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This document provides technical specifications and maintenance procedures for a 600 MW turbogenerator. Key details include:
- It is a 3-phase, 50 Hz, 21 kV/19,407 A generator made by Bharat Heavy Electricals with both water-cooled stator and hydrogen-cooled rotor windings.
- Standard maintenance includes daily checks of liquid levels, weekly checks of seals and filters, monthly water sampling and bearing inspections, and annual checks of insulation and gas valves.
- Technical data includes electrical ratings of 600 MW and 705.9 MVA, operating speed of 3,000 RPM, and cooling systems using hydrogen gas at 5 kg/cm2 and water.
This document provides technical specifications and maintenance procedures for a 600 MW turbogenerator. Key details include:
- It is a 3-phase, 50 Hz, 21 kV/19,407 A generator made by Bharat Heavy Electricals with both water-cooled stator and hydrogen-cooled rotor windings.
- Standard maintenance includes daily checks of liquid levels, weekly checks of seals and filters, monthly water sampling and bearing inspections, and annual checks of insulation and gas valves.
- Technical data includes electrical ratings of 600 MW and 705.9 MVA, operating speed of 3,000 RPM, and cooling systems using hydrogen gas at 5 kg/cm2 and water.
This document provides technical specifications and maintenance procedures for a 600 MW turbogenerator. Key details include:
- It is a 3-phase, 50 Hz, 21 kV/19,407 A generator made by Bharat Heavy Electricals with both water-cooled stator and hydrogen-cooled rotor windings.
- Standard maintenance includes daily checks of liquid levels, weekly checks of seals and filters, monthly water sampling and bearing inspections, and annual checks of insulation and gas valves.
- Technical data includes electrical ratings of 600 MW and 705.9 MVA, operating speed of 3,000 RPM, and cooling systems using hydrogen gas at 5 kg/cm2 and water.
RATING PLATE DATA FOR GENERATOR STANDARD MAINTENANCE PROCEDURE
MAKE BHARAT HEAVY ELECTRICALS LTD DIV. HARIDWAR MW 600 MVA 705.9 P.F. 0.85 LAG R.P.M 3000 Hz 50 PHASE 3 CONNECTIONS YY TYPE THDF 115/67 STATOR VOLTS : 21,000 AMPS : 19,407 ROTOR VOLTS : 413 AMPS : 5,192 COOLANT HYDROGEN & WATER GAS PRESSURE 5 Kg/cm2 INSULATION CLASS F SPECN IS:5422 IEC:34
TECHNICAL DATA General and Electrical Data General PROJECT NAME 1X600MW JPL SEONI PROJECT GENERATOR TYPE THDF 115/67 MAIN EXCITER TYPE ELP 70/90-30/6-20N PILOT EXCITER TYPE ELP 50/42-30/16 YEAR OF MANUFACTURE 2012
RATED DATA AND OUTPUTS TURBOGENERATOR MAIN EXCITER PILOT EXCITER APPARENT POWER 705.9 MVA 65 KVA ACTIVE POWER 600 MW 3840 KW CURRENT 19407 A 5192 A 195 A VOLTAGE 21KV 1.05 KV 413 V 220V 22V SPEED 50s -1 50s -1 50s -1
FREQUENCY 50 Hz 150 Hz 400 Hz POWER FACTOR 0.85 lag INNER CONNECTION STATOR WINDING YY H2 PRESSURE 5 bar (g) CONT. PERM. UNBALANCED LOAD 8% RATED FIELD CURRENT FOR RATED OUTPUT 5192 A RATED FIELD VOLTAGE 413 V
RECTIFIER WHEEL NO. OF FUSES PER RECTIFIER WHEEL 30 (800V, 800A) FUSE RESISTANCE APPROX. 150 ohms NO. OF DIODES PER RECTIFIER WHEEL 60
DAILY ACTIVITIES Check liquid level in sight glass. Check rectifier wheel fuses with stroboscope (only if fuse failure monitoring system is lost) Check sight glass after level detectors for liquid level. Check gas consumption. Check H2 housing purity Check the sample gas volumetric flow rate. Check flow rate through alkalization. Check level of alkali tank.
WEEKLY ACTIVITIES Check shaft grounding brushes. Check hydrogen coolers are vented properly. Briefly flush standby seal oil cooler at full cooling water flow rate (wet conservation). Change over seal oil coolers (at regular intervals, only with wet conservation). Check seal oil cooler in operation for proper venting. Check seal oil supply lines and shut off valves for leakages. Check degree of contamination of seal oil filters. Check reaction time of not operating PW pumps. Check contamination of PW main filter. Check contamination of PW fine filter. Check PW coolers are vented properly. Check make-up air filter in exciter enclosure. Check shaft grounding brushes. Check hydrogen coolers are vented properly.
Change over seal oil pumps 1 and 2. Perform functional check of standby seal oil pump. Change over primary water pumps. MONTHLY ACTIVITIES Check conductivity transducer for correct calibration. Perform function check of ion exchanger. Analyse water sample of PW main circuit. Analyse water sample of PW treated circuit. Check carbon brushes on wear and damage.
3 MONTHS ACTIVITIES Change over seal oil pumps 1 and 2. Perform functional check of standby seal oil pump.
6 MONTHS ACTIVITIES Check Exciter End generator bearing insulation. Check shaft seal insulation Exciter End. Check exciter insulation.
ANNUALLY ACTIVITIES Measure insulation resistance of rotor winding. Where possible, check shut off valves in gas supply system for freedom of movement and leaks.