fender mounting bracket 2284 0.3
Replace rear fender support one only 2536 0.3
Replace fuel tank assembly 2541 0.8
Replace fuel tank valve 2561 0.2
Replace fuel gauge 2563 0.2
Replace fuel gauge sending unit 2564 0.3
Replace ignition switch name plate 5130 0.1
Replace oil tank and/or one or more rubber mount(s) 2566 2.5
Replace any single oil hose 2576 0.5
Replace license plate bracket 2590 ----
BELT GUARDS
Replace clutch cover and/or o-ring 2607 0.1
Replace debris deflector (belt guard) 2616 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets/inter-connect 2626 1.4
Replace exhaust pipe dual exhaust system front 2631 1.2
rear 2636 0.3
Replace any muffler 2646 0.2
Replace any exhaust shield 2661 0.1
Replace muffler support 2666 0.2
Table 1-9. Chassis
MODEL
JM5
JM5 FLSTSB
Table 1-10. Engine
MODEL
JM5
GENERAL
Remove and install engine California vehicles only 3006 5.4
Remove and install engine 3006 5.3
Remove and replace oil tank for inspection/contamination 3009 2.8
Recondition cylinder head includes removal of head and gasket, remove
carbon, service valve guides, grind valves and seats, test springs and
install head and gaskets.
front head 3101 3.5
rear head 3103 4.5
both heads 3104 5.1
Replace cylinder head one head 3106 3.2
both heads 3108 3.8
Replace valve seal or spring after cylinder head removal one seal or spring (intake or exhaust) 3131 0.1
both seals or springs (intake or exhaust) 3132 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 2.6
rear cylinder 3142 2.6
both cylinders 3143 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7
Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/
rocker arm support
front cylinder 3147 1.1
Recondition rocker arms after heads are removed one head 3149 0.7
both heads 3150 1.4
Replace cylinder o-ring/drain o-ring one cylinder 3161 2.8
Replace crankcase umbrella valve one 3172 1.0
both 3174 1.1
JM5 FLSTSB
Recondition to end - includes disassembly, replacement of piston and siz-
ing cylinder (.005 pistons), replacing piston rings and all items listed
under recondition cylinder head and assembly.
one piston and cylinder 3202 4.5
3203 5.1
Recondition top end - includes disassembly, replacement of piston and
bore and hone, resizing cylinder (.010 oversize or above), replacing pis-
ton rings and all items listed under recondition cylinder head and assem-
bly.
3212 6.5
Recondition top end includes disassembly, deglazing cylinder and
replacing rings, or replacing cylinder and piston, all items listed under
recondition cylinder head and assembly.
3208 5.9
Replace piston rings includes deglazing cylinder one cylinder 3206 3.1
Replace piston and piston rings includes removal of cylinder head and
cylinder, fitting new piston with rings, resizing cylinder and assembly
one cylinder 3221 3.7
Replace cylinder and piston one cylinder 3236 3.0
Replace upper connecting rod bushing during upper end repair 3251 0.4
Replace one cylinder stud cylinder removed 3253 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder 3307 1.3
both on both cylinders 3310 1.6
Replace push rod, push rod cover and/or o-ring or quad seal one or two same cylinder 3317 1.3
one each cylinder 3318 1.5
Replace cam cover and/or gasket 3325 0.9
Replace primary cam chain, sprockets and/or fastener 3327 1.0
Replace primary cam chain tensioner 3328 1.0
Replace cam support plate o-rings 3337 3.0
Replace cam support /cams/secondary cam chain/tensioner 3338 3.2
Table 1-10. Engine
MODEL
JM5
JM5 FLSTSB
Replace oil pump and/or o-ring 3341 2.0
Replace cam bearing crankcase one bearing 3342 2.7
two bearings 3343 3.0
By pass valve inspection 3354 2.0
CRANKCASE
Replace crankcases California vehicles only includes remove and install engine 3406 7.6
Replace crankcases includes remove and install engine 3406 7.3
Seal crankcase only 3407 6.6
Replace flywheels includes remove and install engine 3411 6.7
Replace left or right side main bearing California vehicles only 3412 6.7
Replace left or right side main bearing 3412 6.6
Piston jet/o-ring one 3413 2.2
both 3414 2.6
Check flywheel trueness before assembly or after removal 3420 0.1
True flywheels after removal includes piston removal and reinstallation 3421 0.5
Recondition cylinder heads head removed (for non-related repairs one head 3425 1.0
both heads 3426 2.0
Replace piston rings cylinders removed (for non-related repairs deglaze only) 3428 0.3
Replace pistons cylinders removed (for non-related repairs) includes resizing
cylinders
3430 1.4
Replace crank position sensor o-ring. 3403 0.1
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing 3450 7.8
Replace balancer bearing/support plate 3452 7.5
Replace balancer system chain 3454 7.4
Replace balancer crankshaft sprocket 3456 7.6
Replace balancer shaft sprocket/nut/spacer 3458 7.3
Table 1-10. Engine
MODEL
JM5
JM5 FLSTSB
Replace balancer bracket assembly 3460 7.5
Replace balancer blade guide - front, rear, long 3462 7.0
Replace viton oil interconnect 3464 6.9
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2
Replace air cleaner cover 3502 0.1
Replace induction module seal 3510 0.7
Replace external fuel supply hose- EFI 3514 0.2
Replace canister California vehicles only 3527 0.2
Replace vapor valve 3528 0.1
Replace any one hose 3529 0.1
MODEL
JM5
DRIVE
Replace primary chain 4002 0.9
Replace engine sprocket 4003 0.9
Replace primary chain tensioner 4033 0.7
Replace engine sprocket seal 4005 1.1
Replace primary cover 4007 0.4
Replace primary cover gasket 4009 0.4
Replace primary inspection cover and/or o-ring 4001 0.1
Table 1-10. Engine
MODEL
JM5
JM5 FLSTSB
Replace inner primary case, mainshaft bearing, or primary to crankcase
gasket
4008 2.3
CLUTCH
Adjust clutch --- 0.2
Replace release cable assembly 4006 0.8
Service the clutch includes disassembly, cleaning, inspection, repair, assembly,
and adjustment
4011 1.3
Replace clutch release bearing and/or push rod end 4016 0.4
Replace clutch release mechanism (ball ramp) and/or cover 4018 0.5
MODEL
JM5
TRANSMISSION CASE
Replace transmission case 4304 5.1
Replace transmission complete 4305 3.7
Overhaul transmission includes disassembly, cleaning, inspection, replacing parts
(transmission case in frame)
4306 4.6
Replace transmission sprocket 4309 2.4
Replace main drive gear oil seal in transmission case 4311 2.5
Replace mainshaft oil seal in main drive gear 4316 2.4
Replace side door gasket 4321 3.4
Replace shifter drum includes removal and installation 4331 3.5
Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.5
Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.6
Replace shifter forks and/or shaft includes checking gear engagement 4343 3.5
MODEL
JM5
JM5 FLSTSB
Replace side door bearing one 4348 3.7
both 4351 3.8
Replace transmission case countershaft bearing 4361 3.9
Replace main drive gear and/or bearing 4366 5.0
Replace side cover gasket 4368 1.1
Replace shift pedal and/or lever one or both 4372 0.1
Replace transmission shifter shaft seal 4390 2.2
Replace vehicle speed sensor o-ring 4380 0.6
Ream shifter lever bearing sleeve (after installation) 4393 0.2
MODEL
JM5
ACCESSORIES
Replace tank trim 6507 0.1
Replace sissy bar 6511 ---
Replace mirror 6513 0.1
Replace backrest 6515 ---
Replace windshield 6517 ---
Replace one saddlebag 6518 ---
Replace one saddlebag bracket 6519 ---
MODEL
JM5
JM5 FLSTSB
MODEL
JM5
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical
Diagnostic Manual.
Lights and accessories - excluding turn signals 5016 0.3
Replace connector anchor 5023 0.1
Replace main wiring harness 5026 2.1
Replace rear fender wiring harness 5036 0.8
Replace any single wire light circuit 5039 0.2
accessory circuit 5043 0.2
Replace electrical box 5047 0.2
Replace circuit breaker or fuse 5145 0.2
Replace fuse block 5196 0.4
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1
Diagnose charging system milliamp draw 5308 0.2
Diagnose charging system total current draw 5310 0.2
Diagnose charging system open/grounded stator 5312 1.4
Diagnose system AC output 5314 1.4
Diagnose charging system regulator failure 5315 0.5
Diagnose charging system voltage output 5316 0.5
Diagnose charging system replace rotor 5319 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.6
Starter inoperative start button 5818 0.9
Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.1
JM5 FLSTSB
Starter inoperative solenoid clicks; poor relay or solenoid connections, or bad relay
contacts
5823 0.3
Starter inoperative solenoid clicks; poor starter to battery connections, ground con-
nections, or bad solenoid contacts
5824 0.5
Starter inoperative damaged motor 5825 1.6
Starter inoperative relay click; open in relay wiring 5827 0.5
Starter inoperative nothing clicks; poor relay ground 5828 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.4
Starter inoperative nothing clicks; open in wiring to or from starter button 5831 0.6
Starter inoperative starter relay 5832 0.2
Starter spins, but does not engage jackshaft 5850 1.1
Slow starter crank or starter stalls poor starter to battery connections, ground connections, 5835 0.2
Starter spins clutch 5837 1.8
Starter inoperative nothing clicks, TSM/TSSM/HFSM 5838 0.6
Replace starter solenoid, contacts includes starter motor removal 5845 1.4
Starter binding replace solenoid 5860 1.4
Starter inoperative TSM/TSSM/HFSM 6791 0.7
Starter inoperative connector 6792 0.5
Starter inoperative open 6793 0.4
Starter inoperative replace clutch switch - includes diagnostics 5168 0.8
Starter inoperative locate and repair open on BK wire between clutch switch and
ground or clutch switch and connector [30]
5861 0.6
Starter inoperative replace neutral switch - includes diagnostics 5157 0.3
Starter inoperative locate and repair open on BK wire between neutral switch and
ground or neutral switch and connector [30]
5862 0.5
SWITCHES
Replace ignition switch 5129 0.2
MODEL
JM5
JM5 FLSTSB
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.4
Replace transmission neutral switch
(includes diagnosis and loosening oil tank)
5157 0.3
Replace oil pressure switch (includes diagnosis) 5161 0.3
Replace left upper handlebar switch 5171 0.5
Replace right upper handlebar switch 5173 0.7
Replace front brake light switch 5176 0.6
Replace left upper handlebar switch housing 5177 0.2
Replace left lower handlebar switch housing 5178 0.2
Replace right upper handlebar switch housing 5179 0.2
Replace right lower handlebar switch housing 5180 0.4
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2
Replace headlight includes diagnosis 5185 0.1
Replace headlight housing includes adjustment 5189 0.5
Replace indicator lamp assembly 5191 0.2
Replace tail lamp bulb or lens includes diagnosis 5197 0.1
Replace tail lamp assembly or circuit board 5215 0.2
Replace turn signal light assembly front 5201 1.0
rear 5205 0.3
BATTERY/HORN
Replace the battery 5705 0.3
Replace horn and/or bracket 5765 0.1
INTSTRUMENTS
Replace speedometer cosmetics only 6003 0.3
Replace console 6012 0.2
Replace speedometer reset boot 6043 0.1
Repair/diagnose indicator lamp wiring 5048 0.3
MODEL
JM5
JM5 FLSTSB
B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141] terminal
2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open
6034 0.4
B1004 Fuel level sender low replace fuel gauge sender 6035 0.6
B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141] terminal
2 (Y/W wire)-short or open
7182 0.4
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.4
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 1 (O wire) and fuse 7184 0.5
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 4 (BK wire) and
ground is open
7186 0.3
B1005 Fuel level sender open/high replace fuel gauge sender 6035 0.6
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/Fuel Sender [141] terminal
2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts
6069 0.3
B1006 Speedometer accessory line over voltage code not present 7770 0.2
B1006 Speedometer accessory line over voltage repair charging system/accompanies other codes 7771 0.2
B1007 Speedometer ignition line voltage code not present 7770 0.2
B1007 Speedometer ignition line voltage repair charging system/accompanies other codes 7771 0.2
B1008 Trip switch closed replace trip switch 6001 0.3
B1008 Trip switch closed replace trip switch boot 6002 0.2
B1008 Trip switch closed replace speedometer 6020 0.3
Replace turn signal (cosmetic issue) front 6882 0.6
rear 6883 0.8
No security lamp during bulb check replace speedometer 6738 0.4
Security lamp on continuously after bulb check replace speedometer 6752 0.3
Fails to disarm replace FOB battery 6755 0.1
Fails to disarm replace FOB 6756 0.1
Fails to disarm replace TSSM/HFSM 6757 0.6
Fails to disarm HFSM harness to security antenna is open/grounded/shorted 6879 0.4
Turn signal error 1A - won't cancel upon completion replace TSM/TSSM/HFSM 6773 1.1
MODEL
JM5
JM5 FLSTSB
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3
Turn signal error 1A - cancels erratically locate and repair intermittent short to voltage 6856 0.4
Turn signal error 1A - cancels erratically locate and repair intermittent short to ground 6857 0.4
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/
grounded/open
6790 0.5
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.7
Turn signal error 2A Mate connector [30] 6792 0.5
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse
is open
6793 0.4
Turn signal error 2B replace bulb 6796 0.2
Turn signal error 2B repair open ground in lamp circuit 6797 0.3
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps
open
6798 0.4
open
6800 0.4
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is
open
6805 0.4
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery
fuse is open
6806 0.5
Turn signal error 2C replace battery fuse 6807 0.3
Turn signal error 2C main fuse terminal A (R wire) and battery fuse is open 6808 0.5
Turn signal error 2D repair open between handlebar switch connector [24B] and
TSM/TSSM/HFSM [30B]
6810 0.7
Turn signal error 2D replace turn signal switch 6811 1.1
Turn signal error 2D repair open between connector [24B] and fuse block 6812 0.7
TSM/TSSM/HFSM [30B]
6813 0.7
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to
ground
6814 0.7
MODEL
JM5
JM5 FLSTSB
Turn signal error 2D repair open between connector [22B] and fuse block 6816 0.8
Turn signal error 3A - bulbs flash at double rate-all work replace bulb 6820 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion 6821 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb 6822 0.6
Turn signal error 3A - bulbs flash at double rate-all work replace bulb connections/lamp assembly 6823 0.5
Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM 6824 0.9
B0563 Battery voltage high - TSSM code not present 7770 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other codes 7771 0.2
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1121 Left turn output fault TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open 6790 0.5
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.7
B1121 Left turn output fault replace bulb 6796 0.2
B1121 Left turn output fault replace bulb connections/lamp assembly 6823 0.5
B1122 Right turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1122 Right turn output fault TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.5
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.7
B1122 Right turn output fault replace bulb 6796 0.2
B1122 Right turn output fault replace bulb connections/lamp assembly 6823 0.5
B1123 Left turn output shorted low repair HFSM terminal/connections 6709 0.4
B1123 Left turn output shorted low HFSM terminal 5 (V wire) shorted/grounded/open 6790 0.5
B1123 Left turn output shorted low replace HFSM 6791 0.7
B1124 Right turn output shorted low repair HFSM terminal/connections 6709 0.4
B1124 Right turn output shorted low HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.5
B1124 Right turn output shorted low replace HFSM 6791 0.7
B1125 Left turn output shorted high repair HFSM terminal/connections 6709 0.4
B1125 Left turn output shorted high HFSM terminal 5 (V wire) shorted/grounded/open 6790 0.5
B1125 Left turn output shorted high replace HFSM 6791 0.7
MODEL
JM5
JM5 FLSTSB
B1126 Right turn output shorted high repair HFSM terminal/connections 6709 0.4
B1126 Right turn output shorted high HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.5
B1126 Right turn output shorted high replace HFSM 6791 0.7
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire) - open 6830 0.4
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire) - grounded 6831 0.4
B1131 Alarm output open/low replace siren 6832 0.3
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK wire) - open 6834 0.4
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/GY wire) - open 6835 0.4
B1132 Alarm output high repair alarm (terminal B) circuit (LGN/BN wire) - shorted to volts 6817 0.3
B1132 Alarm output high replace siren 6832 0.3
B1132 Alarm output high replace TSM/TSSM/HFSM 6833 0.7
B1134 Starter output high TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire) - short
to volts
6840 0.3
B1134 Starter output high replace starter relay 6841 0.2
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.5
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.3
B1136 Accelerometer fault replace HFSM 6845 0.3
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open 6793 0.4
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.7
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1142 Internal fault replace HFSM 6845 0.3
B1143 Security antenna low replace security antenna 6878 0.2
B1143 Security antenna low HFSM harness to security antenna is open/grounded/shorted 6879 0.4
B1143 Security antenna low replace HFSM 6880 0.5
B1144 Security antenna high replace security antenna 6878 0.2
B1144 Security antenna high HFSM harness to security antenna is open/grounded/shorted 6879 0.4
B1144 Security antenna high replace HFSM 6880 0.5
MODEL
JM5
JM5 FLSTSB
B1145 Security antenna open repair security antenna connections, or replace security
antenna harness
6881 0.4
B1145 Security antenna open replace security antenna 6878 0.2
B1145 Security antenna open HFSM harness to security antenna is open/grounded/shorted 6879 0.4
B1145 Security antenna open replace HFSM 6880 0.5
B1154 Clutch input low replace clutch switch - includes diagnostics 5168 0.8
B1154 Clutch input low locate and repair open on BK wire between clutch switch and
5861 0.6
B1154 Clutch input low replace TSM/TSSM/HFSM 5863 0.5
B1155 Neutral input low replace neutral switch - includes diagnostics 5157 0.3
B1155 Neutral input low locate and repair open on BK wire between neutral switch and
5862 0.5
B1155 Neutral input low replace TSM/TSSM/HFSM 5863 0.5
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace MAP sensor 7630 0.3
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W
wire) open/grounded
7640 0.5
P0107 MAP sensor open/low replace ECM 7641 0.9
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W wire) shorted 7642 0.6
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W
wire) open
7645 0.6
P0107 MAP sensor open/low replace MAP sensor 7650 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire)
shorted
7655 0.5
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short to battery volts 7635 0.4
P0108 MAP sensor high replace ECM 7641 0.9
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/W wire)
shorted
7643 0.6
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short to battery volts 7644 0.3
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open 7646 0.6
MODEL
JM5
JM5 FLSTSB
P0108 MAP sensor high replace MAP sensor 7650 0.6
P0112 IAT sensor voltage low replace intake air temperature (IAT) sensor 7725 0.9
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted 7730 0.5
P0112 IAT sensor voltage low replace ECM 7735 0.5
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short
to ground
7750 0.6
P0112 IAT sensor voltage low replace intake air temperature (IAT) sensor 7760 1.1
P0113 IAT sensor open/high replace intake air temperature (IAT) sensor 7725 0.9
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open 7732 0.6
P0113 IAT sensor open/high replace ECM 7740 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short
to voltage
7745 0.4
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open 7750 0.6
P0113 IAT sensor open/high replace intake air temperature (IAT) sensor 7760 1.1
P0117 ET sensor low replace engine temperature (ET) sensor 7710 0.4
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short
to ground
7675 0.3
P0117 ET sensor low replace ECM 7680 0.4
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted 7731 0.5
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y
wire) open
7686 0.5
wire) short to voltage
7687 0.3
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W
wire) shorted
7690 0.3
P0118 ET sensor open replace engine temperature (ET) sensor 7710 0.4
P0118 ET sensor open replace ECM 7685 0.8
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open 7695 0.5
P0122 TP sensor open/low replace vehicle speed sensor (VSS) 6010 1.1
P0122 TP sensor open/low replace ECM 7565 0.6
MODEL
JM5
JM5 FLSTSB
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24
open
7580 0.5
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short
to ground
7584 0.7
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire)
shorted
7585 0.5
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A (BK/W wire)
shorted
7586 0.8
P0122 TP sensor open/low replace throttle position sensor 7590 1.7
P0122 TP sensor open/low replace throttle position sensor 7595 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24
short to ground
7605 0.7
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open 7615 0.8
P0122 TP sensor open/low replace MAP sensor 7650 0.6
P0122 TP sensor open/low replace vehicle speed sensor (VSS) 7967 0.6
P0123 TP sensor high replace ECM 7555 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24
short to voltage
7575 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire)
shorted
7587 0.5
P0123 TP sensor high replace throttle position sensor (TPS) 7595 1.2
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24
open
7610 0.5
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short
to voltage
7619 0.8
P0131 Front oxygen sensor low front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/
O wire) grounded/shorted to O2[138B] terminal 2
6868 0.4
P0131 Front oxygen sensor low replace fuel injector 7144 0.9
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0
P0131 Front oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0131 Front oxygen sensor low repair intake leak 7486 1.0
MODEL
JM5
JM5 FLSTSB
P0131 Front oxygen sensor low replace O2 sensor 7667 0.6
P0131 Front oxygen sensor low replace ECM 7815 0.8
P0132 Front oxygen sensor high replace fuel injector 7144 0.9
P0132 Front oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0132 Front oxygen sensor high replace O2 sensor 7667 0.6
P0132 Front oxygen sensor high replace ECM 7815 0.8
P0134 Front oxygen sensor center front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/
O wire) open/shorted to voltage
6869 0.5
P0134 Front oxygen sensor center rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/
W wire) open or short to voltage
6870 0.5
P0134 Front oxygen sensor center replace O2 sensor 7667 0.6
P0134 Front oxygen sensor center replace ECM 7815 0.8
P0151 Rear oxygen sensor low rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/
GN wire) grounded/shorted to O2[137B] terminal 2
6871 0.4
P0151 Rear oxygen sensor low replace fuel injector 7144 0.9
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0151 Rear oxygen sensor low repair intake leak 7486 1.0
P0151 Rear oxygen sensor low replace O2 sensor 7667 0.6
P0151 Rear oxygen sensor low replace ECM 7815 0.8
P0152 Rear oxygen sensor high replace fuel injector 7144 0.9
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0152 Rear oxygen sensor high replace O2 sensor 7667 0.6
P0152 Rear oxygen sensor high replace ECM 7815 0.8
P0154 Rear oxygen sensor center rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/
6870 0.5
P0154 Rear oxygen sensor center rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/
GN wire) open/shorted to voltage
6872 0.5
P0154 Rear oxygen sensor center replace O2 sensor 7667 0.6
P0154 Rear oxygen sensor center replace ECM 7815 0.8
MODEL
JM5
JM5 FLSTSB
P0261 Front injector open/low replace injector 7795 0.7
P0261 Front injector open/low injector circuit [84/85] B (W/Y or GN/GY wire)/ECM [78B] termi-
nal 19/21 open
7805 0.6
P0261 Front injector open/low injector circuit [84/85] B (W/Y or GN/GY wire) short to ground 7808 0.6
P0261 Front injector open/low injector circuit [84/85] A (Y/GN wire)/system relay terminal 87
open
7825 0.7
P0261 Front injector open/low replace ECM 7850 0.7
P0262 Front injector high replace injector 7795 0.7
P0262 Front injector high injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage 7809 0.5
P0262 Front injector high replace ECM 7815 0.8
P0263 Rear injector open/low replace injector 7795 0.7
P0263 Rear injector open/low Injector circuit [84/85] B (W/Y or GN/GY wire) ECM [78B] termi-
nal 19/21 open
7805 0.6
P0263 Rear injector open/low injector circuit [84/85] B (W/Y or GN/GY wire) short to ground 7808 0.6
P0263 Rear injector open/low injector circuit [84/85] A (Y/GN wire)/system relay terminal 87
open
7825 0.7
P0263 Rear injector open/low replace ECM 7850 0.7
P0264 Rear injector high replace injector 7795 0.7
P0264 Rear injector high injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage 7809 0.5
P0264 Rear injector high replace ECM 7815 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) 7030 0.4
P0373 CKP sensor intermittent repair ECM connections 7980 0.3
P0373 CKP sensor intermittent replace crankshaft position (CKP) sensor 7981 0.4
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP) sensor 7982 0.3
P0373 CKP sensor intermittent replace ECM 7983 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/
grounded
7986 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/
grounded
7987 0.4
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) 7030 0.4
MODEL
JM5
JM5 FLSTSB
P0374 CKP sensor sync error repair ECM connections 7980 0.3
P0374 CKP sensor sync error replace crankshaft position (CKP) sensor 7981 0.4
P0374 CKP sensor sync error clean or repair crankshaft position (CKP) sensor 7982 0.3
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/
ground
7986 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/
ground
7987 0.4
P0501 Vehicle speed signal low clean or repair vehicle speed sensor (VSS) 7939 0.4
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS) connector 7953 0.3
P0501 Vehicle speed signal low repair ECM connections 7956 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK
wire)
7966 0.4
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 0.6
P0501 Vehicle speed signal low replace ECM 7968 0.6
P0502 VSS sensor high replace vehicle speed sensor (VSS) 7639 0.4
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14
short to voltage
7917 0.3
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33
short to voltage
7918 0.4
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open 7919 0.3
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open 7921 0.4
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W
wire)
7922 0.6
open
7938 0.4
P0502 VSS sensor high repair vehicle speed sensor (VSS) connector 7953 0.3
P0502 VSS sensor high repair ECM connections 7956 0.4
P0502 VSS sensor high replace ECM 7968 0.6
MODEL
JM5
JM5 FLSTSB
P0505 Loss of idle speed control IAC system OK, may use with other codes 7028 0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire)
short to voltage
7476 0.6
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire)
short to voltage
7477 0.6
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire)
short to voltage
7478 0.6
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire)
short to voltage
7479 0.6
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R
wire)
7483 0.6
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O
wire)
7484 0.6
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN
wire)
7488 0.6
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R
wire)
7489 0.6
P0505 Loss of idle speed control replace idle air control (IAC) 7490 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire)
open/grounded
7493 0.5
P0505 Loss of idle speed control ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/
GY wire) open
7494 0.3
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire)
open/grounded
7495 0.5
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire)
open/grounded
7496 0.5
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire)
open/grounded
7498 0.5
P0505 Loss of idle speed control repair ECM connections 7515 0.4
P0505 Loss of idle speed control replace ECM 7516 0.6
P0562 Battery voltage low code not present 7770 0.2
MODEL
JM5
JM5 FLSTSB
P0562 Battery voltage low repair charging system/accompanies other codes 7771 0.2
P0562 Battery voltage low repair ground circuit (BK wire) high resistance 7775 0.4
P0562 Battery voltage high repair ignition circuit (W/BK wire) high resistance 7776 0.4
P0563 Battery voltage high code not present 7770 0.2
P0563 Battery voltage high repair charging system/accompanies other codes 7771 0.2
P0603 ECM EEPROM error replace ECM 7913 0.7
P0603 ECM EEPROM error code not present 7931 0.2
P0605 ECM flash error replace ECM 7983 0.5
P0605 ECM flash error system OK 7931 0.2
P0661 Active intake solenoid open/low ECM [78B] terminal 22 and active intake connector [178B] ter-
minal 2 (GY/O wire) open/grounded
6873 0.5
P0661 Active intake solenoid open/low active intake connector [178B] terminal 1 (LGN/R wire) and
engine control fuse open/grounded
6874 0.5
P0661 Active intake solenoid open/low engine control fuse terminal M and ignition switch (R/BK) open 6875 0.9
P0661 Active intake solenoid open/low active intake connector [178B] terminal 1 (LGN/R wire) and ter-
minal 2 (GY/O wire) shorted
6876 0.5
P0661 Active intake solenoid open/low repair active intake solenoid connections 7063 0.4
P0661 Active intake solenoid open/low replace active intake solenoid 7064 0.5
P0661 Active intake solenoid open/low replace ECM 7641 0.9
P0662 Active intake solenoid high/shorted ECM [78B] terminal 22 and active intake connector [178B] ter-
minal 2 (GY/O wire) short to voltage
6877 0.4
P0662 Active intake solenoid high/shorted replace active intake solenoid 7064 0.5
P0662 Active intake solenoid high/shorted replace ECM 7641 0.9
P1001 System relay coil open/low system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire)
grounded
7923 0.3
open
7901 0.4
P1001 System relay coil open/low system relay terminal 86 to right hand control [22B] terminal 4
(W/BK wire) open
7903 0.3
P1001 System relay coil open/low replace system relay 7904 0.3
MODEL
JM5
JM5 FLSTSB
P1001 System relay coil open/low replace ECM 7906 0.4
P1002 System relay high/shorted replace ECM 7902 0.4
P1002 System relay high/shorted system relay terminal 85/ECM [78B] terminal 4(GN/O wire)
short to volts
7908 0.4
P1002 System relay contacts open replace system relay 7909 0.3
P1003 System relay contacts open fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to
ground
7852 0.5
P1003 System relay contacts open system relay terminal 87/coil/injector terminal A (Y/GN wire)
open/ground
7888 0.4
P1003 System relay contacts open system relay terminal 30 to ECM [78B] terminal 31 (BE/GY
wire) open/grounded
7889 0.4
P1003 System relay contacts open replace fuel pump 7924 1.2
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O
wire) grounded
7934 0.6
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE
wire) grounded
7936 0.6
P1003 System relay contacts open harness inspection/wiggle test/electrical panel removal/replace
ECM fuse
7937 0.5
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE
wire) is shorted to voltage
7865 0.3
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O
7866 0.3
P1004 System relay contacts closed replace system relay 7911 0.2
P1004 System relay contacts closed system relay terminal 87/coil/injector terminal A (Y/GN wire) is
shorted to voltage
7912 0.3
P1004 System relay contacts closed harness inspection/wiggle test/electrical panel removal/replace
system relay
7918 0.4
P1004 System relay contacts closed fuel pump connector [141B] terminal D is open 7926 0.4
P1004 System relay contacts closed repair fuel pump connections at connector [141] 7927 0.4
MODEL
JM5
JM5 FLSTSB
P1004 System relay contacts closed system relay terminal 85 to ECM [78B] terminal 4(GN/O wire)
grounded
7929 0.3
P1009 Incorrect password perform ECM/TSM/TSSM/HFSM module replace procedure 6701 0.5
P1009 Incorrect password replaced TSM/TSSM/HFSM, system now ok 6702 0.5
P1009 Incorrect password replace ECM & reprogram 6703 1.0
P1010 Missing password data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30] ter-
minal 3 open
6704 0.4
P1010 Missing password data link [91A] terminal 3/ECM [78B] 5/speedometer [39B] ter-
minal 2 short to volts
6705 0.5
P1010 Missing password replaced TSM/TSSM/HFSM, System now ok 6707 0.6
P1010 Missing password replace ECM 6708 0.9
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.5
P1010 Missing password repair ECM connections 7980 0.3
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025 0.4
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O
wire) open/ground
7026 0.4
P1351 Front ignition coil low/open repair ECM connections 7301 0.2
P1351 Front ignition coil low/open replace ignition coil 7856 0.8
P1351 Front ignition coil low/open repair coil connections 7860 0.4
P1351 Front ignition coil low/open replace ECM 7870 0.5
P1351 Front ignition coil low/open system relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/electrical panel removal/replace
ECM fuse
7937 0.5
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.8
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O
7865 0.3
P1352 Front ignition coil high/shorted replace ECM 7870 0.5
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8
MODEL
JM5
JM5 FLSTSB
P1353 Front cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
P1353 Front cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) grounded
7015 0.4
P1353 Front cylinder - no combustion ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/
BE wire) open
7016 0.4
P1353 Front cylinder - no combustion seat spark plug connections 7537 0.2
P1353 Front cylinder - no combustion repair spark plug connections 7538 0.2
P1353 Front cylinder - no combustion replace ECM 7544 0.7
P1353 Front cylinder - no combustion repair coil primary connections or replace coil 7547 0.8
P1353 Front cylinder - no combustion replace spark plug 7548 0.2
P1353 Front cylinder - no combustion replace spark plug Wire 7549 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025 0.4
P1354 Rear ignition coil low/open repair ECM connections 7301 0.2
P1354 Rear ignition coil low/open replace ignition coil 7856 0.8
P1354 Rear ignition coil low/open repair coil connections 7860 0.4
P1354 Rear ignition coil low/open replace ECM 7870 0.5
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875 0.4
P1354 Rear ignition coil low/open harness inspection/wiggle test/electrical panel removal/replace
ECM fuse
7937 0.5
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.8
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE
7867 0.3
P1355 Rear ignition coil high/shorted replace ECM 7870 0.5
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8
P1356 Rear cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
P1356 Rear cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) grounded
7015 0.4
MODEL
JM5
JM5 FLSTSB
P1356 Rear cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) open
7016 0.4
P1356 Rear cylinder - no combustion seat spark plug connections 7537 0.2
P1356 Rear cylinder - no combustion repair spark plug connections 7538 0.2
P1356 Rear cylinder - no combustion replace ECM 7544 0.7
P1356 Rear cylinder - no combustion repair coil primary connections or replace coil 7547 0.8
P1356 Rear cylinder - no combustion replace spark plug 7548 0.2
P1356 Rear cylinder - no combustion replace spark plug wire 7549 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump screen 7013 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) grounded
7015 0.4
wire) open
7016 0.4
P1357 Intermittent secondary front seat spark plug connections 7537 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2
P1357 Intermittent secondary front replace ECM 7544 0.7
P1357 Intermittent secondary front repair coil primary connections or replace coil 7547 0.8
P1357 Intermittent secondary front replace spark plug 7548 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump screen 7013 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) grounded
7015 0.4
wire) open
7016 0.4
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2
P1358 Intermittent secondary rear replace ECM 7544 0.7
P1358 Intermittent secondary rear repair coil primary connections or replace coil 7547 0.7
MODEL
JM5
JM5 FLSTSB
P1358 Intermittent secondary rear replace spark plug 7548 0.2
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2
HDI ACTIVE EXHAUST
Original equipment system on HDI vehicles
P1475 Exhaust actuator position error replace ECM 7850 0.7
P1475 Exhaust actuator position error active intake connector [178B] terminal 1 (LGN/R wire) and
6874 0.5
P1475 Exhaust actuator position error engine control fuse terminal M and ignition switch (R/BK) open 6875 0.9
P1475 Exhaust actuator position error active intake connector [178B] terminal 1 (LGN/R wire) and ter-
minal 2 (GY/O wire) shorted
6876 0.5
P1475 Exhaust actuator position error replace active intake solenoid 7064 0.5
P1475 Exhaust actuator position error replace exhaust actuator 7811 0.8
P1475 Exhaust actuator position error replace exhaust actuator valve 7812 0.7
P1475 Exhaust actuator position error replace exhaust actuator cable 7814 0.8
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 2 (BK wire) is open 7816 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 4 and ECM [78B] termi-
nal 1 (V/BE wire) is open/grounded/shorted
7822 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 3 and ECM [78B] termi-
nal 20 (V/O wire) is open/grounded
7823 0.5
P1475 Exhaust actuator position error replace 15 AMP engine control fuse 7826 0.3
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 1 (LGN/R wire) to
7828 0.5
P1477 Exhaust actuator open/low replace ECM 7850 0.7
P1477 Exhaust actuator open/low replace exhaust actuator 7811 0.8
P1477 Exhaust actuator open/low active exhaust actuator [179B] terminal 3 and ECM [78B] termi-
nal 20 (V/O wire) is open/grounded
7823 0.5
P1478 Exhaust actuator shorted/high replace exhaust actuator 7811 0.8
P1478 Exhaust actuator shorted/high active exhaust actuator [179B] terminal 3 and ECM [78B] termi-
nal 20 (V/O wire) is shorted to voltage
7827 0.4
P1478 Exhaust actuator shorted/high replace ECM 7850 0.7
MODEL
JM5
JM5 FLSTSB
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.4
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.4
P1501 Jiffy stand sensor low jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9
(GN/BN wire) is grounded, shorted, or open
5087 0.5
P1501 Jiffy stand sensor low repair ECM connections 7956 0.4
P1501 Jiffy stand sensor low replace ECM 7850 0.7
P1502 Jiffy stand sensor high repair jiffy stand sensor connections 5084 0.4
P1502 Jiffy stand sensor high replace jiffy stand sensor 5085 0.4
P1502 Jiffy stand sensor high jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14
(R/W wire) is grounded, shorted, or open
5086 0.5
(GN/BN wire) is grounded, shorted, or open
5087 0.5
(BK wire) is open
5088 0.5
P1502 Jiffy stand sensor high repair ECM connections 7956 0.4
P1502 Jiffy stand sensor high replace ECM 7850 0.7
SERIAL DATA
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4
U1016 Loss of ECM serial data at TSM/TSSM/HFSM replace TSM/TSSM/HFSM 6717 0.7
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
6718 0.4
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ground and ECM [78B] terminal 10 and 28 are open 6746 0.5
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair ECM connections 6854 0.3
U1016 Loss of ECM serial data at speedometer replace speedometer 6072 0.5
U1016 Loss of ECM serial data at speedometer repair speedometer connections/terminals 6747 0.5
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6748 0.6
U1016 Loss of ECM serial data at speedometer repair ECM connections 6854 0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair TSM/TSSM/HFSM connections 6709 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.5
MODEL
JM5
JM5 FLSTSB
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6712 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer replace 15 AMP battery fuse 6713 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer replace TSM/TSSM/HFSM 6717 0.7
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair speedometer connections/terminals 6747 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections 6709 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM replace 15 AMP battery fuse 6713 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.6
U1064 Loss of TSM/TSSM/HFSM data at ECM replace TSM/TSSM/HFSM 6717 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
6718 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM battery ground and ECM [78B] terminal 10 and 28 are open 6746 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections 6854 0.3
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace speedometer 6072 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6726 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6748 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 2 (LGN/V wire) grounded 6759 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM access instruments/wiggle test/replace instrument fuse 6766 0.3
MODEL
JM5
JM5 FLSTSB
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
nal 1(O wire) grounded
6770 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace fuel gauge 6775 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM access instruments/wiggle test/replace accessory fuse 6781 0.3
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace ignition switch 6782 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM rear lighting harness/tail lamp assembly (O/W wire) is shorted
to ground
6783 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace rear stop light switch 6787 0.7
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM headlamp [38] terminal 1 (O/W wire) is shorted to ground 6788 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM right hand switch controls/harness assembly is shorted to
ground
6789 0.9
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM left hand switch controls assembly/harness is shorted to ground 6794 0.8
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp
is shorted to ground
6849 0.3
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair ECM connections 6854 0.3
U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals 6747 0.5
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
U1097 Loss of speedometer serial data at ECM replace speedometer 6765 0.6
U1097 Loss of speedometer serial data at ECM access instruments/wiggle test/replace instrument fuse 6766 0.3
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
6770 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.6
U1097 Loss of speedometer serial data at ECM access instruments/wiggle test/replace accessory fuse 6781 0.3
U1097 Loss of speedometer serial data at ECM replace ignition switch 6782 0.5
MODEL
JM5
JM5 FLSTSB
U1097 Loss of speedometer serial data at ECM replace fuel gauge 6775 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6/L R Controls/ignition switch (O/W
wire) is shorted to ground
6795 0.9
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.4
U1097 Loss of speedometer serial data at ECM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1097 Loss of speedometer serial data at ECM replace TSM/TSSM/HFSM 6833 0.7
U1097 Loss of speedometer serial data at ECM indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp
6849 0.3
U1097 Loss of speedometer serial data at ECM repair ECM connections 6854 0.3
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.4
U1255 Missing response at TSM/TSSM/HFSM replace speedometer 6072 0.5
U1255 Missing response at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.5
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal
6753 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 2 (LGN/V wire) grounded 6759 0.5
U1255 Missing response at TSM/TSSM/HFSM access instruments/wiggle test/replace instrument fuse 6766 0.3
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
6770 0.4
U1255 Missing response at TSM/TSSM/HFSM replace fuel gauge 6775 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.6
U1255 Missing response at TSM/TSSM/HFSM access instruments/wiggle test/replace accessory fuse 6781 0.3
U1255 Missing response at TSM/TSSM/HFSM replace ignition switch 6782 0.5
U1255 Missing response at TSM/TSSM/HFSM rear lighting harness/tail lamp assembly (O/W wire) is shorted
to ground
6783 0.6
U1255 Missing response at TSM/TSSM/HFSM replace rear stop light switch 6787 0.7
MODEL
JM5
JM5 FLSTSB
U1255 Missing response at TSM/TSSM/HFSM headlamp [38] terminal 1 (O/W wire) is shorted to ground 6788 0.4
U1255 Missing response at TSM/TSSM/HFSM right hand switch controls/harness assembly is shorted to
ground
6789 0.9
U1255 Missing response at TSM/TSSM/HFSM left hand switch controls assembly/harness is shorted to ground 6794 0.8
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/ignition switch (O/W
6795 0.9
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.4
U1255 Missing response at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1255 Missing response at TSM/TSSM/HFSM indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp
6849 0.3
U1255 Missing response at TSM/TSSM/HFSM repair ECM connections 6854 0.3
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.4
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connections 6709 0.4
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.5
U1255 Missing response at speedometer replace TSM/TSSM/HFSM 6717 0.7
U1255 Missing response at speedometer repair speedometer connections/terminals 6747 0.5
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.5
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] ter-
6753 0.6
U1255 Missing response at speedometer inspect/access electrical panel/main wiring harness/replace 15
AMP battery fuse
7159 0.5
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire)
is open
6036 0.6
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connections 6709 0.4
U1300 Speedometer serial data low replace speedometer 6765 0.6
U1300 TSM/TSSM/HFSM serial data low replace ECM and reprogram 7993 0.8
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speed-
ometer [39B] terminal 2 (LGN/V wire) grounded
7994 0.4
MODEL
JM5
JM5 FLSTSB
U1300 TSM/TSSM/HFSM serial data low replace TSM/TSSM/HFSM 7998 0.9
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.6
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.6
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 0.8
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire) grounded
7994 0.4
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is
open
7999 0.5
U1300 ECM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.6
U1300 ECM serial data low replace speedometer 6765 0.6
U1300 ECM serial data low replace ICM/ECM & reprogram 7993 0.8
U1300 ECM serial data low ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speed-
ometer [39B] terminal 2 (LGN/V wire) grounded
7994 0.4
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 0.9
U1300 ECM serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 ECM serial data high ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.6
U1301 ECM serial data high repair TSM/TSSM/HFSM connections 6709 0.4
U1301 ECM serial data high ground and ECM [78B] terminal 10 and 28 are open 6746 0.5
U1301 ECM serial data high repair speedometer connections/terminals 6747 0.5
U1301 ECM serial data high replace speedometer 6765 0.6
U1301 ECM serial data high repair ECM connections 6854 0.3
U1301 ECM serial data high data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V
wire) shorted to voltage
6865 0.7
MODEL
JM5
JM5 FLSTSB
U1301 ECM serial data high replace ECM & reprogram 7993 0.8
U1301 ECM serial data high ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/
7994 0.4
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 0.9
U1301 ECM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.6
U1301 TSM/TSSM/HFSM serial data high ground and ECM [78B] terminal 10 and 28 are open 6746 0.5
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/terminals 6747 0.5
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.6
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3
U1301 TSM/TSSM/HFSM serial data high data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
6865 0.7
U1301 TSM/TSSM/HFSM serial data high replace ECM & reprogram 7993 0.8
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/
7994 0.4
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 0.9
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.6
U1301 Speedometer serial data high ground and ECM [78B] terminal 10 and 28 are open 6746 0.5
U1301 Speedometer serial data high repair speedometer connections/terminals 6747 0.5
U1301 Speedometer serial data high replace speedometer 6765 0.6
U1301 Speedometer serial data high repair ECM connections 6854 0.3
U1301 Speedometer serial data high data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
6865 0.7
U1300 Speedometer serial data low replace ECM and reprogram 7993 0.8
MODEL
JM5
JM5 FLSTSB
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 0.9
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
Serial data missing replace speedometer 6072 0.5
Serial data missing engine stop switch [22A] terminal 4/system relay terminal 86
(coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to
ground
6723 0.4
Serial data missing replace voltage regulator 6724 0.3
Serial data missing inspect/access main wire harness and electrical panel/wiggle
test/replace 15 AMP ignition fuse
6729 0.4
Serial data missing replace engine stop switch 6730 0.9
Serial data missing maxifuse [5B] terminal B and battery positive terminal (R wire)
is open
6731 0.4
Serial data missing ignition switch [33] terminal B and maxifuse terminal A (R wire)
is open
6732 0.4
Serial data missing replace 40 AMP Maxi Fuse 6733 0.5
Serial data missing data link [91A] terminal 4 and ignition fuse (GY wire) is open 6804 0.3
Serial data missing data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
6818 0.4
Serial data missing data link [91A] terminal 2 and chassis ground (BK wire) is open 6819 0.3
Serial data missing ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V
wire) open/grounded
6838 0.3
Serial data missing engine stop switch connector [22] terminal 3, data link [91A] ter-
minal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
shorted to ground
6839 0.4
Serial data missing replace ignition switch 7287 0.4
Serial data missing repair ECM terminals 7301 0.2
Serial data missing ignition switch [33] terminal A and ignition fuse [64] terminal (R/
BK wire) is open/short to ground
7316 0.4
MODEL
JM5
JM5 FLSTSB
Serial data missing wire from fuse block to maxifuse [5B] terminal A (R wire) is
grounded
7318 0.5
Serial data missing replace system relay 7904 0.3
Serial data missing replace ECM 7913 0.7
Serial data missing ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/
7994 0.4
Serial data missing replace ECM and reprogram 7993 0.8
Serial data missing replace TSM/TSSM/HFSM 7998 0.9
DRIVEABILYTY SYMPTOMS
Hesitates, poor driveability replace spark plugs 7134 0.4
Hesitates, poor driveability replace spark plug connections 7136 0.4
Hesitates, poor driveability replace spark plug wire 7138 0.3
Hesitates, poor driveability replace fuel injector 7144 0.9
Hesitates, poor driveability replace ECM 7149 1.0
Hesitates, poor driveability replace MAP sensor 7152 0.7
Hesitates, poor driveability ECM [78B] terminal 28 and battery negative has high resistance
to ground
7153 0.4
Hesitates, poor driveability replace fuel filter screen 7163 1.0
Hesitates, poor driveability repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Hesitates, poor driveability replace ignition coil 7856 0.8
Emits black smoke replace fuel injector 7596 1.0
Emits black smoke replace MAP sensor 7597 1.1
Emits black smoke replace engine temperature sensor 7598 1.2
Emits black smoke replace fuel pressure regulator 7480 0.7
Emits black smoke replace ECM and reprogram 7601 1.6
No check engine lamp replace speedometer 6072 0.5
No check engine lamp replace ECM 7913 0.7
No check engine lamp repair ECM connections 7980 0.3
MODEL
JM5
JM5 FLSTSB
No check engine lamp speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
7154 0.3
No check engine lamp inspect/access electrical panel/main wiring harness/replace 15
AMP battery fuse
7159 0.5
No check engine lamp replace security siren 7161 0.3
No check engine lamp TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal
5/siren [142B] terminal A (BN/GY), is shorted to ground
7162 0.4
No check engine lamp ignition switch [33B] terminal I and battery fuse terminal J (R
wire) is open
7288 0.3
No check engine lamp ECM [78B] terminal 13 and right hand control [22B] terminal 4
(W/BK wire) open
7290 0.5
No check engine lamp replace engine stop switch 7295 0.7
No check engine lamp engine stop switch [22B] terminal 3 and ignition fuse (GY wire)
is open
7303 0.4
No check engine lamp replace TSM/TSSM/HFSM 7306 0.6
No check engine lamp battery ground and ECM [78B] terminal 10 and 28 open 7310 0.5
No check engine lamp ECM [78B] terminal 5/data link [91A] terminal 3/speedometer
[39B] 2 (LGN/V wire) open
7314 0.3
Misfire at idle or under load replace spark plugs 7134 0.4
Misfire at idle or under load repair spark plug wire connections 7136 0.4
Misfire at idle or under load replace spark plug wire 7138 0.3
Misfire at idle or under load replace fuel injector 7144 0.9
Misfire at idle or under load replace ECM 7149 1.0
Misfire at idle or under load replace MAP sensor 7152 0.7
Misfire at idle or under load ECM [78B] terminal 28 and battery negative has high resistance
to ground
7153 0.4
Misfire at idle or under load replace fuel filter screen 7163 1.0
Misfire at idle or under load repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
MODEL
JM5
JM5 FLSTSB
Misfire at idle or under load replace ignition coil 7856 0.8
Rough or rolling idle replace spark plugs 7134 0.4
Rough or rolling idle repair spark plug wire connections 7136 0.4
Rough or rolling idle replace spark plug wire 7138 0.3
Rough or rolling idle replace fuel injector 7144 0.9
Rough or rolling idle replace ECM 7149 1.0
Rough or rolling idle replace MAP sensor 7152 0.7
Rough or rolling idle ECM [78B] terminal 28 and battery negative has high resistance
to ground
7153 0.4
Rough or rolling idle replace fuel filter screen 7163 1.0
Rough or rolling idle repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Rough or rolling idle replace ignition coil 7856 0.8
Engine cranks but will not start replace spark plugs 7134 0.4
Engine cranks but will not start repair spark plug wire connections 7136 0.4
Engine cranks but will not start replace spark plug wire 7138 0.3
Engine cranks but will not start clean or replace fuel filter screen 7163 1.0
Engine cranks but will not start repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Engine cranks but will not start repair fuel pump connections or connections in fuel pump con-
nector [141]
7171 0.5
Engine cranks but will not start fuel pump fuse terminal G to fuel pump [141B] terminal A (O/
GY) is open
7173 0.5
Engine cranks but will not start replace 15 AMP fuse 7181 0.3
Engine cranks but will not start replace battery 7185 0.7
Engine cranks but will not start repair engine compression; use in conjunction with additional
code(s)
7210 0.5
Engine cranks but will not start repair ignition coil connections or replace ignition coil 7226 0.4
Engine cranks but will not start fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340 0.5
GY) is shorted to ground-replace 15 AMP pump fuse
7380 0.5
MODEL
JM5
JM5 FLSTSB
Engine cranks but will not start replace fuel pump or repair fuel pump connections in tank 7415 0.9
Engine cranks but will not start fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441 0.4
Engine cranks but will not start replace ECM 7450 0.8
Engine cranks but will not start replace throttle position sensor 7595 1.2
Engine cranks but will not start replace injector 7992 0.9
Starts, then stalls replace fuel filter or clean fuel pump screen 7013 0.8
Starts, then stalls repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
Starts, then stalls replace spark plugs 7134 0.4
Starts, then stalls repair spark plug wire connections 7136 0.4
Starts, then stalls replace spark plug wire 7138 0.3
Starts, then stalls repair starting system; use in conjunction with additional
code(s)
7166 0.2
Starts, then stalls repair engine compression; use in conjunction with additional
code(s)
7210 0.5
Starts hard replace spark plugs 7134 0.4
Starts hard repair spark plug wire connections 7136 0.4
Starts hard replace spark plug wire 7138 0.3
Starts hard clean or replace fuel filter screen 7163 1.0
Starts hard repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Starts hard repair starting system; use in conjunction with additional
code(s)
7166 0.2
Starts hard repair fuel pump connections or connections in fuel pump con-
nector [141]
7171 0.5
Starts hard fuel pump fuse terminal G to fuel pump [141B] terminal A (O/
GY) is open
7173 0.5
Starts hard replace 15 AMP fuse 7181 0.3
Starts hard replace battery 7185 0.7
Starts hard repair engine compression; use in conjunction with additional
code(s)
7210 0.5
MODEL
JM5
JM5 FLSTSB
Starts hard repair ignition coil connections or replace ignition coil 7226 0.4
Starts hard fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340 0.5
7380 0.5
Starts hard replace fuel pump or repair fuel pump connections in tank 7415 0.9
Starts hard fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441 0.4
Starts hard replace ECM 7450 0.8
Starts hard replace throttle position sensor 7595 1.2
Starts hard replace injector 7992 0.9
MODEL
JM5
Revised 10/13/08 2009 SPORTSTER MODELS Page 2-1
CN XL883 CP XL883C CUSTOM CR XL883L LOW CS XL883R CT XL1200C CUSTOM
CV XL1200R ROADSTER CX XL1200L LOW CZ XL1200N NIGHTSTER LA XR1200
2009 SPORTSTER MODELS
Table 2-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
GENERAL
Set-up and predelivery --- 1.3 1.3 1.3 1.3 1.3
1,000 mile service (1,600 km) --- 2.1 2.1 2.1 2.1 2.3
REGULAR
5,000 mile maintenance (8,000 km) --- 1.8 1.8 1.8 1.8 2.0
10,000 mile maintenance (16,000 km) --- 2.3 2.3 2.3 2.3 2.5
Table 2-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
PAINT REPAIR
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt at PDI only 2010 0.2 0.2 0.2 0.2 0.2
Replace idler bracket assembly 2008 --- --- --- --- 0.8
Replace idler pulley 2009 --- --- --- --- 0.3
Replace secondary belt 2011 0.7 0.7 0.7 0.7 0.7
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8
Replace transmission sprocket cover 2044 0.6 0.6 0.6 0.6 0.6
WHEELS
Replace rim, hub or spokes (Includes truing wheel) front 2116 2.2 2.2 2.2 2.2 ---
rear 2121 2.3 --- 2.3 2.3 ---
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6
Replace tire includes balancing front 2106 0.5 0.5 0.5 0.5 0.5
rear 2111 0.6 0.6 0.6 0.6 0.6
Replace wheel assembly - includes disc and sprocket
exchange and balancing
front 2113 0.8 0.8 0.8 0.8 0.8
rear 2114 0.9 0.9 0.9 0.9 0.9
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.1 0.1 0.1 0.1 0.1
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.6 0.6 0.4 ---
Replace handlebar clamp or bracket 2254 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser cover rear 2258 --- 0.2 0.2 --- ---
Replace frame includes removal and installation of all
accessories and motorcycle components
2306 12.2 12.2 12.2 12.2 12.2
Replace footpegs 2307 0.1 0.1 0.1 0.1 0.1
Replace right side footpeg mount 2310 0.4 0.2 0.2 0.4 0.2
Replace left side footpeg mount 2312 0.2 0.2 0.2 0.2 0.2
Replace tailsection 2328 --- --- --- --- 0.2
Table 2-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace passenger footpeg bracket (one) 2390 --- 0.2 0.2 0.2 0.2
Replace lower fork bracket and stem 2316 2.3 2.3 2.3 2.3 2.3
Replace upper fork bracket 2318 0.6 0.6 0.6 0.6 0.6
Replace steering head cups and bearings, including
bearing adjustment
2321 2.2 2.2 2.2 2.2 2.2
Replace fork lock 2330 0.6 0.6 0.6 0.6 0.6
Adjust steering head bearings at PDI only 2290 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5 0.5
Service or replace fork slider and/or seal includes
removal, disassembly, cleaning, inspection, replacing
parts, servicing damper tube, replacing bushings,
one side 2341 0.7 0.7 0.7 0.7 0.7
both sides
2342 1.1 1.1 1.1 1.1 1.1
Replace fork side one side 2346 0.5 0.5 0.5 0.5 0.5
both sides 2351 0.8 0.8 0.8 0.8 0.8
Replace fork tube one side 2356 0.6 0.6 0.6 0.6 0.6
both sides 2361 0.9 0.9 0.9 0.9 0.9
Replace fork boot (CZ only) one 2495 0.7 --- --- --- ---
both 2499 0.9 --- --- --- ---
Replace rear swing arm and/or bearings 2366 2.0 2.0 2.0 2.0 2.0
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4 0.4
Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3 0.3
both sides 2386 0.6 0.6 0.6 0.6 0.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1
BRAKES
Replace hydraulic brake line includes filling/bleeding
brakes
front 2404 0.6 0.6 0.6 0.7 0.7
rear 2411 0.6 0.6 0.6 0.6 0.6
Table 2-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace brake pads front - each caliper 2416 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes filling/bleeding brakes front - each caliper 2426 0.4 0.4 0.4 0.4 0.4
rear 2431 0.6 0.6 0.6 0.6 0.6
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3
both - CV,CS, LA only 2437 0.4 --- --- 0.4 0.4
rear 2441 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front or rear caliper 2446 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleeding brakes front - each caliper 2451 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes filling/
bleeding brakes
front 2461 0.4 0.4 0.4 0.4 0.4
rear 2466 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly includes filling/
bleeding brakes
front 2471 0.6 0.6 0.6 0.6 0.6
rear 2476 0.7 0.7 0.7 0.7 0.7
Replace master cylinder cover or gasket front or rear 2479 0.1 0.1 0.1 0.1 0.1
Replace rear brake pedal 2492 0.5 0.5 0.5 0.5 0.2
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat 2506 0.1 0.1 0.1 0.1 0.1
Replace passenger seat 2502 --- --- --- --- 0.1
Replace passenger seat strap- all except CN & CR 2588 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 0.3 0.3 0.3 0.3 0.3
rear 2531 1.3 1.3 1.3 1.3 0.4
Replace rear fender support one 2536 0.3 0.3 0.3 0.3 0.5
both 2539 0.6 0.6 0.6 0.6 0.6
Replace fuel tank assembly 2541 0.3 0.3 0.8 0.3 0.4
Replace fuel tank trim or medallion CT and CX models only 6507 0.3 --- 0.3 --- ---
Replace fuel tank console 2553 --- --- 0.5 --- ---
Table 2-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace fuel tank cover 2543 --- --- --- --- 0.2
Replace fuel tank valve assembly 2561 0.2 0.2 0.2 0.2 0.2
Replace oil tank 2566 1.2 1.2 1.2 1.2 1.2
Replace dipstick 3480 0.1 0.1 0.1 0.1 0.1
Replace oil tank lines feed line-oil tank to pump 2571 0.7 0.7 0.7 0.7 0.8
feed line oil pump to filter 2577 0.2 0.2 0.2 0.2 ---
return line oil pump to tank 2578 0.7 0.7 0.7 0.7 ---
vent line 2581 0.9 0.9 0.9 0.9 0.9
Replace precision lnlet line - one or both inlet line to cylinder head 2673 --- --- --- --- 0.3
both 2674 --- --- --- --- 0.4
Replace front precision return line return line- front cylinder Head 2675 --- --- --- --- 1.1
Replace return manifold/ rear precision return line
assembly.
return manifold to tank 2676 --- --- --- --- 1.0
return line crankcase to manifold 2677 --- --- --- --- 1.5
Replace oil filter (other than normal maintenance) 2582 0.1 0.1 0.1 0.1 0.1
Replace oil pump to cooler line - one or both 2583 --- --- --- --- 0.2
Replace oil cooler 2591 --- --- --- --- 0.4
Replace license plate holder (CZ only) 2590 1.3 --- --- --- ---
BELT GUARDS
Replace rear belt guard 2616 0.1 0.1 0.1 0.1 0.1
Replace debris deflector 2617 0.1 0.1 0.1 0.1 0.1
EXHAUST SYSTEM
Replace complete exhaust system 2621 0.7 0.7 0.7 0.7 0.7
Replace exhaust interconnect 2625 0.6 0.6 0.6 0.6 ---
Replace any exhaust pipe cover 2661 0.1 0.1 0.1 0.1 0.1
Replace one muffler/inlet gasket 2665 0.2 0.2 0.2 0.2 0.2
Replace rear muffler mount 2618 --- --- --- --- 0.2
Replace header assembly 2615 --- --- --- --- 0.6
Table 2-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Table 2-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
GENERAL
Remove and install engine 3006 4.1 4.1 4.1 4.1 4.1
Remove and install engine California vehicles only 3004 4.2 4.2 4.2 4.2 ---
Replace stabilizer and/or bracket (one) 3013 0.2 0.2 0.2 0.2 0.2
Replace engine mount (one) 3014 4.1 4.1 4.1 4.1 4.1
Replace mount (each additional) 3015 0.1 0.1 0.1 0.1 0.1
CYLINDER HEAD
Recondition cylinder head includes removal of head
and gasket, remove carbon, service valve guides, grind
valves and seats, test springs and install head and gas-
kets.
front cylinder head 3101 3.8 3.8 3.8 3.8 4.8
rear cylinder head 3103 3.8 3.8 3.8 3.8 4.8
both cylinder heads
3104 5.7 5.7 5.7 5.7 6.7
Replace cylinder head one cylinder head 3106 2.8 2.8 2.8 2.8 3.8
both cylinder heads 3108 3.9 3.9 3.9 3.9 4.9
Replace valve seal or spring after head removal one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket front cylinder 3140 2.0 2.0 2.0 2.0 3.0
rear cylinder 3142 2.0 2.0 2.0 2.0 3.0
both cylinders 3143 2.5 2.5 2.5 2.5 3.5
Replace rocker arm covers and/or gaskets front cylinder 3144 0.9 0.9 0.9 0.9 0.9
rear cylinder 3145 0.9 0.9 0.9 0.9 0.9
both cylinders 3148 1.1 1.1 1.1 1.1 1.1
Replace lower rocker cover/gasket, or rocker arms and/
or shafts
front cylinder
3147 1.0 1.0 1.0 1.0 1.0
Replace rear rocker wireform rear cylinder 3126 --- --- --- --- 0.2
Replace induction module cover between cylinders 3127 --- --- --- --- 0.3
rear cylinder 3152 1.0 1.0 1.0 1.0 1.0
both cylinders 3153 1.6 1.6 1.6 1.6 1.6
Recondition rocker arms after heads are removed one head 3149 0.5 0.5 0.5 0.5 0.5
both heads 3150 1.0 1.0 1.0 1.0 1.0
Replace cylinder base gasket front cylinder 3161 2.6 2.6 2.6 2.6 3.6
rear cylinder 3163 2.6 2.6 2.6 2.6 3.6
both cylinders 3168 3.1 3.1 3.1 3.1 4.1
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0
both 3174 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Replace piston and resize cylinder includes disas-
sembly, replacing piston, and sizing cylinder, all items
listed under recondition cylinder head and assembly
one piston and cylinder 3202 5.2 5.2 5.2 5.2 6.2
3203 7.9 7.9 7.9 7.9 8.9
Recondition cylinder and piston includes disassembly,
deglazing cylinder and replacing rings, or replacing cyl-
inder and piston, all items listed under recondition cylin-
der head and assembly
3208 7.1 7.1 7.1 7.1 8.1
Replace piston rings includes deglazing cylinder one cylinder 3206 3.2 3.2 3.2 3.2 4.2
both cylinders 3216 4.1 4.1 4.1 4.1 5.1
Replace piston and piston rings includes removal of
cylinder head and cylinder, fitting new piston with rings,
resizing cylinder and assembly
one cylinder 3221 3.4 3.4 3.4 3.4 4.4
both cylinders
3231 5.3 5.3 5.3 5.3 6.3
Replace cylinder and piston assembly one cylinder 3236 2.4 2.4 2.4 2.4 3.4
both cylinders 3246 3.5 3.5 3.5 3.5 4.5
Replace upper connecting rod bushing during upper
end repair
3251 0.4 0.4 0.4 0.4 0.4
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1
GEARCASE
Replace tappet one 3306 2.7 2.7 2.7 2.7 2.7
two same cylinder 3311 2.8 2.8 2.8 2.8 2.8
two one each cylinder 3313 3.7 3.7 3.7 3.7 3.7
Table 2-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace push rod, push rod cover and/or o-ring one 3316 2.1 2.1 2.1 2.1 2.1
two same cylinder 3317 2.2 2.2 2.2 2.2 2.2
two one each cylinder 3318 2.7 2.7 2.7 2.7 2.7
Replace gearcase cover and/or gasket 3326 2.3 2.3 2.3 2.3 0.4
Replace all cam gears 3336 2.5 2.5 2.5 2.5 2.5
Replace oil pump 3341 0.7 0.7 0.7 0.7 2.3
Replace oil pump cover 3351 --- --- --- --- 0.5
Replace precision cooling check valve 3352 --- --- --- --- 0.5
Replace oil cooler thermostat 3353 --- --- --- --- 0.5
Replace oil pump check valve 3366 0.1 0.1 0.1 0.1 0.1
CRANKCASE
Replace crank position sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1
Replace crankcases 3406 13.7 13.7 13.7 13.7 13.7
Seal crankcase only 3407 9.4 9.4 9.4 9.4 9.4
Replace left main bearing 3410 9.7 9.7 9.7 9.7 9.7
Replace flywheels includes remove and install engine 3411 12.7 12.7 12.7 12.7 12.7
Check flywheel trueness after removal 3420 0.1 0.1 0.1 0.1 0.1
Check flywheels after removal includes checking trueness piston removal and
reinstallation, if required
3421 0.5 0.5 0.5 0.5 0.5
Recondition cylinder heads head removed
(for non-related repairs)
one head 3425 1.8 1.8 1.8 1.8 1.8
both heads 3426 3.3 3.3 3.3 3.3 3.3
Replace piston rings both cylinders removed (for non-related repairs) 3428 0.7 0.7 0.7 0.7 0.7
Replace piston and rings includes oversizing both cylinders removed (for non-related repairs) 3430 1.4 1.4 1.4 1.4 1.4
FUEL SYSTEM
Replace air cleaner assembly 3538 --- --- --- --- 0.4
Replace air cleaner to induction module boot 3539 --- --- --- --- 0.5
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 ---
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 ---
Table 2-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace induction module 3510 0.7 0.7 0.7 0.7 0.7
Replace manifold, inserts or clamps 3511 0.4 0.4 0.4 0.4 0.4
Replace external fuel hose 3514 0.3 0.3 0.3 0.3 0.3
Replace induction module o-ring 3536 0.6 0.6 0.6 0.6 ---
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 ---
Replace vapor valve 3528 0.1 0.1 0.1 0.1 ---
Replace any one hose 3529 0.7 0.7 0.7 0.7 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
DRIVE
Adjust primary chain --- 0.1 0.1 0.1 0.1 0.1
Replace primary inspection cover/o-ring/ or gasket 4001 0.1 0.1 0.1 0.1 0.1
Replace primary chain 4002 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket 4003 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket oil seal 4005 0.9 0.9 0.9 0.9 0.9
Replace primary cover 4007 0.7 0.7 0.7 0.7 0.7
Replace primary gasket 4009 0.5 0.5 0.5 0.5 0.5
Table 2-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
CLUTCH
Adjust clutch --- 0.1 0.1 0.1 0.1 0.1
Replace clutch release mechanism 4006 0.1 0.1 0.1 0.1 0.1
Service the clutch includes disassembly, cleaning, inspection,
repair, assembly and adjustment
4011 1.5 1.5 1.5 1.5 1.5
Replace shift lever 4012 0.1 0.1 0.1 0.1 0.1
Replace clutch cable 4013 0.2 0.2 0.2 0.2 0.2
Replace shifter seal 4015 0.1 0.1 0.1 0.1 0.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
TRANSMISSION CASE
Overhaul transmission includes disassembly,
removal, cleaning, inspection, replacing parts, assem-
bly and installation
4306 13.5 13.5 13.5 13.5 13.5
Replace shifter drum 4329 11.3 11.3 11.3 11.3 11.3
Replace shift linkage and/or spring 4332 1.3 1.3 1.3 1.3 1.3
Replace shifter fork (one) 4343 11.3 11.3 11.3 11.3 11.3
Replace shifter fork (ea. additional) 4345 0.1 0.1 0.1 0.1 0.1
Replace transmission case countershaft bearing 4361 11.4 11.4 11.4 11.4 11.4
Replace main drive gear and/or bearing and/or O-ring 4366 11.8 11.8 11.8 11.8 11.8
Replace detent arm and/or spring 4368 11.3 11.3 11.3 11.3 11.3
Replace main drive gear belt sprocket 4309 0.8 0.8 0.8 0.8 0.8
Replace main drive gear seal (in crankcase) 4311 0.9 0.9 0.9 0.9 0.9
Replace vehicle speed sensor o-ring 4380 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
ACCESSORIES
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1
Replace one frame side cover/side cover clips or
grommets
6263 0.1 0.1 0.1 0.1 0.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Ser-
vice Manual, Part No. 99484-09 and Electrical Diagnostic Manual, Part No. 99495-09
Lights and accessories excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator bleed test 5307 0.4 0.4 0.4 0.4 0.4
Diagnose system AC output 5314 1.5 1.5 1.5 1.5 1.5
STARTER CIRCUIT
tions
5822 0.1 0.1 0.1 0.1 0.1
5823 0.2 0.2 0.2 0.1 0.1
Starter inoperative solenoid clicks; poor starter to battery connec-
tacts
5824 0.2 0.2 0.2 0.2 0.2
Starter inoperative relay click; open in relay wiring 5827 0.2 0.2 0.2 0.2 0.2
Starter inoperative TSM/TSSM/HFSM [30B] pin 9 to starter relay
terminal 2 shorted to voltage
5830 0.5 0.5 0.5 0.5 0.5
button
5831 0.4 0.4 0.4 0.4 0.4
5835 0.2 0.2 0.2 0.2 0.2
Slow starter crank or starter stalls defective starter motor 5836 0.3 0.3 0.3 0.3 0.3
Starter spins starter clutch 5837 1.0 1.0 1.0 1.0 1.0
Starter inoperative replace TSM/TSSM/HFSM 5838 0.7 0.7 0.7 0.7 0.7
Replace starter solenoid contacts; includes starter motor removal 5845 1.1 1.1 1.1 1.1 1.1
Replace starter solenoid coil; includes starter motor removal 5860 1.1 1.1 1.1 1.1 1.1
Starter inoperative mate connector 6792 0.3 0.3 0.3 0.3 0.3
Starter inoperative TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
6793 0.6 0.6 0.6 0.6 0.6
Starter inoperative TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6805 0.5 0.5 0.5 0.5 0.5
Starter inoperative TSM/TSSM/HFSM [30B] terminal 1 and Ignition
6806 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
connector [30]
5861 0.7 0.7 0.7 0.7 0.7
nector [30]
5862 1.5 1.5 1.5 1.5 1.5
WIRING
Replace battery cable one (negative or positive) 5024 0.3 0.3 0.3 0.3 0.3
Replace engine sub-harness 5066 0.7 0.7 0.7 0.7 0.7
Replace rear fender wiring harness 5036 0.5 0.5 0.5 0.5 0.5
Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2 0.2
Replace speedometer housing 5046 0.7 0.7 0.7 0.7 0.7
Replace electrical caddie (under fuel tank) 5081 1.0 1.0 1.0 1.0 1.0
Replace electrical caddie (behind voltage reg.) 5082 0.6 0.6 0.6 0.6 ---
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3
Replace fuse 5145 0.1 0.1 0.1 0.1 0.1
Replace fuse block (H bracket) 5196 1.2 1.2 1.2 1.2 1.2
SWITCHES
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5 0.5
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch 5161 0.1 0.1 0.1 0.1 0.1
Replace neutral switch replace neutral switch - includes diagnostics 5157 1.3 1.3 1.3 1.3 1.3
LIGHTS
Replace headlight include diagnosis 5185 0.1 0.1 0.1 0.1 0.1
Replace indicator lens/trim plate/bezel 5190 0.2 0.2 0.2 0.2 0.2
Replace indicator lamp assembly include diagnosis 5191 1.1 1.0 1.0 1.1 1.1
Replace single light bulb/lens include diagnosis 5197 0.1 0.1 0.1 0.1 0.1
rear 5205 0.3 0.3 0.3 0.3 0.3
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3 0.3
Replace battery tray 5767 0.6 0.6 0.6 0.6 0.6
INSTRUMENTS
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No.
99484-09, Electrical Diagnostic Manual, Part No. 99495-09, and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
Replace tachometer 6009 --- --- --- 0.3 0.3
Replace trip odometer reset boot 6043 0.1 0.1 0.1 0.1 0.1
B1004 Fuel level switch low replace fuel level switch 6035 0.6 0.6 0.6 0.6 0.7
B1004 Fuel level switch low repair speedometer [39B] (tachometer [108B]
on XR-1200) terminal 9/fuel sender [141]termi-
nal 2 (Y/W wire)-short to ground
7182 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level switch low replace fuel level resistor assembly 6083 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
B1005 Fuel level switch open/high replace fuel level switch 6035 0.6 0.6 0.6 0.6 0.7
B1005 Fuel level switch open/high repair speedometer [39B] terminal 9/fuel level
switch [141]terminal 2 open/short to volts
6069 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level switch open/high replace fuel level resistor assembly 6083 0.3 0.3 0.3 0.3 0.3
B1006 speedometer accessory line overvoltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 speedometer accessory line overvoltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line overvoltage code not present 7770 --- --- --- 0.2 0.2
B1006 Tachometer accessory line overvoltage repair charging system/accompanies other
codes
7771 --- --- --- 0.2 0.2
codes
7771 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition line voltage code not present 7770 --- --- --- 0.2 0.2
B1007 Tachometer ignition line voltage repair charging system/accompanies other
codes
7771 --- --- --- 0.2 0.2
B1008 Trip switch closed replace speedometer 6020 0.3 0.4 0.4 0.3 --
B1008 Trip switch closed replace tachometer 6095 -- -- -- -- 0.4
No security lamp during bulb check replace speedometer 6738 0.4 0.4 0.4 0.4 --
No security lamp during bulb check replace tachometer 6096 -- -- -- -- 0.4
Security lamp on continuously after bulb check replace speedometer 6752 0.4 0.4 0.4 0.4 --
Security lamp on continuously after bulb check replace tachometer 6097 -- -- -- -- 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.4
6790 0.6 0.6 0.6 0.6 0.7
6793 0.6 0.6 0.6 0.6 0.6
wire) to lamps open
6798 0.6 0.6 0.6 0.6 0.7
wire) to lamps open
6800 0.6 0.6 0.6 0.6 0.7
Turn signal error 2B diagnose and replace tail lamp and turn signal
converter module - CZ only
6809 0.9 --- --- --- ---
and ground is open
6805 0.5 0.5 0.5 0.5 0.5
6806 0.8 0.8 0.8 0.8 0.8
Turn signal error 2C replace battery fuse 6807 0.3 0.3 0.3 0.3 0.3
open
6808 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
6810 0.6 0.6 0.6 0.6 0.7
block
6812 0.6 0.6 0.6 0.6 0.7
6813 0.6 0.6 0.6 0.6 0.7
6814 0.6 0.6 0.6 0.6 0.7
block
6816 0.6 0.6 0.6 0.6 0.7
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/Replace bulb 6822 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
B0563 Battery voltage high - TSM/TSSM/HFSM code not present 7770 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSM/TSSM/HFSM repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1121Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5
B1121Left turn output fault TSM/TSSM/HFSM terminal 5 (V wire) shorted/
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
B1121Left turn output fault replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.7
B1121Left turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2
B1121Left turn output fault repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
B1122 Right turn output fault repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
B1123 Left turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5
B1123 Left turn output shorted low TSM/TSSM/HFSM terminal 5 (V wire) shorted/
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
B1123 Left turn output shorted low replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.7
B1123 Left turn output shorted low diagnose and replace tail lamp and turn signal
6809 0.9 --- --- --- ---
B1124 Right turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5
B1124 Right turn output shorted low TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
B1124 Right turn output shorted low replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.7
B1124 Right turn output shorted low diagnose and replace tail lamp and turn signal
6809 0.9 --- --- --- ---
B1125 Left turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5
B1125 Left turn output shorted high TSM/TSSM/HFSM terminal 5 (V wire) shorted/
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
B1125 Left turn output shorted high replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.7
B1125 Left turn output shorted high diagnose and replace tail lamp and turn signal
6809 0.9 --- --- --- ---
B1126 Right turn output shorted high TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.6 0.6 0.6 0.6 0.7
B1126 Right turn output shorted high replace TSM/TSSM/HFSM 6791 0.7 0.7 0.7 0.7 0.7
B1126 Right turn output shorted high diagnose and replace tail lamp and turn signal
6809 0.9 --- --- --- ---
open
6830 0.6 0.6 0.6 0.6 0.6
grounded
6831 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
B1131 Alarm output open/low replace TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7
open
6835 0.5 0.5 0.5 0.5 0.5
Shorted to volts
6817 0.5 0.5 0.5 0.5 0.5
6840 0.5 0.5 0.5 0.5 0.5
(GY wire) open
6793 0.6 0.6 0.6 0.6 0.6
B1142 Internal fault replace TSM/TSSM/HFSM 6845 0.6 0.6 0.6 0.6 0.6
grounded/shorted
6879 0.5 0.5 0.5 0.5 0.5
grounded/shorted
6879 0.5 0.5 0.5 0.5 0.5
6881 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
grounded/shorted
6879 0.5 0.5 0.5 0.5 0.5
connector [30]
5861 0.7 0.7 0.7 0.7 0.7
nector [30]
5862 1.5 1.5 1.5 1.5 1.5
ENGINE MANAGEMENT
P0107 MAP Sensor open/low replace MAP sensor 7630 0.8 0.8 0.8 0.8 0.6
P0107 MAP Sensor open/low MAP [80B] sensor terminal C to ECM [78B] ter-
7640 0.5 0.5 0.5 0.5 0.3
P0107 MAP Sensor open/low replace ECM 7641 0.8 0.8 0.8 0.8 0.8
P0107 MAP Sensor open/low MAP terminal C (R/W wire) and terminal A (B/W
wire) shorted
7642 0.5 0.5 0.5 0.5 0.3
P0107 MAP Sensor open/low MAP [80B] sensor terminal B to ECM [78B] ter-
7645 0.6 0.6 0.6 0.6 0.4
P0107 MAP Sensor open/low replace MAP sensor 7650 1.0 1.0 1.0 1.0 0.8
P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
7655 0.6 0.6 0.6 0.6 0.4
P0108 MAP Sensor high MAP [80B] sensor terminal C (R/W wire) short
to battery volts
7635 0.4 0.4 0.4 0.4 0.3
P0108 MAP Sensor high replace ECM 7641 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P0108 MAP Sensor high MAP [80B] terminal C (R/W wire) and terminal B
(V/W wire) shorted
7643 0.5 0.5 0.5 0.5 0.3
P0108 MAP Sensor high MAP [80B] sensor terminal B (V/W wire) short
to battery volts
7644 0.5 0.5 0.5 0.5 0.3
P0108 MAP Sensor high MAP [80B] terminal A (BK/W wire) ECM [78B]
terminal 26 open
7646 0.5 0.5 0.5 0.5 0.3
P0108 MAP Sensor high replace MAP sensor 7650 1.0 1.0 1.0 1.0 0.8
P0112 IAT Sensor voltage low replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.7
P0112 IAT Sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire)
shorted
7730 0.5 0.5 0.5 0.5 0.3
P0112 IAT Sensor voltage low replace ECM 7735 0.7 0.7 0.7 0.7 0.7
P0112 IAT Sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
7750 0.5 0.5 0.5 0.5 0.3
P0112 IAT Sensor voltage low replace intake air temperature (IAT) sensor 7760 1.0 1.0 1.0 1.0 0.8
P0113 IAT Sensor open/high replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.7
P0113 IAT Sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] ter-
minal 26 open
7732 0.6 0.6 0.6 0.6 0.4
P0113 IAT Sensor open/high replace ECM 7740 0.7 0.7 0.7 0.7 0.7
P0113 IAT Sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
7745 0.5 0.5 0.5 0.5 0.3
P0113 IAT Sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] ter-
minal 7 open
7750 0.5 0.5 0.5 0.5 0.3
P0113 IAT Sensor open/high replace intake air temperature (IAT) sensor 7760 1.0 1.0 1.0 1.0 0.8
P0117 ET Sensor low replace engine temperature (ET) sensor 7710 0.6 0.6 0.6 0.6 0.6
P0117 ET Sensor low ET sensor [90B] A and ECM [78B] terminal 6
7675 0.5 0.5 0.5 0.5 0.5
P0117 ET Sensor low replace ECM 7680 0.7 0.7 0.7 0.7 0.9
P0117 ET Sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W
wire) shorted
7731 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P0118 ET Sensor open ET sensor [90B] terminal A and ECM [78B] ter-
7686 0.5 0.5 0.5 0.5 0.5
P0118 ET Sensor open ET sensor [90B] terminal A and ECM [78B] ter-
7687 0.5 0.5 0.5 0.5 0.5
P0118 ET Sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B]
7690 0.5 0.5 0.5 0.5 0.5
P0118 ET Sensor open replace engine temperature (ET) sensor 7710 0.6 0.6 0.6 0.6 0.6
P0118 ET Sensor open replace ECM 7685 0.8 0.8 0.8 0.8 1.0
P0118 ET Sensor open ET sensor [90B] B and ECM [78B] terminal 26
(B/W wire) open
7695 0.6 0.6 0.6 0.6 0.6
P0122 TP Sensor open/low replace ECM 7565 0.8 0.8 0.8 0.8 1.0
P0122 TP Sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B]
terminal 24 open
7580 0.3 0.3 0.3 0.3 0.3
P0122 TP Sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B]
7584 0.7 0.7 0.7 0.7 0.7
P0122 TP Sensor open/low TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7585 0.5 0.5 0.5 0.5 0.5
P0122 TP Sensor open/low TP sensor [88B] B (R/W wire) and terminal A
(BK/W wire) shorted
7586 0.7 0.7 0.7 0.7 0.7
P0122 TP Sensor open/low replace throttle position sensor 7590 0.8 0.8 0.8 0.8 1.2
P0122 TP Sensor open/low replace throttle position sensor 7595 0.5 0.5 0.5 0.5 0.9
P0122 TP Sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B]
7605 0.5 0.5 0.5 0.5 0.5
P0122 TP Sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B]
terminal 14 open
7615 0.5 0.5 0.5 0.5 0.5
P0122 TP Sensor open/low replace MAP sensor 7650 0.8 0.8 0.8 0.8 0.6
P0122 TP Sensor open/low replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.4
P0123 TP Sensor high replace ECM 7555 0.5 0.5 0.5 0.5 0.7
P0123 TP Sensor high TP sensor [88B] C (GY/V wire) and ECM [78B]
7575 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P0123 TP Sensor high TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7587 0.3 0.3 0.3 0.3 0.3
P0123 TP Sensor high replace throttle position sensor (TPS) 7595 0.5 0.5 0.5 0.5 0.9
P0123 TP Sensor high TP sensor [88B] A (BK/W wire) and ECM [78B]
terminal 24 open
7610 0.5 0.5 0.5 0.5 0.5
P0123 TP Sensor high TP sensor [88B] B (R/W wire) and ECM [78B]
7619 0.3 0.3 0.3 0.3 0.3
to oxygen [138B] terminal 2
6868 0.6 0.6 0.6 0.6 0.6
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
voltage
6869 0.6 0.6 0.6 0.6 0.6
voltage
6870 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
shorted to oxygen [137B] terminal 2
6871 0.4 0.4 0.4 0.4 0.4
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
voltage
6870 0.6 0.6 0.6 0.6 0.6
voltage
6872 0.6 0.6 0.6 0.6 0.6
7805 0.5 0.5 0.5 0.5 0.5
short to ground
7808 0.5 0.5 0.5 0.5 0.5
7825 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
short to voltage
7809 0.5 0.5 0.5 0.5 0.5
7805 0.5 0.5 0.5 0.5 0.5
short to ground
7808 0.5 0.5 0.5 0.5 0.5
7825 0.5 0.5 0.5 0.5 0.5
short to voltage
7809 0.5 0.5 0.5 0.5 0.5
P0373 CKP Sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.5 0.5 0.5 0.5 0.5
P0373 CKP Sensor intermittent repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0373 CKP Sensor intermittent replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0373 CKP Sensor intermittent clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3 0.3
P0373 CKP Sensor intermittent replace ECM 7983 0.8 0.8 0.8 0.8 1.0
P0373 CKP Sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
P0373 CKP Sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.5 0.5 0.5 0.5 0.5
P0374 CKP Sensor sync error CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.5 0.5 0.5 0.5 0.5
P0374 CKP Sensor sync error repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P0374 CKP Sensor sync error replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0374 CKP Sensor sync error clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3 0.3 0.3
P0374 CKP Sensor sync error repair ECM connections 7983 0.8 0.8 0.8 0.8 0.8
P0374 CKP Sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
P0374 CKP Sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.5 0.5 0.5 0.5 0.5
7966 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high VSS [65B] terminal A (R/W wire) to ECM [78B]
7917 0.3 0.3 0.3 0.3 0.3
P0502 VSS Sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B]
7918 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high VSS [65B] terminal A (R/W wire) to ECM [78B]
terminal 14 open
7919 0.3 0.3 0.3 0.3 0.3
P0502 VSS Sensor high VSS [65B] terminal C (BK wire) to ECM [78B]
terminal 10 open
7921 0.3 0.3 0.3 0.3 0.3
P0502 VSS Sensor high VSS [65B] terminal B (W/GN wire) shorted to
7922 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B]
terminal 33 open
7938 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3 0.3
P0502 VSS Sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.4
P0502 VSS Sensor high replace ECM 7968 0.8 0.8 0.8 0.8 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
7476 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal
35(BE/GN wire) short to voltage
7477 0.5 0.5 0.5 0.5 0.5
7478 0.5 0.5 0.5 0.5 0.5
7479 0.5 0.5 0.5 0.5 0.5
7483 0.5 0.5 0.5 0.5 0.5
7484 0.5 0.5 0.5 0.5 0.5
7488 0.5 0.5 0.5 0.5 0.5
7489 0.5 0.5 0.5 0.5 0.5
7493 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control ECM [78B] fuse terminal E/A and ECM [78B]
7494 0.4 0.4 0.4 0.4 0.4
7495 0.5 0.5 0.5 0.5 0.5
7496 0.5 0.5 0.5 0.5 0.5
7498 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
codes
7771 0.2 0.2 0.2 0.2 0.2
tance
7776 0.4 0.4 0.4 0.4 0.4
codes
7771 0.2 0.2 0.2 0.2 0.2
P0603 ECM EEPROM Error replace ECM 7913 0.7 0.7 0.7 0.7 0.9
P0603 ECM EEPROM Error code not present 7931 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash error replace ECM 7913 0.7 0.7 0.7 0.7 0.9
P0605 ECM flash error system OK 7931 0.2 0.2 0.2 0.2 0.2
7923 0.3 0.3 0.3 0.3 0.3
4 (GN/O wire) open
7901 0.4 0.4 0.4 0.4 0.4
7903 0.4 0.4 0.4 0.4 0.4
7908 0.3 0.3 0.3 0.3 0.3
shorted to ground
7852 0.7 0.7 0.7 0.7 0.7
7888 0.5 0.5 0.5 0.5 0.5
7889 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
7934 0.8 0.8 0.8 0.8 0.8
7936 0.8 0.8 0.8 0.8 0.8
P1003 System relay contacts open harness inspection/wiggle test/replace ECM
fuse
7937 0.5 0.5 0.5 0.5 0.5
7865 0.4 0.4 0.4 0.4 0.4
7866 0.4 0.4 0.4 0.4 0.4
7912 0.4 0.4 0.4 0.4 0.4
P1004 System relay contacts closed harness inspection/wiggle test/replace system
relay
7918 0.3 0.3 0.3 0.3 0.3
7929 0.3 0.3 0.3 0.3 0.3
replace procedure
6701 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password replace ECM & reprogram 6703 0.9 0.9 0.9 0.9 1.1
TSSM [30] terminal 3 open
6704 0.4 0.4 0.4 0.4 0.4
P1010 Missing password data link [91A] terminal 3/ECM [78B] 5 speed-
6705 0.4 0.4 0.4 0.4 0.4
P1010 Missing password replaced TSM/TSSM/HFSM, system now ok 6707 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.5 0.5 0.5 0.5 0.5
7025 0.5 0.5 0.5 0.5 0.5
7026 0.4 0.4 0.4 0.4 0.4
7875 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/replace ECM
fuse
7937 0.5 0.5 0.5 0.5 0.5
7865 0.4 0.4 0.4 0.4 0.4
7025 0.5 0.5 0.5 0.5 0.5
7937 0.5 0.5 0.5 0.5 0.5
7867 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.3 0.3 0.3 0.3 0.3
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.3 0.3 0.3 0.3 0.3
shorted, or open
5087 0.5 0.5 0.5 0.5 0.5
P1501 Jiffy stand sensor Low repair ECM connections 7956 0.7 0.7 0.7 0.7 0.7
shorted, or open
5086 0.5 0.5 0.5 0.5 0.5
shorted, or open
5087 0.5 0.5 0.5 0.5 0.5
5088 0.5 0.5 0.5 0.5 0.5
SERIAL DATA
6718 0.6 0.6 0.6 0.6 0.6
open
6746 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
6748 0.8 0.9 0.9 0.8 0.8
U1016 Loss of ICM serial data at tachometer repair tachometer connections/terminals/termi-
nals
6711 --- --- --- 0.5 0.5
U1016 Loss of ICM serial data at tachometer replace tachometer 6772 --- --- --- 0.5 0.5
U1016 Loss of ECM serial data at tachometer repair ECM connections 6854 --- --- --- 0.3 0.3
U1016 Loss of ECM serial data at tachometer ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM replace 15AMP battery fuse 6713 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM
6718 0.6 0.6 0.6 0.6 0.6
6749 0.8 0.8 0.8 0.8 0.8
is open
6710 0.5 0.5 0.5 0.5 0.5
ometer
6709 0.5 0.5 0.5 0.5 0.5
ometer
is open
6710 0.5 0.5 0.5 0.5 0.5
ometer
6712 0.6 0.6 0.6 0.6 0.6
ometer
replace 15 AMP battery fuse
6713 0.5 0.5 0.5 0.5 0.5
ometer
6717 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
ometer
6747 0.5 0.6 0.6 0.5 0.5
ometer
6749 0.8 0.8 0.8 0.8 0.8
U1064 Loss of TSM/TSSM/HFSM serial data at
tachometer
6709 --- --- --- 0.5 0.5
tachometer
is open
6710 --- --- --- 0.5 0.5
tachometer
repair tachometer connections/terminals/termi-
nal
6711 --- --- --- 0.5 0.5
tachometer
TSM/TSSM/HFSM [30B] terminal 3 and
Tachometer [108B] terminal 2 (LGN/V wire) is
open
6866 --- --- --- 0.5 0.5
tachometer
replace 15AMP battery fuse
6713 --- --- --- 0.5 0.5
tachometer
6717 --- --- --- 1.0 1.0
tachometer
TSM/TSSM/HFSM [30B] terminal 1 and Ignition
6749 --- --- --- 0.8 0.8
HFSM
replace speedometer
6072 0.8 0.9 0.9 0.8 0.8
tachometer
6709 0.5 0.5 0.5 0.5 0.5
HFSM or ECM or speedometer
6712 0.6 0.6 0.6 0.6 0.6
6747 0.5 0.6 0.6 0.5 0.5
6748 0.8 0.9 0.9 0.8 0.8
TSM/TSSM/HFSM [30B] terminal 1 and Ignition
6749 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
6758 0.5 0.5 0.5 0.5 0.5
replace speedometer
6765 0.8 0.9 0.9 0.8 0.8
speedometer (39B) terminal 1/Instrument fuse/
Fuel gauge 1(0 wire) grounded
6770 0.6 0.7 0.7 0.6 0.6
replace tachometer
6772 --- --- --- 0.5 0.5
replace speedometer
6775 0.8 0.9 0.9 0.8 0.8
6776 0.5 0.6 0.6 0.5 0.5
access instruments\wiggle test\replace acces-
sory fuse
6781 0.7 0.7 0.7 0.7 0.7
HFSM
replace ignition switch
6782 0.9 0.9 0.9 0.9 0.9
speedometer [39B] terminal 6/L R controls/igni-
tion switch (O/W wire) is shorted to ground
6795 0.6 0.7 0.7 0.6 0.6
speedo terminal 6 and accessory fuse (O/W
wire) open
6801 0.7 0.8 0.8 0.7 0.7
HFSM or ECM or Speedometer
accessory fuse terminal R and ignition switch
(R/GY wire) open
6802 0.8 0.8 0.8 0.8 0.8
replace tachometer
6803 0.8 0.8 0.8 0.8 0.8
6854 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 5 and battery fuse
6758 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM\HFSM TSM/TSSM/HFSM [30B] terminal 3 and speed-
6712 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at TSM\TSSM\HFSM repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
U1255 Missing response at TSM\TSSM\HFSM ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.8 0.9 0.9 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM TSM/TSSM/HFSM [30B] terminal 1 and Ignition
6749 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 5 and battery fuse
6758 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM\HFSM replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM speedometer (39B) terminal 1/Instrument fuse/
Fuel gauge 1(0 wire) grounded
6770 0.6 0.7 0.7 0.6 0.6
U1255 Missing response at TSM\TSSM\HFSM replace tachometer 6772 --- --- --- 0.5 0.5
U1255 Missing response at TSM\TSSM\HFSM replace speedometer 6775 0.8 0.9 0.9 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 7 and chassis
6776 0.5 0.6 0.6 0.5 0.5
U1255 Missing response at TSM\TSSM\HFSM access instruments\wiggle test\replace acces-
sory fuse
6781 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM\TSSM\HFSM replace ignition switch 6782 0.9 0.9 0.9 0.9 0.9
U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 6/L R controls/igni-
6795 0.6 0.7 0.7 0.6 0.6
U1255 Missing response at TSM\TSSM\HFSM speedo terminal 6 and accessory fuse (O/W
wire) open
6801 0.7 0.8 0.8 0.7 0.7
U1255 Missing response at TSM\TSSM\HFSM accessory fuse terminal R and ignition switch
(R/GY wire) open
6802 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM replace tachometer 6803 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM\TSSM\HFSM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at Speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.5 0.5 0.5 0.5 0.5
6749 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
6753 0.8 0.9 0.9 0.8 0.8
U1255 Missing response at speedometer inspect/main wiring harness/replace 15 AMP
battery fuse
7159 0.2 0.2 0.2 0.2 0.2
U1255 Missing response at tachometer TSM/TSSM/HFSM [30B] terminal 3 and
tachometer [108B] terminal 2 (LGN/V wire) is
open
6062 --- --- --- 0.8 0.8
U1255 Missing response at tachometer repair TSM/TSSM/HFSM connections 6709 --- --- --- 0.5 0.5
U1255 Missing response at tachometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 --- --- --- 0.5 0.5
U1255 Missing response at tachometer repair tachometer connections/terminals/termi-
nals
6711 --- --- --- 0.5 0.5
U1255 Missing response at tachometer replace TSM/TSSM/HFSM 6717 --- --- --- 1.0 1.0
U1255 Missing response at tachometer TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749 --- --- --- 0.8 0.8
U1255 Missing response at tachometer replace battery fuse 6754 --- --- --- 0.7 0.7
U1300 Serial data low ECM [78B] terminal 5 to speedometer terminal
6036 0.6 0.6 0.6 0.6 0.6
U1300 Serial data low repair TSM/TSSM/HFSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1300 Serial data low repair tachometer connections/terminals/termi-
nals
6711 --- --- --- 0.5 0.5
U1300 Serial data low replace TSM/TSSM/HFSM 7998 1.1 1.3 1.3 1.1 1.1
U1300 Serial data low ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 0.8
U1300 Serial data low repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1300 Serial data low replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1300 Serial data low replace tachometer 6803 --- --- --- 0.8 0.8
U1300 Serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
U1300 Serial data low ECM [78B] terminal 5 TSSM [30] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire)
grounded
7994 0.5 0.5 0.5 0.5 0.5
U1300 Serial data low replace ECM 7993 0.9 0.9 0.9 0.9 1.1
U1300 Serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.5 0.5 0.5 0.5 0.5
U1301 Serial data high ECM [78B] terminal 5 to speedometer terminal
6036 0.6 0.6 0.6 0.6 0.6
U1301 Serial data high repair TSM/TSSM/HFSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1301 Serial data high repair tachometer connections/terminals 6711 0.5 --- --- 0.5 0.5
U1301 Serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
6718 0.6 0.6 0.6 0.6 0.6
U1301 Serial data high ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 0.8
U1301 Serial data high replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1301 Serial data high replace Tachometer 6803 --- --- --- 0.8 0.8
U1301 Serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.4 0.4 0.4 0.4 0.4
U1301 Serial data high repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 Serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 Serial data high data link [91] terminal 3/ECM terminal 5/TSM/
TSSM/HFSM [30] terminal 3/speedometer [39]
terminal 2 (LGN/V wire) shorted to voltage
6865 0.4 0.4 0.4 0.4 0.4
U1301 Serial data high replace ECM 7993 0.9 0.9 0.9 0.9 1.1
U1301 Serial data High replace TSM/TSSM/HFSM 7998 1.1 1.3 1.3 1.1 1.1
Serial data missing engine stop switch [22B] terminal 4/coil terminal
B/ECM [78]terminal 13) (W/BK wire) shorted to
ground
6723 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Serial data missing inspect/access main wire harness/wiggle test/
replace 15 AMP ignition fuse
6729 0.3 0.3 0.3 0.3 0.3
6731 0.4 0.4 0.4 0.4 0.4
6732 0.4 0.4 0.4 0.4 0.4
Serial data missing inspect/wiggle test/replace maxi fuse 6733 0.4 0.4 0.4 0.4 0.4
Serial data missing replace tachometer 6772 --- --- --- 0.5 0.5
wire) is open
6804 0.2 0.2 0.2 0.2 0.2
Serial data missing data link [91A] terminal 3/ECM [78]terminal 5/
TSSM [30]terminal 3/speedometer [39] terminal
2 (LGN/V wire) short to voltage
6818 0.6 0.6 0.6 0.6 0.6
(BK wire) is open
6819 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78]terminal 5 and data link [91A] terminal
3 (LGN/V wire) open/grounded
6838 0.4 0.4 0.4 0.4 0.4
data link [91] terminal 4 and TSM/TSSM/HFSM
[30] terminal 2 (GY wire) shorted to ground
6839 0.5 0.5 0.5 0.5 0.5
ground
7316 0.4 0.4 0.4 0.4 0.4
7318 0.5 0.5 0.5 0.5 0.5
Serial data missing repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
DRIVEABILIY SYMPTOMS
Misfire at idle or under load replace MAP Sensor 7152 1.0 1.0 1.0 1.0 0.8
7153 0.5 0.5 0.5 0.5 0.5
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
Rough or rolling idle replace MAP Sensor 7152 1.0 1.0 1.0 1.0 0.8
7153 0.5 0.5 0.5 0.5 0.5
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
No check engine lamp main fuse terminal A (R wire) and Battery fuse
is open
6745 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
No check engine lamp replace tachometer 6772 --- --- --- 0.8 0.8
No check engine lamp speedo [39B] terminal 5 and battery fuse (BN/
GY wire) is open
7154 0.3 0.3 0.3 0.3 0.3
No check engine lamp speedo [39B] terminal 5 and battery fuse (BN/
GY wire) is grounded
7158 0.6 0.6 0.6 0.6 0.6
No check engine lamp inspect/main wiring harness/replace 15 AMP
Battery Fuse
7159 0.2 0.2 0.2 0.2 0.2
ter [39B] terminal 5/Siren [142B] terminal A (BN/
7162 0.6 0.6 0.6 0.6 0.6
7285 0.5 0.5 0.5 0.5 0.5
7290 0.5 0.5 0.5 0.5 0.5
7303 0.4 0.4 0.4 0.4 0.4
No check engine lamp replace TSSM 7306 1.2 1.2 1.2 1.2 1.2
No check engine lamp ECM terminal 28 to ground is open 7310 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 to data link [91A] terminal
3 is open
7314 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
7171 0.4 0.4 0.4 0.4 0.4
7173 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start replace 15 AMP fuse 7181 0.3 0.3 0.3 0.3 0.3
7210 0.7 0.7 0.7 0.7 0.7
tion coil
7226 0.7 0.7 0.7 0.7 0.6
7340 0.4 0.4 0.4 0.4 0.4
15 AMP pump fuse
7380 0.3 0.3 0.3 0.3 0.3
tions in tank
7415 0.6 0.6 0.6 0.6 0.7
7441 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace ECM/ICM 7450 0.8 0.8 0.8 0.8 1.0
line/fuel filter
7014 0.8 0.8 0.8 0.8 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Starts hard repair spark plug Wire connections 7136 0.3 0.3 0.3 0.3 0.3
Starts hard clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.1
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.1
7171 0.4 0.4 0.4 0.4 0.4
7173 0.3 0.3 0.3 0.3 0.3
Starts hard replace 15 amp fuse 7181 0.3 0.3 0.3 0.3 0.3
7210 0.7 0.7 0.7 0.7 0.7
tion coil
7226 0.7 0.7 0.7 0.7 0.6
7340 0.4 0.4 0.4 0.4 0.4
15 amp pump fuse
7380 0.3 0.3 0.3 0.3 0.3
tions in tank
7415 0.6 0.6 0.6 0.6 0.7
7441 0.4 0.4 0.4 0.4 0.4
Starts hard replace ECM/ICM 7450 0.8 0.8 0.8 0.8 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
ITEM DESCRIPTION
LABOR
CODE
MODELS
CN/CR/CS/
CX/CZ
CP CT CV LA
Revised 10/13/08 2009 FLHT/FLTR MODELS Page 3-1
(JAPAN ONLY)
FMM FLHTP (FUEL INJECTED
WITH FAIRING)
FS4 FLTR
2009 FLHT/FLTR MODELS
Table 3-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
NEW
Set-up and predelivery --- 2.0 2.0 2.2 2.5 2.5 2.0 2.0
1,000 mile (1,600 km) service --- 2.5 2.5 2.5 2.5 3.0 2.5 2.5
REGULAR
5,000 mile (8,000 km) maintenance --- 1.8 1.8 1.8 1.8 2.3 1.8 1.8
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
PAINT REPAIR
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0 1.0
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
DRIVE
Adjust secondary belt at PDI only 2010 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace secondary belt 2011 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace rear wheel sprocket bearing both 2012 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear wheel compensator cushion 2013 0.9 0.9 0.9 0.9 0.9 0.9 0.9
WHEELS
Replace tire or inner tube - includes bal-
ancing
front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6
rear 2111 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace wheel assembly - includes disc
and sprocket exchange, bearing install and
balancing
front 2113 1.0 1.0 1.0 1.0 1.0 1.0 1.0
rear
2114 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Replace rim, hub or spokes- includes tru-
ing and balancing
front 2116 2.2 2.2 2.2 2.2 2.2 --- 2.2
rear 2121 2.4 2.4 2.4 2.4 2.4 --- 2.4
Replace wheel bearings front 2136 0.7 0.7 0.7 0.7 0.7 0.7 0.7
rear 2141 0.9 0.9 0.9 0.9 0.9 0.9 0.9
True laced wheel (wheel on vehicle) 2156 0.4 0.4 0.4 0.4 0.4 --- 0.4
True laced wheel - includes remove/
replace wheel & tire and time to rebalance
front 2157 1.0 1.0 1.0 1.0 1.0 --- 1.0
rear 2158 1.2 1.2 1.2 1.2 1.2 --- 1.2
HANDLEBARS
Replace handlebars 2176 1.4 --- --- --- --- 1.4 ---
Replace handlebars includes removing radio 2206 --- 1.5 1.5 1.5 1.5 --- 1.3
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace both rubber handlebar mounts includes removing radio, if applicable 2246 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both - includes loosening
radio, if applicable
2253 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace handlebar clamp includes removing radio, if applicable 2254 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Adjust steering head bearings 2290 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Change front fork oil both sides --- 2.2 2.2 2.2 2.2 2.2 2.2 1.8
Replace frame includes removal and installation of
all accessories and motorcycle com-
ponents
2306 17.0 17.0 17.2 17.5 17.5 17.0 17.0
Replace tail section sub frame 2339 1.6 1.6 2.4 2.4 2.4 1.8 1.6
Replace rear frame section and tag bracket 2308 --- --- --- --- --- 1.0 ---
Replace front fork assembly includes removal and installation of
upper and lower fork brackets
2311 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Replace lower fork bracket air baffle 2302 --- --- --- --- --- --- 0.1
Replace lower fork bracket and stem 2316 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Replace steering head cups and bearings
Replace upper fork bracket
including bearing adjustment 2321 3.2 3.2 3.2 3.2 3.2 3.2 3.2
2326 2.7 2.7 2.7 2.7 2.7 2.7 2.7
Service or replace fork slider and/or seal
includes removal, disassembly, cleaning,
inspection, replacing parts, servicing
damper tube, replacing bushings, assem-
bly and installation
one side 2341 2.4 2.4 2.4 2.4 2.4 2.4 2.1
both sides
2342 2.9 2.9 2.9 2.9 2.9 2.9 2.5
Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2 1.2
both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Replace fork tube one side 2356 2.0 2.0 2.0 2.0 2.0 2.0 1.6
both sides 2361 2.5 2.5 2.5 2.5 2.5 2.5 2.1
Replace fork slider cover one side 2499 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9 1.9 1.9 1.9 1.9
Replace rear fork pivot shaft 2368 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3 0.3
spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace footboard or foot peg 2394 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace footboard insert 2299 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace motor mount rear right 2395 1.2 1.2 1.2 1.2 1.2 1.2 1.2
rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3 0.3
both front rubber mounts and/or front
mount bracket
2398 1.4 1.4 1.4 1.4 1.4 1.4 1.4
BRAKES
Replace hydraulic brake line includes fill-
ing/bleeding brakes (non ABS vehicles)
front (non ABS vehicles) 2406 1.0 1.0 1.0 1.0 1.0 1.0 1.0
rear (non ABS vehicles) 2411 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace hydraulic brake line includes fill-
ing/bleeding brakes (ABS vehicles only)
front, master cylinder to ABS unit,
includes bleeding and check with
Digital Technician (ABS vehicles
only)
2463 1.3 1.3 1.3 1.3 1.3 1.3 1.3
rear, master cylinder to ABS unit,
only)
2464 0.4 0.4 0.4 0.4 0.4 0.4 0.4
front, ABS unit to calipers, includes
bleeding and check with Digital Tech-
nician (ABS vehicles only)
2465 1.3 1.3 1.3 1.3 1.3 1.3 1.3
rear, ABS unit to rear caliper,
only)
2467 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake pads front each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes filling/
bleeding brakes
front each caliper 2426 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 2431 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace rear brake caliper mount 2408 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace brake caliper screen front each caliper 2428 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace brake rotor front one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3
front both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 2441 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Bleed brake caliper one or two front cali-
pers or rear caliper
2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2
front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace master cylinder cover front or rear 2479 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Rebuild master cylinder assembly
includes filling/bleeding brakes
front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6
rear 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7
C0562 Battery voltage low - ABS repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 11 and
1416 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS ABS module [166B] pin 20 and lower
fuse block [62B] 30 amp ABS fuse
terminal "4B" (R/V wire) is open or
high resistance
1417 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS circuit between ABS module [166B]
pin 10 to battery positive terminal (R/
V wire) is open or high resistance
1419 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS circuit between ABS module [166B]
pin 19 to ignition fuse (GY wire) is
open or high resistance
1420 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 1 and ground
2 (BK/GN wire) is open
1421 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C0562 Battery voltage low - ABS repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C0563 Battery voltage high code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C0563 Battery voltage high repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C1014 ECU internal solid state relay fault replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1017 Pump motor power circuit open fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and
1416 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and lower
fuse block [62B] 30 amp ABS fuse
terminal "4B" (R/V wire) is open
1417 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1017 Pump motor power circuit open fault replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1018 Pump motor ground circuit high
resistance fault
repair ABS ECU connections
1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
resistance fault
ABS module [166B] pin 11 and
1416 0.5 0.5 0.5 0.5 0.5 0.5 0.5
resistance fault
replace ABS ECU or HCU
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1021 Front wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1021 Front wheel speed always 0 repair wheel speed sensor connec-
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1021 Front wheel speed always 0 faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
C1021 Front wheel speed always 0 worn or damaged wheel bearings or
suspension components, may be
used in conjunction with other codes
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C1021 Front wheel speed always 0 replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1021 Front wheel speed always 0 replace ABS front wheel sensor 2439 0.8 0.8 0.8 0.8 0.8 0.8 0.8
C1021 Front wheel speed always 0 ABS module [166B] pin 17 and
[167B] pin A (BK/BE wire) open/
shorted to ground/shorted to voltage
2444 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1021 Front wheel speed always 0 ABS module [166B] pin 18 and
[167B] pin B (BK/V wire) open/
2445 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1021 Front wheel speed always 0 ABS module [166B] pin 17 (BK/BE
wire) and [166B] pin 18 (BK/V wire)
shorted
2448 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1023 Rear wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1023 Rear wheel speed always 0 repair wheel speed sensor connec-
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1023 Rear wheel speed always 0 faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
C1023 Rear wheel speed always 0 worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C1023 Rear wheel speed always 0 replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1023 Rear wheel speed always 0 replace rear wheel speed sensor 2440 1.0 1.0 1.0 1.0 1.0 1.0 1.0
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 and [168B]
pin A (BE/BN wire) open/grounded/
shorted to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1023 Rear wheel speed always 0 ABS module [166B] pin 7 and [168B]
pin B (BE/V wire) open/grounded/
shorted to voltage
2455 0.6 0.6 0.6 0.6 0.6 0.6 0.6
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 (BE/BN
wire) and [166B] pin7 (BE/V wire)
shorted
2457 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1025 Front wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1025 Front wheel speed intermittent repair wheel speed sensor connec-
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1025 Front wheel speed intermittent faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
C1025 Front wheel speed intermittent worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C1025 Front wheel speed intermittent replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1025 Front wheel speed intermittent replace ABS front wheel sensor 2439 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1025 Front wheel speed intermittent ABS module [166B] pin 17 and
2444 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1025 Front wheel speed intermittent ABS module [166B] pin 18 and
2445 0.6 0.6 0.6 0.6 0.6 0.6 0.6
C1025 Front wheel speed intermittent ABS module [166B] pin 17 (BK/BE
shorted
2448 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1027 Rear wheel speed intermittent repair wheel speed sensor connec-
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
C1027 Rear wheel speed intermittent worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
C1027 Rear wheel speed intermittent replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1027 Rear wheel speed intermittent replace rear wheel speed sensor 2440 1.0 1.0 1.0 1.0 1.0 1.0 1.0
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 and [168B]
shorted to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent ABS module [166B] pin 7 and [168B]
shorted to voltage
2455 0.6 0.6 0.6 0.6 0.6 0.6 0.6
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 (BE/BN
shorted
2457 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1032 Front wheel speed sensor open/
shorted
1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
repair wheel speed sensor connec-
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
shorted
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
shorted
replace ABS front wheel sensor
2439 0.8 0.8 0.8 0.8 0.8 0.8 0.8
shorted
2444 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
2445 0.6 0.6 0.6 0.6 0.6 0.6 0.6
shorted
ABS module [166B] pin 17 (BK/BE
shorted
2448 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/
shorted
1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
shorted
replace rear wheel speed sensor
2440 1.0 1.0 1.0 1.0 1.0 1.0 1.0
shorted
ABS module [166B] pin 8 and [168B]
shorted to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
shorted to voltage
2455 0.6 0.6 0.6 0.6 0.6 0.6 0.6
shorted
ABS module [166B] pin 8 (BE/BN
shorted
2457 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1042 Pump motor open fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1042 Pump motor open fault ABS module [166B] pin 11 and
1416 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1042 Pump motor open fault replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1043 Pump motor stalled fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1043 Pump motor stalled fault ABS module [166B] pin 11 and
1416 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1043 Pump motor stalled fault replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1055 ECU internal fault replace ABS ECU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1056 ECU internal fault - solid state relay
shorted on
replace ABS ECU
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
shorted to ground
replace ABS ECU
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1061 ECU internal fault - front apply sole-
noid
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1062 ECU internal fault - front release
solenoid
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1065 ECU internal fault - rear apply sole-
noid
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1066 ECU internal fault - rear release
solenoid
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1094 Front brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1094 Front brake switch always on repair or replace front brake light
switch or right handlebar connections
in connector [22]
1413 1.2 1.2 1.2 1.2 1.2 1.2 1.3
C1094 Front brake switch always on circuit between right handlebar
switch [22B] terminal 2 and ABS
ECU [166B] terminal 13 (R/BN) is
shorted to voltage
1414 0.6 0.6 0.6 0.6 0.6 0.6 0.7
C1094 Front brake switch always on repair front brake light switch connec-
tions in connector [22]
1415 0.5 0.5 0.5 0.5 0.5 0.5 0.6
C1094 Front brake switch always on replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1095 Front brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1095 Front brake switch open repair connections at ABS diode
pack [201B]
1403 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1095 Front brake switch open replace ABS diode pack 1404 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1095 Front brake switch open circuit between ABS diode pack
[201B] terminal 1 or 2 and ABS ECU
[166B] terminal 3 (PK/BN) or 13 (R/
BN) is open
1405 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1095 Front brake switch open circuit between ABS diode pack
[201B] terminal 3 and fuseblock ter-
minal 2A (R/BE) is open
1406 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1095 Front brake switch open replace brake relay or repair connec-
tions
1407 0.4. 0.4. 0.4. 0.4. 0.4. 0.4. 0.4.
C1095 Front brake switch open replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1118 ECU internal fault - front apply sole-
noid correlation
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1121 ECU internal fault - rear apply sole-
noid correlation
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1151 Front wheel release too long reroute brake lines 1418 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1151 Front wheel release too long replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1153 Rear wheel release too long reroute brake lines 1418 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1153 Rear wheel release too long replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1158 Calibration programming required replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1206 Front wheel speed frequency out of
range
1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
range
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1206 Front wheel Speed frequency out of
range
faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
range
worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
range
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
range
2439 0.8 0.8 0.8 0.8 0.8 0.8 0.8
range
2444 0.5 0.5 0.5 0.5 0.5 0.5 0.5
range
2445 0.6 0.6 0.6 0.6 0.6 0.6 0.6
range
ABS module [166B] pin 17 (BK/BE
shorted
2448 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1208 Rear wheel speed frequency out of
range
1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
range
tions
1402 0.5 0.5 0.5 0.5 0.5 0.5 0.5
range
faulty wheel speed sensor routing or
wiring damage
1411 0.9 0.9 0.9 0.9 0.9 0.9 0.9
range
1412 0.2 0.2 0.2 0.2 0.2 0.2 0.2
range
2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
range
2440 1.0 1.0 1.0 1.0 1.0 1.0 1.0
range
shorted to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5 0.5
range
shorted to voltage
2455 0.6 0.6 0.6 0.6 0.6 0.6 0.6
range
ABS module [166B] pin 8 (BE/BN
shorted
2457 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1212 Front or rear brake not applied with
deceleration
repair or replace rear brake light
switch terminals
1408 0.4 0.4 0.4 0.4 0.4 0.4 0.4
deceleration
repair or replace rear brake light
switch terminals or replace rear
brake lamp switch
1409 0.9 0.9 0.9 0.9 0.9 0.9 0.9
deceleration
repair or replace front brake light
in connector [22]
1413 1.2 1.2 1.2 1.2 1.2 1.2 1.3
deceleration
repair front brake light switch connec-
1415 0.5 0.5 0.5 0.5 0.5 0.5 0.6
deceleration
circuit between right handlebar con-
trol switch connector [22B] terminal
"1" and fuseblock terminal 1D (O/W)
is open
1422 0.5 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between ABS diode pack
[201B] terminal 2 (R/BN wire) and
right handlebar control switch con-
nector [22B] terminal "2" (R/BE) is
open
1423 0.5 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between rear brake light
switch terminal "2" and fuseblock ter-
minal 1D (O/W) is open
1424 0.5 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between ABS diode pack
[201B] terminal 1 (PK/BN wire) and
rear brake light switch terminal "2" is
open
1425 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1214 Rear brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light
switch terminals
1408 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light
brake lamp switch
1409 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
C1214 Rear brake switch always on circuit between rear brake lamp
switch [121B] terminal 1 and ABS
ACU [166B] terminal 3 (PK/BN) is
shorted to voltage
1410 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1214 Rear brake switch always on replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
C1216 Rear brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1216 Rear brake switch open repair connections at ABS diode
pack [201B]
1403 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1216 Rear brake switch open replace ABS diode pack 1404 0.4 0.4 0.4 0.4 0.4 0.4 0.4
C1216 Rear brake switch open circuit between ABS diode pack
[201B] terminal 1 or 2 and ABS ECU
[166B] terminal 3 (PK/BN) or 13 (R/
BN) is open
1405 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1216 Rear brake switch open circuit between ABS diode pack
1406 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C1216 Rear brake switch open replace brake relay or repair connec-
tions
1407 0.4. 0.4. 0.4. 0.4. 0.4. 0.4. 0.4.
C1216 Rear brake switch open replace ABS ECU or HCU 2430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
U1300 ABS serial data low repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ABS serial data low ECM [78B] terminal 69 to speedome-
ter [39B] terminal 2 (LGN/V wire) is
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ABS serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1300 ABS serial data low repair TSM/TSSM/HFSM connec-
tions
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ABS serial data low repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 ABS serial data low ECM [78B] terminal 69 and tachome-
ter [108B] terminal 2 is open
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ABS serial data low repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ABS serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1300 ABS serial data low replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ABS serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ABS serial data low replace ECM & reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1300 ABS serial data low ECM [78B] terminal 69 TSM/TSSM/
HFSM [30] terminal 3/speedometer
[39B] terminal 2 (LGN/V wire)
grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ABS serial data low replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 ABS serial data low ECM [78B] terminal 69 to TSM/
TSSM/HFSM [30B] terminal 3 (LGN/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 ABS serial data low replace radio 6120 --- 1.0 1.0 1.0 1.0 --- 1.1
U1300 ABS serial data low ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ABS serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1301 ABS serial data high repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 ABS serial data high ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ABS serial data high repair TSM/TSSM/HFSM connec-
tions
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ABS serial data high repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ABS serial data high ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ABS serial data high ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ABS serial data high repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 ABS serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 ABS serial data high replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1301 ABS serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ABS serial data high data link [91A] terminal 3/ECM [78B]
terminal 69 TSM/TSSM/HFSM [30B]
terminal 3/speedometer [39B] termi-
nal 2 (LGN/V wire) shorted to voltage
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ABS serial data high replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1301 ABS serial data high replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1301 ABS serial data high ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ABS serial data high replace radio 6120 --- 1.0 1.0 1.0 1.0 --- 1.1
Replace ABS hydraulic control unit (HCU) or gaskets, used if module leaking,
includes bleeding both brakes and
verifying system function with digital
technician (ABS vehicles only)
2473 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.2 0.2 0.2 0.2 0.2 0.2 0.2
SEATS/FENDERS/TANKS
Replace seat and/or strap or spring(s) and/
or hinge bracket
2506 0.1 0.1 0.1 0.1 0.1 0.2 0.1
Replace top frame cover (solo seat) 2510 --- --- --- --- --- 0.3 ---
Replace seat air spring 2514 --- --- --- --- --- 0.4 ---
Replace air tank 2516 --- --- --- --- --- 0.8 ---
Replace air line 2518 --- --- --- --- --- 0.5 ---
Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0 1.0
rear (includes installing new wire
conduit and facia if applicable)
2531 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace license plate mount 2525 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear fender facia/ground effects 2528 --- 0.5 --- --- --- --- ---
Replace rear fender facia/ground effects
stud plate
one or both
2529 --- 0.9 --- --- --- --- ---
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace rear fender wire conduit 2533 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace rear fender support cover left or right 2536 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel tank assembly 2541 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace fuel tank console/instrument panel 2553 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel tank console insert 2558 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel tank console fuel door or fuel
door lock
2559 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace fuel tank console rubber mounting
strip
2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel level sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel tank check valve assembly includes fuel line attached to check
valve
2567 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel filter 2575 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel transfer hose inside tank 2579 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel tank trim or medallion 6507 --- 0.3 --- 0.3 0.3 --- ---
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1
BELT GUARDS
Replace rear belt guard debris deflector 2616 0.2 0.2 0.2 0.2 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or
gaskets
2626 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Replace exhaust pipe right side header assembly and/or
port gaskets
2631 1.0 1.0 1.0 1.0 1.0 1.0 1.0
left side cross under pipe, support
clamp and/or gasket
2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear exhaust support bracket at transmission side cover 2651 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Table 3-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Table 3-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GENERAL
Remove and install engine - includes
remove/replace/install oil passage gasket
California vehicles only
3006 4.6 4.6 4.6 4.9 --- --- 4.6
Remove and install engine - includes
3006 4.5 4.5 4.5 4.8 4.8 4.5 4.5
Replace stabilizer top front 3005 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Remove and replace oil pan for inspection/
decontamination
with engine removed
3009 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace dipstick 3480 0.1 0.1 0.1 0.1 0.1 0.1 0.1
CYLINDER HEAD
Recondition cylinder head includes
removal of head and gasket, remove car-
bon, service valve guides, grind valves and
seats, test springs and install head and
gaskets.
front head 3101 4.5 4.5 4.5 4.9 4.9 4.5 4.5
rear head 3103 4.5 4.5 4.5 4.9 4.9 4.5 4.5
both heads
3104 5.1 5.1 5.1 5.5 5.5 5.1 5.1
Replace cylinder head one head 3106 3.5 3.5 3.5 3.9 3.9 3.5 3.5
both heads 3108 4.4 4.4 4.4 4.8 4.8 4.4 4.4
head removal
one seal or spring
(intake or exhaust)
3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1
both seals or springs
(intake or exhaust)
3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 2.6 2.6 2.6 3.0 3.0 2.6 2.6
rear cylinder 3142 2.6 2.6 2.6 3.0 3.0 2.6 2.6
both cylinders 3143 3.0 3.0 3.0 3.4 3.4 3.0 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8 0.8
rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8 0.8
both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Recondition rocker arms after heads are
removed
one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace lower rocker arm cover/gasket, or
rocker arms and /or shafts/rocker arm sup-
port
front cylinder 3147 1.2 1.2 1.2 1.6 1.6 1.2 1.2
rear cylinder 3152 1.2 1.2 1.2 1.6 1.6 1.2 1.2
both cylinders 3153 1.4 1.4 1.4 1.8 1.8 1.4 1.9
Replace cylinder o-ring/drain o-ring front cylinder 3161 2.8 2.8 2.8 3.2 3.2 2.8 2.8
rear cylinder 3163 2.8 2.8 2.8 3.2 3.2 2.8 2.8
both cylinders 3168 3.2 3.2 3.2 3.6 3.6 3.2 3.2
Replace crankcase umbrella valve one 3172 1.1 1.1 1.1 1.1 1.1 1.1 1.1
both 3174 1.2 1.2 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Recondition top end - includes disassem-
bly, replacement of piston and sizing cylin-
der (.005 pistons), replacing piston rings
and all items listed under recondition cylin-
der head and assembly.
one piston and cylinder 3202 5.5 5.5 5.5 5.9 5.9 5.5 5.5
3203 6.1 6.1 6.1 6.5 6.5 6.1 6.1
Replace piston rings includes deglazing
cylinder
one cylinder 3206 3.1 3.1 3.1 3.5 3.5 3.1 3.1
both cylinders 3216 3.7 3.7 3.7 4.1 4.1 3.7 3.7
Recondition top end includes disassem-
bly, deglazing cylinder and replacing rings,
or replacing cylinder and piston, all items
listed under recondition cylinder head and
assembly.
3208 5.9 5.9 5.9 6.3 6.3 5.9 5.9
Recondition top end - includes disassem-
bly, replacement of piston and bore and
hone, resizing cylinder (.010 oversize or
above), replacing piston rings and all items
listed under recondition cylinder head and
assembly.
3212 6.5 6.5 6.5 6.9 6.9 6.5 6.5
removal of cylinder head and cylinder, fit-
ting new piston with rings, resizing cylinder
and assembly
one cylinder 3221 3.7 3.7 3.7 4.1 4.1 3.7 3.7
both cylinders
3231 4.9 4.9 4.9 5.3 5.3 4.9 4.9
Table 3-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace cylinder and piston one cylinder 3236 3.0 3.0 3.0 3.4 3.4 3.0 3.0
both cylinders 3246 3.5 3.5 3.5 3.9 3.9 3.5 3.5
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or
anti-rotation pin
one or two same cylinder 3307 1.4 1.4 1.4 1.8 1.8 1.4 1.4
on both cylinders 3310 1.7 1.7 1.7 2.1 2.1 1.7 1.7
Replace push rod, push rod cover and/or o-
ring or quad seal
one or two same cylinder 3317 1.4 1.4 1.4 1.8 1.8 1.4 1.4
one each cylinder 3318 1.6 1.6 1.6 2.0 2.0 1.6 1.6
Replace cam cover and/or gasket 3325 1.6 1.6 1.6 2.0 2.0 1.6 1.6
Replace primary cam chain, sprockets and/
or fastener
3327 1.7 1.7 1.7 2.1 2.1 1.7 1.7
Replace primary cam chain tensioner 3328 1.7 1.7 1.7 2.1 2.1 1.7 1.7
Replace cam support plate/o-rings 3335 2.8 2.8 2.8 3.2 3.2 2.8 2.8
Replace cam support plate 3337 3.7 3.7 3.7 4.1 4.1 3.7 3.7
Replace cam support bearing/cams/sec-
ondary cam chain/tensioner
3338 3.9 3.9 3.9 4.3 4.3 3.9 3.9
Replace oil pump and/or o-rings 3341 2.7 2.7 2.7 3.1 3.1 2.7 2.7
Replace cam bearing crankcase one bearing 3342 3.4 3.4 3.4 3.8 3.8 3.4 3.4
two bearings 3343 3.6 3.6 3.6 4.0 4.0 3.6 3.6
By pass valve inspection 3354 2.7 2.7 2.7 3.1 3.1 2.7 2.7
CRANKCASE
Replace crankcases California vehicles only includes
remove and install engine
3406 8.0 8.0 8.0 8.4 --- --- 8.0
Replace crankcases includes remove and install engine 3406 7.9 7.9 7.9 8.3 8.3 7.8 7.9
Seal crankcase only 3407 6.8 6.8 6.8 7.1 7.1 6.7 6.8
Replace flywheels includes remove and install engine 3411 7.5 7.5 7.5 7.9 7.9 7.4 7.5
Replace right side main bearing California vehicles only 3412 7.5 7.5 7.5 7.9 --- --- 7.5
Replace right side main bearing 3412 7.4 7.4 7.4 7.8 7.8 7.3 7.4
Table 3-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace left side main bearing California vehicles only 3410 7.0 7.0 6.9 7.1 --- --- 7.0
Replace left side main bearing 3410 6.9 6.9 6.8 7.0 7.0 6.8 6.9
Piston jet/o-ring one 3413 3.0 3.0 3.0 3.4 3.4 2.9 3.0
both 3414 3.4 3.4 3.4 3.8 3.8 3.3 3.4
Replace crank position sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Check flywheel trueness before assembly
or after removal
3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Recondition cylinder heads - head
removed (for non-related repairs)
one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0
both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related
repairs deglaze only)
3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace pistons cylinders removed (for non-related
repairs) - includes resizing cylinders
3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Replace oil filter mount end cap and/or
gasket
4519 --- --- --- --- --- 0.2 ---
Replace oil cooler 4525 --- --- --- --- --- 0.4 ---
Replace oil cooler mounting bracket 4526 --- --- --- --- --- 0.4 ---
Replace oil cooler hose and/or clamp one or both 4528 --- --- --- --- --- 0.6 ---
Replace oil filter mount/fittings 4533 --- --- --- --- --- 0.4 ---
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace induction module 3508 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Replace induction module seal 3510 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace external fuel supply hose 3514 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace evaporative purge solenoid 3522 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace canister 3527 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace any one hose 3529 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Table 3-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
ITEM DESCRIPTION
LABOR
CODE
MODELS
DRIVE
Replace derby cover and/or gasket/o-ring 4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace primary chain tensioner 4033 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 2.4 2.4 2.4 2.4 2.4 2.4 2.4
Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace inner primary case and/or seals or
mainshaft bearing
4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1
Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace shift lever heel or toe shifter 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace shift lever shaft and/or inner lever includes removal of heel and toe shift
levers
4017 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace starter-primary o-ring 4034 0.6 0.6 0.6 0.6 0.6 0.6 0.6
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 1.2 1.2 1.2 1.4 1.4 1.2 1.2
Service the clutch includes disassembly, cleaning,
inspection repair, assembly, and
adjustment
4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace clutch release bearing and/or
push rod
4016 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace clutch release (ball ramp) and/or
side cover
4018 1.6 1.6 1.6 1.7 1.7 1.6 1.6
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
MODELS FLHT FLHX FLHTC FLHTCU
FLHTCU
WITH SIDE-
CAR
(JAPAN
ONLY)
FLHTP
(FUEL
INJECTED
W/FAIRING)
FLTR
ITEM DESCRIPTION
LABOR
CODE
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.6 5.6 5.3 5.3
Replace transmission complete - includes
4305 4.9 4.9 4.9 5.2 5.2 4.9 4.9
Overhaul transmission includes disassembly, cleaning,
inspection, replacing parts (transmis-
sion case in frame)
4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6
Replace transmission sprocket 4309 2.6 2.6 2.6 2.6 2.6 2.6 2.6
Replace main drive gear oil seal in transmission case 4311 2.7 2.7 2.7 2.7 2.7 2.7 2.7
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Replace shifter arm assembly or springs 4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0
Replace transmission top cover and/or
gasket
4341 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace shifter forks and/or shaft 4343 2.9 2.9 2.9 2.9 2.9 2.9 2.9
Replace side door bearing one 4348 3.1 3.1 3.1 3.1 3.1 3.1 3.1
both 4351 3.2 3.2 3.2 3.2 3.2 3.2 3.2
Replace transmission case countershaft
bearing
4361 3.1 3.1 3.1 3.1 3.1 3.1 3.1
Replace main drive gear and/or bearing 4366 3.4 3.4 3.4 3.4 3.4 3.4 3.4
Replace transmission side cover gasket 4368 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Replace oil pan and/or gasket 4378 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace transmission shift shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.7 0.7 0.7 0.7 0.7 0.7 0.7
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
ITEM DESCRIPTION
LABOR
CODE
MODELS
ACCESSORIES
Replace windshield 6203 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one fairing wind deflector 6205 --- --- --- 0.1 0.1 --- ---
Replace one mid frame air deflector 6201 --- --- --- 0.2 0.2 --- ---
Replace instrument panel support housing
or inner fairing
6209 1.7 1.7 1.8 1.9 1.9 1.7 1.8
Remove outer fairing/diagnosis 6252 --- --- --- --- --- --- 0.2
Replace saddlebag mounting bracket or
bail head stud/retainer
6253 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag guard complete 6254 0.3 --- 0.3 0.3 0.3 0.3 ---
Replace outer fairing or support brace 6255 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Replace a single saddlebag guard rail 6256 --- --- 0.2 0.2 0.2 0.2 ---
Replace a saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag lock 6259 0.2 0.2 0.2 0.2 0.2 0.3 0.2
Replace saddlebag cover one cover only 6260 0.2 0.2 0.2 0.2 0.2 0.3 0.2
Replace saddlebag bottom one bottom only 6244 0.3 0.3 0.3 0.3 0.3 0.4 0.3
Replace tour-pak lock or latch 6261 --- --- 0.2 0.2 0.2 0.2 0.2
Replace one saddlebag tether strap 6262 0.1 0.1 0.1 0.1 0.1 --- 0.1
Replace one frame sidecover or mounting
grommet
6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace tour-pak hinge 6264 --- --- 0.3 0.3 0.3 --- ---
Replace inner fairing bracket 6265 0.7 0.7 0.8 0.9 0.9 0.7 1.0
Replace nameplate tour-pak 6266 --- --- 0.2 0.2 0.2 --- ---
Replace instrument nacelle 6267 --- --- --- --- --- --- 0.4
Replace plastic sticker/instrument nacelle 6268 --- --- --- --- --- --- 0.1
Replace outer headlight lens 6269 --- --- --- --- --- --- 0.1
Replace tour-pak cover 6270 --- --- 0.7 0.7 0.7 --- ---
Replace tour-pak bottom 6243 --- --- 0.9 1.4 1.4 --- ---
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace fairing cap 6271 0.3 0.3 0.3 0.3 0.3 0.3 ---
Replace one fairing lower left or right 6272 --- --- --- 0.2 0.2 --- ---
Replace one fairing lower glove compart-
ment assembly or vent door
6242 --- --- --- 0.3 0.3 --- ---
Replace fairing lower vent door serrated
washers
left or right side, one or both washers
6241 --- --- --- 0.1 0.1 --- ---
Replace chrome fairing skirt 6273 0.2 0.2 0.2 0.2 0.2 0.2 ---
Replace lock-set 6276 0.5 0.5 0.6 0.6 0.6 0.5 0.5
Replace bumper front 6303 --- --- 0.3 0.3 0.3 0.3 ---
rear 6305 0.2 --- 0.2 0.2 0.2 0.2 ---
Replace highway bar front 6353 0.3 0.3 0.3 0.6 0.7 0.4 0.6
Replace tour-pak mount/luggage rack 6453 0.6 --- 0.7 0.8 0.8 0.7 ---
Replace tour-pak includes lights and brackets, antenna
assembly, backrest, and rear speak-
ers
6509 --- --- 0.9 1.4 1.4 --- ---
Replace rear view mirror one or both 6513 0.1 0.3 0.1 0.1 0.1 0.1 0.1
Replace backrest 6515 --- --- 0.2 0.2 0.2 --- ---
Replace amplifier 6521 --- --- --- --- --- 0.2 ---
Replace speaker 6523 --- --- --- --- --- 0.1 ---
Replace strobe lamp 6526 --- --- --- --- --- 0.6 ---
Repair or replace rear mount 6529 --- --- --- --- --- 0.3 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
ITEM DESCRIPTION
LABOR
CODE
MODELS
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 99483-
09 and Electrical Diagnostic Manual, Part No. 99497-09.
Check and diagnose the electrical system
lights and accessories
excluding turn signals
5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open grounded stator 5312 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Diagnose system AC output 5314 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system replace rotor 5319 2.3 2.3 2.3 2.3 2.3 2.3 2.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded motor 5817 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starter inoperative start button 5818 1.0 1.0 0.2 1.0 1.0 1.0 1.0
Starter inoperative solenoid clicks; poor starter or bat-
tery connections
5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter inoperative solenoid clicks; poor relay or solenoid
connections, or bad relay contacts
5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative solenoid clicks; poor starter to bat-
tery connections, ground connec-
tions, or bad solenoid contacts
5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter inoperative damaged motor 5825 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Starter inoperative nothing clicks; short to voltage 5830 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative nothing clicks; open in wiring to or
from starter button
5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter stalls poor starter to battery connections,
ground connections, or bad solenoid
contacts
5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter spins clutch 5837 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Starter inoperative nothing clicks; TSM/TSSM 5838 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace starter solenoid contacts includes starter motor removal 5845 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace starter solenoid coil includes starter motor removal 5860 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Starter Inoperative nothing clicks TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starter Inoperative nothing clicks connector 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter Inoperative nothing clicks open 6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative replace clutch switch - includes diag-
nostics
5168 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Starter inoperative locate and repair open on BK wire
between clutch switch and ground or
clutch switch and connector [30]
5861 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative replace neutral switch - includes
diagnostics
5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3
between neutral switch and ground
or neutral switch and connector [30]
5862 0.5 0.5 0.5 0.5 0.5 0.5 0.5
WIRING
Replace main wiring harness 5026 3.6 3.6 3.6 3.6 3.6 3.6 3.6
Replace audio harness 5027 --- --- --- 1.8 1.8 --- ---
Replace main harness trough/tray lower trough, or both lower trough
and cover
5078 0.9 0.9 0.9 0.9 0.9 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace main harness trough cover trough cover only 5079 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Main harness locate and repair open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear fender wiring harness includes installing new conduit 5036 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4
light circuit 5039 0.2 0.2 0.4 0.4 0.4 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace front fender wiring harness 5049 0.9 --- 0.9 0.9 0.9 0.9 ---
Replace inter connect harness 5052 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Interconnect harness repair short 6531 0.8 0.8 0.8 0.8 0.8 0.5 0.9
Interconnect harness repair open 6532 0.6 0.6 0.6 0.6 0.6 0.5 0.7
Handlebar harness repair short 6551 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Jumper harness accessory switch to interconnect 6562 --- --- --- --- --- --- 0.6
Audio harness repair short 6560 --- --- --- 0.7 0.7 --- ---
Audio harness repair open 6561 --- --- --- 0.6 0.6 --- ---
Replace front headset harness 6616 --- --- --- 0.7 0.7 --- ---
SWITCHES
Replace ignition switch 5129 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace rear stoplight switch includes bleeding brakes 5141 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace main Maxi Fuse or cover 5147 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace main fuse block 5151 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace clutch lockout switch 5168 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.7 0.7 0.7 0.7 0.7 0.6 0.7
Replace left upper handlebar switch hous-
ing
5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch hous-
ing
5178 0.3 0.3 0.2 0.2 0.2 0.4 0.3
Replace right upper handlebar switch
housing
5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch hous-
ing
5180 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace handlebar (cruise set) switch 5182 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace handlebar mode switch 5183 1.0 1.5 1.5 1.5 1.5 --- 1.6
Replace handlebar (PTT) switch 5184 --- --- --- 1.2 1.2 --- 1.2
Replace handlebar audio switch 5186 1.0 1.4 1.4 1.4 1.4 --- 1.4
Replace pursuit/aux. switch 5187 --- --- --- --- --- 0.8 ---
Replace horn/yelp siren switch 5188 --- --- --- --- --- 0.8 ---
Replace any fairing switch (except
speaker)
5192 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace switch knob any handlebar switch 6953 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace speaker switch (includes diagnos-
tics)
6143 --- --- --- 0.6 0.6 --- 0.6
Replace passenger switch volume/PTT switch 6627 --- --- --- 0.7 0.7 --- ---
LIGHTS
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.3
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2 0.4
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2 ---
Replace instrument panel bulb includes diagnosis 5193 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace taillight bulb or single light bulb or
lens
includes diagnosis
5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace turn signal light assembly front 5201 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 5205 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear turn signal bar 5207 0.4 0.6 0.4 0.4 0.4 0.4 0.4
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fender tip light bulb or lens front 5217 0.1 --- 0.1 0.1 0.1 0.1 ---
rear 5221 0.1 --- 0.1 0.1 0.1 0.1 ---
Replace fender tip lamp assembly/or rear
facia fender lamp
front 5225 0.2 --- 0.2 0.2 0.2 0.2 ---
rear 5229 0.3 0.5 0.3 0.3 0.3 0.3 ---
Replace auxiliary lamp bulb 5227 0.1 --- 0.1 0.1 0.1 0.1 ---
Replace auxiliary lamp assembly includes aiming 5230 0.5 --- 0.5 0.5 0.5 0.5 ---
Replace front auxiliary/directional lamp
bracket
includes auxiliary lamp aiming where
applicable
5232 0.8 0.7 0.8 0.8 0.8 0.8 ---
Replace king tour-pak light bulb or lens includes diagnosis 5233 --- --- 0.2 0.2 0.2 --- ---
Replace king tour-pak lower light assembly 5234 --- --- 0.5 0.5 0.5 --- ---
Replace king tour-pak wrap-around light
assembly
5235 --- --- --- 0.8 0.8 --- ---
Replace license plate light bulb not used for LED equipped models 5246 --- 0.2 --- --- --- --- 0.2
Replace license plate light assembly 5247 0.4 0.4 0.4 0.4 --- 0.4 0.4
BATTERY/HORN
Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace battery tray 5767 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace battery cable 5769 0.4 0.4 0.4 0.4 0.4 0.4 0.4
INSTRUMENTS - INCLUDES DIAGNOSTICS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace indicator panel lens 6018 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace voltmeter or fuel gauge 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace oil pressure or air temperature
gauge
6026 0.3 0.3 0.3 0.3 0.3 --- 0.3
Replace ambient temperature sensor 6028 --- 0.1 0.1 0.1 0.1 --- 0.1
Replace speedometer reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1
SOUND SYSTEM - DIAGNOSIS, REPAIR
Replace radio chassis - cosmetic 6101 --- 0.6 0.6 0.6 0.6 --- 0.7
Replace one speaker grill front 6607 --- 0.2 0.2 0.2 0.2 --- 0.2
rear 6612 --- --- --- 0.1 0.1 --- ---
Replace rear speaker housing right side 6608 --- --- --- 0.3 0.3 --- ---
left side 6610 --- --- --- 0.3 0.3 --- ---
Replace front antenna lead radio or CB, includes checking SWR 6609 --- 0.8 0.8 0.9 0.9 --- 0.9
Replace antenna mast mount 6611 --- 0.3 0.2 0.2 0.2 --- 0.2
Replace CB antenna mast includes checking SWR 6613 --- --- --- 0.4 0.4 --- ---
Complete stereo antenna inspection 6615 --- 0.2 0.2 0.2 0.2 --- 0.2
Replace stereo antenna mast 6617 --- 0.1 0.1 0.1 0.1 --- 0.1
Replace front headset DIN cover 6619 --- --- --- 0.3 0.3 --- ---
Replace console housing 6623 --- --- --- 0.3 0.3 --- ---
Replace rear headset DIN cover 6628 --- --- --- 0.1 0.1 --- ---
Repair/replace audio harness 6940 --- --- --- 1.0 1.0 --- ---
B2006 Radio switch stuck replace radio 6101 --- 0.6 0.6 0.6 0.6 --- 0.7
B2007 Radio front hand controls shorted
high
replace radio
6101 --- 0.6 0.6 0.6 0.6 --- 0.7
high
locate and repair short to voltage in
handlebar harness
6551 --- 0.8 0.8 0.8 0.8 --- 0.9
high
interconnect harness
6531 --- 0.8 0.8 0.8 0.8 --- 0.9
low
replace radio
6101 --- 0.6 0.6 0.6 0.6 --- 0.7
low
locate and repair short to ground in
handlebar harness
6551 --- 0.8 0.8 0.8 0.8 --- 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
low
interconnect harness
6531 --- 0.8 0.8 0.8 0.8 --- 0.9
B2009 Radio front hand controls stuck replace radio 6101 --- 0.6 0.6 0.6 0.6 --- 0.7
B2009 Radio front hand controls stuck locate and repair open in intercon-
nect harness
6532 --- 0.6 0.6 0.6 0.6 --- 0.7
B2009 Radio front hand controls stuck replace mode switch or repair switch
wiring
5183 --- 1.5 1.5 1.5 1.5 --- 1.6
B2009 Radio front hand controls stuck replace audio switch or repair switch
wiring
5186 --- 1.4 1.4 1.4 1.4 --- 1.5
B2009 Radio front hand controls stuck replace PTT/squelch switch or repair
switch wiring
5184 --- 1.2 1.2 1.2 1.2 --- 1.3
B2010 Radio passenger controls shorted
high
replace radio
6101 --- --- --- 0.6 0.6 --- ---
high
audio harness
6560 --- --- --- 0.7 0.7 --- ---
high
passenger rear control switch har-
ness
6115 --- --- --- 0.7 0.7 --- ---
low
replace radio
6101 --- --- --- 0.6 0.6 --- ---
low
audio harness
6560 --- --- --- 0.7 0.7 --- ---
low
passenger rear control switch har-
ness
6115 --- --- --- 0.7 0.7 --- ---
B2012 Radio passenger controls stuck replace radio 6101 --- --- --- 0.6 0.6 --- ---
B2012 Radio passenger controls stuck locate and repair open in audio har-
ness
6561 --- --- --- 0.6 0.6 --- ---
B2012 Radio passenger controls stuck locate and repair open in passenger
rear control switch harness or
replace passenger rear control
switch
6627 --- --- --- 0.7 0.7 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B2013 Radio sidecar controls shorted high replace radio 6101 --- --- --- --- 0.6 --- ---
B2013 Radio sidecar controls shorted high clean or repair connectors [27],[53],
or [197]
6112 --- --- --- --- 0.5 --- ---
B2013 Radio sidecar controls shorted high locate and repair short to voltage
between radio and sidecar switches
on V/GY or BK/GN wires
6113 --- --- --- --- 0.6 --- ---
B2014 Radio sidecar controls shorted low replace radio 6101 --- --- --- --- 0.6 --- ---
B2014 Radio sidecar controls shorted low locate and repair short to ground
between radio and sidecar switches
on V/GY or BK/GN wires
6113 --- --- --- --- 0.6 --- ---
B2014 Radio sidecar controls shorted low clean or repair connectors [27],[53],
or [197]
6112 --- --- --- --- 0.5 --- ---
B2015 Radio sidecar controls stuck replace radio 6101 --- --- --- --- 0.6 --- ---
B2015 Radio sidecar controls stuck locate and repair open between radio
and sidecar switches on V/GY or BK/
GN wires
6113 --- --- --- --- 0.8 --- ---
B2015 Radio sidecar controls stuck clean or repair connectors [27],[53],
or [197]
6112 --- --- --- --- 0.5 --- ---
B2015 Radio sidecar controls stuck replace sidecar console switch
assembly
6111 --- --- --- --- 0.8 --- ---
B2016 Front speakers shorted replace radio 6101 --- 0.6 0.6 0.6 --- 0.7
B2016 Front speakers shorted replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2016 Front speakers shorted locate and repair short in intercon-
nect harness between speaker wires
from radio to speaker
6531 --- 0.8 0.8 0.8 --- --- 0.9
B2016 Front speakers shorted locate and repair short between
speaker wires from amplifier to
speaker
6116 --- --- --- --- 0.8 --- ---
B2016 Front speakers shorted replace speaker 6605 --- 0.3 0.3 0.3 0.4 --- 0.4
B2017 Front speakers open replace radio 6101 --- 0.6 0.6 0.6 --- 0.7
B2017 Front speakers open replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B2017 Front speakers open locate and repair open in intercon-
nect harness between speaker wires
6532 --- 0.6 0.6 0.6 --- --- 0.7
B2017 Front speakers open locate and repair open between
speaker
6117 --- --- --- --- 0.7 --- ---
B2017 Front speakers open replace speaker (w/o high output
amplifier)
6605 --- 0.3 0.3 0.3 0.4 --- 0.4
B2018 Front speakers short to ground replace radio 6101 --- 0.6 0.6 0.6 --- 0.7
B2018 Front speakers short to ground replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2018 Front speakers short to ground locate and repair short to ground in
interconnect harness between
speaker wires from radio to speaker
6531 --- 0.8 0.8 0.8 --- --- 0.9
B2018 Front speakers short to ground locate and repair short to ground
between speaker wires from amplifier
to speaker
6116 --- --- --- --- 0.8 ---
B2019 Front speakers short to battery replace radio 6101 --- 0.6 0.6 0.6 --- 0.7
B2019 Front speakers short to battery replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2019 Front speakers short to battery locate and repair short to voltage in
interconnect harness between
6531 --- 0.8 0.8 0.8 --- --- 0.9
B2019 Front speakers short to battery locate and repair short to voltage in
audio harness between speaker
wires from amplifier to speaker
6116 --- --- --- --- 0.8 --- ---
B2020 Rear speakers shorted replace radio 6101 --- --- --- 0.6 --- --- ---
B2020 Rear speakers shorted replace high output amplifier 6107 --- --- --- 0.6 --- ---
B2020 Rear speakers shorted locate and repair short in audio har-
ness between speaker wires from
radio to speaker
6560 --- --- --- 0.7 --- --- ---
B2020 Rear speakers shorted locate and repair short between
speaker
6116 --- --- --- --- 0.8 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B2020 Rear speakers shorted replace speaker 6606 --- --- --- 0.5 0.5 --- ---
B2021 Rear speakers open replace radio 6101 --- --- --- 0.6 --- --- ---
B2021 Rear speakers open replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2021 Rear speakers open locate and repair open in audio har-
ness between speaker wires from
radio to speaker
6561 --- --- --- 0.6 --- --- ---
B2021 Rear speakers open locate and repair open between
speaker
6117 --- --- --- --- 0.7 --- ---
B2021 Rear speakers open replace speaker 6606 --- --- --- 0.5 0.5 --- ---
B2022 Rear speakers short to ground replace radio 6101 --- --- --- 0.6 --- ---
B2022 Rear speakers short to ground replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2022 Rear speakers short to ground locate and repair short to ground in
wires from radio to speaker
6560 --- --- --- 0.7 --- --- ---
B2022 Rear speakers short to ground locate and repair short to ground
to speaker
6116 --- --- --- --- 0.8 --- ---
B2023 Rear speakers short to battery replace radio 6101 --- --- --- 0.6 --- --- ---
B2023 Rear speakers short to battery replace high output amplifier 6107 --- --- --- --- 0.6 --- ---
B2023 Rear speakers short to battery locate and repair short to voltage in
wires from radio to speaker
6560 --- --- --- 0.7 --- --- ---
B2023 Rear speakers short to battery locate and repair short to voltage
to speaker
6117 --- --- --- --- 0.7 --- ---
B2024 Sidecar speakers shorted replace radio 6101 --- --- --- --- 0.6 --- ---
B2024 Sidecar speakers shorted replace speaker 6943 --- --- --- --- 0.8 --- ---
B2024 Sidecar speakers shorted locate and repair short between
speaker wires from radio [28] to
speaker connectors [36] or [37] in
rear speaker boxes
6118 --- --- --- --- 0.9 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B2024 Sidecar speakers shorted locate and repair short between
speaker wires from speaker connec-
tors [36] or [37] in rear speaker boxes
to sidecar speakers
6971 --- --- --- --- 0.9 --- ---
B2025 Sidecar speakers open replace radio 6101 --- --- --- --- 0.6 --- ---
B2025 Sidecar speakers open replace speaker 6943 --- --- --- --- 0.8 --- ---
B2025 Sidecar speakers open locate and repair open in speaker
wires from radio [28] to speaker con-
nectors [36] or [37] in rear speaker
boxes
6119 --- --- --- --- 0.9 --- ---
B2025 Sidecar speakers open locate and repair open in speaker
wires from speaker connectors [36]
or [37] in rear speaker boxes to side-
car speakers
6972 --- --- --- --- 0.9 --- ---
B2026 Sidecar speakers short to ground replace radio 6101 --- --- --- --- 0.6 --- ---
B2026 Sidecar speakers short to ground locate and repair short to ground in
rear speaker boxes
6118 --- --- --- --- 0.9 --- ---
B2026 Sidecar speakers short to ground locate and repair short to ground in
to sidecar speakers
6971 --- --- --- --- 0.9 --- ---
B2027 Sidecar speakers short to battery replace radio 6101 --- --- --- --- 0.6 --- ---
B2027 Sidecar speakers short to battery locate and repair short to voltage in
rear speaker boxes
6118 --- --- --- --- 0.9 --- ---
B2027 Sidecar speakers short to battery locate and repair short to voltage in
to sidecar speakers
6971 --- --- --- --- 0.9 --- ---
U1302 Infotainment bus off error replace radio 6102 --- --- --- 0.7 0.7 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1302 Infotainment bus off error replace CB module includes SWR
check
6625 --- --- --- 0.7 0.7 --- ---
U1302 Infotainment bus off error replace high output amplifier 6108 --- --- --- 0.7 --- ---
U1302 Infotainment bus off error locate and repair short to voltage or
ground on Y/O or Y/V wires
6127 --- --- --- 0.7 0.7 --- ---
U1307 Infotainment bus lost communica-
tions with citizens band module
replace CB module includes SWR
check
6625 --- --- --- 0.7 0.7 --- ---
tions state of health with citizens band
locate and repair open/intermittent
on Y/O or Y/V wire between [28] and
[184B/D]
6128 --- --- --- 0.7 0.7 --- ---
locate and repair open on R/O or BK/
GN wire
6129 --- --- --- 0.7 0.7 --- ---
replace radio
6102 --- --- --- 0.7 0.7 --- ---
tions state of health with amplifier
replace fuse
6130 --- --- --- --- 0.2 --- ---
replace high output amplifier
6109 --- --- --- --- 0.4 --- ---
locate and repair open on Y/O or Y/V
wire between connector [149B] and
[28B]
6128 --- --- --- --- 0.7 --- ---
replace radio
6102 --- --- --- --- 0.7 --- ---
locate and repair open on R or BK
wire from connector [149]
6131 --- --- --- --- 0.4 --- ---
Symptom - poor/no reception AM (HDI LW/
MW), FM, WB
replace antenna cable or mast con-
nector
6609 --- 0.8 0.8 0.9 0.9 --- 0.9
Symptom - poor/no reception AM (HDI LW/
MW), FM, WB
replace radio
6103 --- 0.7 0.7 0.7 0.7 --- 0.8
Symptom - static present in audio replace spark plugs 6132 --- 0.4 0.4 0.4 0.4 --- 0.4
Symptom - static present in audio replace spark plug wires 6133 --- 0.4 0.4 0.4 0.4 --- 0.4
Symptom - static present in audio replace voltage regulator 6134 --- 0.3 0.3 0.3 0.3 --- 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Symptom - static present in audio clean and tighten regulator connec-
tions
6135 --- 0.2 0.2 0.2 0.2 --- 0.2
Symptom - no or low audio with high output
amplifier (no DTCs)
replace fuse
6130 --- --- --- --- 0.2 --- ---
amplifier (no DTCs)
locate and repair open on R or BK
wire from connector [149]
6131 --- --- --- --- 0.4 --- ---
amplifier (no DTCs)
locate and repair open on Y/O or Y/V
wires between connectors [149B]
and [28B]
6128 --- --- --- --- 0.7 --- ---
amplifier (no DTCs)
replace radio
6104 --- --- --- --- 0.8 --- ---
amplifier (no DTCs)
locate and repair open on W/O or
LGN/W (left speaker) or GY/R or
LGN/BK (right speaker) wires
between connectors [149B] and
[27B]
6117 --- --- --- --- 0.7 --- ---
amplifier (no DTCs)
locate and repair short to voltage/
ground/between W/O or LGN/W (left
speaker) or GY/R or LGN/BK (right
speaker) wires between connectors
[149B] and [27B]
6116 --- --- --- --- 0.8 --- ---
amplifier (no DTCs)
replace high output amplifier
6110 --- 0.8 --- ---
Symptom - radio inoperative replace fuse 6136 --- 0.2 0.2 0.2 0.2 --- 0.2
Symptom - radio inoperative replace radio 6103 --- 0.7 0.7 0.7 0.7 --- 0.8
Symptom - radio inoperative locate and repair open on O/BE wire 6137 --- 0.5 0.5 0.5 0.5 --- 0.6
Symptom - radio inoperative replace starter relay 6138 --- 0.5 0.5 0.5 0.5 --- 0.6
Symptom - radio inoperative locate and repair open on R/GY wire
between connector [33B] and starter
relay
6139 --- 0.6 0.6 0.6 0.6 --- 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Symptom - radio inoperative locate and repair open on R/O wire
between fuseblock and connector
[27B] or between fuseblock and bat-
tery
6159 --- 0.5 0.5 0.5 0.5 --- 0.6
Symptom - radio inoperative locate and repair open on BK wire
between [27B] and ground
6160 --- 0.5 0.5 0.5 0.5 --- 0.6
Symptom - intercom inoperative replace radio 6103 --- --- --- 0.7 0.7 --- ---
Symptom - CB receiver inoperative replace CB module includes SWR
check
6625 --- --- --- 0.7 0.7 --- ---
Symptom - CB receiver inoperative replace loading coil 6618 --- --- --- 0.4 0.4 --- ---
Symptom - CB receiver inoperative replace CB antenna mast 6613 --- --- --- 0.4 0.4 --- ---
Symptom - CB receiver inoperative replace antenna cable between CB
module and antenna
6609 --- --- --- 0.9 0.9 --- ---
Symptom - CB receiver inoperative replace radio 6105 --- --- --- 1.0 1.0 --- ---
Symptom - CB receiver inoperative locate and repair open on R or BK
wires from connector [184B/D] and
connector [28B]
6140 --- --- --- 0.6 0.6 --- ---
Symptom - CB receiver inoperative locate and repair short voltage/
ground/between R and BK wires from
connector [184B/D] to connector
[28B]
6141 --- --- --- 0.7 0.7 --- ---
Symptom - CB transmitter inoperative replace CB module includes SWR
check
6625 --- --- --- 0.7 0.7 --- ---
Symptom - CB transmitter inoperative replace CB antenna mast 6613 --- --- --- 0.4 0.4 --- ---
Symptom - CB transmitter inoperative replace antenna cable between CB
module and antenna
6609 --- --- --- 0.9 0.9 --- ---
Handheld microphone PTT inoperative replace radio 6103 --- --- --- 0.7 0.7 --- ---
Handheld microphone PTT inoperative replace pod headset harness 6616 --- --- --- 0.7 0.7 --- ---
Handheld microphone PTT inoperative locate and repair open or short to
ground on BE/Y or Y/BK wires in
audio harness
6142 --- --- --- 0.7 0.7 --- ---
Symptom - speaker switch malfunction replace radio 6103 --- --- --- 0.7 0.7 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Symptom - speaker switch malfunction replace speaker switch 6143 --- --- --- 0.6 0.6 --- ---
Symptom - speaker switch malfunction locate and repair open between pin
10/11/12 on connector [105]
6144 --- --- --- 0.5 0.5 --- ---
Symptom - speaker switch malfunction locate and repair short between pin
13 on connector [27] and ground
6145 --- --- --- 0.5 0.5 --- ---
Symptom - CD wont eject on base radio replace radio 6103 --- 0.7 0.7 0.7 0.7 --- ---
Symptom - auxiliary input inoperative replace radio 6103 --- 0.7 0.7 0.7 0.7 --- ---
Symptom - headset speakers inoperative replace rider headset connector (pod
harness)
6616 --- --- --- 0.7 0.7 --- ---
Symptom - headset speakers inoperative locate and repair short between Y/R,
Y/W or Y/BK wires
6148 --- --- --- 0.6 0.6 --- ---
Symptom - headset speakers inoperative replace radio 6103 --- --- --- 0.7 0.7 --- ---
Symptom - headset speakers inoperative locate and repair open or short to
voltage/ground/between Y/R, Y/W or
Y/BK wires between connectors
[53B] and [28B]
6147 --- --- --- 0.6 0.6 --- ---
Symptom - headset speakers inoperative locate and repair open on GY/Y, GY/
O or Y/BK wires between connectors
passenger DIN connector and [28B]
6149 --- --- --- 0.5 0.5 --- ---
Symptom - headset speakers inoperative locate and repair short to voltage/
ground/between GY/Y, GY/O wires
between connectors passenger DIN
connector and [28B]
6150 --- --- --- 0.6 0.6 --- ---
Symptom - headset speakers inoperative locate and repair open between con-
nectors [28B] and sidecar DIN
6152 --- --- --- --- 0.6 --- ---
Symptom - headset speakers inoperative locate and repair short to voltage/
ground/between GY/BK or GN/V (Y/
R, Y/W, Y/BK in sidecar console)
wires in audio/sidecar/sidecar con-
sole harness
6151 --- --- --- --- 0.6 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Symptom - no or low audio from micro-
phones
locate and repair open on R and BK
wires between [184B/D] (CB) or
[187B] (Hands free module) and con-
nector [28B]
6153 --- --- --- 0.7 0.7 --- ---
phones
replace radio
6106 --- --- --- 1.0 1.0 --- ---
phones
replace CB module includes SWR
check
6625 --- --- --- 0.7 0.7 --- ---
phones
locate and repair short in harness
between R & BK wires
6154 --- --- --- 0.9 0.9 --- ---
phones
locate and repair short in harness on
R wires
6155 --- --- --- 0.9 0.9 --- ---
phones
locate and repair open in harness
between DIN connector and [28B]
6156 --- --- --- 0.8 0.8 --- ---
Symptom - CD skipping loosen and align radio chassis 6171 --- 0.4 0.4 0.4 0.4 --- 0.5
Symptom - CD skipping locate and repair voltage drop 6172 --- 0.7 0.7 0.7 0.7 --- 0.8
Symptom - CD skipping align or replace front motor mount 6173 --- 0.9 0.9 0.9 0.9 --- 1.0
Symptom - CD skipping replace radio 6174 --- 0.9 0.9 0.9 0.9 --- 1.0
Symptom - switches inoperative replace radio 6101 --- --- --- --- 0.6 --- ---
Symptom - switches inoperative clean or repair connectors [27],[53],
or [197]
6112 --- --- --- --- 0.5 --- ---
Symptom - switches inoperative replace sidecar console switch
assembly
6111 --- --- --- --- 0.8 --- ---
Symptom - switches inoperative locate and repair open between radio
and sidecar switches on V/GY or BK/
GN wires
6113 --- --- --- --- 0.8 --- ---
CRUISE CONTROL - DIAGNOSIS, REPAIR
Main harness locate and repair open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear stoplight switch 5141 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace front brake light switch 5176 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace handlebar (cruise set) switch 5182 1.2 1.2 1.2 1.2 1.2 1.2 1.2
Replace any fairing switch 5192 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace tachometer 6009 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Interconnect harness repair short 6531 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Interconnect harness repair open 6532 0.6 0.6 0.6 0.6 0.6 0.6 0.7
Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace speedometer 6769 0.4 0.4 0.4 0.4 0.4 0.4 0.4
09, Electrical Diagnostic Manual, Part No. 99497-09 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
No security lamp during bulb check 6738 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Security lamp on continuously after bulb
check
replace speedometer
6752 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Fails to disarm replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace TSSM\HFSM 6757 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Fails to disarm HFSM harness to security antenna is
open/grounded/shorted
6879 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 1A - won't cancel upon
completion
6773 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Turn signal error 1A - cancels erratically locate and repair intermittent short to
voltage
6856 0.4 0.4 0.4 0.4 0.4 0.4 0.5
ground
6857 0.4 0.4 0.4 0.4 0.4 0.4 0.5
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 5/
6 (V or BN wire) shorted/grounded/
open
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2
(GY wire) and ignition fuse is open
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6
(V or BN wire) to lamps open
6798 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Turn signal error 2B repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6
(V or BN wire) to lamps open
6800 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 12
(BK wire) and ground is open
6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(BN/GY wire) and battery fuse is
open
6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2C replace battery fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2C main fuse terminal A (R wire) and
battery fuse is open
6808 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2D repair open between handlebar
switch connector [24B] and TSM/
TSSM/HFSM [30B]
6810 0.4 0.4 0.4 0.4 0.4 0.4 0.5
Turn signal error 2D replace turn signal switch 6811 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D repair open between connector [24B]
and fuseblock
6812 0.5 0.5 0.5 0.5 0.5 0.5 0.6
Turn signal error 2D repair open between handlebar
switch connector [22B] and TSM/
TSSM/HFSM [30B]
6813 0.4 0.4 0.4 0.4 0.4 0.4 0.5
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6
(V or BN wire) shorted to ground
6814 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2D replace turn signal switch 6815 0.8 0.8 0.8 0.8 0.8 0.8 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Turn signal error 2D repair open between connector [22B]
and fuseblock
6816 0.5 0.5 0.5 0.5 0.5 0.5 0.6
Turn signal error 3A - bulbs flash at double
rate-all work
replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
remove corrosion/replace bulb
6822 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rate-all work
replace lamp assembly
6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5
rate-all work
6824 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B0563 Battery voltage high - TSSM code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1121 Left turn output fault TSM/TSSM/HFSM terminal 5 (V
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1122 Right turn output fault replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1122 Right turn output fault repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1123 Left turn output shorted low repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B1123 Left turn output shorted low TSM/TSSM/HFSM terminal 6 (BN
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1123 Left turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1124 Right turn output shorted low repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1124 Right turn output shorted low TSM/TSSM/HFSM terminal 6 (BN
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1124 Right turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1125 Left turn output shorted high repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1125 Left turn output shorted high TSM/TSSM/HFSM terminal 6 (BN
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1125 Left turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1126 Right turn output shorted high repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1126 Right turn output shorted high TSM/TSSM/HFSM terminal 6 (BN
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1126 Right turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low repair alarm (terminal B) circuit
(LGN/BN wire)-open
6830 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1131 Alarm output open/low repair alarm (terminal B) circuit
(LGN/BN wire)-grounded
6831 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1131 Alarm output open/low replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK
wire)-open
6834 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/
GY wire)-open
6835 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1132 Alarm output high repair alarm (terminal B) circuit
(LGN/BN wire)-shorted to volts
6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1132 Alarm output high replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSM/TSSM/HFSM terminal 9/starter
relay (TN/GN wire)-short to volts
6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1134 Starter output high replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/
connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and
ignition fuse (GY wire) open
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1143 Security antenna low replace security antenna 6878 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1143 Security antenna low HFSM harness to security antenna is
6879 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1143 Security antenna low replace HFSM 6880 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1144 Security antenna high replace security antenna 6878 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1144 Security antenna high HFSM harness to security antenna is
6879 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1144 Security antenna high replace HFSM 6880 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1145 Security antenna open repair security antenna connections,
or replace security antenna harness
6881 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1145 Security antenna open replace security antenna 6878 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1145 Security antenna open HFSM harness to security antenna is
6879 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1145 Security antenna open replace HFSM 6880 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1154 Clutch input low replace clutch switch - includes diag-
nostics
5168 0.8 0.8 0.8 0.8 0.8 0.8 0.8
B1154 Clutch input low locate and repair open on BK wire
5861 0.6 0.6 0.6 0.6 0.6 0.6 0.6
B1154 Clutch input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B1155 Neutral input low replace neutral switch - includes
diagnostics
5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1155 Neutral input low locate and repair open on BK wire
between neutral switch and ground
or neutral switch and connector [30]
5862 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1155 Neutral input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1151 Sidecar bank angle sensor low replace sidecar bank angle sensor 6968 --- --- --- --- 0.2 --- ---
B1151 Sidecar bank angle sensor low replace security siren 6969 --- --- --- --- 0.3 --- ---
B1151 Sidecar bank angle sensor low sidecar bank angle sensor [134B]
terminal A to TSSM [30B] terminal
11to siren [142B] (LGN/BN wire)
grounded
6970 --- --- --- --- 0.4 --- ---
B1152 Sidecar bank angle sensor short to
battery
repair sidecar bank angle sensor
connections
6961 --- --- --- --- 0.4 --- ---
battery
sidecar bank angle sensor [134B]
11open
6962 --- --- --- --- 0.4 --- ---
battery
replace TSM/TSSM
6963 --- --- --- --- 0.6 --- ---
battery
terminal B to TSSM [30B] terminal 9
grounded
6964 --- --- --- --- 0.4 --- ---
battery
open
6965 --- --- --- --- 0.4 --- ---
battery
terminal C to ignition fuse open
6966 --- --- --- --- 0.5 --- ---
battery
replace sidecar bank angle sensor
6967 --- --- --- --- 0.4 --- ---
B1153 Sidecar bank angle sensor high repair sidecar bank angle sensor
connections
6961 --- --- --- --- 0.4 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B1153 Sidecar bank angle sensor high sidecar bank angle sensor [134B]
11open
6962 --- --- --- --- 0.4 --- ---
B1153 Sidecar bank angle sensor high replace TSM/TSSM 6963 --- --- --- --- 0.6 --- ---
grounded
6964 --- --- --- --- 0.4 --- ---
open
6965 --- --- --- --- 0.4 --- ---
terminal C to ignition fuse open
6966 --- --- --- --- 0.5 --- ---
B1153 Sidecar bank angle sensor high replace sidecar bank angle sensor 6967 --- --- --- --- 0.4 --- ---
INSTRUMENTS
B1004 Fuel level sender low repair speedometer [39B] terminal 9/
fuel sender [141]terminal 2/ fuel
gauge [117] terminal 3 (Y/W wire)-
short or open
6034 0.5 0.5 0.5 0.5 0.5 0.5 0.6
B1004 Fuel level sender low replace fuel gauge sender 6035 0.9 0.9 0.9 0.9 0.9 0.9 1.0
B1004 Fuel level sender low repair speedometer [39B] terminal 9/
fuel sender [141] terminal 2 (Y/W
wire)-short or open
7182 0.6 0.6 0.6 0.6 0.6 0.6 0.7
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.5 0.5 0.5 0.5 0.5 0.5 0.6
B1004 Fuel level sender low repair fuel gauge connector [117] ter-
minal 1 and fuse (O wire)
7184 0.6 0.6 0.6 0.6 0.6 0.6 0.7
B1005 Fuel level sender open/high replace fuel gauge sender 6035 0.9 0.9 0.9 0.9 0.9 0.9 1.0
B1005 Fuel level sender open/high fuel sender [141] terminal 3 to
ground is open
6045 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1005 Fuel level sender open/high replace fuel gauge 6047 0.4 0.4 0.4 0.4 0.4 0.4 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/
fuel sender [141]terminal 2/ fuel
gauge [117] terminal 2 (Y/W wire)-
short to volts
6069 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/
fuel sender [141] terminal 2 (Y/W
wire)-short or open
7182 0.6 0.6 0.6 0.6 0.6 0.6 0.7
B1006 Speedometer accessory line over-
voltage
code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1006 Speedometer accessory line over-
voltage
repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line overvolt-
age
code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line overvolt-
age
repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition line voltage code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition line voltage repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1008 Trip switch closed replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3
AUTOMATIC COMPRESSION RELEASE
Automatic compression release diagnosis locate and repair open on Y/GN wire
between terminal 1 on connector
[203FB] (front) or [203RB] (rear) and
system relay.
7075 --- --- --- --- --- 0.4 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Automatic compression release diagnosis locate and repair open on V/GY wire
between terminal 2 on connector
[203FB] (front) or [203RB] (rear) and
ECM connector [78B] terminal 19.
7076 --- --- --- --- --- 0.5 ---
Automatic compression release diagnosis replace grounded/defective ACR
solenoid.
7077 --- --- --- --- --- 2.3 ---
Automatic compression release diagnosis locate and repair short to ground on
V/GY wire between terminal 2 on
connector [203FB] (front) or [203RB]
(rear) and ECM connector [78B] ter-
minal 19 and replace both ACR sole-
noids.
7078 --- --- --- --- --- 2.5 ---
Automatic compression release diagnosis locate and repair short to voltage on
V/GY wire between terminal 2 on
connector [203FB] (front) or [203RB]
(rear) and ECM connector [78B] ter-
minal 19.
7079 --- --- --- --- --- 0.6 ---
Automatic compression release diagnosis replace ECM 7080 --- --- --- --- --- 0.9 ---
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace TMAP sensor 7630 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0107 MAP sensor open/low TMAP [80B] sensor terminal 3 to
ECM [78B] terminal 68 (R/W wire)
open/grounded
7640 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0107 MAP sensor open/low replace ECM 7641 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0107 MAP sensor open/low TMAP [80B] sensor terminal 4 to
ECM [78B] terminal 24 (V/W wire)
open
7645 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0107 MAP sensor open/low repair TMAP sensor connections 7648 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0107 MAP sensor open/low repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0107 MAP sensor open/low replace TMAP sensor 7650 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0107 MAP sensor open/low TMAP [80B] terminal 4 (V/W wire)
shorted to ground
7655 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0108 MAP sensor high TMAP [80B] sensor terminal 3 (R/W
wire) short to battery volts
7635 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0108 MAP sensor high TMAP [80B] terminal 3 (R/W wire)
and terminal 4 (V/W wire) shorted
7643 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0108 MAP sensor high MAP [80B] sensor terminal 4 (V/W
wire) short to battery volts
7644 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0108 MAP sensor high TMAP [80B] terminal 1 (BK/GY wire)
ECM [78B] terminal 62 open
7646 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0108 MAP sensor high repair TMAP sensor connections 7648 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0108 MAP sensor high repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0108 MAP sensor high replace TMAP sensor 7650 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0112 IAT sensor voltage low replace TMAP sensor 7725 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0112 IAT sensor voltage low TMAP circuit 1 (LGN/Y wire) and 2
(BK/GY wire) shorted
7730 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0112 IAT sensor voltage low replace ECM 7735 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0112 IAT sensor voltage low TMAP [80B] circuit 2 (LGN/Y wire) to
ECM [78B] terminal 49 short to
ground
7750 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0112 IAT sensor voltage low replace TMAP sensor 7760 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0113 IAT sensor open/high replace TMAP sensor 7725 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0113 IAT sensor open/high TMAP [80B] terminal 1 (BK/GY wire)
7732 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0113 IAT sensor open/high replace ECM 7740 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to
ECM [78B] terminal 49 short to volt-
age
7745 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to
7750 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0113 IAT sensor open/high replace TMAP sensor 7760 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0117 ET sensor low replace engine temperature (ET)
sensor
7710 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0117 ET sensor low ET sensor [90B] A and ECM [78B]
terminal 51 (PK/Y wire) short to
ground
7675 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0117 ET sensor low replace ECM 7680 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(BK/W wire) shorted
7731 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0118 ET sensor open ET sensor [90B] terminal A and ECM
[78B] terminal 51 (PK/Y wire) open
7686 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 51 (PK/Y wire) short to
voltage
7687 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and
ECM [78B] terminal68 (R/W wire)
shorted
7690 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0118 ET sensor open replace engine temperature (ET)
sensor
7710 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0118 ET sensor open replace ECM 7685 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0118 ET sensor open ET sensor [90B] B and ECM [78B]
terminal 61 (BK/W wire) open
7695 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0120 TP1 sensor range error repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0120 TP1 sensor range error replace ECM 7565 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) or 6
(BN/V wire) and ECM [78B] terminal
36 or 37 short to voltage
7575 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) and
7580 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0120 TP1 sensor range error throttle position sensor failure -
replace induction module or repair
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4
(BN/R wire) and ECM [78B] terminal
36 or 37 short to ground
7605 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0120 TP1 sensor range error TP sensor [211B] terminal 1 (BK/W
wire) and ECM [78B] terminal 61
open
7610 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0120 TP1 sensor range error TP sensor [211B] 5 (BN/O wire) and
age/open
7615 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0120 TP1 sensor range error repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0122 TP1 sensor open/low repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0122 TP1 sensor open/low replace ECM 7565 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0122 TP1 sensor open/low throttle position sensor failure -
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0122 TP1 sensor open/low TP sensor [211B] 6 (BN/V wire) or 4
7605 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0122 TP1 sensor open/low TP sensor [211B] 5 (BN/O wire) and
age/open
7615 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0122 TP1 sensor open/low repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0123 TP1 sensor high replace ECM 7555 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0123 TP1 sensor high repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0123 TP1 sensor high TP sensor [211B] 4 (BN/R wire) or 6
(BN/V) and ECM [78B] terminal 36 or
37 open
7580 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0123 TP1 sensor high throttle position sensor failure -
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0123 TP1 sensor high repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0123 TP1 sensor high TP sensor [211B] terminal 1 (BK/W
open
7610 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0123 TP1 sensor high TP sensor [211B] 5 (BN/O wire) and
age/open
7615 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0123 TP1 sensor high TP sensor [211B] 5 (R/W wire) and
age
7619 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0131 Front oxygen sensor low front oxygen sensor [138B] terminal
1 to ECM [78B] terminal 66 (PK/O
wire) grounded/shorted to oxy-
gen[138B] terminal 2
6868 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0131 Front oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0131 Front oxygen sensor low repair/replace fuel pump/pressure
regulator/fuel line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0131 Front oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0131 Front oxygen sensor low replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0131 Front oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0132 Front oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0132 Front oxygen sensor high repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0132 Front oxygen sensor high replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0132 Front oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0134 Front oxygen sensor center front oxygen sensor [138B] terminal
1 to ECM [78B] terminal 66 (PK/O
wire) open/shorted to voltage
6869 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0134 Front oxygen sensor center rear oxygen sensor [137B] terminal 2
to ECM [78B] terminal 61 (BK/W
wire) open or short to voltage
6870 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0134 Front oxygen sensor center replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0134 Front oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0151 Rear oxygen sensor low rear oxygen sensor [137B] terminal 1
to ECM [78B] terminal 46 (PK/GN
wire) grounded/shorted to oxygen
[137B] terminal 2
6871 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0151 Rear oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0151 Rear oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0151 Rear oxygen sensor low replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0151 Rear oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0152 Rear oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0152 Rear oxygen sensor high replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0152 Rear oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 2
to ECM [78B] terminal 61 (BK/W
wire) open or short to voltage
6870 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 1
to ECM [78B] terminal 46 (PK/GN
wire) open/shorted to voltage
6872 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0154 Rear oxygen sensor center replace oxygen sensor 7667 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0154 Rear oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0220 TP2 sensor range error repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0220 TP2 sensor range error replace ECM 7565 1.1 1.1 1.1 1.1 1.1 1.1 1.1
7575 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
37 open
7580 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0220 TP2 sensor range error throttle position sensor failure -
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4
7605 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] terminal 1 (BK/W
open
7610 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (BN/O wire) and
age/open
7615 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (R/W wire) and
age
7619 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0220 TP2 sensor range error repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0222 TP2 sensor open/low repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0222 TP2 sensor open/low replace ECM 7565 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0222 TP2 sensor open/low TP sensor [211B] 4 (BN/R wire) or 6
37 open
7580 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0222 TP2 sensor open/low throttle position sensor failure -
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0222 TP2 sensor open/low TP sensor [211B] 6 (BN/V wire) or 4
7605 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0222 TP2 sensor open/low TP sensor [211B] 5 (BN/O wire) and
age/open
7615 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0222 TP2 sensor open/low repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0223 TP2 sensor high replace ECM 7555 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P0223 TP2 sensor high repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0223 TP2 sensor high TP sensor [211B] 4 (BN/R wire) or 6
7575 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0223 TP2 sensor high throttle position sensor failure -
replace induction module
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P0223 TP2 sensor high repair ECM connections 7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0223 TP2 sensor high TP sensor [211B] terminal 1 (BK/W
open
7610 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0223 TP2 sensor high TP sensor [211B] 5 (R/W wire) and
age
7619 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0261 Front injector open/low replace injector 7795 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/
GY wire)/ECM [78B] terminal 23/28
open
7805 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/
GY wire) short to ground
7808 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/
system relay terminal 87 open
7825 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0261 Front injector open/low replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0262 Front injector high replace injector 7795 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/
GY wire) short to voltage
7809 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0262 Front injector high replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0263 Rear injector open/low replace injector 7795 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/
GY wire) ECM [78B] terminal 23/28
open
7805 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/
GY wire) short to ground
7808 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0263 Rear injector open/low injector circuit [84\85] A (Y/GN wire)/
system relay terminal 87 open
7825 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0263 Rear injector open/low replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0264 Rear injector high replace injector 7795 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0264 Rear injector high injector circuit [84\85] B (W/Y or GN/
GY wire) short to voltage
7809 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0264 Rear injector high replace ECM 7815 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short
to CKP terminal 2 (BK wire)
7030 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0373 CKP sensor intermittent repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent replace crankshaft position (CKP)
sensor
7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0373 CKP sensor intermittent clean or repair crankshaft position
(CKP) sensor
7982 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent replace ECM 7983 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to
ECM [78B] terminal 43
open\grounded
7986 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to
ECM [78B] terminal 63
open\grounded
7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short
7030 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short
7031 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor sync error repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0374 CKP sensor sync error replace crankshaft position (CKP)
sensor
7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor sync error clean or repair crankshaft position
(CKP) sensor
7982 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor sync error replace ECM 7983 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to
ECM [78B] terminal 43 open\ground
7986 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to
ECM [78B] terminal 63 open\ground
7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0444 Purge control open/low repair purge solenoid connections 6860 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0444 Purge control open/low replace purge solenoid 6861 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0444 Purge control open/low purge solenoid [95B] terminal B (GY/
Y) to ECM [78B] terminal 20 is open/
grounded
6862 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0444 Purge control open/low replace ECM 6863 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0445 Purge control high replace purge solenoid 6861 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0445 Purge control high replace ECM 6863 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0445 Purge control high purge solenoid [95B] terminal B (GY/
Y) to ECM [78B] terminal 20 is
shorted to voltage
6864 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low clean or repair vehicle speed sensor
(VSS)
7939 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS)
connector
7953 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0501 Vehicle speed signal low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low VSS [65B] terminal 2 (W/GN wire)
shorted to terminal 3 (BK/Y wire) or
grounded
7966 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P0501 Vehicle speed signal low replace ECM 7968 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to
age
7917 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
age
7918 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to
7919 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0502 VSS sensor high VSS [65B] terminal C (BK/Y wire) to
7921 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire)
shorted to terminal 1 (BN/O wire)
7922 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire) to
7938 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P0502 VSS sensor high clean or repair vehicle speed sensor
(VSS)
7939 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0502 VSS sensor high repair vehicle speed sensor (VSS)
connector
7953 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P0502 VSS sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0502 VSS sensor high replace vehicle speed sensor (VSS) 7967 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P0502 VSS sensor high replace ECM 7968 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P0562 Battery voltage low code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low repair ground circuit (BK wire) high
resistance
7775 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0562 Battery voltage high repair ignition circuit (W/BK wire)
high resistance
7776 0.9 0.9 0.9 0.9 0.9 0.9 1.0
P0563 Battery voltage high code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high repair charging system/accompa-
nies other codes
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0572 Brake switch input error replace ABS diode pack 1404 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0572 Brake switch input error circuit between ABS diode pack
1406 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0572 Brake switch input error replace brake relay or repair connec-
tions
1407 0.4. 0.4. 0.4. 0.4. 0.4. 0.4. 0.4.
P0572 Brake switch input error repair or replace rear brake light
switch terminals
1408 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0572 Brake switch input error repair or replace rear brake light
brake lamp switch
1409 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0572 Brake switch input error repair or replace front brake light
in connector [22]
1413 1.2 1.2 1.2 1.2 1.2 1.2 1.3
P0572 Brake switch input error repair front brake light switch connec-
1415 0.5 0.5 0.5 0.5 0.5 0.5 0.6
P0572 Brake switch input error circuit between right handlebar con-
"1" and fuseblock terminal 1D (O/W)
is open
1422 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[201B] terminal 2 (R/BN wire) and
right handlebar control switch con-
nector [22B] terminal "2" (R/BE) is
open
1423 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0572 Brake switch input error circuit between rear brake light
switch terminal "2" and fuseblock ter-
minal 1D (O/W) is open
1424 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[201B] terminal 1 (PK/BN wire) and
rear brake light switch terminal is
open
1425 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[201B] terminal 4 (R/BE wire) and
ECM [78] terminal 25 is open
1801 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0572 Brake switch input error accessory fuse terminal "1C" and
ignition switch R/GY wire is open
1802 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0572 Brake switch input error accessory fuse terminal "1D" (O/W
1803 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0572 Brake switch input error replace accessory fuse 1804 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P0572 Brake switch input error replace ECM 1805 1.0 1.0 1.0 1.0 1.0 1.0 1.0
[201B] terminal 2,3, or 4 is grounded
1806 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0572 Brake switch input error replace ABS module 2430 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P0577 Cruise control input circuit high replace handlebar (cruise set) switch 5182 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P0577 Cruise control input circuit high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0577 Cruise control input circuit high repair cruise set/resume switch con-
nections in connector [22]
1807 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0577 Cruise control input circuit high circuit between right handlebar con-
"12" and [78B] ECM terminal "22"
(BE/BK wire) is shorted to voltage
1808 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0577 Cruise control input circuit high circuit between right handlebar con-
"11" and [78B] ECM terminal "34"
(W/BE wire) is shorted to voltage
1809 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0603 ECM EEPROM error replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0603 ECM EEPROM error code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash error replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0605 ECM flash error system OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0641 5 Volt ref 1 out of range repair jiffy stand sensor connections 5084 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0641 5 Volt ref 1 out of range replace jiffy stand sensor 5085 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0641 5 Volt ref 1 out of range repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0641 5 Volt ref 1 out of range replace induction module 7085 1.4 1.4 1.4 1.4 1.4 1.4 1.4
P0641 5 Volt ref 1 out of range repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P0641 5 Volt ref 1 out of range repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P0641 5 Volt ref 1 out of range replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P0641 5 Volt ref 1 out of range replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
P0641 5 Volt ref 1 out of range TGP sensor [204B] terminal 6 (BN/O
wire) or 3 (R/W wire) and ECM [78B]
terminal 50 or 68 shorted to battery
voltage
7572 0.6 0.6 0.6 0.6 0.6 0.6 0.7
terminal 50 or 68 shorted to ground
7574 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P0651 5 Volt ref 2 out of range repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P0651 5 Volt ref 2 out of range repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P0651 5 Volt ref 2 out of range replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P0651 5 Volt ref 2 out of range replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
voltage
7572 0.6 0.6 0.6 0.6 0.6 0.6 0.7
terminal 50 or 68 shorted to ground
7574 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P0651 5 Volt ref 2 out of range repair TMAP sensor connections 7648 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P0651 5 Volt ref 2 out of range replace TMAP sensor 7650 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1001 System relay coil open/low system relay terminal 85 to ECM
[78B] terminal 27 (GN/O wire)
grounded
7923 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1001 System relay coil open/low system relay terminal 85 to ECM
[78B] terminal 27 (GN/O wire) open
7901 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1001 System relay coil open/low system relay terminal 86 to right
hand control [22B] terminal 4 (W/BK
wire) open
7903 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1001 System relay coil open/low replace system relay 7904 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1001 System relay coil open/low replace ECM 7906 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1002 System relay high/shorted replace ECM 7902 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1002 System relay high/shorted system relay terminal 85/ECM [78B]
terminal 27 (GN/O wire) short to volts
7908 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1002 System relay contacts open replace system relay 7909 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1003 System relay contacts open fuel pump fuse to fuel pump [13A] (O/
GY wire) shorted to ground
7852 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1003 System relay contacts open system relay terminal 87/coil/injector
terminal A (Y/GN wire) open/ground
7888 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1003 System relay contacts open system relay terminal 30 to ECM
[78B] terminal 71 (BE/GY wire)
open\grounded
7889 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1003 System relay contacts open replace system relay 7904 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1003 System relay contacts open replace fuel pump 7924 1.3 1.3 1.3 1.3 1.3 1.3 1.3
P1003 System relay contacts open ECM [78B] terminal 54 and ignition
coil [83B] terminal D (BE/O wire)
grounded
7934 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1003 System relay contacts open ECM [78B] terminal 53 and ignition
coil [83B] terminal C (Y/BE wire)
grounded
7936 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1003 System relay contacts open harness inspection/wiggle test/
replace ECM fuse
7937 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1004 System relay contacts closed ECM [78B] terminal 53 and ignition
coil [83 B] terminal D (Y/BE wire) is
shorted to voltage
7865 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1004 System relay contacts closed ECM [78B] terminal 54 and ignition
coil [83 B] terminal C (BE/O wire) is
shorted to voltage
7866 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1004 System relay contacts closed replace system relay 7911 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1004 System relay contacts closed system relay terminal 87/coil/injector
terminal A (Y/GN wire) is shorted to
voltage
7912 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1004 System relay contacts closed harness inspection/wiggle test/elec-
trical panel removal/replace system
relay
7918 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1004 System relay contacts closed fuel pump connector [141B] terminal
D is open
7926 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1004 System relay contacts closed repair fuel pump connections at con-
nector [141]
7927 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1004 System relay contacts closed system relay terminal 85 to ECM
[78B] terminal 27 (GN/O wire)
grounded
7929 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1009 Incorrect password perform ECM TSM/TSSM/HFSM
module replace procedure
6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password replaced TSM/TSSM/HFSM, system
now ok
6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password replace ECM, remove TSM/TSSM/
HFSM
6703 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1010 Missing password data link [91A] terminal 3 ECM [78B]
terminal 69 TSM/TSSM/HFSM 30]
terminal 3 open
6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1010 Missing password data link [91A] terminal 3/ECM [78B]
69 speedometer [39B] terminal 2
short to volts
6705 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1010 Missing password replaced TSM/TSSM/HFSM, system
now ok
6707 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P1010 Missing password replace ECM 6708 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1010 Missing password repair TSM/TSSM/HFSM connec-
tions
6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1010 Missing password repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1270 Twist grip sensor 2 A/D validation
error
replace ECM
7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1351 Front ignition coil low/open ECM [78B] terminal 53 & ignition coil
[83B] terminal C (Y/BE wire) open/
ground
7025 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1351 Front ignition coil low/open ECM [78B] terminal 54 & ignition Coil
[83B] terminal D (BE/O wire) open/
ground
7026 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1351 Front ignition coil low/open repair ECM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open replace ignition coil 7856 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1351 Front ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open replace ECM 7870 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1351 Front ignition coil low/open system relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is
open
7875 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/
replace ECM fuse
7937 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1352 Front ignition coil high/shorted ECM [78B] terminal 54 to ignition coil
[83B] terminal D (BE/O wire) short to
voltage
7865 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1352 Front ignition coil high/shorted replace ECM 7870 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump
screen
7013 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder - no combustion repair/replace fuel pump/pressure
7014 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P1353 Front cylinder - no combustion ECM [78B] terminal 33 and ignition
coil [83B] terminal B (GY/BE wire)
grounded
7015 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1353 Front cylinder - no combustion ECM [78B] terminal 27 and ignition
open
7016 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1353 Front cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace ECM 7544 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1353 Front cylinder - no combustion repair coil primary connections or
replace coil
7547 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1353 Front cylinder - no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 53 & ignition coil
[83B] terminal C (Y/BE wire) open/
ground
7025 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1354 Rear ignition coil low/open repair ECM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open replace ignition coil 7856 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1354 Rear ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open replace ECM 7870 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1354 Rear ignition coil low/open system relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is
open
7875 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open harness inspection/wiggle test/
replace ECM fuse
7937 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1355 Rear ignition coil high/shorted ECM [78B] terminal 53 to ignition coil
[83B] terminal C (Y/BE wire) short to
voltage
7867 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1355 Rear ignition coil high/shorted replace ECM 7870 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump
screen
7013 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1356 Rear cylinder - no combustion repair/replace fuel pump/pressure
7014 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P1356 Rear cylinder - no combustion ECM [78B] terminal 33 and ignition
grounded
7015 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1356 Rear cylinder - no combustion ECM [78B] terminal 27 and ignition
open
7016 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1356 Rear cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace ECM 7544 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1356 Rear cylinder - no combustion repair coil primary connections or
replace coil
7547 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1356 Rear cylinder - no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump
screen
7013 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure
7014 1.0 1.0 1.0 1.0 1.0 1.0 1.0
P1357 Intermittent secondary front ECM [78B] terminal 33 and ignition
grounded
7015 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition
open
7016 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1357 Intermittent secondary front seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace ECM 7544 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1357 Intermittent secondary front repair coil primary connections or
replace coil
7547 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1357 Intermittent secondary front replace spark plug 7548 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump
screen
7013 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure
7014 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1358 Intermittent secondary rear ECM [78B] terminal 33 and ignition
grounded
7015 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1358 Intermittent secondary rear ECM [78B] terminal 33 and ignition
open
7016 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace ECM 7544 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1358 Intermittent secondary rear repair coil primary connections or
replace coil
7547 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1358 Intermittent secondary rear replace spark plug 7548 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2 0.2 0.2
HDI ACTIVE EXHAUST
NOTE: Original equipment system on HDI vehicles
P1475 Exhaust actuator position error replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1475 Exhaust actuator position error engine control fuse to ignition switch
(R/BK) open
6875 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P1475 Exhaust actuator position error replace exhaust actuator 7811 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P1475 Exhaust actuator position error replace exhaust actuator valve 7812 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P1475 Exhaust actuator position error replace exhaust actuator cable 7814 1.2 1.2 1.2 1.2 1.2 1.2 1.2
P1475 Exhaust actuator position error active exhaust actuator [179B] termi-
nal 2 (BK wire) is open
7816 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nal 4 and ECM [78B] terminal 38
(V\BE wire) is open/grounded/
shorted
7822 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(V\O wire) is open/grounded
7823 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error replace 15 AMP engine control fuse 7826 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
nal 1 (LGN/R wire) to engine control
fuse open/grounded
7828 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1477 Exhaust actuator open/low replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1477 Exhaust actuator open/low replace exhaust actuator 7811 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P1477 Exhaust actuator open/low active exhaust actuator [179B] termi-
(V\O wire) is open/grounded
7823 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1478 Exhaust actuator shorted/high replace exhaust actuator 7811 1.1 1.1 1.1 1.1 1.1 1.1 1.1
P1478 Exhaust actuator shorted/high active exhaust actuator [179B] termi-
(V\O wire) is shorted to voltage
7827 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1478 Exhaust actuator shorted/high replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ENGINE MANAGEMENT - CONTINUED
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1501 Jiffy stand sensor low jiffy stand sensor [133B] terminal 2
and ECM [78B] terminal 9 (GN\BN
wire) is grounded, shorted, or open
5087 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1501 Jiffy stand sensor low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1501 Jiffy stand sensor low replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1502 Jiffy stand sensor high repair jiffy stand sensor connections 5084 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P1502 Jiffy stand sensor high replace jiffy stand sensor 5085 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1502 Jiffy stand sensor high jiffy stand sensor [133B] terminal 1
and ECM [78B] terminal 14 (R/W
5086 0.5 0.5 0.5 0.5 0.5 0.5 0.5
and ECM [78B] terminal 9 (GN\BN
5087 0.5 0.5 0.5 0.5 0.5 0.5 0.5
and ECM [78B] terminal 10 (BK wire)
is open
5088 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P1502 Jiffy stand sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4 0.4
P1502 Jiffy stand sensor high replace ECM 7850 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P1600 Throttle actuator control module
processor fault
replace ECM
7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P2100 Throttle actuator control motor cir-
cuit - open
7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
cuit - open
repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
cuit - open
TCA [211B] terminal 2 (BK/PK wire)
or 3 (BK/O wire) and ECM [78B] ter-
minal 29 or 30 open
7092 0.8 0.8 0.8 0.8 0.8 0.8 0.8
cuit - open
replace ECM
7093 1.4 1.4 1.4 1.4 1.4 1.4 1.4
cuit - open
7085 1.4 1.4 1.4 1.4 1.4 1.4 1.4
cuit range / performance error (actuation
error)
7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
error)
remove and clean or replace induc-
tion module 7091 1.6 1.6 1.6 1.6 1.6 1.6 1.6
error)
minal 29 or 30 open
7092 0.8 0.8 0.8 0.8 0.8 0.8 0.8
error)
minal 29 or 30 shorted to ground
7086 0.7 0.7 0.7 0.7 0.7 0.7 0.7
error)
minal 29 or 30 shorted to voltage
7087 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
error)
and ECM [78B] terminal 29 is
shorted to TCA [211B] terminal 3
(BK/O wire) and ECM [78B] terminal
30
7088 0.6 0.6 0.6 0.6 0.6 0.6 0.6
error)
nections 7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
cuit low
7085 1.4 1.4 1.4 1.4 1.4 1.4 1.4
cuit low
7086 0.7 0.7 0.7 0.7 0.7 0.7 0.7
cuit low
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
cuit high
replace ECM
7093 1.4 1.4 1.4 1.4 1.4 1.4 1.4
cuit high
7087 0.8 0.8 0.8 0.8 0.8 0.8 0.8
cuit high
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
cuit high
7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P2107 Throttle actuator control module
processor fault
replace ECM
7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
cuit range / actuation return error
7649 0.8 0.8 0.8 0.8 0.8 0.8 0.8
tion module
7091 1.6 1.6 1.6 1.6 1.6 1.6 1.6
minal 29 or 30 open
7092 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
7086 0.7 0.7 0.7 0.7 0.7 0.7 0.7
7087 0.8 0.8 0.8 0.8 0.8 0.8 0.8
and ECM [78B] terminal 29 is
shorted to TCA [211B] terminal 3
(BK/O wire) and ECM [78B] terminal
30
7088 0.6 0.6 0.6 0.6 0.6 0.6 0.6
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P2122 Twist grip sensor 1 low repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2122 Twist grip sensor 1 low repair ECM connections 7563 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2122 Twist grip sensor 1 low replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 6 (BN/O
terminal 50 or 68 open
7566 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 5 (BE/
GN wire) or 2 (V/Y wire) and ECM
[78B] terminals 59 or 39 shorted to
ground
7567 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2122 Twist grip sensor 1 low replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
[78B] terminals 59 or 39 open
7569 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2123 Twist grip sensor 1 high repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2123 Twist grip sensor 1 high repair ECM connections 7563 0.7 0.7 0.7 0.7 0.7 0.7 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P2123 Twist grip sensor 1 high replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 6 (BN/O
voltage
7572 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 5 (BE/
voltage
7571 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P2123 Twist grip sensor 1 high replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 4 (BK/W
wire) or 1 (BK/GY wire) and ECM
7573 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2127 Twist grip sensor 2 low repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2127 Twist grip sensor 2 low repair ECM connections 7563 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2127 Twist grip sensor 2 low replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P2127 Twist grip sensor 2 low TGP sensor [204B] terminal 6 (BN/O
7566 0.7 0.7 0.7 0.7 0.7 0.7 0.8
ground
7567 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2127 Twist grip sensor 2 low replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
7569 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2128 Twist grip sensor 2 high repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2128 Twist grip sensor 2 high repair ECM connections 7563 0.7 0.7 0.7 0.7 0.7 0.7 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P2128 Twist grip sensor 2 high replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 6 (BN/O
voltage
7572 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 5 (BE/
voltage
7571 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P2128 Twist grip sensor 2 high replace ECM 7568 1.0 1.0 1.0 1.0 1.0 1.0 1.1
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 4 (BK/W
7573 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2135 TP sensor correlation error repair throttle actuator control con-
nections
7561 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P2135 TP sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6
7575 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P2135 TP sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6
37 open
7580 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P2135 TP sensor correlation error throttle position sensor failure -
connections
7590 1.6 1.6 1.6 1.6 1.6 1.6 1.6
P2135 TP sensor correlation error TP sensor [211B] 6 (BN/V wire) or 4
7605 0.8 0.8 0.8 0.8 0.8 0.8 0.8
P2138 Twist grip sensor correlation error repair twist grip sensor [204] connec-
tions
7562 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2138 Twist grip sensor correlation error replace twist grip sensor or repair
connections [204]
7564 1.4 1.4 1.4 1.4 1.4 1.4 1.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 6 (BN/O
7566 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 5 (BE/
ground
7567 0.7 0.7 0.7 0.7 0.7 0.7 0.8
7569 0.7 0.7 0.7 0.7 0.7 0.7 0.8
voltage
7571 0.6 0.6 0.6 0.6 0.6 0.6 0.7
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 4 (BK/W
7573 0.7 0.7 0.7 0.7 0.7 0.7 0.8
P2176 Throttle actuator control system -
closed position not learned
tion module
7091 1.6 1.6 1.6 1.6 1.6 1.6 1.6
SERIAL DATA
Serial data missing replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing replace radio 6120 --- 1.0 1.0 1.0 1.0 --- 1.1
Serial data missing engine stop switch [22A] terminal 4/
system relay terminal 86 (coil termi-
nal B)/ECM [78B] terminal 72 (W/BK
6723 0.5 0.5 0.5 0.5 0.5 0.5 0.6
Serial data missing replace voltage regulator 6724 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing inspect/access main wire harness/
wiggle test/replace 15 AMP ignition
fuse
6729 0.3 0.3 0.3 0.3 0.3 0.3 0.4
Serial data missing replace engine stop switch 6730 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Serial data missing maxifuse [5B] terminal B and battery
positive terminal (R wire) is open
6731 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Serial data missing inspect harness/wiggle test/replace
40 AMP maxifuse
6733 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing data link [91A] terminal 4 and ignition
6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing data Link [91A] terminal 3/ECM [78B]
terminal 69 TSM/TSSM/HFSM
[30B]terminal 3/speedometer [39B]
terminal 2 (LGN/V wire) short to volt-
age
6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing data link [91A] terminal 2 and chassis
ground (BK wire) is open
6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 69 and data link
[91A] terminal 3 (LGN/V wire) open/
grounded
6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing engine stop switch connector [22] ter-
minal 3, data link [91A] terminal 4
and TSM/TSSM/HFSM [30B] termi-
nal 2 (GY wire) shorted to ground
6839 0.5 0.5 0.5 0.5 0.5 0.5 0.6
Serial data missing replace ignition switch 7287 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Serial data missing repair ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing ignition switch [33A] terminal A and
maxifuse terminal A (R wire) is open
7312 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/
short to ground
7317 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing wire from fuseblock to maxifuse [5B]
terminal A (R wire) is grounded
7318 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing replace system relay 7904 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Serial data missing repair ECM terminals 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing replace ECM & reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Serial data missing replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1016 Loss of ECM serial data at TSM/
TSSM/HFSM
repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSSM/HFSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
TSSM/HFSM
ECM [78B] terminal 69 to TSM/
V wire) is open
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSSM/HFSM
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at speed-
ometer
replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ometer
repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ometer
ECM [78B] terminal 69 to speedome-
open
6748 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ometer
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at tachom-
eter
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
eter
repair tachometer connections/termi-
nals
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
eter
ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
eter
replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
eter
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Lost communications J1850 state of
health with ECM / ignition module - radio
replace ECM
6123 --- 0.8 0.8 0.8 0.8 --- 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
health with ECM / ignition module - radio
locate and repair open/intermittent
on LGN wire between [27] on radio
and [78] on ECM
6121 --- 0.7 0.7 0.7 0.7 --- 0.8
health with ECM - radio
replace ECM - intermittent problem
6125 --- 1.2 1.2 1.2 1.2 --- 1.3
U1064 Loss of TSM/TSSM/HFSM data at
ECM
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
TSM/TSSM/HFSM [30B] terminal 12
(BK wire) is open
6710 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ECM
replace ECM
6716 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ECM
ECM [78B] terminal 69 to TSSM
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
battery ground and ECM [78B] termi-
nal 73 are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ECM
and speedometer [39B] terminal 5,
(tach 5 [108B], security siren [142B],
and battery fuse (BN/GY wire) is
short to ground
7082 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
speedometer [39B] terminal 5 and
battery fuse (BN/GY wire) is open
7083 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
ignition switch terminal B and battery
fuse (R wire) is open
7084 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM serial
data at speedometer
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
data at speedometer
(BK wire) is open
6710 0.7 0.7 0.7 0.7 0.7 0.7 0.7
data at speedometer
and speedometer [39B] terminal 2
6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
data at speedometer
harness inspection/wiggle test/
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
data at speedometer
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
data at speedometer
and ignition fuse open/short to
ground
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
data at tachometer
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
data at tachometer
(BK wire) is open
6710 0.7 0.7 0.7 0.7 0.7 0.7 0.7
data at tachometer
repair tachometer connections/termi-
nal
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at tachometer
harness inspection/wiggle test/
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at tachometer
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
data at tachometer
ground
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
data at tachometer
6866 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1097 Loss of speedometer serial data at
TSM/TSSM/HFSM
replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.6
TSM/TSSM
replace air temp gauge
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.6
TSM/TSSM
replace oil pressure gauge
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
TSM/TSSM
replace cigar lighter
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.5
TSM/TSSM/HFSM
repair short to ground on O/W wire in
rear lighting harness
6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2
TSM/TSSM/HFSM
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM/HFSM
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM/HFSM
ignition switch open/short to ground
6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM/HFSM
access instruments\wiggle
test\replace instrument fuse
6766 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM/HFSM
speedometer [39B] terminal 1/instru-
ment fuse/fuel gauge terminal 1(O
wire) grounded
6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.6
TSM/TSSM/HFSM
chassis ground (BLK wire) is open
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
test\replace accessory fuse
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM/HFSM
6782 0.9 0.9 0.9 0.9 0.9 0.9 0.9
TSM/TSSM/HFSM
rear lighting harness\taillamp assem-
bly (O/W wire) is shorted to ground
6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
TSM/TSSM/HFSM
replace rear stop light switch
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9
TSM/TSSM/HFSM
right hand switch controls\harness
assembly is shorted to ground
6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1
TSM/TSSM/HFSM
left hand switch controls assem-
bly\harness is shorted to ground
6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1
TSM/TSSM/HFSM
speedometer [39B] terminal 6/L R
controls/ignition switch (O/W wire) is
shorted to ground
6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
accessory fuse (O/W wire) open
6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
accessory fuse terminal R and igni-
tion switch (R/GY wire) open
6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
indicator lamp [20A]\[21A] terminal 6
(O wire) to indicator lamp is shorted
to ground
6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
keyswitch relay terminal 30 and igni-
tion switch (R wire) is open
7094 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
keyswitch relay terminal 85 and chas-
sis ground (B wire) is open
7095 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
keyswitch relay terminal 86 and igni-
tion switch (R/B wire) is open
7096 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
keyswitch relay terminal 87 and
instrument fuse (R/B wire) is open
7097 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM/HFSM
replace keyswitch relay
7098 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM/HFSM
repair keyswitch relay connections
7099 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
ECM
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.6
ECM
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.6
ECM
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.5
ECM
6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ECM
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ECM
6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
6766 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM
wire) grounded
6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.6
ECM
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
ECM
6782 0.9 0.9 0.9 0.9 0.9 0.9 0.9
ECM
6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ECM
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9
ECM
6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ECM
6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ECM
shorted to ground
6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ECM
6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ECM
to ground
6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6
tachometer
ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/
HFSM
replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.6
HFSM
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.6
HFSM
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.6
HFSM
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
HFSM
6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2
HFSM
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
HFSM
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
HFSM
6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
HFSM
6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4
HFSM
6766 0.4 0.4 0.4 0.4 0.4 0.4 0.4
HFSM
wire) grounded
6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.6
HFSM
6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4
HFSM
6782 0.9 0.9 0.9 0.9 0.9 0.9 0.9
HFSM
6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1
HFSM
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
HFSM
6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1
HFSM
6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1
HFSM
shorted to ground
6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6
HFSM
6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5
HFSM
to ground
6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12
(BK wire) is open
6710 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at speedometer replace TSM/TSSM/HFSM 6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at speedometer repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ground
6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6
6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at speedometer inspect/main wiring harness/replace
15 AMP battery fuse
7159 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1300 ECM serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1300 ECM serial data low repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 ECM serial data low ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ECM serial data low repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM serial data low replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ECM serial data low replace ECM & reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1300 ECM serial data low ECM [78B] terminal 69 TSM/TSSM/
grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 ECM serial data low ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 ECM serial data low replace radio 6120 --- 1.0 1.0 1.0 1.0 --- 1.1
U1300 ECM serial data low ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ECM serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1300 TSM/TSSM/HFSM serial data low repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 TSM\TSSM serial data low repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 TSM\TSSM serial data low ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1300 TSM/TSSM/HFSM serial data low repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 TSM\TSSM serial data low replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 TSM/TSSM/HFSM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 TSM/TSSM/
grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 Speedometer serial data low ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Speedometer serial data low repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 Speedometer serial data low ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 Speedometer serial data low repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Speedometer serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 Speedometer serial data low replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 Speedometer serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1300 Speedometer serial data low ECM [78B] terminal 69 TSM/TSSM/
grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 Speedometer serial data low ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 Tachometer serial data low ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 Tachometer serial data low repair AAS radio connections 6666 --- 0.5 0.5 0.5 0.5 --- 0.5
U1300 Tachometer serial data low repair TSM/TSSM connections 6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Tachometer serial data low repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1300 Tachometer serial data low ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1300 Tachometer serial data low repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Tachometer serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 Tachometer serial data low replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 Tachometer serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1300 Tachometer serial data low replace ICM/ECM & reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1300 Tachometer serial data low ECM [78B] terminal 69 TSM/TSSM/
grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1300 Tachometer serial data low replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 Tachometer serial data low ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ECM serial data high repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1301 ECM serial data high ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 ECM serial data high repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ECM serial data high ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ECM serial data high repair speedometer connections/ter-
minals
6747 --- --- --- --- --- --- 0.4
U1301 ECM serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 ECM serial data high replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 ECM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ECM serial data high data link [91A] terminal 3/ECM [78B]
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1301 ECM serial data high ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ECM serial data high replace radio 6120 --- 1.0 1.0 1.0 1.0 --- 1.1
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 TSM/TSSM/HFSM serial data high repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1301 TSM\TSSM serial data high ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 TSM/TSSM/HFSM serial data high ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 TSM/TSSM/HFSM serial data high replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 TSM/TSSM/HFSM serial data high data link [91A] terminal 3/ECM [78B]
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 TSM/TSSM/HFSM serial data high replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Speedometer serial data high ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 Speedometer serial data high repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Speedometer serial data high ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Speedometer serial data high repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 Speedometer serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 Speedometer serial data high replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1301 Speedometer serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high data link [91A] terminal 3/ECM [78B]
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
U1301 Speedometer serial data high replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1301 Speedometer serial data high ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 to speedome-
open
6036 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high repair TSM/TSSM/HFSM connec-
tions
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 Tachometer serial data high repair tachometer connections 6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 to TSSM
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 and tachome-
6720 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high ground and ECM [78B] terminal 73
are open
6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5
U1301 Tachometer serial data high repair speedometer connections/ter-
minals
6747 0.4 0.4 0.4 0.4 0.4 0.4 0.4
U1301 Tachometer serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 Tachometer serial data high replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 Tachometer serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3
U1301 Tachometer serial data high data link [91A] terminal 3/ECM [78B]
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high replace ECM and reprogram 7993 1.1 1.1 1.1 1.1 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
U1301 Tachometer serial data high replace TSM/TSSM/HFSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1301 Tachometer serial data high ECM [78B] terminal 69 to TSM/
V wire) is open
7999 0.5 0.5 0.5 0.5 0.5 0.5 0.5
DRIVABILIY/SYMPTOMS
Emits black smoke replace fuel injector 7596 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Emits black smoke replace MAP sensor 7597 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Emits black smoke replace engine temperature sensor 7598 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Emits black smoke replace fuel pressure regulator 7480 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Emits black smoke replace ECM and reprogram 7601 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Engine cranks but will not start replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start repair spark plug wire connections 7136 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start replace spark plug wire 7138 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Engine cranks but will not start repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Engine cranks but will not start repair starting system; use in con-
junction with additional code(s)
7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Engine cranks but will not start repair fuel pump connections or con-
nections in fuel pump connector
[141]
7171 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start fuel pump fuse terminal G to fuel
pump [141B] terminal A (O/GY) is
open
7173 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start replace 15 AMP fuse 7181 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start repair engine compression; use in
conjunction with additional code(s)
7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start repair ignition coil connections or
replace ignition coil
7226 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Engine cranks but will not start fuel pump [141B] terminal D [141]
and chassis ground 1 (BK wire) is
open
7340 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start fuel pump fuse terminal G to fuel
shorted to ground-replace 15 AMP
pump fuse
7380 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace fuel pump or repair fuel pump
connections in tank
7415 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Engine cranks but will not start fuel pump fuse terminal H to system
relay terminal 87 (Y/GN) is open
7441 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace ECM 7450 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start replace throttle position sensor 7595 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Engine cranks but will not start replace injector 7992 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts hard; starts and stalls replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts hard; starts and stalls repair spark plug wire connections 7136 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts hard; starts and stalls replace spark plug wire 7138 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts hard clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starts hard repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starts hard; starts and stalls repair starting system; use in con-
7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starts hard repair fuel pump connections or con-
nections in fuel pump connector
[141]
7171 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starts hard fuel pump fuse terminal G to fuel
open
7173 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starts hard replace 15 AMP fuse 7181 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starts hard; starts and stalls replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starts hard; starts and stalls repair engine compression; use in
conjunction with additional code(s)
7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Starts hard; starts and stalls repair ignition coil connections or
7226 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starts hard fuel pump [141B] terminal D [141]
and chassis ground 1 (BK wire) is
open
7340 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starts hard fuel pump fuse terminal G to fuel
shorted to ground-replace 15 AMP
pump fuse
7380 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts hard replace fuel pump or repair fuel pump
connections in tank
7415 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Starts hard fuel pump fuse terminal H to system
7441 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts hard; starts and stalls replace ECM 7450 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Starts hard replace throttle position sensor 7595 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Starts hard replace injector 7992 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts, then stalls replace fuel filter or clean fuel pump
screen
7013 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Starts, then stalls repair/replace fuel pump/pressure
7014 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Starts, then stalls replace ECM 7450 0.6 0.6 0.6 0.6 0.6 0.6 0.6
No check engine lamp replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp main fuse terminal A to battery fuse
terminal J (R wire) open
6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp replace ECM 7130 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp repair ECM connections 7141 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp speedometer [39B] terminal 5 and
7154 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp speedometer [39B] terminal 5 and
battery fuse (BN/GY wire) is
grounded
7158 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
No check engine lamp inspect/main wiring harness/replace
15 AMP battery fuse
7159 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp replace security siren 7161 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/speed-
ometer [39B] terminal 5/siren [142B]
terminal A (BN/GY), is shorted to
ground
7162 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp ECM [78B] terminal 13 and right
hand control [22B] terminal 4 (W/BK
wire) open
7290 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp replace engine stop switch 7295 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp engine stop switch [22B] terminal 3
and ignition fuse (GY wire) is open
7303 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp replace ECM 7305 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp replace TSM/TSSM/HFSM 7306 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp battery ground and ECM [78B] termi-
nal 73 open
7310 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 69 data link
[91A] terminal 3/speedometer [39B]
2 (LGN/V wire) open
7314 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No check engine lamp repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load repair intake leak 7486 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Misfire at idle or under load replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Misfire at idle or under load repair spark plug wire connections 7136 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load replace spark plug wire 7138 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load replace ignition coil 7139 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Misfire at idle or under load replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load replace ECM 7149 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load replace MAP sensor 7152 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Misfire at idle or under load ECM [78B] terminal 73 and battery
negative has high resistance to
ground
7153 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Misfire at idle or under load clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Misfire at idle or under load repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Rough or rolling idle replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle repair spark plug wire connections 7136 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle replace spark plug wire 7138 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle replace ignition coil 7139 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Rough or rolling idle replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle replace ECM 7149 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle replace MAP sensor 7152 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle ECM [78B] terminal 73 and battery
negative has high resistance to
ground
7153 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Rough or rolling idle clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Rough or rolling idle repair/replace fuel pump/pressure
7164 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
(JAPAN ONLY)
WITH FAIRING)
FS4 FLTR
Revised 10/13/08 2009 FLHR MODELS Page 4-1
FB4 FLHR FR4 FLHRC FW4 FLHR SHRINE FHM FLHP FTM FLHPE
(CALIFORNIA ONLY)
2009 FLHR MODELS
Table 4-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
NEW
Set-up and predelivery --- 2.0 2.0 2.0
1,000 mile service --- 2.5 2.5 2.5
REGULAR
5,000 mile maintenance --- 1.8 1.8 1.8
(CALIFORNIA ONLY)
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
PAINT REPAIR
Light scuff/scratch - buff 1102 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0
DRIVE
Adjust secondary belt at PDI only 2010 0.3 0.3 0.3
Replace secondary belt 2011 3.4 3.4 3.4
Replace rear wheel sprocket 2021 0.8 0.8 0.8
Replace rear wheel sprocket bearing both 2012 1.0 1.0 1.0
Replace rear wheel compensator cushion 2013 0.9 0.9 0.9
WHEELS
Replace tire/or inner tube - includes balancing front 2106 0.6 0.6 0.6
rear 2111 0.8 0.8 0.8
exchange, bearing install and balancing
front 2113 1.0 1.0 1.0
rear 2114 1.5 1.5 1.5
Replace rim, hub or spokes- includes truing and balancing front 2116 2.2 2.2 ---
rear 2121 2.4 2.4 ---
Replace wheel bearings front 2136 0.7 0.7 0.7
rear 2141 0.9 0.9 0.9
True laced wheel (wheel on vehicle) 2156 0.4 0.4 ---
True laced wheel - includes r/r wheel & tire and time to rebal-
ance
front 2157 1.0 1.0 ---
rear 2158 1.2 1.2 ---
(CALIFORNIA ONLY)
HANDLEBARS
Replace handlebars 2206 1.5 1.4 1.5
Replace handlebar cover 2209 0.2 0.2 0.3
Replace clutch hand lever 2221 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2
Replace both rubber handlebar mounts 2246 1.0 1.0 1.0
Replace rubber handlebar grip 2251 0.2 0.2 0.2
Replace handlebar riser one or both 2253 1.0 1.0 1.0
Replace handlebar clamp 2254 0.8 0.8 0.8
Adjust steering head bearings 2290 0.7 0.7 0.7
Change front fork oil both sides --- 1.6 1.6 1.6
Replace frame includes removal and installation of all accessories
and motorcycle components
2306 16.0 16.0 16.0
Replace tail section sub frame 2339 1.6 1.6 1.8
Replace rear frame section and tag bracket 2308 --- --- 1.0
Replace lower fork bracket and stem 2316 3.2 3.2 3.2
Replace steering head cups and bearings, including bearing
adjustment
2321 3.2 3.2 3.2
Replace upper fork bracket 2326 2.7 2.7 2.7
Replace fork lock 2329 0.3 0.3 0.3
Replace headlamp nacelle 2331 0.6 0.6 0.6
Service or replace fork slider and/or seal includes removal,
disassembly, cleaning, inspection, replacing parts, servicing
damper tube, replacing bushings, assembly and installation
one side 2341 1.9 1.9 1.9
both sides
2342 2.3 2.3 2.3
Replace fork side one side 2346 1.2 1.2 1.2
both sides 2351 1.5 1.5 1.5
Replace fork tube one side 2356 1.4 1.4 1.4
both sides 2361 1.7 1.7 1.7
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace fork slider cover one side 2499 1.3 1.3 1.3
Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9
Replace rear fork pivot shaft 2368 0.8 0.8 0.8
Replace rear shock air line 2369 0.2 0.2 0.2
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4
Replace jiffy stand complete 2391 0.3 0.3 0.3
spring and/or stand 2396 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1
Replace footboard / foot peg 2394 0.2 0.2 0.2
Replace footboard insert 2299 0.1 0.1 0.1
Replace motor mount rear right 2395 1.2 1.2 1.2
rear left 2397 0.3 0.3 0.3
both front rubber mounts and/or front mount bracket 2398 1.4 1.4 1.4
BRAKES
brakes
front (non ABS vehicles) 2406 1.0 1.0 1.0
rear (non ABS vehicles) 2411 0.5 0.5 0.5
brakes (ABS vehicles only)
front, mastercylinder to ABS unit, includes bleeding
and check with digital technician (ABS vehicles only)
2463 1.3 1.3 1.3
rear, master cylinder to ABS unit, includes bleeding
and check with digital technician (ABS vehicles only)
2464 0.4 0.4 0.4
front, ABS unit to calipers, includes bleeding and
check with digital technician (ABS vehicles only)
2465 1.3 1.3 1.3
rear, ABS unit to rear caliper, includes bleeding and
check with digital technician (ABS vehicles only)
2467 0.3 0.3 0.3
Replace brake pads front each caliper 2416 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3
Replace brake caliper includes filling/bleeding brakes front each caliper 2426 0.4 0.4 0.4
rear 2431 0.7 0.7 0.7
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace rear brake caliper mount 2408 0.5 0.5 0.5
Replace brake caliper screen front each caliper 2428 0.1 0.1 0.1
Replace brake rotor front one side 2436 0.3 0.3 0.3
front both sides 2437 0.4 0.4 0.4
rear 2441 1.0 1.0 1.0
Bleed brake caliper one or two front calipers or rear caliper 2446 0.2 0.2 0.2
Replace master cylinder assembly includes filling/bleeding
brakes
front 2461 0.4 0.4 0.4
rear 2466 0.5 0.5 0.5
Replace master cylinder cover front or rear 2479 0.1 0.1 0.1
Rebuild master cylinder assembly includes filling/bleeding
brakes
front 2471 0.6 0.6 0.6
rear 2476 0.7 0.7 0.7
C0562 Battery voltage low - ABS repair ABS ECU connections 1401 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 11 and ground 1 (BK wire) is
open
1416 0.5 0.5 0.5
C0562 Battery voltage low - ABS ABS module [166B] pin 20 and lower fuse block
[62B] 30 amp ABS fuse terminal "4B" (R/V wire) is
open or high resistance
1417 0.5 0.5 0.5
C0562 Battery voltage low - ABS circuit between ABS module [166B] pin 10 to battery
positive terminal (R/V wire) is open or high resis-
tance
1419 0.4 0.4 0.4
C0562 Battery voltage low - ABS circuit between ABS module [166B] pin 19 to ignition
fuse (GY wire) is open or high resistance
1420 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 1 and ground 2 (BK/GN
wire) is open
1421 0.5 0.5 0.5
C0562 Battery voltage low - ABS replace ABS ECU or HCU 2430 1.4 1.4 1.4
C0562 Battery voltage low - ABS repair charging system/accompanies other codes 7771 0.2 0.2 0.2
C0563 Battery voltage high code not present 7770 0.2 0.2 0.2
C0563 Battery voltage high repair charging system/accompanies other codes 7771 0.2 0.2 0.2
C1014 ECU internal solid state relay fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1017 Pump motor power circuit open fault repair ABS ECU connections 1401 0.4 0.4 0.4
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and ground 1 (BK wire) is
open
1416 0.5 0.5 0.5
C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and Lower fuse block
[62B] 30 amp ABS fuse terminal "4B" (R/V wire) is
open
1417 0.5 0.5 0.5
C1017 Pump motor power circuit open fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1018 Pump motor ground circuit high resistance fault repair ABS ECU connections 1401 0.4 0.4 0.4
C1018 Pump motor ground circuit high resistance fault ABS module [166B] pin 11 and ground 1 (BK wire) is
open
1416 0.5 0.5 0.5
C1018 Pump motor ground circuit high resistance fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1021 Front wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4
C1021 Front wheel speed always 0 repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1021 Front wheel speed always 0 faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1021 Front wheel speed always 0 worn or damaged wheel bearings or suspension
components, may be used in conjunction with other
codes
1412 0.2 0.2 0.2
C1021 Front wheel speed always 0 replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1021 Front wheel speed always 0 replace ABS front wheel sensor 2439 0.8 0.8 0.8
C1021 Front wheel speed always 0 ABS module [166B] pin 17 and [167B] pin A (BK/BE
wire) open/shorted to ground/shorted to voltage
2444 0.5 0.5 0.5
C1021 Front wheel speed always 0 ABS module [166B] pin 18 and [167B] pin B (BK/V
2445 0.6 0.6 0.6
C1021 Front wheel speed always 0 ABS module [166B] pin 17 (BK/BE wire) and [166B]
pin 18 (BK/V wire) shorted
2448 0.5 0.5 0.5
C1023 Rear wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4
C1023 Rear wheel speed always 0 repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1023 Rear wheel speed always 0 faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1023 Rear wheel speed always 0 worn or damaged wheel bearings or suspension
codes
1412 0.2 0.2 0.2
C1023 Rear wheel speed always 0 replace ABS ECU or HCU 2430 1.4 1.4 1.4
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1023 Rear wheel speed always 0 replace rear wheel speed sensor 2440 1.0 1.0 1.0
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 and [168B] pin A (BE/BN
wire) open/grounded/shorted to voltage
2454 0.5 0.5 0.5
C1023 Rear wheel speed always 0 ABS module [166B] pin 7 and [168B] pin B (BE/V
2455 0.6 0.6 0.6
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 (BE/BN wire) and [166B]
pin7 (BE/V wire) shorted
2457 0.5 0.5 0.5
C1025 Front wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4
C1025 Front wheel speed intermittent repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1025 Front wheel speed intermittent faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1025 Front wheel speed intermittent worn or damaged wheel bearings or suspension
codes
1412 0.2 0.2 0.2
C1025 Front wheel speed intermittent replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1025 Front wheel speed intermittent replace ABS front wheel sensor 2439 0.8 0.8 0.8
C1025 Front wheel speed intermittent ABS module [166B] pin 17 and [167B] pin A (BK/BE
2444 0.5 0.5 0.5
C1025 Front wheel speed intermittent ABS module [166B] pin 18 and [167B] pin B (BK/V
2445 0.6 0.6 0.6
C1025 Front wheel speed intermittent ABS module [166B] pin 17 (BK/BE wire) and [166B]
2448 0.5 0.5 0.5
C1027 Rear wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4
C1027 Rear wheel speed intermittent repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1027 Rear wheel speed intermittent faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1027 Rear wheel speed intermittent worn or damaged wheel bearings or suspension
codes
1412 0.2 0.2 0.2
C1027 Rear wheel speed intermittent replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1027 Rear wheel speed intermittent replace rear wheel speed sensor 2440 1.0 1.0 1.0
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 and [168B] pin A (BE/BN
2454 0.5 0.5 0.5
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1027 Rear wheel speed intermittent ABS module [166B] pin 7 and [168B] pin B (BE/V
2455 0.6 0.6 0.6
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 (BE/BN wire) and [166B]
2457 0.5 0.5 0.5
C1032 Front wheel speed sensor open/shorted repair ABS ECU connections 1401 0.4 0.4 0.4
C1032 Front wheel speed sensor open/shorted repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1032 Front wheel speed sensor open/shorted replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1032 Front wheel speed sensor open/shorted replace ABS front wheel sensor 2439 0.8 0.8 0.8
C1032 Front wheel speed sensor open/shorted ABS module [166B] pin 17 and [167B] pin A (BK/BE
2444 0.5 0.5 0.5
C1032 Front wheel speed sensor open/shorted ABS module [166B] pin 18 and [167B] pin B (BK/V
2445 0.6 0.6 0.6
C1032 Front wheel speed sensor open/shorted ABS module [166B] pin 17 (BK/BE wire) and [166B]
2448 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted repair ABS ECU connections 1401 0.4 0.4 0.4
C1034 Rear wheel speed sensor open/shorted repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1034 Rear wheel speed sensor open/shorted replace rear wheel speed sensor 2440 1.0 1.0 1.0
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 and [168B] pin A (BE/BN
2454 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 7 and [168B] pin B (BE/V
2455 0.6 0.6 0.6
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 (BE/BN wire) and [166B]
2457 0.5 0.5 0.5
C1042 Pump motor open fault repair ABS ECU connections 1401 0.4 0.4 0.4
C1042 Pump motor open fault ABS module [166B] pin 11 and ground 1 (BK wire) is
open
1416 0.5 0.5 0.5
C1042 Pump motor open fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1043 Pump motor stalled fault repair ABS ECU connections 1401 0.4 0.4 0.4
C1043 Pump motor stalled fault ABS module [166B] pin 11 and ground 1 (BK wire) is
open
1416 0.5 0.5 0.5
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1043 Pump motor stalled fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1055 ECU internal fault replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1056 ECU internal fault - solid state relay shorted on replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1057 ECU internal fault - solid state relay shorted to ground replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1061 ECU internal fault - front apply solenoid replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1062 ECU internal fault - front release solenoid replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1065 ECU internal fault - rear apply solenoid replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1066 ECU internal fault - rear release solenoid replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1094 Front brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4
C1094 Front brake switch always on repair or replace front brake light switch or right han-
dlebar connections in connector [22]
1413 1.2 1.2 1.2
C1094 Front brake switch always on circuit between right handlebar switch [22B] terminal
2 and ABS ECU [166B] terminal 13 (R/BN) is
shorted to voltage
1414 0.6 0.6 0.6
C1094 Front brake switch always on repair front brake light switch connections in connec-
tor [22]
1415 0.5 0.5 0.5
C1094 Front brake switch always on replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1095 Front brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4
C1095 Front brake switch open repair connections at ABS diode pack [201B] 1403 0.4 0.4 0.4
C1095 Front brake switch open replace ABS diode pack 1404 0.4 0.4 0.4
C1095 Front brake switch open circuit between ABS diode pack [201B] terminal 1 or
2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/
BN) is open
1405 0.5 0.5 0.5
C1095 Front brake switch open circuit between ABS diode pack [201B] terminal 3
and fuseblock terminal 2A (R/BE) is open
1406 0.5 0.5 0.5
C1095 Front brake switch open replace brake relay or repair connections 1407 0.4. 0.4. 0.4.
C1095 Front brake switch open replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1118 ECU internal fault - front apply solenoid correlation replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1121 ECU internal fault - rear apply solenoid correlation replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1151 Front wheel release too long reroute brake lines 1418 0.5 0.5 0.5
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1151 Front wheel release too long replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1153 Rear wheel release too long reroute brake lines 1418 0.5 0.5 0.5
C1153 Rear wheel release too long replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1158 Calibration programming required replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1206 Front wheel speed frequency out of range repair ABS ECU connections 1401 0.4 0.4 0.4
C1206 Front wheel speed frequency out of range repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1206 Front wheel speed frequency out of range faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1206 Front wheel speed frequency out of range worn or damaged wheel bearings or suspension
codes
1412 0.2 0.2 0.2
C1206 Front wheel speed frequency out of range replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1206 Front wheel speed frequency out of range replace ABS front wheel sensor 2439 0.8 0.8 0.8
C1206 Front wheel speed frequency out of range ABS module [166B] pin 17 and [167B] pin A (BK/BE
2444 0.5 0.5 0.5
C1206 Front wheel speed frequency out of range ABS module [166B] pin 18 and [167B] pin B (BK/V
2445 0.6 0.6 0.6
C1206 Front wheel speed frequency out of range ABS module [166B] pin 17 (BK/BE wire) and [166B]
2448 0.5 0.5 0.5
C1208 Rear wheel speed frequency out of range repair ABS ECU connections 1401 0.4 0.4 0.4
C1208 Rear wheel speed frequency out of range repair wheel speed sensor connections 1402 0.5 0.5 0.5
C1208 Rear wheel speed frequency out of range faulty wheel speed sensor routing or wiring damage 1411 0.9 0.9 0.9
C1208 Rear wheel speed frequency out of range worn or damaged wheel bearings or suspension
codes
1412 0.2 0.2 0.2
C1208 Rear wheel speed frequency out of range replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1208 Rear wheel speed frequency out of range replace rear wheel speed sensor 2440 1.0 1.0 1.0
C1208 Rear wheel speed frequency out of range ABS module [166B] pin 8 and [168B] pin A (BE/BN
2454 0.5 0.5 0.5
C1208 Rear wheel speed frequency out of range ABS module [166B] pin 7 and [168B] pin B (BE/V
2455 0.6 0.6 0.6
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1208 Rear wheel speed frequency out of range ABS module [166B] pin 8 (BE/BN wire) and [166B]
2457 0.5 0.5 0.5
C1212 Front or rear brake not applied with deceleration repair or replace rear brake light switch terminals 1408 0.4 0.4 0.4
C1212 Front or rear brake not applied with deceleration repair or replace rear brake light switch terminals or
replace rear brake lamp switch
1409 0.9 0.9 0.9
C1212 Front or rear brake not applied with deceleration repair or replace front brake light switch or right han-
1413 1.2 1.2 1.2
C1212 Front or rear brake not applied with deceleration repair front brake light switch connections in connec-
tor [22]
1415 0.5 0.5 0.5
C1212 Front or rear brake not applied with deceleration circuit between right handlebar control switch con-
nector [22B] terminal "1" and fuseblock terminal 1D
(O/W) is open
1422 0.5 0.5 0.5
C1212 Front or rear brake not applied with deceleration circuit between ABS diode pack [201B] terminal 2
(R/BN wire) and right handlebar control switch con-
nector [22B] terminal "2" (R/BE) is open
1423 0.5 0.5 0.5
C1212 Front or rear brake not applied with deceleration circuit between rear brake light switch terminal "2"
and fuseblock terminal 1D (O/W) is open
1424 0.5 0.5 0.5
C1212 Front or rear brake not applied with deceleration circuit between ABS diode pack [201B] terminal 1
(PK/BN wire) and rear brake light switch terminal "2"
is open
1425 0.5 0.5 0.5
C1214 Rear brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light switch terminals 1408 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light switch terminals or
1409 0.9 0.9 0.9
C1214 Rear brake switch always on circuit between rear brake lamp swtch [121B] termi-
nal 1 and ABS ACU [166B] terminal 3 (PK/BN) is
shorted to voltage
1410 0.5 0.5 0.5
C1214 Rear brake switch always on replace ABS ECU or HCU 2430 1.4 1.4 1.4
C1216 Rear brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4
C1216 Rear brake switch open repair connections at ABS diode pack [201B] 1403 0.4 0.4 0.4
C1216 Rear brake switch open replace ABS diode pack 1404 0.4 0.4 0.4
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
C1216 Rear brake switch open circuit between ABS diode pack [201B] terminal 1 or
2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/
BN) is open
1405 0.5 0.5 0.5
C1216 Rear brake switch open circuit between ABS diode pack [201B] terminal 3
1406 0.5 0.5 0.5
C1216 Rear brake switch open replace brake relay or repair connections 1407 0.4 0.4 0.4
C1216 Rear brake switch open replace ABS ECU or HCU 2430 1.4 1.4 1.4
U1300 ABS serial data low repair ABS ECU connections 1401 0.4 0.4 0.4
U1300 ABS serial data low ECM [78B] terminal 69 to speedometer [39B] termi-
nal 2 (LGN/V wire) is open
6036 0.7 0.7 0.7
U1300 ABS serial data low repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1300 ABS serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
terminal 3 (LGN/V wire) is open
6718 0.5 0.5 0.5
U1300 ABS serial data low repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1300 ABS serial data low replace speedometer 6765 0.6 0.6 0.6
U1300 ABS serial data low repair ECM connections 6854 0.3 0.3 0.3
U1300 ABS serial data low replace ECM & reprogram 7993 0.9 0.9 0.9
U1300 ABS serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] ter-
minal 3/speedometer [39B]terminal 2 (LGN/V wire)
grounded
7994 0.4 0.4 0.4
U1300 ABS serial data low replaceTSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1300 ABS serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1301 ABS serial data high repair ABS ECU connections 1401 0.4 0.4 0.4
U1301 ABS serial data high ECM [78B] terminal 69 to speedometer [39B] termi-
6036 0.7 0.7 0.7
U1301 ABS serial data high repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1301 ABS serial data high ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1301 ABS serial data high repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1301 ABS serial data high replace speedometer 6765 0.6 0.6 0.6
U1301 ABS serial data high repair ECM connections 6854 0.3 0.3 0.3
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1301 ABS serial data high data link [91A] terminal 3/ECM [78B] terminal 69
TSM/TSSM/HFSM [30B] terminal 3/speedometer
[39B] terminal 2 (LGN/V wire) shorted to voltage
6865 0.5 0.5 0.5
U1301 ABS serial data high replace ECM and reprogram 7993 0.9 0.9 0.9
U1301 ABS serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1301 ABS serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
Replace ABS hydrallic control unit (HCU) or gasket, used if module leaking, includes bleeding
both brakes and verifying system function with Digi-
tal Technician (ABS vehicles only)
2473 1.1 1.1 1.1
Replace rear brake pedal 2492 0.3 0.3 0.3
Replace front brake lever 2494 0.2 0.2 0.2
SEATS/FENDERS/TANKS
Replace seat and/or strap or spring(s) and / or hinge bracket 2506 0.1 0.1 0.2
Replace top frame cover (solo seat) 2510 --- --- 0.3
Replace seat air spring 2514 --- --- 0.4
Replace air tank 2516 --- --- 0.8
Replace air line 2518 --- --- 0.5
Replace fender front 2526 1.0 1.0 1.0
rear (includes installing new wire conduit) 2531 1.0 1.0 1.0
Replace license plate mount 2525 0.4 0.4 0.4
Replace wire conduit rear fender 2533 0.7 0.7 0.7
Replace rear fender support cover left or right 2536 0.2 0.2 0.2
Replace fuel tank assembly 2541 1.2 1.2 1.2
Replace fuel tank console / instrument panel 2553 0.3 0.3 0.3
Replace fuel tank console rubber molding strip 2557 0.2 0.2 0.2
Replace dash insert fuel tank console 2558 0.2 0.2 0.2
Replace fuel tank gauge 2563 0.3 0.3 0.3
Replace fuel level sending unit 2564 0.5 0.5 0.5
Replace fuel tank check valve assembly includes fuel line attached to check valve 2567 0.6 0.6 0.6
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace canopy gasket 2570 0.4 0.4 0.4
Replace fuel filter 2575 0.5 0.5 0.5
Replace fuel transfer hose inside tank 2579 0.5 0.5 0.5
Replace fuel tank trim or medallion 6507 0.3 0.3 ---
Replace oil filter 2582 0.1 0.1 0.1
Belt guards
Replace rear belt guard debris deflector 2616 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets 2626 1.1 1.1 1.1
Replace exhaust pipe right side header assembly and/or port gaskets 2631 1.0 1.0 1.0
left side cross under pipe, support clamp and/or gas-
ket
2636 0.3 0.3 0.3
Replace one muffler 2646 0.2 0.2 0.2
Replace rear exhaust support bracket at transmission side cover 2651 0.4 0.4 0.4
Replace any one exhaust shield 2661 0.1 0.1 0.1
Replace one muffler support 2666 0.2 0.2 0.2
Table 4-2. Chassis
ITEM DESCRIPTION
LABOR
CODES
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Table 4-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
GENERAL
Remove and install engine includes RRI oil passage gasket California vehicles only 3006 4.6 4.6 4.6
Remove and install engine includes RRI oil passage gasket 3006 4.5 4.5 4.5
Replace stabilizer top front 3005 0.2 0.2 0.2
Remove and replace oil pan for inspection / decontamination with engine removed 3009 0.3 0.3 0.3
Replace dipstick 3480 0.1 0.1 0.1
CYLINDER HEAD
Recondition cylinder head includes removal of head and
gasket, remove carbon, service valve guides, grind valves
and seats, test springs and install head and gaskets.
front head 3101 4.5 4.5 4.5
rear head 3103 4.5 4.5 4.5
both heads 3104 5.1 5.1 5.1
Replace cylinder head one head 3106 3.5 3.5 3.5
both heads 3108 4.4 4.4 4.4
Replace valve seal or spring after cylinder head removal one seal or spring (intake or exhaust ) 3131 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 2.6 2.6 2.6
rear cylinder 3142 2.6 2.6 2.6
both cylinders 3143 3.0 3.0 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8
Recondition rocker arms after heads are removed one head 3149 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4
Replace lower rocker arm cover/gasket, or rocker arms and /
or shafts/rocker arm support
front cylinder 3147 1.2 1.2 1.2
(CALIFORNIA ONLY)
Replace cylinder o-ring/drain o-ring front cylinder 3161 2.8 2.8 2.8
Replace crankcase umbrella valve one 3172 1.1 1.1 1.1
both 3174 1.2 1.2 1.2
CYLINDER AND PISTON
Recondition top end - includes disassembly, replacement of
piston and sizing cylinder (.005 oversize pistons), replacing
piston rings and all items listed under recondition cylinder
head and assembly.
one piston and cylinder 3202 5.5 5.5 5.5
3203 6.1 6.1 6.1
Replace piston rings includes deglazing cylinder one cylinder 3206 3.1 3.1 3.1
Recondition top end includes disassembly, deglazing cylin-
der and replacing rings, or replacing cylinder and piston, all
items listed under recondition cylinder head and assembly.
3208 5.9 5.9 5.9
Recondition top end - includes disassembly, replacement of
piston and bore and hone, resizing cylinder (.010 oversize
or above), replacing piston rings and all items listed under
recondition cylinder head and assembly.
3212 6.5 6.5 6.5
Replace piston and piston rings includes removal of cylin-
der head and cylinder, fitting new piston with rings, resizing
cylinder and assembly
one cylinder 3221 3.7 3.7 3.7
both cylinders
3231 4.9 4.9 4.9
Replace cylinder and piston one cylinder 3236 3.0 3.0 3.0
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder 3307 1.4 1.4 1.4
on both cylinders 3310 1.7 1.7 1.7
Replace push rod, push rod cover and/or o-ring or quad seal one or two same cylinder 3317 1.4 1.4 1.4
one each cylinder 3318 1.6 1.6 1.6
Table 4-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace cam cover and/or gasket 3325 1.6 1.6 1.6
Replace primary cam chain, sprockets and/or fastener 3327 1.7 1.7 1.7
Replace primary cam chain tensioner 3328 1.7 1.7 1.7
Replace cam support plate/o-rings 3335 2.8 2.8 2.8
Replace cam support plate 3337 3.5 3.5 3.5
Replace cam support bearing/cams/secondary cam chain/
tensioner
3338 3.7 3.7 3.7
Replace oil pump and/or o-rings 3341 2.6 2.6 2.6
Replace cam bearing crankcase one bearing 3342 3.4 3.4 3.4
two bearings 3343 3.7 3.7 3.7
By pass valve inspection 3354 2.7 2.7 2.7
CRANKCASE
Replace crankcases California vehicles only includes remove and install
engine
3406 8.0 8.0 8.0
Replace crankcases includes remove and install engine 3406 7.9 7.9 7.9
Seal crankcase only 3407 6.8 6.8 6.7
Replace flywheels includes remove and install engine 3411 7.5 7.5 7.5
Replace right side main bearing California vehicles only 3412 7.5 7.5 7.4
Replace right side main bearing 3412 7.4 7.4 6.9
Replace left side main bearing California vehicles only 3410 7.0 7.0 7.0
Replace left side main bearing 3410 6.9 6.9 6.9
Piston jet/o-ring one 3413 3.0 3.0 3.0
both 3414 3.4 3.4 3.4
Replace crank position sensor o-ring 3403 0.1 0.1 0.1
Check flywheel trueness before assembly or after removal 3420 0.1 0.1 0.1
Recondition cylinder heads head removed (for non-related
repairs )
one head 3425 1.0 1.0 1.0
both heads 3426 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related repairs deglaze
only)
3428 0.3 0.3 0.3
Table 4-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace pistons cylinders removed (for non-related repairs) includes
resizing cylinders
3430 1.4 1.4 1.4
Replace oil filter mount end cap and/or gasket 4519 --- --- 0.2
Replace oil cooler 4525 --- --- 0.4
Replace oil cooler mounting bracket 4526 --- --- 0.4
Replace oil cooler hose and/or clamp one or both 4528 --- --- 0.6
Replace oil filter mount/fittings 4533 --- --- 0.4
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1
Replace induction module 3508 1.1 1.1 1.1
Replace induction module seal 3510 1.2 1.2 1.2
Replace external fuel supply hose 3514 0.2 0.2 0.2
Replace evaporative purge solenoid 3522 0.3 0.3 0.3
Replace canister 3527 0.5 0.5 0.5
Replace any one hose 3529 0.4 0.4 0.4
Table 4-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
DRIVE
Replace primary derby cover and/or gasket/o-ring 4001 0.1 0.1 0.1
Replace primary chain 4002 0.9 0.9 0.9
Replace Primary chain tensioner 4033 0.8 0.8 0.8
Replace engine sprocket 4003 0.9 0.9 0.9
Replace engine sprocket seal 4005 2.4 2.4 2.4
Replace primary cover 4007 0.6 0.6 0.6
Replace inner primary case &/or seals or bearing 4008 2.1 2.1 2.1
Replace primary cover gasket 4009 0.6 0.6 0.6
Replace shift lever heel or toe 4012 0.1 0.1 0.1
Replace shift lever shaft and/or inner lever includes removal of heel and toe shift levers 4017 0.2 0.2 0.2
Replace starter-primary o-ring 4034 0.6 0.6 0.6
CLUTCH
Adjust clutch --- 0.2 0.2 0.2
Replace release cable assembly 4006 1.2 1.2 1.2
Service the clutch includes disassembly, cleaning, inspection repair,
assembly ,and adjustment
4011 1.3 1.3 1.3
Replace clutch release bearing and/or push rod 4016 1.2 1.2 1.2
Replace clutch release (ball ramp) and/or side cover 4018 1.6 1.6 1.6
(CALIFORNIA ONLY)
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3
Replace transmission complete- Includes RRI oil passage
gasket
4305 4.9 4.9 4.9
Overhaul transmission includes disassembly, cleaning, inspection, replacing
parts (transmission case in frame)
4306 4.6 4.6 4.6
Replace transmission sprocket 4309 2.6 2.6 2.6
Replace main drive gear oil seal in transmission case 4311 2.7 2.7 2.7
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8
Replace shifter drum 4331 2.9 2.9 2.9
Replace shifter arm assembly or springs 4336 3.0 3.0 3.0
Replace transmission top cover and/or gasket 4341 0.6 0.6 0.6
Replace shifter forks and/or shaft 4343 2.9 2.9 2.9
Replace side door bearing one 4348 3.1 3.1 3.1
both 4351 3.2 3.2 3.2
Replace transmission case countershaft bearing 4361 3.1 3.1 3.1
Replace main drive gear and/or bearing 4366 3.4 3.4 3.4
Replace transmission side cover gasket 4368 1.1 1.1 1.1
Replace oil pan and/or gasket 4378 0.9 0.9 0.9
Replace transmission shifter shaft seal 4390 2.2 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.7 0.7 0.7
(CALIFORNIA ONLY)
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
ACCESSORIES
Replace windshield entire assembly 6203 0.1 0.1 0.1
Replace windshield window only 6204 0.3 0.3 0.3
Replace windshield bushing all or one 6208 0.2 0.2 0.2
Replace spring clip on windshield 6210 0.2 0.2 0.2
Replace saddlebag mounting bracket or bail head stud/
retainer
6253 0.2 0.2 0.2
Replace saddlebag guard 6254 0.3 0.3 0.3
Replace a single saddlebag guard rail 6256 --- --- 0.2
Replace saddlebag 6257 0.2 0.2 0.2
Replace saddlebag lock 6259 --- 0.2 0.3
Replace saddlebag cover one 6260 --- 0.2 0.3
Replace saddlebag bottom one bottom only 6244 --- 0.3 0.4
Replace saddlebag latch 6261 0.2 0.2 0.2
Replace one saddlebag tether strap 6262 --- 0.1 ---
Replace one frame sidecover or mounting grommet 6263 0.1 0.1 0.1
Replace lock-set 6276 0.5 0.7 0.7
Replace fender tip front 6302 0.1 0.1 ---
rear 6304 0.1 --- ---
Replace bumper front 6303 --- --- 0.3
rear 6305 --- 0.2 0.2
Replace highway bar front 6353 0.3 0.3 0.4
Replace rear view mirror one or both 6513 0.1 0.1 0.1
Replace amplifier 6521 --- --- 0.2
Replace speaker 6523 --- --- 0.1
Replace strobe lamp 6526 --- --- 0.6
Repair or replace rear mount 6529 --- --- 0.3
(CALIFORNIA ONLY)
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
GENERAL
Check and diagnose the electrical system lights and acces-
sories
excluding turn signals
5016 0.3 0.3 0.3
Replace connector housing 5022 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 2.8 2.8 2.8
Diagnose charging system AC output 5314 2.8 2.8 2.8
Diagnose charging system regulator failure 5315 0.5 0.5 0.5
Diagnose charging system voltage output 5316 1.0 1.0 1.0
Diagnose charging system replace rotor 5319 2.3 2.3 2.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded motor 5817 1.0 1.0 1.0
Starter inoperative start button 5818 1.0 1.0 1.0
Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.2 0.2 0.2
Starter inoperative solenoid clicks; poor relay or solenoid connections,
or bad relay contacts
5823 0.3 0.3 0.3
Starter inoperative solenoid clicks; poor starter to battery connections,
ground connections, or bad solenoid contacts
5824 0.2 0.2 0.2
Starter inoperative damaged motor 5825 1.0 1.0 1.0
Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.6 0.6 0.6
(CALIFORNIA ONLY)
Starter inoperative nothing clicks; open in wiring to or from starter but-
ton
5831 0.5 0.5 0.5
Starter inoperative starter relay 5832 0.4 0.4 0.4
Slow starter crank or starter stalls; poor starter to battery
connections, ground connections
5835 0.2 0.2 0.2
Starter spins clutch 5837 1.1 1.1 1.1
Starter inoperative nothing clicks; TSM/TSSM 5838 0.6 0.6 0.6
Replace starter solenoid, contacts includes starter motor removal 5845 1.2 1.2 1.2
Replace starter solenoid coil, includes starter motor removal 5860 1.2 1.2 1.2
Starter Inoperative nothing clicks TSM/TSSM/HFSM 6791 0.5 0.5 0.5
Starter Inoperative nothing clicks connector 6792 0.2 0.2 0.2
Starter Inoperative nothing clicks open 6793 0.3 0.3 0.3
Starter inoperative replace clutch switch - includes diagnostics 5168 0.8 0.8 0.8
Starter inoperative locate and repair open on BK wire between clutch
switch and ground or clutch switch and connector
[30]
5861 0.6 0.6 0.6
Starter inoperative replace neutral switch - includes diagnostics 5157 0.3 0.3 0.3
Starter inoperative locate and repair open on BK wire between neutral
switch and ground or neutral switch and connector
[30]
5862 0.5 0.5 0.5
WIRING
Replace main wiring harness 5026 3.1 3.1 3.1
Replace main harness trough/tray lower trough, or both lower trough and cover 5078 0.9 0.9 0.9
Replace main harness trough cover trough cover only 5079 0.4 0.4 0.4
Main harness locate and repair, open/short 5028 0.5 0.5 0.5
Replace rear fender wiring harness includes installing new conduit 5036 1.0 1.0 1.0
Replace any single wire ground wire 5038 0.4 0.4 0.4
Replace any single wire light circuit 5039 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace any single wire accessory circuit 5043 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3
Replace front fender wiring harness 5049 --- 0.9 0.9
SWITCHES
Replace handlebar cruise on/off switch 5128 0.5 0.5 0.5
Replace ignition switch 5129 0.3 0.3 0.3
Replace rear stoplight switch includes bleeding brakes 5141 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2
Replace Main fuse block 5151 0.5 0.5 0.5
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3
Replace auxiliary lamp switch 5167 0.2 0.2 0.2
Replace clutch lockout switch 5168 0.8 0.8 0.8
Replace rear stoplight relay 5169 0.2 0.2 0.2
Replace left handlebar switch 5171 0.5 0.5 0.5
Replace right handlebar switch 5173 0.7 0.7 0.7
Replace front brake light switch 5176 0.7 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.3 0.2 0.4
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.7 0.7 0.7
Replace handlebar cruise set/res. Switch 5182 1.0 1.0 1.0
Replace switch knob any handlebar switch 6953 0.4 0.4 0.4
Replace any nacelle switch 5192 0.5 0.5 0.5
Replace main maxi-fuse or cover 5158 0.2 0.2 0.2
LIGHTS
Replace headlight includes diagnosis 5185 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Replace indicator lamp assembly 5191 0.2 0.2 0.2
Replace taillight bulb or single light bulb or lens includes diagnosis 5197 0.1 0.1 0.1
Replace turn signal light assembly front 5201 0.4 0.4 0.4
Replace turn signal light assembly rear 5205 0.4 0.4 0.4
Replace rear turn signal bar 5207 0.4 0.4 0.4
Replace tail lamp assembly or circuit board 5215 0.2 0.2 0.2
Replace fender tip light bulb or lens, includes diagnosis front 5217 --- 0.1 0.1
rear 5221 0.1 0.1 0.1
Replace fender tip lamp assembly front 5225 --- 0.2 0.2
rear 5229 0.3 0.3 0.3
Replace auxiliary lamp bulb 5227 0.1 0.1 0.1
Replace auxiliary lamp assembly includes aiming 5230 0.5 0.5 0.5
Replace auxiliary lamp bracket includes aiming 5232 0.8 0.8 0.8
Replace license plate light assembly 5247 --- 0.4 0.4
BATTERY/HORN
Replace the battery includes diagnosis 5705 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1
Replace battery tray 5767 0.8 0.8 0.8
Replace battery cable 5769 0.4 0.4 0.4
CRUISE CONTROL - DIAGNOSIS, REPAIR
Main harness locate and repair open/short 5028 0.5 0.5 0.5
Replace any single wire ground wire 5038 0.4 0.4 0.4
Replace rear stoplight switch 5141 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2
Replace rear stoplight relay 5169 0.2 0.2 0.2
Replace front brake light switch 5176 0.7 0.7 0.7
Replace handlebar (cruise set) switch 5182 1.0 1.0 1.0
Replace cruise enable switch 5192 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Handlebar harness repair open 6552 0.4 0.4 0.4
Replace speedometer includes diagnosis 6769 0.4 0.4 0.4
INSTRUMENTS - INCLUDES DIAGNOSIS
09 Electrical Diagnostic Manual, part No. 99497-09, and Digital Technician. Labor codes not located in either manual are located in Digital Technician.
Fuel gauge, see fuel tank ---- --- --- ---
Replace speedometer cosmetics only 6003 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 --- --- 0.3
Replace indicator panel lens 6018 0.1 0.1 0.1
Replace speedo reset boot 6043 0.1 0.1 0.1
B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W
wire)-short or open
6034 0.4 0.4 0.4
B1004 Fuel level sender low replace fuel gauge sender 6035 0.7 0.7 0.7
B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel sender
[141]terminal 2 (Y/W wire)-short or open
7182 0.5 0.5 0.5
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.5 0.5 0.5
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 1 and
fuse (O wire)
7184 0.5 0.5 0.5
B1004 Fuel level sender low fuel Gauge [117B] terminal 4 to ground (BK) is open 7186 0.4 0.4 0.4
B1005 Fuel level sender open/high replace fuel gauge sender 6035 0.7 0.7 0.7
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2/ fuel gauge [117] terminal 2 (Y/W
wire)-short to volts
6069 0.4 0.4 0.4
B1006 Speedometer accessory line overvoltage code not present 7770 0.2 0.2 0.2
B1006 Speedometer accessory line overvoltage repair charging system/accompanies other codes 7771 0.2 0.2 0.2
B1006 Tachometer accessory line overvoltage code not present 7770 --- --- 0.2
B1006 Tachometer accessory line overvoltage repair charging system/accompanies other codes 7771 --- --- 0.2
B1007 Speedometer ignition line voltage code not present 7770 0.2 0.2 0.2
B1007 Speedometer ignition line voltage repair charging system/accompanies other codes 7771 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
B1007 Tachometer ignition line voltage code not present 7770 --- --- 0.2
B1007 Tachometer ignition line voltage repair charging system/accompanies other codes 7771 --- --- 0.2
B1008 Trip switch closed replace trip switch 6001 0.4 0.4 0.4
B1008 Trip switch closed replace trip switch boot 6002 0.1 0.1 0.1
B1008 Trip switch closed replace speedometer 6003 0.3 0.3 0.3
No security lamp during bulb check replace speedometer 6738 0.3 0.3 0.3
Security lamp on continuously after bulb check replace speedometer 6752 0.3 0.3 0.3
Fails to disarm replace FOB battery 6755 0.1 0.1 0.1
Fails to disarm replace FOB 6756 0.1 0.1 0.1
Fails to disarm replace TSSM\HFSM 6757 0.5 0.5 0.5
grounded/shorted
6879 0.5 0.5 0.5
Turn signal error 1A - won't cancel upon completion replace TSM/TSSM/HFSM 6773 0.9 0.9 0.9
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3 0.3 0.3
Turn signal error 1A - cancels erratically locate and repair intermittent short to voltage 6856 0.4 0.4 0.4
Turn signal error 1A - cancels erratically locate and repair intermittent short to ground 6857 0.4 0.4 0.4
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire)
shorted/grounded/open
6790 0.4 0.4 0.4
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
Turn signal error 2A mate connector [30] 6792 0.2 0.2 0.2
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and
ignition fuse is open
6793 0.3 0.3 0.3
Turn signal error 2B replace Bulb 6796 0.2 0.2 0.2
Turn signal error 2B repair open ground in lamp circuit 6797 0.3 0.3 0.3
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire)
to lamps open
6798 0.3 0.3 0.3
Turn signal error 2B repair open ground in lamp circuit 6799 0.3 0.3 0.3
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire)
to lamps open
6800 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and
ground is open
6805 0.3 0.3 0.3
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire)
and battery fuse is open
6806 0.3 0.3 0.3
Turn signal error 2C replace battery Fuse 6807 0.2 0.2 0.2
open
6808 0.3 0.3 0.3
Turn signal error 2D repair open between handlebar switch connector
[24B] and TSM/TSSM/HFSM [30B]
6810 0.4 0.4 0.4
Turn signal error 2D replace turn signal switch 6811 0.8 0.8 0.8
Turn signal error 2D repair open between connector [24B] and fuseblock 6812 0.5 0.5 0.5
Turn signal error 2D repair open between handlebar switch connector
[22B] and TSM/TSSM/HFSM [30B]
6813 0.4 0.4 0.4
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire)
shorted to ground
6814 0.5 0.5 0.5
Turn signal error 2D replace turn signal switch 6815 0.8 0.8 0.8
Turn signal error 2D repair open between connector [22B] and fuseblock 6816 0.5 0.5 0.5
Turn signal error 3A - bulbs flash at double rate-all work replace bulb 6820 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion 6821 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb 6822 0.4 0.4 0.4
Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly 6823 0.4 0.4 0.4
Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM 6824 0.5 0.5 0.5
B0563 Battery voltage high - TSSM code not present 7770 0.2 0.2 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other codes 7771 0.2 0.2 0.2
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
grounded/open
6790 0.4 0.4 0.4
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1121 Left turn output fault replace bulb 6796 0.2 0.2 0.2
B1121 Left turn output fault replace bulb connection 6823 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4 0.4 0.4
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1122 Right turn output fault replace bulb 6796 0.2 0.2 0.2
B1122 Right turn output fault replace bulb connections 6823 0.4 0.4 0.4
B1122 Right turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
B1123 Left turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
B1123 Left turn output shorted low TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.4 0.4 0.4
B1123 Left turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1124 Right turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
grounded/open
6790 0.4 0.4 0.4
B1124 Right turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1125 Left turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
B1125 Left turn output shorted high TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.4 0.4 0.4
B1125 Left turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1126 Right turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
grounded/open
6790 0.4 0.4 0.4
B1126 Right turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-open 6830 0.3 0.3 0.3
grounded
6831 0.3 0.3 0.3
B1131 Alarm output open/low replace siren 6832 0.5 0.5 0.5
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK wire)-open 6834 0.3 0.3 0.3
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.3 0.3 0.3
shorted to volts
6817 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
B1132 Alarm output high replace siren 6832 0.5 0.5 0.5
B1132 Alarm output high replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7
B1134 Starter output high TSM/TSSM/HFSM terminal 9/starter relay (TN/GN
wire)-short to volts
6840 0.3 0.3 0.3
B1134 Starter output high replace starter relay 6841 0.2 0.2 0.2
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.5 0.5 0.5
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.4 0.4 0.4
B1136 Accelerometer fault replace HFSM 6845 0.4 0.4 0.4
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and ignition fuse (GY
wire) open
6793 0.3 0.3 0.3
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/connections 6709 0.4 0.4 0.4
B1142 Internal fault replace HFSM 6845 0.4 0.4 0.4
B1143 Security antenna low replace security antenna 6878 0.3 0.3 0.3
grounded/shorted
6879 0.5 0.5 0.5
B1143 Security antenna low replace HFSM 6880 0.5 0.5 0.5
B1144 Security antenna high replace security antenna 6878 0.3 0.3 0.3
grounded/shorted
6879 0.5 0.5 0.5
B1144 Security antenna high replace HFSM 6880 0.5 0.5 0.5
6881 0.5 0.5 0.5
B1145 Security antenna open replace security antenna 6878 0.3 0.3 0.3
grounded/shorted
6879 0.5 0.5 0.5
B1145 Security antenna open replace HFSM 6880 0.5 0.5 0.5
B1154 Clutch input low replace clutch switch - includes diagnostics 5168 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
B1154 Clutch input low locate and repair open on BK wire between clutch
switch and ground or clutch switch and connector
[30]
5861 0.6 0.6 0.6
B1154 Clutch input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5
B1155 Neutral input low replace neutral switch - includes diagnostics 5157 0.3 0.3 0.3
B1155 Neutral input low locate and repair open on BK wire between neutral
switch and ground or neutral switch and connector
[30]
5862 0.5 0.5 0.5
B1155 Neutral input low replace TSM/TSSM/HFSM 5863 0.5 0.5 0.5
AUTOMATIC COMPRESSION RELAEASE
Automatic compression release diagnosis "locate and repair open on Y/GN wire between ter-
minal 1 on connector [203FB] (front) or [203RB]
(rear) and system relay.
7075 --- --- 0.4
Automatic compression release diagnosis "locate and repair open on V/GY wire between termi-
nal 2 on connector [203FB] (front) or [203RB] (rear)
and ECM connector [78B] terminal 15.
7076 --- --- 0.5
Automatic compression release diagnosis replace grounded/defective ACR solenoid. 7077 --- --- 2.3
Automatic compression release diagnosis "locate and repair short to ground on V/GY wire
between terminal 2 on connector [203FB] (front) or
[203RB] (rear) and ECM connector [78B] terminal 15
and replace both ACR solenoids.
7078 --- --- 2.5
Automatic Compression Release Diagnosis "locate and repair short to voltage on V/GY wire
between terminal 2 on connector [203FB] (front) or
[203RB] (rear) and ECM connector [78B] terminal
15.
7079 --- --- 0.6
Automatic compression release diagnosis replace ECM 7080 --- --- 0.9
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace TMAP sensor 7630 0.7 0.7 0.7
P0107 MAP sensor open/low TMAP [80B] sensor terminal 3 to ECM [78B] termi-
nal 68 (R/W wire) open/grounded
7640 0.8 0.8 0.8
P0107 MAP sensor open/low replace ECM 7641 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0107 MAP sensor open/low TMAP [80B] sensor terminal 4 to ECM [78B] termi-
nal 24 (V/W wire) open
7645 0.8 0.8 0.8
P0107 MAP sensor open/low repair TMAP sensor connections 7648 0.5 0.5 0.5
P0107 MAP sensor open/low repair ECM connections 7649 0.8 0.8 0.8
P0107 MAP sensor open/low replace TMAP sensor 7650 0.8 0.8 0.8
P0107 MAP sensor open/low TMAP [80B] terminal 4 (V/W wire) shorted to ground 7655 0.8 0.8 0.8
P0108 MAP sensor high TMAP [80B] sensor terminal 3 (R/W wire) short to
battery volts
7635 0.7 0.7 0.7
P0108 MAP sensor high TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/
W wire) shorted
7643 0.7 0.7 0.7
P0108 MAP sensor high MAP [80B] sensor terminal 4 (V/W wire) short to bat-
tery volts
7644 0.7 0.7 0.7
P0108 MAP sensor high TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] ter-
minal 62 open
7646 0.7 0.7 0.7
P0108 MAP sensor high repair TMAP sensor connections 7648 0.5 0.5 0.5
P0108 MAP sensor high repair ECM connections 7649 0.8 0.8 0.8
P0108 MAP sensor high replace TMAP sensor 7650 0.8 0.8 0.8
P0112 IAT sensor voltage low replace TMAP sensor 7725 0.8 0.8 0.8
P0112 IAT sensor voltage low TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire)
shorted
7730 0.8 0.8 0.8
P0112 IAT sensor voltage low replace ECM 7735 1.1 1.1 1.1
P0112 IAT sensor voltage low TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] ter-
minal 49 short to ground
7750 0.8 0.8 0.8
P0113 IAT sensor open/high replace TMAP sensor 7725 0.8 0.8 0.8
P0113 IAT sensor open/high TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] ter-
minal 62 open
7732 0.8 0.8 0.8
P0113 IAT sensor open/high replace ECM 7740 1.0 1.0 1.0
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] ter-
minal 49 short to voltage
7745 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] ter-
minal 49 open
7750 0.8 0.8 0.8
P0117 ET sensor low replace engine temperature (ET) sensor 7710 0.4 0.4 0.4
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 51 (PK/
Y wire) short to ground
7675 0.4 0.4 0.4
P0117 ET sensor low replace ECM 7680 0.6 0.6 0.6
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W wire)
shorted
7731 0.4 0.4 0.4
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal
51 (PK/Y wire) open
7686 0.4 0.4 0.4
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal
51 (PK/Y wire) short to voltage
7687 0.3 0.3 0.3
P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and ECM [78B] termi-
nal 68 (R/W wire) shorted
7690 0.4 0.4 0.4
P0118 ET sensor open replace engine temperature (ET) sensor 7710 0.4 0.4 0.4
P0118 ET sensor open replace ECM 7685 0.6 0.6 0.6
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 61 (BK/
W wire) open
7695 0.5 0.5 0.5
P0120 TP1 sensor range error repair throttle actuator control connections 7561 0.6 0.6 0.6
P0120 TP1 sensor range error replace ECM 7565 1.1 1.1 1.1
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and
ECM [78B] terminal 36 or 37 short to voltage
7575 0.7 0.7 0.7
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) and ECM [78B] ter-
minal 36 open
7580 0.8 0.8 0.8
P0120 TP1 sensor range error throttle position sensor failure - replace induction
module or repair connections
7590 1.6 1.6 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and
ECM [78B] terminal 36 or 37 short to ground
7605 0.8 0.8 0.8
P0120 TP1 sensor range error TP sensor [211B] terminal 1 (BK/W wire) and ECM
[78B] terminal 61 open
7610 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0120 TP1 sensor range error TP sensor [211B] 5 (BN/O wire) and ECM [78B] ter-
minal 50 short to voltage/open
7615 0.8 0.8 0.8
P0120 TP1 sensor range error repair ECM connections 7649 0.8 0.8 0.8
P0122 TP1 sensor open/low repair throttle actuator control connections 7561 0.6 0.6 0.6
P0122 TP1 sensor open/low replace ECM 7565 1.1 1.1 1.1
P0122 TP1 sensor open/low throttle position sensor failure - replace induction
module
7590 1.6 1.6 1.6
P0122 TP1 sensor open/low TP sensor [211B] 6 (BN/V wire) and ECM [78B] ter-
7605 0.8 0.8 0.8
P0122 TP1 sensor open/low TP sensor [88B] 5 (BN/O wire) and ECM [78B] ter-
7615 0.8 0.8 0.8
P0122 TP1 sensor open/low repair ECM connections 7649 0.8 0.8 0.8
P0123 TP1 sensor high replace ECM 7555 1.1 1.1 1.1
P0123 TP1 sensor high repair throttle actuator control connections 7561 0.6 0.6 0.6
P0123 TP1 sensor high TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and
ECM [78B] terminal 36 or 37 open
7580 0.8 0.8 0.8
P0123 TP1 sensor high throttle position sensor failure - replace induction
module
7590 1.6 1.6 1.6
P0123 TP1 sensor high repair ECM connections 7649 0.8 0.8 0.8
P0123 TP1 sensor high TP sensor [211B] terminal 1 (BK/W wire) and ECM
7610 0.8 0.8 0.8
P0123 TP1 sensor high TP sensor [211B] 5 (BN/O wire) and ECM [78B] ter-
7615 0.8 0.8 0.8
P0123 TP1 sensor high TP sensor [211B] 5 (R/W wire) and ECM [78B] ter-
7619 0.6 0.6 0.6
P0131 Front oxygen sensor low front oxygen sensor [138B] terminal 1 to ECM [78B]
terminal 66 (PK/O wire) grounded/shorted to oxy-
6868 0.4 0.4 0.4
P0131 Front oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0131 Front oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
P0131 Front oxygen sensor low repair intake leak 7486 1.0 1.0 1.0
P0131 Front oxygen sensor low replace oxygen sensor 7667 0.5 0.5 0.5
P0131 Front oxygen sensor low replace ECM 7815 0.8 0.8 0.8
P0132 Front oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9
P0132 Front oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
P0132 Front oxygen sensor high replace oxygen sensor 7667 0.5 0.5 0.5
P0132 Front oxygen sensor high replace ECM 7815 0.8 0.8 0.8
P0134 Front oxygen sensor center front oxygen sensor [138B] terminal 1 to ECM [78B]
terminal 66 (PK/O wire) open/shorted to voltage
6869 0.5 0.5 0.5
P0134 Front oxygen sensor center rear oxygen sensor [137B] terminal 2 to ECM [78B]
terminal 61 (BK/W wire) open or short to voltage
6870 0.5 0.5 0.5
P0134 Front oxygen sensor center replace oxygen sensor 7667 0.5 0.5 0.5
P0134 Front oxygen sensor center replace ECM 7815 0.8 0.8 0.8
P0151 Rear oxygen sensor low rear oxygen sensor [137B] terminal 1 to ECM [78B]
terminal 46 (PK/GN wire) grounded/shorted to oxy-
6871 0.4 0.4 0.4
P0151 Rear oxygen sensor low replace fuel injector 7144 0.9 0.9 0.9
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
P0151 Rear oxygen sensor low repair intake leak 7486 1.0 1.0 1.0
P0151 Rear oxygen sensor low replace oxygen sensor 7667 0.5 0.5 0.5
P0151 Rear oxygen sensor low replace ECM 7815 0.8 0.8 0.8
P0152 Rear oxygen sensor high replace fuel injector 7144 0.9 0.9 0.9
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
P0152 Rear oxygen sensor high replace oxygen sensor 7667 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0152 Rear oxygen sensor high replace ECM 7815 0.8 0.8 0.8
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 2 to ECM [78B]
terminal 61 (BK/W wire) open or short to voltage
6870 0.5 0.5 0.5
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 1 to ECM [78B]
terminal 46 (PK/GN wire) open/shorted to voltage
6872 0.5 0.5 0.5
P0154 Rear oxygen sensor center replace oxygen sensor 7667 0.5 0.5 0.5
P0154 Rear oxygen sensor center replace ECM 7815 0.8 0.8 0.8
P0220 TP2 sensor range error repair throttle actuator control connections 7561 0.6 0.6 0.6
P0220 TP2 sensor range error replace ECM 7565 1.1 1.1 1.1
P0220 TP2 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and
7575 0.7 0.7 0.7
P0220 TP2 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and
7580 0.8 0.8 0.8
P0220 TP2 sensor range error throttle position sensor failure - replace induction
7590 1.6 1.6 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and
7605 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] terminal 1 (BK/W wire) and ECM
7610 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (BN/O wire) and ECM [78B] ter-
7615 0.8 0.8 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (R/W wire) and ECM [78B] ter-
7619 0.6 0.6 0.6
P0220 TP2 sensor range error repair ECM connections 7649 0.8 0.8 0.8
P0222 TP2 sensor open/low repair throttle actuator control connections 7561 0.6 0.6 0.6
P0222 TP2 sensor open/low replace ECM 7565 1.1 1.1 1.1
P0222 TP2 sensor open/low TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and
7580 0.8 0.8 0.8
P0222 TP2 sensor open/low throttle position sensor failure - replace induction
module
7590 1.6 1.6 1.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0222 TP2 sensor open/low TP sensor [211B] 6 (BN/V wire) and ECM [78B] ter-
7605 0.8 0.8 0.8
P0222 TP2 sensor open/low TP sensor [88B] 5 (BN/O wire) and ECM [78B] ter-
7615 0.8 0.8 0.8
P0222 TP2 sensor open/low repair ECM connections 7649 0.8 0.8 0.8
P0223 TP2 sensor high replace ECM 7555 1.1 1.1 1.1
P0223 TP2 sensor high repair throttle actuator control connections 7561 0.6 0.6 0.6
P0223 TP2 sensor high TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and
7575 0.7 0.7 0.7
P0223 TP2 sensor high throttle position sensor failure - replace induction
module
7590 1.6 1.6 1.6
P0223 TP2 sensor high repair ECM connections 7649 0.8 0.8 0.8
P0223 TP2 sensor high TP1 sensor [211B] terminal 1 (BK/W wire) and ECM
7610 0.8 0.8 0.8
P0223 TP2 sensor high TP sensor [211B] 5 (R/W wire) and ECM [78B] ter-
7619 0.6 0.6 0.6
P0261 Front injector open/low replace injector 7795 0.7 0.7 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/ECM
[78B] terminal 23/28 open
7805 0.6 0.6 0.6
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) short
to ground
7808 0.6 0.6 0.6
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay
terminal 87 open
7825 0.7 0.7 0.7
P0261 Front injector open/low replace ECM 7850 0.7 0.7 0.7
P0262 Front injector high replace injector 7795 0.7 0.7 0.7
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire) short
to voltage
7809 0.6 0.6 0.6
P0262 Front injector high replace ECM 7815 0.8 0.8 0.8
P0263 Rear injector open/low replace injector 7795 0.7 0.7 0.7
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) ECM
[78B] terminal 23/28 open
7805 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) short
to ground
7808 0.6 0.6 0.6
P0263 Rear injector open/low injector circuit [84\85] A (Y/GN wire)/system relay
terminal 87 open
7825 0.7 0.7 0.7
P0263 Rear injector open/low replace ECM 7850 0.7 0.7 0.7
P0264 Rear injector high replace injector 7795 0.7 0.7 0.7
P0264 Rear injector high injector circuit [84\85] B (W/Y or GN/GY wire) short
to voltage
7809 0.6 0.6 0.6
P0264 Rear injector high replace ECM 7815 0.8 0.8 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP terminal
2 (BK wire)
7030 0.5 0.5 0.5
P0373 CKP sensor intermittent repair ECM connections 7980 0.3 0.3 0.3
P0373 CKP sensor intermittent replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3
P0373 CKP sensor intermittent replace ECM 7983 0.6 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-
nal 43 open\grounded
7986 0.5 0.5 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] termi-
nal 63 open\grounded
7987 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to CKP terminal
2 (BK wire)
7030 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to CKP terminal
2 (BK wire)
7031 0.4 0.4 0.4
P0374 CKP sensor sync error repair ECM connections 7980 0.3 0.3 0.3
P0374 CKP sensor sync error replace crankshaft position (CKP) sensor 7981 0.4 0.4 0.4
P0374 CKP sensor sync error clean or repair crankshaft position (CKP) sensor 7982 0.3 0.3 0.3
P0374 CKP sensor sync error replace ECM 7983 0.6 0.6 0.6
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-
nal 43 open\ground
7986 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] termi-
nal 63 open\ground
7987 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0444 Purge control open/low repair purge solenoid connections 6860 0.3 0.3 0.3
P0444 Purge control open/low replace purge solenoid 6861 0.5 0.5 0.5
P0444 Purge control open/low purge solenoid [95B] terminal B (GY/Y) to ECM
[78B] terminal 20 is open/grounded
6862 0.4 0.4 0.4
P0444 Purge control open/low replace ECM 6863 0.7 0.7 0.7
P0445 Purge control high replace purge solenoid 6861 0.5 0.5 0.5
P0445 Purge control high replace ECM 6863 0.7 0.7 0.7
P0445 Purge control high purge solenoid [95B] terminal B (GY/Y) to ECM
[78B] terminal 20 is shorted to voltage
6864 0.4 0.4 0.4
P0501 Vehicle speed signal low clean or repair vehicle speed sensor (VSS) 7939 0.9 0.9 0.9
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS) connector 7953 0.8 0.8 0.8
P0501 Vehicle speed signal low repair ECM connections 7956 0.4 0.4 0.4
P0501 Vehicle speed signal low VSS [65B] terminal 2 (W/GN wire) shorted to termi-
nal 3 (BK/Y wire) or grounded
7966 0.9 0.9 0.9
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 1.2 1.2 1.2
P0501 Vehicle speed signal low replace ECM 7968 1.2 1.2 1.2
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to ECM [78B] ter-
7917 0.8 0.8 0.8
7918 1.0 1.0 1.0
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to ECM [78B] ter-
minal 50 open
7919 0.9 0.9 0.9
P0502 VSS sensor high VSS [65B] terminal C (BK/Y wire) to ECM [78B] ter-
minal 64 open
7921 0.9 0.9 0.9
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire) shorted to termi-
nal 1 (BN/O wire)
7922 1.0 1.0 1.0
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire) to ECM [78B] ter-
minal 40 open
7938 1.0 1.0 1.0
P0502 VSS sensor high clean or repair vehicle speed sensor (VSS) 7939 0.9 0.9 0.9
P0502 VSS sensor high repair vehicle speed sensor (VSS) connector 7953 0.8 0.8 0.8
P0502 VSS sensor high repair ECM connections 7956 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0502 VSS sensor high replace vehicle speed sensor (VSS) 7967 1.2 1.2 1.2
P0502 VSS sensor high replace ECM 7968 1.2 1.2 1.2
P0562 Battery voltage low code not present 7770 0.2 0.2 0.2
P0562 Battery voltage low repair charging system/accompanies other codes 7771 0.2 0.2 0.2
P0562 Battery voltage low repair ground circuit (BK wire) high resistance 7775 0.5 0.5 0.5
P0562 Battery voltage high repair ignition circuit (W/BK wire) high resistance 7776 0.9 0.9 0.9
P0563 Battery voltage high code not present 7770 0.2 0.2 0.2
P0563 Battery voltage high repair charging system/accompanies other codes 7771 0.2 0.2 0.2
P0572 Brake switch input error replace ABS diode pack 1404 0.5 0.5 0.5
P0572 Brake switch input error circuit between ABS diode pack [201B] terminal 3
1406 0.5 0.5 0.5
P0572 Brake switch input error replace brake relay or repair connections 1407 0.4. 0.4. 0.4.
P0572 Brake switch input error repair or replace rear brake light switch terminals 1408 0.4 0.4 0.4
P0572 Brake switch input error repair or replace rear brake light switch terminals or
1409 0.9 0.9 0.9
P0572 Brake switch input error repair or replace front brake light switch or right han-
1413 1.2 1.2 1.3
P0572 Brake switch input error repair front brake light switch connections in connec-
tor [22]
1415 0.5 0.5 0.6
P0572 Brake switch input error circuit between right handlebar control switch con-
nector [22B] terminal "1" and fuseblock terminal 1D
(O/W) is open
1422 0.5 0.5 0.5
(R/BN wire) and right handlebar control switch con-
nector [22B] terminal "2" (R/BE) is open
1423 0.5 0.5 0.5
P0572 Brake switch input error circuit between rear brake light switch terminal "2"
and fuseblock terminal 1D (O/W) is open
1424 0.5 0.5 0.5
(PK/BN wire) and rear brake light switch terminal is
open
1425 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
(R/BE wire) and ECM [78] terminal 25 is open
1801 0.4 0.4 0.4
P0572 Brake switch input error accessory fuse terminal "1C" and ignition switch R/
GY wire is open
1802 0.4 0.4 0.4
P0572 Brake switch input Eerror accessory fuse terminal "1D" (O/W wire) is shorted
to ground
1803 0.4 0.4 0.4
P0572 Brake switch input error replace accessory fuse 1804 0.4 0.4 0.4
P0572 Brake switch input error replace ECM 1805 1.0 1.0 1.0
P0572 Brake switch input error circuit between ABS diode pack [201B] terminal 2,3,
or 4 is grounded
1806 0.5 0.5 0.5
P0572 Brake switch input error replace ABS Module 2430 1.2 1.2 1.2
P0577 Cruise control input circuit high replace handlebar (cruise set) switch 5182 1.2 1.2 1.2
P0577 Cruise control input circuit high repair ECM connections 6854 0.3 0.3 0.3
P0577 Cruise control input circuit high repair cruise set/resume switch connections in con-
nector [22]
1807 0.6 0.6 0.6
P0577 Cruise control input circuit high circuit between right handlebar control switch con-
nector [22B] terminal "12" and [78B] ECM terminal
"22" (BE/BK wire) is shorted to voltage
1808 0.5 0.5 0.5
P0577 Cruise control input circuit high circuit between right handlebar control switch con-
nector [22B] terminal "11" and [78B] ECM terminal
"34" (W/BE wire) is shorted to voltage
1809 0.6 0.6 0.6
P0603 ECM EEPROM error replace ECM 7913 0.7 0.7 0.7
P0603 ECM EEPROM error code not present 7931 0.2 0.2 0.2
P0605 ECM flash error replace ECM 7913 0.7 0.7 0.7
P0605 ECM flash error system ok 7931 0.2 0.2 0.2
P0641 5 volt ref 1 out of range repair jiffy stand sensor connections 5084 0.6 0.6 0.6
P0641 5 volt ref 1 out of range replace jiffy stand sensor 5085 0.5 0.5 0.5
P0641 5 volt ref 1 out of vange repair ECM connections 6854 0.3 0.3 0.3
P0641 5 volt ref 1 out of range replace Induction Module 7085 1.4 1.4 1.4
P0641 5 volt ref 1 out of range repair throttle actuator control connections 7561 0.6 0.6 0.6
P0641 5 volt ref 1 out of range repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P0641 5 volt ref 1 out of range replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P0641 5 volt ref 1 out of range replace ECM 7568 1.0 1.0 1.0
P0641 5 volt ref 1 out of range TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W
wire) and ECM [78B] terminal 50 or 68 shorted to
battery voltage
7572 0.6 0.6 0.6
ground
7574 0.7 0.7 0.7
P0651 5 volt ref 2 out of range repair ECM connections 6854 0.3 0.3 0.3
P0651 5 volt ref 2 out of range repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
P0651 5 volt ref 2 out of range replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P0651 5 volt ref 2 out of range replace ECM 7568 1.0 1.0 1.0
battery voltage
7572 0.6 0.6 0.6
ground
7574 0.6 0.6 0.6
P0651 5 volt ref 2 out of range repair TMAP sensor connections 7648 0.5 0.5 0.5
P0651 5 volt ref 2 out of range replace TMAP sensor 7650 0.8 0.8 0.8
P1001 System relay coil open/low system relay terminal 85 to ECM [78B] terminal 27
(GN/O wire) grounded
7923 0.4 0.4 0.4
P1001 System relay coil open/low system Relay terminal 85 to ECM [78B] terminal 27
(GN/O wire) open
7901 0.4 0.4 0.4
P1001 System relay coil open/low system relay terminal 86 to right hand control [22B]
terminal 4 (W/BK wire) open
7903 0.4 0.4 0.4
P1001 System relay coil open/low replace system relay 7904 0.4 0.4 0.4
P1001 System relay coil open/low replace ECM 7906 0.7 0.7 0.7
P1002 System relay high/shorted replace ECM 7902 0.6 0.6 0.6
P1002 System relay high/shorted system relay terminal 85/ECM [78B] terminal 27
(GN/O wire) short to volts
7908 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P1002 System relay contacts open replace system relay 7909 0.2 0.2 0.2
P1003 System relay contacts open fuel pump fuse to fuel pump [13A] (O/GY wire)
shorted to ground
7852 0.6 0.6 0.6
P1003 System relay contacts open system relay terminal 87/coil/injector terminal A (Y/
GN wire) open/ground
7888 0.6 0.6 0.6
P1003 System relay contacts open system relay terminal 30 to ECM [78B] terminal 71
(BE/GY wire) open\grounded
7889 0.6 0.6 0.6
P1003 System relay contacts open eeplace system relay 7904 0.4 0.4 0.4
P1003 System relay contacts open replace fuel pump 7924 1.3 1.3 1.3
P1003 System relay contacts open ECM [78B] terminal 54 and ignition coil [83B] termi-
nal D (BE/O wire) grounded
7934 0.8 0.8 0.8
P1003 System relay contacts open ECM [78B] terminal 53 and ignition coil [83B] termi-
nal C (Y/BE wire) grounded
7936 0.8 0.8 0.8
7937 0.7 0.7 0.7
P1004 System relay contacts closed ECM [78B] terminal 53 and ignition coil [83 B] termi-
nal D (Y/BE wire) is shorted to voltage
7865 0.4 0.4 0.4
P1004 System relay contacts closed ECM [78B] terminal 54 and ignition coil [83 B] termi-
nal C (BE/O wire) is shorted to voltage
7866 0.4 0.4 0.4
P1004 System relay contacts closed replace system relay 7911 0.2 0.2 0.2
P1004 System relay contacts closed system relay terminal 87/coil/injector terminal A (Y/
GN wire) is shorted to voltage
7912 0.5 0.5 0.5
7918 0.5 0.5 0.5
P1004 System relay contacts closed fuel pump connector [141B] terminal D is open 7926 0.6 0.6 0.6
P1004 System relay contacts closed repair fuel pump connections at connector [141] 7927 0.6 0.6 0.6
P1004 System relay contacts closed system relay terminal 85 to ECM [78B] terminal 27
(GN/O wire) grounded
7929 0.3 0.3 0.3
P1009 Incorrect password perform ECM/TSM/TSSM/HFSM module replace
procedure
6701 0.4 0.4 0.4
P1009 Incorrect password replaced TSM/TSSM/HFSM, system now ok 6702 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P1009 Incorrect password replace ECM, remove TSM/TSSM/HFSM 6703 0.7 0.7 0.7
P1010 Missing password data link [91A] terminal 3 ECM [78B] terminal 69
TSM/TSSM/HFSM 30] terminal 3 open
6704 0.4 0.4 0.4
P1010 Missing password data link [91A] terminal 3/ECM [78B] 69 speedome-
ter [39B] terminal 2 short to volts
6705 0.4 0.4 0.4
P1010 Missing password replaced TSM/TSSM/HFSM, System now ok 6707 1.1 1.1 1.1
P1010 Missing password replace ECM 6708 0.7 0.7 0.7
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.3 0.3 0.3
P1010 Missing password repair ECM connections 7980 0.3 0.3 0.3
P1270 Twist grip sensor 2 A/D validation error replace ECM 7913 0.7 0.7 0.7
P1351 Front ignition coil low/open ECM [78B] terminal 53 & ignition coil [83B] terminal
C (Y/BE wire) open/ground
7025 0.5 0.5 0.5
P1351 Front ignition coil low/open ECM [78B] terminal 54 & ignition Coil [83B] terminal
D (BE/O wire) open/ground
7026 0.5 0.5 0.5
P1351 Front ignition Coil low/open repair ECM connections 7301 0.3 0.3 0.3
P1351 Front ignition coil low/open replace ignition coil 7856 0.6 0.6 0.6
P1351 Front ignition coil low/open repair coil connections 7860 0.4 0.4 0.4
P1351 Front ignition coil low/open replace ECM 7870 0.6 0.6 0.6
P1351 Front ignition coil low/open system relay terminal 87 to ignition coil [83B] termi-
nal A (Y/GN wire) is open
7875 0.4 0.4 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/replace ECM fuse 7937 0.7 0.7 0.7
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.6 0.6 0.6
P1352 Front ignition coil high/shorted ECM [78B] terminal 54 to ignition coil [83B] terminal
D (BE/O wire) short to voltage
7865 0.4 0.4 0.4
P1352 Front ignition coil high/shorted replace ECM 7870 0.6 0.6 0.6
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8
P1353 Front cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7014 0.8 0.8 0.8
P1353 Front cylinder - no combustion ECM [78B] terminal 33 and ignition coil [83B] termi-
nal B (GY/BE wire) grounded
7015 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P1353 Front cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B] termi-
nal B (GY/BE wire) open
7016 0.4 0.4 0.4
P1353 Front cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2
P1353 Front cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace ECM 7544 0.5 0.5 0.5
P1353 Front cylinder - no combustion repair coil primary connections or replace coil 7547 0.6 0.6 0.6
P1353 Front cylinder - no combustion replace spark plug 7548 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace spark plug Wire 7549 0.2 0.2 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 53 & ignition coil [83B] terminal
C (Y/BE wire) open/ground
7025 0.5 0.5 0.5
P1354 Rear ignition coil low/open repair ECM connections 7301 0.3 0.3 0.3
P1354 Rear ignition coil low/open replace ignition coil 7856 0.6 0.6 0.6
P1354 Rear ignition coil low/open repair coil connections 7860 0.4 0.4 0.4
P1354 Rear ignition coil low/open replace ECM 7870 0.6 0.6 0.6
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil [83B] termi-
nal A (Y/GN wire) is open
7875 0.4 0.4 0.4
P1354 Rear ignition coil low/open harness inspection/wiggle test/replace ECM fuse 7937 0.7 0.7 0.7
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.6 0.6 0.6
P1355 Rear ignition coil high/shorted ECM [78B] terminal 53 to ignition coil [83B] terminal
C (Y/BE wire) short to voltage
7867 0.3 0.3 0.3
P1355 Rear ignition coil high/shorted replace ECM 7870 0.6 0.6 0.6
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8
P1356 Rear cylinder - no combustion 7014 0.8 0.8 0.8
P1356 Rear cylinder - no combustion ECM [78B] terminal 33 and ignition Coil [83B] termi-
7015 0.5 0.5 0.5
P1356 Rear cylinder - no combustion ECM [78B] terminal 27 and ignition Coil [83B] termi-
7016 0.4 0.4 0.4
P1356 Rear cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2
P1356 Rear cylinder- no combustion repair spark plug connections 7538 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace ECM 7544 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P1356 Rear cylinder-no combustion repair coil primary connections or replace coil 7547 0.6 0.6 0.6
P1356 Rear cylinder-no combustion replace spark plug 7548 0.2 0.2 0.2
P1356 Rear cylinder-no combustion replace spark plug wire 7549 0.2 0.2 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7014 0.8 0.8 0.8
P1357 Intermittent secondary front ECM [78B] terminal 33 and ignition coil [83B] termi-
7015 0.5 0.5 0.5
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] termi-
7016 0.4 0.4 0.4
P1357 Intermittent secondary front seat spark plug connections 7537 0.2 0.2 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2 0.2 0.2
P1357 Intermittent secondary front replace ECM 7544 0.5 0.5 0.5
P1357 Intermittent secondary front repair coil primary connections or replace coil 7547 0.4 0.4 0.4
P1357 Intermittent secondary front replace spark plug 7548 0.2 0.2 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2 0.2 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7014 0.8 0.8 0.8
P1358 Intermittent secondary rear ECM [78B] terminal 33 and ignition Coil [83B] termi-
7015 0.5 0.5 0.5
P1358 Intermittent secondary rear ECM [78B] terminal 33 and ignition Coil [83B] termi-
7016 0.4 0.4 0.4
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2 0.2 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2 0.2 0.2
P1358 Intermittent secondary rear replace ECM 7544 0.5 0.5 0.5
P1358 Intermittent secondary rear repair coil primary connections or replace coil 7547 0.6 0.6 0.6
P1358 Intermittent secondary rear replace spark plug 7548 0.2 0.2 0.2
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
HDI ACTIVE EXHAUST
NOTE: Original equipment system on HDI vehicles
P1475 Exhaust actuator position error replace ECM 7850 0.7 0.7 0.7
P1475 Exhaust actuator position error engine control fuse to ignition switch (R/BK) open 6875 0.9 0.9 0.9
P1475 Exhaust actuator position error replace exhaust actuator 7811 1.1 1.1 1.1
P1475 Exhaust actuator position error replace exhaust actuator valve 7812 1.1 1.1 1.1
P1475 Exhaust actuator position error replace exhaust actuator cable 7814 1.2 1.2 1.2
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 2 (BK wire)
is open
7816 0.4 0.4 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 4 and ECM
[78B] terminal 38 (V\BE wire) is open/grounded/
shorted
7822 0.4 0.4 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 3 and ECM
[78B] terminal 21 (V\O wire) is open/grounded
7823 0.5 0.5 0.5
P1475 Exhaust actuator position error replace 15 amp engine control fuse 7826 0.3 0.3 0.3
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 1 (LGN/R
wire) to engine control fuse open/grounded
7828 0.5 0.5 0.5
P1477 Exhaust actuator open/low replace ECM 7850 0.7 0.7 0.7
P1477 Exhaust actuator open/low replace exhaust actuator 7811 1.1 1.1 1.1
P1477 Exhaust actuator open/low active exhaust actuator [179B] terminal 3 and ECM
[78B] terminal 21 (V\O wire) is open/grounded
7823 0.5 0.5 0.5
P1478 Exhaust actuator shorted/high replace exhaust actuator 7811 1.1 1.1 1.1
P1478 Exhaust actuator shorted/high active exhaust actuator [179B] terminal 3 and ECM
[78B] terminal 21 (V\O wire) is shorted to voltage
7827 0.4 0.4 0.4
P1478 Exhaust actuator shorted/high replace ECM 7850 0.7 0.7 0.7
ENGINE MANAGEMENT CONTINUED
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.6 0.6 0.6
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.5 0.5 0.5
P1501 Jiffy stand sensor low jiffy sand sensor [133B] terminal 2 and ECM [78B]
terminal 9 (GN\BN wire) is grounded, shorted, or
open
5087 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P1501 Jiffy stand sensor low repair ECM connections 7956 0.4 0.4 0.4
P1501 Jiffy stand sensor low replace ECM 7850 0.7 0.7 0.7
P1502 Jiffy stand sensor high repair jiffy stand sensor connections 5084 0.6 0.6 0.6
P1502 Jiffy stand sensor high replace jiffy stand sensor 5085 0.5 0.5 0.5
P1502 Jiffy stand sensor high jiffy stand sensor [133B] terminal 1 and ECM [78B]
terminal 14 (R/W wire) is grounded, shorted, or open
5086 0.5 0.5 0.5
terminal 9 (GN\BN wire) is grounded, shorted, or
open
5087 0.5 0.5 0.5
terminal 10 (BK wire) is open
5088 0.5 0.5 0.5
P1502 Jiffy stand sensor high repair ECM connections 7956 0.4 0.4 0.4
P1502 Jiffy stand sensor high replace ECM 7850 0.7 0.7 0.7
P1600 Throttle actuator control module processor fault replace ECM 7913 0.7 0.7 0.7
P2100 Throttle actuator control motor circuit - open repair ECM connections 7649 0.8 0.8 0.8
P2100 Throttle actuator control motor circuit - Open repair throttle actuator control connections 7561 0.6 0.6 0.6
P2100 Throttle actuator control motor circuit - open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire)
and ECM [78B] terminal 29 or 30 open
7092 0.8 0.8 0.8
P2100 Throttle actuator control motor circuit - open replace ECM 7093 1.4 1.4 1.4
P2100 Throttle actuator control motor circuit - open replace Induction Module 7085 1.4 1.4 1.4
P2101 Throttle actuator control motor circuit range / perfor-
mance error (actuation error)
7649 0.8 0.8 0.8
remove and clean or replace induction module
7091 1.6 1.6 1.6
TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire)
7092 0.8 0.8 0.8
and ECM [78B] terminal 29 or 30 shorted to ground
7086 0.7 0.7 0.7
and ECM [78B] terminal 29 or 30 shorted to voltage
7087 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
TCA [211B] terminal 2 (BK/PK wire) and ECM [78B]
terminal 29 is shorted to TCA [211B] terminal 3 (BK/
O wire) and ECM [78B] terminal 30
7088 0.6 0.6 0.6
repair throttle actuator control connections
7561 0.6 0.6 0.6
P2102 Throttle actuator control motor circuit low replace Induction Module 7085 1.4 1.4 1.4
P2102 Throttle actuator control motor circuit low TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire)
7086 0.7 0.7 0.7
P2102 Throttle actuator control motor circuit low repair throttle actuator control connections 7561 0.6 0.6 0.6
P2103 Throttle actuator control motor circuit high replace ECM 7093 1.4 1.4 1.4
P2103 Throttle actuator control motor circuit high TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire)
7087 0.8 0.8 0.8
P2103 Throttle actuator control motor circuit high repair throttle actuator control connections 7561 0.6 0.6 0.6
P2103 Throttle actuator control motor circuit high repair ECM connections 7649 0.8 0.8 0.8
P2107 Throttle actuator control module processor fault replace ECM 7913 0.7 0.7 0.7
P2119 Throttle actuator control motor circuit range / actua-
tion return error
7649 0.8 0.8 0.8
P2119 Throttle actuator control mMotor circuit range / actua-
tion return error
7091 1.6 1.6 1.6
tion return error
7092 0.8 0.8 0.8
tion return error
7086 0.7 0.7 0.7
tion return error
7087 0.8 0.8 0.8
tion return error
TCA [211B] terminal 2 (BK/PK wire) and ECM [78B]
terminal 29 is shorted to TCA [211B] terminal 3 (BK/
O wire) and ECM [78B] terminal 30
7088 0.6 0.6 0.6
tion return error
7561 0.6 0.6 0.6
P2122 Twist grip sensor 1 low repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P2122 Twist grip sensor 1 low repair ECM connections 7563 0.7 0.7 0.7
P2122 Twist grip sensor 1 low replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P2122 Twist grip Ssensor 1 low TGP sensor [204B] terminal 6 (BN/O wire) and ECM
7566 0.7 0.7 0.7
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 5 (BE/GN wire) and
ECM [78B] terminal 59 shorted to ground
7567 0.7 0.7 0.7
P2122 Twist grip sensor 1 low replace ECM 7568 1.0 1.0 1.0
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 5 (BE/GN wire) and
7569 0.7 0.7 0.7
P2123 Twist grip sensor 1 high repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
P2123 Twist grip sensor 1 high repair ECM connections 7563 0.7 0.7 0.7
P2123 Twist grip sensor 1 high replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W
battery voltage
7572 0.6 0.6 0.6
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/
Y wire) and ECM [78B] terminals 59 or 39 shorted to
voltage
7571 0.6 0.6 0.6
P2123 Twist grip sensor 1 high replace ECM 7568 1.0 1.0 1.0
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/
GY wire) and ECM [78B] terminals 61 or 62 open
7573 0.7 0.7 0.7
P2127 Twist grip sensor 2 low repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
P2127 Twist grip sensor 2 low repair ECM connections 7563 0.7 0.7 0.7
P2127 Twist grip sensor 2 low replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P2127 Twist grip sensor 2 low TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W
wire) and ECM [78B] terminal 50 or 68 open
7566 0.7 0.7 0.7
P2127 Twist grip sensor 2 low TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/
ground
7567 0.7 0.7 0.7
P2127 Twist grip sensor 2 low replace ECM 7568 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
P2127 Twist grip sensor 2 low TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/
Y wire) and ECM [78B] terminals 59 or 39 open
7569 0.7 0.7 0.7
P2128 Twist grip sensor 2 high repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
P2128 Twist grip sensor 2 high repair ECM connections 7563 0.7 0.7 0.7
P2128 Twist grip sensor 2 high replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W
battery voltage
7572 0.6 0.6 0.6
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/
voltage
7571 0.6 0.6 0.6
P2128 Twist grip sensor 2 high replace ECM 7568 1.0 1.0 1.0
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/
7573 0.7 0.7 0.7
P2135 TP sensor correlation error repair throttle actuator control connections 7561 0.6 0.6 0.6
P2135 TP sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and
7575 0.7 0.7 0.7
P2135 TP sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and
7580 0.8 0.8 0.8
P2135 TP sensor correlation error throttle position sensor failure - Replace induction
7590 1.6 1.6 1.6
P2135 TP sensor correlation error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and
7605 0.8 0.8 0.8
P2138 Twist grip sensor correlation error repair twist grip sensor [204] connections 7562 0.7 0.7 0.7
P2138 Twist grip sensor correlation error replace twist grip sensor or repair connections [204] 7564 1.4 1.4 1.4
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W
wire) and ECM [78B] terminal 50 or 68 open
7566 0.7 0.7 0.7
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/
ground
7567 0.7 0.7 0.7
Y wire) and ECM [78B] terminals 59 or 39 open
7569 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
voltage
7571 0.6 0.6 0.6
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/
7573 0.7 0.7 0.7
P2176 Throttle actuator control system - closed position not
learned
7091 1.6 1.6 1.6
SERIAL DATA
Serial data missing replace speedometer 6072 0.5 0.5 0.5
Serial data missing engine stop switch [22A] terminal 4/system relay ter-
minal 86 (coil terminal B)/ECM [78B] terminal 72 (W/
BK wire) shorted to ground
6723 0.4 0.4 0.4
Serial data missing replace voltage regulator 6724 0.4 0.4 0.4
Serial data missing inspect/access main wire harness/wiggle test/
replace 15 amp ignition fuse
6729 0.3 0.3 0.3
Serial data missing replace engine stop switch 6730 0.8 0.8 0.8
Serial data missing maxifuse [5B] terminal B and battery positive termi-
nal (R wire) is open
6731 0.4 0.4 0.4
Serial data missing ignition switch [33] terminal B and maxifuse terminal
B (R wire) is open
6732 0.4 0.4 0.4
Serial data missing inspect harness/wiggle test/replace 40 Amp Maxi
Fuse
6733 0.3 0.3 0.3
Serial data missing replace tachometer 6772 --- --- 0.4
Serial data missing data link [91A] terminal 4 and ignition fuse (GY wire)
is open
6804 0.3 0.3 0.3
Serial data missing data Link [91A] terminal 3/ECM [78B] terminal 69
TSM/TSSM/HFSM [30B]terminal 3/speedometer
[39B] terminal 2 (LGN/V wire) short to voltage
6818 0.4 0.4 0.4
Serial data missing data link [91A] terminal 2 and chassis ground (BK
wire) is open
6819 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 69 and data link [91A] terminal 3
(LGN/V wire) open/grounded
6838 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Serial data missing engine stop switch connector [22] terminal 3 , data
link [91A] terminal 4 and TSM/TSSM/HFSM [30B]
terminal 2 (GY wire) shorted to ground
6839 0.5 0.5 0.5
Serial data missing replace ignition switch 7287 0.4 0.4 0.4
Serial data missing repair ECM terminals 7301 0.3 0.3 0.3
Serial data missing ignition switch [33] terminal A and ignition fuse [64]
terminal (R/BK wire) is open/short to ground
7316 0.4 0.4 0.4
Serial data missing wire from fuseblock to maxifuse [5B] terminal A (R
wire) is grounded
7318 0.4 0.4 0.4
Serial data missing replace system relay 7904 0.4 0.4 0.4
Serial data missing replace ECM 7913 0.7 0.7 0.7
Serial data missing repair ECM terminals 7980 0.3 0.3 0.3
Serial data missing replace ECM & reprogram 7993 0.9 0.9 0.9
Serial data missing replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1016 Loss of ECM serial data at TSM/TSSM/HFSM replace TSM/TSSM/HFSM 6717 0.8 0.8 0.8
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
6718 0.5 0.5 0.5
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair ECM connections 6854 0.3 0.3 0.3
U1016 Loss of ECM serial data at speedometer replace speedometer 6072 0.5 0.5 0.5
U1016 Loss of ECM serial data at speedometer repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 69 to speedometer [39B] termi-
6748 0.5 0.5 0.5
U1016 Loss of ECM serial data at speedometer repair ECM connections 6854 0.3 0.3 0.3
U1016 Loss of ECM serial data at tachometer repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is
open
6710 0.5 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3
6718 0.5 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM battery ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections 6854 0.3 0.3 0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speedome-
ter
6709 0.4 0.4 0.4
ter
TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is
open
6710 0.5 0.5 0.5
ter
TSM/TSSM/HFSM [30B] terminal 3 and speedome-
ter [39B] terminal 2 (LGN/V wire) is open
6712 0.5 0.5 0.5
ter
harness inspection/wiggle test/replace 15 AMP bat-
tery fuse
6713 0.5 0.5 0.5
ter
6717 0.8 0.8 0.8
ter
6747 0.4 0.4 0.4
ter
TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse
open/short to ground
6749 0.6 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections 6709 --- --- 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is
open
6710 --- --- 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair tachometer connections/terminal 6711 --- --- 0.3
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer harness inspection/wiggle test/replace 15 AMP bat-
tery fuse
6713 --- --- 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer replace TSM/TSSM/HFSM 6717 --- --- 0.8
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse
6749 --- --- 0.6
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 3 and speedome-
6866 --- --- 0.5
HFSM
replace speedometer
6072 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
HFSM
repair short to ground on O/W wire in rear lighting
harness
6078 1.2 1.2 1.2
HFSM
6709 0.4 0.4 0.4
HFSM
6747 0.4 0.4 0.4
HFSM
speedometer [39B] terminal 1 and ignition switch
6867 0.4 0.4 0.5
HFSM
TSM/TSSM/HFSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6
HFSM
speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is open
6758 0.4 0.4 0.4
HFSM
speedometer [39B] terminal 1/instrument fuse/fuel
gauge terminal 1(O wire) grounded
6770 0.4 0.4 0.4
HFSM
replace fuel gauge
6775 0.4 0.4 0.4
HFSM
speedometer [39B] terminal 7 and chassis ground
(BLK wire) is open
6776 0.5 0.5 0.5
HFSM
access instruments\wiggle test\replace accessory
fuse
6781 0.3 0.3 0.3
HFSM
6782 0.4 0.4 0.4
HFSM
rear lighting harness\taillamp assembly (O/W wire)
6783 1.1 1.1 1.1
HFSM
6787 0.5 0.5 0.5
HFSM
headlamp [38] terminal 1 (O/W wire) is shorted to
ground
6788 0.4 0.4 0.4
HFSM
right hand switch controls\harness assembly is
shorted to ground
6789 1.0 1.0 1.0
HFSM
left hand switch controls assembly\harness is
shorted to ground
6794 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
HFSM
speedometer [39B] terminal 6/L R controls/ignition
switch (O/W wire) is shorted to ground
6795 0.6 0.6 0.6
HFSM
speedometer [39B] terminal 6 and accessory fuse
(O/W wire) open
6801 0.5 0.5 0.5
HFSM
accessory fuse terminal R and ignition switch (R/GY
wire) open
6802 0.5 0.5 0.5
HFSM
speedometer [39B] terminal 6, tachometer [108B]
terminal 6, accessory fuse 1D (O/W wire) short to
ground
6795 0.6 0.6 0.6
HFSM
keyswitch relay terminal 30 and ignition switch (R
wire) is open
7094 0.5 0.5 0.5
HFSM
keyswitch relay terminal 85 and chassis ground (B
wire) is open
7095 0.5 0.5 0.5
HFSM
keyswitch relay terminal 86 and ignition switch (R/B
wire) is open
7096 0.5 0.5 0.5
HFSM
keyswitch relay terminal 87 and instrument fuse (R/B
wire) is open
7097 0.5 0.5 0.5
HFSM
replace keyswitch relay
7098 0.4 0.4 0.4
HFSM
repair keyswitch relay connections
7099 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM replace speedometer 6072 0.5 0.5 0.5
U1097 Loss of speedometer serial data at ECM repair short to ground on O/W wire in rear lighting
harness
6078 1.2 1.2 1.2
U1097 Loss of speedometer serial data at ECM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1 and ignition switch
6867 0.4 0.4 0.5
U1097 Loss of speedometer serial data at ECM TSM/TSSM/HFSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is open
6758 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1/instrument fuse/fuel
6770 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM replace fuel gauge 6775 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 7 and chassis ground
(BLK wire) is open
6776 0.5 0.5 0.5
U1097 Loss of speedometer serial data at ECM access instruments\wiggle test\replace accessory
fuse
6781 0.3 0.3 0.3
U1097 Loss of speedometer serial data at ECM replace ignition switch 6782 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM rear lighting harness\taillamp assembly (O/W wire)
6783 1.1 1.1 1.1
U1097 Loss of speedometer serial data at ECM replace rear stop light switch 6787 0.5 0.5 0.5
U1097 Loss of speedometer serial data at ECM headlamp [38] terminal 1 (O/W wire) is shorted to
ground
6788 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM right hand switch controls\harness assembly is
shorted to ground
6789 1.0 1.0 1.0
U1097 Loss of speedometer Serial data at ECM left hand switch controls assembly\harness is
shorted to ground
6794 1.0 1.0 1.0
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6/L R controls/ignition
6795 0.6 0.6 0.6
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6 and accessory fuse
(O/W wire) open
6801 0.5 0.5 0.5
U1097 Loss of speedometer serial data at ECM accessory fuse terminal R and ignition switch (R/GY
wire) open
6802 0.5 0.5 0.5
U1255 Missing response at TSM/TSSM/HFSM replace speedometer 6072 0.5 0.5 0.5
U1255 Missing response at TSM/TSSM/HFSM repair short to ground on O/W wire in rear lighting
harness
6078 1.2 1.2 1.2
U1255 Missing response at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition switch
6867 0.4 0.4 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is open
6758 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/fuel
6770 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM replace fuel gauge 6775 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis ground
(BLK wire) is open
6776 0.5 0.5 0.5
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace accessory
fuse
6781 0.3 0.3 0.3
U1255 Missing response at TSM/TSSM/HFSM replace ignition switch 6782 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM rear lighting harness\taillamp assembly (O/W wire)
6783 1.1 1.1 1.1
U1255 Missing response at TSM/TSSM/HFSM replace rear stop light switch 6787 0.5 0.5 0.5
U1255 Missing response at TSM/TSSM/HFSM headlamp [38] terminal 1 (O/W wire) is shorted to
ground
6788 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM right hand switch controls\harness assembly is
shorted to ground
6789 1.0 1.0 1.0
U1255 Missing response at TSM/TSSM/HFSM left hand switch controls assembly\harness is
shorted to ground
6794 1.0 1.0 1.0
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/ignition
6795 0.6 0.6 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory fuse
(O/W wire) open
6801 0.5 0.5 0.5
U1255 Missing response at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch (R/GY
wire) open
6802 0.5 0.5 0.5
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is
open
6710 0.5 0.5 0.5
U1255 Missing response at speedometer replace TSM/TSSM/HFSM 6717 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1255 Missing response at speedometer repair speedometer connections/terminals 6747 0.4 0.4 0.4
6749 0.6 0.6 0.6
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6
U1255 Missing response at speedometer inspect/main wiring harness/replace 15 amp battery
fuse
7159 0.4 0.4 0.4
U1300 ECM serial data low ECM [78B] terminal 69 to speedometer [39B] termi-
6036 0.7 0.7 0.7
U1300 ECM serial data low repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1300 ECM serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
6718 0.5 0.5 0.5
U1300 ECM serial data low repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1300 ECM serial data low replace speedometer 6765 0.6 0.6 0.6
U1300 ECM serial data low repair ECM connections 6854 0.3 0.3 0.3
U1300 ECM serial data low replace ECM & reprogram 7993 0.9 0.9 0.9
U1300 ECM serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] ter-
minal 3/speedometer [39B]terminal 2 (LGN/V wire)
grounded
7994 0.4 0.4 0.4
U1300 ECM serial data low replaceTSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1300 ECM serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 to speedometer [39B] termi-
6036 0.7 0.7 0.7
U1300 TSM/TSSM/HFSM serial data low repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.6 0.6 0.6
U1300 TSM/TSSM/HFSM serial data low repair ECM connections 6854 0.3 0.3 0.3
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 0.9 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] ter-
minal 3/speedometer [39B] terminal 2 (LGN/V wire)
grounded
7994 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1300 Speedometer serial data low ECM [78B] terminal 69 to speedometer terminal 2
6036 0.7 0.7 0.7
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1300 Speedometer serial data low repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1300 Speedometer serial data low replace speedometer 6765 0.6 0.6 0.6
U1300 Speedometer serial data low repair ECM connections 6854 0.3 0.3 0.3
U1300 Speedometer serial data low replace ECM and reprogram 7993 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 5 TSM/TSSM/HFSM [30] termi-
nal 3/speedometer [39B]terminal 2 (LGN/V wire)
grounded
7994 0.4 0.4 0.4
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1300 Tachometer serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1301 ECM serial data high ECM [78B] terminal 69 to speedometer [39B] termi-
6036 0.7 0.7 0.7
U1301 ECM serial data high repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1301 ECM serial data high ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1301 ECM serial data high repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1301 ECM serial data high replace speedometer 6765 0.6 0.6 0.6
U1301 ECM serial data high repair ECM connections 6854 0.3 0.3 0.3
6865 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
U1301 ECM serial data high replace ECM and reprogram 7993 0.9 0.9 0.9
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1301 ECM serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to speedometer [39B] termi-
6036 0.7 0.7 0.7
U1301 TSM/TSSM/HFSM serial data high repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high repair tachometer connections 6711 --- --- 0.4
U1301 TSM/TSSM/HFSM serial data high ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.6 0.6 0.6
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3 0.3 0.3
6865 0.5 0.5 0.5
U1301 TSM/TSSM/HFSM serial data high replace ECM and reprogram 7993 0.9 0.9 0.9
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1301 Speedometer serial data high ECM [78B] terminal 69 to speedometer terminal 2
6036 0.7 0.7 0.7
U1301 Speedometer serial data high repair TSM/TSSM/HFSM connections 6709 0.4 0.4 0.4
U1301 Speedometer serial data high repair tachometer connections 6711 --- --- 0.4
U1301 Speedometer serial data high ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1301 Speedometer serial data high repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1301 Speedometer serial data high replace speedometer 6765 0.6 0.6 0.6
U1301 Speedometer serial data high replace tachometer 6803 --- --- 0.6
U1301 Speedometer serial data high repair ECM connections 6854 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
6865 0.5 0.5 0.5
U1301 Speedometer serial data high replace ECM and reprogram 7993 0.9 0.9 0.9
U1301 Speedometer serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1301 Speedometer serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 to speedometer terminal 2
6036 0.7 0.7 0.7
U1301 Tachometer serial data high repair TSM/TSSM/HFSM connections 6709 --- --- 0.4
U1301 Tachometer serial data high repair tachometer connections 6711 --- --- 0.4
U1301 Tachometer serial data high ECM [78B] terminal 69 (ICM [10B] terminal 12) to
TSSM [30B] terminal 3 (LGN/V wire) is open
6720 --- --- 0.8
U1301 Tachometer serial data high ground and ECM [78B] terminal 73 are open 6746 0.5 0.5 0.5
U1301 Tachometer serial data high repair speedometer connections/terminals 6747 0.4 0.4 0.4
U1301 Tachometer serial data high replace speedometer 6765 0.6 0.6 0.6
U1301 Tachometer serial data high repair ECM connections 6854 0.3 0.3 0.3
U1301 Tachometer serial data high data link [91A] terminal 3/ECM [78B] terminal 69
6865 0.5 0.5 0.5
U1301 Tachometer serial data high replace ECM and reprogram 7993 0.9 0.9 0.9
U1301 Tachometer serial data high replace TSM/TSSM/HFSM 7998 0.9 0.9 0.9
U1301 Tachometer serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B]
7999 0.5 0.5 0.5
DRIVABILITY/SYMPTOMS
Emits black smoke replace fuel injector 7596 2.0 2.0 2.0
Emits black smoke replace MAP sensor 7597 2.0 2.0 2.0
Emits black smoke replace engine temperature sensor 7598 2.0 2.0 2.0
Emits black smoke replace fuel pressure regulator 7480 1.0 1.0 1.0
Emits black smoke replace ECM and reprogram 7601 2.2 2.2 2.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Engine cranks but will not start replace spark plugs 7134 0.4 0.4 0.4
Engine cranks but will not start repair spark plug wire connections 7136 0.7 0.7 0.7
Engine cranks but will not start replace spark plug wire 7138 0.7 0.7 0.7
Engine cranks but will not start clean or replace fuel filter screen 7163 0.8 0.8 0.8
Engine cranks but will not start repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
Engine cranks but will not start repair starting system; use in conjunction with addi-
tional code(s)
7166 0.2 0.2 0.2
Engine cranks but will not start repair fuel pump connections or connections in fuel
pump connector [141]
7171 0.6 0.6 0.6
Engine cranks but will not start fuel pump fuse terminal G to fuel pump [141B] termi-
nal A (O/GY) is open
7173 0.6 0.6 0.6
Engine cranks but will not start replace 15 amp fuse 7181 0.6 0.6 0.6
Engine cranks but will not start replace battery 7185 0.5 0.5 0.5
Engine cranks but will not start repair engine compression; use in conjunction with
additional code(s)
7210 0.5 0.5 0.5
Engine cranks but will not start repair ignition coil connections or replace ignition coil 7226 1.0 1.0 1.0
7340 0.6 0.6 0.6
Engine cranks but will not start fuel pump fuse terminal G to fuel pump [141B] termi-
nal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380 0.4 0.4 0.4
Engine cranks but will not start replace fuel pump or repair fuel pump connections in
tank
7415 0.9 0.9 0.9
Engine cranks but will not start fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441 0.4 0.4 0.4
Engine cranks but will not start replace ECM 7450 0.6 0.6 0.6
Engine cranks but will not start replace throttle position sensor 7595 1.6 1.6 1.6
Engine cranks but will not start replace injector 7992 0.7 0.7 0.7
Starts hard; starts and stalls replace spark plugs 7134 0.4 0.4 0.4
Starts hard; starts and stalls repair spark plug wire connections 7136 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Starts hard; starts and stalls replace spark plug wire 7138 0.7 0.7 0.7
Starts hard clean or replace fuel filter screen 7163 0.8 0.8 0.8
Starts hard repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
Starts hard; starts and stalls repair starting system; use in conjunction with addi-
tional code(s)
7166 0.2 0.2 0.2
Starts hard repair fuel pump connections or connections in fuel
pump connector [141]
7171 0.6 0.6 0.6
Starts hard fuel pump fuse terminal G to fuel pump [141B] termi-
nal A (O/GY) is open
7173 0.6 0.6 0.6
Starts hard replace 15 amp fuse 7181 0.6 0.6 0.6
Starts hard; starts and stalls replace battery 7185 0.5 0.5 0.5
Starts hard; starts and stalls repair engine compression; use in conjunction with
additional code(s)
7210 0.5 0.5 0.5
Starts hard; starts and stalls repair ignition coil connections or replace ignition coil 7226 1.0 1.0 1.0
7340 0.6 0.6 0.6
Starts hard fuel pump fuse terminal G to fuel pump [141B] termi-
nal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380 0.4 0.4 0.4
Starts hard replace fuel pump or repair fuel pump connections in
tank
7415 0.9 0.9 0.9
Starts hard fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441 0.4 0.4 0.4
Starts hard replace throttle position sensor 7595 1.6 1.6 1.6
Starts hard replace injector 7992 0.7 0.7 0.7
Starts, then stalls replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8
Starts, then stalls repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7014 0.8 0.8 0.8
Starts, then stalls replace ECM 7450 0.6 0.6 0.6
No check engine lamp replace speedometer 6072 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
No check engine lamp main fuse terminal A to battery fuse terminal J (R
wire) open
6745 0.3 0.3 0.3
No check engine lamp replace tachometer 6772 0.4 0.4 0.4
No check engine lamp replace ECM 7130 0.7 0.7 0.7
No check engine lamp repair ECM connections 7141 0.4 0.4 0.4
No check engine lamp speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is open
7154 0.4 0.4 0.4
No check engine lamp speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is grounded
7158 0.3 0.3 0.3
No check engine lamp inspect/main wiring harness/replace 15 Amp battery
fuse
7159 0.4 0.4 0.4
No check engine lamp replace security siren 7161 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] ter-
minal 5/siren [142B] terminal A (BN/GY), is shorted
to ground
7162 0.4 0.4 0.4
No check engine lamp ECM [78B] terminal 72 and right hand control [22B]
terminal 4 (W/BK wire) open
7290 0.4 0.4 0.4
No check engine lamp replace engine stop switch 7295 0.7 0.7 0.7
No check engine lamp engine stop switch [22B] terminal 3 and ignition fuse
(GY wire) is open
7303 0.5 0.5 0.5
No check engine lamp replace ECM 7305 0.7 0.7 0.7
No check engine lamp replace TSM/TSSM/HFSM 7306 0.5 0.5 0.5
No check engine lamp battery ground and ECM [78B] terminal 73 open 7310 0.4 0.4 0.4
No check engine lamp replace speedometer 7311 0.3 0.3 0.3
7314 0.4 0.4 0.4
No check engine lamp repair ECM connections 7980 0.3 0.3 0.3
Misfire at idle or under load repair intake leak 7486 1.0 1.0 1.0
Misfire at idle or under load replace spark plugs 7134 0.4 0.4 0.4
Misfire at idle or under load repair spark plug wire connections 7136 0.7 0.7 0.7
Misfire at idle or under load replace spark plug wire 7138 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
(CALIFORNIA ONLY)
Misfire at idle or under load replace ignition coil 7139 0.8 0.8 0.8
Misfire at idle or under load replace fuel injector 7144 0.9 0.9 0.9
Misfire at idle or under load replace ECM 7149 0.9 0.9 0.9
Misfire at idle or under load replace MAP sensor 7152 0.6 0.6 0.6
7153 0.5 0.5 0.5
Misfire at idle or under load clean or replace fuel filter screen 7163 0.8 0.8 0.8
Misfire at idle or under load repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
Rough or rolling idle replace spark plugs 7134 0.4 0.4 0.4
Rough or rolling idle repair spark plug wire connections 7136 0.7 0.7 0.7
Rough or rolling idle replace spark plug wire 7138 0.7 0.7 0.7
Rough or rolling idle replace ignition coil 7139 0.8 0.8 0.8
Rough or rolling idle replace fuel injector 7144 0.9 0.9 0.9
Rough or rolling idle replace ECM 7149 0.9 0.9 0.9
Rough or rolling idle replace MAP sensor 7152 0.6 0.6 0.6
7153 0.5 0.5 0.5
Rough or rolling idle clean or replace fuel filter screen 7163 0.8 0.8 0.8
Rough or rolling idle repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
FR4 FB4/FW4 FHM/FTM
Revised 10/13/08 2009 DYNA MODELS Page 5-1
CUSTOM
GN FXDL DYNA LOW RIDER GX FXDB DYNA STREET BOB GY FXDF DYNA FAT BOB
2009 DYNA MODELS
Table 5-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
NEW
Set-up and predelivery --- 2.1 2.1 2.1 2.1 2.1
1,000 mile (1,600 km) service --- 2.0 2.0 2.0 2.0 2.0
REGULAR
5,000 mile (8,000 km) maintenance --- 2.1 2.1 2.1 2.1 2.1
10,000 mile maintenance --- 3.1 3.1 3.1 3.1 3.1
Addition to 20,000 mile (32,000 km) maintenance change transmission lube --- 0.1 0.1 0.1 0.1 0.1
Addition to 30,000 mile (48,000 km) maintenance service rear fork bushing/bearing --- 0.6 0.6 0.6 0.6 0.6
Addition to 50,000 mile (80,000 km) maintenance change Fork oil --- 0.8 0.8 0.8 0.8 0.8
Addition to any maintenance- required every 2 years flush/fill D.O.T 4 brake fluid- front and rear --- 0.4 0.4 0.4 0.4 0.4
Table 5-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
PAINT REPAIR
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0
CUSTOM
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 2.1 2.1 2.1 2.1 2.1
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8
WHEELS
Replace tire includes balancing front 2106 0.6 0.6 0.6 0.6 0.6
rear 2111 0.7 0.7 0.7 0.7 0.7
exchange and balancing
front 2113 0.8 0.8 0.8 0.8 0.8
rear 2114 0.9 0.9 0.9 0.9 0.9
Replace rim, hub or spokes-includes truing wheel

front 2116 2.3 2.3 2.3 2.3 2.2
rear 2121 2.3 2.3 2.3 2.3 2.3
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6
True spoked wheel 2156 0.4 0.4 0.4 0.4 0.4
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 1.0
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 0.5 0.5 --- 0.5 0.5
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.4 --- 0.4 0.4
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1
FRAME/SEING ARM/ FRONT FORK
Replace frame includes removal and installation of all accesso-
ries and motorcycle components
2306 10.0 10.0 10.0 10.0 10.0
Replace foot pegs each 2307 0.1 0.1 0.1 0.1 0.1
Replace foot peg mount (to frame/swingarm) 2308 0.2 0.2 0.2 0.2 0.2
Table 5-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Replace front fork assembly 2311 2.1 2.1 2.1 2.1 2.1
Replace lower fork bracket and stem 2316 2.1 2.1 2.1 2.1 2.1
Replace steering head cups and bearings, including
bearing adjustment
2321 2.1 2.1 2.1 2.1 2.1
Replace upper fork bracket 2326 0.7 0.7 0.7 0.7 0.7
Replace fork lock 2330 0.3 0.3 0.3 0.3 0.3
Adjust steering head bearings at PDI Only 2290 0.3 0.3 0.3 0.3 0.3
Change front fork oil both sides --- 0.8 0.8 0.8 0.8 0.8
Service or replace fork slider and/or seal includes
removal, disassembly, cleaning, inspection, replacing
bushings, assembly and installation
one side 2341 0.9 0.9 0.9 0.9 0.9
both sides
2342 1.5 1.5 1.5 1.5 1.5
Replace fork side one side 2346 0.6 0.6 0.6 0.6 0.6
both sides 2351 0.8 0.8 0.8 0.8 0.8
Replace fork tube includes removal, disassembly,
cleaning, inspection, replacing parts, servicing damper
tube, assembly and installation
one side 2356 0.9 0.9 0.9 0.9 0.9
both sides
2361 1.5 1.5 1.5 1.5 1.5
Replace rear swing arm and/or bushings 2366 2.0 2.0 2.0 2.0 2.0
Replace rear fork pivot shaft 2368 0.5 0.5 0.5 0.5 0.5
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4 0.4
Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3 0.3
both sides 2386 0.6 0.6 0.6 0.6 0.6
Replace jiffy stand spring and/or stand 2396 0.3 0.3 0.3 0.3 0.3
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1
Replace motor rubber mount rear 2395 0.5 0.5 0.5 0.5 0.5
front 2398 0.2 0.2 0.2 0.2 0.2
BRAKES
brakes
front 2406 0.3 0.3 0.3 0.3 0.3
rear 2411 0.3 0.3 0.3 0.3 0.3
Replace rear master cylinder 2414 0.5 0.5 0.5 0.5 0.5
Table 5-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Replace brake pads front each caliper 2416 0.1 0.1 0.1 0.1 0.1
rear 2421 0.1 0.1 0.1 0.1 0.1
Replace brake caliper includes filling/bleeding brakes front 2426 0.4 0.4 0.4 0.4 0.4
rear 2431 0.4 0.4 0.4 0.4 0.4
Replace brake disc front each side 2436 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper one or two front calipers or rear caliper 2446 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleeding brakes front each caliper 2451 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes filling/
bleeding brakes
front 2461 0.4 0.4 0.4 0.4 0.4
rear 2466 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly includes filling/
bleeding brakes
front 2471 0.6 0.6 0.6 0.6 0.6
rear 2476 0.7 0.7 0.7 0.7 0.7
replace master cylinder cover (front or rear) 2479 0.1 0.1 0.1 0.1 0.1
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat 2506 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 0.3 0.3 0.3 0.3 0.3
rear (includes replacing wire conduit) 2531 1.1 1.1 1.1 1.1 1.1
Replace wire conduit 2533 0.2 0.2 0.2 0.2 0.2
Replace rear fender chrome support cover one only 2536 0.3 0.3 --- 0.3 0.3
Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.9
Replace fuel tank valve 2561 0.7 0.7 0.7 0.7 0.7
Replace fuel tank gauge 2563 0.3 0.2 0.3 0.2 0.2
Replace fuel tank console/fuel filler trim ring 2557 0.2 0.2 0.2 0.2 0.2
Table 5-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Replace fuel tank top plate/gasket 2549 0.6 0.6 0.6 0.6 0.6
Replace fuel tank gauge sending unit 2564 0.6 0.6 0.6 0.6 0.6
Replace any hose 2576 0.3 0.3 0.3 0.3 0.3
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1
Replace license plate holder 2590 0.2 0.2 0.2 0.2 0.2
Replace dipstick 3480 0.1 0.1 0.1 0.1 0.1
BELT GUARDS
Replace debris deflector 2616 0.2 0.2 0.2 0.2 0.2
Replace belt guard 2620 0.2 0.2 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets 2626 0.6 0.6 0.6 0.6 0.6
Replace exhaust pipe front 2631 0.3 0.3 0.3 0.3 ---
rear 2636 0.3 0.3 0.3 0.3 ---
Replace exhaust actuator cable HDI only 2637 0.2 0.2 0.2 0.2 0.3
Replace any muffler 2646 0.2 0.2 0.2 0.2 0.2
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1
Replace muffler support 2666 0.2 0.2 0.2 0.2 0.2
Table 5-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Table 5-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
GENERAL
Remove and install engine - includes remove, replace,
install oil passage gasket
3006 4.1 4.1 4.1 4.1 4.1
Remove and install engine - includes remove, replace,
install oil passage gasket
3006 4.0 4.0 4.0 4.0 4.0
Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7
CYLINDER HEAD
Recondition cylinder head includes removal of head
and gasket, remove carbon, service valve guides, grind
valves and seats, test springs and install head and gas-
kets.
front head 3101 3.5 3.5 3.5 3.5 3.5
rear head 3103 3.5 3.5 3.5 3.5 3.5
both heads
3104 4.1 4.1 4.1 4.1 4.1
Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5
both heads 3108 3.4 3.4 3.4 3.4 3.4
Replace valve seal or spring after cylinder head
removal
one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6 1.6 1.6 1.6
rear cylinder 3142 1.6 1.6 1.6 1.6 1.6
both cylinders 3143 2.0 2.0 2.0 2.0 2.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7
rear cylinder 3145 0.7 0.7 0.7 0.7 0.7
both cylinders 3148 0.8 0.8 0.8 0.8 0.8
Recondition rocker arms after heads are removed one head 3149 0.7 0.7 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4 1.4 1.4
Replace lower rocker arm cover/gasket, or rocker arms
and /or shafts/rocker arm support
front cylinder 3147 1.1 1.1 1.1 1.1 1.1
rear cylinder 3152 1.1 1.1 1.1 1.1 1.1
both cylinders 3153 1.8 1.8 1.8 1.8 1.8
Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8 1.8 1.8 1.8
rear cylinder 3163 1.8 1.8 1.8 1.8 1.8
both cylinders 3168 2.2 2.2 2.2 2.2 2.2
CUSTOM
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0
both 3174 1.1 1.1 1.1 1.1 1.1
CYLINDER AND PISTON
Recondition top end - includes disassembly, replace-
ment of piston and sizing cylinder (.005 pistons),
replacing piston rings and all items listed under recondi-
tion cylinder head and assembly.
3203 5.1 5.1 5.1 5.1 5.1
Recondition top end - includes disassembly, replace-
ment of piston and bore and hone, resizing cylinder
(.010 oversize or above), replacing piston rings and all
items listed under recondition cylinder head and
assembly.
3212 5.5 5.5 5.5 5.5 5.5
Recondition top end includes disassembly, deglazing
cylinder and replacing rings, or replacing cylinder and
piston, all items listed under reconditioning cylinder
head and assembly.
3208 4.9 4.9 4.9 4.9 4.9
Replace piston rings includes deglazing cylinder one cylinder 3206 2.1 2.1 2.1 2.1 2.1
both cylinders 3216 2.7 2.7 2.7 2.7 2.7
Replace piston and piston rings includes removal of
cylinder head and cylinder, fitting new piston with rings,
resizing cylinder and assembly
one cylinder 3221 2.7 2.7 2.7 2.7 2.7
both cylinders
3231 3.9 3.9 3.9 3.9 3.9
Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0
both cylinders 3246 2.5 2.5 2.5 2.5 2.5
Replace upper connecting rod bushing during upper
end repair
3251 0.4 0.4 0.4 0.4 0.4
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation
pin
one 3307 1.3 1.3 1.3 1.3 1.3
both 3310 1.6 1.6 1.6 1.6 1.6
Table 5-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Replace push rod, push rod cover and/or o-ring or quad
seal
one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3
one each cylinder 3318 1.5 1.5 1.5 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9
Replace primary cam chain, sprockets and/or fastener 3327 1.0 1.0 1.0 1.0 1.0
Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0
Replace cam support plate o-rings 3335 2.1 2.1 2.1 2.1 2.1
Replace cam support plate 3337 3.0 3.0 3.0 3.0 3.0
Replace cams/secondary cam chain/tensioner 3338 3.2 3.2 3.2 3.2 3.2
Replace oil pump and/or o-rings 3341 2.0 2.0 2.0 2.0 2.0
Replace cam bearing crankcase one bearing 3342 2.7 2.7 2.7 2.7 2.7
two bearings 3343 3.0 3.0 3.0 3.0 3.0
By pass valve inspection 3354 2.0 2.0 2.0 2.0 2.0
CRANKCASE
Replace crankcases California vehicles only includes remove and
install engine
3406 7.0 7.0 7.0 7.0 7.0
Replace crankcases includes remove and install engine 3406 6.9 6.9 6.9 6.9 6.9
Seal crankcase only 3407 6.2 6.2 6.2 6.2 6.2
Replace flywheels includes remove and install engine 3411 6.5 6.5 6.5 6.5 6.5
Replace right side main bearing California vehicles only 3412 6.5 6.5 6.5 6.5 6.5
Replace right side main bearing 3412 6.4 6.4 6.4 6.4 6.4
Replace left side main bearing California vehicles only 3410 6.4 6.4 6.4 6.4 6.4
Replace left side main bearing 3410 6.3 6.3 6.3 6.3 6.3
Piston jet/o-ring one 3413 2.0 2.0 2.0 2.0 2.0
both 3414 2.4 2.4 2.4 2.4 2.4
Replace crank position sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1
Check flywheel trueness before assembly or after
removal
3420 0.1 0.1 0.1 0.1 0.1
Table 5-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Recondition cylinder heads head removed (for non-
related repairs)
one head 3425 1.0 1.0 1.0 1.0 1.0
both heads 3426 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related repairs
deglaze only)
3428 0.3 0.3 0.3 0.3 0.3
Replace pistons cylinders removed (for non-related repairs)
includes resizing cylinders
3430 1.4 1.4 1.4 1.4 1.4
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1
Replace induction module/seal 3510 0.7 0.7 0.7 0.7 0.7
Replace intake gasket one or both 3511 0.3 0.3 0.3 0.3 0.3
Replace external fuel hose - EFI 3514 0.2 0.2 0.2 0.2 0.2
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1
Table 5-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
DRIVE
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9
Replace primary chain tensioner or pad 4033 0.5 0.5 0.5 0.5 0.5
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 2.4 2.4 2.4 2.4 2.4
Replace primary cover 4007 0.4 0.4 0.4 0.4 0.4
Replace primary cover gasket 4009 0.4 0.4 0.4 0.4 0.4
Replace inner primary housing and/or gasket /main-
shaft bearing
4008 2.1 2.1 2.1 2.1 2.1
Replace or hone forward control shift shaft bushing 4393 --- --- --- --- 0.3
Replace starter-primary o-ring 4034 0.3 0.3 0.3 0.3 0.3
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8
Service the clutch includes disassembly, cleaning, inspection
repair, assembly and adjustment
4011 1.3 1.3 1.3 1.3 1.3
Replace clutch release bearing and/or push rod 4016 0.8 0.8 0.8 0.8 0.8
Replace clutch release mechanism (ball ramp) and/or
side cover
4018 0.8 0.8 0.8 0.8 0.8
CUSTOM
ITEM DESCRIPTION
LABOR
CODE
GM GV GX GN GY
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3
Replace transmission complete- includes remove,
replace, install oil passage gasket
4305 4.9 4.9 4.9 4.9 4.9
Overhaul transmission includes disassembly, cleaning, inspection,
replacing parts, assembly (transmission case in
frame)
4306 4.6 4.6 4.6 4.6 4.6
Replace transmission sprocket 4309 2.4 2.4 2.4 2.4 2.4
Replace main drive gear oil seal (in transmission case) 4311 2.5 2.5 2.5 2.5 2.5
Replace mainshaft oil seal (in main drive gear) 4316 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 2.9 2.9 2.9 2.9 2.9
Replace shifter arm assembly or springs 4336 2.9 2.9 2.9 2.9 2.9
Replace transmission top cover and/or gasket 4341 0.6 0.6 0.6 0.6 0.6
Replace shifter forks and/or shaft includes checking gear engagement 4343 2.9 2.9 2.9 2.9 2.9
Replace side door bearing one 4348 3.1 3.1 3.1 3.1 3.1
both 4351 3.2 3.2 3.2 3.2 3.2
Replace transmission case countershaft bearing 4361 2.9 2.9 2.9 2.9 2.9
Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2
Replace side cover gasket 4368 0.2 0.2 0.2 0.2 0.2
Remove oil pan and/or gasket and/or baffle 4378 0.6 0.6 0.6 0.6 0.6
Replace oil fill tube and/or o-ring 4379 0.3 0.3 0.3 0.3 0.3
Replace vehicle speed sensor o-ring 4380 0.4 0.4 0.4 0.4 0.4
Replace transmission shift shaft seal 4390 2.2 2.2 2.2 2.2 2.2
Replace shift lever 4012 0.1 0.1 0.1 0.1 0.1
CUSTOM
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
ACCESSORIES
Replace electrical caddie/coil cover 6263 0.2 0.2 0.2 0.2 0.2
Replace fuel tank trim/or medallion 6507 --- 0.2 --- --- 0.2
Replace sissy bar 6511 --- 0.2 --- --- ---
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
INSTRUMENTS
Replace tachometer cosmetics only 6009 --- --- --- 0.3 ---
Replace instrument housing assembly (tach/speedo);
h-bar mounted
6019 0.3 --- --- 0.5 ---
WIRING
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1
Replace speedometer wiring harness 5046 0.8 --- 0.8 0.8 ---
Repair indicator lamp wiring (includes diagnosis) 5048 0.6 0.3 0.6 0.6 0.3
Replace electrical caddie/ battery support 5047 0.3 0.3 0.3 0.3 0.3
Replace maxifuse connector 5158 0.4 0.4 0.4 0.4 0.4
SWITCHES
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.7
CUSTOM
Replace right handlebar switch 5173 0.5 0.5 0.5 0.5 0.7
Replace rear stoplight switch- includes bleeding brakes 5141 0.4 0.4 0.4 0.4 0.4
Replace fuse/maxi-fuse 5145 0.1 0.1 0.1 0.1 0.1
Replace fuse block 5148 0.4 0.4 0.4 0.4 0.4
Replace neutral switch - includes diagnostics 5157 0.4 0.4 0.4 0.4 0.4
Replace oil pressure switch - includes diagnosis 5161 0.2 0.2 0.2 0.2 0.2
Replace sidestand switch HDI only 5164 0.4 0.4 0.4 0.4 0.4
LIGHTS
Replace headlight bulb includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1
Replace indicator lamp LED assembly includes diagnosis 5191 0.5 0.2 0.5 0.5 0.2
Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.7 --- 0.1 0.7
Replace taillight assembly or circuit board 5215 0.2 0.3 0.5 0.2 0.3
rear 5205 0.3 0.3 0.3 0.3 0.3
BATTERY/HORN
Replace the battery 5705 0.2 0.2 0.2 0.2 0.2
Replace battery tray 5767 0.3 0.3 0.3 0.3 0.3
Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Table 5-8. Electrical Diagnostics
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service
Manual, Part No. 99481-09 and Electrical Diagnostic Manual, Part No. 99496-09.
Lights and accessories excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
CHARING CIRCUIT
Diagnose charging system AC output 5314 2.6 2.6 2.6 2.6 2.6
STARTER CIRCUIT
tions
5822 0.2 0.2 0.2 0.2 0.2
5823 0.3 0.3 0.3 0.3 0.3
tacts
5824 0.2 0.2 0.2 0.2 0.2
Starter inoperative relay clicks; open in relay wiring 5827 0.2 0.2 0.2 0.2 0.2
Starter inoperative nothing clicks; poor relay ground 5828 0.2 0.2 0.2 0.2 0.2
Starter inoperative nothing clicks; short to voltage 5830 0.5 0.5 0.5 0.5 0.5
button
5831 0.5 0.5 0.5 0.5 0.5
CUSTOM
nections
5835 0.2 0.2 0.2 0.2 0.2
Slow starter crank or starter stalls binding 5836 0.3 0.3 0.3 0.3 0.3
Starter spins starter clutch 5837 0.6 0.6 0.6 0.6 0.6
Starter inoperative nothing clicks; TSM/TSSM/HFSM 5838 0.5 0.5 0.5 0.5 0.5
Replace starter solenoid contacts includes starter motor removal 5845 0.7 0.7 0.7 0.7 0.7
Replace starter solenoid coil includes starter motor removal 5860 0.8 0.8 0.8 0.8 0.8
Starter inoperative connector 6792 0.1 0.1 0.1 0.1 0.1
connector [30]
5861 0.5 0.5 0.5 0.5 0.5
nector [30]
5862 0.5 0.5 0.5 0.5 0.5
No security lamp during bulb check replace speedometer 6738 0.3 0.3 0.3 0.3 0.3
Security lamp on continuously after bulb check replace speedometer 6752 0.3 0.3 0.3 0.3 0.3
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
6790 0.3 0.3 0.3 0.3 0.3
6793 0.3 0.3 0.3 0.3 0.3
Turn signal error 2A diagnose and replace tail lamp and turn signal
converter module - GX only
6809 --- --- 0.7 --- ---
wire) to lamps open
6798 0.3 0.3 0.3 0.3 0.3
wire) to lamps open
6800 0.3 0.3 0.3 0.3 0.3
and ground is open
6805 0.3 0.3 0.3 0.3 0.3
6806 0.3 0.3 0.3 0.3 0.3
Turn signal error 2C replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.6
open
6808 0.3 0.3 0.3 0.3 0.7
6810 0.6 0.6 0.6 0.6 0.6
block
6812 0.6 0.6 0.6 0.6 0.5
6813 0.6 0.6 0.6 0.6 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
6814 0.5 0.5 0.5 0.5 0.6
block
6816 0.6 0.6 0.6 0.6 0.3
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb 6822 0.5 0.5 0.5 0.5 0.6
Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly 6823 0.4 0.4 0.4 0.4 0.4
B0563 Battery voltage high - TSSM code not present 7770 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault replace bulb 6796 0.3 0.3 0.3 0.3 0.3
B1121 Left turn output fault replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1122 Right turn output fault replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4
B1123 Left turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
B1123 Left turn output shorted low TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1123 Left turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
B1123 Left turn output shorted low diagnose and replace tail lamp and turn signal
6809 --- --- 0.7 --- ---
B1124 Right turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1124 Right turn output shorted low replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5
B1124 Right turn output shorted low diagnose and replace tail lamp and turn signal
6809 --- --- 0.7 --- ---
B1125 Left turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
B1125 Left turn output shorted high TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1125 Left turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5
B1125 Left turn output shorted high diagnose and replace tail lamp and turn signal
6809 --- --- 0.7 --- ---
B1126 Right turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
grounded/open
6790 0.3 0.3 0.3 0.3 0.3
B1126 Right turn output shorted high replace TSM/TSSM/HFSM 6791 0.5 0.5 0.5 0.5 0.5
B1126 Right turn output shorted high diagnose and replace tail lamp and turn signal
6809 --- --- 0.7 --- ---
open
6830 0.5 0.5 0.5 0.5 0.5
grounded
6831 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7
open
6835 0.4 0.4 0.4 0.4 0.4
shorted to volts
6817 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
6840 0.3 0.3 0.3 0.3 0.3
(GY wire) open
6793 0.3 0.3 0.3 0.3 0.3
B1142 Internal fault replace TSM/TSSM/HFSM 6845 0.5 0.5 0.5 0.5 0.5
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.4
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.4
6881 0.4 0.4 0.4 0.4 0.4
grounded/shorted
6879 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
connector [30]
5861 0.5 0.5 0.5 0.5 0.5
nector [30]
5862 0.5 0.5 0.5 0.5 0.5
INSTRUMENTS
sender [141]terminal 2/ Fuel Gauge [117] termi-
nal 2 (Y/W wire)-short or open
6034 0.6 0.6 0.6 0.6 0.6
B1004 Fuel level sender low replace fuel gauge sender 6035 1.0 1.0 1.0 1.0 1.0
sender [141]terminal 2 (Y/W wire)-short or open
7182 0.7 0.7 0.7 0.7 0.7
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.7 0.7 0.7 0.7 0.6
fuse (O wire)
7184 0.5 0.5 0.5 0.5 0.5
ground is open (BK wire)
7186 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sender open/high replace fuel gauge sender 6035 1.0 1.0 1.0 1.0 1.0
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/Fuel
nal 2 (Y/W wire)-short to volts
6069 0.4 0.4 0.4 0.4 0.4
B1006 Speedometer accessory line over voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 Speedometer accessory line over voltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line over voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line over voltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
codes
7771 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition line voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition Line Voltage repair charging system/accompanies other
codes
7771 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed replace speedometer 6020 0.3 0.3 0.3 0.3 0.3
ENGINE MANAGEMENT
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] ter-
7640 0.5 0.5 0.5 0.5 0.5
P0107 MAP sensor open/low replace ECM 7565 1.2 1.2 1.2 1.2 1.2
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W
wire) shorted
7642 0.9 0.9 0.9 0.9 0.9
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] ter-
7645 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
7655 0.5 0.5 0.5 0.5 0.5
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short
to battery volts
7635 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high replace ECM 7641 0.9 0.9 0.9 0.9 0.9
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B
(V/W wire) shorted
7643 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short
to battery volts
7644 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B]
terminal 26 open
7646 0.7 0.7 0.7 0.7 0.7
P0108 MAP sensor high replace MAP sensor 7650 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire)
shorted
7730 0.7 0.7 0.7 0.7 0.7
P0112 IAT sensor voltage low replace ECM 7735 0.9 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
7750 0.7 0.7 0.7 0.7 0.7
P0113 IAT sensor open/high replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] ter-
minal 26 open
7732 0.7 0.7 0.7 0.7 0.7
P0113 IAT sensor open/high replace ECM 7740 1.0 1.0 1.0 1.0 1.0
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
7745 0.7 0.7 0.7 0.7 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] ter-
minal 7 open
7750 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low replace engine temperature (ET) sensor 7710 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6
7675 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low replace ECM 7680 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W
wire) shorted
7731 0.5 0.5 0.5 0.5 0.5
7686 0.6 0.6 0.6 0.6 0.6
7687 0.5 0.5 0.5 0.5 0.5
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B]
7690 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low ET sensor [90B] B and ECM [78B] terminal 26
(B/W wire) open
7695 0.8 0.8 0.8 0.8 0.8
P0118 ET sensor open replace engine temperature (ET) sensor 7710 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P0118 ET sensor open replace ECM 7685 0.8 0.8 0.8 0.8 0.8
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26
(B/W wire) open
7695 0.8 0.8 0.8 0.8 0.8
P0122 TP sensor open/low replace ECM 7565 1.2 1.2 1.2 1.2 1.2
terminal 24 open
7580 0.7 0.7 0.7 0.7 0.7
7584 1.0 1.0 1.0 1.0 1.0
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7585 0.9 0.9 0.9 0.9 0.9
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A
(BK/W wire) shorted
7586 1.1 1.1 1.1 1.1 1.1
7605 0.9 0.9 0.9 0.9 0.9
terminal 14 short to voltage/open
7615 1.0 1.0 1.0 1.0 1.0
P0122 TP sensor open/low replace MAP sensor 7650 1.0 1.0 1.0 1.0 1.0
P0123 TP sensor high replace ECM 7555 0.8 0.8 0.8 0.8 0.8
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7587 0.4 0.4 0.4 0.4 0.4
P0123 TP sensor high replace throttle position sensor (TPS) 7595 1.2 1.2 1.2 1.2 1.2
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B]
terminal 24 open
7610 0.4 0.4 0.4 0.4 0.4
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B]
7619 0.4 0.4 0.4 0.4 0.4
to oxygen[138B] terminal 2
6868 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
voltage
6869 0.5 0.5 0.5 0.5 0.5
voltage
6870 0.5 0.5 0.5 0.5 0.5
shorted to oxygen[137B] terminal 2
6871 0.4 0.4 0.4 0.4 0.4
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
voltage
6870 0.5 0.5 0.5 0.5 0.5
voltage
6872 0.5 0.5 0.5 0.5 0.5
7805 0.6 0.6 0.6 0.6 0.6
short to ground
7808 0.5 0.5 0.5 0.5 0.5
7825 0.6 0.6 0.6 0.6 0.6
short to voltage
7809 0.3 0.3 0.3 0.3 0.3
7805 0.6 0.6 0.6 0.6 0.6
short to ground
7808 0.5 0.5 0.5 0.5 0.5
7825 0.6 0.6 0.6 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
short to voltage
7809 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.4
P0373 CKP sensor intermittent repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP) sensor
connector
7982 0.4 0.4 0.4 0.4 0.4
P0373 CKP sensor intermittent replace ECM 7983 0.9 0.9 0.9 0.9 0.9
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to CKP ter-
minal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor sync error repair CKP wiring or connections 7031 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor sync error repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor sync error replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor sync error clean or repair crankshaft position (CKP) sensor
connector
7982 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor sync error replace ECM 7983 0.9 0.9 0.9 0.9 0.9
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
7966 1.3 1.3 1.3 1.3 1.3
7917 0.7 0.7 0.7 0.7 0.7
7918 0.9 0.9 0.9 0.9 0.9
terminal 14 open
7919 0.8 0.8 0.8 0.8 0.8
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B]
terminal 10 open
7921 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to
7922 0.8 0.8 0.8 0.8 0.8
terminal 33 open
7938 0.8 0.8 0.8 0.8 0.8
P0502 VSS sensor high clean or repair vehicle speed sensor (VSS) 7939 1.0 1.0 1.0 1.0 1.0
P0502 VSS sensor high repair vehicle speed sensor (VSS) connector 7953 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high repair ECM connections 7956 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high replace ECM 7968 1.2 1.2 1.2 1.2 1.2
7476 0.5 0.5 0.5 0.5 0.5
(BE/GN wire) short to voltage
7477 0.5 0.5 0.5 0.5 0.5
7478 0.5 0.5 0.5 0.5 0.5
7479 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
7483 0.4 0.4 0.4 0.4 0.4
7484 0.4 0.4 0.4 0.4 0.4
7488 0.4 0.4 0.4 0.4 0.4
7489 0.4 0.4 0.4 0.4 0.4
7493 0.4 0.4 0.4 0.4 0.4
P0505 Loss of idle speed control ECM [78B] fuse terminal E/A and ECM [78B]
7494 0.4 0.4 0.4 0.4 0.4
7495 0.4 0.4 0.4 0.4 0.4
7496 0.4 0.4 0.4 0.4 0.4
7498 0.4 0.4 0.4 0.4 0.4
codes
7771 0.2 0.2 0.2 0.2 0.2
tance
7776 0.4 0.4 0.4 0.4 0.4
codes
7771 0.2 0.2 0.2 0.2 0.2
P0603 ECM/ICM EEPROM error replace ECM 7913 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P0603 ECM/ICM EEPROM error code not present 7931 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash Error replace ECM 7913 0.7 0.7 0.7 0.7 0.7
P0605 ECM flash Error code not present 7931 0.2 0.2 0.2 0.2 0.2
P0661 Active intake solenoid open/low ECM [78B] terminal 22 and active intake con-
nector [178B] terminal 2 (GY/O wire) open/
grounded
6873 0.5 0.5 0.5 0.5 0.5
6874 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low engine control fuse terminal M and ignition
switch (R/BK) open
6875 0.9 0.9 0.9 0.9 0.9
6876 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low repair active intake solenoid connections 7063 0.4 0.4 0.4 0.4 0.4
P0661 Active intake solenoid open/low replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low replace ECM 7641 0.9 0.9 0.9 0.9 0.9
P0662 Active intake solenoid high/shorted ECM [78B] terminal 22 and active intake con-
nector [178B] terminal 2 (GY/O wire) short to
voltage
6877 0.4 0.4 0.4 0.4 0.4
P0662 Active intake solenoid high/shorted replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0662 Active intake solenoid high/shorted replace ECM 7641 0.9 0.9 0.9 0.9 0.9
7920 0.3 0.3 0.3 0.3 0.3
4 (GN/O wire) open
7901 0.4 0.4 0.4 0.4 0.4
7903 0.3 0.3 0.3 0.3 0.3
7908 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
shorted to ground
7852 0.9 0.9 0.9 0.9 0.9
7888 0.7 0.7 0.7 0.7 0.7
7889 0.7 0.7 0.7 0.7 0.7
7934 0.9 0.9 0.9 0.9 0.9
7936 0.9 0.9 0.9 0.9 0.9
7937 0.8 0.8 0.8 0.8 0.8
7865 0.3 0.3 0.3 0.3 0.3
7866 0.3 0.3 0.3 0.3 0.3
7912 0.9 0.9 0.9 0.9 0.9
7918 0.9 0.9 0.9 0.9 0.9
7929 0.7 0.7 0.7 0.7 0.7
replace procedure
6701 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P1009 Incorrect password replace ECM, remove TSM/TSSM/HFSM 6703 1.0 1.0 1.0 1.0 1.0
TSM/TSSM/HFSM [30] terminal 3 open
6704 0.7 0.7 0.7 0.7 0.7
P1010 Missing password data link [91A] terminal 3/ECM [78B] 5 /speed-
6705 0.7 0.7 0.7 0.7 0.7
P1010 Missing password replaced TSM/TSSM/HFSM, System now ok 6707 0.6 0.6 0.6 0.6 0.6
P1010 Missing password repair TSSM/HFSM connections 6726 0.3 0.3 0.3 0.3 0.3
7025 0.4 0.4 0.4 0.4 0.4
7026 0.4 0.4 0.4 0.4 0.4
7875 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/electrical panel
7937 0.8 0.8 0.8 0.8 0.8
7865 0.3 0.3 0.3 0.3 0.3
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1353 Front cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P1353 Front cylinder- no combustion ECM [78B] terminal 27 and ignition Coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
P1353 Front cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder - no combustion repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1353 Front cylinder - no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder - no combustion replace spark plug Wire 7549 0.2 0.2 0.2 0.2 0.2
7025 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil [83B]
7875 0.4 0.4 0.4 0.4 0.4
7937 0.8 0.8 0.8 0.8 0.8
7867 0.3 0.3 0.3 0.3 0.3
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1356 Rear cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
7015 0.4 0.4 0.4 0.4 0.4
7016 0.4 0.4 0.4 0.4 0.4
P1356 Rear cylinder - no combustion seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P1356 Rear cylinder - no combustion repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1356 Rear cylinder - no combustion repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1356 Rear cylinder - no combustion replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1356 Rear cylinder - no combustion replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
7015 0.4 0.4 0.4 0.4 0.4
7016 0.4 0.4 0.4 0.4 0.4
P1357 Intermittent secondary front seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1357 Intermittent secondary front replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1358 Intermittent secondary rear replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1475 Exhaust actuator position error replace ECM 7850 0.9 0.9 0.9 0.9 0.9
6874 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error engine control fuse to ignition switch (R/BK)
open
6875 0.9 0.9 0.9 0.9 0.9
6876 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error replace exhaust actuator 7811 0.4 0.4 0.4 0.4 0.4
P1475 Exhaust actuator position error replace exhaust actuator valve 7812 0.6 0.6 0.6 0.6 0.6
P1475 Exhaust actuator position error replace exhaust actuator cable 7814 0.4 0.4 0.4 0.4 0.4
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 2 (BK
wire) is open
7816 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 1 (V\BE wire) is open/
grounded/shorted
7822 0.4 0.4 0.4 0.4 0.4
grounded
7823 0.5 0.5 0.5 0.5 0.5
P1475 Exhaust actuator position error replace 15 AMP engine control fuse 7826 0.3 0.3 0.3 0.3 0.3
P1475 Exhaust actuator position error active exhaust actuator [179B] terminal 1 (LGN/
R wire) to engine control fuse open/grounded
7828 0.5 0.5 0.5 0.5 0.5
P1477 Exhaust actuator open/low replace ECM 7850 0.9 0.9 0.9 0.9 0.9
P1477 Exhaust actuator open/low replace exhaust actuator 7811 0.4 0.4 0.4 0.4 0.4
P1477 Exhaust actuator open/low active exhaust actuator [179B] terminal 3 and
grounded
7823 0.5 0.5 0.5 0.5 0.5
P1478 Exhaust actuator shorted/high replace exhaust actuator 7811 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
P1478 Exhaust actuator shorted/high active exhaust actuator [179B] terminal 3 and
ECM [78B] terminal 20 (V\O wire) is shorted to
voltage
7827 0.4 0.4 0.4 0.4 0.4
P1478 Exhaust actuator shorted/high replace ECM 7850 0.9 0.9 0.9 0.9 0.9
P1501 Jiffy stand sensor low repair Jiffy Stand Sensor connections 5084 0.4 0.4 0.4 0.4 0.4
P1501 Jiffy stand sensor low replace Jiffy Stand Sensor 5085 0.7 0.7 0.7 0.7 0.7
shorted, or open
5087 0.5 0.5 0.5 0.5 0.5
P1501 Jiffy stand sensor low repair ECM connections 7956 0.7 0.7 0.7 0.7 0.7
shorted, or open
5086 0.5 0.5 0.5 0.5 0.5
shorted, or open
5087 0.5 0.5 0.5 0.5 0.5
5088 0.5 0.5 0.5 0.5 0.5
SERIAL DATA
6718 0.4 0.4 0.4 0.4 0.4
open
6746 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to TSM/TSSM/HFSM
6718 0.4 0.4 0.4 0.4 0.4
6748 0.4 0.4 0.4 0.4 0.4
U1016 Loss of ECM serial data at tachometer repair tachometer connections/terminals 6711 --- --- --- 0.4 ---
U1016 Loss of ECM serial data at tachometer ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1016 Loss of ECM serial data at tachometer replace tachometer 6772 --- --- --- 0.5 ---
U1016 Loss of ECM serial data at tachometer repair ECM connections 6854 --- --- --- 0.3 ---
is open
6710 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM replace 15 AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.8 0.8 0.8 0.8 0.8
6749 0.4 0.4 0.4 0.4 0.4
ometer
6709 0.3 0.3 0.3 0.3 0.3
ometer
is open
6710 0.4 0.4 0.4 0.4 0.4
ometer
6712 0.4 0.4 0.4 0.4 0.4
ometer
6713 0.3 0.3 0.3 0.3 0.3
ometer
6717 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
ometer
6747 0.3 0.3 0.3 0.3 0.3
ometer
6749 0.4 0.4 0.4 0.4 0.4
tachometer
6709 --- --- --- 0.3 ---
tachometer
is open
6710 --- --- --- 0.4 ---
tachometer
repair tachometer connections/terminal
6711 --- --- --- 0.4 ---
tachometer
TSM/TSSM/HFSM [30B] terminal 3 and
tachometer [108B] terminal 2 (LGN/V wire) is
open
6866 --- --- --- 0.3 ---
tachometer
6713 --- --- --- 0.3 ---
tachometer
6717 --- --- --- 0.5 ---
tachometer
6749 --- --- --- 0.4 ---
HFSM
replace speedometer
6072 0.5 0.5 0.5 0.5 0.5
HFSM
6709 0.3 0.3 0.3 0.3 0.3
HFSM
6712 0.4 0.4 0.4 0.4 0.4
HFSM
6747 0.3 0.3 0.3 0.3 0.3
HFSM
6748 0.4 0.4 0.4 0.4 0.4
HFSM
speedometer [39B] terminal 1 and ignition
6867 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
HFSM
6753 0.8 0.8 0.8 0.8 0.8
HFSM
6758 0.7 0.7 0.7 0.7 0.7
HFSM
grounded
6759 0.4 0.4 0.4 0.4 0.4
HFSM
replace speedometer
6765 0.7 0.7 0.7 0.7 0.7
HFSM
access instruments\wiggle test\replace instru-
ment fuse
6766 0.7 0.7 0.7 0.7 0.7
HFSM
speedometer [39B] terminal 1/instrument fuse/
fuel gauge terminal 1(O wire) grounded
6770 0.8 0.8 0.8 0.8 0.8
HFSM
replace tachometer
6772 --- --- --- 0.5 ---
HFSM
replace fuel gauge
6775 0.4 0.4 0.4 0.4 0.4
HFSM
6776 0.8 0.8 0.8 0.8 0.8
HFSM
access instruments\wiggle test\replace acces-
sory fuse
6781 0.7 0.7 0.7 0.7 0.7
HFSM
6782 0.7 0.7 0.7 0.7 0.7
HFSM
rear lighting harness\tail lamp assembly (O/W
6783 0.9 0.9 0.9 0.9 0.9
HFSM
6787 0.6 0.6 0.6 0.6 0.6
HFSM
headlamp [38] terminal 1 (O/W wire) is shorted
to ground
6788 0.8 0.8 0.8 0.8 0.8
HFSM
right hand switch controls\harness assembly is
shorted to ground
6789 0.9 0.9 0.9 0.9 0.9
HFSM
left hand switch controls assembly\harness is
shorted to ground
6794 0.9 0.9 0.9 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
HFSM
speedometer [39B] terminal 6/L R controls/igni-
6795 0.9 0.9 0.9 0.9 0.9
HFSM
speedometer [39B] terminal 6 and accessory
fuse (O/W wire) open
6801 0.8 0.8 0.8 0.8 0.8
HFSM
accessory fuse terminal R and ignition switch
(R/GY wire) open
6802 0.8 0.8 0.8 0.8 0.8
HFSM
indicator lamp [20A]\[21A] terminal 6 (O wire) to
indicator lamp is shorted to ground
6849 0.5 0.5 0.5 0.5 0.3
HFSM
ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1255 Missing response at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and speed-
6712 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM/TSSM/HFSM ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition
6867 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and Speed-
ometer terminal 2 (LGN/V wire) is open
6753 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse
6758 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 2 (LGN/V wire)
grounded
6759 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace instru-
ment fuse
6766 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/
fuel gauge terminal 1(O wire) grounded
6770 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM replace tachometer 6772 --- --- --- 0.5 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1255 Missing response at TSM/TSSM/HFSM replace fuel gauge 6775 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis
6776 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace acces-
sory fuse
6781 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM/TSSM/HFSM replace ignition switch 6782 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM/TSSM/HFSM rear lighting harness\tail lamp assembly (O/W
6783 0.9 0.9 0.9 0.9 0.9
U1255 Missing response at TSM/TSSM/HFSM replace rear stop light switch 6787 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at TSM/TSSM/HFSM headlamp [38] terminal 1 (O/W wire) is shorted
to ground
6788 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM right hand switch controls\harness assembly is
shorted to ground
6789 0.9 0.9 0.9 0.9 0.9
U1255 Missing response at TSM/TSSM/HFSM left hand switch controls assembly\harness is
shorted to ground
6794 0.9 0.9 0.9 0.9 0.9
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/igni-
6795 0.9 0.9 0.9 0.9 0.9
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory
fuse (O/W wire) open
6801 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch
(R/GY wire) open
6802 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at TSM/TSSM/HFSM indicator lamp [20A]\[21A] terminal 6 (O wire) to
indicator lamp is shorted to ground
6849 0.5 0.5 0.5 0.5 0.3
fuse is open
6071 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
is open
6710 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
6749 0.4 0.4 0.4 0.4 0.4
6753 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at speedometer inspect/access electrical panel/main wiring har-
ness/replace 15 AMP battery fuse
7159 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at tachometer repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at tachometer repair tachometer connections 6711 --- --- --- 0.4 ---
U1255 Missing response at tachometer ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- --- 0.8 ---
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1300 ECM serial data low repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1300 ECM serial data low repair tachometer connections 6711 --- --- --- 0.4 ---
U1300 ECM serial data low repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 ECM serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 ECM serial data low replace tachometer 6803 --- --- --- 0.7 ---
U1300 ECM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 ECM serial data low replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1300 ECM serial data low ECM [78B] terminal 5 /TSM/TSSM/HFSM [30]
terminal 3/speedometer [39B]terminal 2 (LGN/V
wire) grounded
7994 0.4 0.4 0.4 0.4 0.4
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
U1300 ECM serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.8 0.8 0.8 0.8 0.8
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1300 TSM/TSSM/HFSM serial data low repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1300 TSM/TSSM/HFSM serial data low repair tachometer connections 6711 --- --- --- 0.4 ---
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- --- 0.8 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1300 TSM/TSSM/HFSM serial data low repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 TSM/TSSM/HFSM serial data low replace tachometer 6803 --- --- --- 0.7 ---
U1300 TSM/TSSM/HFSM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer terminal
6036 0.5 0.5 0.5 0.5 0.5
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low repair tachometer connections 6711 --- --- --- 0.4 ---
U1300 Tachometer serial data low ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1300 Speedometer serial data low repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 Speedometer serial data low replace tachometer 6803 --- --- --- 0.7 ---
U1300 Speedometer serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low replace ECM and reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 5 /TSM/TSSM/HFSM [30]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.4
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.8 0.8 0.8 0.8 0.8
U1300 Tachometer serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 --- --- --- 0.5 ---
U1300 Tachometer serial data low repair TSM/TSSM/HFSM connections 6709 --- --- --- 0.3 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1300 Tachometer serial data low repair tachometer connections 6711 --- --- --- 0.4 ---
U1300 Tachometer serial data low ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1300 Tachometer serial data low repair speedometer connections/terminals 6747 --- --- --- 0.3 ---
U1300 Tachometer serial data low replace speedometer 6765 --- --- --- 0.7 ---
U1300 Tachometer serial data low replace tachometer 6803 --- --- --- 0.7 ---
U1300 Tachometer serial data low repair ECM connections 6854 --- --- --- 0.3 ---
U1300 Tachometer serial data low replace ECM & reprogram 7993 --- --- --- 0.9 ---
U1300 Tachometer serial data low ECM [78B] terminal 5 TSSM [30B] terminal 3/
grounded
7994 --- --- --- 0.4 ---
U1300 Tachometer serial data low replace TSM/TSSM/HFSM 7998 --- --- --- 0.8 ---
U1300 Tachometer serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 --- --- --- 0.8 ---
U1301 ECM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1301 ECM serial data high repair tachometer connections 6711 --- --- --- 0.4 ---
U1301 ECM serial data high ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1301 ECM serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.4 0.4 0.4 0.4 0.4
U1301 ECM serial data high repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 ECM serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 ECM serial data high replace tachometer 6803 --- --- --- 0.7 ---
U1301 ECM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
voltage
6865 0.4 0.4 0.4 0.4 0.4
U1301 ECM serial data high replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1301 ECM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.8 0.8 0.8 0.8 0.8
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1301 TSM/TSSM/HFSM serial data high repair tachometer connections 6711 0.4 0.4 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1301 TSM/TSSM/HFSM serial data high Ground and ECM [78B] terminal 10 and 28 are
open
6746 0.4 0.4 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 TSM/TSSM/HFSM serial data high replace tachometer 6803 --- --- --- 0.7 ---
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
voltage
6865 0.4 0.4 0.4 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1301 Speedometer serial data high repair TSM/TSSM/HFSM connections 6709 --- --- --- 0.3 ---
U1301 Speedometer serial data high repair tachometer connections 6711 --- --- --- 0.4 ---
U1301 Speedometer serial data high ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1301 Speedometer serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.4 0.4 0.4 0.4 0.4
U1301 Speedometer serial data high repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
U1301 Speedometer serial data high replace tachometer 6803 --- --- --- 0.7 ---
U1301 Speedometer serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
TSSM [30B] terminal 3/speedometer [39B] ter-
minal 2 (LGN/V wire) shorted to voltage
6865 0.4 0.4 0.4 0.4 0.4
U1301 Speedometer serial data high replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1301 Speedometer serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM
7999 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
U1301 Tachometer serial data high repair tachometer connections 6711 --- --- --- 0.4 ---
U1301 Tachometer serial data high ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720 --- --- --- 0.8 ---
U1301 Tachometer serial data high ground and ECM [78B] terminal 10 and 28 are
open
6746 0.4 0.4 0.4 0.4 0.4
U1301 Tachometer serial data high repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 Tachometer serial data high replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 Tachometer serial data high replace tachometer 6803 --- --- --- 0.7 ---
U1301 Tachometer serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 Tachometer serial data high data link [91A] terminal 3/ECM [78B] terminal 5
voltage
6865 0.4 0.4 0.4 0.4 0.4
U1301 Tachometer serial data high replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1301 Tachometer serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Serial data missing engine stop switch [22B] terminal 4/system relay
terminal 86 (coil terminal B)/ECM [78B] terminal
13 (W/BK wire) shorted to ground
6723 0.4 0.4 0.4 0.4 0.4
Serial data missing inspect/access main wire harness and electrical
panel/wiggle test/replace 15 AMP ignition fuse
6729 1.3 1.3 1.3 1.3 1.3
6731 0.4 0.4 0.4 0.4 0.4
6732 --- --- --- --- 0.4
Serial data missing inspect/access electrical panel/wiggle test/
replace 40 AMP maxifuse
6733 0.5 0.5 0.5 0.5 0.5
Serial data missing replace tachometer 6772 --- --- --- 0.5 ---
wire) is open
6804 0.3 0.3 0.3 0.3 0.3
Serial data missing data link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B]terminal 3/speedome-
ter [39B] terminal 2 (LGN/V wire) short to volt-
age
6818 0.5 0.5 0.5 0.5 0.5
(BK wire) is open
6819 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 5 and data link [91A] termi-
nal 3 (LGN/V wire) open/grounded
6838 0.4 0.4 0.4 0.4 0.4
data link [91A] terminal 4 and TSM/TSSM/
HFSM [30B] terminal 2 (GY wire) shorted to
ground
6839 0.5 0.5 0.5 0.5 0.5
Serial data missing ignition switch [33A] terminal A and maxifuse
terminal A (R wire) is open
7312 0.3 0.3 0.3 0.3 ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
ground
7316 0.4 0.4 0.4 0.4 0.4
Serial data missing ignition switch terminal C and ignition fuse ter-
minal (R/BK wire) is open/short to ground
7317 0.3 0.3 0.3 0.3 ---
7318 0.5 0.5 0.5 0.5 0.5
Serial data missing replace ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9
Serial data missing ECM [78B] terminal 5, TSM/TSSM/HFSM [30B]
V wire) grounded
7994 0.4 0.4 0.4 0.4 0.4
DRIVABILITY SYMPTOMS
Misfire at idle or under load replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8
7153 0.4 0.4 0.4 0.4 0.4
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Rough or rolling idle replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8
7153 0.4 0.4 0.4 0.4 0.4
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
No check engine lamp main fuse terminal A to battery fuse terminal J
(R wire) open
6745 0.3 0.3 0.3 0.3 0.3
No check engine lamp replace tachometer 6772 --- --- --- 0.5 ---
7154 0.3 0.3 0.3 0.3 0.3
(BN/GY wire) is grounded
7158 0.8 0.8 0.8 0.8 0.8
No check engine lamp inspect/access electrical panel/main wiring har-
ness/replace 15 AMP battery fuse
7159 0.8 0.8 0.8 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
ter [39B] terminal 5/siren [142B] terminal A (BN/
7162 0.6 0.6 0.6 0.6 0.6
7290 0.9 0.9 0.9 0.9 0.9
7303 0.9 0.9 0.9 0.9 0.9
No check engine lamp replace TSM/TSSM/HFSM 7306 0.5 0.5 0.5 0.5 0.5
No check engine lamp battery ground and ECM [78B] terminal 10 and
28 open
7310 0.4 0.4 0.4 0.4 0.4
7314 0.3 0.3 0.3 0.3 0.3
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
Engine cranks but will not start repair starting system; use in conjunction with
additional code(s)
7166 0.2 0.2 0.2 0.2 0.2
7171 0.4 0.4 0.4 0.4 0.4
7173 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace 15 AMP fuse 7181 0.3 0.3 0.3 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
7210 0.5 0.5 0.5 0.5 0.5
tion coil
7226 0.4 0.4 0.4 0.4 0.4
7340 0.4 0.4 0.4 0.4 0.4
15 AMP pump fuse
7380 0.4 0.4 0.4 0.4 0.4
tions in tank
7415 0.9 0.9 0.9 0.9 0.9
7441 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start replace ECM 7450 1.1 1.1 1.1 1.1 1.1
line/fuel filter
7014 1.0 1.0 1.0 1.0 1.0
Starts hard repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Starts hard replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
line/fuel filter
7164 1.0 1.0 1.0 1.0 1.0
Starts hard repair starting system; use in conjunction with
additional code(s)
7166 0.2 0.2 0.2 0.2 0.2
7171 0.4 0.4 0.4 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
7173 0.4 0.4 0.4 0.4 0.4
Starts hard replace 15 AMP Fuse 7181 0.3 0.3 0.3 0.3 0.3
7210 0.5 0.5 0.5 0.5 0.5
tion coil
7226 0.4 0.4 0.4 0.4 0.4
Starts hard fuel pump terminal D [141B] and chassis ground
1 (BK wire) is open
7340 0.4 0.4 0.4 0.4 0.4
15 AMP pump fuse
7380 0.4 0.4 0.4 0.4 0.4
tions in tank
7415 0.9 0.9 0.9 0.9 0.9
7441 0.4 0.4 0.4 0.4 0.4
Starts hard replace ECM 7450 1.1 1.1 1.1 1.1 1.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
GM GV GX GN GY
CUSTOM
Revised 10/13/08 2009 VRSC MODELS Page 6-1
HFH VRSCAW HFJ VRSCAW 105 HDI ONLY HHH VRSCDX HHJ VRSCDX 105 HDI ONLY HPH VRSCF
HPJ VRSCF 105 HDI ONLY
2009 VRSC MODELS
Table 6-1. Service
ITEM DESCRIPTION
LABOR
CODE
MODELS
HPH HPJ HFH HFJ HHH HHJ
NEW
Set-up and predelivery --- 1.6 1.6 1.5 1.5 1.5 1.5
1,000 mile (1,600 km) service --- 2.1 2.1 2.0 2.0 2.0 2.0
REGULAR
5,000 mile (8,000 km) maintenance --- 1.6 1.6 1.5 1.5 1.5 1.5
10,000 mile (16,000 km) maintenance --- 1.6 1.6 1.5 1.5 1.5 1.5
15,000 mile (24,000 km) maintenance valve lash adjustment --- 3.2 3.2 3.0 3.0 3.0 3.0
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
HFH HFJ HHH HHJ HPH HPJ
PAINT REPAIR
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt Predelivery Inspection Only 2010 0.3 0.3 0.3 0.3 0.3 0.3
Replace sprocket cover 2044 0.1 0.1 0.1 0.1 0.2 0.2
Replace secondary belt 2011 0.5 0.5 0.5 0.5 0.6 0.6
Replace rear wheel sprocket 2021 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear wheel sprocket bearing 2012 0.6 0.6 0.6 0.6 0.6 0.6
Replace rear compensator cushion 2013 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear compensator bowl 2014 0.6 0.6 0.6 0.6 0.6 0.6
Replace front sprocket 2015 0.5 0.5 0.5 0.5 0.6 0.6
WHEELS
Replace tire - includes balancing front 2106 0.4 0.4 0.4 0.4 0.4 0.4
rear 2111 0.9 0.9 0.9 0.9 0.9 0.9
Replace wheel assembly - includes disc and
sprocket exchange and balancing
front 2113 0.6 0.6 0.6 0.6 0.6 0.6
rear 2114 1.0 1.0 1.0 1.0 1.0 1.0
Replace wheel bearings front 2136 0.3 0.3 0.3 0.3 0.3 0.3
rear 2141 0.6 0.6 0.6 0.6 0.6 0.6
True laced Wheel (installed on vehicle) front 2156 0.4 0.4 --- --- --- ---
True laced wheel includes remove and replace
tire and rebalance wheel
front
2157 1.0 1.0 --- --- --- ---
HANDLEBARS
Replace handlebar riser one 2253 --- --- 0.3 0.3 --- ---
Replace handlebar clamp 2254 --- --- 0.3 0.3 --- ---
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.8 0.8
Replace clutch hand lever 2221 0.1 0.1 0.1 0.1 0.1 0.1
Replace brake hand lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
Replace throttle control (grip and sleeve) and
adjust cables
right side
2231 0.4 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.7 0.7
Replace rubber handlebar grip left side 2251 0.1 0.1 0.1 0.1 0.1 0.1
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace frame includes removal and installa-
tion of all accessories and motorcycle compo-
nents
2306 12.0 12.0 12.0 12.0 12.0 12.0
Replace lower fork bracket and stem 2316 1.1 1.1 1.1 1.1 1.1 1.1
Replace steering head cups and bearings,
including bearing adjustment
2321 1.8 1.8 1.8 1.8 1.8 1.8
Replace headlamp mount bracket 2244 0.2 0.2 0.2 0.2 0.2 0.2
Replace upper fork bracket 2326 1.0 1.0 1.0 1.0 1.0 1.0
Replace fork lock 2330 0.9 0.9 0.3 0.3 0.9 0.9
Adjust steering head bearing --- 0.4 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5 0.7 0.7
Service fork slider and/or seal includes
removal, disassembly, cleaning, inspection,
replacing parts, servicing damper tube, replac-
ing bushings, assembly and installation
one side 2341 0.7 0.7 0.7 0.7 0.9 0.9
both sides
2342 1.5 1.5 1.5 1.5 1.7 1.7
Replace fork slider one side 2346 0.6 0.6 0.6 0.6 0.8 0.8
both sides 2351 0.8 0.8 0.8 0.8 1 1
Replace fork tube includes removal, disas-
sembly, cleaning, inspection, replacing parts,
servicing damper tube, replacing bushings,
one side 2356 0.7 0.7 0.7 0.7 0.9 0.9
both sides
2361 1.1 1.1 1.1 1.1 1.5 1.5
Replace rear swing arm - complete 2359 1.5 1.5 1.5 1.5 1.5 1.5
Replace rear swing arm bearings both sides 2366 2.2 2.2 2.2 2.2 2.2 2.2
Replace passenger foot peg mount left side 2393 0.1 0.1 0.1 0.1 0.1 0.1
right side 2310 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear shock absorber assembly left side 2371 0.1 0.1 0.1 0.1 0.1 0.1
right side 2376 0.2 0.2 0.3 0.3 0.2 0.2
Replace shock bushing includes removing
shock
left side 2382 0.2 0.2 0.2 0.2 0.2 0.2
right side 2383 0.3 0.3 0.4 0.4 0.3 0.3
Replace jiffy stand/spring 2396 0.2 0.2 0.2 0.2 0.2 0.2
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace engine mount front 2398 1.2 1.2 1.2 1.2 1.2 1.2
Replace rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1
Replace lower frame rail

left side 2345 1.0 1.0 1.0 1.0 1.0 1.0
right side 2347 0.7 0.7 0.7 0.7 0.7 0.7
BRAKES
bleeding brakes
front 2406 0.4 0.4 0.4 0.4 0.4 0.4
rear 2411 0.5 0.5 0.5 0.5 0.5 0.5
Replace brake pads front - both sides 2416 0.3 0.3 0.3 0.3 0.3 0.3
rear 2421 0.2 0.2 0.2 0.2 0.2 0.2
Caliper change including bleeding front 2426 0.4 0.4 0.4 0.4 0.4 0.4
rear 2431 0.5 0.5 0.5 0.5 0.5 0.5
Replace brake disc front 2436 0.4 0.4 0.4 0.4 0.4 0.4
rear 2441 0.6 0.6 0.6 0.6 0.6 0.6
Replace master cylinder cover/gasket front or rear 2479 0.2 0.2 0.2 0.2 0.2 0.2
Bleed brake caliper front 2442 0.3 0.3 0.3 0.3 0.3 0.3
rear 2443 0.2 0.2 0.2 0.2 0.2 0.2
bleeding brakes (ABS vehicles only)
front, master cylinder to ABS unit,
includes bleeding and check with digital
2463 1.5 1.5 1.5 1.5 1.5 1.5
rear, master cylinder to ABS unit,
includes bleeding and check with digital
2464 0.9 0.9 0.9 0.9 0.9 0.9
front, ABS unit to calipers, includes
bleeding and check with digital techni-
cian (ABS vehicles only)
2465 1.5 1.5 1.5 1.5 1.5 1.5
rear, ABS unit to rear caliper, includes
bleeding and check with digital techni-
2467 1.6 1.6 1.6 1.6 1.6 1.6
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace front brake line manifold or seal wash-
ers (ABS vehicles only)
includes replacing all seal washers and
bleeding (ABS vehicles only)
2468 0.5 0.5 0.5 0.5 0.5 0.5
Replace ABS module includes bleeding both brakes and veri-
fying system function with digital techni-
2473 1.7 1.7 1.7 1.7 1.7 1.7
front 2461 0.4 0.4 0.4 0.4 0.4 0.4
rear 2466 0.5 0.5 0.8 0.8 0.8 0.5
Rebuild master cylinder assembly includes
front 2471 0.6 0.6 0.6 0.6 0.6 0.6
rear 2476 0.6 0.6 1.0 1.0 1.0 0.6
Replace rear brake pedal 2492 0.2 0.2 0.2 0.2 0.2 0.2
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear brake reservoir hose 2414 0.2 0.2 0.8 0.8 0.8 0.2
Replace rear reservoir tank only 2418 0.2 0.2 0.2 0.2 0.2 0.2
Replace brake caliper screen 2428 0.1 0.1 0.1 0.1 0.1 0.1
C0562 Battery voltage low - ABS repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 11 and ground 1
(BK wire) is open
1416 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS ABS module [166B] pin 20 and lower
fuse block [62B] 30 amp ABS fuse termi-
nal "4B" (R/V wire) is open or high resis-
tance
1417 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS circuit between ABS module [166B] pin
10 to battery positive terminal (R/V wire)
is open or high resistance
1419 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS circuit between ABS module [166B] pin
19 to ignition fuse (GY wire) is open or
high resistance
1420 0.4 0.4 0.4 0.4 0.4 0.4
C0562 Battery voltage low - ABS ABS module [166B] pin 1 and ground 2
(BK/GN wire) is open
1421 0.5 0.5 0.5 0.5 0.5 0.5
C0562 Battery voltage low - ABS replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C0562 Battery voltage low - ABS repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
C0563 Battery voltage high code not present 7770 0.3 0.3 0.3 0.3 0.4 0.4
C0563 Battery voltage high repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
C1014 ECU Internal solid state relay fault replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1017 Pump motor power circuit open fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and ground 1
(BK wire) is open
1416 0.5 0.5 0.5 0.5 0.5 0.5
C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and lower
fuse block [62B] 30 amp ABS fuse termi-
nal "4B" (R/V wire) is open
1417 0.5 0.5 0.5 0.5 0.5 0.5
C1017 Pump motor power circuit open fault replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1018 Pump motor ground circuit high resis-
tance fault
1401 0.4 0.4 0.4 0.4 0.4 0.4
C1018 Pump motor ground circuit high resis-
tance fault
ABS module [166B] pin 11 and ground 1
(BK wire) is open
1416 0.5 0.5 0.5 0.5 0.5 0.5
C1018 pump motor ground circuit high resis-
tance fault
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1021 Front wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1021 Front wheel speed always 0 repair wheel speed sensor connections 1402 0.5 0.5 0.5 0.5 0.5 0.5
C1021 Front wheel speed always 0 faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
C1021 Front wheel speed always 0 worn or damaged wheel bearings or
suspension components, may be used
in conjunction with other codes
1412 0.2 0.2 0.2 0.2 0.2 0.2
C1021 Front wheel speed always 0 replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1021 Front wheel speed always 0 replace ABS front wheel sensor 2439 0.8 0.8 0.8 0.8 0.8 0.8
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C1021 Front wheel speed always 0 ABS module [166B] pin 17 and [167B]
pin A (BK/BE wire) open/shorted to
ground/shorted to voltage
2444 0.6 0.6 0.6 0.6 0.6 0.6
C1021 Front wheel speed always 0 ABS module [166B] pin 18 and [167B]
pin B (BK/V wire) open/shorted to
2445 0.6 0.6 0.6 0.6 0.6 0.6
C1021 Front wheel speed always 0 ABS module [166B] pin 17 (BK/BE wire)
and [166B] pin 18 (BK/V wire) shorted
2448 0.6 0.6 0.6 0.6 0.6 0.6
C1023 Rear wheel speed always 0 repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1023 Rear wheel speed always 0 repair wheel speed sensor connections 1402 0.5 0.5 0.5 0.5 0.5 0.5
C1023 Rear wheel speed always 0 faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
C1023 Rear wheel speed always 0 worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2
C1023 Rear wheel speed always 0 replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1023 Rear wheel speed always 0 replace rear wheel speed sensor 2440 1.3 1.3 1.3 1.3 1.3 1.3
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 and [168B] pin
A (BE/BN wire) open/grounded/shorted
to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5
C1023 Rear wheel speed always 0 ABS module [166B] pin 7 and [168B] pin
B (BE/V wire) open/grounded/shorted to
voltage
2455 0.6 0.6 0.6 0.6 0.6 0.6
C1023 Rear wheel speed always 0 ABS module [166B] pin 8 (BE/BN wire)
and [166B] pin7 (BE/V wire) shorted
2457 0.5 0.5 0.5 0.5 0.5 0.5
C1025 Front wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1025 Front wheel speed intermittent repair wheel speed sensor connections 1402 0.5 0.5 0.5 0.5 0.5 0.5
C1025 Front wheel speed intermittent faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
C1025 Front wheel speed intermittent worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C1025 Front wheel speed intermittent replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1025 Front wheel speed intermittent replace ABS front wheel sensor 2439 0.8 0.8 0.8 0.8 0.8 0.8
C1025 Front wheel speed intermittent ABS module [166B] pin 17 and [167B]
2444 0.6 0.6 0.6 0.6 0.6 0.6
C1025 Front wheel speed intermittent ABS module [166B] pin 18 and [167B]
2445 0.6 0.6 0.6 0.6 0.6 0.6
C1025 Front wheel speed intermittent ABS module [166B] pin 17 (BK/BE wire)
2448 0.6 0.6 0.6 0.6 0.6 0.6
C1027 Rear wheel speed intermittent repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1027 Rear wheel speed intermittent repair wheel speed sensor connections 1402 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
C1027 Rear wheel speed intermittent worn or damaged wheel bearings or
1412 0.2 0.2 0.2 0.2 0.2 0.2
C1027 Rear wheel speed intermittent replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1027 Rear wheel speed intermittent replace rear wheel speed sensor 2440 1.3 1.3 1.3 1.3 1.3 1.3
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 and [168B] pin
to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent ABS module [166B] pin 7 and [168B] pin
voltage
2455 0.5 0.5 0.5 0.5 0.5 0.5
C1027 Rear wheel speed intermittent ABS module [166B] pin 8 (BE/BN wire)
2457 0.5 0.5 0.5 0.5 0.5 0.5
shorted
1401 0.4 0.4 0.4 0.4 0.4 0.4
shorted
repair wheel speed sensor connections
1402 0.5 0.5 0.5 0.5 0.5 0.5
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
shorted
replace ABS Module
2430 2.0 2.0 2.0 2.0 2.0 2.0
shorted
2439 0.8 0.8 0.8 0.8 0.8 0.8
shorted
2444 0.6 0.6 0.6 0.6 0.6 0.6
shorted
2445 0.6 0.6 0.6 0.6 0.6 0.6
shorted
ABS module [166B] pin 17 (BK/BE wire)
2448 0.6 0.6 0.6 0.6 0.6 0.6
C1034 Rear wheel speed sensor open/shorted repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1034 Rear wheel speed sensor open/shorted repair wheel speed sensor connections 1402 0.5 0.5 0.5 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1034 Rear wheel speed sensor open/shorted replace rear wheel speed sensor 2440 1.3 1.3 1.3 1.3 1.3 1.3
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 and [168B] pin
to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 7 and [168B] pin
voltage
2455 0.5 0.5 0.5 0.5 0.5 0.5
C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 (BE/BN wire)
2457 0.5 0.5 0.5 0.5 0.5 0.5
C1042 Pump motor open fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1042 Pump motor open fault ABS module [166B] pin 11 and ground 1
(BK wire) is open
1416 0.5 0.5 0.5 0.5 0.5 0.5
C1042 Pump motor open fault replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1043 Pump motor stalled fault repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1043 Pump motor stalled fault ABS module [166B] pin 11 and ground 1
(BK wire) is open
1416 0.5 0.5 0.5 0.5 0.5 0.5
C1043 Pump motor stalled fault replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C1055 ECU internal fault replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
shorted on
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
shorted to ground
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1061 ECU internal fault - front apply solenoid replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1062 ECU internal fault - front release sole-
noid
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1065 ECU internal fault - rear apply solenoid replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1066 ECU internal fault - rear release sole-
noid
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1094 Front brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1094 Front brake switch always on repair or replace front brake light switch
or right handlebar connections in con-
nector [22]
1413 1.1 1.1 1.1 1.1 1.1 1.1
C1094 Front brake switch always on circuit between right handlebar switch
[22B] terminal 2 and ABS ECU [166B]
terminal 13 (R/BN) is shorted to voltage
1414 0.5 0.5 0.5 0.5 0.5 0.5
C1094 Front brake switch always on repair front brake light switch connec-
1415 0.5 0.5 0.5 0.5 0.5 0.5
C1094 Front brake switch always on replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1095 Front brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1095 Front brake switch open repair connections at ABS diode pack
[201B]
1403 0.3 0.3 0.3 0.3 0.3 0.3
C1095 Front brake switch open replace ABS diode pack 1404 0.3 0.3 0.3 0.3 0.3 0.3
C1095 Front brake switch open circuit between ABS diode pack [201B]
terminal 1 or 2 and ABS ECU [166B] ter-
minal 3 (PK/BN) or 13 (R/BN) is open
1405 0.5 0.5 0.5 0.5 0.5 0.5
C1095 Front brake switch open circuit between ABS diode pack [201B]
terminal 3 and tail lamp [93] is open
1406 0.5 0.5 0.5 0.5 0.5 0.5
C1095 Front brake switch open replace brake relay or repair connec-
tions
1407 0.4 0.4 0.4 0.4 0.4. 0.4
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C1095 Front brake switch open replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1118 ECU internal fault - front apply solenoid
correlation
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1121 ECU internal fault - rear apply solenoid
correlation
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
C1151 Front wheel release too long reroute brake lines 1418 0.7 0.7 0.7 0.7 0.7 0.7
C1151 Front wheel release too long replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1153 Rear wheel release too long reroute brake lines 1418 0.7 0.7 0.7 0.7 0.7 0.7
C1153 Rear wheel release too long replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1158 Calibration programming required replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
range
1401 0.4 0.4 0.4 0.4 0.4 0.4
range
1402 0.5 0.5 0.5 0.5 0.5 0.5
range
faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
range
1412 0.2 0.2 0.2 0.2 0.2 0.2
range
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
range
2439 0.8 0.8 0.8 0.8 0.8 0.8
range
2444 0.6 0.6 0.6 0.6 0.6 0.6
range
2445 0.6 0.6 0.6 0.6 0.6 0.6
range
ABS module [166B] pin 17 (BK/BE wire)
2448 0.6 0.6 0.6 0.6 0.6 0.6
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
range
1401 0.4 0.4 0.4 0.4 0.4 0.4
range
1402 0.5 0.5 0.5 0.5 0.5 0.5
range
faulty wheel speed sensor routing or wir-
ing damage
1411 1.0 1.0 1.0 1.0 1.0 1.0
range
1412 0.2 0.2 0.2 0.2 0.2 0.2
range
replace ABS module
2430 2.0 2.0 2.0 2.0 2.0 2.0
range
2440 1.3 1.3 1.3 1.3 1.3 1.3
range
ABS module [166B] pin 8 and [168B] pin
to voltage
2454 0.5 0.5 0.5 0.5 0.5 0.5
range
ABS module [166B] pin 7 and [168B] pin
voltage
2455 0.5 0.5 0.5 0.5 0.5 0.5
range
ABS module [166B] pin 8 (BE/BN wire)
2457 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
repair or replace rear brake light switch
terminals
1408 0.4 0.4 0.4 0.4 0.4 0.4
deceleration
repair or replace rear brake light switch
terminals or replace rear brake lamp
switch
1409 0.9 0.9 0.9 0.9 0.9 0.9
deceleration
repair or replace front brake light switch
or right handlebar connections in con-
nector [22]
1413 1.1 1.1 1.1 1.1 1.1 1.1
deceleration
repair front brake light switch connec-
1415 0.5 0.5 0.5 0.5 0.5 0.5
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
deceleration
circuit between right handlebar control
switch connector [22B] terminal "1" and
fuseblock terminal 1D (O/W) is open
1422 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between ABS diode pack [201B]
terminal 2 (R/BN wire) and right handle-
bar control switch connector [22B] termi-
nal "2" (R/BE) is open
1423 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between rear brake light switch
terminal "2" and fuseblock terminal 1D
(O/W) is open
1424 0.5 0.5 0.5 0.5 0.5 0.5
deceleration
circuit between ABS diode pack [201B]
terminal 1 (PK/BN wire) and rear brake
light switch terminal "2" is open
1425 0.5 0.5 0.5 0.5 0.5 0.5
C1214 Rear brake switch always on repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light switch
terminals
1408 0.4 0.4 0.4 0.4 0.4 0.4
C1214 Rear brake switch always on repair or replace rear brake light switch
terminals or replace rear brake lamp
switch
1409 0.9 0.9 0.9 0.9 0.9 0.9
C1214 Rear brake switch always on circuit between rear brake lamp switch
[121B] terminal 1 and ABS ACU [166B]
terminal 3 (PK/BN) is shorted to voltage
1410 0.5 0.5 0.5 0.5 0.5 0.5
C1214 Rear brake switch always on replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
C1216 Rear brake switch open repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
C1216 Rear brake switch open repair connections at ABS diode pack
[201B]
1403 0.3 0.3 0.3 0.3 0.3 0.3
C1216 Rear brake switch open replace ABS diode pack 1404 0.3 0.3 0.3 0.3 0.3 0.3
C1216 Rear brake switch open circuit between ABS diode pack [201B]
terminal 1 and ABS ECU [166B] termi-
nal 3 (PK/BN) is open
1405 0.5 0.5 0.5 0.5 0.5 0.5
C1216 Rear brake switch open circuit between ABS diode pack [201B]
terminal 4 (R/Y) and tail lamp [93] is
open
1406 0.5 0.5 0.5 0.5 0.5 0.5
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
C1216 Rear brake switch open replace brake relay or repair connec-
tions
1407 0.4 0.4 0.4 0.4 0.4. 0.4
C1216 Rear brake switch open replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
U1300 ABS serial data low repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ABS serial data low ECM [78B] terminal 5 to ABS ECU
1426 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ABS serial data low replace ABS module 2430 2.0 2.0 2.0 2.0 2.0 2.0
U1300 ABS serial data low replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ABS serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ABS serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ABS serial data low replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ABS serial data low ECM [78B] terminal 5 /TSM/TSSM/
HFSM [30] terminal 3/IM [39B]terminal 7
(LGN/V wire) grounded
7994 0.4 0.4 0.4 0.4 0.4 0.4
U1300 ABS serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ABS serial data low ECM [78B] terminal 5 to TSM/TSSM/
HFSM [30B] terminal 3 (LGN/V wire) is
open
7999 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ABS serial data high repair ABS ECU connections 1401 0.4 0.4 0.4 0.4 0.4 0.4
U1301 ABS serial data high ECM [78B] terminal 5 to ABS ECU
1426 0.6 0.6 0.6 0.6 0.6 0.6
U1301 ABS serial data high replace ABS Module 2430 2.0 2.0 2.0 2.0 2.0 2.0
U1301 ABS serial data high replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1301 ABS serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
U1301 ABS serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ABS serial data high replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1301 ABS serial data high data link [91A] terminal 3/ECM [78B] ter-
minal 5/TSM/TSSM/HFSM [30B] termi-
nal 3/IM [39B] terminal 7 (LGN/V wire)
shorted to voltage
7997 0.5 0.5 0.5 0.5 0.5 0.5
U1301 ABS serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ABS serial data high ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.5 0.5
SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT
Replace seat/lanyard 2506 0.1 0.1 0.1 0.1 0.1 0.1
Replace passenger seat 2586 0.1 0.1 0.1 0.1 0.1 0.1
Replace seat strap 2588 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear fender, outer 2537 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear fender support 2536 0.5 0.5 0.5 0.5 0.5 0.5
Replace side covers, left or right/rubber mount 2520 0.1 0.1 0.1 0.1 0.1 0.1
Replace air box cover/rubber mount 2521 0.1 0.1 0.1 0.1 0.2 0.2
Replace front fender/chrome bracket/painted
bracket
2522 0.2 0.2 0.2 0.2 0.1 0.1
Replace radiator trim cover one side 2523 0.1 0.1 0.1 0.1 0.1 0.1
Replace radiator cover 2524 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel tank assembly 2541 1.7 1.7 1.7 1.7 1.7 1.7
Replace fuel tank gasket 2548 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel gauge sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5
Replace license plate bracket 2590 0.3 0.3 0.3 0.3 0.4 0.4
Replace visor kit 2598 --- --- 0.2 0.2 --- ---
BELT GUARDS
Replace sprocket cover 2613 0.1 0.1 0.1 0.1 0.2 0.2
Replace debris deflector 2617 0.1 0.1 0.1 0.1 0.1 0.1
Replace belt guard 2616 0.1 0.1 0.1 0.1 0.1 0.1
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
EXHAUST SYSTEM
Replace complete exhaust system and/or gas-
kets
2626 0.6 0.6 0.6 0.6 0.6 0.6
Replace exhaust pipe dual exhaust system front 2631 0.6 0.6 0.6 0.6 0.4 0.4
rear 2636 0.6 0.6 0.6 0.6 0.4 0.4
Replace auxiliary volume/front clamp 2638 0.5 0.5 0.5 0.5 0.5 0.5
Replace any muffler/clamp 2646 0.2 0.2 0.2 0.2 0.2 0.2
Replace any exhaust shield 2661 0.1 0.1 0.2 0.2 0.1 0.1
Replace muffler support 2666 0.6 0.6 0.6 0.6 0.5 0.5
Replace muffler end caps (both) 2601 0.2 0.2 0.2 0.2 0.2 0.2
Replace heat shield screws 2664 0.1 0.1 0.1 0.1 0.1 0.1
Table 6-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
GENERAL
Remove and install engine 3006 3.5 3.5 3.5 3.5 3.5 3.5
Check compression/leak down front only 3020 0.4 0.4 0.4 0.4 0.4 0.4
rear only 3021 0.2 0.2 0.2 0.2 0.2 0.2
both 3022 0.5 0.5 0.5 0.5 0.5 0.5
Remove oil pan/inspection includes gasket replacement 3009 0.4 0.4 0.4 0.4 0.4 0.4
Replace pan gasket 3030 0.4 0.4 0.4 0.4 0.4 0.4
Replace alternator cover/gasket 3040 0.3 0.3 0.3 0.3 0.3 0.3
Replace derby cover/o-ring 3042 0.1 0.1 0.1 0.1 0.1 0.1
Change shim/check clearance one shim 3044 0.2 0.2 0.2 0.2 0.2 0.2
Table 6-2. Chassis
ITEM DESCRIPTION
LABOR
CODE
MODELS
CYLINDER HEAD
Recondition cylinder head-includes removal of
head and gasket (Non Warranty Procedures)
front head 3101 5.7 5.7 5.7 5.7 5.7 5.7
rear head 3103 6.5 6.5 6.5 6.5 6.5 6.5
both heads 3104 6.7 6.7 6.7 6.7 6.7 6.7
Replace cylinder head/engine removal not
required for front cylinder head
one head 3106 3.5 3.5 3.5 3.5 3.5 3.5
both heads 3108 4.7 4.7 4.7 4.7 4.7 4.7
head removal
one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1 0.1
all seals and springs, one head 3132 0.4 0.4 0.4 0.4 0.4 0.4
Replace cylinder head gasket front cylinder engine not removed 3140 3.5 3.5 3.5 3.5 3.5 3.5
rear or both cylinders including engine
removal
3142 4.7 4.7 4.7 4.7 4.7 4.7
Replace secondary cam chain tensioner both 3155 0.3 0.3 0.3 0.3 0.3 0.3
Replace secondary guide front 3156 4.6 4.6 4.6 4.6 4.6 4.6
rear 3157 4.8 4.8 4.8 4.8 4.8 4.8
Replace camshaft/sprocket 3158 1.5 1.5 1.5 1.5 1.5 1.5
Replace secondary cam chain could be done in chassis; remove
engine if heads are damaged
3159 1.7 1.7 1.7 1.7 1.7 1.7
CYLINDER AND PISTON
Replace piston rings includes deglazing cyl-
inder
one cylinder 3206 9.8 9.8 9.8 9.8 9.8 9.8
both cylinders 3216 10.0 10.0 10.0 10.0 10.0 10.0
removal of cylinder head and fitting new piston
with rings,
one cylinder 3221 9.8 9.8 9.8 9.8 9.8 9.8
both cylinders
3231 10.0 10.0 10.0 10.0 10.0 10.0
Replace cylinder liner and piston one cylinder 3237 0.1 0.1 0.1 0.1 0.1 0.1
Deglaze/measure one cylinder 3238 0.2 0.2 0.2 0.2 0.2 0.2
CAM COVER
Replace cam cover/gasket, lower front 3319 1.2 1.2 1.2 1.2 1.3 1.3
rear 3320 1.2 1.2 1.2 1.2 1.3 1.3
both 3321 1.4 1.4 1.4 1.4 1.5 1.5
Table 6-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace cam cover/gasket, upper front 3322 1.1 1.1 1.1 1.1 1.2 1.2
rear 3324 1.1 1.1 1.1 1.1 1.2 1.2
both 3329 1.2 1.2 1.2 1.2 1.3 1.3
Replace cam cover gasket, inner front 3330 1.2 1.2 1.2 1.2 1.3 1.3
rear 3332 1.2 1.2 1.2 1.2 1.3 1.3
both 3334 1.4 1.4 1.4 1.4 1.5 1.5
Replace secondary top guide 3350 1.2 1.2 1.2 1.2 1.3 1.3
CRANKCASE
Replace crankcases includes remove and install engine 3406 11.0 11.0 11.0 11.0 11.0 11.0
Seal crankcase only 3407 4.9 4.9 4.9 4.9 4.9 4.9
Replace crankshaft includes remove and install engine 3470 6.1 6.1 6.1 6.1 6.1 6.1
Remove primary crank gear from crank add to crankshaft replacement 3471 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary cam chain tensioner 3472 0.4 0.4 0.4 0.4 0.4 0.4
Replace primary cam chain guide 3473 0.4 0.4 0.4 0.4 0.4 0.4
Replace primary cam chain can be done in chassis, depends on
damage
3474 1.9 1.9 1.9 1.9 1.9 1.9
Recondition cylinder head-head removed (for
non-related repairs)
one head
3425 1.7 1.7 1.7 1.7 1.7 1.7
Replace oil pump and/or o-rings 3341 0.8 0.8 0.8 0.8 0.8 0.8
Replace main bearing shell 3475 4.9 4.9 4.9 4.9 4.9 4.9
Replace connecting rod 3476 10.0 10.0 10.0 10.0 10.0 10.0
Replace limiter assembly 3477 0.5 0.5 0.5 0.5 0.7 0.7
Replace gear, ball clutch 3478 0.6 0.6 0.6 0.6 0.8 0.8
Replace o-ring, VSS 3481 0.1 0.1 0.1 0.1 0.1 0.1
Replace o-ring, CPS 3482 0.2 0.2 0.2 0.2 0.2 0.2
Replace dipstick 3480 0.1 0.1 0.1 0.1 0.1 0.1
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing includes bearings, outer and inner 3450 7.2 7.2 7.2 7.2 7.2 7.2
Replace primary crank gear engine can stay in frame 3451 1.3 1.3 1.3 1.3 1.3 1.3
Table 6-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace balancer shaft gear/bolt engine can stay in frame 3453 1.1 1.1 1.1 1.1 1.1 1.1
FUEL SYSTEM
Replace air cleaner bottom 3545 0.2 0.2 0.2 0.2 0.3 0.3
Replace air cleaner cover/snorkel 3547 0.1 0.1 0.1 0.1 0.2 0.2
Filter element cap 3549 0.1 0.1 0.1 0.1 0.2 0.2
Replace filter element 3551 0.1 0.1 0.1 0.1 0.2 0.2
Replace bottom to upper seal 3553 0.1 0.1 0.1 0.1 0.2 0.2
Replace air cleaner bottom gasket to throttle
body
3555 0.2 0.2 0.2 0.2 0.3 0.3
Replace velocity stack 3557 0.2 0.2 0.2 0.2 0.3 0.3
Replace fuel rail 3559 0.6 0.6 0.6 0.6 0.6 0.6
Throttle body boot/clamp 3561 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel line one or both lines 3563 0.3 0.3 0.3 0.3 0.4 0.4
Replace throttle body 3565 0.4 0.4 0.4 0.4 0.5 0.5
Replace breather hose inside air box 3567 0.1 0.1 0.1 0.1 0.2 0.2
front 3569 0.2 0.2 0.2 0.2 0.2 0.2
rear 3571 0.1 0.1 0.1 0.1 0.2 0.2
Replace canister California vehicles only 3527 0.2 --- 0.2 --- 0.2 ---
Replace any one hose California vehicles only 3529 0.1 --- 0.1 --- 0.1 ---
Replace evaporative purge solenoid California vehicles only 3522 0.4 --- 0.4 --- 0.4 ---
Table 6-3. Engine
ITEM DESCRIPTION
LABOR
CODE
MODELS
Table 6-4. Clutch
ITEM DESCRIPTION
LABOR
CODE
MODELS
CLUTCH
Replace clutch master cylinder 4020 0.4 0.4 0.4 0.4 0.4 0.4
Replace clutch secondary actuator cylinder 4022 0.3 0.3 0.3 0.3 0.3 0.3
Clutch service includes disassembly, cleaning, inspec-
tion, repair, assembly, replacement of
friction plates
4011 1.5 1.5 1.5 1.5 1.5 1.5
Replace clutch release bearing 4016 0.5 0.5 0.5 0.5 0.5 0.5
Bleed clutch system for air 4024 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch cover/gasket 4026 0.8 0.8 0.8 0.8 0.8 0.8
Replace clutch line 4028 0.5 0.5 0.5 0.5 0.5 0.5
Replace clutch complete new clutch assembly, exhaust removal 4030 1.2 1.2 1.2 1.2 1.2 1.2
Replace secondary actuator cylinder cover 4032 0.1 0.1 0.1 0.1 0.1 0.1
ITEM DESCRIPTION
LABOR
CODE
MODELS
TRANSMISSION
Overhaul transmission includes disassembly, cleaning, inspec-
tion, replacing all parts. includes engine
removal
4306 7.8 7.8 7.8 7.8 7.8 7.8
Replace transmission complete 4305 6.3 6.3 6.3 6.3 6.3 6.3
Replace input shaft 4322 6.3 6.3 6.3 6.3 6.3 6.3
Replace output shaft 4323 6.3 6.3 6.4 6.4 6.4 6.4
Replace shift actuator assembly 4324 7.4 7.4 7.4 7.4 7.4 7.4
Replace output shaft flange/seal 4325 0.6 0.6 0.6 0.6 0.6 0.6
Replace shaft end bearing add to job, per bearing 4326 0.2 0.2 0.2 0.2 0.2 0.2
Replace shifter drum/shaft includes removal and installation 4331 7.2 7.2 7.2 7.2 7.2 7.2
Replace shifter forks and/or shaft includes checking gear engagement 4343 7.2 7.2 7.2 7.2 7.2 7.2
Replace plastic cap 4371 0.2 0.2 0.2 0.2 0.2 0.2
Replace shift pedal and/or lever 4372 0.2 0.2 0.2 0.2 0.2 0.2
Replace transmission shifter shaft seal engine removal is not necessary 4390 0.3 0.3 0.3 0.3 0.3 0.3
Replace shift shaft engine removal is not necessary 4386 0.3 0.3 0.3 0.3 0.3 0.3
Replace shift linkage 4388 0.1 0.1 0.1 0.1 0.1 0.1
Table 6-6. Cooling System
ITEM DESCRIPTION
LABOR
CODE
MODELS
COOLING SYSTEM
Replace radiator assembly 4501 1.0 1.0 1.3 1.4 1.0 1.0
Replace radiator oil lines and oil cooler removed 4503 1.3 1.3 1.3 1.3 1.3 1.3
Replace coolant hose/engine in 4505 0.8 0.8 0.8 0.8 0.8 0.8
Replace coolant pipe/engine in 4507 1.1 1.1 1.1 1.1 1.1 1.1
Replace coolant hose/engine out 4509 0.8 0.8 0.8 0.8 0.8 0.8
Replace coolant pipe/engine out 4511 1.1 1.1 1.1 1.1 1.1 1.1
Replace any clamp 4513 0.1 0.1 0.1 0.1 0.1 0.1
Replace shrink clamp on any one coolant pipe 4515 1.1 1.1 1.1 1.1 1.1 1.1
Replace water pump/gasket/cover o-ring 4517 2.3 2.3 2.6 2.7 2.3 2.3
Replace thermostat/housing/gasket/o-rings 4519 1.2 1.2 1.2 1.2 1.2 1.2
Replace radiator cover 4521 0.2 0.2 0.2 0.2 0.2 0.2
Replace radiator trim cover 4523 0.1 0.1 0.1 0.1 0.1 0.1
Replace oil cooler 4525 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe/outlet 4527 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe/inlet 4529 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe connector/inlet 4531 0.2 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
MODELS
Replace oil pipe connector outlet 4532 0.5 0.5 0.5 0.5 0.5 0.5
Replace oil filter mount 4533 0.6 0.6 0.6 0.6 0.6 0.6
Replace radiator cap 4535 0.1 0.1 0.1 0.1 0.1 0.1
Replace hose from cap to over flow bottle 4537 0.1 0.1 0.1 0.1 0.1 0.1
Replace coolant overflow bottle 4539 0.2 0.2 0.2 0.2 0.2 0.2
Replace overflow hose 4541 0.3 0.3 0.3 0.3 0.3 0.3
Replace hose trim cover 4543 0.1 0.1 0.1 0.1 0.1 0.1
Chrome cover, upper radiator hose 4542 --- --- --- --- --- ---
Chrome cover/inner bracket 4538 --- --- --- --- --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
ACCESSORIES
Replace windshield 6203
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1
Air box cover emblems/medallion one letter 6548 0.1 0.1 0.1 0.1 0.1 0.1
three letters or more 6549 0.3 0.3 0.3 0.3 0.3 0.3
Table 6-6. Cooling System
ITEM DESCRIPTION
LABOR
CODE
MODELS
ITEM DESCRIPTION
LABOR
CODE
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.1 0.1 0.1 0.1 0.1 0.1
Replace speedometer indicator lamps, includes diagnosis 5191 0.3 0.3 0.3 0.3 0.3 0.3
Replace bezel/housing 6044 0.1 0.1 0.1 0.1 0.1 0.1
WIRING
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.1 2.1 2.1 2.1 2.1 2.1
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuse (front or rear) 5145 0.1 0.1 0.1 0.1 0.1 0.1
Replace fuse block 5196 0.4 0.4 0.4 0.4 0.4 0.4
SWITCHES
Replace ignition switch 5129 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.4 0.4 0.8 0.8 0.8 0.8
Replace transmission neutral switch replace neutral switch -
includes diagnostics
5157 0.4 0.4 0.4 0.4
Replace oil pressure switch includes diagnosis 5161 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative replace clutch switch -
includes diagnostics
5168 0.7 0.7 0.7 0.7 0.7 0.7
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2 0.7 0.7
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4 0.7 0.7
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.3 0.3 0.2 0.2
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.2 0.2 0.1 0.1 0.1 0.1
Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 --- ---
Replace tail lamp assembly 5215 0.1 0.1 0.1 0.1 0.2 0.2
Replace turn signal light assembly: front 5201 0.5 0.5 0.5 0.5 0.7 0.7
rear 5205 0.3 0.3 0.3 0.3 0.2 0.2
License plate bracket 5237 0.3 0.3 0.3 0.3 0.3 0.3
License plate bracket light 5239 0.2 0.2 0.2 0.2 0.3 0.3
BATTERY/HORN
Replace the battery (including caddy) 5705 0.4 0.4 0.4 0.4 0.5 0.5
Replace horn and/or bracket 5765 0.2 0.2 0.2 0.2 0.2 0.2
ITEM DESCRIPTION
LABOR
CODE
ITEM DESCRIPTION
LABOR
CODE
MODELS
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
Lights and accessories excluding turn sig-
nals
5016 0.3 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system milliamp draw 5308 0.3 0.3 0.3 0.3 0.4 0.4
Diagnose charging system total current draw 5310 0.4 0.4 0.4 0.4 0.4 0.4
Diagnose charging system open/grounded stator 5312 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system AC output 5314 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system regulator failure 5315 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system voltage output 5316 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system replace rotor 5319 0.9 0.9 0.9 0.9 0.9 0.9
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 0.8 0.8 0.8 0.8 0.8 0.8
Starter inoperative start button 5818 0.9 0.9 0.9 0.9 1.0 1.0
Starter inoperative solenoid clicks; poor starter or battery
connections
5822 0.2 0.2 0.2 0.2 0.2 0.2
Starter inoperative solenoid clicks; poor relay or solenoid
connections, or bad relay contacts
5823 0.4 0.4 0.4 0.4 0.5 0.5
Starter inoperative solenoid clicks; poor starter to battery
connections, ground connections, or bad
solenoid contacts
5824 0.5 0.5 0.5 0.5 0.5 0.5
Starter inoperative damaged motor 5825 0.9 0.9 0.9 0.9 0.9 0.9
Starter inoperative relay click; open in relay wiring 5827 0.5 0.5 0.5 0.5 0.6 0.6
Starter inoperative nothing clicks; poor relay ground 5828 0.6 0.6 0.6 0.6 0.7 0.7
Starter inoperative nothing clicks; short to voltage 5830 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative nothing clicks; open in wiring to or from
starter button
5831 0.6 0.6 0.6 0.6 0.7 0.7
Starter inoperative starter relay 5832 0.3 0.3 0.3 0.3 0.4 0.4
Starter inoperative replace clutch switch - includes diagnos-
tics
5168 0.7 0.7 0.7 0.7 0.8 0.8
5861 0.5 0.5 0.5 0.5 0.6 0.6
Starter inoperative replace neutral switch - includes diag-
nostics
5157 0.5 0.5 0.5 0.5 0.6 0.6
between neutral switch and ground or
neutral switch and connector [30]
5862 0.5 0.5 0.5 0.5 0.5 0.5
Slow starter crank or starter stalls poor starter to battery connections,
ground connections
5835 0.5 0.5 0.5 0.5 0.5 0.5
Starter spins replace limiter (starter clutch) 5837 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks, TSM / TSSM/HFSM 5838 0.9 0.9 0.9 0.9 0.9 0.9
Starter runs on replace ball clutch (rotor assy.) 5839 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative solenoid clicks; poor solenoid ground
connections
5840 0.4 0.4 0.4 0.4 0.4 0.4
Replace starter solenoid contacts includes starter motor removal 5845 0.6 0.6 0.6 0.6 0.6 0.6
Replace starter solenoid relay click; bad solenoid contacts 5860 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative replace TSM/TSSM/HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
Starter inoperative mate connector [30] 6792 0.1 0.1 0.1 0.1 0.1 0.1
Starter inoperative TSM/TSSM/HFSM [30B] terminal 2 (GY
wire) and ignition fuse is open
6793 0.5 0.5 0.5 0.5 0.6 0.6
INSTRUMENTS
B1003 Internal fault replace IM 6006 0.2 0.2 0.2 0.2 0.3 0.3
B1004 Fuel level sensor low replace IM 6033 0.2 0.2 0.2 0.2 0.2 0.2
B1004 Fuel level sensor low shorted\grounded circuit 6034 0.4 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level sensor low replace fuel level sensor 6035 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sensor open/high replace fuel level sensor 6035 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sensor open/high open circuit from fuel sensor [13B] 6037 0.5 0.5 0.5 0.5 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
B1005 Fuel level sensor open/high fuel sensor [13B] terminal 2 to IM [39B]
terminal 11 (Y/W wire) shorted to volt-
age
6069 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sensor open/high fuel sensor [13B] terminal 1 to acces-
sory fuse is open
6095 0.5 0.5 0.5 0.5 0.5 0.5
B1006 IM accessory line overvoltage code not present 7770 0.3 0.3 0.3 0.3 0.4 0.4
B1007 IM ignition line overvoltage repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
B1008 Trip switch closed replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4
B1008 Trip switch closed replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed replace IM 6020 0.1 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1
Fails to disarm replace TSSM\HFSM 6757 0.3 0.3 0.3 0.3 0.3 0.3
Fails to disarm HFSM harness to security antenna is
6879 0.4 0.4 0.4 0.4 0.4 0.4
Turn signal error 1A - won't cancel upon com-
pletion
6773 0.9 0.9 0.9 0.9 1.0 1.0
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.4 0.4
voltage
6856 0.4 0.4 0.4 0.4 0.5 0.5
ground
6857 0.4 0.4 0.4 0.4 0.5 0.5
Turn signal error 2A TSM/TSSM/HFSM [30] terminal 5 or 6
(V or BNwire) shorted/grounded/open
6790 0.6 0.6 0.6 0.6 0.7 0.7
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
Turn signal error 2A mate connector [30] 6792 0.1 0.1 0.1 0.1 0.1 0.1
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2 (GY
wire) and ignition fuse is open
6793 0.5 0.5 0.5 0.5 0.6 0.6
Turn signal error 2B replace Bulb 6796 0.3 0.3 0.3 0.3 --- ---
ITEM DESCRIPTION
LABOR
CODE
MODELS
Turn signal error 2B repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2B TSM/TSSM/HFSM [30] terminal 5 or 6
6798 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2B repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2B TSM/TSSM/HFSM [30B] terminal 5/6 (V
or BN wire) to lamps open
6800 0.3 0.3 0.3 0.3 0.4 0.4
(BK wire) and ground is open
6805 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 1 (BN/
GY wire) and battery fuse is open
6806 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2C replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.3 0.3
Turn signal error 2C main fuse terminal A (R wire) and bat-
tery fuse is open
6808 0.3 0.3 0.3 0.3 0.4 0.4
Turn signal error 2D repair open between handlebar switch
connector [24A] and TSM/TSSM/HFSM
[30B]
6810 0.6 0.6 0.6 0.6 0.7 0.7
Turn signal error 2D replace turn signal switch 6811 0.7 0.7 0.7 0.7 0.8 0.8
Turn signal error 2D repair open between connector [24A]
and fuse block
6812 0.6 0.6 0.6 0.6 0.7 0.7
Turn signal error 2D repair open between handlebar switch
connector [22A] and TSM/TSSM/HFSM
[30B]
6813 0.6 0.6 0.6 0.6 0.7 0.7
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6 (V
or BN wire) shorted to ground
6814 0.5 0.5 0.5 0.5 0.6 0.6
Turn signal error 2D replace turn signal switch 6815 0.7 0.7 0.7 0.7 0.8 0.8
Turn signal error 2D repair open between connector [22A]
and fuse block
6816 0.6 0.6 0.6 0.6 0.7 0.7
rate-all work
replace bulb
6820 0.2 0.2 0.2 0.2 --- ---
rate-all work
remove corrosion
6821 0.3 0.3 0.3 0.3 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
rate-all work
remove corrosion/replace bulb
6822 0.5 0.5 0.5 0.5 --- ---
rate-all work
replace lamp assembly
6823 0.6 0.6 0.6 0.6 --- ---
rate-all work
6824 0.6 0.6 0.6 0.6 0.7 0.7
rate-all work
replace front turn signal module -
VRSCF only
6891 --- --- --- --- 0.7 0.7
rate-all work
replace front turn signal lamp - VRSCF
only
6892 --- --- --- --- 1.5 1.5
rate-all work
replace rear lamp assembly - VRSCF
only
6894 --- --- --- --- 0.5 0.5
B0563 Battery voltage high code not present 7770 0.3 0.3 0.3 0.3 0.4 0.4
B0563 Battery voltage high repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
B1121 Left turn output fault TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1121 Left turn output fault replace bulb 6796 0.4 0.4 0.4 0.4 --- ---
B1121 Left turn output fault replace bulb connection 6823 0.6 0.6 0.6 0.6 --- ---
B1121 Left turn output fault replace IM 6826 0.5 0.5 0.5 0.5 0.6 0.6
B1121 Left turn output fault replace front turn signal and tail lamp
assembly - VRSCF only
6892 --- --- --- --- 1.5 1.5
B1121 Left turn output fault replace front turn signal module and tail
lamp assembly - VRSCF only
6893 --- --- --- --- 0.9 0.9
B1122 Right turn output fault repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
B1122 Right turn output fault TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1122 Right turn output fault replace bulb 6796 0.4 0.4 0.4 0.4 --- ---
B1122 Right turn output fault replace bulb connection 6823 0.6 0.6 0.6 0.6 --- ---
B1122 Right turn output fault replace IM 6826 0.5 0.5 0.5 0.5 0.6 0.6
B1122 Right turn output fault replace front turn signal and tail lamp
assembly - VRSCF only
6892 --- --- --- --- 1.5 1.5
B1122 Right turn output fault replace front turn signal module and tail
lamp assembly - VRSCF only
6893 --- --- --- --- 0.9 0.9
B1123 Left turn output shorted low repair HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.6 0.6
B1123 Left turn output shorted low TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
B1123 Left turn output shorted low replace HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1123 Left turn output shorted low replace tail lamp assembly - VRSCF
only
6890 --- --- --- --- 0.8 0.8
B1123 Left turn output shorted low replace front turn signal module -
VRSCF only
6891 --- --- --- --- 0.7 0.7
B1124 Right turn output shorted low repair HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.6 0.6
B1124 Right turn output shorted low TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
B1124 Right turn output shorted low replace HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1124 Right turn output shorted low replace tail lamp assembly - VRSCF
only
6890 --- --- --- --- 0.8 0.8
B1124 Right turn output shorted low replace front turn signal module -
VRSCF only
6891 --- --- --- --- 0.7 0.7
B1125 Left turn output shorted high repair HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.6 0.6
B1125 Left turn output shorted high TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
B1125 Left turn output shorted high replace HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1125 Left turn output shorted high replace tail lamp assembly - VRSCF
only
6890 --- --- --- --- 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
B1125 Left turn output shorted high replace front turn signal module -
VRSCF only
6891 --- --- --- --- 0.7 0.7
B1126 Right turn output shorted high repair HFSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.6 0.6
B1126 Right turn output shorted high TSM/TSSM/HFSM [30] terminal 5 or 6
6790 0.6 0.6 0.6 0.6 0.7 0.7
B1126 Right turn output shorted high replace HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1126 Right turn output shorted high replace tail lamp assembly - VRSCF
only
6890 --- --- --- --- 0.8 0.8
B1126 Right turn output shorted high replace front turn signal module -
VRSCF only
6891 --- --- --- --- 0.7 0.7
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/
BN wire)-open
6830 0.4 0.4 0.4 0.4 0.5 0.5
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/
BN wire)-grounded
6831 0.5 0.5 0.5 0.5 0.6 0.6
B1131 Alarm output open/low replace siren 6832 0.5 0.5 0.5 0.5 0.6 0.6
B1131 Alarm output open/low replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK
wire)-open
6834 0.4 0.4 0.4 0.4 0.5 0.5
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/GY
wire)-open
6835 0.4 0.4 0.4 0.4 0.5 0.5
B1132 Alarm output high repair alarm (terminal B) circuit (LGN/
BN wire)-grounded
6817 0.5 0.5 0.5 0.5 0.6 0.6
B1132 Alarm output high replace siren 6832 0.5 0.5 0.5 0.5 0.6 0.6
B1132 Alarm output high replace TSM/TSSM/HFSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSM/TSSM/HFSM terminal 9/Starter
Relay (TN/GN wire)-Short to volts
6840 0.5 0.5 0.5 0.5 0.6 0.6
B1134 Starter output high replace starter relay 6841 0.4 0.4 0.4 0.4 0.5 0.5
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.6 0.6 0.6 0.6 0.7 0.7
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.5 0.5 0.5 0.5 0.6 0.6
B1136 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.5 0.5 0.5 0.5 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.6 0.6 0.6 0.6 0.7 0.7
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and igni-
tion fuse (GY wire) open
6793 0.5 0.5 0.5 0.5 0.6 0.6
B1142 Internal fault replace TSM/TSSM/HFSM 6845 0.5 0.5 0.5 0.5 0.6 0.6
B1143 Security antenna low replace security antenna 6878 0.3 0.3 0.3 0.3 0.4 0.4
B1143 Security antenna low HFSM harness to security antenna is
6879 0.4 0.4 0.4 0.4 0.5 0.5
B1143 Security antenna low replace HFSM 6880 0.4 0.4 0.4 0.4 0.5 0.5
B1144 Security antenna high replace security antenna 6878 0.3 0.3 0.3 0.3 0.4 0.4
B1144 Security antenna high HFSM harness to security antenna is
6879 0.4 0.4 0.4 0.4 0.5 0.5
B1144 Security antenna high replace HFSM 6880 0.4 0.4 0.4 0.4 0.5 0.5
B1145 Security antenna open repair security antenna connections, or
replace security antenna harness
6881 0.4 0.4 0.4 0.4 0.5 0.5
B1145 Security antenna open replace security antenna 6878 0.3 0.3 0.3 0.3 0.5 0.5
B1145 Security antenna open HFSM harness to security antenna is
6879 0.4 0.4 0.4 0.4 0.5 0.5
B1145 Security antenna open replace HFSM 6880 0.4 0.4 0.4 0.4 0.5 0.5
B1154 Clutch input low replace clutch switch - includes diagnos-
tics
5168 0.7 0.7 0.7 0.7 0.8 0.8
B1154 Clutch input low locate and repair short to ground on BK
wire between clutch switch and connec-
tor [30]
5861 0.5 0.5 0.5 0.5 0.6 0.6
B1154 Clutch input low replace TSM\TSSM\HFSM 5863 0.5 0.5 0.5 0.5 0.6 0.6
B1155 Neutral input low replace neutral switch - includes diag-
nostics
5157 0.5 0.5 0.5 0.5 0.6 0.6
B1155 Neutral input low locate and repair short to ground on BK
wire between neutral switch and
TSM\TSSM\HFSM
5862 0.5 0.5 0.5 0.5 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
B1155 Neutral input low replace TSM\TSSM\HFSM 5863 0.5 0.5 0.5 0.5 0.6 0.6
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace MAP Sensor 7630 0.5 0.5 0.5 0.5 0.7 0.7
P0107 MAP sensor open/low MAP [80B] Sensor terminal C to ECM
[78B] terminal 14 (R/W wire) open/
grounded
7640 0.6 0.6 0.6 0.6 0.8 0.8
P0107 MAP sensor open/low replace ECM 7641 0.8 0.8 0.8 0.8 1.0 1.0
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal
A (B/W wire) shorted
7642 0.6 0.6 0.6 0.6 0.8 0.8
P0107 MAP sensor open/low MAP [80B] Sensor terminal B to ECM
[78B] terminal 25 (V/W wire) open
7645 0.5 0.5 0.5 0.5 0.7 0.7
P0107 MAP sensor open/low replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.8 0.8
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and
terminal B (V/W wire) shorted
7655 0.6 0.6 0.6 0.6 0.8 0.8
P0108 MAP sensor high MAP [80B] Sensor terminal C (R/W
wire) short to Battery Volts
7635 0.5 0.5 0.5 0.5 0.7 0.7
P0108 MAP sensor high replace ECM 7641 0.8 0.8 0.8 0.8 1.0 1.0
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
terminal B (V/W wire) shorted
7643 0.5 0.5 0.5 0.5 0.7 0.7
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire)
short to Battery Volts
7644 0.5 0.5 0.5 0.5 0.7 0.7
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM
7646 0.6 0.6 0.6 0.6 0.8 0.8
P0108 MAP sensor high replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.8 0.8
P0112 IAT sensor voltage low replace intake air temp (IAT) sensor 7725 0.3 0.3 0.3 0.3 0.5 0.5
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) and B
(BK/W wire) shorted
7730 0.3 0.3 0.3 0.3 0.5 0.5
P0112 IAT sensor voltage low replace ECM 7735 0.6 0.6 0.6 0.6 0.8 0.8
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM
[78B] terminal 7 short to ground
7750 0.5 0.5 0.5 0.5 0.7 0.7
P0112 IAT sensor voltage low replace intake air temp (IAT) Sensor 7760 0.4 0.4 0.4 0.4 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0113 IAT sensor open/high replace intake air temp (IAT) Sensor 7725 0.3 0.3 0.3 0.3 0.5 0.5
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire) to ECM
7732 0.5 0.5 0.5 0.5 0.7 0.7
P0113 IAT sensor open/high replace ECM 7740 0.7 0.7 0.7 0.7 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM
[78B] terminal 7 short to voltage
7745 0.4 0.4 0.4 0.4 0.6 0.6
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM
7750 0.5 0.5 0.5 0.5 0.7 0.7
P0113 IAT sensor open/high replace intake air temp (IAT) sensor 7760 0.4 0.4 0.4 0.4 0.6 0.6
P0117 ET sensor low ET sensor [90B] A and ECM terminal 6
7675 0.4 0.4 0.4 0.4 0.6 0.6
P0117 ET sensor low replace ECM 7680 0.6 0.6 0.6 0.6 0.8 0.8
P0117 ET sensor low replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6 0.8 0.8
(BK/W wire) shorted
7731 0.5 0.5 0.5 0.5 0.7 0.7
P0118 ET sensor open replace ECM 7685 0.7 0.7 0.7 0.7 0.9 0.9
[78B] terminal 6 (PK/Y wire) open
7686 0.5 0.5 0.5 0.5 0.7 0.7
[78B] terminal 6 (PK/Y wire) short to
voltage
7687 0.5 0.5 0.5 0.5 0.7 0.7
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM
[78B] terminal14 (R/W wire) shorted
7690 0.5 0.5 0.5 0.5 0.7 0.7
P0118 ET sensor open ET sensor [90B] B and ECM [78B] termi-
nal 26 (B/W wire) open
7695 0.5 0.5 0.5 0.5 0.7 0.7
P0118 ET sensor open replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6 0.8 0.8
P0122 TP sensor open/low replace ECM 7565 0.8 0.8 0.8 0.8 1.0 1.0
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM
7580 0.5 0.5 0.5 0.5 0.7 0.7
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
7584 0.6 0.6 0.6 0.6 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ter-
minal A (BK/W wire) shorted
7585 0.5 0.5 0.5 0.5 0.7 0.7
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and termi-
nal A (BK/W wire) shorted
7586 0.6 0.6 0.6 0.6 0.8 0.8
P0122 TP sensor open/low replace throttle position sensor 7590 0.8 0.8 0.8 0.8 1.0 1.0
P0122 TP sensor open/low replace throttle position sensor 7595 0.5 0.5 0.5 0.5 0.7 0.7
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM
terminal 24 short to ground.
7605 0.6 0.6 0.6 0.6 0.8 0.8
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
terminal 14 open
7615 0.6 0.6 0.6 0.6 0.8 0.8
P0122 TP sensor open/low replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.8 0.8
P0123 TP sensor high replace ECM 7555 0.6 0.6 0.6 0.6 0.8 0.8
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM
7575 0.5 0.5 0.5 0.5 0.7 0.7
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ter-
minal A (BK/W wire) shorted
7587 0.5 0.5 0.5 0.5 0.7 0.7
P0123 TP sensor high replace throttle position sensor (TPS) 7595 0.5 0.5 0.5 0.5 0.7 0.7
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and
7610 0.4 0.4 0.4 0.4 0.6 0.6
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM
7619 0.6 0.6 0.6 0.6 0.8 0.8
P0131 Front oxygen sensor low front oxygen sensor [138B] terminal 1 to
ECM [78B] terminal 8 (PK/O wire)
grounded/shorted to oxygen[138B] ter-
minal 2
6868 0.4 0.4 0.4 0.4 0.5 0.5
P0131 Front oxygen sensor low replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.1 1.1
P0131 Front oxygen sensor low repair/replace fuel pump/pressure regu-
lator/fuel line/fuel filter
7164 1.0 1.0 1.0 1.0 1.2 1.2
P0131 Front oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.2 1.2
P0131 Front oxygen sensor low replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0131 Front oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
P0132 Front oxygen sensor high replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
P0132 Front oxygen sensor high repair/replace fuel pump/pressure regu-
7164 1.0 1.0 1.0 1.0 1.2 1.2
P0132 Front oxygen sensor high replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
P0132 Front oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
P0134 Front oxygen sensor center front oxygen sensor [138B] terminal 1 to
ECM [78B] terminal 8 (PK/O wire) open/
shorted to voltage
6869 0.5 0.5 0.5 0.5 0.6 0.6
P0134 Front oxygen sensor center rear oxygen sensor [137B] terminal 2 to
ECM [78B] terminal 2 (BK/W wire) open
or short to voltage
6870 0.5 0.5 0.5 0.5 0.6 0.6
P0134 Front oxygen sensor center replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
P0134 Front oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
P0151 Rear oxygen sensor low rear oxygen sensor [137B] terminal 1 to
ECM [78B] terminal 23 (PK/GN wire)
grounded/shorted to oxygen[137B] ter-
minal 2
6871 0.4 0.4 0.4 0.4 0.5 0.5
P0151 Rear oxygen sensor low replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.1 1.1
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure regu-
7164 1.0 1.0 1.0 1.0 1.2 1.2
P0151 Rear oxygen sensor low repair intake leak 7486 1.0 1.0 1.0 1.0 1.2 1.2
P0151 Rear oxygen sensor low replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
P0151 Rear oxygen sensor low replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
P0152 Rear oxygen sensor high replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure regu-
7164 1.0 1.0 1.0 1.0 1.2 1.2
P0152 Rear oxygen sensor high replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
P0152 Rear oxygen sensor high replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 2 to
ECM [78B] terminal 2 (BK/W wire) open
or short to voltage
6870 0.5 0.5 0.5 0.5 0.6 0.6
P0154 Rear oxygen sensor center rear oxygen sensor [137B] terminal 1 to
ECM [78B] terminal 23 (PK/GN wire)
open/shorted to voltage
6872 0.5 0.5 0.5 0.5 0.6 0.6
P0154 Rear oxygen sensor center replace oxygen sensor 7667 0.6 0.6 0.6 0.6 0.7 0.7
P0154 Rear oxygen sensor center replace ECM 7815 0.8 0.8 0.8 0.8 0.9 0.9
P0261 Front injector open/low replace injector 7795 0.6 0.6 0.6 0.6 0.8 0.8
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY
wire)/ECM [78B] terminal 19/21 open
7805 0.4 0.4 0.4 0.4 0.6 0.6
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY
wire) short to ground
7808 0.6 0.6 0.6 0.6 0.8 0.8
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/sys-
tem relay terminal 87 open
7825 0.5 0.5 0.5 0.5 0.7 0.7
P0261 Front injector open/low replace ECM 7850 0.6 0.6 0.6 0.6 0.7 0.7
P0262 Front injector high replace injector 7795 0.6 0.6 0.6 0.6 0.8 0.8
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY
7809 0.5 0.5 0.5 0.5 0.7 0.7
P0262 Front injector high replace ECM 7815 0.8 0.8 0.8 0.8 1.0 1.0
P0263 Rear injector open/low replace injector 7795 0.6 0.6 0.6 0.6 0.8 0.8
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/GY
wire) ECM [78B] terminal 19/21 open
7805 0.4 0.4 0.4 0.4 0.6 0.6
P0263 Rear injector open/low injector circuit [84\85] B (W/Y or GN/GY
wire) short to ground
7808 0.6 0.6 0.6 0.6 0.8 0.8
P0263 Rear injector open/low injector circuit [84\85] A (Y/GN wire)/sys-
tem relay terminal 87 open
7825 0.5 0.5 0.5 0.5 0.7 0.7
P0263 Rear injector open/low replace ECM 7850 0.6 0.6 0.6 0.6 0.7 0.7
P0264 Rear injector high replace injector 7795 0.6 0.6 0.6 0.6 0.8 0.8
P0264 Rear injector high injector circuit [84\85] B (W/Y or GN/GY
7809 0.5 0.5 0.5 0.5 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0264 Rear injector high replace ECM 7815 0.8 0.8 0.8 0.8 1.0 1.0
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to
CKP terminal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.5 0.5
P0373 CKP sensor intermittent repair ECM connections 7980 0.4 0.4 0.4 0.4 0.5 0.5
P0373 CKP sensor intermittent replace crankshaft position (CKP) sen-
sor
7981 0.4 0.4 0.4 0.4 0.5 0.5
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP)
sensor
7982 0.3 0.3 0.3 0.3 0.4 0.4
P0373 CKP sensor intermittent replace ECM 7983 0.7 0.7 0.7 0.7 0.8 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM
[78B] terminal 12 open\grounded
7986 0.4 0.4 0.4 0.4 0.5 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM
[78B] terminal 30 open\grounded
7987 0.4 0.4 0.4 0.4 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) short to
CKP terminal 2 (BK wire)
7030 0.4 0.4 0.4 0.4 0.5 0.5
P0374 CKP sensor sync error repair ECM connections 7980 0.4 0.4 0.4 0.4 0.5 0.5
P0374 CKP sensor sync error replace crankshaft position (CKP) sen-
sor
7981 0.4 0.4 0.4 0.4 0.5 0.5
P0374 CKP sensor sync error clean or repair crankshaft position (CKP)
sensor
7982 0.3 0.3 0.3 0.3 0.4 0.4
P0374 CKP sensor sync error replace ECM 7983 0.7 0.7 0.7 0.7 0.8 0.8
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM
[78B] terminal 12 open\ground
7986 0.4 0.4 0.4 0.4 0.5 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM
[78B] terminal 30 open\ground
7987 0.4 0.4 0.4 0.4 0.5 0.5
P0444 Purge control open/low repair purge solenoid connections 6860 0.4 0.4 0.4 0.4 0.5 0.5
P0444 Purge control open/low replace purge solenoid 6861 0.4 0.4 0.4 0.4 0.5 0.5
P0444 Purge control open/low purge solenoid [95B] terminal B (GY/Y)
to ECM [78B] terminal 22 is open/
grounded
6862 0.5 0.5 0.5 0.5 0.6 0.6
P0444 Purge control open/low replace ECM 6863 0.8 0.8 0.8 0.8 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0445 Purge control high replace purge solenoid 6861 0.4 0.4 0.4 0.4 0.5 0.5
P0445 Purge control high replace ECM 6863 0.8 0.8 0.8 0.8 0.9 0.9
P0445 Purge control high purge solenoid [95B] terminal B (GY/Y)
to ECM [78B] terminal 22 is shorted to
voltage
6864 0.5 0.5 0.5 0.5 0.6 0.6
P0501 Vehicle speed signal low clean or repair vehicle speed sensor
(VSS)
7939 0.4 0.4 0.4 0.4 0.5 0.5
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS) con-
nector
7953 0.3 0.3 0.3 0.3 0.4 0.4
P0501 Vehicle speed signal low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.5 0.5
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire)
shorted to terminal C (BK wire)
7966 0.4 0.4 0.4 0.4 0.5 0.5
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.5 0.5
P0501 Vehicle speed signal low replace ECM 7968 0.7 0.7 0.7 0.7 0.8 0.8
P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM
7917 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to
ECM [78B] terminal 33 short to voltage
7918 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM
7919 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high VSS [65B] terminal C (BK wire) to ECM
7921 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire)
shorted to terminal A (R/W wire)
7922 0.5 0.5 0.5 0.5 0.6 0.6
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to
7938 0.5 0.5 0.5 0.5 0.6 0.6
P0502 Vehicle speed signal high repair vehicle speed sensor (VSS) con-
nector
7953 0.3 0.3 0.3 0.3 0.4 0.4
P0502 Vehicle speed signal high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.5 0.5
P0502 Vehicle speed signal high replace ECM 7968 0.7 0.7 0.7 0.7 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0505 Loss of idle speed control IAC system OK, may use with other
codes
7028 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
minal 18 (BK/PK wire) short to voltage
7476 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
minal 35(BE/GN wire) short to voltage
7477 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
minal 36 (BN/R wire) short to voltage
7478 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
minal 17 (BK/O wire) short to voltage
7479 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire)
shorted to terminal B (BN/R wire)
7483 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
shorted to terminal D (BK/O wire)
7484 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire)
shorted to terminal A (BE/GN wire)
7488 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
shorted to terminal B (BN/R wire)
7489 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control replace idle air control (IAC) 7490 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
minal 17 (BK/O wire) open/grounded
7493 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
minal 18 (BK\PK wire) open/grounded
7495 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
minal 35 (BE/GN wire) open/grounded
7496 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
minal 36 (BN/R wire) open/grounded
7498 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control repair ECM connections 7515 0.5 0.5 0.5 0.5 0.7 0.7
P0505 Loss of idle speed control replace ECM 7516 0.7 0.7 0.7 0.7 0.9 0.9
P0562 Battery voltage low code not present 7770 0.3 0.3 0.3 0.3 0.4 0.4
P0562 Battery voltage low repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
ITEM DESCRIPTION
LABOR
CODE
MODELS
P0562 Battery voltage low repair ground circuit (BK wire) high
resistance
7775 0.4 0.4 0.4 0.4 0.5 0.5
P0562 Battery voltage low repair ignition circuit (W/BK wire) high
resistance
7776 0.4 0.4 0.4 0.4 0.5 0.5
P0563 Battery voltage high code not present 7770 0.3 0.3 0.3 0.3 0.4 0.4
P0563 Battery voltage high repair charging system/accompanies
other codes
7771 0.2 0.2 0.2 0.2 0.3 0.3
P0603 ECM EEPROM error replace ECM 7913 0.7 0.7 0.7 0.7 0.8 0.8
P0603 ECM EEPROM error code not present 7931 0.2 0.2 0.2 0.2 0.3 0.3
P0605 ECM flash error replace ECM 7913 0.7 0.7 0.7 0.7 0.8 0.8
P0605 ECM flash error system OK 7916 0.3 0.3 0.3 0.3 0.4 0.4
P1001 System relay coil open/low system relay terminal 85 to ECM [78B]
terminal 4 (GN/O wire) grounded
7923 0.4 0.4 0.4 0.4 0.5 0.5
P1001 System relay coil open/low system relay terminal 85 to ECM [78B]
terminal 4 (GN/O wire) open
7901 0.5 0.5 0.5 0.5 0.6 0.6
P1001 System relay coil open/low system relay terminal 86 to right hand
control [22B] terminal 4 (W/BK wire)
open
7903 0.4 0.4 0.4 0.4 0.5 0.5
P1001 System relay coil open/low replace system relay 7904 0.4 0.4 0.4 0.4 0.5 0.5
P1001 System relay coil open/low replace ECM 7906 0.7 0.7 0.7 0.7 0.8 0.8
P1002 System relay high/shorted replace ECM 7902 0.5 0.5 0.5 0.5 0.6 0.6
P1002 System relay high/shorted system relay terminal 85/ECM [78B] ter-
minal 4(GN/O wire) short to volts
7908 0.3 0.3 0.3 0.3 0.4 0.4
P1002 System relay contacts open replace system relay 7909 0.2 0.2 0.2 0.2 0.3 0.3
P1003 System relay contacts open system relay terminal 87/coil/injector ter-
minal A (Y/GN wire) open/ground
7888 0.4 0.4 0.4 0.4 0.6 0.6
P1003 System relay contacts open system relay terminal 30 to ECM [78B]
terminal 31 (BE/GY wire)
open\grounded
7889 0.4 0.4 0.4 0.4 0.5 0.5
P1003 System relay contacts open replace system relay 7904 0.4 0.4 0.4 0.4 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) grounded
7934 0.4 0.4 0.4 0.4 0.6 0.6
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil
[83R B] terminal C (Y/BE wire) grounded
7936 0.4 0.4 0.4 0.4 0.6 0.6
P1003 System relay contacts open harness inspection/wiggle test/replace
ECM fuse
7937 0.4 0.4 0.4 0.4 0.5 0.5
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) is
shorted to voltage
7865 0.6 0.6 0.6 0.6 0.8 0.8
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil
[83R B] terminal C (Y/BE wire) is
shorted to voltage
7866 0.5 0.5 0.5 0.5 0.7 0.7
P1004 System relay contacts closed replace system relay 7911 0.2 0.2 0.2 0.2 0.3 0.3
P1004 System relay contacts closed system relay terminal 87/coil/injector ter-
minal A (Y/GN wire) is shorted to volt-
age
7912 0.4 0.4 0.4 0.4 0.6 0.6
P1004 System relay contacts closed fuel pump connector [141B] terminal 1 is
shorted to voltage
7928 0.4 0.4 0.4 0.4 0.5 0.5
P1004 System relay contacts closed system relay terminal 85 to ECM [78B]
terminal 4(GN/O wire) grounded
7929 0.4 0.4 0.4 0.4 0.5 0.5
P1009 Incorrect password perform ECM/ TSM/TSSM/HFSM mod-
ule replace procedure
6701 0.4 0.4 0.4 0.4 0.5 0.5
P1009 Incorrect password replaced TSM/TSSM/HFSM, system
now ok
6702 0.4 0.4 0.4 0.4 0.5 0.5
P1009 Incorrect password replace ECM, remove TSM/TSSM/
HFSM
6703 0.8 0.8 0.8 0.8 0.9 0.9
P1010 Missing password data link [91A] terminal 3/ECM [78B] 5 /
speedometer [39B] terminal 2 short to
volts
6705 0.4 0.4 0.4 0.4 0.5 0.5
P1010 Missing password replaced TSM/TSSM/HFSM, System
now ok
6707 0.3 0.3 0.3 0.3 0.4 0.4
P1010 Missing password replace ECM 6708 0.7 0.7 0.7 0.7 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1010 Missing password ECM [78B] terminal 5 to TSM/TSSM/
open
6718 0.4 0.4 0.4 0.4 0.5 0.5
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.4 0.4 0.4 0.4 0.5 0.5
P1010 Missing password repair ECM connections 7980 0.4 0.4 0.4 0.4 0.5 0.5
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) open/
ground
7025 0.6 0.6 0.6 0.6 0.8 0.8
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) open/
ground
7026 0.6 0.6 0.6 0.6 0.8 0.8
P1351 Front ignition coil low/open repair ECM connections 7301 0.3 0.3 0.3 0.3 0.4 0.4
P1351 Front ignition coil low/open replace ignition coil 7858 0.6 0.6 0.6 0.6 0.8 0.8
P1351 Front ignition coil low/open repair coil connections 7860 0.6 0.6 0.6 0.6 0.8 0.8
P1351 Front ignition coil low/open system relay terminal 87 to ignition coil
[83B] terminal B (Y/GN wire) is open
7863 0.6 0.6 0.6 0.6 0.8 0.8
P1351 Front ignition coil low/open replace ECM 7870 0.8 0.8 0.8 0.8 1.0 1.0
P1351 Front ignition coil low/open harness inspection/wiggle test/replace
ECM fuse
7937 0.4 0.4 0.4 0.4 0.6 0.6
P1352 Front ignition coil high/shorted replace ignition coil 7858 0.6 0.6 0.6 0.6 0.8 0.8
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) is
shorted to voltage
7865 0.6 0.6 0.6 0.6 0.8 0.8
P1352 Front ignition coil high/shorted replace ECM 7870 0.8 0.8 0.8 0.8 1.0 1.0
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
P1353 Front cylinder - no combustion check for fuel delivery failure-repair or
replace fuel pump, hoses, or filter
7014 1.1 1.1 1.1 1.1 1.3 1.3
P1353 Front cylinder - no combustion replace front ignition coil 7531 0.6 0.6 0.6 0.6 0.8 0.8
P1353 Front cylinder - no combustion replace ECM 7534 1.0 1.0 1.0 1.0 1.2 1.2
P1353 Front cylinder - no combustion replace spark plug 7536 0.5 0.5 0.5 0.5 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1353 Front cylinder - no combustion ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) ground
7857 0.7 0.7 0.7 0.7 0.9 0.9
P1353 Front cylinder - no combustion ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) open
7859 0.7 0.7 0.7 0.7 0.9 0.9
P1354 Rear ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) open/
ground
7025 0.6 0.6 0.6 0.6 0.8 0.8
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) open/
ground
7026 0.6 0.6 0.6 0.6 0.8 0.8
P1354 Rear ignition coil low/open repair ECM connections 7301 0.3 0.3 0.3 0.3 0.4 0.4
P1354 Rear ignition coil low/open replace ignition coil 7856 0.5 0.5 0.5 0.5 0.7 0.7
P1354 Rear ignition coil low/open repair coil connections 7860 0.6 0.6 0.6 0.6 0.8 0.8
P1354 Rear ignition coil low/open replace ECM 7870 0.8 0.8 0.8 0.8 1.0 1.0
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil
[83B] terminal B (Y/GN wire) is open
7875 0.5 0.5 0.5 0.5 0.7 0.7
P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace
ECM fuse
7937 0.4 0.4 0.4 0.4 0.6 0.6
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.5 0.5 0.5 0.5 0.7 0.7
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) is
shorted to voltage
7866 0.5 0.5 0.5 0.5 0.7 0.7
P1355 Rear ignition coil high/shorted replace ECM 7870 0.8 0.8 0.8 0.8 1.0 1.0
P1356 Rear cylinder - no combustion replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
P1356 Rear cylinder - no combustion check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
P1356 Rear cylinder - no combustion replace ignition coil 7532 0.3 0.3 0.3 0.3 0.5 0.5
P1356 Rear cylinder - no combustion replace ECM 7544 0.7 0.7 0.7 0.7 0.9 0.9
P1356 Rear cylinder - no combustion replace spark plug 7548 0.3 0.3 0.3 0.3 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1356 Rear cylinder - no combustion ECM [78B] terminal 11 & ignition coil
7853 0.5 0.5 0.5 0.5 0.7 0.7
P1356 Rear cylinder - no combustion ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) open
7862 0.5 0.5 0.5 0.5 0.7 0.7
P1357 Intermittent secondary front replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
P1357 Intermittent secondary front check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
P1357 Intermittent secondary front replace front ignition coil 7531 0.6 0.6 0.6 0.6 0.8 0.8
P1357 Intermittent secondary front replace ECM 7534 1.0 1.0 1.0 1.0 1.2 1.2
P1357 Intermittent secondary front replace spark plug 7536 0.5 0.5 0.5 0.5 0.7 0.7
P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition coil
[83F B] terminal C (BE/O wire) ground
7857 0.7 0.7 0.7 0.7 0.9 0.9
P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition coil
[83F B] terminal C (BE/O wire) open
7859 0.7 0.7 0.7 0.7 0.9 0.9
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
P1358 Intermittent secondary rear check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
P1358 Intermittent secondary rear replace ignition coil 7532 0.3 0.3 0.3 0.3 0.5 0.5
P1358 Intermittent secondary rear replace ECM 7544 0.7 0.7 0.7 0.7 0.9 0.9
P1358 Intermittent secondary rear replace spark plug 7548 0.3 0.3 0.3 0.3 0.5 0.5
P1358 Intermittent secondary rear ECM [78B] terminal 11 & ignition coil
7853 0.5 0.5 0.5 0.5 0.7 0.7
P1358 Intermittent secondary rear ECM [78B] terminal 11 to ignition coil
[83R B] terminal C (Y/BE wire) open
7862 0.5 0.5 0.5 0.5 0.7 0.7
P1481 Fan output open/low fan relay terminal 85 to ECM [78B] ter-
minal 2 (W/R wire) is open/grounded
6050 0.5 0.5 0.5 0.5 0.6 0.6
P1481 Fan output open/low replace fan relay 6051 0.2 0.2 0.2 0.2 0.3 0.3
P1481 Fan output open/low replace ECM 6052 0.8 0.8 0.8 0.8 0.9 0.9
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1481 Fan output open/low harness inspection/wiggle test/replace
battery fuse
6053 0.3 0.3 0.3 0.3 0.4 0.4
P1481 Fan output open/low replace fan 6054 0.8 0.8 0.8 0.8 0.9 0.9
P1481 Fan output open/low fan relay terminal 86 to battery fuse ter-
minal M (R/O wire) is open/grounded
6055 0.5 0.5 0.5 0.5 0.6 0.6
P1481 Fan output open/low battery fuse terminal O to ignition switch
[33] terminal 2 (R wire) is open
6056 0.5 0.5 0.5 0.5 0.6 0.6
P1481 Fan output open/low fan relay terminal 87 to cooling fans [97B
T], [97B B] (Y/BN wire) is grounded
6057 0.5 0.5 0.5 0.5 0.6 0.6
P1482 Fan output high replace fan relay 6051 0.2 0.2 0.2 0.2 0.3 0.3
P1482 Fan output high replace ECM 6052 0.8 0.8 0.8 0.8 0.9 0.9
P1482 Fan output high fan relay terminal 85 to ECM [78B] ter-
minal 2 (W/R wire) is shorted to voltage
6058 0.5 0.5 0.5 0.5 0.6 0.6
P1501 Jiffy stand sensor low repair jiffy stand sensor connections 5084 0.3 0.4 0.4 0.4 0.5 0.5
P1501 Jiffy stand sensor low replace jiffy stand sensor 5085 0.3 0.4 0.4 0.4 0.5 0.5
P1501 Jiffy stand sensor low jiffy stand sensor [133B] terminal 2 and
ECM [78B] terminal 9 (GN\BN wire) is
grounded, shorted, or open
5087 0.5 0.5 0.5 0.5 0.6 0.6
P1501 Jiffy stand sensor low repair ECM connections 7956 0.4 0.4 0.4 0.4 0.5 0.5
P1501 Jiffy stand sensor low replace ECM 7850 0.6 0.6 0.6 0.6 0.7 0.7
P1502 Jiffy stand sensor high repair jiffy stand sensor connections 5084 0.3 0.4 0.4 0.4 0.5 0.5
P1502 Jiffy stand sensor high replace jiffy stand sensor 5085 0.3 0.4 0.4 0.4 0.5 0.5
P1502 Jiffy stand sensor high jiffy stand sensor [133B] terminal 1 and
ECM [78B] terminal 14 (R/W wire) is
5086 0.5 0.5 0.5 0.5 0.6 0.6
ECM [78B] terminal 9 (GN\BN wire) is
5087 0.5 0.5 0.5 0.5 0.6 0.6
ECM [78B] terminal 10 (BK wire) is open
5088 0.5 0.5 0.5 0.5 0.6 0.6
P1502 Jiffy stand sensor high repair ECM connections 7956 0.4 0.4 0.4 0.4 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
P1502 Jiffy stand sensor high replace ECM 7850 0.6 0.6 0.6 0.6 0.7 0.7
SERIAL DATA
Serial data missing replace instrument module 6714 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing engine stop switch [22A] terminal 4/sys-
tem relay terminal 86 (coil terminal B)/
ECM [78B] terminal 13 (W/BK wire)
shorted to ground
6723 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing replace voltage regulator 6724 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing replace ECM 6727 0.7 0.7 0.7 0.7 0.8 0.8
Serial data missing replace TSM/TSSM/HFSM 6728 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing inspect main wire harness/wiggle test/
replace 15 AMP ignition fuse
6729 0.3 0.3 0.3 0.3 0.4 0.4
Serial data missing replace engine stop switch 6730 0.9 0.9 0.9 0.9 1.0 1.0
Serial data missing maxifuse [5B] terminal B and battery
positive terminal (R wire) is open
6731 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing inspect harness/wiggle test/replace 40
AMP maxi fuse
6733 0.3 0.3 0.3 0.3 0.4 0.4
Serial data missing replace system relay 6734 0.3 0.3 0.3 0.3 0.4 0.4
Serial data missing data link [91A] terminal 4 and ignition
6804 0.4 0.4 0.4 0.4 0.5 0.5
Serial data missing data Link [91A] terminal 3/ECM [78B]
terminal 5/TSM/TSSM/HFSM [30B] ter-
minal 3/IM [39B] terminal 7 (LGN/V wire)
short to voltage
6818 0.4 0.4 0.4 0.4 0.5 0.5
Serial data missing data link [91A] terminal 2 and chassis
6819 0.4 0.4 0.4 0.4 0.5 0.5
Serial data missing ECM [78B] terminal 5 and data link
[91A] terminal 3 (LGN/V wire) open/
grounded
6838 0.4 0.4 0.4 0.4 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
Serial data missing engine stop switch connector [22] termi-
nal 3, data link [91A] terminal 4 and
TSM/TSSM/HFSM [30B] terminal 2 (GY
6839 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing replace ignition switch 7287 0.5 0.5 0.5 0.5 0.6 0.6
Serial data missing repair ECM terminals 7301 0.3 0.3 0.3 0.3 0.4 0.4
Serial data missing ignition switch [33A] terminal A and
maxifuse terminal A (R wire) is open
7312 0.4 0.4 0.4 0.4 0.5 0.5
Serial data missing ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/short
to ground
7317 0.4 0.4 0.4 0.4 0.5 0.5
Serial data missing wire from fuseblock to maxifuse [5B] ter-
minal A (R wire) is grounded
7318 0.5 0.5 0.5 0.5 0.6 0.6
U1016 Loss of ECM serial data at IM repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.5 0.5
U1016 Loss of ECM serial data at IM replace ECM 6716 0.7 0.7 0.7 0.7 0.8 0.8
U1016 Loss of ECM serial data at IM ECM [78B] terminal 10 to ground (BK
wire) is open
6746 0.5 0.5 0.5 0.5 0.6 0.6
U1016 Loss of ECM serial data at IM ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1016 Loss of ECM serial data at IM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1016 Loss of ECM serial data at IM ECM [78B] terminal 13 to fuseblock is
open
7290 0.5 0.5 0.5 0.5 0.6 0.6
U1016 Loss of ECM serial data at TSSM repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
U1016 Loss of ECM serial data at TSSM replace ECM 6716 0.7 0.7 0.7 0.7 0.8 0.8
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 10 to ground (BK
wire) is open
6746 0.5 0.5 0.5 0.5 0.6 0.6
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 5 to TSSM [30B]
6718 0.4 0.4 0.4 0.4 0.5 0.5
U1016 Loss of ECM serial data at TSSM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 13 to fuseblock is
open
7290 0.5 0.5 0.5 0.5 0.6 0.6
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.7 0.7 0.7 0.7 0.8 0.8
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 10 to ground (BK
wire) is open
6746 0.5 0.5 0.5 0.5 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSSM [30B]
6718 0.4 0.4 0.4 0.4 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 13 to fuseblock is
open
7290 0.5 0.5 0.5 0.5 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM data at IM repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM data at IM TSSM [30B] terminal 12 (BK wire) is
open
6710 0.4 0.4 0.4 0.4 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at IM repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at IM TSM/TSSM/HFSM [30B] terminal 3 and
IM [39B] terminal 7 (LGN/V wire) is open
6712 0.6 0.6 0.6 0.6 0.7 0.7
U1064 Loss of TSM/TSSM/HFSM data at IM replace 15 AMP battery fuse 6713 0.4 0.4 0.4 0.4 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM data at IM replace TSM/TSSM/HFSM 6728 0.5 0.5 0.5 0.5 0.6 0.6
U1064 Loss of TSM/TSSM/HFSM data at IM TSM/TSSM/HFSM [30B] terminal 1 and
ignition fuse open/short to ground
6749 0.4 0.4 0.4 0.4 0.5 0.5
U1096 Loss of IM serial data repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.5 0.5
U1096 Loss of IM serial data replace instrument module 6721 0.5 0.5 0.5 0.5 0.6 0.6
U1096 Loss of IM serial data replace 15 AMP battery fuse 7159 0.5 0.5 0.5 0.5 0.6 0.6
U1096 Loss of IM serial data ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1096 Loss of IM serial data TSM/TSSM/HFSM [30B] terminal 1 and
6749 0.4 0.4 0.4 0.4 0.5 0.5
U1096 Loss of IM serial data IM [39B] terminal 7 (LGN/V wire)
grounded
6759 0.6 0.6 0.6 0.6 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1096 Loss of IM serial data IM [39B] terminal 5 and chassis ground
(BLK wire) is open
6776 0.6 0.6 0.6 0.6 0.7 0.7
U1096 Loss of IM serial data repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1096 Loss of IM serial data IM [39B] terminal 6 and ignition fuse
open
6858 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at IM repair TSM/TSSM/HFSM terminal/con-
nections
6709 0.5 0.5 0.5 0.5 0.6 0.6
U1255 Missing response at IM TSM/TSSM/HFSM [30B] terminal 12
(BK wire) is open
6710 0.4 0.4 0.4 0.4 0.5 0.5
U1255 Missing response at IM repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.5 0.5
U1255 Missing response at IM TSM/TSSM/HFSM [30B] terminal 3 and
IM [39B] terminal 7 (LGN/V wire) is open
6712 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at IM replace TSM/TSSM/HFSM 6717 0.5 0.5 0.5 0.5 0.6 0.6
U1255 Missing response at IM TSM/TSSM/HFSM [30B] terminal 1 and
6749 0.4 0.4 0.4 0.4 0.5 0.5
U1255 Missing response at IM inspect main wiring harness/wiggle test/
7159 0.5 0.5 0.5 0.5 0.6 0.6
U1255 Missing response at TSSM repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.5 0.5
U1255 Missing response at TSSM replace instrument module 6721 0.5 0.5 0.5 0.5 0.6 0.6
U1255 Missing response at TSSM ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at TSSM IM [39B] terminal 1 and battery fuse
(BN/GY wire) is open/grounded
6758 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at TSSM IM [39B] terminal 7 (LGN/V wire)
grounded
6759 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at TSSM IM [39B] terminal 5 and chassis ground
(BLK wire) is open
6776 0.6 0.6 0.6 0.6 0.7 0.7
U1255 Missing response at TSSM repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1255 Missing response at TSSM inspect main wiring harness/wiggle test/
7159 0.5 0.5 0.5 0.5 0.6 0.6
U1300 ECM serial data low replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1300 ECM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1300 ECM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1300 ECM serial data low replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1300 ECM serial data low ECM [78B] terminal 5 /TSM/TSSM/
7994 0.4 0.4 0.4 0.4 0.5 0.5
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1300 ECM serial data low ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
U1300 IM serial data low replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
U1300 IM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1300 IM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1300 IM serial data low replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1300 IM serial data low ECM [78B] terminal 5 /TSM/TSSM/
7994 0.4 0.4 0.4 0.4 0.5 0.5
U1300 IM serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1300 IM serial data low ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
U1300 TSM/TSSM/HFSM serial data low replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1300 TSM/TSSM/HFSM serial data low repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1300 TSM/TSSM/HFSM serial data low replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 /TSM/TSSM/
7994 0.4 0.4 0.4 0.4 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1300 TSM/TSSM/HFSM serial data low replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
U1301 ECM serial data high replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
U1301 ECM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1301 ECM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1301 ECM serial data high replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1301 ECM serial data high data link [91A] terminal 3/ECM [78B] ter-
shorted to voltage
7997 0.5 0.5 0.5 0.5 0.6 0.6
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1301 ECM serial data high ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
U1301 IM serial data high replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
U1301 IM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1301 IM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1301 IM serial data high replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1301 IM serial data high data link [91A] terminal 3/ECM [78B] ter-
shorted to voltage
7997 0.5 0.5 0.5 0.5 0.6 0.6
U1301 IM serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1301 IM serial data high ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
U1301 TSM/TSSM/HFSM serial data high replace instrument module 6039 0.6 0.6 0.6 0.6 0.7 0.7
ITEM DESCRIPTION
LABOR
CODE
MODELS
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.7 0.7
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3 0.3 0.3 0.3 0.4 0.4
U1301 TSM/TSSM/HFSM serial data high replace ECM 7993 0.8 0.8 0.8 0.8 0.9 0.9
U1301 TSM/TSSM/HFSM serial data high data link [91A] terminal 3/ECM [78B] ter-
shorted to voltage
7997 0.5 0.5 0.5 0.5 0.6 0.6
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 0.8 0.8 0.8 0.8 0.9 0.9
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 5 to TSM/TSSM/
open
7999 0.5 0.5 0.5 0.5 0.6 0.6
DRIVEABILITY SYMTOMS
No check engine lamp repair ECM connections 7141 0.3 0.3 0.3 0.3 0.4 0.4
No check engine lamp replace ignition switch 7287 0.5 0.5 0.5 0.5 0.6 0.6
No check engine lamp ignition switch [33] terminal 1 to acces-
sory fuse open
7288 0.4 0.4 0.4 0.4 0.5 0.5
No check engine lamp ECM [78B] terminal 13 and right hand
control [22A] terminal 4 (W/BK wire)
open
7290 0.5 0.5 0.5 0.5 0.6 0.6
No check engine lamp replace engine stop switch 7295 0.8 0.8 0.8 0.8 0.9 0.9
No check engine lamp engine stop switch [22A] terminal 3 and
ignition fuse (GY wire) is open
7303 0.4 0.4 0.4 0.4 0.5 0.5
No check engine lamp replace ECM 7305 0.7 0.7 0.7 0.7 0.8 0.8
No check engine lamp battery ground and ECM [78B] terminal
10 and 28 open
7310 0.3 0.3 0.3 0.3 0.4 0.4
No check engine lamp replace instrument module 7311 0.3 0.3 0.3 0.3 0.4 0.4
No check engine lamp replace accessory fuse 7313 0.3 0.3 0.3 0.3 0.4 0.4
No check engine lamp ECM [78B] terminal 5/data link [91A] ter-
minal 3/IM [39B] terminal 7 (LGN/V wire)
open
7314 0.4 0.4 0.4 0.4 0.5 0.5
ITEM DESCRIPTION
LABOR
CODE
MODELS
No check engine lamp IM [39] terminal 12 to accessory fuse
terminal D is open\shorted to ground
7319 0.4 0.4 0.4 0.4 0.5 0.5
Misfire at idle or under load ECM [78B] terminal 28 and battery neg-
ative has high resistance to ground
7131 0.9 0.9 0.9 0.9 1.1 1.1
Misfire at idle or under load replace spark plugs 7134 0.7 0.7 0.7 0.7 0.9 0.9
Misfire at idle or under load replace ignition coil 7139 0.7 0.7 0.7 0.7 0.9 0.9
Misfire at idle or under load replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
Misfire at idle or under load replace ECM 7149 2.0 2.0 2.0 2.0 2.2 2.2
Misfire at idle or under load replace MAP sensor 7152 1.1 1.1 1.1 1.1 1.3 1.3
Misfire at idle or under load replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
Misfire at idle or under load check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
Rough or rolling idle ECM [78B] terminal 28 and battery neg-
ative has high resistance to ground
7131 0.9 0.9 0.9 0.9 1.3 1.3
Rough or rolling idle replace spark plugs 7134 0.7 0.7 0.7 0.7 0.9 0.9
Rough or rolling idle replace ignition coil 7139 0.7 0.7 0.7 0.7 0.9 0.9
Rough or rolling idle replace fuel injector 7144 1.1 1.1 1.1 1.1 1.3 1.3
Rough or rolling idle replace ECM 7149 2.0 2.0 2.0 2.0 2.2 2.2
Rough or rolling idle replace MAP sensor 7152 1.1 1.1 1.1 1.1 1.3 1.3
Rough or rolling idle replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
Rough or rolling idle check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
Emits black smoke replace fuel pressure regulator 7480 0.6 0.6 0.6 0.6 0.8 0.8
Emits black smoke replace fuel injector 7596 0.6 0.6 0.6 0.6 0.8 0.8
Emits black smoke replace MAP sensor 7597 0.6 0.6 0.6 0.6 0.8 0.8
Emits black smoke replace engine temperature sensor 7598 0.7 0.7 0.7 0.7 0.9 0.9
Emits black smoke replace ECM and reprogram 7601 0.9 0.9 0.9 0.9 1.1 1.1
Starts, then stalls replace ECM 7450 0.7 0.7 0.7 0.7 0.8 0.8
ITEM DESCRIPTION
LABOR
CODE
MODELS
Starts, then stalls replace fuel filter or clean fuel pump
screen
7013 1.1 1.1 1.1 1.1 1.3 1.3
Starts, then stalls check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.3 1.3
Engine cranks but will not start clean or replace fuel filter screen 7013 1.1 1.1 1.1 1.1 1.3 1.3
Engine cranks but will not start repair/replace fuel pump/pressure regu-
7014 1.1 1.1 1.1 1.1 1.3 1.3
Engine cranks but will not start repair starting system; use in conjunc-
tion with additional code(s)
7166 0.2 0.2 0.2 0.2 0.3 0.3
Engine cranks but will not start repair fuel pump connections or connec-
tions in fuel pump connector [141]
7171 0.3 0.3 0.3 0.3 0.4 0.4
Engine cranks but will not start fuel pump fuse terminal O to fuel pump
[141B] terminal 1 (O/GY) is open
7173 0.3 0.3 0.3 0.3 0.4 0.4
Engine cranks but will not start replace 15 AMP fuse 7181 0.2 0.2 0.2 0.2 0.3 0.3
Engine cranks but will not start replace battery 7185 0.3 0.3 0.3 0.3 0.4 0.4
Engine cranks but will not start repair engine compression; use in con-
7210 0.6 0.6 0.6 0.6 0.8 0.8
Engine cranks but will not start repair ignition coil connections or
7226 0.6 0.6 0.6 0.6 0.8 0.8
Engine cranks but will not start fuel pump [141B] terminal 3 and chassis
7340 0.5 0.5 0.5 0.5 0.6 0.6
Engine cranks but will not start fuel pump fuse terminal O to fuel pump
[141B] terminal 1 (O/GY) is shorted to
ground-replace 15 AMP pump fuse
7380 0.3 0.3 0.3 0.3 0.4 0.4
ITEM DESCRIPTION
LABOR
CODE
MODELS
Engine cranks but will not start replace fuel pump or repair fuel pump
connections in tank
7415 0.4 0.4 0.4 0.4 0.5 0.5
Engine cranks but will not start fuel pump fuse terminal M to system
7441 0.3 0.3 0.3 0.3 0.4 0.4
Engine cranks but will not start replace ECM 7450 0.7 0.7 0.7 0.7 0.8 0.8
Engine cranks but will not start replace spark plugs 7520 0.6 0.6 0.6 0.6 0.8 0.8
Engine cranks but will not start replace throttle position sensor 7595 0.5 0.5 0.5 0.5 0.7 0.7
Engine cranks but will not start replace injector 7992 0.8 0.8 0.8 0.8 1.0 1.0
ITEM DESCRIPTION
LABOR
CODE
MODELS
Revised 10/13/08 2009 PNA Page 7-1
2009 PNA
"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMES
Dealer Installed Accessories Warranty Job Code and Job Time Schedule
The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retail
vehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale.
Please note: This policy is valid in certain markets only.
Table 7-1. Chassis
ITEM DESCRIPTION LABOR CODE JOB TIME
Foot controls 8110 0.2
Handlebars 8112 0.5
Wheels 8114 1.3
Suspension 8116 0.5
Footpegs 8111 0.3
Floorboards 8113 0.3
Grips 8115 0.4
Hand levers 8117 0.2
Mirrors 8118 0.1
Chrome swingarm 8119 2.0
Chrome front fork slider (Both) non-fairing models 8121 1.0
Chrome front fork slider (Both) fairing models 8123 2.0
Chrome fork covers Softail 8125 0.7
Chrome fork covers FLT 8126 1.0
Front fender FL models 8127 1.1
Front fender FX and XL models 8128 0.3
Rear fender all models 8129 1.4
Fuel tank FL models 8131 1.2
Fuel tank Softail and Dyna models 8133 0.9
Fuel tank XL models 8135 0.3
Airbox cover V-Rod models 8101 0.1
Front fender V-Rod models 8102 0.2
Rear fender V-Rod models 8103 0.2
Lighting 8120 1.0
Audio 8122 1.0
Gauges 8124 0.8
Turn signal relocation kit 8137 0.7
Table 7-3. Decorative
Fender tips 8130 0.1
Decorative covers 8132 0.2
O.E. Style items with logos 8134 0.1
Visors 8136 0.1
Dashinators 8138 0.5
Muffler end caps 8201 0.2
Table 7-1. Chassis
Table 7-4. Functional
Luggage racks 8140 0.8
Chrome fender skirts/rails 8141 0.2
Sissy bars/sideplates 8142 1.0
Chrome rear sprockets 8143 0.8
P&A saddlebag support 8144 0.6
Chrome caliper 8145 0.4
Rotor covers 8148 0.5
Chrome engine guards/dresser bars 8146 0.6
Oil cooler/thermostats 8147 1.0
Table 7-5. Windshields and Plastics
Sidecars 8150 1.1
Windshields 8152 0.5
Composite fenders, spoilers, lowers 8154 0.8
Hard saddlebags 8156 1.8
Tour-Paks 8158 1.5
Table 7-6. Cut and Sew
Soft saddlebags 8160 0.4
Miscellaneous soft bags 8162 0.1
Customer seats 8164 0.2
Backrest pads 8166 0.2
Tank panels 8168 0.1
Table 7-7. Performance
EXHAUST SYSTEM 8170 1.0
Air cleaners 8172 0.2
P&A head valves 8174 3.5
Cylinders/pistons 8175 3.2
Cams 8176 2.5
Flywheel/connecting rod assembly 8177 7.0
Ignition 8178 0.7
Cylinder heads/gaskets 8179 3.5
Valve train pushrods, springs, etc. 8180 3.5
Clutch 8190 1.0
Transmission 8195 4.0
Table 7-8. Advanced Audio System
RADIO
Hands free module
Hands free module won't pair 8181 0.2
Infotainment bus lost communications with hands free module, DTC
U1306
8182 0.5
U1302 infotainment bus off error replace hands free module 8183 0.5
Symptom - no or partial audio to hands free module (HFM) replace hands free module 8184 0.2
Symptom - no or partial audio to hands free module (HFM) repair wiring 8185 0.6
Symptom - no or partial audio to hands free module (HFM) replace radio 8186 0.7
Symptom - no or partial audio from hands free module (HFM) replace hands free module 8187 0.5
Symptom - no or partial audio from hands free module (HFM) repair wiring 8188 0.6
Symptom - no or partial audio from hands free module (HFM) replace radio 8189 0.7
Symptom - no or low audio from microphones replace hands free module 8191 0.8
Symptom - no or low audio from microphones locate and repair short in harness between R and BK wires 8192 0.9
XM MODULE
U1302 infotainment bus off error replace XM module 8193 0.5
No or intermittent reception on XM replace XM module 8194 0.5
No or intermittent reception on XM replace XM antenna 8196 0.4
NAVIGATION MODULE
U1302 infotainment bus off error replace navigation module 8197 0.5
Symptom - navigation inoperative replace navigation module 8198 0.4
Symptom - navigation inoperative replace GPS (navigation) antenna 8199 0.4
Revised 10/13/08 2009 TLE SIDECAR MODELS Page 8-1
SGX TLE FOR FLHTC SLX TLE- FOR FLHT SMX TLE- FOR FLHR
SNX TLE- FOR FLHRC SPX TLE- FOR FLTR SVX TLE FOR FLHX
SKX TLE ULTRA FOR FLHTCU
2009 TLE SIDECAR MODELS
2009 MODEL YEAR SIDECAR INFORMATION
This year warranty claims must be submitted under the SIDECAR VIN number and the following labor codes in this section will be able to be selected for warranty claims. (2009 mod-
els only).
Table 8-1. Sidecars
MODELS
SGX SLX SMX
SNX SPX SVX
(TLE)
SKX (TLE-U)
PAINT REPAIR
use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4
Buff entire part 1106 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0
ACCESSORY SIDECAR
Sidecar bank angle sensor switch kit installation installation only --- 0.4 0.4
Replace sidecar windshield 6901 0.2 0.2
Replace sidecar fender 6904 0.8 0.8
Replace seat 6907 0.2 0.2
Replace liner (carpeting) 6913 0.4 0.4
Replace armrest storage pouch 6916 --- 0.2
Replace armrest 6919 --- 0.2
Replace handles 6922 --- 0.1
Replace brake pads 6926 0.2 0.2
Replace brake caliper 6927 0.3 0.3
Replace brake disc 6929 0.3 0.3
Replace wheel 6931 0.7 0.7
Replace axle 6934 0.3 0.3
Repair/replace audio harness 6940 --- 1.4
Replace speaker 6943 --- 0.8
Replace console 6946 --- 0.6
Replace amplifier 6949 --- 0.6
Sidecar audio harness repair short 6971 --- 0.9
Sidecar audio harness repair open 6972 --- 0.9
Replace switch assembly replace sidecar console switch assembly 6952 --- 0.8
Replace switch knobs 6953 --- 0.1
Replace switch chrome trim plate includes installation of new trim insert 6955 --- 0.3
Removal of sidecar for service and reattachment includes brake bleed and verifying alignment 6954 1.1 1.3
Sidecar alignment 6956 0.8 0.8
Sidecar tub removal 6958 0.3 0.5
B 1151 Sidecar bank angle sensor low replace sidecar bank angle sensor 6968 0.2 0.2
B 1151 Sidecar bank angle sensor low replace security siren 6969 0.3 0.3
B 1151 Sidecar bank angle sensor low sidecar bank angle sensor [134B] terminal A to TSM/TSSM/
HFSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire)
grounded
6970 0.4 0.4
B 1152 Sidecar bank angle sensor short to battery repair sidecar bank angle sensor connections 6961 0.4 0.4
B 1152 Sidecar bank angle sensor short to battery sidecar bank angle sensor [134B] terminal A to TSM/TSSM/
HFSM [30B] terminal 11 open
6962 0.4 0.4
B 1152 Sidecar bank angle sensor short to battery replace TSM/TSSM/HFSM 6963 0.6 0.6
B 1152 Sidecar bank angle sensor short to battery sidecar bank angle sensor [134B] terminal B to TSM/TSSM/
HFSM [30B] terminal 9 grounded
6964 0.4 0.4
B 1152 Sidecar bank angle sensor short to battery sidecar bank angle sensor [134B] terminal B to TSM/TSSM/
6965 0.4 0.4
Table 8-1. Sidecars
MODELS
SGX SLX SMX
SNX SPX SVX
(TLE)
SKX (TLE-U)
B 1152 Sidecar bank angle sensor short to battery sidecar bank angle sensor [134B] terminal C to ignition fuse
open
6966 0.5 0.5
B 1152 Sidecar bank angle sensor short to battery replace sidecar bank angle sensor 6967 0.4 0.4
B 1153 Sidecar bank angle sensor high repair sidecar bank angle sensor connections 6961 0.4 0.4
B 1153 Sidecar bank angle sensor high sidecar bank angle sensor [134B] terminal A to TSM/TSSM/
HFSM [30B] terminal 11open
6962 0.4 0.4
B 1153 Sidecar bank angle sensor high replace TSM/TSSM/HFSM 6963 0.6 0.6
B 1153 Sidecar bank angle sensor high sidecar bank angle sensor [134B] terminal B to TSM/TSSM/
HFSM [30B] terminal 9 grounded
6964 0.4 0.4
B 1153 Sidecar bank angle sensor high sidecar bank angle sensor [134B] terminal B to TSM/TSSM/
6965 0.4 0.4
B 1153 Sidecar bank angle sensor high sidecar bank angle sensor [134B] terminal C to ignition fuse
open
6966 0.5 0.5
B 1153 Sidecar bank angle sensor high replace sidecar bank angle sensor 6967 0.4 0.4
Table 8-1. Sidecars
MODELS
SGX SLX SMX
SNX SPX SVX
(TLE)
SKX (TLE-U)
Revised 10/13/08 2009 FLHTCUSE4 MODELS Page 9-1
PR8 FLHTCUSE4 PR4 FLHTUCU4-CVO
2009 FLHTCUSE4 MODELS
Table 9-1. Service
MODELS
PR8 PR4
NEW
Set-up and predelivery --- 2.5 2.5
1,000 mile (1,600 km) service --- 2.4 2.4
REGULAR
5,000 mile (8,000 km) maintenance --- 1.7 1.7
Table 9-2. Chassis
MODELS
PR8 PR4
PAINT REPAIR
WHEELS
Replace axle covers front 2112 0.1 0.1
HANDLEBARS
Replace handlebars includes removing radio 2206 2.6 2.6
Replace lower triple tree chrome cover 2314 0.1 0.1
Replace shift lever peg/insert 2392 0.1 0.1
BRAKES
Replace caliper decorative insert one 2429 0.1 0.1
Replace rear brake pedal cover 2496 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat/seat strap either or both; includes diagnosis for heated seat 2506 0.3 0.3
Replace rider backrest pad 2509 0.1 0.1
Replace rider backrest bracket on rear fender 2511 0.3 0.3
EXHAUST SYSTEM
Replace one muffler end 2647 0.1 ---
Replace one muffler heat shield 2649 0.1 0.1
Table 9-3. Engine
MODELS
PR8 PR4
CRANKCASE
Replace oil cooler guard 4521 0.3 ---
Replace oil cooler 4525 0.4 ---
Replace oil cooler mounting bracket 4526 0.4 ---
Replace oil cooler hose and/or clamp one or both 4528 0.6 ---
Replace oil filter mount/fittings 4533 0.4 ---
Replace oil filter mount bypass cover and/or gasket 4534 0.4 ---
MODELS
PR8 PR4
CLUTCH
Replace clutch release plate and/or bearing 4016 0.4 0.4
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5 1.5
Replace clutch push rod 4019 0.3 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4 0.4
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.7 1.7
Bleed clutch system of air includes fluid refill 4024 0.1 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.8 0.8
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2 0.2
MODELS
PR8 PR4
ACCESSORIES
Replace inner fairing dash pad 6214 0.4 0.4
Replace one saddlebag filler strip 6278 0.2 0.2
Replace garage door opener transmitter/harness includes outer fairing removal 6415 0.4 ---
MODELS
PR8 PR4
CHARGING CIRCUIT
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manuals, Part No. 99500-
09 and 99483-09 and Electrical Diagnostic Manual, Part No. 99497-09.
Diagnose charging system regulator failure 5315 0.6 0.5
WIRING
Handlebar harness repair short 6551 2.3 2.3
Handlebar harness repair open 6552 2.3 2.3
Replace amplifier harness 6559 1.1 1.1
LIGHTS
Replace turn signal light assembly front - one side 5201 0.5 0.5
front - both sides 5202 0.7 0.7
rear 5205 0.6 0.6
Replace auxiliary lamp assembly front - one side includes aiming 5242 0.6 0.6
front - both sides includes aiming 5243 0.9 0.9
Replace auxiliary lamp/directional mount one side, includes lamp remove, replace and aiming 5244 0.9 0.9
Replace auxiliary lamp/directional mount both sides, includes lamp remove, replace and aiming 5245 1.3 1.3
Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on
connector [203FB] (front) or [203RB] (rear) and system relay.
7075 0.4 ---
Automatic compression release diagnosis locate and repair open on V/GY wire between terminal 2 on
connector [203FB] (front) or [203RB] (rear) and ECM connector
[78B] terminal 19.
7076 0.5 ---
Automatic compression release diagnosis replace grounded/defective ACR solenoid. 7077 2.3 ---
Automatic compression release diagnosis locate and repair short to ground on V/GY wire between termi-
nal 2 on connector [203FB] (front) or [203RB] (rear) and ECM
connector [78B] terminal 19 and replace both ACR solenoids.
7078 2.5 ---
Automatic compression release diagnosis locate and repair short to voltage on V/GY wire between termi-
connector [78B] terminal 19.
7079 0.6 ---
Automatic compression release diagnosis replace ECM 7080 0.9 ---
POWER LOCK SYSTEM
Power locks inoperative replace lock cam or cable in saddlebag or Tour-Pak 6220 0.5 0.5
Power locks inoperative replace lock cylinder in saddlebag or Tour-Pak 6221 0.4 0.4
Power locks inoperative locate and repair open ground circuit on BK wire between
power lock module connector [231B] and ground
6222 0.4 0.4
Power locks inoperative replace power lock module 6223 0.4 0.4
Power locks inoperative locate and repair open circuit or short to voltage on GN/W or
BE/W wire between power lock module connector [231B] and
actuator
6224 0.5 0.5
Power locks inoperative locate and repair open on R/V wire between power lock fuse
and power lock module connector [231B]
6225 0.5 0.5
Power locks inoperative replace power lock fuse, locate and repair short to ground 6226 0.4 0.4
Power locks inoperative locate and repair open on R/V wire between power lock fuse
and connector [212B].
6227 0.4 0.4
Power locks inoperative replace power lock switch 6228 0.5 0.5
Power locks inoperative locate and repair open on GN/BK or BE/BK wire between power
lock switch and power lock module connector [231B].
6229 0.4 0.4
MODELS
PR8 PR4
Power locks inoperative locate and repair open ground circuit on BK/GN wire between
connector [231] and ground.
6230 0.5 0.5
Power locks inoperative replace power lock actuator in saddlebag or Tour-Pak 6231 0.5 0.5
Power locks inoperative replace power lock fob 6232 0.2 0.2
Power locks inoperative replace power lock fob battery 6233 0.1 0.1
HEATED SEAT
Heated seat inoperative replace fuse 6546 0.1 0.1
Heated seat inoperative locate and repair open or short circuit to [191A] power or ground 6547 0.5 0.5
Heated seat inoperative replace seat assembly - includes diagnosis 2506 0.3 0.3
HEATED GRIPS
Replace heated handlebar grip left or right 6553 1.8 1.8
Heated grips inoperative replace fuse 6556 0.1 0.1
Heated grips inoperative locate and repair short or open circuit to [189A] power or ground 6557 0.6 0.6
Replace amplifier 6949 0.6 0.6
B2016 Front speakers shorted replace high output amplifier 6107 0.6 0.6
B2016 Front speakers shorted locate and repair short between speaker wires from amplifier to
speaker
6116 0.8 0.8
B2016 Front speakers shorted replace speaker 6605 0.4 0.4
B2017 Front speakers open replace high output amplifier 6107 0.6 0.6
B2017 Front speakers open locate and repair open between speaker wires from amplifier to
speaker
6117 0.7 0.7
B2017 Front speakers open replace speaker (w/o high output amplifier) 6605 0.4 0.4
B2018 Front speakers short to ground replace high output amplifier 6107 0.6 0.6
B2018 Front speakers short to ground locate and repair short to ground between speaker wires from
amplifier to speaker
6116 0.8 0.8
B2019 Front speakers short to battery replace high output amplifier 6107 0.6 0.6
MODELS
PR8 PR4
B2019 Front speakers short to battery locate and repair short to voltage in audio harness between
speaker wires from amplifier to speaker
6116 0.8 0.8
B2020 Rear speakers shorted replace high output amplifier 6107 0.6 0.6
B2020 Rear speakers shorted locate and repair short between speaker wires from amplifier to
speaker
6116 0.8 0.8
B2020 Rear speakers shorted replace speaker 6606 0.5 0.5
B2021 Rear speakers open replace high output amplifier 6107 0.6 0.6
B2021 Rear speakers open replace speaker 6606 0.5 0.5
B2022 Rear speakers short to ground replace high output amplifier 6107 0.6 0.6
B2022 Rear speakers short to ground locate and repair short to ground between speaker wires from
6116 0.8 0.8
B2023 Rear speakers short to battery replace high output amplifier 6107 0.6 0.6
B2023 Rear speakers short to battery locate and repair short to voltage between speaker wires from
6117 0.7 0.7
U1302 Infotainment bus off error replace high output amplifier 6108 0.7 0.7
U1302 Infotainment bus off error replace XM module 6126 0.5 ---
U1313 Infotainment bus lost communications state of health with XM replace XM module 6126 0.5 ---
U1313 Infotainment bus lost communications state of health with XM locate and repair open on Y/O or Y/V wire between [28] and
[185B]
6128 0.7 ---
U1313 Infotainment bus lost communications state of health with XM locate and repair open on R/O or BK/GN wire 6129 0.7 ---
U1313 Infotainment bus lost communications state of health with XM replace radio 6102 0.7 ---
U1317 Infotainment bus lost communications state of health with AMP replace fuse 6130 0.2 0.2
U1317 Infotainment bus lost communications state of health with AMP replace high output amplifier 6109 0.4 0.4
U1317 Infotainment bus lost communications state of health with AMP locate and repair open on Y/O or Y/V wire between connector
[149B] and [28B]
6128 0.7 0.7
U1317 Infotainment bus lost communications state of health with AMP replace radio 6102 0.7 0.7
U1317 Infotainment bus lost communications state of health with AMP locate and repair open on R or BK wire from connector [149] 6131 0.4 0.4
Symptom - static present in audio replace spark plugs 6132 0.5 0.5
Symptom - static present in audio replace spark plug wires 6133 0.5 0.5
Symptom - static present in audio replace voltage regulator 6134 0.4 0.4
MODELS
PR8 PR4
Symptom - static present in audio clean and tighten regulator connections 6135 0.3 0.3
Symptom - no or low audio with high output amplifier (No DTCs) replace fuse 6130 0.2 0.2
Symptom - no or low audio with high output amplifier (No DTCs) locate and repair open on R or BK wire from connector [149] 6131 0.4 0.4
Symptom - no or low audio with high output amplifier (No DTCs) locate and repair open on Y/O or Y/V wires between connectors
[149B] and [28B]
6128 0.7 0.7
Symptom - no or low audio with high output amplifier (No DTCs) replace radio 6104 0.8 0.8
Symptom - no or low audio with high output amplifier (No DTCs) locate and repair open on W/O or LGN/W (left speaker) or GY/R
or LGN/BK (right speaker) wires between connectors [149B]
and [27B]
6117 0.7 0.7
Symptom - no or low audio with high output amplifier (no DTCs) locate and repair short to voltage/ground/between W/O or LGN/
W (left speaker) or GY/R or LGN/BK (right speaker) wires
between connectors [149B] and [27B]
6116 0.8 0.8
Symptom - no or low audio with high output amplifier (no DTCs) replace high output amplifier 6110 0.8 0.8
Symptom - no or partial audio from XM module replace radio 6101 0.6 ---
Symptom - no or partial audio from XM module replace XM module 6126 0.5 ---
Symptom - no or partial audio from XM module locate and repair open/intermittent on Y/O or Y/V wire between
[28] and [185B]
6128 0.7 ---
Symptom - no or partial audio from XM module locate and repair open on R/O or BK/GN wire 6129 0.7 ---
Symptom - no or partial audio from XM module locate and repair open on R, W, or BK wires between [185B]
and [28B]
6158 0.5 ---
Symptom - no or partial audio from XM module locate and repair short to voltage/ground/between R, W, or BK
wires between [185B] and [28B]
6157 0.5 ---
Symptom - XM, no reception, intermittent reception replace XM module 6126 0.5 ---
Symptom - XM, no reception, intermittent reception replace XM antenna 6146 0.4 ---
NAVIGATION MODULE
Replace navigation antenna or bracket 6180 0.4 0.4
U1302 Infotainment bus off error replace navigation module 6181 0.5 0.5
Symptom - navigation inoperative replace navigation module 6182 0.4 0.4
Symptom - navigation inoperative replace GPS (navigation) antenna 6183 0.4 0.4
MODELS
PR8 PR4
Revised 10/13/08 2009 FLTRSE3 MODELS Page 9-9
PV8 FLTRSE3 PV4 FLTR3-CVO

(JAPAN ONLY)
2009 FLTRSE3 MODELS
Table 9-1. Service
MODELS
PV8 PV4
NEW
Set-up and predelivery --- 2.4 2.4
1,000 mile (1,600 km) service --- 2.4 2.4
REGULAR
5,000 mile maintenance (8,000 km) maintenance --- 1.7 1.7

(JAPAN ONLY)
Table 9-2. Chassis
MODELS
PV8 PV4
PAINT REPAIR
WHEELS
Replace axle covers front 2112 0.1 0.1
HANDLEBARS
Replace handlebars 2206 2.4 2.4
Replace shift lever peg/insert 2392 0.1 0.1
BRAKES
Replace caliper decorative insert one 2429 0.1 0.1
Replace rear brake pedal cover 2496 0.1 0.1
SEATS/FENDERS/TANKS
Replace rider backrest pad 2509 0.1 0.1
Replace rider backrest bracket on rear fender 2511 0.3 0.3
Replace passenger backrest mounts/bushings all or one 2513 0.3 0.3
Replace fender and/or fender adapters front 2526 1.0 1.0
Replace passenger backrest latches detachable non-tour pak mounted 6506 0.1 0.1

(JAPAN ONLY)
Replace rear fender facia/ground effects 2528 0.5 0.5
Replace rear fender facia/ground effects stud plate one or both 2529 0.9 0.9
Replace rear fender support cover left or right 2536 0.3 0.3
EXHAUST SYSTEM
Replace one muffler end 2647 0.1 ---
Replace one muffler heat shield 2649 0.1 0.1
Table 9-3. Engine
MODELS
PV8 PV4
CRANKCASE
Replace oil cooler guard 4521 0.3 ---
Replace oil cooler 4525 0.4 ---
Replace oil cooler mounting bracket 4526 0.4 ---
Replace oil cooler hose and/or clamp one or both 4528 0.6 ---
Replace oil filter mount/fittings 4533 0.4 ---
Replace oil filter mount bypass cover and/or gasket 4534 0.4 ---
Table 9-2. Chassis
MODELS
PV8 PV4

(JAPAN ONLY)
MODELS
PV8 PV4
CLUTCH
Replace clutch release plate and/or bearing 4016 0.4 0.4
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5 1.5
Replace clutch push rod 4019 0.3 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4 0.4
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.7 1.7
Bleed clutch system of air includes fluid refill 4024 0.1 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.8 0.8
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2 0.2
MODELS
PV8 PV4
ACCESSORIES
Replace windshield / wind deflector entire assembly 6203 0.1 0.1
Replace one mid frame air deflector 6201 0.2 0.2

(JAPAN ONLY)
ITEM DESCRIPTION LABOR CODE PV8 PV4
CHARGING CIRCUIT
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manuals, Part No. 99600-
09 and 99483-09 and Electrical Diagnostic Manual, Part No. 99497-09.
Diagnose charging system regulator failure 5315 0.6 0.5
WIRING
LIGHTS
Replace turn signal light assembly rear 5205 0.4 0.4
7075 0.4 ---
[78B] terminal 19.
7076 0.5 ---
Automatic compression release diagnosis replace grounded/defective ACR solenoid. 7077 2.3 ---
7078 2.5 ---
7079 0.6 ---
Automatic compression release diagnosis replace ECM 7080 0.9 ---

(JAPAN ONLY)
Revised 10/13/08 2009 FXSTSSE3 MODELS Page 9-15
PT9 FXSTSSE3
2009 FXSTSSE3 MODELS
Table 9-1. Service
MODEL
PT9
NEW
500 mile (800 km) service --- 2.5
REGULAR
Table 9-2. Chassis
MODEL
PT9
PAINT REPAIR
WHEELS
Replace rear tire 2111 1.2
HANDLEBARS
Replace both rubber handlebar mounts 2246 0.4
PT9 FXSTSSE3
Replace handlebar riser one or both 2253 0.2
Replace handlebar clamp Include removing tachometer 2254 0.3
Replace handlebar riser stud 2257 0.3
Replace top fork clamp 2309 0.3
Replace steering bearings 2332 2.0
Replace rigid fork 2334 2.1
Replace shock 2335 0.1
Replace one or more rebound spring(s) 2336 0.3
Replace upper spring bridge 2338 0.1
Adjust steering head bearing PDI only 2290 0.4
Replace lower (compression) spring or spring reaction rod assembly (one
or more) or spring fork
2348 1.4
Replace strut assembly (front fender) 2284 0.3
Replace lower rocker one 2350 0.6
both 2353 0.7
Replace rocker bearings (rocker removed) 2355 0.2
Replace front brake disc 2436 0.3
Bleed brake caliper 2446 0.2
Replace front axle covers either one 6502 0.1
Replace rear axle covers left side 6503 0.1
right side 6504 0.3
Table 9-2. Chassis
MODEL
PT9
PT9 FXSTSSE3
SEATS/FENDERS/TANKS
Replace fender support cover - one only 2536 0.1
Replace fuel gauge 2563 0.2
Replace fuel filler ring 2575 0.1
EXHAUST SYSTEM
Replace muffler support 2666 0.8
Replace exhaust pipe shotgun 2615 0.8
Replace muffler 2646 0.6
Table 9-3. Engine
MODEL
PT9
FUEL SYSTEM
Replace air cleaner medallion 3541 0.1
Replace air cleaner mounting ring 3542 0.1
Replace air cleaner 3543 0.1
Replace air cleaner support bracket 3544 0.1
Table 9-2. Chassis
MODEL
PT9
PT9 FXSTSSE3
MODEL
PT9
Replace and/or Service clutch control lever 2221 0.1
Replace clutch release plate and/or bearing 4016 0.3
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5
Replace clutch push rod 4019 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.6
Bleed clutch system of air includes fluid refill 4024 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.5
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2
MODEL
PT9
Replace left upper handlebar switch 5171 0.6
Replace right upper handlebar switch 5173 0.8
Replace headlight shroud 5241 0.4
DIAGNOSTIC TROUBLE CODES
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W
6795 0.9
PT9 FXSTSSE3
7075 0.4
[78B] terminal 15.
7076 0.6
Automatic compression release diagnosis replace grounded/defective ACR solenoid. 7077 2.1
7078 2.3
7079 0.6
Automatic compression release diagnosis replace ECM 7080 0.9
MODEL
PT9
PT9 FXSTSSE3
Revised 10/13/08 2009 FXDFSE MODELS Page 9-21
PX8 FXDFSE
2009 FXDFSE MODELS
Table 9-1. Service
MODEL
PX8
NEW
1,000 mile (1,600 km) service --- 2.0
REGULAR
Table 9-2. Chassis
MODEL
PX8
PAINT REPAIR
PX8 FXDFSE
Replace master cylinder cover 2479 0.1
Replace chin fairing 6213 0.2
Replace chin fairing mounting bracket 6215 0.5
Replace motor rubber mount front 2398 0.4
Replace rear axle covers left side 6503 0.1
right side 6504 0.1
Table 9-3. Engine
MODEL
PX8
MODEL
PX8
Replace and/or service clutch control lever 2221 0.1
Replace clutch release plate and/or bearing 4016 0.3
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5
Replace clutch push rod 4019 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4
Table 9-2. Chassis
MODEL
PX8
PX8 FXDFSE
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.6
Bleed clutch system of air includes fluid refill 4024 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.5
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2
ITEM DESCRIPTION CODE
MODEL
PX8
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-
Replace tachometer cosmetics only 6009 0.3
DIAGNOSTIC TROUBLE CODES
Serial data missing replace tachometer 6772 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections 6709 0.3
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair tachometer connections/terminal 6711 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer harness inspection/wiggle test/replace 15 AMP battery fuse 6713 0.3
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer replace TSM/TSSM/HFSM 6717 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6866 0.7
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/ignition switch (O/W
6795 0.9
U1300 Tachometer serial data low ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire)
is open
6036 0.5
MODEL
PX8
PX8 FXDFSE
U1300 Tachometer serial data low repair TSM/TSSM/HFSM connections 6709 0.3
U1300 Tachometer serial data low repair speedometer connections/terminals 6747 0.3
U1300 Tachometer serial data low replace speedometer 6765 0.7
U1300 Tachometer serial data low repair ECM connections 6854 0.3
U1300 Tachometer serial data low replace ECM and reprogram 7993 0.9
U1300 Tachometer serial data low ECM [78B] terminal 5 TSSM [30B] terminal 3/speedometer
[39B] terminal 2 (LGN/V wire) grounded
7994 0.4
U1300 Tachometer serial data low ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.8
U1301 TSM/TSSM/HFSM serial data high repair tachometer connections 6711 0.4
U1301 Speedometer serial data high repair tachometer connections 6711 0.4
U1301 Speedometer serial data high replace tachometer 6803 0.7
U1301 Tachometer serial data high ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire)
is open
6036 0.5
U1301 Tachometer serial data high repair TSM/TSSM/HFSM connections 6709 0.3
U1301 Tachometer serial data high repair tachometer connections 6711 0.4
U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is
open
6720 0.8
U1301 Tachometer serial data high ground and ECM [78B] terminal 10 are open 6746 0.4
U1301 Tachometer serial data high repair speedometer connections/terminals 6747 0.3
U1301 Tachometer serial data high replace speedometer 6765 0.7
U1301 Tachometer serial data high repair ECM connections 6854 0.3
U1301 Tachometer serial data high data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/
6865 0.4
U1301 Tachometer serial data high replace ECM and reprogram 7993 0.9
U1301 Tachometer serial data high replace TSM/TSSM/HFSM 7998 0.8
U1301 Tachometer serial data high ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.8
MODEL
PX8
PX8 FXDFSE
7075 0.4
[78B] terminal 15.
7076 0.5
7078 2.3
7079 0.6
MODEL
PX8
PX8 FXDFSE
Revised 10/13/08 2009 FLHTCUTG MODELS Page 10-1
MAM FLHTCUTG
2009 FLHTCUTG MODELS
Table 10-1. Service
MODEL
MAM
NEW
1,000 mile (1,600 km) service --- 3.3
REGULAR
MAM FLHTCUTG
Table 10-2. Chassis
MODEL
MAM
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair method.
DRIVE
Adjust secondary belt at PDI only 2010 0.7
Replace secondary belt 2011 5.2
Replace rear wheel sprocket with bearing 2021 2.7
Replace rear wheel compensator cushion 2013 2.3
Replace rear wheel compensator bowl 2014 2.7
WHEELS
Replace tire - includes mounting and balancing front 2106 0.6
rear 2111 0.5
Replace wheel assembly - includes disc exchange, mounting and balanc-
ing
front 2113 0.8
rear 2114 0.5
Replace wheel bearings front 2136 0.7
Replace rear wheel center cap left or right 2159 0.1
HANDLEBARS
Replace handlebars includes removing radio 2206 1.5
Replace clutch hand lever 2221 0.2
Replace clutch hand lever bracket 2226 0.3
Replace both rubber handlebar mounts includes removing radio, if applicable 2246 1.0
Replace rubber handlebar grip 2251 0.2
Replace handlebar riser one or both - includes loosening radio, if applicable 2253 1.0
MAM FLHTCUTG
Replace handlebar clamp includes removing radio, if applicable 2254 0.8
Replace steer damper 1896 0.1
Adjust steering head bearings 2290 0.7
Change front fork oil both sides --- 2.2
Replace frame includes removal and installation of all accessories and motor-
cycle components
2306 17.5
Replace frame assembly, rear 2339 1.7
Replace intermediate frame 1897 1.0
Replace frame connection brackets 1898 0.6
Replace panhard rod 1899 0.7
Replace front fork assembly includes removal and installation of upper and lower fork brack-
ets
2311 3.0
Replace lower fork bracket and stem 2316 3.2
Replace steering head cups and bearings including bearing adjustment 2321 3.2
Replace upper fork bracket 2326 2.7
Service or replace fork slider and/or seal includes removal, disassembly,
cleaning, inspection, replacing parts, servicing damper tube, replacing
bushings, assembly and installation
one side 2341 2.4
both sides
2342 2.9
Replace fork side one side 2346 1.2
both sides 2351 1.5
Replace fork tube one side 2356 2.0
both sides 2361 2.5
Replace rear swing arm and/or bearings or adaptor plate 2366 3.8
Replace rear fork pivot shaft 2368 0.8
Replace rear shock air line 2369 0.2
Replace rear shock absorber assembly one side 2371 0.8
both sides 2376 1.0
Replace footboard or foot peg 2394 0.2
Table 10-2. Chassis
MODEL
MAM
MAM FLHTCUTG
Replace footboard insert 2299 0.1
Replace motor mount rear right 2395 1.6
rear left 2397 0.3
both front rubber mounts and/or front mount bracket 2398 1.4
BRAKES
Replace hydraulic brake line includes filling/bleeding brakes (non ABS
vehicles)
front (non ABS vehicles) 2406 1.0
rear (non ABS vehicles) 2411 0.7
Replace brake pads front each caliper 2416 0.1
rear includes p. brake adj. 2421 0.6
Replace brake caliper includes filling/bleeding brakes front each caliper 2426 0.4
rear 2431 0.7
Replace rear brake caliper mount caliper bracket to axle bracket, each side 2408 0.3
Replace brake caliper screen front each caliper 2428 0.1
Replace brake rotor front one side 2436 0.3
front both sides 2437 0.4
rear one side 2441 0.2
Bleed brake caliper one or two front calipers or rear caliper 2446 0.2
Replace master cylinder assembly includes filling/bleeding brakes front 2461 0.4
rear 2466 0.5
Replace master cylinder cover front or rear 2479 0.1
Rebuild master cylinder assembly includes filling/bleeding brakes front 2471 0.6
rear 2476 0.5
PARKING BRAKE
Adjust parking brake predelivery only, at the knob 1838 0.1
full adjustment 1839 0.3
Replace parking brake knob 1841 0.1
Replace parking brake cable right- includes adjustment 1842 0.7
left-includes adjustment 1843 0.7
Table 10-2. Chassis
MODEL
MAM
MAM FLHTCUTG
Replace parking brake lever includes side plates and adjustment 1844 0.6
Replace hardware kit includes adjustment 1845 0.6
Replace parking brake lever pivot pin 1846 0.1
Replace parking brake lever assembly with cables/adjustment 1847 0.3
Replace parking brake boot 1848 0.1
Replace rear brake pedal 2492 0.3
Replace front brake lever 2494 0.2
SEATS/FENDERS/TANKS
Replace seat and/or strap or spring(s) and / or hinge bracket 2506 0.1
Replace fender front 2526 1.0
rear - see body section
Replace license plate mount 2525 0.1
Replace fuel tank assembly 2541 1.2
Replace fuel tank console/instrument panel 2553 0.3
Replace fuel tank console insert 2558 0.2
Replace fuel tank console fuel door or fuel door lock 2559 0.1
Replace fuel tank console rubber mounting strip 2557 0.2
Replace fuel level sending unit 2564 0.5
Replace fuel tank check valve assembly includes fuel line attached to check valve 2567 0.6
Replace canopy gasket 2570 0.4
Replace fuel filter 2575 0.5
Replace fuel transfer hose inside tank 2579 0.5
Replace fuel tank trim or medallion 6507 0.3
Replace oil filter 2582 0.1
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets 2626 1.1
Replace exhaust pipe right side header assembly and/or port gaskets 2631 1.0
left side cross under pipe, support clamp and/or gasket 2636 0.3
Table 10-2. Chassis
MODEL
MAM
MAM FLHTCUTG
Replace one muffler 2646 0.2
Replace rear exhaust support bracket at transmission side cover 2651 0.4
Replace any one exhaust shield 2661 0.1
Replace one muffler support 2666 0.2
BODY
Replace trunk door cover backside of door 1851 0.1
Replace trunk door 1852 0.4
Replace trunk door seal 1853 0.2
Replace trunk door hinge left 1854 0.1
right 1855 0.1
Replace trunk door lanyard left 1856 0.1
right 1857 0.1
Replace trunk door lock 1858 0.1
Replace trunk door striker one or both 1859 0.1
Replace body 1861 1.3
Replace trunk door latch assembly includes bracket 1862 0.2
Replace trunk door latch/cable 1863 0.5
Replace fender rear left or right 2531 0.7
Table 10-2. Chassis
MODEL
MAM
MAM FLHTCUTG
Table 10-3. Engine
MODEL
MAM
GENERAL
Remove and install engine includes remove, replace, install oil passage
gasket
3006 4.9
Remove and install engine includes remove, replace, install oil passage
gasket
3006 4.8
Replace stabilizer top front 3005 0.2
Remove and replace oil pan for inspection/decontamination with engine removed 3009 0.3
Replace dipstick 3480 0.1
CYLINDER HEAD
Recondition cylinder head includes removal of head and gasket, remove
carbon, service valve guides, grind valves and seats, test springs and
install head and gaskets.
front head 3101 4.9
rear head 3103 4.9
both heads 3104 5.5
Replace cylinder head one head 3106 3.9
both heads 3108 4.8
Replace valve seal or spring after cylinder head removal one seal or spring (intake or exhaust) 3131 0.1
both seals or springs (intake or exhaust) 3132 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.8
Recondition rocker arms after heads are removed one head 3149 0.7
both heads 3150 1.4
Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/
rocker arm support
front cylinder 3147 1.6
MAM FLHTCUTG
Replace cylinder o-ring/drain o-ring front cylinder 3161 3.2
Replace crankcase umbrella valve one 3172 1.1
both 3174 1.2
CYLINDER AND PISTON
sizing cylinder (.005 pistons), replacing piston rings and all items listed
under recondition cylinder head and assembly.
3203 6.5
Replace piston rings includes deglazing cylinder one cylinder 3206 3.5
Recondition top end includes disassembly, deglazing cylinder and
replacing rings, or replacing cylinder and piston, all items listed under
reconditioning cylinder head and assembly.
3208 6.3
bore and hone, resizing cylinder (.010 oversize or above), replacing pis-
ton rings and all items listed under recondition cylinder head and assem-
bly.
3212 6.9
Replace piston and piston rings includes removal of cylinder head and
cylinder, fitting new piston with rings, resizing cylinder and assembly
one cylinder 3221 4.1
Replace cylinder and piston one cylinder 3236 3.4
Replace one cylinder stud cylinder removed 3253 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder 3307 1.8
on both cylinders 3310 2.1
Replace push rod, push rod cover and/or o-ring or quad seal one or two same cylinder 3317 1.8
one each cylinder 3318 2.0
Replace cam cover and/or gasket 3325 2.0
Table 10-3. Engine
MODEL
MAM
MAM FLHTCUTG
Replace primary cam chain, sprockets and/or fastener 3327 2.1
Replace primary cam chain tensioner 3328 2.1
Replace cam support plate/o-rings 3335 3.2
Replace cam support plate 3337 4.1
Replace cam support bearing/cams/secondary cam chain/tensioner 3338 4.3
Replace oil pump and/or o-rings 3341 3.1
Replace cam bearing crankcase one bearing 3342 3.8
two bearings 3343 4.0
Bypass valve inspection 3354 3.1
CRANKCASE
Replace crankcases California vehicles only includes remove and install engine 3406 8.4
Replace crankcases includes remove and install engine 3406 8.3
Seal crankcase only 3407 7.1
Replace flywheels includes remove and install engine 3411 7.9
Replace right side main bearing California vehicles only 3412 7.9
Replace right side main bearing 3412 7.8
Replace left side main bearing California vehicles only 3410 7.1
Replace left side main bearing 3410 7.0
Piston jet/o-ring one 3413 3.4
both 3414 3.8
Replace crank position sensor o-ring 3403 0.1
Check flywheel trueness before assembly or after removal 3420 0.1
Recondition cylinder heads - head removed (for non-related repairs) one head 3425 1.0
both heads 3426 2.0
Replace piston rings cylinders removed (for non-related repairs deglaze only) 3428 0.3
Replace pistons cylinders removed (for non-related repairs) includes resizing
cylinders
3430 1.4
Replace oil filter mount end cap and/or gasket 4519 0.2
Replace oil cooler 4525 0.4
Table 10-3. Engine
MODEL
MAM
MAM FLHTCUTG
Replace oil cooler mounting bracket 4526 0.4
Replace oil cooler hose and/or clamp one or both 4528 0.6
Replace oil filter mount/fittings 4533 0.4
FUEL SYSTEM
Replace air cleaner cover 3502 0.1
Replace induction module 3508 1.1
Replace induction module seal 3510 1.2
Replace external fuel supply hose 3514 0.2
Replace evaporative purge solenoid California vehicles only 3522 0.3
Replace any one hose 3529 0.4
MODEL
MAM
DRIVE
Replace derby cover and/or gasket/o-ring 4001 0.1
Replace primary chain 4002 0.9
Replace primary chain tensioner 4033 0.8
Replace engine sprocket 4003 0.9
Replace engine sprocket seal 4005 2.4
Replace primary cover 4007 0.6
Replace inner primary case and/or seals or mainshaft bearing 4008 2.1
Table 10-3. Engine
MODEL
MAM
MAM FLHTCUTG
Replace primary cover gasket 4009 0.6
Replace shift lever heel or toe shifter 4012 0.1
Replace shift lever shaft and/or inner lever includes removal of heel and toe shift levers 4017 0.2
Replace starter-primary o-ring 4034 0.6
CLUTCH
Adjust clutch --- 0.2
Replace release cable assembly 4006 1.4
Service the clutch includes disassembly, cleaning, inspection repair, assembly,
and adjustment
4011 1.3
Replace clutch release bearing and/or push rod 4016 1.2
Replace clutch release (ball ramp) and/or side cover 4018 1.7
DIFFERENTIAL
Replace axle assembly 4037 3.3
Replace axle left or right 4038 0.3
Replace axle bearing left or right 4039 0.5
Replace axle stud one 4041 0.4
Replace axle housing 4042 3.3
Replace differential assembly 4043 2.5
Replace differential carrier bearings 4044 2.3
Replace reverse ring gear 4045 2.3
Replace reverse bracket 4046 0.5
Replace differential seal 4047 2.3
MODEL
MAM
MAM FLHTCUTG
MODEL
MAM
TRANSMISSION CASE
Replace transmission case 4304 5.6
Replace transmission complete - includes remove, replace, install oil pas-
sage gasket
4305 5.2
Overhaul transmission includes disassembly, cleaning, inspection, replacing parts
(transmission case in frame)
4306 4.6
Replace transmission sprocket 4309 2.6
Replace main drive gear oil seal in transmission case 4311 2.7
Replace mainshaft oil seal in main drive gear 4316 2.2
Replace side door gasket 4321 2.8
Replace shifter drum 4331 2.9
Replace shifter arm assembly or springs 4336 3.0
Replace transmission top cover and/or gasket 4341 0.6
Replace shifter forks and/or shaft 4343 2.9
Replace side door bearing one 4348 3.1
both 4351 3.2
Replace transmission case countershaft bearing 4361 3.1
Replace main drive gear and/or bearing 4366 3.4
Replace transmission side cover gasket 4368 1.1
Replace oil pan and/or gasket 4378 0.6
Replace transmission shift shaft seal 4390 2.2
Replace vehicle speed sensor o-ring 4380 0.7
MAM FLHTCUTG
MODEL
MAM
ACCESSORIES
Replace windshield 6203 0.1
Replace one fairing wind deflector 6205 0.1
Replace one mid frame air deflector 6201 0.2
Replace instrument panel support housing or inner fairing 6209 1.9
Replace outer fairing or support brace 6255 0.3
Replace tour-pak lock or latch 6261 0.2
Replace one frame sidecover or mounting grommet or post 6263 0.1
Replace tour-pak hinge 6264 0.3
Replace inner fairing bracket 6265 0.9
Replace nameplate tour-pak 6266 0.2
Replace tour-pak cover 6270 0.7
Replace tour-pak bottom 6243 1.4
Replace fairing cap 6271 0.3
Replace one fairing lower left or right 6272 0.2
Replace one fairing lower glove compartment assembly or vent door 6242 0.3
Replace fairing lower vent door serrated washers left or right side, one or both washers 6241 0.1
Replace chrome fairing skirt 6273 0.2
Replace lock-set 6276 0.5
Replace highway bar front 6353 0.6
Replace tour-pak mount/luggage rack 6453 0.2
Replace tour-pak includes lights and brackets, antenna assembly, backrest, and
rear speakers
6509 1.4
Replace rear view mirror one or both 6513 0.1
Replace backrest 6515 0.2
MAM FLHTCUTG
MODEL
MAM
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service
Manual, Part No. 99483-09, 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09.
Check and diagnose the electrical system lights and accessories excluding turn signals 5016 0.3
Replace connector housing 5022 0.1
Replace connector anchor 5023 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1
Diagnose charging system milliamp draw 5308 0.2
Diagnose charging system total current draw 5310 0.2
Diagnose charging system open grounded stator 5312 2.8
Diagnose system AC output 5314 2.8
Diagnose charging system regulator failure 5315 0.5
Diagnose charging system voltage output 5316 1.0
Diagnose charging system replace rotor 5319 2.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded motor 5817 1.0
Starter inoperative start button 5818 1.0
Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.2
Starter inoperative solenoid clicks; poor relay or solenoid connections, or bad relay
contacts
5823 0.3
Starter inoperative solenoid clicks; poor starter to battery connections, ground con-
5824 0.2
Starter inoperative damaged motor 5825 1.0
Starter inoperative relay click; open in relay wiring 5827 0.3
Starter inoperative nothing clicks; poor relay ground 5828 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.6
Starter inoperative nothing clicks; open in wiring to or from starter button 5831 0.5
MAM FLHTCUTG
Starter inoperative starter relay 5832 0.4
Slow starter crank or starter stalls poor starter to battery connections, ground connections, or bad
solenoid contacts
5835 0.2
Starter spins clutch 5837 1.1
Starter inoperative nothing clicks; TSM/TSSM 5838 0.6
Replace starter solenoid contacts includes starter motor removal 5845 1.2
Replace starter solenoid coil includes starter motor removal 5860 1.2
Starter inoperative nothing clicks TSM/TSSM/HFSM 6791 0.5
Starter inoperative nothing clicks connector 6792 0.2
Starter inoperative nothing clicks open 6793 0.3
Starter inoperative replace clutch switch - includes diagnostics 5168 0.8
Starter inoperative locate and repair open on BK wire between clutch switch and
5861 0.6
Starter inoperative replace neutral switch - includes diagnostics 5157 0.3
Starter inoperative locate and repair open on BK wire between neutral switch and
5862 0.5
REVERSE CIRCUIT
Reverse motor runs continuously replace reverse motor 1817 0.5
Reverse motor runs continuously replace RCM solenoid 1818 0.3
Reverse motor runs continuously replace RCM 1822 0.8
Reverse motor runs continuously locate and repair short to voltage 1823 0.5
Reverse motor spins but does not engage replace ring gear/clean bolts/adjust belt 1824 2.2
Reverse motor spins but does not engage replace reverse motor 1825 0.5
Reverse motor stalls or spins too slowly poor reverse motor to battery connections or ground connec-
tions
1826 0.5
Reverse motor stalls or spins too slowly mechanical bind present in reverse system, use with additional
appropriate code
1827 0.6
Reverse motor stalls or spins too slowly replace reverse motor 1828 0.7
MODEL
MAM
MAM FLHTCUTG
Reverse inoperative poor reverse motor to battery connections or ground connec-
tions
1826 0.5
Reverse inoperative replace reverse motor 1829 0.7
Reverse inoperative locate and repair open 1830 0.6
Reverse inoperative replace RCM 1831 0.7
Reverse inoperative replace RCM solenoid 1832 0.5
Reverse inoperative replace reverse switch assembly - includes diagnostics 1833 0.7
Reverse inoperative replace circuit breaker 1834 0.3
WIRING
Replace main wiring harness 5026 3.6
Replace audio harness 5027 1.8
Replace main harness trough/tray lower trough, or both lower trough and cover 5078 0.9
Replace main harness trough cover trough cover only 5079 0.4
Main harness locate and repair open/short 5028 0.5
Replace rear fender/body wiring harness 5036 0.8
Replace any single wire ground wire 5038 0.4
light circuit 5039 0.4
accessory circuit 5043 0.2
Repair/diagnose indicator lamp wiring 5048 0.3
Replace front fender wiring harness 5049 0.9
Replace inter connect harness 5052 0.5
Interconnect harness repair short 6531 0.8
Interconnect harness repair open 6532 0.6
Handlebar harness repair short 6551 0.8
Handlebar harness repair open 6552 0.4
Audio harness repair short 6560 0.7
Audio harness repair open 6561 0.6
Replace front headset harness 6616 0.7
Replace reverse overlay harness 6563 0.6
MODEL
MAM
MAM FLHTCUTG
SWITCHES
Replace ignition switch 5129 0.8
Replace rear stoplight switch includes bleeding brakes 5141 0.5
Replace fuse 5145 0.2
Replace main main Fuse or cover 5147 0.2
Replace main fuse block 5151 0.5
Replace transmission neutral switch includes diagnosis 5157 0.3
Replace oil pressure switch includes diagnosis 5161 0.3
Replace clutch lockout switch 5168 0.8
Replace rear stoplight relay 5169 0.2
Replace left handlebar switch 5171 0.5
Replace right handlebar switch 5173 0.7
Replace left upper handlebar switch housing 5177 0.2
Replace left lower handlebar switch housing 5178 0.2
Replace right upper handlebar switch housing 5179 0.2
Replace right lower handlebar switch housing 5180 0.7
Replace handlebar (cruise set) switch 5182 1.2
Replace handlebar mode switch 5183 1.5
Replace handlebar (PTT) switch 5184 1.2
Replace handlebar audio switch 5186 1.4
Replace any fairing switch (except speaker) 5192 0.4
Replace switch knob any handlebar switch 6953 0.4
Replace speaker switch (includes diagnostics) 6143 0.6
Replace passenger switch volume/PTT switch 6627 0.7
LIGHTS
Replace headlight includes diagnosis 5185 0.1
Replace headlight housing includes adjustment 5189 0.2
MODEL
MAM
MAM FLHTCUTG
Replace indicator lamp assembly 5191 0.2
Replace instrument panel bulb includes diagnosis 5193 0.2
Replace taillight bulb or single light bulb or lens includes diagnosis 5197 0.1
Replace turn signal light assembly front 5201 0.4
Replace taillight assembly or circuit board 5215 0.2
Replace fender tip light bulb or lens front 5217 0.1
Replace fender tip lamp assembly/or rear facia fender lamp front 5225 0.2
Replace auxiliary lamp bulb 5227 0.1
Replace auxiliary lamp assembly includes aiming 5230 0.5
Replace front auxiliary/directional lamp bracket includes auxiliary lamp aiming where applicable 5232 0.8
Replace king tour-pak light bulb or lens includes diagnosis 5233 0.2
Replace king tour-pak lower light assembly 5234 0.5
Replace king tour-pak wrap-around light assembly 5235 0.8
Replace license plate light bulb not used for LED equipped models 5246 0.2
Replace license plate light assembly 5247 0.2
BATTERY/HORN
Replace battery includes diagnosis 5705 0.3
Replace horn and/or bracket 5765 0.1
Replace battery tray 5767 0.8
Replace battery cable 5769 0.4
INSTRUMENTS - INCLUDES DIAGNOSIS
Replace tachometer cosmetics only 6009 0.3
Replace indicator panel lens 6018 0.3
Replace voltmeter or fuel gauge 6021 0.3
Replace oil pressure or air temperature gauge 6026 0.3
Replace ambient temperature sensor 6028 0.1
Replace speedo reset boot 6043 0.1
MODEL
MAM
MAM FLHTCUTG
Replace radio chassis - cosmetic 6101 0.6
Replace one speaker grill front 6607 0.2
rear 6612 0.1
Replace rear speaker housing right side 6608 0.3
left side 6610 0.3
Replace front antenna lead radio or CB, includes checking SWR 6609 0.9
Replace antenna mast mount 6611 0.2
Replace CB antenna mast includes checking SWR 6613 0.4
Complete stereo antenna inspection 6615 0.2
Replace stereo antenna mast 6617 0.1
Replace front headset DIN cover 6619 0.3
Replace console housing 6623 0.3
Replace rear headset DIN cover 6628 0.1
Repair/replace audio harness 6940 1.0
B2006 Radio switch stuck replace radio 6101 0.6
B2007 Radio front hand controls shorted high replace radio 6101 0.6
B2007 Radio front hand controls shorted high locate and repair short to voltage in handlebar harness 6551 0.8
B2007 Radio front hand controls shorted high locate and repair short to voltage in interconnect harness 6531 0.8
B2008 Radio front hand controls shorted low replace radio 6101 0.6
B2008 Radio front hand controls shorted low locate and repair short to ground in handlebar harness 6551 0.8
B2008 Radio front hand controls shorted low locate and repair short to ground in interconnect harness 6531 0.8
B2009 Radio front hand controls stuck replace radio 6101 0.6
B2009 Radio front hand controls stuck locate and repair open in interconnect harness 6532 0.6
B2009 Radio front hand controls stuck replace mode switch or repair switch wiring 5183 1.5
B2009 Radio front hand controls stuck replace audio switch or repair switch wiring 5186 1.4
B2009 Radio front hand controls stuck replace PTT/squelch switch or repair switch wiring 5184 1.2
B2010 Radio passenger controls shorted high replace radio 6101 0.6
MODEL
MAM
MAM FLHTCUTG
B2010 Radio passenger controls shorted high locate and repair short to voltage in audio harness 6560 0.7
B2010 Radio passenger controls shorted high locate and repair short to voltage in passenger rear control
switch harness
6115 0.7
B2011 Radio passenger controls shorted low replace radio 6101 0.6
B2011 Radio passenger controls shorted low locate and repair short to ground in audio harness 6560 0.7
B2011 Radio passenger controls shorted low locate and repair short to ground in passenger rear control
switch harness
6115 0.7
B2012 Radio passenger controls stuck replace radio 6101 0.6
B2012 Radio passenger controls stuck locate and repair open in audio harness 6561 0.6
B2012 Radio passenger controls stuck locate and repair open in passenger rear control switch harness
or replace passenger rear control switch
6627 0.7
B2016 Front speakers shorted replace radio 6101 0.6
B2016 Front speakers shorted locate and repair short in interconnect harness between
6531 0.8
B2016 Front speakers shorted replace speaker 6605 0.3
B2017 Front speakers open replace radio 6101 0.6
B2017 Front speakers open locate and repair open in interconnect harness between
6532 0.6
B2017 Front speakers open replace speaker (w/o high output amplifier) 6605 0.3
B2018 Front speakers short to ground replace radio 6101 0.6
B2018 Front speakers short to ground locate and repair short to ground in interconnect harness
between speaker wires from radio to speaker
6531 0.8
B2019 Front speakers short to battery replace radio 6101 0.6
B2019 Front speakers short to battery locate and repair short to voltage in interconnect harness
between speaker wires from radio to speaker
6531 0.8
B2020 Rear speakers shorted replace radio 6101 0.6
B2020 Rear speakers shorted locate and repair short in audio harness between speaker wires
6560 0.7
B2020 Rear speakers shorted replace speaker 6606 0.5
B2021 Rear speakers open replace radio 6101 0.6
MODEL
MAM
MAM FLHTCUTG
B2021 Rear speakers open locate and repair open in audio harness between speaker wires
6561 0.6
B2021 Rear speakers open replace speaker 6606 0.5
B2022 Rear speakers short to ground replace radio 6101 0.6
B2022 Rear speakers short to ground locate and repair short to ground in audio harness between
6560 0.7
B2023 Rear speakers short to battery replace radio 6101 0.6
B2023 Rear speakers short to battery locate and repair short to voltage in audio harness between
6560 0.7
U1302 Infotainment bus off error replace radio 6102 0.7
U1302 Infotainment bus off error replace CB module includes SWR check 6625 0.7
U1302 Infotainment bus off error replace high output amplifier 6108
U1302 Infotainment bus off error locate and repair short to voltage or ground on Y/O or Y/V wires 6127 0.7
U1307 Infotainment bus lost communications with citizens band module replace CB module includes SWR check 6625 0.7
U1307 Infotainment bus lost communications state of health with citizens
band
locate and repair open/intermittent on Y/O or Y/V wire between
[28] and [184B/D]
6128 0.7
band
locate and repair open on R/O or BK/GN wire
6129 0.7
band
replace radio
6102 0.7
Symptom - Poor/no reception AM (HDI LW/MW), FM, WB replace antenna cable or mast connector 6609 0.9
Symptom - Poor/no reception AM (HDI LW/MW), FM, WB replace radio 6103 0.7
Symptom - Static present in audio replace spark plugs 6132 0.4
Symptom - Static present in audio replace spark plug wires 6133 0.4
Symptom - Static present in audio replace voltage regulator 6134 0.3
Symptom - Static present in audio clean and tighten regulator connections 6135 0.2
Symptom - Radio inoperative replace fuse 6136 0.2
Symptom - Radio inoperative replace radio 6103 0.7
Symptom - Radio inoperative locate and repair open on O/BE wire 6137 0.5
Symptom - Radio inoperative replace starter relay 6138 0.5
MODEL
MAM
MAM FLHTCUTG
Symptom - Radio inoperative locate and repair open on R/GY wire between connector [33B]
and starter relay
6139 0.6
Symptom - Radio inoperative locate and repair open on R/O wire between fuseblock and con-
nector [27B] or between fuseblock and battery
6159 0.5
Symptom - Radio inoperative locate and repair open on BK wire between [27B] and ground 6160 0.5
Symptom - Intercom inoperative replace radio 6103 0.7
Symptom - CB receiver inoperative replace CB module includes SWR check 6625 0.7
Symptom - CB receiver inoperative replace loading coil 6618 0.4
Symptom - CB receiver inoperative replace CB antenna mast 6613 0.4
Symptom - CB receiver inoperative replace antenna cable between CB module and antenna 6609 0.9
Symptom - CB receiver inoperative replace radio 6105 1.0
Symptom - CB receiver inoperative locate and repair open on R or BK wires from connector [184B/
D] and connector [28B]
6140 0.6
Symptom - CB receiver inoperative locate and repair short voltage/ground/between R and BK wires
from connector [184B/D] to connector [28B]
6141 0.7
Symptom - CB transmitter inoperative replace CB module includes SWR check 6625 0.7
Symptom - CB Transmitter inoperative replace CB antenna mast 6613 0.4
Symptom - CB Transmitter inoperative replace antenna cable between CB module and antenna 6609 0.9
Handheld microphone PTT inoperative replace radio 6103 0.7
Handheld microphone PTT inoperative replace pod headset harness 6616 0.7
Handheld microphone PTT inoperative locate and repair open or short to ground on BE/Y or Y/BK
wires in audio harness
6142 0.7
Symptom - Speaker switch malfunction replace radio 6103 0.7
Symptom - Speaker switch malfunction replace speaker switch 6143 0.6
Symptom - Speaker switch malfunction locate and repair open between pin 10/11/12 on connector [105] 6144 0.5
Symptom - Speaker switch malfunction locate and repair short between pin 13 on connector [27] and
ground
6145 0.5
Symptom - CD wont eject on base radio replace radio 6103 0.7
Symptom - Aux input inoperative replace radio 6103 0.7
Symptom - Headset speakers inoperative replace rider headset connector (pod harness) 6616 0.7
MODEL
MAM
MAM FLHTCUTG
Symptom - Headset speakers inoperative locate and repair short between Y/R, Y/W or Y/BK wires 6148 0.6
Symptom - Headset speakers inoperative replace radio 6103 0.7
Symptom - Headset speakers inoperative locate and repair open or short to voltage/ground/between Y/R,
Y/W or Y/BK wires between connectors [53B] and [28B]
6147 0.6
Symptom - Headset speakers inoperative locate and repair open on GY/Y, GY/O or Y/BK wires between
connectors passenger DIN connector and [28B]
6149 0.5
Symptom - Headset speakers inoperative locate and repair short to voltage/ground/between GY/Y, GY/O
wires between connectors passenger DIN connector and [28B]
6150 0.6
Symptom - No or low audio from microphones locate and repair open on R and BK wires between [184B/D]
(CB) or [187B] (hands free module) and connector [28B]
6153 0.7
Symptom - No or low audio from microphones replace radio 6106 1.0
Symptom - No or low audio from microphones replace CB module includes SWR check 6625 0.7
Symptom - No or low audio from microphones locate and repair short in harness between R & BK wires 6154 0.9
Symptom - No or low audio from microphones locate and repair short in harness on ++R wires 6155 0.9
Symptom - No or low audio from microphones locate and repair open in harness between DIN connector and
[28B]
6156 0.8
Symptom - CD skipping loosen and align radio chassis 6171 0.4
Symptom - CD skipping locate and repair voltage drop 6172 0.7
Symptom - CD skipping align or replace front motor mount 6173 0.9
Symptom - CD skipping replace radio 6174 0.9
Symptom - Switches inoperative replace radio 6101 0.6
CRUISE CONTROL - DIANGNOSIS, REPAIR
Main harness locate and repair open/short 5028 0.5
Replace any single wire ground wire 5038 0.4
Replace rear stoplight switch 5141 0.5
Replace fuse 5145 0.2
Replace rear stoplight relay 5169 0.2
Replace handlebar (cruise set) switch 5182 1.2
Replace any fairing switch 5192 0.4
MODEL
MAM
MAM FLHTCUTG
Replace tachometer 6009 0.3
Interconnect harness repair short 6531 0.8
Interconnect harness repair open 6532 0.6
Handlebar harness repair open 6552 0.4
Replace speedometer 6769 0.4
09 and 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09.
No security lamp during bulb check 6738 0.3
Security lamp on continuously after bulb check replace speedometer 6752 0.3
Fails to disarm replace FOB battery 6755 0.1
Fails to disarm replace FOB 6756 0.1
Fails to disarm replace TSSM\HFSM 6757 0.5
Fails to disarm HFSM harness to security antenna is open/grounded/shorted 6879 0.5
Turn signal error 1A - won't cancel upon completion replace TSM/TSSM/HFSM 6773 0.9
Turn signal error 1A - cancels erratically locate and repair intermittent open 6855 0.3
Turn signal error 1A - cancels erratically locate and repair intermittent short to voltage 6856 0.4
Turn signal error 1A - cancels erratically locate and repair intermittent short to ground 6857 0.4
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/
grounded/open
6790 0.4
Turn signal error 2A replace TSM/TSSM/HFSM 6791 0.5
Turn signal error 2A mate connector [30] 6792 0.2
Turn signal error 2A TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse
is open
6793 0.3
Turn signal error 2A diagnose and replace tail lamp and turn signal converter mod-
ule
6809 0.4
Turn signal error 2B replace bulb 6796 0.2
open
6798 0.3
MODEL
MAM
MAM FLHTCUTG
open
6800 0.3
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is
open
6805 0.3
Turn signal error 2C TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery
fuse is open
6806 0.3
Turn signal error 2C replace battery fuse 6807 0.2
Turn signal error 2C main fuse terminal A (R wire) and battery fuse is open 6808 0.3
TSM/TSSM/HFSM [30B]
6810 0.4
Turn signal error 2D repair open between connector [24B] and fuseblock 6812 0.5
TSM/TSSM/HFSM [30B]
6813 0.4
Turn signal error 2D TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to
ground
6814 0.5
Turn signal error 2D repair open between connector [22B] and fuseblock 6816 0.5
Turn signal error 3A - bulbs flash at double rate-all work replace bulb 6820 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion 6821 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb 6822 0.4
Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly 6823 0.4
Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM 6824 0.5
B0563 Battery voltage high - TSSM code not present 7770 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other codes 7771 0.2
B1121 Left turn output fault repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1121 Left turn output fault TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open 6790 0.4
B1121 Left turn output fault replace TSM/TSSM/HFSM 6791 0.5
B1121 Left turn output fault replace bulb 6796 0.2
MODEL
MAM
MAM FLHTCUTG
B1121 Left turn output fault replace bulb connection 6823 0.4
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4
B1122 Right turn output fault replace TSM/TSSM/HFSM 6791 0.5
B1122 Right turn output fault replace bulb 6796 0.2
B1122 Right turn output fault replace bulb connections 6823 0.4
B1123 Left turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1123 Left turn output shorted low TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4
B1123 Left turn output shorted low replace TSM/TSSM/HFSM 6791 0.5
B1123 Left turn output shorted low diagnose and replace tail lamp and turn signal converter mod-
ule
6809 0.4
B1124 Right turn output shorted low repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1124 Right turn output shorted low TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4
B1124 Right turn output shorted low replace TSM/TSSM/HFSM 6791 0.5
B1124 Right turn output shorted low diagnose and replace tail lamp and turn signal converter mod-
ule
6809 0.4
B1125 Left turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1125 Left turn output shorted high TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4
B1125 Left turn output shorted high replace TSM/TSSM/HFSM 6791 0.5
B1125 Left turn output shorted high diagnose and replace tail lamp and turn signal converter mod-
ule
6809 0.4
B1126 Right turn output shorted high repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1126 Right turn output shorted high TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open 6790 0.4
B1126 Right turn output shorted high replace TSM/TSSM/HFSM 6791 0.5
B1126 Right turn output shorted high diagnose and replace tail lamp and turn signal converter mod-
ule
6809 0.4
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-open 6830 0.3
B1131 Alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-grounded 6831 0.3
B1131 Alarm output open/low replace siren 6832 0.5
MODEL
MAM
MAM FLHTCUTG
B1131 Alarm output open/low repair alarm (terminal C) circuit (BK wire)-open 6834 0.3
B1131 Alarm output open/low repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.3
B1132 Alarm output high repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts 6817 0.3
B1132 Alarm output high replace siren 6832 0.5
B1134 Starter output high TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short
to volts
6840 0.3
B1134 Starter output high replace starter relay 6841 0.2
B1134 Starter output high replace TSM/TSSM/HFSM 6842 0.5
B1135 Accelerometer fault replace TSM/TSSM/HFSM 6845 0.4
B1141 Ignition switch low repair TSM/TSSM/HFSM terminal/connections 6709 0.4
B1141 Ignition switch low replace TSM/TSSM/HFSM 6791 0.5
B1141 Ignition switch low TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open 6793 0.3
B1143 Security antenna low replace security antenna 6878 0.3
B1143 Security antenna low HFSM harness to security antenna is open/grounded/shorted 6879 0.5
B1143 Security antenna low replace HFSM 6880 0.5
B1144 Security antenna high replace security antenna 6878 0.3
B1144 Security antenna high HFSM harness to security antenna is open/grounded/shorted 6879 0.5
B1144 Security antenna high replace HFSM 6880 0.5
B1145 Security antenna open repair security antenna connections, or replace security
antenna harness
6881 0.5
B1145 Security antenna open replace security antenna 6878 0.3
B1145 Security antenna open HFSM harness to security antenna is open/grounded/shorted 6879 0.5
B1145 Security antenna open replace HFSM 6880 0.5
B1154 Clutch input low replace clutch switch - includes diagnostics 5168 0.8
B1154 Clutch input low locate and repair open on BK wire between clutch switch and
5861 0.6
B1154 Clutch input low replace TSM/TSSM/HFSM 5863 0.5
MODEL
MAM
MAM FLHTCUTG
B1155 Neutral input low replace neutral switch - includes diagnostics 5157 0.3
B1155 Neutral input low locate and repair open on BK wire between neutral switch and
5862 0.5
B1155 Neutral input low replace TSM/TSSM/HFSM 5863 0.5
B 1151 Bank angle sensor low replace bank angle sensor 6968 0.2
B 1151 Bank angle sensor low replace security siren 6969 0.3
B 1151 Bank angle sensor low bank angle sensor [134B] terminal A to TSSM [30B] terminal
11to siren [142B] (Lt. GN/BN wire) grounded
6970 0.4
B 1152 Bank angle sensor short to battery repair bank angle sensor connections 6961 0.4
B 1152 Bank angle sensor short to battery bank angle sensor [134B] terminal A to TSSM [30B] terminal
11open
6962 0.4
B 1152 Bank angle sensor short to battery replace TSM/TSSM 6963 0.6
B 1152 Bank angle sensor short to battery bank angle sensor [134B] terminal B to TSSM [30B] terminal 9
grounded
6964 0.4
B 1152 Bank angle sensor short to battery bank angle sensor [134B] terminal B to TSSM [30B] terminal 9
open
6965 0.4
B 1152 Bank angle sensor short to battery bank angle sensor [134B] terminal C to ignition fuse open 6966 0.5
B 1152 Bank angle sensor short to battery replace bank angle sensor 6967 0.4
B 1153 Bank angle sensor high repair bank angle sensor connections 6961 0.4
B 1153 Bank angle sensor high bank angle sensor [134B] terminal A to TSSM [30B] terminal
11open
6962 0.4
B 1153 Bank angle sensor high replace TSM/TSSM 6963 0.6
B 1153 Bank angle sensor high bank angle sensor [134B] terminal B to TSSM [30B] terminal 9
grounded
6964 0.4
B 1153 Bank angle sensor high bank angle sensor [134B] terminal B to TSSM [30B] terminal 9
open
6965 0.4
B 1153 Bank angle sensor high bank angle sensor [134B] terminal C to ignition fuse open 6966 0.5
B 1153 Bank angle sensor high replace bank angle sensor 6967 0.4
INSTRUMENTS
B1004 Fuel level sender low repair speedometer [39B] terminal 9/fuel sender [141]terminal
2/ fuel gauge [117] terminal 3 (Y/W wire)-short or open
6034 0.5
MODEL
MAM
MAM FLHTCUTG
B1004 Fuel level sender low replace fuel gauge sender 6035 0.9
B1004 Fuel level sender low repair speedometer [39B] terminal 9/fuel sender [141] terminal
7182 0.6
B1004 Fuel level sender low repair fuel gauge connector [117] 7183 0.5
B1004 Fuel level sender low repair fuel gauge connector [117] terminal 1 and fuse (O wire) 7184 0.6
B1005 Fuel level sender open/high replace fuel gauge sender 6035 0.9
B1005 Fuel level sender open/high fuel sender [141] terminal 3 to ground is open 6045 0.4
B1005 Fuel level sender open/high replace fuel gauge 6047 0.4
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/fuel sender [141] terminal
2/ fuel gauge [117] terminal 2 (Y/W wire)-short to volts
6069 0.4
B1005 Fuel level sender open/high repair speedometer [39B] terminal 9/fuel sender [141] terminal
7182 0.6
B1006 Speedometer accessory line overvoltage code not present 7770 0.2
B1006 Speedometer accessory line overvoltage repair charging system/accompanies other codes 7771 0.2
B1006 Tachometer accessory line overvoltage code not present 7770 0.2
B1006 Tachometer accessory line overvoltage repair charging system/accompanies other codes 7771 0.2
B1007 Speedometer ignition line voltage code not present 7770 0.2
B1007 Speedometer ignition line voltage repair charging system/accompanies other codes 7771 0.2
B1007 Tachometer ignition line voltage code not present 7770 0.2
B1007 Tachometer ignition line voltage repair charging system/accompanies other codes 7771 0.2
B1008 Trip switch closed replace trip switch 6001 0.4
B1008 Trip switch closed replace trip switch boot 6002 0.1
B1008 Trip switch closed replace speedometer 6003 0.3
MODEL
MAM
MAM FLHTCUTG
7075 0.4
[78B] terminal 19.
7076 0.5
7078 2.5
7079 0.6
ENGINE MANAGEMENT
P0107 MAP sensor open/low replace TMAP sensor 7630 0.7
P0107 MAP sensor open/low TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W
wire) open/grounded
7640 0.8
P0107 MAP sensor open/low replace ECM 7641 1.1
P0107 MAP sensor open/low TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W
wire) open
7645 0.8
P0107 MAP sensor open/low repair TMAP sensor connections 7648 0.5
P0107 MAP sensor open/low repair ECM connections 7649 0.8
P0107 MAP sensor open/low replace TMAP sensor 7650 0.8
P0107 MAP sensor open/low TMAP [80B] terminal 4 (V/W wire) shorted to ground 7655 0.8
P0108 MAP sensor high TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts 7635 0.7
P0108 MAP sensor high TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/W wire)
shorted
7643 0.7
P0108 MAP sensor high MAP [80B] sensor terminal 4 (V/W wire) short to battery volts 7644 0.7
P0108 MAP sensor high TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62
open
7646 0.7
MODEL
MAM
MAM FLHTCUTG
P0108 MAP sensor high repair TMAP sensor connections 7648 0.5
P0108 MAP sensor high repair ECM connections 7649 0.8
P0108 MAP sensor high replace TMAP sensor 7650 0.8
P0112 IAT sensor voltage low replace TMAP sensor 7725 0.8
P0112 IAT sensor voltage low TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted 7730 0.8
P0112 IAT sensor voltage low replace ECM 7735 1.1
P0112 IAT sensor voltage low TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49
short to ground
7750 0.8
P0112 IAT sensor voltage low replace TMAP sensor 7760 0.8
P0113 IAT sensor open/high replace TMAP sensor 7725 0.8
P0113 IAT sensor open/high TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62
open
7732 0.8
P0113 IAT sensor open/high replace ECM 7740 1.0
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49
short to voltage
7745 0.8
P0113 IAT sensor open/high TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49
open
7750 0.8
P0113 IAT sensor open/high replace TMAP sensor 7760 0.8
P0117 ET sensor low replace engine temperature (ET) sensor 7710 0.4
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 51 (PK/Y wire) short
to ground
7675 0.4
P0117 ET sensor low replace ECM 7680 0.6
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted 7731 0.4
wire) open
7686 0.4
7687 0.3
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal68 (R/W
wire) shorted
7690 0.4
P0118 ET sensor open replace engine temperature (ET) sensor 7710 0.4
MODEL
MAM
MAM FLHTCUTG
P0118 ET sensor open replace ECM 7685 0.6
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 61 (BK/W wire)
open
7695 0.5
P0120 TP1 sensor range error repair throttle actuator control connections 7561 0.6
P0120 TP1 sensor range error replace ECM 7565 1.1
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM
[78B] terminal 36 or 37 short to voltage
7575 0.7
P0120 TP1 sensor range error TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36
open
7580 0.8
P0120 TP1 sensor range error throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM
[78B] terminal 36 or 37 short to ground
7605 0.8
P0120 TP1 sensor range error TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] termi-
nal 61 open
7610 0.8
P0120 TP1 sensor range error TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50
short to voltage/open
7615 0.8
P0120 TP1 sensor range error repair ECM connections 7649 0.8
P0122 TP1 sensor open/low repair throttle actuator control connections 7561 0.6
P0122 TP1 sensor open/low replace ECM 7565 1.1
P0122 TP1 sensor open/low throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P0122 TP1 sensor open/low TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM
7605 0.8
P0122 TP1 sensor open/low TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50
7615 0.8
P0122 TP1 sensor open/low repair ECM connections 7649 0.8
P0123 TP1 sensor high replace ECM 7555 1.1
P0123 TP1 sensor high repair throttle actuator control connections 7561 0.6
P0123 TP1 sensor high TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] ter-
minal 36 or 37 open
7580 0.8
MODEL
MAM
MAM FLHTCUTG
P0123 TP1 sensor high throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P0123 TP1 sensor high repair ECM connections 7649 0.8
P0123 TP1 sensor high TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] termi-
nal 61 open
7610 0.8
P0123 TP1 sensor high TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50
7615 0.8
P0123 TP1 sensor high TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50
short to voltage
7619 0.6
P0131 Front oxygen sensor low front O2 sensor [138B] terminal 1 to ECM [78B] terminal 66
(PK/O wire) grounded/shorted to O2 [138B] terminal 2
6868 0.4
P0131 Front oxygen sensor low replace fuel injector 7144 0.9
P0131 Front oxygen sensor low replace fuel filter screen 7163 1.0
P0131 Front oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0131 Front oxygen sensor low repair intake leak 7486 1.0
P0131 Front oxygen sensor low replace O2 sensor 7667 0.5
P0131 Front oxygen sensor low replace ECM 7815 0.8
P0132 Front oxygen sensor high replace fuel injector 7144 0.9
P0132 Front oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0132 Front oxygen sensor high replace O2 sensor 7667 0.5
P0132 Front oxygen sensor high replace ECM 7815 0.8
P0134 Front oxygen sensor center front O2 sensor [138B] terminal 1 to ECM [78B] terminal 66
(PK/O wire) open/shorted to voltage
6869 0.5
P0134 Front oxygen sensor center rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/
6870 0.5
P0134 Front oxygen sensor center replace O2 sensor 7667 0.5
P0134 Front oxygen sensor center replace ECM 7815 0.8
P0151 Rear oxygen sensor low rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/
GN wire) grounded/shorted to O2[137B] terminal 2
6871 0.4
P0151 Rear oxygen sensor low replace fuel injector 7144 0.9
MODEL
MAM
MAM FLHTCUTG
P0151 Rear oxygen sensor low replace fuel filter screen 7163 1.0
P0151 Rear oxygen sensor low repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0151 Rear oxygen sensor low repair intake leak 7486 1.0
P0151 Rear oxygen sensor low replace O2 sensor 7667 0.5
P0151 Rear oxygen sensor low replace ECM 7815 0.8
P0152 Rear oxygen sensor high replace fuel injector 7144 0.9
P0152 Rear oxygen sensor high repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
P0152 Rear oxygen sensor high replace O2 sensor 7667 0.5
P0152 Rear oxygen sensor high replace ECM 7815 0.8
P0154 Rear oxygen sensor center rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/
6870 0.5
P0154 Rear oxygen sensor center rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/
GN wire) open/shorted to voltage
6872 0.5
P0154 Rear oxygen sensor center replace O2 sensor 7667 0.5
P0154 Rear oxygen sensor center replace ECM 7815 0.8
P0220 TP2 sensor range error repair throttle actuator control connections 7561 0.6
P0220 TP2 sensor range error replace ECM 7565 1.1
P0220 TP2 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM
7575 0.7
P0220 TP2 sensor range error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] ter-
minal 36 or 37 open
7580 0.8
P0220 TP2 sensor range error throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P0220 TP2 sensor range error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM
7605 0.8
P0220 TP2 sensor range error TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] termi-
nal 61 open
7610 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50
7615 0.8
P0220 TP2 sensor range error TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50
short to voltage
7619 0.6
MODEL
MAM
MAM FLHTCUTG
P0220 TP2 sensor range error repair ECM connections 7649 0.8
P0222 TP2 sensor open/low repair throttle actuator control connections 7561 0.6
P0222 TP2 sensor open/low replace ECM 7565 1.1
P0222 TP2 sensor open/low TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] ter-
minal 36 or 37 open
7580 0.8
P0222 TP2 sensor open/low throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P0222 TP2 sensor open/low TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM
7605 0.8
P0222 TP2 sensor open/low TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50
7615 0.8
P0222 TP2 sensor open/low repair ECM connections 7649 0.8
P0223 TP2 sensor high replace ECM 7555 1.1
P0223 TP2 sensor high repair throttle actuator control connections 7561 0.6
P0223 TP2 sensor high TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM
7575 0.7
P0223 TP2 sensor high throttle position sensor failure - replace induction module 7590 1.6
P0223 TP2 sensor high repair ECM connections 7649 0.8
P0223 TP2 sensor high TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] termi-
nal 61 open
7610 0.8
P0223 TP2 sensor high TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50
short to voltage
7619 0.6
P0261 Front injector open/low replace injector 7795 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] termi-
nal 23/28 open
7805 0.6
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) short to ground 7808 0.6
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay terminal 87
open
7825 0.7
P0261 Front injector open/low replace ECM 7850 0.7
P0262 Front injector high replace injector 7795 0.7
P0262 Front injector high Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage 7809 0.6
MODEL
MAM
MAM FLHTCUTG
P0262 Front injector high replace ECM 7815 0.8
P0263 Rear injector open/low replace injector 7795 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] termi-
nal 23/28 open
7805 0.6
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) short to ground 7808 0.6
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay terminal 87
open
7825 0.7
P0263 Rear injector open/low replace ECM 7850 0.7
P0264 Rear injector high replace injector 7795 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage 7809 0.6
P0264 Rear injector high replace ECM 7815 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) 7030 0.5
P0373 CKP sensor intermittent repair ECM connections 7980 0.3
P0373 CKP sensor intermittent replace crankshaft position (CKP) sensor 7981 0.4
P0373 CKP sensor intermittent clean or repair crankshaft position (CKP) sensor 7982 0.3
P0373 CKP sensor intermittent replace ECM 7983 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43
open\grounded
7986 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63
open\grounded
7987 0.5
P0374 CKP sensor sync error replace crankshaft position (CKP) sensor 7981 0.4
P0374 CKP sensor sync error clean or repair crankshaft position (CKP) sensor 7982 0.3
P0374 CKP sensor sync error replace ECM 7983 0.6
P0374 CKP sensor sync error CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43
open\ground
7986 0.5
P0374 CKP sensor sync error CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63
open\ground
7987 0.5
MODEL
MAM
MAM FLHTCUTG
P0444 Purge control open/low repair purge solenoid connections 6860 0.3
P0444 Purge control open/low replace purge solenoid 6861 0.5
P0444 Purge control open/low purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal
20 is open/grounded
6862 0.4
P0444 Purge control open/low replace ECM 6863 0.7
P0445 Purge control high replace purge solenoid 6861 0.5
P0445 Purge control high replace ECM 6863 0.7
P0445 Purge control high purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal
20 is shorted to voltage
6864 0.4
P0501 Vehicle speed signal low clean or repair vehicle speed sensor (VSS) 7939 0.9
P0501 Vehicle speed signal low repair vehicle speed sensor (VSS) connector 7953 0.8
P0501 Vehicle speed signal low repair ECM connections 7956 0.4
P0501 Vehicle speed signal low VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y
wire) or grounded
7966 0.9
P0501 Vehicle speed signal low replace vehicle speed sensor (VSS) 7967 1.2
P0501 Vehicle speed signal low replace ECM 7968 1.2
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50
short to voltage
7917 0.8
short to voltage
7918 1.0
P0502 VSS sensor high VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50
open
7919 0.9
P0502 VSS sensor high VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64
open
7921 0.9
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O
wire)
7922 1.0
P0502 VSS sensor high VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40
open
7938 1.0
P0502 VSS sensor high clean or repair vehicle speed sensor (VSS) 7939 0.9
P0502 VSS sensor high repair vehicle speed sensor (VSS) connector 7953 0.8
P0502 VSS sensor high repair ECM connections 7956 0.4
MODEL
MAM
MAM FLHTCUTG
P0502 VSS sensor high replace ECM 7968 1.2
P0562 Battery voltage low code not present 7770 0.2
P0562 Battery voltage low repair charging system/accompanies other codes 7771 0.2
P0562 Battery voltage low repair ground circuit (BK wire) high resistance 7775 0.5
P0562 Battery voltage high repair ignition circuit (W/BK wire) high resistance 7776 0.9
P0563 Battery voltage high code not present 7770 0.2
P0563 Battery voltage high repair charging system/accompanies other codes 7771 0.2
P0572 Brake switch input error replace brake relay or repair connections 1407 0.4.
P0572 Brake switch input error repair or replace rear brake light switch terminals 1408 0.4
P0572 Brake switch input error repair or replace rear brake light switch terminals or replace rear
brake lamp switch
1409 0.9
P0572 Brake switch input error repair or replace front brake light switch or right handlebar con-
nections in connector [22]
1413 1.2
P0572 Brake switch input error repair front brake light switch connections in connector [22] 1415 0.5
P0572 Brake switch input error circuit between right handlebar control switch connector [22B]
terminal "1" and fuseblock terminal 1D (O/W) is open
1422 0.5
P0572 Brake switch input error circuit between rear Brake light switch terminal "2" and fuse-
block terminal 1D (O/W) is open
1424 0.5
P0572 Brake switch input error accessory fuse terminal "1C" and ignition switch R/GY wire is
open
1802 0.4
P0572 Brake switch input error accessory fuse terminal "1D" (O/W wire) is shorted to ground 1803 0.4
P0572 Brake switch input error replace accessory fuse 1804 0.4
P0572 Brake switch input error replace ECM 1805 1.0
P0577 Cruise control input circuit high replace handlebar (cruise set) switch 5182 1.2
P0577 Cruise control input circuit high repair ECM connections 6854 0.3
P0577 Cruise control input circuit high repair cruise set/resume switch connections in connector [22] 1807 0.6
P0577 Cruise control input circuit high circuit between right handlebar control switch connector [22B]
terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is
shorted to voltage
1808 0.5
MODEL
MAM
MAM FLHTCUTG
P0577 Cruise control input circuit high circuit between right handlebar control switch connector [22B]
terminal "11" and [78B] ECM terminal "34" (W/BE wire) is
shorted to voltage
1809 0.6
P0603 ECM EEPROM error replace ECM 7913 0.7
P0603 ECM EEPROM error code not present 7931 0.2
P0605 ECM flash error replace ECM 7913 0.7
P0605 ECM flash error system OK 7931 0.2
P0641 5 Volt ref 1 out of range repair ECM connections 6854 0.3
P0641 5 Volt ref 1 out of range replace induction module 7085 1.4
P0641 5 Volt ref 1 out of range repair throttle actuator control connections 7561 0.6
P0641 5 Volt ref 1 out of range repair twist grip sensor [204] connections 7562 0.7
P0641 5 Volt ref 1 out of range replace twist grip sensor or repair connections [204] 7564 1.4
P0641 5 Volt ref 1 out of range replace ECM 7568 1.0
P0641 5 Volt ref 1 out of range TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
ECM [78B] terminal 50 or 68 shorted to battery voltage
7572 0.6
ECM [78B] terminal 50 or 68 shorted to ground
7574 0.7
P0651 5 Volt ref 2 out of range repair ECM connections 6854 0.3
P0651 5 Volt ref 2 out of range repair twist grip sensor [204] connections 7562 0.7
P0651 5 Volt ref 2 out of range replace twist grip sensor or repair connections [204] 7564 1.4
P0651 5 Volt ref 2 out of range replace ECM 7568 1.0
7572 0.6
ECM [78B] terminal 50 or 68 shorted to ground
7574 0.6
P0651 5 Volt ref 2 out of range repair TMAP sensor connections 7648 0.5
P0651 5 Volt ref 2 out of range replace TMAP sensor 7650 0.8
grounded
7923 0.4
MODEL
MAM
MAM FLHTCUTG
open
7901 0.4
P1001 System relay coil open/low system relay terminal 86 to right hand control [22B] terminal 4
(W/BK wire) open
7903 0.4
P1001 System relay coil open/low replace system relay 7904 0.4
P1001 System relay coil open/low replace ECM 7906 0.7
P1002 System relay high/shorted replace ECM 7902 0.6
P1002 System relay high/shorted system relay terminal 85/ECM [78B] terminal 27 (GN/O wire)
short to volts
7908 0.3
P1003 System relay contacts open fuel pump fuse to fuel pump [13A] (O/GY wire) shorted to
ground
7852 0.6
P1003 System relay contacts open system relay terminal 87/coil/injector terminal A (Y/GN wire)
open/ground
7888 0.6
P1003 System relay contacts open system relay terminal 30 to ECM [78B] terminal 71 (BE/GY
wire) open\grounded
7889 0.6
P1003 System relay contacts open replace fuel pump 7924 1.3
P1003 System relay contacts open ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O
wire) grounded
7934 0.8
P1003 System relay contacts open ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE
wire) grounded
7936 0.8
P1003 System relay contacts open harness inspection/wiggle test/replace ECM fuse 7937 0.7
P1004 System relay contacts closed ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE
7865 0.4
P1004 System relay contacts closed ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O
7866 0.4
P1004 System relay contacts closed replace system relay 7911 0.2
P1004 System relay contacts closed system relay terminal 87/coil/injector terminal A (Y/GN wire) is
shorted to voltage
7912 0.5
MODEL
MAM
MAM FLHTCUTG
P1004 System relay contacts closed harness inspection/wiggle test/electrical panel removal/replace
system relay
7918 0.5
P1004 System relay contacts closed fuel pump connector [141B] terminal D is open 7926 0.6
P1004 System relay contacts closed repair fuel pump connections at connector [141] 7927 0.6
P1004 System relay contacts closed system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire)
grounded
7929 0.3
P1009 Incorrect password perform ECM TSM/TSSM/HFSM module replace procedure 6701 0.4
P1009 Incorrect password replaced TSM/TSSM/HFSM, system now ok 6702 0.4
P1009 Incorrect password replace ECM, remove TSM/TSSM/HFSM 6703 0.7
P1010 Missing password data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/
HFSM 30] terminal 3 open
6704 0.4
P1010 Missing password data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] ter-
minal 2 short to volts
6705 0.4
P1010 Missing password replaced TSM/TSSM/HFSM, system now ok 6707 1.1
P1010 Missing password replace ECM 6708 0.7
P1010 Missing password repair TSM/TSSM/HFSM connections 6726 0.3
P1010 Missing password repair ECM connections 7980 0.3
P1270 Twist Grip Sensor 2 A/D validation error replace ECM 7913 0.7
P1351 Front ignition coil low/open ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025 0.5
P1351 Front ignition coil low/open ECM [78B] terminal 54 & ignition coil [83B] terminal D (BE/O
wire) open/ground
7026 0.5
P1351 Front ignition coil low/open repair ECM connections 7301 0.3
P1351 Front ignition coil low/open replace ignition coil 7856 0.6
P1351 Front ignition coil low/open repair coil connections 7860 0.4
P1351 Front ignition coil low/open replace ECM 7870 0.6
P1351 Front ignition coil low/open system relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875 0.4
P1351 Front ignition coil low/open harness inspection/wiggle test/replace ECM fuse 7937 0.7
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.6
MODEL
MAM
MAM FLHTCUTG
P1352 Front ignition coil high/shorted ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O
7865 0.4
P1352 Front ignition coil high/shorted replace ECM 7870 0.6
P1353 Front cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8
P1353 Front cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
wire) grounded
7015 0.5
wire) open
7016 0.4
P1353 Front cylinder - no combustion seat spark plug connections 7537 0.2
P1353 Front cylinder - no combustion repair spark plug connections 7538 0.2
P1353 Front cylinder - no combustion replace ECM 7544 0.6
P1353 Front cylinder - no combustion repair coil primary connections or replace coil 7547 0.6
P1353 Front cylinder - no combustion replace spark plug 7548 0.2
P1353 Front cylinder - no combustion replace spark plug wire 7549 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025 0.5
P1354 Rear ignition coil low/open repair ECM connections 7301 0.3
P1354 Rear ignition coil low/open replace ignition coil 7856 0.6
P1354 Rear ignition coil low/open repair coil connections 7860 0.4
P1354 Rear ignition coil low/open replace ECM 7870 0.6
P1354 Rear ignition coil low/open system relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875 0.4
P1354 Rear ignition coil low/open harness inspection/wiggle test/replace ECM fuse 7937 0.7
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.6
P1355 Rear ignition coil high/shorted ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE
7867 0.3
P1355 Rear ignition coil high/shorted replace ECM 7870 0.6
P1356 Rear Cylinder - no combustion replace fuel filter or clean fuel pump screen 7013 0.8
P1356 Rear Cylinder - no combustion repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
MODEL
MAM
MAM FLHTCUTG
P1356 Rear Cylinder - no combustion ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE
wire) grounded
7015 0.5
P1356 Rear Cylinder - no combustion ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE
wire) open
7016 0.4
P1356 Rear Cylinder - no combustion seat spark plug connections 7537 0.2
P1356 Rear Cylinder - no combustion repair spark plug connections 7538 0.2
P1356 Rear Cylinder - no combustion replace ECM 7544 0.6
P1356 Rear Cylinder - no combustion repair coil primary connections or replace coil 7547 0.6
P1356 Rear Cylinder - no combustion replace spark plug 7548 0.2
P1356 Rear Cylinder - no combustion replace spark plug wire 7549 0.2
P1357 Intermittent secondary front replace fuel filter or clean fuel pump screen 7013 0.8
P1357 Intermittent secondary front repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
wire) grounded
7015 0.5
wire) open
7016 0.4
P1357 Intermittent secondary front seat spark plug connections 7537 0.2
P1357 Intermittent secondary front repair spark plug connections 7538 0.2
P1357 Intermittent secondary front replace ECM 7544 0.6
P1357 Intermittent secondary front repair coil primary connections or replace coil 7547 0.6
P1357 Intermittent secondary front replace spark plug 7548 0.2
P1357 Intermittent secondary front replace spark plug wire 7549 0.2
P1358 Intermittent secondary rear replace fuel filter or clean fuel pump screen 7013 0.8
P1358 Intermittent secondary rear repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
wire) grounded
7015 0.5
wire) open
7016 0.4
P1358 Intermittent secondary rear seat spark plug connections 7537 0.2
P1358 Intermittent secondary rear repair spark plug connections 7538 0.2
MODEL
MAM
MAM FLHTCUTG
P1358 Intermittent secondary rear replace ECM 7544 0.6
P1358 Intermittent secondary rear repair coil primary connections or replace coil 7547 0.6
P1358 Intermittent secondary rear replace spark plug 7548 0.2
P1358 Intermittent secondary rear replace spark plug wire 7549 0.2
P1600 Throttle actuator control module processor fault replace ECM 7913 0.7
P2100 Throttle actuator control motor circuit - open repair ECM connections 7649 0.8
P2100 Throttle actuator control motor circuit - open repair throttle actuator control connections 7561 0.6
P2100 Throttle actuator control motor circuit - open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
[78B] terminal 29 or 30 open
7092 0.8
P2100 Throttle actuator control motor circuit - open replace ECM 7093 1.4
P2100 Throttle actuator control motor circuit - open replace induction module 7085 1.4
P2101 Throttle actuator control motor circuit range / performance error
(actuation error)
7649 0.8
(actuation error)
7091 1.6
(actuation error)
TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7092 0.8
(actuation error)
[78B] terminal 29 or 30 shorted to ground
7086 0.7
(actuation error)
[78B] terminal 29 or 30 shorted to voltage
7087 0.8
(actuation error)
TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29
is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B]
terminal 30
7088 0.6
(actuation error)
7561 0.6
P2102 Throttle actuator control motor circuit low replace induction module 7085 1.4
P2102 Throttle actuator control motor circuit low TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7086 0.7
P2102 Throttle actuator control motor circuit low repair throttle actuator control connections 7561 0.6
P2103 Throttle actuator control motor circuit high replace ECM 7093 1.4
MODEL
MAM
MAM FLHTCUTG
P2103 Throttle actuator control motor circuit high TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7087 0.8
P2103 Throttle actuator control motor circuit high repair throttle actuator control connections 7561 0.6
P2103 Throttle actuator control motor circuit high repair ECM connections 7649 0.8
P2107 Throttle actuator control module processor fault replace ECM 7913 0.7
P2119 Throttle actuator control motor circuit range / actuation return error repair ECM connections 7649 0.8
P2119 Throttle actuator control motor circuit range / actuation return error remove and clean or replace induction module 7091 1.6
P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7092 0.8
P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7086 0.7
P2119 Throttle actuator control motor circuit range / actuation return Error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM
7087 0.8
P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29
is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B]
terminal 30
7088 0.6
P2119 Throttle actuator control motor circuit range / actuation return error repair throttle actuator control connections 7561 0.6
P2122 Twist grip sensor 1 low repair twist grip sensor [204] connections 7562 0.7
P2122 Twist grip sensor 1 low repair ECM connections 7563 0.7
P2122 Twist grip sensor 1 low replace twist grip sensor or repair connections [204] 7564 1.4
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
7566 0.7
P2122 Twist grip sensor 1 low TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and
ECM [78B] terminals 59 or 39 shorted to ground
7567 0.7
P2122 Twist grip sensor 1 low replace ECM 7568 1.0
ECM [78B] terminals 59 or 39 open
7569 0.7
P2123 Twist grip sensor 1 high repair twist grip sensor [204] connections 7562 0.7
P2123 Twist grip sensor 1 high repair ECM connections 7563 0.7
P2123 Twist grip sensor 1 high replace twist grip sensor or repair connections [204] 7564 1.4
MODEL
MAM
MAM FLHTCUTG
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
7572 0.6
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and
ECM [78B] terminals 59 or 39 shorted to voltage
7571 0.6
P2123 Twist grip sensor 1 high replace ECM 7568 1.0
P2123 Twist grip sensor 1 high TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire)
and ECM [78B] terminals 61 or 62 open
7573 0.7
P2127 Twist grip sensor 2 low repair twist grip sensor [204] connections 7562 0.7
P2127 Twist grip sensor 2 low repair ECM connections 7563 0.7
P2127 Twist grip sensor 2 low replace twist grip sensor or repair connections [204] 7564 1.4
P2127 Twist grip sensor 2 low TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
7566 0.7
7567 0.7
P2127 Twist grip sensor 2 low replace ECM 7568 1.0
7569 0.7
P2128 Twist grip sensor 2 high repair twist grip sensor [204] connections 7562 0.7
P2128 Twist grip sensor 2 high repair ECM connections 7563 0.7
P2128 Twist grip sensor 2 high replace twist grip sensor or repair connections [204] 7564 1.4
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
7572 0.6
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and
7571 0.6
P2128 Twist grip sensor 2 high replace ECM 7568 1.0
P2128 Twist grip sensor 2 high TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire)
7573 0.7
P2135 TP Sensor correlation error repair throttle actuator control connections 7561 0.6
P2135 TP Sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM
7575 0.7
MODEL
MAM
MAM FLHTCUTG
P2135 TP Sensor correlation error TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] ter-
minal 36 or 37 open
7580 0.8
P2135 TP Sensor correlation error throttle position sensor failure - replace induction module or
repair connections
7590 1.6
P2135 TP Sensor correlation error TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM
7605 0.8
P2138 Twist grip sensor correlation error repair twist grip sensor [204] connections 7562 0.7
P2138 Twist grip sensor correlation error replace twist grip sensor or repair connections [204] 7564 1.4
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and
7566 0.7
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and
7567 0.7
7569 0.7
7571 0.6
P2138 Twist grip sensor correlation error TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire)
7573 0.7
P2176 Throttle actuator control system - closed position not learned remove and clean or replace induction module 7091 1.6
SERIAL DATA
Serial data missing replace speedometer 6072 0.5
Serial data missing replace radio 6120 1.0
Serial data missing engine stop switch [22A] terminal 4/system relay terminal 86
(coil terminal B)/ECM [78B] terminal 72 (W/BK wire) shorted to
ground
6723 0.5
Serial data missing replace voltage regulator 6724 0.4
Serial data missing inspect/access main wire harness/wiggle test/replace 15 AMP
ignition fuse
6729 0.3
Serial data missing replace engine stop switch 6730 0.8
Serial data missing main fuse [5B] terminal B and battery positive terminal (R wire)
is open
6731 0.5
MODEL
MAM
MAM FLHTCUTG
Serial data missing inspect harness/wiggle test/replace 40 AMP main fuse 6733 0.3
Serial data missing replace tachometer 6772 0.5
Serial data missing data link [91A] terminal 4 and ignition fuse (GY wire) is open 6804 0.3
Serial data missing data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/
HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V
6818 0.4
Serial data missing data link [91A] terminal 2 and chassis ground (BK wire) is open 6819 0.3
Serial data missing ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V
wire) open/grounded
6838 0.4
Serial data missing engine stop switch connector [22] terminal 3, data link [91A] ter-
minal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
shorted to ground
6839 0.5
Serial data missing replace ignition switch 7287 0.8
Serial data missing ignition switch [33A] terminal A and main fuse terminal A (R
wire) is open
7312 0.4
Serial data missing ignition switch terminal C and ignition fuse terminal (R/BK wire)
is open/short to ground
7317 0.4
Serial data missing wire from fuseblock to main fuse [5B] terminal A (R wire) is
grounded
7318 0.4
Serial data missing replace system relay 7904 0.4
Serial data missing replace ECM & reprogram 7993 1.1
Serial data missing replace TSM/TSSM/HFSM 7998 1.0
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4
U1016 Loss of ECM serial data at TSM/TSSM/HFSM replace TSM/TSSM/HFSM 6717 0.8
U1016 Loss of ECM serial data at TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
6718 0.5
U1016 Loss of ECM serial data at TSM/TSSM/HFSM repair ECM connections 6854 0.3
U1016 Loss of ECM serial data at speedometer replace speedometer 6072 0.5
MODEL
MAM
MAM FLHTCUTG
U1016 Loss of ECM serial data at speedometer repair speedometer connections/terminals 6747 0.4
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6748 0.5
U1016 Loss of ECM serial data at speedometer repair ECM connections 6854 0.3
U1016 Loss of ECM serial data at tachometer repair TSM/TSSM/HFSM connections 6709 0.4
U1016 Loss of ECM serial data at tachometer repair tachometer connections/terminals 6711 0.5
U1016 Loss of ECM serial data at tachometer ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1016 Loss of ECM serial data at tachometer replace tachometer 6772 0.5
U1016 Loss of ECM serial data at tachometer repair ECM connections 6854 0.3
U1016 Lost communications J1850 state of health with ECM / ignition
module - radio
replace ECM
6123 0.8
U1016 Lost communications J1850 state of health with ECM / ignition
module - radio
locate and repair open/intermittent on LGN wire between [27]
on radio and [78] on ECM
6121 0.7
U1016 Lost communications J1850 state of health with ECM - radio replace ECM - intermittent problem 6125 1.2
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections 6709 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM 6716 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire)
is open
6718 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM battery ground and ECM [78B] terminal 73 are open 6746 0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections 6854 0.3
U1064 Loss of TSM/TSSM/HFSM data at ECM TSM/TSSM/HFSM [30B] terminal 1 and speedometer [39B] ter-
minal 5, (tach 5 [108B], security siren [142B], and battery fuse
(BN/GY wire) is short to ground
7082 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
7083 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM ignition switch terminal B and battery fuse (R wire) is open 7084 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair TSM/TSSM/HFSM connections 6709 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.7
MODEL
MAM
MAM FLHTCUTG
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6712 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer harness inspection/wiggle test/replace 15 AMP battery fuse 6713 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer replace TSM/TSSM/HFSM 6717 0.8
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair speedometer connections/terminals 6747 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.6
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections 6709 0.4
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.7
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair tachometer connections/terminal 6711 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer harness inspection/wiggle test/replace 15 AMP battery fuse 6713 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer replace TSM/TSSM/HFSM 6717 0.8
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.6
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6866 0.5
U1097 Loss of speedometer serial data at TSM/TSSM replace volt meter 6074 0.5
U1097 Loss of speedometer serial data at TSM/TSSM replace air temp gauge 6075 0.5
U1097 Loss of speedometer serial data at TSM/TSSM replace oil pressure gauge 6076 0.5
U1097 Loss of speedometer serial data at TSM/TSSM replace cigar lighter 6077 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair short to ground on O/W wire in rear lighting harness 6078 1.2
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
MODEL
MAM
MAM FLHTCUTG
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM access instruments\wiggle test\replace instrument fuse 6766 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
6770 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace tachometer 6772 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace fuel gauge 6775 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM access instruments\wiggle test\replace accessory fuse 6781 0.4
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace ignition switch 6782 0.9
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM rear lighting harness\taillamp assembly (O/W wire) is shorted to
ground
6783 1.1
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace rear stop light switch 6787 0.9
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM right hand switch controls\harness assembly is shorted to
ground
6789 1.1
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM left hand switch controls assembly\harness is shorted to ground 6794 1.1
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/ignition switch (O/W
6795 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1097 Loss of speedometer serial data at TSM/TSSM indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp
6849 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM keyswitch relay terminal 30 and ignition switch (R wire) is open 7094 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM keyswitch relay terminal 85 and chassis ground (B wire) is open 7095 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM keyswitch relay terminal 86 and ignition switch (R/B wire) is
open
7096 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM keyswitch relay terminal 87 and instrument fuse (R/B wire) is
open
7097 0.6
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM replace keyswitch relay 7098 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM repair keyswitch relay connections 7099 0.4
U1097 Loss of speedometer serial data at ECM replace speedometer 6072 0.5
MODEL
MAM
MAM FLHTCUTG
U1097 Loss of speedometer serial data at ECM replace volt meter 6074 0.5
U1097 Loss of speedometer serial data at ECM replace air temp gauge 6075 0.5
U1097 Loss of speedometer serial data at ECM replace oil pressure gauge 6076 0.5
U1097 Loss of speedometer serial data at ECM replace cigar lighter 6077 0.4
U1097 Loss of speedometer serial data at ECM repair short to ground on O/W wire in rear lighting harness 6078 1.2
U1097 Loss of speedometer serial data at ECM repair TSM/TSSM/HFSM connections 6709 0.4
U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals 6747 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.5
U1097 Loss of speedometer serial data at ECM TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.6
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
U1097 Loss of speedometer serial data at ECM access instruments/wiggle test/replace instrument fuse 6766 0.4
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
6770 0.5
U1097 Loss of speedometer serial data at ECM replace tachometer 6772 0.5
U1097 Loss of speedometer serial data at ECM replace fuel gauge 6775 0.5
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.5
U1097 Loss of speedometer serial data at ECM access instruments\wiggle test\replace accessory fuse 6781 0.4
U1097 Loss of speedometer serial data at ECM replace ignition switch 6782 0.9
U1097 Loss of speedometer serial data at ECM rear lighting harness\taillamp assembly (O/W wire) is shorted to
ground
6783 1.1
U1097 Loss of speedometer serial data at ECM replace rear stop light switch 6787 0.9
U1097 Loss of speedometer serial data at ECM right hand switch controls\harness assembly is shorted to
ground
6789 1.1
U1097 Loss of speedometer serial data at ECM left hand switch controls assembly\harness is shorted to ground 6794 1.1
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6/L R controls/ignition switch (O/W
6795 0.6
MODEL
MAM
MAM FLHTCUTG
U1097 Loss of speedometer serial data at ECM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.5
U1097 Loss of speedometer serial data at ECM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1097 Loss of speedometer serial data at ECM indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp
6849 0.6
U1097 Loss of speedometer serial data at tachometer ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1255 Missing response at TSM/TSSM/HFSM replace volt meter 6074 0.5
U1255 Missing response at TSM/TSSM/HFSM replace air temp gauge 6075 0.5
U1255 Missing response at TSM/TSSM/HFSM replace oil pressure gauge 6076 0.5
U1255 Missing response at TSM/TSSM/HFSM replace cigar lighter 6077 0.4
U1255 Missing response at TSM/TSSM/HFSM repair short to ground on O/W wire in rear lighting harness 6078 1.2
U1255 Missing response at TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections 6709 0.4
U1255 Missing response at TSM/TSSM/HFSM repair speedometer connections/terminals 6747 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867 0.5
U1255 Missing response at TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758 0.4
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace instrument fuse 6766 0.4
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 1/instrument fuse/fuel gauge termi-
6770 0.5
U1255 Missing response at TSM/TSSM/HFSM replace tachometer 6772 0.5
U1255 Missing response at TSM/TSSM/HFSM replace fuel gauge 6775 0.5
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776 0.5
U1255 Missing response at TSM/TSSM/HFSM access instruments\wiggle test\replace accessory fuse 6781 0.4
U1255 Missing response at TSM/TSSM/HFSM replace ignition switch 6782 0.9
MODEL
MAM
MAM FLHTCUTG
U1255 Missing response at TSM/TSSM/HFSM rear lighting harness\taillamp assembly (O/W wire) is shorted to
ground
6783 1.1
U1255 Missing response at TSM/TSSM/HFSM replace rear stop light switch 6787 0.9
U1255 Missing response at TSM/TSSM/HFSM right hand switch controls\harness assembly is shorted to
ground
6789 1.1
U1255 Missing response at TSM/TSSM/HFSM left hand switch controls assembly\harness is shorted to ground 6794 1.1
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R controls/ignition switch (O/W
6795 0.6
U1255 Missing response at TSM/TSSM/HFSM speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801 0.5
U1255 Missing response at TSM/TSSM/HFSM accessory fuse terminal R and ignition switch (R/GY wire) open 6802 0.5
U1255 Missing response at TSM/TSSM/HFSM indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp
6849 0.6
U1255 Missing response at speedometer repair TSM/TSSM/HFSM connections 6709 0.4
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6710 0.7
U1255 Missing response at speedometer replace TSM/TSSM/HFSM 6717 0.8
U1255 Missing response at speedometer repair speedometer connections/terminals 6747 0.4
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749 0.6
U1255 Missing response at speedometer TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] ter-
6753 0.6
U1255 Missing response at speedometer inspect/main wiring harness/replace 15 AMP battery fuse 7159 0.4
wire) is open
6036 0.8
U1300 ECM serial data low repair AAS radio connections 6666 0.5
U1300 ECM serial data low repair TSM/TSSM/HFSM connections 6709 0.4
U1300 ECM serial data low repair tachometer connections 6711 0.5
U1300 ECM serial data low ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1300 ECM serial data low repair speedometer connections/terminals 6747 0.4
U1300 ECM serial data low replace speedometer 6765 0.7
MODEL
MAM
MAM FLHTCUTG
U1300 ECM serial data low replace tachometer 6803 0.7
U1300 ECM serial data low repair ECM connections 6854 0.3
U1300 ECM serial data low replace ECM & reprogram 7993 1.1
U1300 ECM serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/
speedometer [39B]terminal 2 (LGN/V wire) grounded
7994 0.4
U1300 ECM serial data low replace TSM/TSSM/HFSM 7998 1.0
U1300 ECM serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1300 ECM serial data low replace radio 6120 1.0
wire) is open
6036 0.8
U1300 ECM serial data low repair AAS radio connections 6666 0.5
U1300 TSM/TSSM/HFSM serial data low repair TSM/TSSM/HFSM connections 6709 0.4
U1300 TSM\TSSM serial data low repair tachometer connections 6711 0.5
U1300 TSM\TSSM serial data low ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1300 TSM/TSSM/HFSM serial data low repair speedometer connections/terminals 6747 0.4
U1300 TSM/TSSM/HFSM serial data low replace speedometer 6765 0.7
U1300 TSM\TSSM serial data low replace tachometer 6803 0.7
U1300 TSM/TSSM/HFSM serial data low repair ECM connections 6854 0.3
U1300 TSM/TSSM/HFSM serial data low replace ECM & reprogram 7993 1.1
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/
7994 0.4
U1300 TSM/TSSM/HFSM serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1300 Speedometer serial data low ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1300 Speedometer serial data low repair AAS radio connections 6666 0.5
U1300 Speedometer serial data low repair TSM/TSSM/HFSM connections 6709 0.4
MODEL
MAM
MAM FLHTCUTG
U1300 Speedometer serial data low repair tachometer connections 6711 0.5
U1300 Speedometer serial data low ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1300 Speedometer serial data low ground and ECM [78B] terminal 73 are open 6746 0.5
U1300 Speedometer serial data low repair speedometer connections/terminals 6747 0.4
U1300 Speedometer serial data low replace speedometer 6765 0.7
U1300 Speedometer serial data low replace tachometer 6803 0.7
U1300 Speedometer serial data low repair ECM connections 6854 0.3
U1300 Speedometer serial data low replace ECM and reprogram 7993 1.1
U1300 Speedometer serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/
7994 0.4
U1300 Speedometer serial data low replace TSM/TSSM/HFSM 7998 1.0
U1300 Speedometer serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1300 Tachometer serial data low ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1300 Tachometer serial data low repair AAS radio connections 6666 0.5
U1300 Tachometer serial data low repair TSM/TSSM connections 6709 0.4
U1300 Tachometer serial data low repair tachometer connections 6711 0.5
U1300 Tachometer serial data low ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1300 Tachometer serial data low repair speedometer connections/terminals 6747 0.4
U1300 Tachometer serial data low replace speedometer 6765 0.7
U1300 Tachometer serial data low replace tachometer 6803 0.7
U1300 Tachometer serial data low repair ECM connections 6854 0.3
U1300 Tachometer serial data low replace ICM/ECM & reprogram 7993 1.1
U1300 Tachometer serial data low ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/
7994 0.4
U1300 Tachometer serial data low replace TSM/TSSM/HFSM 7998 1.0
MODEL
MAM
MAM FLHTCUTG
U1300 Tachometer serial data low ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 ECM serial data high ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1301 ECM serial data high repair TSM/TSSM/HFSM connections 6709 0.4
U1301 ECM serial data high repair tachometer connections 6711 0.5
U1301 ECM serial data high ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1301 ECM serial data high ground and ECM [78B] terminal 73 are open 6746 0.5
U1301 ECM serial data high repair speedometer connections/terminals 6747 0.4
U1301 ECM serial data high replace speedometer 6765 0.7
U1301 ECM serial data high replace tachometer 6803 0.7
U1301 ECM serial data high repair ECM connections 6854 0.3
U1301 ECM serial data high data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/
6865 0.8
U1301 ECM serial data high replace ECM and reprogram 7993 1.1
U1301 ECM serial data high replace TSM/TSSM/HFSM 7998 1.0
U1301 ECM serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 ECM serial data high replace radio 6120 1.0
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1301 TSM/TSSM/HFSM serial data high repair TSM/TSSM/HFSM connections 6709 0.4
U1301 TSM/TSSM/HFSM serial data high repair tachometer connections 6711 0.5
U1301 TSM\TSSM serial data high ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1301 TSM/TSSM/HFSM serial data high ground and ECM [78B] terminal 73 are open 6746 0.5
U1301 TSM/TSSM/HFSM serial data high repair speedometer connections/terminals 6747 0.4
U1301 TSM/TSSM/HFSM serial data high replace speedometer 6765 0.7
MODEL
MAM
MAM FLHTCUTG
U1301 TSM/TSSM/HFSM serial data high replace tachometer 6803 0.7
U1301 TSM/TSSM/HFSM serial data high repair ECM connections 6854 0.3
U1301 TSM/TSSM/HFSM serial data high data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/
6865 0.8
U1301 TSM/TSSM/HFSM serial data high replace ECM and reprogram 7993 1.1
U1301 TSM/TSSM/HFSM serial data high replace TSM/TSSM/HFSM 7998 1.0
U1301 TSM/TSSM/HFSM serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 Speedometer serial data high ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1301 Speedometer serial data high repair TSM/TSSM/HFSM connections 6709 0.4
U1301 Speedometer serial data high repair tachometer connections 6711 0.5
U1301 Speedometer serial data high ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1301 Speedometer serial data high ground and ECM [78B] terminal 73 are open 6746 0.5
U1301 Speedometer serial data high repair speedometer connections/terminals 6747 0.4
U1301 Speedometer serial data high replace speedometer 6765 0.7
U1301 Speedometer serial data high replace tachometer 6803 0.7
U1301 Speedometer serial data high repair ECM connections 6854 0.3
U1301 Speedometer serial data high data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/
6865 0.8
U1301 Speedometer serial data high replace ECM and reprogram 7993 1.1
U1301 Speedometer serial data high replace TSM/TSSM/HFSM 7998 1.0
U1301 Speedometer serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6036 0.8
U1301 Tachometer serial data high repair TSM/TSSM/HFSM connections 6709 0.4
U1301 Tachometer serial data high repair tachometer connections 6711 0.5
MODEL
MAM
MAM FLHTCUTG
U1301 Tachometer serial data high ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire)
is open
6718 0.5
U1301 Tachometer serial data high ECM [78B] terminal 69 and tachometer [108B] terminal 2 is
open
6720 0.8
U1301 Tachometer serial data high ground and ECM [78B] terminal 73 are open 6746 0.5
U1301 Tachometer serial data high repair speedometer connections/terminals 6747 0.4
U1301 Tachometer serial data high replace speedometer 6765 0.7
U1301 Tachometer serial data high replace tachometer 6803 0.7
U1301 Tachometer serial data high repair ECM connections 6854 0.3
U1301 Tachometer serial data high data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/
6865 0.8
U1301 Tachometer serial data high replace ECM and reprogram 7993 1.1
U1301 Tachometer serial data high replace TSM/TSSM/HFSM 7998 1.0
U1301 Tachometer serial data high ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3
7999 0.5
DRIVEABILITY SYMPTOMS
Emits black smoke replace fuel injector 7596 2.0
Emits black smoke replace MAP sensor 7597 2.0
Emits black smoke replace engine temperature sensor 7598 2.0
Emits black smoke replace fuel pressure regulator 7480 1.0
Emits black smoke replace ECM and reprogram 7601 2.2
Engine cranks but will not start replace spark plugs 7134 0.4
Engine cranks but will not start repair spark plug wire connections 7136 0.7
Engine cranks but will not start replace spark plug wire 7138 0.7
Engine cranks but will not start clean or replace fuel filter screen 7163 1.0
Engine cranks but will not start repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Engine cranks but will not start repair starting system; use in conjunction with additional
code(s)
7166 0.2
MODEL
MAM
MAM FLHTCUTG
Engine cranks but will not start repair fuel pump connections or connections in fuel pump con-
nector [141]
7171 0.6
GY) is open
7173 0.6
Engine cranks but will not start replace 15 AMP fuse 7181 0.6
Engine cranks but will not start replace battery 7185 0.5
Engine cranks but will not start repair engine compression; use in conjunction with additional
code(s)
7210 0.5
Engine cranks but will not start repair ignition coil connections or replace ignition coil 7226 1.0
Engine cranks but will not start fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340 0.6
7380 0.4
Engine cranks but will not start replace fuel pump or repair fuel pump connections in tank 7415 0.9
Engine cranks but will not start fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441 0.4
Engine cranks but will not start replace ECM 7450 0.6
Engine cranks but will not start replace throttle position sensor 7595 1.6
Engine cranks but will not start replace injector 7992 0.7
Starts hard; starts and stalls replace spark plugs 7134 0.4
Starts hard; starts and stalls repair spark plug wire connections 7136 0.7
Starts hard; starts and stalls replace spark plug wire 7138 0.7
Starts hard clean or replace fuel filter screen 7163 1.0
Starts hard repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Starts hard; starts and stalls repair starting system; use in conjunction with additional
code(s)
7166 0.2
Starts hard repair fuel pump connections or connections in fuel pump con-
nector [141]
7171 0.6
GY) is open
7173 0.6
Starts hard replace 15 AMP fuse 7181 0.6
MODEL
MAM
MAM FLHTCUTG
Starts hard; starts and stalls replace battery 7185 0.5
Starts hard; starts and stalls repair engine compression; use in conjunction with additional
code(s)
7210 0.5
Starts hard; starts and stalls repair ignition coil connections or replace ignition coil 7226 1.0
Starts hard fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340 0.6
7380 0.4
Starts hard replace fuel pump or repair fuel pump connections in tank 7415 0.9
Starts hard fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441 0.4
Starts hard; starts and stalls replace ECM 7450 0.6
Starts hard replace throttle position sensor 7595 1.6
Starts hard replace injector 7992 0.7
Starts, then stalls replace fuel filter or clean fuel pump screen 7013 0.8
Starts, then stalls repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7014 1.0
Starts, then stalls replace ECM 7450 0.6
No check engine lamp main fuse terminal A to battery fuse terminal J (R wire) open 6745 0.3
No check engine lamp replace tachometer 6772 0.5
open
7154 0.4
grounded
7158 0.3
No check engine lamp inspect/main wiring harness/replace 15 AMP battery fuse 7159 0.4
No check engine lamp replace security siren 7161 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/
siren [142B] terminal A (BN/GY), is shorted to ground
7162 0.4
MODEL
MAM
MAM FLHTCUTG
No check engine lamp ECM [78B] terminal 13 and right hand control [22B] terminal 4
(W/BK wire) open
7290 0.4
No check engine lamp replace engine stop switch 7295 0.7
No check engine lamp engine stop switch [22B] terminal 3 and ignition fuse (GY wire)
is open
7303 0.5
No check engine lamp replace TSM/TSSM/HFSM 7306 0.5
No check engine lamp battery ground and ECM [78B] terminal 73 open 7310 0.4
No check engine lamp ECM [78B] terminal 69 data link [91A] terminal 3/speedometer
[39B] 2 (LGN/V wire) open
7314 0.4
Misfire at idle or under load repair intake leak 7486 1.0
Misfire at idle or under load replace spark plugs 7134 0.4
Misfire at idle or under load repair spark plug wire connections 7136 0.7
Misfire at idle or under load replace spark plug wire 7138 0.7
Misfire at idle or under load replace ignition coil 7139 0.8
Misfire at idle or under load replace fuel injector 7144 0.9
Misfire at idle or under load replace ECM 7149 0.9
Misfire at idle or under load replace MAP sensor 7152 0.6
Misfire at idle or under load ECM [78B] terminal 73 and battery negative has high resistance
to ground
7153 0.5
Misfire at idle or under load clean or replace fuel filter screen 7163 1.0
Misfire at idle or under load repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
Rough or rolling idle replace spark plugs 7134 0.4
Rough or rolling idle repair spark plug wire connections 7136 0.7
Rough or rolling idle replace spark plug wire 7138 0.7
Rough or rolling idle replace ignition coil 7139 0.8
MODEL
MAM
MAM FLHTCUTG
Rough or rolling idle replace fuel injector 7144 0.9
Rough or rolling idle replace ECM 7149 0.9
Rough or rolling idle replace MAP sensor 7152 0.6
Rough or rolling idle ECM [78B] terminal 73 and battery negative has high resistance
to ground
7153 0.5
Rough or rolling idle clean or replace fuel filter screen 7163 1.0
Rough or rolling idle repair/replace fuel pump/pressure regulator/fuel line/fuel filter 7164 1.0
MODEL
MAM
MAM FLHTCUTG
2009 Softail
Models
Sportster
Models
FLHT/FLTR
Models
FLHR
Models
Dyna
Models
VRSC
Models
PNA Sidecar
Models
CVO
Models
FLHTCUTG
Models
NOTE TO CMI
This is page 1 of 2. Repeat information on the backside of each tab.
NOTE TO CMI
This is page 2 of 2. Repeat information on the backside of each tab.

H-D Job Codes 2009

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H-D Job Codes 2009

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All Harley-Davidson Models

JOB TIME/CODE MANUAL

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