Installation and Configuration: Horizon Ii Macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

INSTALLATION AND CONFIGURATION:
HORIZON II MACRO OUTDOOR ENCLOSURE &

HORIZON 3G OUTDOOR LITE ENCLOSURE
GSM/UMTS
GSM- 01
68P02903W25-B
GSM/UMTS
Manual Revision
GMR-01
68P02903W25-B
30 Apr 2005
Motorola manual affected

This Manual Revision is applicable only to the manual number and version listed below:
68P02903W25-B
Installation and Configuration: Horizon II macro Outdoor

Enclosure & Horizon 3G Outdoor Lite Enclosure
Service requests
This revision provides a fix to the following service requests:
N/A
Reason for revision

This revision provides additional and updated information together with new illustrations,
as follows:
Chap 1: Added optional equipment to manual scope on page 1--2
Chap 2: Added cross reference to Extended Battery Backup Service Manual on page
2--16.
Chap 3: Added new information and updated component illustrations on currently
available optional equipment on page 3--4, 3--5.
Added IBBU drilling template illustration on page 3--24.
Updated procedure 3--14 for installing IBBU interconncting cables on pages
3--37 to 39.
Updated procedures 3--18, Preparing to connect ac power cable on page
3--53 .
Updated RF feeder plate labelling information on pages 3--46/47.
Added new section for installing optional equipment on pages 3--69 to 72.
Chap 4: Updated RF feeder plate connections/labelling information for side--by--side
enclosure configurations on pages 4--6/7.
Updated CAB and CIB Krone block illustrations and added connection tables
on pages 4--14 to 31.
Updated customer comms equipment installation information on page 4--32.
Updated PDU connector illustration on page 4--33
All views showing the PDU have been updated with the current PDU model.
Action
Destroy the old copy of this manual number and version. Replace it with this Manual
Revision.
30 Apr 2005
: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

68P02903W25-B
GMR-01
GMR Page 1
GSM/UMTS
Obsolete pages
Destroy all obsolete pages. Do not destroy this page.
Completion
On completion of the Manual Revision, insert this Manual Revision sheet in the front or
back of the manual, for future reference.
Motorola service web

The Motorola Service Web at url: http://mynetworksupport.motorola.com/mysupport.asp
is updated to coincide with printed release of this GMR.
CD-ROM
The Motorola documentation CD-ROM that contains this manual will be updated to
include this GMR at the next issue after the printed release.
GMR Page 2
: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

68P02903W25-B
GMR-01
30 Apr 2005
Installation and Configuration: Horizon

II macro Outdoor Enclosure & Horizon
3G Outdoor Lite Enclosure
2003 - 2005 Motorola, Inc.

All Rights Reserved
GMR-01
68P02903W25-B
30 Apr 2005
Copyrights
The Motorola products described in this document may include copyrighted Motorola computer programs stored in semiconductor memories or other media.
Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyright computer programs, including the exclusive right to
copy or reproduce in any form the copyright computer program. Accordingly, any copyright Motorola computer programs contained in the Motorola products
described in this document may not be copied or reproduced in any manner without the express written permission of Motorola. Furthermore, the purchase
of Motorola products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the rights that arise by operation of law in the sale of a product.
Restrictions
The software described in this document is the property of Motorola. It is furnished under a license agreement and may be used and/or disclosed only in
accordance with the terms of the agreement. Software and documentation are copyright materials. Making unauthorized copies is prohibited by law. No part of
the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language,
in any form or by any means, without prior written permission of Motorola.
Accuracy
While reasonable efforts have been made to assure the accuracy of this document, Motorola assumes no liability resulting from any inaccuracies or omissions
in this document, or from the use of the information obtained herein. Motorola reserves the right to make changes to any products described herein to improve
reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to
notify any person of revisions or changes. Motorola does not assume any liability arising out of the application or use of any product or circuit described herein;
neither does it convey license under its patent rights of others.
Trademarks
Motorola and the Motorola logo are registered trademarks of Motorola Inc.
Intelligence Everywhere, M-Cell and Taskfinder are trademarks of Motorola Inc.
All other brands and corporate names are trademarks of their respective owners.
CE Compliance
The CE mark confirms Motorola Ltds statement of compliance with EU directives applicable to this product. Copies of
the Declaration of Compliance and installation information in accordance with the requirements of EN50385 can be
obtained from the local Motorola representative or the CNRC help desk, contact details below:
Email: csc.emea@motorola.com
Tel: +44 (0) 1793 565 444
GMR-01
30 Apr 2005
Table
of
Contents
Contents
1
Installation and Configuration: Horizon II macro Outdoor Enclosure

& Horizon 3G Outdoor Lite Enclosure
Issue status of this manual . . . . . .
Version information . . . . . . .
Resolution of service requests . .
Incorporation of CDCNs. . . . .
General information . . . . . . . . .
Purpose . . . . . . . . . . . .
Feature references. . . . . . . .
Cross references . . . . . . . .
Data encryption . . . . . . . . .
Text conventions . . . . . . . .
Input . . . . . . . . . . . .
Output . . . . . . . . . . .
Special key sequences . . . .
Reporting safety issues . . . . . . .
Procedure . . . . . . . . . . .
Warnings and cautions . . . . . . . .
Warnings . . . . . . . . . . . .
Definition of Warning . . . .
Example and format. . . . .
Failure to comply with warnings .
Cautions . . . . . . . . . . . .
Definition of Caution . . . .
Example and format. . . . .
General warnings . . . . . . . . . .
Warning labels . . . . . . . . .
Specific warnings . . . . . . . .
Potentially hazardous voltage
Electric shock . . . . . . .
RF radiation . . . . . . . .
Laser radiation . . . . . . .
Lifting equipment. . . . . .
Parts substitution . . . . . .
Battery supplies. . . . . . .
Lithium batteries . . . . . .
General cautions . . . . . . . . . .
Caution labels. . . . . . . . . .
Specific cautions . . . . . . . .
Fibre optics. . . . . . . . .
68P02903W25-B
30 Apr 2005
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i
Contents
Static discharge . . . . . . .
Devices sensitive to static . . . . . .
Special handling techniques . . .
Motorola manual set . . . . . . . . .
Ordering manuals and CD-ROMs
Manual amendment . . . . . . . . .
GMR availability . . . . . . . .
CDCN availability . . . . . . .
CDCN instructions . . . . . . .
CDCN amendment record . . . .
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1- 2
1- 2
1- 3
1- 3
1- 4
1- 4
1- 5
1- 5
1- 8
1- 8
1- 9
1-10
1-10
Site preparation overview . . . . . . . . . . . . . . . . .

Pre-installation information . . . . . . . . . . . . . .
Site requirements and enclosure specifications. . . . . . . .
Software requirements. . . . . . . . . . . . . . . . .
Approvals and safety . . . . . . . . . . . . . . . . .
Environmental limits . . . . . . . . . . . . . . . . .
Temperature . . . . . . . . . . . . . . . . . . .
Acoustic noise . . . . . . . . . . . . . . . . . .
Power requirements . . . . . . . . . . . . . . . . . .
Outdoor enclosure input power supply requirements.
Power consumption . . . . . . . . . . . . . . . .
Battery backup . . . . . . . . . . . . . . . . . . . .
Internal battery backup . . . . . . . . . . . . . .
Intermediate battery backup . . . . . . . . . . . .
Extended battery backup enclosure . . . . . . . . .
RF power output . . . . . . . . . . . . . . . . . . .
Horizon II macro BTS. . . . . . . . . . . . . . .
Horizon 3G cabinet . . . . . . . . . . . . . . . .
Network transmission options . . . . . . . . . . . . .
Enclosure dimensions . . . . . . . . . . . . . . . . .
Weights . . . . . . . . . . . . . . . . . . . . . . .
Torque values . . . . . . . . . . . . . . . . . . . . .
Structural considerations. . . . . . . . . . . . . . . .
Enclosure site plan . . . . . . . . . . . . . . . . . .
Enclosure mounting hole positions . . . . . . . . .
Enclosure load bearing areas. . . . . . . . . . . .
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2- 2
2- 2
2- 3
2- 3
2- 4
2- 4
2- 4
2- 5
2- 5
2- 5
2- 6
2- 8
2- 8
2- 8
2- 9
2-10
2-10
2-10
2-10
2-11
2-11
2-12
2-13
2-14
2-14
2-16
Chapter 1: Introduction to installation

Introduction to installation manual . . . . . .
Manual scope . . . . . . . . . . . . . .
Nomenclature. . . . . . . . . . . . . .
Finding information in this manual . . . .
Safety instructions . . . . . . . . . . .
Contact information . . . . . . . . . . .
Equipment overview and variants. . . . . . .
Equipment overview . . . . . . . . . .
Cabinet options . . . . . . . . . . . . .
Horizon II macro indoor BTS cabinet
Horizon 3G indoor cabinet. . . . . .
Tool kit requirements . . . . . . . . . . . .
Tool kit list . . . . . . . . . . . . . . .
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Chapter 2: Site preparation and planning
ii
GMR-01
68P02903W25-B
30 Apr 2005
Installation and Configuration: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure
Site plan with extended battery backup enclosure . . . .

Enclosure clearances . . . . . . . . . . . . . . .
Multi enclosure site plans . . . . . . . . . . . . . . .
Standard side-by-side and back-to-back arrangements
Optional side-by-side arrangement . . . . . . . . .
Visiting the site . . . . . . . . . . . . . . . . . . . . . .
Before departure to site . . . . . . . . . . . . . . . .
Arrival at all sites . . . . . . . . . . . . . . . . . . .
Leaving the site . . . . . . . . . . . . . . . . . . . .
Waste material on site . . . . . . . . . . . . . . . . .
Rural sites . . . . . . . . . . . . . . . . . . . . . .
On site safety . . . . . . . . . . . . . . . . . . . . .
Preparing the site . . . . . . . . . . . . . . . . . . . . .
Base site structure . . . . . . . . . . . . . . . . . . .
Site requirements . . . . . . . . . . . . . . . . . . .
Site access . . . . . . . . . . . . . . . . . . . . . .
Site layout . . . . . . . . . . . . . . . . . . . . . .
Earthing the site . . . . . . . . . . . . . . . . . . . . . .
Earthing requirements . . . . . . . . . . . . . . . . .
Earth electrode system. . . . . . . . . . . . . . . . .
Cross bonding . . . . . . . . . . . . . . . . . . . .
Earthing procedure . . . . . . . . . . . . . . . . . .
Earth electrode testing . . . . . . . . . . . . . . . . .
Fall of potential . . . . . . . . . . . . . . . . . .
61.8% Rule. . . . . . . . . . . . . . . . . . . .
Slope method . . . . . . . . . . . . . . . . . . .
Preparing the foundation . . . . . . . . . . . . . . . . . .
Enclosure foundation . . . . . . . . . . . . . . . . .
Laying the foundation . . . . . . . . . . . . . . . . .
Contents
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2-16
2-17
2-18
2-18
2-19
2-20
2-20
2-20
2-21
2-21
2-22
2-22
2-23
2-23
2-23
2-23
2-24
2-25
2-25
2-26
2-26
2-27
2-27
2-28
2-28
2-28
2-29
2-30
2-31
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3- 2
3- 2
3- 2
3- 3
3- 4
3- 5
3- 6
3- 6
3- 6
3- 8
3- 9
3- 9
3- 9
3-10
3-10
3-10
3-11
3-11
3-11
3-11
3-12
3-13
3-13
Chapter 3: Installing the outdoor enclosure

Installation overview . . . . . . . . . . . . .
Installation assumptions . . . . . . . . . .
E1 line testing . . . . . . . . . . . . . .
Enclosure package units . . . . . . . . . .
Optional equipment package units . . . . .
Enclosure component locations . . . . . .
Equipment delivery and packaging . . . . . . .
Packaging . . . . . . . . . . . . . . . .
Outdoor enclosure packaging . . . . .
Intermediate battery backup packaging .
Prevailing weather conditions . . . . . . . . .
Weather conditions warning . . . . . . . .
Maintenance cover . . . . . . . . . . . .
No access . . . . . . . . . . . . . .
Access with a maintenance cover . . .
Access without a maintenance cover . .
Unpacking and preparing equipment . . . . . .
Tools . . . . . . . . . . . . . . . . . . .
Avoiding condensation build up . . . . . .
Safety considerations . . . . . . . . . . .
Unpacking the outdoor enclosure. . . . . .
Shipping bar . . . . . . . . . . . . .
Enclosure access procedures . . . . . . . .
68P02903W25-B
30 Apr 2005
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GMR-01
iii
Contents
Door opening and closing . . . . . . . . . . .

Lid opening and closing . . . . . . . . . . . .
Preparing the enclosure for lifting . . . . . . . . .
Lifting details for the enclosure . . . . . . . . . .
Unpacking the intermediate battery backup . . . . .
Safe disposal of packing material. . . . . . . . . .
Installing mounting bolt anchors . . . . . . . . . . . .
Enclosure drilling template . . . . . . . . . . . .
Intermediate battery backup drilling template . . . .
Positioning drilling templates . . . . . . . . . . .
Marking bolt hole positions using the template(s) . .
Installing bolt anchors . . . . . . . . . . . . . . .
Installing enclosure and intermediate battery backup . . .
Side panel removal and refitting . . . . . . . . . .
Mounting the outdoor enclosure . . . . . . . . . .
Fitting the optional cable transit tube . . . . . . . .
Fitting the optional intermediate battery backup . . .
Fitting battery interconnecting cables. . . . . .
Fitting battery frame and shroud . . . . . . . .
Installing extended battery backup . . . . . . . . .
Earthing and transient protection . . . . . . . . . . . .
Site earthing . . . . . . . . . . . . . . . . . . .
Transient and lightning protection . . . . . . . . .
Connecting the site earth to the enclosure . . . . . .
RF cable entry to the enclosure . . . . . . . . . . . . .
RF cable positioning . . . . . . . . . . . . . . .
RF cable connections . . . . . . . . . . . . . . .
RF feeder plate labelling . . . . . . . . . . .
Network backhaul and communications cables . . .
Installing power cables . . . . . . . . . . . . . . . .
3-phase connections . . . . . . . . . . . . . . . .
Cable routing . . . . . . . . . . . . . . . . . . .
Enclosure safety and internal earths . . . . . . . .
Safety earth . . . . . . . . . . . . . . . . .
Internal earths . . . . . . . . . . . . . . . .
Preparing for ac power cable connection . . . . . .
Power and earth cable entry to the enclosure . . . .
Fitting the armoured cable gland . . . . . . . .
Installing the ac power supply cable . . . . . .
Installing a supplementary earth cable (if used) .
Connecting the ac power cable to the PDU . . . . .
Installing optional batteries. . . . . . . . . . . . . . .
Procedure for installing internal batteries . . . . . .
Procedure for installing intermediate backup batteries
Installing extended battery backup . . . . . . . . .
Connecting to the PDU . . . . . . . . . . . .
Installing optional equipment. . . . . . . . . . . . . .
Installing optional smoke detector . . . . . . . . .
Installing optional Euro socket adapter . . . . . . .
Installing optional hand light . . . . . . . . . . . .
Installing optional 48 V DC Comms converter . . .
Installing enclosure cable shroud . . . . . . . . . .
iv
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3-13
3-15
3-18
3-19
3-21
3-21
3-22
3-22
3-24
3-25
3-26
3-27
3-29
3-29
3-31
3-34
3-36
3-37
3-39
3-41
3-42
3-42
3-42
3-43
3-44
3-44
3-44
3-46
3-48
3-49
3-49
3-49
3-50
3-50
3-51
3-53
3-55
3-56
3-57
3-58
3-58
3-61
3-61
3-66
3-68
3-68
3-69
3-69
3-69
3-70
3-71
3-74
68P02903W25-B
30 Apr 2005
Contents
Chapter 4: Indoor cabinet connections

Overview of indoor cabinet connections . . . . . . . .
Additional required reference material . . . . . . .
Connecting power to the indoor cabinet . . . . . . . . .
AC power cable connection procedure . . . . . . .
RF feeder plate connections . . . . . . . . . . . . . .
RF feeder plate external view . . . . . . . . . . .
RF feeder ports . . . . . . . . . . . . . . . .
Horizon II macro interface panel . . . . . . . . . . . .
Interface panel detail . . . . . . . . . . . . . . .
Horizon 3G interface modules . . . . . . . . . . . . .
Interfaces module details . . . . . . . . . . . . .
Krone blocks . . . . . . . . . . . . . . . . . . . . .
Customer Alarm Board (CAB) Krone block. . . . .
CAB Krone block Horizon II macro connections
CAB Krone block Horizon 3G connections . . .
Customer Interface Board (CIB) Krone block . . . .
CIB Krone block Horizon II macro connections .
CIB Krone block Horizon 3G connections . . .
Connecting customer comms equipment . . . . . . . .
Installing comms equipment . . . . . . . . . . . .
Auxiliary ac power outlet . . . . . . . . . . .
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4- 2
4- 2
4- 3
4- 3
4- 6
4- 6
4- 7
4- 8
4- 8
4-10
4-10
4-14
4-14
4-14
4-17
4-23
4-23
4-26
4-32
4-32
4-33
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5- 2
5- 2
5- 3
5- 4
5- 4
5- 6
5- 6
5- 6
5- 7
5- 7
5- 7
5- 8
5- 9
5-10
5-11
5-11
5-12
5-12
5-12
5-13
5-13
5-13
5-14
5-15
5-15
5-16
5-17
5-17
5-19
Chapter 5: Site commissioning

Commissioning overview and test equipment . . . . . .
Commissioning . . . . . . . . . . . . . . . . . .
TTY cable pin connections . . . . . . . . . . . .
PC to HIISC cable pin connections . . . . . . . . .
Test equipment . . . . . . . . . . . . . . . . . .
Connecting input power . . . . . . . . . . . . . . . .
Pre-connection checks . . . . . . . . . . . . . . .
Connecting ac power . . . . . . . . . . . . . . .
Supply cable identification. . . . . . . . . . . . .
3-phase supply . . . . . . . . . . . . . . . .
Single phase supply . . . . . . . . . . . . . .
Connecting to a 3-phase (star) ac power source . . .
Connecting to a single phase ac power source . . . .
Typical site distribution for 3-phase + N applications
Pre-power up checks. . . . . . . . . . . . . . . . . .
Visual inspection . . . . . . . . . . . . . . . . .
Enclosure structure . . . . . . . . . . . . . .
Cabinet structure . . . . . . . . . . . . . . .
Power equipment . . . . . . . . . . . . . . .
Request for connection . . . . . . . . . . . . . .
Earth continuity check. . . . . . . . . . . . . . .
Main equipment earths . . . . . . . . . . . .
AC power supply cable insulation check . . . . . .
Powering up the enclosure . . . . . . . . . . . . . . .
Prerequisites . . . . . . . . . . . . . . . . . . .
PDU front panel ac components . . . . . . . . . .
AC power up . . . . . . . . . . . . . . . . . . .
PDU front panel dc components . . . . . . . . . .
DC power up . . . . . . . . . . . . . . . . . . .
68P02903W25-B
30 Apr 2005
GMR-01
Contents
Powering up the Horizon II macro BTS . . . . . . .

Prerequisites . . . . . . . . . . . . . . . . .
Horizon II macro power up procedure . . . . .
Testing the HMS and components . . . . . . . . .
Testing HMS components . . . . . . . . . . .
Testing the heater . . . . . . . . . . . . .
Testing the fans (blowers) . . . . . . . . .
HMS system diagnostic test . . . . . . . . . .
TTY link and data . . . . . . . . . . . .
Equipment shutdown . . . . . . . . . . . . . . .
Shutdown procedure . . . . . . . . . . . . .
Sample installation forms . . . . . . . . . . . . .
Sample form 1: Request for connection . . . . .
Sample form 2: Completion and inspection form
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5-20
5-20
5-21
5-23
5-23
5-25
5-25
5-25
5-28
5-29
5-30
5-31
5-32
5-34
Overview of decommissioning . . . . . . . . . . . . . . . . .
Prerequisites . . . . . . . . . . . . . . . . . . . . . . .
Decommissioning using a checklist. . . . . . . . . . . . .
Decommissioning outdoor enclosure . . . . . . . . . . . . . .
Initial decommissioning checks . . . . . . . . . . . . . .
Disconnecting cabinet cables. . . . . . . . . . . . . . . .
Decommissioning outdoor enclosure and optional equipment.
Lifting the enclosure . . . . . . . . . . . . . . . . . . .
Enclosure decommissioning checklist . . . . . . . . . . .
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666666666-
Chapter 6: Site decommissioning
vi
GMR-01
2
2
2
3
3
3
4
6
7
68P02903W25-B
30 Apr 2005
List
of
Figures
List of Figures
1
Figure 1-1: The outdoor enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1-2: Outdoor enclosure with intermediate battery backup option . . . . . . . . . . . . . . .
Figure 1-3: Extended battery backup outdoor enclosure option . . . . . . . . . . . . . . . . . . .
Figure 1-4: The Horizon II macro indoor BTS cabinet . . . . . . . . . . . . . . . . . . . . . . .
Figure 1-5: The Horizon 3G indoor cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-1: Outdoor enclosure site layout plan and dimensions . . . . . . . . . . . . . . . . . . .
Figure 2-2: Outdoor enclosure showing load areas and cable entry measurements . . . . . . . . . .
Figure 2-3: Site layout plan for extended battery backup option. . . . . . . . . . . . . . . . . . .
Figure 2-4: Standard site layouts for multi-enclosure installations. . . . . . . . . . . . . . . . . .
Figure 2-5: Optional site layout for side-by-side enclosures . . . . . . . . . . . . . . . . . . . .
Figure 2-6: Typical site earthing plan for open field site . . . . . . . . . . . . . . . . . . . . . .
Figure 2-7: Earth electrode test set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-8: Typical outdoor enclosure foundation . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-1: Outdoor enclosure with major component locations identified . . . . . . . . . . . . .
Figure 3-2: Typical shipping packaging for the outdoor enclosure. . . . . . . . . . . . . . . . . .
Figure 3-3: Shipping packaging for the intermediate battery backup equipment . . . . . . . . . . .
Figure 3-4: Door lock mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-5: Lid retaining draw latch locations . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-6: Enclosure lid raised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-7: Detail of the enclosure base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-8: Using spreader bars and lifting straps to move the enclosure. . . . . . . . . . . . . . .
Figure 3-9: Outdoor enclosure drilling template and measurements . . . . . . . . . . . . . . . . .
Figure 3-10: Intermediate battery backup drilling templates . . . . . . . . . . . . . . . . . . . .
Figure 3-11: Outdoor enclosure with intermediate battery backup drilling templates and measurements
Figure 3-12: Side panel securing screw and guide post locations . . . . . . . . . . . . . . . . . .
Figure 3-13: Fitting the anchor bolts to the enclosure . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-14: Fitting the optional cable transit tube . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-15: Intermediate battery backup interconnecting cables . . . . . . . . . . . . . . . . . .
Figure 3-16: Fitting intermediate battery backup equipment. . . . . . . . . . . . . . . . . . . . .
Figure 3-17: RF feeder plate detail showing labelling for Horizon II macro) . . . . . . . . . . . . .
Figure 3-18: Horizon 3G RF feeder plate labelling. . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-19: Enclosure master earth bar location . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-20: AC power cable entry point (right side shown) . . . . . . . . . . . . . . . . . . . .
Figure 3-21: Retaining screws for the terminal block access panel on the PDU. . . . . . . . . . . .
Figure 3-22: AC supply cable entry detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-23: Armoured cable gland assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-24: AC power cable entry point within the enclosure . . . . . . . . . . . . . . . . . . .
Figure 3-25: AC power cable connections to the 3-phase PDU . . . . . . . . . . . . . . . . . . .
Figure 3-26: Fitting battery terminal adapters . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-27: Battery compartment and circuit-breaker detail . . . . . . . . . . . . . . . . . . . .
Figure 3-28: Internal battery connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3-29: Intermediate battery backup connections . . . . . . . . . . . . . . . . . . . . . . .
68P02903W25-B
30 Apr 2005
GMR-01
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1- 5
1- 6
1- 7
1- 8
1- 9
2-15
2-16
2-17
2-18
2-19
2-26
2-28
2-30
3- 5
3- 7
3- 8
3-15
3-16
3-17
3-19
3-20
3-23
3-24
3-25
3-30
3-33
3-36
3-39
3-41
3-46
3-47
3-51
3-53
3-54
3-55
3-56
3-57
3-60
3-63
3-64
3-65
3-68
vii
List of Figures
Figure 3-30: Euro socket mounting position . . . . . . . . . . . . . .

Figure 3-31: Fitting optional 48 V DC Comms converter . . . . . . .
Figure 3-32: Fitting the shroud . . . . . . . . . . . . . . . . . . . .
Figure 4-1: Horizon II macro ac connection detail . . . . . . . . . . .
Figure 4-2: Horizon 3G ac connection detail . . . . . . . . . . . . .
Figure 4-3: RF feeder plate detail (external view) . . . . . . . . . . .
Figure 4-4: Horizon II macro interface panel detail . . . . . . . . . .
Figure 4-5: Horizon 3G frame expansion I/O module connection details.
Figure 4-6: Horizon 3G site I/O module connection details . . . . . . .
Figure 4-7: Horizon 3G span I/O module connection details . . . . . .
Figure 4-8: CAB Krone block for Horizon II macro front and back detail
Figure 4-9: CAB Krone block for Horizon 3G back and front detail . . .
Figure 4-10: CIB Krone block for Horizon II macro front and back detail
Figure 4-11: CIB Krone block for Horizon 3G front and back detail. . .
Figure 4-12: Customer comms equipment power connectors . . . . . .
Figure 5-1: 9-way to 9-way PC to TTY connector cable pin connections
Figure 5-2: 9-way to 9-way PC to HIISC cable pin connections. . . . .
Figure 5-3: Typical 3-phase single site distribution layout . . . . . . .
Figure 5-4: AC distribution components on PDU . . . . . . . . . . .
Figure 5-5: DC distribution components on PDU . . . . . . . . . . .
Figure 5-6: Horizon II macro PSUs and detailed view of CBC . . . . .
Figure 5-7: PDU components associated with HMS operation . . . . .
viii
GMR-01
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3-70
3-73
3-75
4- 4
4- 5
4- 7
4- 8
4-11
4-12
4-13
4-15
4-18
4-24
4-27
4-33
5- 3
5- 4
5-10
5-16
5-18
5-22
5-24
68P02903W25-B
30 Apr 2005
List
of
Tables
List of Tables
1
Table 1: Manual version history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 2: Service requests resolved in this manual . . . . . . . . . . . . . . . . . . . . . . .
Table 3: CDCNs incorporated in this manual . . . . . . . . . . . . . . . . . . . . . . . . .
Table 1-1: Installation tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-1: Pre-installation sections in this chapter . . . . . . . . . . . . . . . . . . . . . . .
Table 2-2: Outdoor enclosure specification compliance . . . . . . . . . . . . . . . . . . . .
Table 2-3: Outdoor enclosure environmental limits . . . . . . . . . . . . . . . . . . . . . .
Table 2-4: Outdoor enclosure acoustic noise. . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-5: Outdoor enclosure power requirements . . . . . . . . . . . . . . . . . . . . . . .
Table 2-6: Outdoor enclosure power consumption (Horizon II macro). . . . . . . . . . . . . .
Table 2-7: Outdoor enclosure power consumption (Horizon 3G) . . . . . . . . . . . . . . . .
Table 2-8: Internal battery backup duration . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-9: Intermediate battery backup duration . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-10: Horizon II macro RF power output . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-11: Enclosure dimensions (in mm) . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-12: Equipment weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 2-13: Torque values for all screws/bolts/RF connectors. . . . . . . . . . . . . . . . . .
Table 2-14: Cable conduit lengths for connecting extended battery backup enclosure . . . . . . .
Table 3-1: Comms Control cable pinout for connection to CAB Krone block . . . . . . . . . .
Table 4-1: Horizon II macro interface summary . . . . . . . . . . . . . . . . . . . . . . . .
Table 4-2: Horizon 3G interface summary. . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 4-3: CAB Krone connections for Horizon II macro PIX0 and PIX1 connections to JI and J2
Table 4-4: CAB Krone connections for Horizon 3G Site I/O 37way connectors to J1 and J3 . . .
Table 4-5: CIB Krone connections for Horizon II macro . . . . . . . . . . . . . . . . . . . .
Table 4-6: CIB Krone connections for Horizon 3G. . . . . . . . . . . . . . . . . . . . . . .
Table 5-1: Test equipment required for commissioning . . . . . . . . . . . . . . . . . . . . .
Table 5-2: Test voltage and resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 5-3: HMSCC TTY pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1-10
2- 2
2- 4
2- 4
2- 5
2- 5
2- 6
2- 7
2- 8
2- 9
2-10
2-11
2-11
2-12
2-17
3-73
4- 9
4-10
4-16
4-19
4-25
4-28
5- 5
5-14
5-28
ix
List of Tables
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About
This
Manual
Installation and Configuration: Horizon II

macro Outdoor Enclosure & Horizon 3G
Outdoor Lite Enclosure
1
What is Covered In This Manual?

This manual contains all the information required to install the Horizon II macro outdoor enclosure or the
Horizon 3G outdoor lite enclosure and optional battery backup equipment. The objectives of this manual are
to help the reader to:
68P02903W25-B
30 Apr 2005
Understand the pre-installation site requirements and equipment requirements and be aware
of site safety.
Carry out all the necessary enclosure and battery backup installation procedures.
Understand how to connect up the Horizon II macro BTS cabinet or the Horizon 3G cabinet.
Commission the outdoor enclosure.
Decommission the outdoor enclosure.
GMR-01
This manual does not cover the following topics:
Installation or operation of equipment contained in the Horizon II macro BTS cabinet.
Installation or operation of equipment contained in the Horizon 3G cabinet.
Installation or operation of optional extended battery backup enclosures.
Horizon 3G is the current name for equipment previously known as Motorola Node B.
Related Information
Refer to Service Manual: Horizon IImacro outdoor enclosure and Horizon 3G outdoor lite enclosure
(68P02903W26) for a technical description of and maintenance information for this equipment.
GMR-01
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Issue status of this manual

1
The following shows the issue status of this manual since it was first released.
Version information
The following table lists the versions of this manual in order of issue:
Table 1 Manual version history
Manual
issue
Date of issue
08 Oct 2004
Original issue.
23 Dec 2004
Issue B
30 Apr 2005
GMR-01
Remarks
Resolution of service requests

The following Service Requests are now resolved in this manual:
Table 2
68P02903W25-B
30 Apr 2005
Service requests resolved in this manual
Service
Request
GMR
Number
N/A
N/A
Remarks
GMR-01
Incorporation of CDCNs
The following CDCNs are now incorporated in this manual:
Table 3 CDCNs incorporated in this manual
CDCN
GMR
Number
N/A
N/A
Remarks
GMR-01
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General information
General information
1
Motorola disclaims all liability whatsoever, implied or express, for any risk of damage, loss
or reduction in system performance arising directly or indirectly out of the failure of the
customer, or anyone acting on the customers behalf, to abide by the instructions, system
parameters or recommendations made in this manual
If this manual was obtained when attending a Motorola training course, it will not be updated
or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied
under normal operational circumstances, to support a major software release, then corrections
will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs)
or Customer Documentation Change Notices (CDCNs).
Purpose
Motorola cellular communications manuals are intended to instruct and assist personnel in the operation,
installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is
recommended that all personnel engaged in such activities be properly trained by Motorola.
Failure to comply with Motorolas operation, installation and maintenance

instructions may, in exceptional circumstances, lead to serious injury or death.
These manuals are not intended to replace the system and equipment training offered by Motorola, although
they can be used to supplement and enhance the knowledge gained through such training.
Feature references
Most of the manuals in the set, of which this manual is part, are revised to accommodate features released
at Motorola General System Releases (GSRn) or GPRS Support Node (GSNn) releases. In these manuals,
new and amended features are tagged to help users to assess the impact on installed networks. The tags are
the appropriate Motorola Roadmap DataBase (RDB) numbers or Research and Development Prioritization
(RDP) numbers. The tags include index references which are listed in the manual Index. The Index includes
the entry feature which is followed by a list of the RDB or RDP numbers for the released features, with
page references and hot links in electronic copy.
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GMR-01
General information
The tags have the format: {nnnn} or {nnnnn}

Where:
is:
{nnnn}
the RDB number
{nnnnn}
the RDP number
The tags are positioned in text as follows:

New and amended feature information
Complete new sections of content as follows:
All sections under a main heading
All paragraphs under subheadings
Tag position in text

In the heading immediately after the heading
content as follows:
Main heading {nnnn}
Subheading {nnnn}
Single paragraphs of new or amended text.
Immediately before the affected paragraph.
New or amended complete Figures and Tables
After the Figure or Table number and before

the title text.
Warning, Caution and Notes.
Immediately before the affected text in the

Warning, Caution or Note.
General command syntax, operator input (in

special fonts).
On a separate line immediately above the

affected item or immediately before the
affected item.
Computer output displays (in special fonts).
On a separate line immediately above the

affected item or immediately before the
affected item.
For a list of Roadmap numbers and the RDB or RDP numbers of the features included in this software
release, refer to the manual System Information: GSM Overview (68P02901W01), or to the manual System
Information: GPRS Overview (68P02903W01), or to the manual System Information: UMTS Overview
(68P02905W21).
Cross references
Throughout this manual, references are made to external publications, chapter numbers and section names.
The references to external publications are shown in italics, chapter and section name cross references
are emphasised blue in text.
This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into
sections. Sections are not numbered, but are individually named at the top of each page, and are listed in
the table of contents.
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General information
Data encryption
In order to avoid electronic eavesdropping, data passing between certain elements in the GSM and GPRS
network is encrypted. In order to comply with the export and import requirements of particular countries,
this encryption occurs at different levels as individually standardised, or may not be present at all in some
parts of the network in which it is normally implemented. The manual set, of which this manual is a part,
covers encryption as if fully implemented. Because the rules differ in individual countries, limitations
on the encryption included in the particular software being delivered, are covered in the Release Notes
that accompany the individual software release.
Text conventions
The following conventions are used in the Motorola cellular infrastructure manuals to represent keyboard
input text, screen output text and special key sequences.
Input
Characters typed in at the keyboard are shown like this.
Output
Messages, prompts, file listings, directories, utilities, and environmental
variables that appear on the screen are shown like this.
Special key sequences

Special key sequences are represented as follows:
CTRL-c
Press the Control and c keys at the same time.
ALT-f
Press the Alt and f keys at the same time.
Press the pipe symbol key.
CR or RETURN
Press the Return key.
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Reporting safety issues
Reporting safety issues

1
Whenever a safety issue arises, carry out the following procedure in all instances. Ensure that all site
personnel are familiar with this procedure.
Procedure
Whenever a safety issue arises:
Procedure 1 Safety issue reporting
Make the equipment concerned safe, for example by removing power.
Make no further attempt to adjust or rectify the equipment.
Report the problem directly to the Customer Network Resolution Centre, Swindon +44
(0)1793 565444 or China +86 10 88417733 (telephone) and follow up with a written
report by fax, Swindon +44 (0)1793 430987 or China +86 10 68423633 (fax).
Collect evidence from the equipment under the guidance of the Customer Network
Resolution Centre.
GMR-01
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Warnings and cautions

1
The following describes how warnings and cautions are used in this manual and in all manuals of this
Motorola manual set.
Warnings
A definition and example follow below:
Definition of Warning
A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill
health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents,
as well as those inherent in the equipment.
Example and format
Do not look directly into fibre optic cables or data in/out connectors. Laser
radiation can come from either the data in/out connectors or unterminated fibre
optic cables connected to data in/out connectors.
Failure to comply with warnings

Observe all warnings during all phases of operation, installation and maintenance of the equipment described
in the Motorola manuals. Failure to comply with these warnings, or with specific warnings elsewhere in
the Motorola manuals, or on the equipment itself, violates safety standards of design, manufacture and
intended use of the equipment. Motorola assumes no liability for the customers failure to comply with
these requirements.
Cautions
A definition and example follow below:
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GMR-01
Definition of Caution
A caution means that there is a possibility of damage to systems, software or individual items of equipment
within a system. However, this presents no danger to personnel.
Example and format
Do not use test equipment that is beyond its due calibration date; arrange for
calibration to be carried out.
10
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General warnings
General warnings
1
Observe the following specific warnings during all phases of operation, installation and maintenance of
the equipment described in the Motorola manuals:
Potentially hazardous voltage.
Electric shock.
RF radiation.
Laser radiation.
Heavy equipment.
Parts substitution.
Battery supplies.
Lithium batteries.
Failure to comply with these warnings, or with specific warnings elsewhere in the Motorola manuals, violates
safety standards of design, manufacture and intended use of the equipment. Motorola assumes no liability for
the customers failure to comply with these requirements.
Warning labels
Warnings particularly applicable to the equipment are positioned on the equipment. Personnel working with
or operating Motorola equipment must comply with any warning labels fitted to the equipment. Warning
labels must not be removed, painted over or obscured in any way.
Specific warnings
Specific warnings used throughout the GSM manual set are shown below, and will be incorporated into
procedures as applicable.
These must be observed by all personnel at all times when working with the equipment, as must any other
warnings given in text, in the illustrations and on the equipment.
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11
General warnings
Potentially hazardous voltage
This equipment operates from a potentially hazardous voltage of 230 V ac single

phase or 415 V ac three phase supply. To achieve isolation of the equipment from
the ac supply, the ac input isolator must be set to off and locked.
When working with electrical equipment, reference must be made to the Electricity at Work Regulations 1989
(UK), or to the relevant electricity at work legislation for the country in which the equipment is used.
Motorola GSM equipment does not utilise high voltages.
Electric shock
Do not touch the victim with your bare hands until the electric circuit is broken.
Switch off. If this is not possible, protect yourself with dry insulating material and
pull or push the victim clear of the conductor.
ALWAYS send for trained first aid or medical assistance IMMEDIATELY.
In cases of low voltage electric shock (including public supply voltages), serious injuries and even death,
may result. Direct electrical contact can stun a casualty causing breathing, and even the heart, to stop. It
can also cause skin burns at the points of entry and exit of the current.
In the event of an electric shock it may be necessary to carry out artificial respiration. ALWAYS send for
trained first aid or medical assistance IMMEDIATELY.
If the casualty is also suffering from burns, flood the affected area with cold water to cool, until trained
first aid or medical assistance arrives.
12
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General warnings
RF radiation
High RF potentials and electromagnetic fields are present in this equipment

when in operation. Ensure that all transmitters are switched off when any
antenna connections have to be changed. Do not key transmitters connected
to unterminated cavities or feeders.
Relevant standards (USA and EC), to which regard should be paid when working with RF equipment are:
ANSI IEEE C95.1-1991, IEEE Standard for Safety Levels with Respect to Human Exposure to
Radio Frequency Electromagnetic Fields, 3 kHz to 300 GHz
CENELEC 95 ENV 50166-2, Human Exposure to Electromagnetic Fields High Frequency (10
kHz to 300 GHz).
Laser radiation
Do not look directly into fibre optic cables or optical data in/out connectors. Laser
radiation can come from either the data in/out connectors or unterminated fibre
optic cables connected to data in/out connectors.
Lifting equipment
When dismantling heavy assemblies, or removing or replacing equipment, a

competent responsible person must ensure that adequate lifting facilities are
available. Where provided, lifting frames must be used for these operations.
When dismantling heavy assemblies, or removing or replacing equipment, the competent responsible person
must ensure that adequate lifting facilities are available. Where provided, lifting frames must be used for
these operations. When equipment has to be manhandled, reference must be made to the Manual Handling
of Loads Regulations 1992 (UK) or to the relevant manual handling of loads legislation for the country in
which the equipment is used.
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GMR-01
13
General warnings
Parts substitution
Do not install substitute parts or perform any unauthorized modification of

equipment, because of the danger of introducing additional hazards. Contact
Motorola if in doubt to ensure that safety features are maintained.
Battery supplies
Do not wear earth straps when working with stand-by battery supplies. Use
only insulated tools.
Lithium batteries
Lithium batteries, if subjected to mistreatment, may burst and ignite. Defective

lithium batteries must not be removed or replaced. Any boards containing
defective lithium batteries must be returned to Motorola for repair.
Contact your local Motorola office for how to return defective lithium batteries.
14
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General cautions
General cautions
1
Observe the following cautions during operation, installation and maintenance of the equipment described
in the Motorola manuals. Failure to comply with these cautions or with specific cautions elsewhere in the
Motorola manuals may result in damage to the equipment. Motorola assumes no liability for the customers
failure to comply with these requirements.
Caution labels
Personnel working with or operating Motorola equipment must comply with any caution labels fitted to the
equipment. Caution labels must not be removed, painted over or obscured in any way.
Specific cautions
Cautions particularly applicable to the equipment are positioned within the text of this manual. These must be
observed by all personnel at all times when working with the equipment, as must any other cautions given
in text, on the illustrations and on the equipment.
Fibre optics
Fibre optic cables must not be bent in a radius of less than 30 mm.
Static discharge
Motorola equipment contains CMOS devices. These metal oxide semiconductor

(MOS) devices are susceptible to damage from electrostatic charge. See the
section Devices sensitive to static in the preface of this manual for further
information.
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15
Devices sensitive to static
Devices sensitive to static

1
Certain metal oxide semiconductor (MOS) devices embody in their design a thin layer of insulation that is
susceptible to damage from electrostatic charge. Such a charge applied to the leads of the device could
cause irreparable damage.
These charges can be built up on nylon overalls, by friction, by pushing the hands into high insulation packing
material or by use of unearthed soldering irons.
MOS devices are normally despatched from the manufacturers with the leads short circuited together, for
example, by metal foil eyelets, wire strapping, or by inserting the leads into conductive plastic foam. Provided
the leads are short circuited it is safe to handle the device.
Special handling techniques

In the event of one of these devices having to be replaced, observe the following precautions when handling
the replacement:
Always wear an earth strap which must be connected to the electrostatic point (ESP) on the
equipment.
Leave the short circuit on the leads until the last moment. It may be necessary to replace the
conductive foam by a piece of wire to enable the device to be fitted.
Do not wear outer clothing made of nylon or similar man made material. A cotton overall
is preferable.
If possible work on an earthed metal surface or anti-static mat. Wipe insulated plastic work
surfaces with an anti-static cloth before starting the operation.
All metal tools should be used and when not in use they should be placed on an earthed surface.
Take care when removing components connected to electrostatic sensitive devices. These
components may be providing protection to the device.
When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic
damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and
pins, they should be transferred directly from their packing to the equipment (or the other way around) and
never left exposed on the workbench.
16
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Motorola manual set
Motorola manual set

1
The Motorola manual sets provide the information needed to operate, install and maintain the Motorola
equipment. Manuals for the GSM, GPRS and UMTS products are available on the following media:
Printed hard copy.
Electronic, as fully navigable PDF files on:

1
The Motorola customer support web site at:

(https://mynetworksupport.motorola.com/index.asp).
CD-ROM produced in support of a major system software release.
Each CD-ROM includes all manuals related to a specified main GSM, GPRS or UMTS software release,
together with current versions of appropriate hardware manuals, and has additional navigation facilities. A
snapshot copy of on-line documentation is also included, though it will not be updated in line with subsequent
point releases.
The CD-ROM does not include Release Notes or documentation supporting specialist products such as
MARS or COP.
Ordering manuals and CD-ROMs

Use the Motorola 68Pxxxxxxxx order (catalogue) number to order hard copy manuals or CD-ROMs.
All orders must be placed with your Motorola Local Office or Representative.
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GMR-01
17
Manual amendment
Manual amendment
1
Changes to a manual that occur after the printing date are incorporated into the manual using either Customer
Documentation Change Notices (CDCNs) or General Manual Revisions (GMRs).
Small changes are published in CDCNs. These describe the changes rather than replacing large
sections of the manual. They are sent directly to customers and Motorola Local Offices and
are accessible on the Motorola Extranet.
CDCNs are numbered in sequence using the format:
1
Shortened manual order number
Issue identifier
CDCN number
For example: 01W23-M-CDCN01 would be the first CDCN produced for 68P2901W23M.
Major changes are effected by publishing a GMR. GMRs are also produced in order to
incorporate CDCNs when the numbers applying to a particular manual become significant. In
this case, the CDCNs numbers are listed in the GMR amendment record.
GMRs are issued to correct Motorola manuals as and when required. A GMR has the same
identity as the target manual. Each GMR is identified by a number in a sequence that starts at
01 for each manual at each issue.
GMR availability
GMRs are published as follows:
Printed hard copy - Complete replacement content or loose leaf pages with amendment list.
1
Remove and replace pages in this manual, as detailed on the GMR instruction sheet.
Motorola service web - Updated at the same time as hard copies.
CD-ROM - Updated periodically as required.
CDCN availability
CDCNs are published as follows:
18
PDF distributed electronically - Description of changes, occasionally with replacement

loose leaf pages.
Motorola service web - Updated at the same time as hard copies.
GMR-01
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Manual amendment
CDCN instructions
When a CDCN is incorporated in this manual, the record below is completed to record the amendment.
Retain the instruction sheet that accompanies each CDCN and insert it in a suitable place in this manual for
future reference.
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GMR-01
19
Manual amendment
CDCN amendment record

Record the manual insertion of CDCNs in this manual in the following table:
CDCN number
20
Incorporated by (signature)
GMR-01
Date
68P02903W25-B
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Chapter
Introduction to installation
1
This chapter provides an introduction to the outdoor enclosure installation manual, including general safety
instructions to be observed, an overview of the equipment and tools required for installation.
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1-1
Introduction to installation manual

1
This section introduces the installation manual and its contents.
Manual scope
This manual provides all the information necessary to install the Horizon II macro outdoor enclosure or the
Horizon 3G outdoor lite enclosure and optional battery backup equipment.
Both enclosures are externally identical, the major difference being that either a Horizon II macro indoor BTS
cabinet or a Horizon 3G indoor cabinet may be pre-installed in the enclosure. A factory installed rectifier
cage is optional equipment for the Horizon II macro outdoor enclosure.
Battery backup equipment options consist of:
Internal batteries (requires factory installed battery cage).
Intermediate battery backup fitted to either side of the enclosure.
Extended battery backup contained in a separate enclosure.
Full installation instructions for a stand-alone Horizon IImacro indoor BTS are provided
in 68P02902W97.
Installation instructions for a stand-alone Horizon 3G indoor cabinet are provided in
68P02905W51.
Instructions for customer installation of the following optional equipment are also provided:
1-2
Smoke detector.
Hand lamp.
Euro socket adapter.
48 V DC Comms converter.
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Nomenclature
For the purposes of this manual, the following generic terms are used:
outdoor enclosure or enclosure refers to an outdoor enclosure containing a Horizon II macro

cabinet or an outdoor enclosure lite containing a Horizon 3G cabinet.
cabinet refers to either the Horizon II macro indoor BTS cabinet or the Horizon 3G indoor
cabinet.
battery backup refers to the optional internal battery backup, intermediate battery backup
equipment or the extended battery backup equipment.
Finding information in this manual

The information contained in this manual is arranged as follows:
Chapter 1, Introduction to installation manual (this chapter), providing:

A basic introduction to equipment installation manual, including an overview of the equipment,
general safety instructions and tools required.
Chapter 2, "Site preparation and planning," describing:

Procedures to be followed for initially preparing the site, structural considerations and site visit
guidelines. Specifications for the outdoor enclosure and optional equipment are also included.
Chapter 3, "Installing the outdoor enclosure," describing:

Procedures necessary to install the enclosure and optional battery backup equipment, and
make ready for use.
Chapter 4, "Indoor cabinet connections," describing:

Procedures required to make electrical and interface connections to either the Horizon II macro
indoor BTS cabinet or the Horizon 3G indoor cabinet within the enclosure.
Chapter 5, "Site commissioning," describing:

Procedures necessary to enable the site to be fully operational.
For hardware optimization and base site integration, refer to either Service
manual: Horizon II macro (68P02902W96) or Service manual: Horizon 3G
(68P02905W29), as appropriate.
Chapter 6, "Site decommissioning," describing:

Procedures necessary to decommission the outdoor enclosure and optional battery backup
equipment.
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1-3
Safety instructions
The following safety instructions must be observed when installing the equipment described in this manual:
The procedures described in this manual must only be carried out by suitably trained and
qualified personnel.
Installation and commissioning must comply with all relevant national and regional regulations.
The outdoor enclosure must be bolted down to a load bearing base.
Contact information
Contact the Motorola local office if problems are encountered when carrying out any installation procedures
described in this manual.
1-4
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Equipment overview and variants

1
This section provides an overview of the outdoor enclosure and the cabinet options including battery
backup optional equipment.
Equipment overview
The outdoor enclosure is designed to provide a compact and cost-effective solution for customers requiring
the facility to operate either Horizon II macro indoor equipment or Horizon 3G indoor equipment in an
outdoor environment.
The outdoor enclosure provides a common platform for both equipment types, and is delivered with
the required indoor cabinet pre-installed. Optional battery backup equipment is delivered separately
for installation on site.
The compact design of the enclosure and optional battery backup equipment enables mounting in areas
where space is restricted (for example, flush against a wall or in a corner) and is suitable for roof-top or
ground-level locations.
The outdoor enclosure is shown in Figure 1-1.
Figure 1-1
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The outdoor enclosure
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1-5
The outdoor enclosure with the intermediate battery backup option fitted to the left side of the enclosure, is
shown in Figure 1-2
Figure 1-2
1-6
Outdoor enclosure with intermediate battery backup option
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The extended battery backup option is a separate enclosure located to one side of the main outdoor enclosure.
Figure 1-3 shows the extended battery backup enclosure. For further information on the extended battery
backup equipment refer to Service Manual: Extended Battery Backup Outdoor Enclosure (68P02905W55).
Figure 1-3 Extended battery backup outdoor enclosure option
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1-7
Cabinet options
This section describes the two cabinet options for the outdoor enclosure.
Horizon II macro indoor BTS cabinet

The Horizon II macro (see Figure 1-4) is a 12 carrier indoor BTS, with variants that operate in the EGSM900,
PGSM900 or DCS1800 frequency bands.
Figure 1-4
1-8
The Horizon II macro indoor BTS cabinet
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Horizon 3G indoor cabinet

The Horizon 3G (see Figure 1-5) is designed for Universal Mobile Telecommunications System (UMTS)
applications, and operates in the wideband communication frequency.
Figure 1-5
The Horizon 3G indoor cabinet
ti-GSM-Hardware-W25-00003-eps-sw
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1-9
Tool kit requirements

1
This section provides a recommended list of tools that may be required for installing and commissioning
the outdoor enclosure.
Tool kit list

Table 1-1 lists the recommended tools.
Table 1-1
Installation tool list
Quantity
1 pair
Description
Safety goggles
Hard hat
Dust mask
1 pair
Ear defenders
Antistatic wrist strap with coiled lead
Antistatic mat
Marker pen
Torch
Socket set (A/F/metric 13 mm sq drive)
250 mm adjustable spanner
200 mm adjustable spanner
1 each
Combination spanners metric: 8 mm to 25 mm
Ratchet ring spanner (15 mm x 13 mm)
Torque spanner (12 mm)
Torque wrench (1 to 25 Nm)
Torxdriver set (T10 to T30) and security Torxdriver set (T10 to T30)
M6 Torx spanner (for SMA Tx block connectors)
Security hexagonal key set
Claw hammer
Pipe cutter
Junior hacksaw
300 mm hacksaw
Cont.
1-10
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Table 1-1 Installation tool list (Continued)

Quantity
Description
1 pair
150 mm side cutters
1 pair
150 mm heavy duty side cutters
1 pair
Flush cut wire cutters
1 pair
Light duty cable cutters
1 pair
Cable shears
Knife with retractable blade
1 pair
General purpose pliers
1 pair
Snipe nose pliers
1 pair
Industrial scissors
1 pair
GP serrated jaw pliers
Set of jewellers screwdrivers
Screwdriver set (including flat and cross-head blades)
Isolating transformer (suitable for site use)
Piston drill (suitable for drilling concrete and capable of accepting an M20 drill bit)
M20 drill bit
Drill bit set
6 m 240 V extension cable (twin outlet)
Soldering iron (dual temperature) with holder
Coaxial cable stripper for 2002 (75 ohm coaxial cable)
Hand crimp tool
Crimp tool for type 43 connectors
BNC crimp tool with inserts
Telephone plug crimp tool
50 mm crimp tool
Cable tie gun
1.5 m wooden step ladder
Table vice
250 mm vice grips
7.5 m tape measure
300 mm steel rule
Spirit level (1 m)
Centre punch
Pocket scriber
Cont.
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1-11
Table 1-1 Installation tool list (Continued)

Description
Quantity
1-12
250 mm half round file
1 pair
Straight point tweezers
Null modem
RS232 mini tester
M to M gender changer
Split box spanner 30 AF
GMR-01
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30 Apr 2005
Chapter
Site preparation and planning

1
This chapter contains:
68P02903W25-B
30 Apr 2005
Information that should be read for initial planning.
Information that should be read for safe completion of procedures.
Pre-installation procedures to prepare the site before beginning the installation.
GMR-01
2-1
Site preparation overview
Site preparation overview

1
This section outlines the pre-installation requirements and procedures for preparing the site for installation
of the outdoor enclosure and optional equipment.
Pre-installation information
Pre-installation for the outdoor enclosure comprises the sections listed in Table 2-1.
Table 2-1
2-2
Pre-installation sections in this chapter

Section
Description
"Site requirements and enclosure specifications"

on page 2- 3
Describes mechanical, electrical and structural

parameters to be taken into account when selecting
a site.
"Visiting the site" on page 2-20
Defines the site operating procedures.
"Preparing the site" on page 2-23
Describes general site construction parameters.
"Earthing the site" on page 2-25
Provides earthing techniques.
"Preparing the foundation" on page 2-29
Describes the procedures for laying the enclosure

foundations.
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Installation and Configuration: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure Site requirements and enclosure specifications
Site requirements and enclosure specifications

1
The base site area where the outdoor enclosure and optional equipment are to be installed must meet:
Structural requirements, including:

1
Space for all conditions, including maintenance and associated cables.
Allowance for enclosure height including allowance for lid removal.
Allowance for weight.
Width allowing door to be opened to 110 and optional shroud to be removed.
Height allowing cabinet to be lifted out of enclosure.
Environmental, acoustic, and power requirements, as defined in this section of the manual.
Software requirements
The outdoor enclosure containing a Horizon II macro indoor BTS cabinet requires BSS and OMC-R GSR6
(Horizon II) or later in the network.
The outdoor enclosure containing a Horizon 3G indoor cabinet requires BSS and OMC-U USR 1.0 or
later in the network.
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Approvals and safety

Table 2-2 lists the approvals specifications with which the outdoor enclosure and optional equipment comply.
Table 2-2
Outdoor enclosure specification compliance
EMC
ETS EN 301 489-1 v 1.2.1 (2000-08)

ETS EN 301 489-23 v 1.1.1 (2001-09)
Safety
EN 60950
IEC 950
Environmental
ETS 300 019-1-4 Class 1

ETS 300 753 Class 4.1
IEC 68-2-52 (EN 60068-2-52), severity 3
EN 60529 (IP 55M)
GR-487-CORE - Section 3.28.1
DEF STAN 00-35 (Part 3)/3 Chapter 3-16
Environmental limits
Temperature
Table 2-3 shows the environmental limits for the outdoor enclosure and optional equipment.
Table 2-3
Outdoor enclosure environmental limits
Environment
Temperature
Relative humidity
Specification
Operating
-40 C to +50 C plus a

solar gain of 1.2 kW/m2
8% to 100% relative
humidity, not to exceed 30
g water / m3 air.
ETSI EN 300 019-1-4

class 4.1
Storage
-45 C to +70 C
8% to 100% relative
humidity, not to exceed 30
g water / m3 air.
ETSI EN 300 019-1-1

class 1.3E
This specification is valid up to 3 km altitude, corresponding to an atmospheric pressure range of

648 to 1048 millibars. The maximum ambient temperature corresponding to an atmospheric
pressure of 648 millibars is 40 C.
2-4
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Acoustic noise
Table 2-4 lists the specification compliance and noise figures for the outdoor enclosure.
Outdoor enclosure acoustic noise
Table 2-4
Acoustic noise specification
ETS 300 753 Class 4.1
Day time
Night time
Urban
Rural
Contact Motorola for specific acoustic noise information if required
Power requirements
Outdoor enclosure input power supply requirements
The power requirements for the enclosure are shown in Table 2-5.
Table 2-5
Outdoor enclosure power requirements
Cabinet type
Nominal Voltage
Horizon II macro
230 V ac 3-phase
and neutral (star)
or
230 V ac single phase
Horizon 3G
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30 Apr 2005
Supply voltage and

frequency range
230 V ac 3-phase
and neutral (star)
or
230 V ac single phase
GMR-01
Current supply
maximum at 200 V
20 A / phase (3-phase)
200240 V ac
at 50/60 Hz
43 A single phase
22 A / phase (3-phase)
55 A single phase
2-5
Power consumption
Table 2-6 provides details of the power consumption of an enclosure containing a Horizon II macro BTS
cabinet. Table 2-7 provides details of the power consumption of an enclosure containing a Horizon 3G cabinet.
Table 2-6
Outdoor enclosure power consumption (Horizon II macro)

Enclosure power consumption (AC indoor BTS)
Maximum
operational power
Maximum operational
power plus BTS
heater ON
Maximum
operational power
plus BTS Heater
ON plus batteries
charging
12 carriers @ full power,

150 W comms power.
3680 W
4630 W
5545 W

150 W comms power.
2180 W
3130 W
4386 W
AC-powered BTS
configuration
Enclosure power consumption (DC indoor BTS)

Maximum
operational power
Maximum operational
power plus BTS
heater ON
Maximum
operational power
plus BTS Heater
ON plus batteries
charging

150 W comms power.
4369 W
5319 W
6605 W

150 W comms power.
2584 W
3534 W
4819 W
AC-powered BTS
configuration
2-6
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Table 2-7
Outdoor enclosure power consumption (Horizon 3G)

Enclosure power consumption
Maximum
operational power
Maximum
operational power
plus BTS Heater ON
Maximum
operational power
plus BTS Heater
ON plus batteries
charging
6 sector carriers @ Full

power, 150 W Comms
power, full redundancy.
4225 W
5193 W
7526 W
3 sector carriers @
Full power, 150 W
Comms power. Non
redundant, 1 WDM.
2335 W
3303 W
5632 W
AC powered BTS
configuration
A customer configurable power spreadsheet is available on the Motorola web site. Contact
Motorola product management for details via the local office.
The worst case power consumption figures apply to extreme operating conditions (minimum
operating ambient temperature, heater on, maximum RF output power, charging batteries and
lowest module efficiencies etc.) and would only occur in unusual circumstances and only for
a short time.
For specific power consumption details for each cabinet type, refer to Installation &
Configuration: Horizon II macro (68P02902W97) or Installation & Configuration: Horizon 3G
(68P02905W51), as appropriate.
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Battery backup
The following options are available for battery backup:
Internal battery backup.
Intermediate battery backup.
Extended battery backup enclosure.
Internal battery backup

The outdoor enclosure may be fitted with two optional internal +12 V battery cells (one string) to provide +24
V dc output. The batteries used are Hawker SBS B10, each with a capacity of 38 Ah.
Backup time for the internal batteries depends on the cabinet configuration, examples of which are shown in
Table 2-8.
Table 2-8 Internal battery backup duration
Example cabinet configuration
(with worst case power consumption)
Battery backup
duration
Horizon II macro BTS:

900 MHz, 12 carriers full power, full redundancy
1800 MHz 12 carriers full powers, full redundancy
10
22
13
28
Horizon 3G cabinet:
6 sector carrier, 20 W per carrier, no redundancy
7 minutes
9 minutes
16 minutes
20 minutes
minutes
minutes
minutes
minutes
Intermediate battery backup

The intermediate battery backup option is installed as external equipment under cover of a shroud fitted to
either the left side or right side of the outdoor enclosure. Four 12 V Hawker SBSC11 batteries connected in a
series parallel configuration (that is, two battery strings connected in parallel, each string composed of two
batteries in series), provide 24 V dc to extend battery backup times by at least one hour.
When the intermediate battery backup option is ordered for Horizon II macro, a rectifier rack housing three
additional rectifiers, is factory fitted in the outdoor enclosure.
Intermediate backup times for the different cabinet configuration are shown in Table 2-9.
2-8
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30 Apr 2005
Table 2-9
Intermediate battery backup duration

Example cabinet configuration
(with worst case power consumption)
Battery backup
duration
Horizon II macro BTS:

1800 MHz 12 carriers full powers, full redundancy
1 hr 8 minutes
2 hr 20 minutes
1 hr 26 minutes
2 hr 54 minutes
Horizon 3G cabinet:
1 hr 0 minutes
1 hr 12 minutes.
1 hr 56 minutes
2 hr 16 minutes
Extended battery backup enclosure

The extended battery backup enclosure is stand-alone equipment installed separate to the outdoor enclosure.
The batteries contained in the enclosure provide further extended battery backup times of four hours. The
Horizon II macro BTS can only be used with the extended battery backup enclosure when separate +27 V
rectifiers and a +27 V dc BTS variant are installed in the outdoor enclosure.
The +27 V rectifiers are factory fitted in the outdoor enclosure when the extended battery backup option is
ordered with the enclosure.
For further information on the extended battery backup enclosure, refer to Service Manual: Extended Battery
Backup Outdoor Enclosure (68P02905W55).
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GMR-01
2-9
RF power output
RF power output depends on the indoor cabinet type installed in the enclosure and its configuration.
Horizon II macro BTS

Table 2-10 shows the RF power output for different configurations of the Horizon II macro BTS.
Table 2-10
Horizon II macro RF power output
CTU2
configuration
Combining
Single density
Output power (+/-2 dB)

EGSM900
DCS1800
No external combining
63 W
50 W
Double density
No external combining
20 W
16 W
2 x double density
1 internal + 1 external stage hybrid combining
9W
7W
In Table 2-10 the RF output power is measured at the antenna port at the top of the BTS cabinet.
Horizon 3G cabinet
The maximum average RF power output at the antenna port of the Horizon 3G indoor cabinet is 17.78
W (+42.5 dBm).
Network transmission options

Network E1 transmission can be arranged for star or daisy chain configurations.
2-10
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Enclosure dimensions
The dimensions of the outdoor enclosure and optional equipment are shown in Table 2-11.
Table 2-11
Enclosure dimensions (in mm)

Height
Width
Depth
1485*
1054
834
Enclosure with cable shroud option.
1485*
1226
834
Enclosure with intermediate battery backup option (without cable

shroud fitted to opposite side of enclosure).
1485*
1404
834
Extended battery backup outdoor enclosure option.
1555
799
760
Outdoor enclosure options

Horizon II macro outdoor enclosure.
Horizon 3G outdoor lite enclosure.
* Height increases to 1957 mm when the enclosure lid is raised.
Weights
The approximate equipment weights are shown in Table 2-12.
Table 2-12
Equipment weights
Equipment
Weight (approx)
Outdoor enclosure containing fully equipped

Horizon II macro BTS
480 kg
Outdoor lite enclosure containing fully equipped

Horizon 3G cabinet
500 kg
Bare enclosure (excluding cabinet and batteries)
314 kg
Internal battery string (x2 SBSB10 batteries)
26 kg (12.8 kg each battery)
Intermediate battery backup option (without

batteries)
28 kg
Extended battery backup outdoor enclosure option.
110 kg (empty)
590 (with 8 SBSC11 battery strings)
760 kg (with 8 12CP100 battery strings)
840 kg (with 8 12V105F battery strings)
External battery string for intermediate or extended

battery backup (x2 SBSC11 batteries)
56 kg (28 kg each battery)
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2-11
Torque values
The torque values for the equipment are listed in Table 2-13.
Table 2-13
Torque values for all screws/bolts/RF connectors
Size of
screw/bolt
M3
M4/M5
M6
M8
M10
SMB
N-type
7/16
Torque
value
1.2 Nm
2.2 Nm
3.4 Nm
5 Nm
10 Nm
1 Nm
3.4 Nm
30 Nm
Torque values for anchor bolts depend on the anchor bolt manufacturer. Check the manufacturers
data for the correct values.
The HCU and DHU Tx blocks in the Horizon II macro BTS use a QMA snap-on/snap-off
connector instead of the N-type connector commonly used on Tx blocks.
2-12
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Structural considerations
There must be adequate clearance at the front of, and above, the enclosure and any option equipment for
operation and maintenance purposes.
Outdoor enclosure ventilation is through vent panels in the door, the inner side panels, and the rear panel. The
enclosure may be placed with its back to within 100 mm of a wall, or in a corner. A clearance of 300 mm is
required for side cable entry between the enclosure and obstructions such as an extended battery backup
enclosure option. Cable entry to the enclosure can be from either side.
If an optional shroud (suitable for low level cable runs) is to be fitted, additional clearance may be required on
the cable entry side of the enclosure to allow the shroud to be fitted.
Similarly, if the intermediate battery backup option is to be fitted, additional clearance will be required to
allow the battery backup shroud to be fitted and removed for access.
Motorola recommends using a qualified structural engineer to assess enclosure mounting

requirements, such as floor construction, mounting anchors and cell site construction.
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GMR-01
2-13
Enclosure site plan

Figure 2-1 shows the site layout plans for:
A single outdoor enclosure.
A single outdoor enclosure with left or right hand fitted cable shroud option
A single outdoor enclosure with left hand or right hand fitted intermediate battery backup
option.
Dimensions are shown for the mounting hole positions in the enclosure base, for base footprint with door open
and door closed, and for the access area required at either side of the enclosure for cable entry and optional
cable shroud or optional intermediate battery backup shroud.
All dimensions are in mm.

Mounting hole size on the cabinet is 18 mm.
Allow a 100 mm gap at the rear of the enclosure for exhaust air and raising the lid.
Cable access space is only required on one side or the other.
An additional 450 mm is required on the side of the enclosure, if an optional cable shroud is to be
fitted (depth of the cable shroud is 172 mm).
To provide enough room for installation of the intermediate battery backup shroud (depth of
shroud is 350 mm), 1200 mm is required from the side of the enclosure.
When a cable shroud or intermediate battery backup is fitted to the right hand side of the enclosure
the door cannot be opened beyond 90.
Enclosure mounting hole positions

The outdoor enclosure must be mounted using two mounting hole positions at the front and two hole positions,
either the inside pair or the outside pair, at the rear.
The front pair of mounting hole positions are accessible from the front of the enclosure. The rear outside
pair are accessible from each side of the enclosure.
The rear inside pair of hole positions are alternative positions, and are accessible from the rear of the enclosure.
If the rear inside pair are to be used, sufficient space must be available at the rear of the enclosure for access.
2-14
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Outdoor enclosure site layout plan and dimensions
Figure 2-1
ENCLOSURE WITHOUT SHROUDS

CABLE
ACCESS
SPACE
300
CABLE
ACCESS
SPACE
1054
475
300
100
GAP AT
REAR
132
OUTDOOR
ENCLOSURE
722
834
538
461
1765
274
Door can be opened to 110o

if no shroud is fitted to the
RH side of the enclosure
O
90 -110
110
114
ENCLOSURE WITH LH OR RH CABLE

SHROUD OPTION
ACCESS
SPACE
450
1054
172
ACCESS
SPACE
450
172
LH
FIT
OUTDOOR
ENCLOSURE
90 -110
RH
FIT
ENCLOSURE WITH LH OR RH INTEMEDIATE

BATTERY SHROUD OPTION
ACCESS
SPACE
1200
1054
350
350
LH
FIT
ACCESS
SPACE
1200
OUTDOOR
ENCLOSURE
90 -110
RH
FIT
ti-GSM-Hardware-W25B-00006a-eps-sw
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2-15
Enclosure load bearing areas

Figure 2-2 shows the load bearing areas of the enclosure and measurements for cable entry to the enclosure.
Figure 2-2 Outdoor enclosure showing load areas and cable entry measurements
Site plan with extended battery backup enclosure

Figure 2-3 shows the site layout plan for the outdoor enclosure when installed with the extended battery
backup enclosure option.
The 500 mm minimum recommended clearance between the enclosure and the ancillary battery
backup cabinet is required for the flexible cable conduits.
Refer to Service Manual: Extended Battery Backup Outdoor Enclosure (68P02905W25) for more detailed site
measurements.
2-16
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Figure 2-3 Site layout plan for extended battery backup option
1054 mm
799 mm
394 mm
461 mm
500 mm
(min)
722.5 mm
OUTDOOR
ENCLOSURE
EXTENDED
BATTERY
BACKUP
OUTDOOR
ENCLOSURE
722 mm
(base)
DOOR
90
769 mm
120 MAX
110 MAX
ti-GSM-Hardware-W25B-00006b-eps-sw.eps
Enclosure clearances
If it is planned to use an optional extended battery backup enclosure with the outdoor enclosure, there must be
a minimum clearance of 500 mm between the outdoor enclosure and the extended battery backup enclosure.
The maximum permissible distance between the enclosures is 3m.
To allow the enclosures to be sited at a distance between the maximum and minimum distances, a number
of flexible conduit cable assemblies of different length are available.
Table 2-14 lists the available lengths of pre-cut cable conduit with the part number of the associated
cable assembly, for spanning various distances between enclosures. All lengths of cable have a tolerance
of +/-100 mm.
Table 2-14 Cable conduit lengths for connecting extended battery backup enclosure
Conduit type
Flexible cable conduit
68P02903W25-B
30 Apr 2005
Conduit length
Part number
500 mm
SVDN6677
1.0 m
SVDN6678
2.0 m
SVDN6679
3.0 m
SVDN6680
GMR-01
2-17
Multi enclosure site plans

Where more than one outdoor enclosure is to be installed at a site, the enclosures can be arranged either in a
standard side-by-side or back-to-back arrangement or in an optional side-by-side arrangement using a supplied
connection kit. The external battery backup enclosure option may be located to the left, right or behind any
outdoor enclosure, but not between enclosures, provided spacing requirements are met.
Standard side-by-side and back-to-back arrangements

Figure 2-4 shows standard arrangements for two enclosures sited side-by-side, and two enclosures sited
back-to-back using three jumper cables between enclosures. Site antenna feeds are connected to each cabinet
via the RF feeder plate of the associated enclosure.
Figure 2-4 Standard site layouts for multi-enclosure installations
SIDE-BY-SIDE ARRANGEMENT
WITH JUMPER CABLES
OPTIONAL CABLE
SHROUD
OUTDOOR
ENCLOSURE
FEEDS TO
ANTENNA
OUTDOOR
ENCLOSURE
JUMPER CABLES
DOOR
DOOR
650 mm
SPACE REQUIRED IF BOTH
SHROUDS ARE FITTED
BACK-TO-BACK ARRANGEMENT
WITH JUMPER CABLES
DOOR
OUTDOOR
ENCLOSURE
200 mm MIN
1000 mm MAX
JUMPER CABLES
FEEDS TO
ANTENNA
(EITHER SIDE)
OUTDOOR
ENCLOSURE
OPTIONAL
CABLE SHROUD
DOOR
2-18
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Optional side-by-side arrangement

Figure 2-5 shows the layout arrangement for side-by-side enclosures (master and slave) using an optional
cable transit tube kit to route cables between enclosures. The cable transit tube assembly replaces the adjacent
RF entry blanking plates at the top of the two enclosures to form an enclosed bridge which can be adjusted to
suit enclosure spacing of between 300 mm and 350 mm.
In this arrangement, antenna feeds are connected via one enclosure RF feeder plate only and routed to both
indoor cabinets using supplied normal length RF cables for the master cabinet and extended length RF cables
for the slave cabinet. The extended RF cables and one jumper cable are routed between enclosures via the
supplied tube cable transit assembly.
Figure 2-5 Optional site layout for side-by-side enclosures
SIDE-BY-SIDE ARRANGEMENT WITH OPTIONAL TUBE CABLE TRANSIT
OUTDOOR
ENCLOSURE
(SLAVE)
OUTDOOR
ENCLOSURE
(MASTER)
CABLE
TRANSIT
TUBE
FEEDS TO
ANTENNA
EITHER LEFT
OR RIGHT SIDE
DOOR
DOOR
300mm TO 350mm
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2-19
Visiting the site
Visiting the site

1
When preparing to do work at a site and upon arrival, follow the procedures provided in this section.
Before departure to site

Carry out Procedure 2-1 before leaving for the site.
Procedure 2-1
Pre-departure procedure
Check that team members have adequate test equipment, tools, and hardware to
complete the tasks. Check for any special requirements.
Contact the person in charge of the site to advise of the teams estimated time of arrival
and the expected duration of their stay on the site. Usually the logistics will have
already been arranged, but it is good practice to check that the information was received.
Ensure that the team read the site access details on each visit to a site as local
regulations may change.
Arrival at all sites

Carry out Procedure 2-2 when entering any site.
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Procedure 2-2
1
Visiting the site
Site arrival procedure
Do not enter the site before contacting the communications site manager, OMC-R
(for Horizon II macro outdoor enclosures) or OMC-U (for Horizon 3G outdoor lite
enclosures). Obtain the following information from the site contact:
Local regulations.
Parking instructions.
Waste material removal instructions.
Directions to canteen facilities (if available).
Enter the site.
Check for site alarms, for example, intruder alarms, that may have been activated by
entry. Disable any alarms activated by entry.
Read any local instructions provided.
Leaving the site

Carry out Procedure 2-3 when leaving a site
Procedure 2-3
Site departure procedure
Enable any alarms that were disabled.
Contact the local site manager or OMC-R/OMC-U to announce the teams departure.
Out of hours, if an alarm is fitted and any local staff have gone home, contact the
Network Control Centre or OMC-R/OMC-U and inform them of the teams departure.
Sign out of the site as necessary.
Waste material on site

Clear waste material from the site on completion of the job, unless otherwise indicated by the customer.
Do not burn waste material, as packaging might give off toxic gasses.
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2-21
Visiting the site
Rural sites
It is the responsibility of the senior engineer to ensure that all personnel on site are aware of the country code
and any relevant health regulations, especially with respect to water authority sites.
Adhere to these points of The Country Code:
Guard against all risk of fire.
Fasten all gates (remember site visits could be traced back if a complaint is made).
Leave no litter.
Drive carefully on country roads and observe speed restrictions at all times.
Keep to the paths/tracks across farm land.
On site safety
All personnel must:
Ensure that under no circumstances should anyone move the enclosure(s) without assistance.
The enclosure(s) must be safely positioned at all times.
Wear supplied safety helmets when antenna or overhead work is in progress, and when
local regulations require them.
Wear supplied safety goggles and dust masks when drilling. This is particularly important
when drilling overhead ironwork.
Wear supplied ear protectors while drilling is in progress.
Wear approved safety footwear when moving heavy equipment.
Stop any work that you are supervising should any person in your team not be properly protected, or be
unaware of safety requirements.
When installing cable ties, even temporarily, cut the excess or tail properly. This is to prevent sharp edges
inflicting injury when not cut flush with the locking edge.
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Preparing the site
Preparing the site

1
This section provides a general overview on the preparation of a site, and site requirements. For specific sites,
refer to the site-specific documentation.
Base site structure

The base site structure should be designed to meet accepted cellular system specifications. Additionally, the
site must meet the environmental and electrical operating criteria described previously in "Site requirements
and enclosure specifications" on page 2- 3 .
Site requirements
The site owner should provide secure access, free from unauthorized personnel, with ample protection from
fire, and adequate lighting and clearance at the front and rear of the equipment for operation and maintenance.
Additionally, four cable ducts with sufficient space for communications cables, power cables, earth cables,
and antenna RF cables should be provided.
Site access
The site access road and equipment receiving area must be constructed of asphalt, concrete, or other suitable
load bearing aggregate capable of supporting the transportation vehicle and a fully equipped enclosure. The
area available, and the overhead clearance, must be sufficient to accommodate turning or reversing of the
transportation vehicle and must allow the vehicle to depart after unloading.
Ensure there is a minimum overhead clearance of 6 m to enable heavy equipment to be lifted from the
transport vehicle. Take special care if the lifting operation is in the vicinity of overhead cables.
Ensure the unloading and installation areas are clear of standing water, fallen leaves, mud,
and building debris.
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2-23
Preparing the site
Site layout
The site layout plans are provided in "Site requirements and enclosure specifications" on page 2- 3 . The
site layout plan is shown in Figure 2-1 with dimensions for an outdoor enclosure without optional shrouds,
outdoor enclosure with cable shroud, and outdoor enclosure with intermediate battery backup..
A typical site layout plan for the optional extended battery backup enclosure is provided in the Service
Manual: Extended Battery Back Outdoor Enclosure (68P02905W55-B).
2-24
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Earthing the site
Earthing the site

1
This section provides information on suggested earthing procedures for an outdoor site.
The separate earth systems must be isolated from each other to facilitate periodic testing of the earth systems.
Earth inspection pits are provided for this purpose.
Earthing requirements
Each enclosure site external earth must be assessed on an individual site basis, as conditions will vary
considerably depending on local soil conditions and site topography. It is essential that a site survey and
soil resistance test be performed before installation. The site architect defines the site and foundation
earthing requirements. The earthing resistance between earth electrodes must be less than 10 ohm, using a
measurement method described in Earth electrode testing.
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2-25
Earthing the site
A typical site earthing plan is shown in Figure 2-6.

Typical site earthing plan for open field site
Figure 2-6
EARTH CONDUCTOR
INTO ENCLOSURE
VIA PVC PIPE
TEST
CONNECTION
INSPECTION
BOX
COPPER
TAPE
MAST BONDING (ONE

SHOWN FOR CLARITY)
CROSS
BONDING
ENCLOSURE
MAST
FOUNDATION
FOUNDATION
METALWORK
FOUNDATION
METALWORK BONDING
FOUR PLACES MINIMUM
CROSS
BONDING TEST
CONNECTION
INSPECTION
BOX
EARTH RODS WITH
INSPECTION BOXES FOR
SYSTEM TEST
FOUNDATION
METALWORK BONDING
ti-GSM-Hardware-W25-00004-eps-sw.
Earth electrode system

The earth electrode system consists of a series of interconnected earth electrodes (minimum of four) that
are located outside the foundation reinforcing metalwork. Refer to Figure 2-6 for details. The earth rods
should be connected together using TCO30 solid tape conductors, avoiding any sharp bends; a minimum
bend radius of 250 mm is recommended.
Cross bonding
Foundation metalwork must be connected to the earth electrode network. The earth system must also be
cross-bonded to an adjacent antenna mast, with two connections made between the two systems. All earth
cable terminations must be crimped, clamped or welded; soldered joints are not permitted.
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Earthing the site
Earthing procedure
The outdoor enclosure and optional battery backup equipment must be earthed as described here.
Excavate the site to accommodate the foundation to a depth determined by the site architect. For the earth
components to be used, refer to Figure 2-6 and carry out Procedure 2-4.
For the purposes of earthing the intermediate battery backup option is considered part of
the main outdoor enclosure. The extended battery backup enclosure is treated as a separate
enclosure requiring its own earthing arrangement similar to, and cross bonded to, the main
outdoor enclosure earthing.
Procedure 2-4
Earthing the outdoor enclosure
Drive a minimum of four copper earth rods 2.4 m long below the surface, and connect
these rods together with 70 mm Cross Sectional Area (CSA) solid conductor.
Connect the earth rods to the enclosure earth busbar via a 70 mm CSA solid conductor.
Check that the earth electrode installation resistance is less than 10 ohm. If the
resistance is greater than 10 ohm, install more earth rods to bring the resistance within
specification.
Cross-bond the earth system to the adjacent antenna mast earth with conductors of 70
mm CSA, buried at a depth of not less than 500 mm.
Bond equipment such as fences, fuel tanks, metal buildings, or steel building skids
associated with the site to the closest earthing rod or bonding wire.
Earth electrode testing

Three methods of earth electrode test (earth mat) are used and should be carried out as detailed in BS7671
16th Edition (or equivalent country regulations):
Fall of potential.
61.8% rule.
Slope method.
The method of test to be used at a specific site is determined by the site conditions, the extent of the earth
system and the limitations of the site boundaries. The method used at the site is to be determined from the
earth electrode compliancy certificate and repeated annually. Before proceeding with the test, ensure that the
resistance of the test leads is less than 0.05 ohm.
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Earthing the site
Fall of potential
This method of testing is used for measuring resistance of earth electrodes but is only practical on single
earth electrode systems.
Drive the current test spike and potential spike into the ground as shown in Figure 2-7. Perform the three
resistance tests and check that the average of the three tests is less than 10 ohm.
61.8% Rule
This method applies when the three electrodes (earth, potential and current) can be positioned in a straight
line, the soil is homogenous and also when single electrode systems are being used.
Set up the test equipment as shown in Figure 2-7 with the potential spike placed at a distance of 61.8% of the
distance from the earth electrode to the current test spike. A greater accuracy can be achieved by increasing
the number of readings.
Slope method
This method applies to large earth systems. Refer to Figure 2-7, but insert the potential spike at a number of
points between the earth system and the current spike. A minimum of six readings must be taken to plot a
graph and this graph compared to published tables to calculate the resistance.
On completion of testing, complete and sign the earth electrode test documentation (Forms of Completion
and Inspection Certificate).
Figure 2-7
Earth electrode test set-up
PAT TESTER
C2
P2
C1/P1
25 m
3m
3m
(TEST 2)
(TEST 3)
POTENTIAL
SPIKE
CURRENT
TEST
SPIKE
EARTH
ELECTRODE
50 m
(TEST 1)
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Preparing the foundation

1
The enclosure and optional equipment must be installed on a concrete base of sufficient size and strength to
accommodate one of the following as appropriate:
One outdoor enclosure containing one fully equipped Horizon II macro or Horizon 3G
indoor cabinet.
One outdoor enclosure including cabinet, and optional intermediate backup equipment.
One outdoor enclosure including cabinet, and one optional extended battery backup enclosure.
Two side-by-side or back-to-back outdoor enclosures including cabinets.
Two side-by-side or back-to-back outdoor enclosures including cabinets, and optional

intermediate backup equipment.
Two side-by-side or back-to-back outdoor enclosures including cabinets, and one or two
optional extended battery backup enclosures.
Concrete base requirements are to be determined by the structural engineer.
Excavations exceeding 1.2 m in depth must be adequately shored to prevent

land slip or trench collapse. Excavated earth must not be placed within 1 m of
the excavation edge.
The foundation depth is determined by a soil survey performed by the site architect, but must be of sufficient
strength to withstand a maximum gross weight of 500 kg for each enclosure and 105 knot winds on the
enclosure on all sides.
At the customers discretion a steel structure may also be used (e.g. for rooftop applications), with
size, construction and layout determined by a civil engineer.
Refer to "Site requirements and enclosure specifications" on page 2- 3 earlier in this chapter
for details of equipment weights and dimensions.
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Enclosure foundation
The following cross-sectional diagram in Figure 2-8 shows a typical foundation for the outdoor enclosure
(bolts and anchors not to scale).
Figure 2-8
Typical outdoor enclosure foundation
CONCRETE
FOUNDATION
BOLT
ANCHORS
PRE-DRILLED
ANCHOR HOLES
BOLTS TO SECURE
ENCLOSURE
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Laying the foundation

Follow Procedure 2-5 to lay the foundation for the enclosure.
Procedure 2-5
1
Laying the foundation
Excavate the foundation (refer to Figure 2-8).
Do not place excavated earth within 1 m of the excavation edge.

2
Erect concrete shuttering to produce the required base.
Position the cable ducts (if low level cable entry method is in use). Ensure that they are
positioned so that they face towards the required cable entry point on the enclosure.
Make the foundation from 20 mm mix concrete with the cable ducts (if used) mounted
in position. If required, locally thicken the areas around the foundation bolts.
Ensure the concrete is laid to give a water run off with tapered
edges. Where a field site, other than an already permanent hard
standing, is laid, the foundation must have a bevelled finish.
To avoid overstressing the enclosure, use a spirit level or
surveyors level to check that the concrete base surface is level
to 3 mm across diagonals.
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Chapter
Installing the outdoor enclosure

1
This chapter provides the information required to install the outdoor enclosure, the battery backup options,
and the associated cabling. It does not cover making connections to the cabinet within the enclosure - this
information is provided in Chapter 4.
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Installation overview
1
This equipment must only be installed by suitably trained personnel.
Ensure that all site associated equipment is completely installed before carrying
out commissioning.
Some site equipment may not be produced by Motorola (antennas, for example). Refer to
site-specific documentation and non-Motorola vendor instructions.
Before starting the installation process, ensure the site has been prepared according to the description
summarised in "Site preparation overview" on page 2- 2 , and the site-specific documentation.
Installation assumptions
All installation and commissioning procedures assume that they are being performed by persons competent
(in accordance with national, regional and local regulations) to install and commission:
AC and dc electrical wiring installations.
Horizon II macro indoor or Horizon 3G indoor cabinets and the outdoor enclosure equipment.
E1 line testing
If an E1 line has been provided, contact the local core network administration and, at the earliest opportunity,
arrange to test the line back to the core network.
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Enclosure package units

The outdoor enclosure is delivered with the appropriate indoor cabinet (Horizon II macro or Horizon 3G)
already installed, and blanks fitted to unused cable access holes.
The following ancillary items required during installation are packed separately with the enclosure:
External cable glands for power and communications cables.
3 fuses (2 A, 250 V time delay).
Comms cables.
Door keys and anti-tamper hexagonal key tool (supplied in a bag tied to the shipping bar
on the enclosure door).
A tool is not supplied to remove the shipping bar.
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Optional equipment package units

Optional equipment which may also be supplied separately packaged is as follows:
Cable shroud kit.
Left-hand to right-hand RF feeder conversion kit (for Horizon 3G only).
Internal batteries.
The internal battery cage is factory-installed in the enclosure only if the optional
internal battery backup is ordered. The optional battery pack is supplied separately
for safety reasons and must not be connected until after the enclosure is sited in
position.
Intermediate battery backup.
Extended battery backup enclosure.
Internal rectifier rack.
The internal rectifier rack is factory installed in the enclosure only if the optional
intermediate or extended battery backup is ordered with the Horizon II macro
cabinet.
3-4
Conduit cable assemblies (for use with extended battery backup enclosure).
Smoke detector.
Hand-held light.
Tube cable transit kit (for use with multi enclosure side-by-side installations).
48 V DC Comms converter (1U wide).
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Enclosure component locations

Figure 3-1 shows the outdoor enclosure interior with main and optional component locations identified.
Figure 3-1
Outdoor enclosure with major component locations identified
INDOOR CABINET
(Horizon II macro
or Horizon 3G)
BATTERIES
(OPTIONAL)
SMOKE
DETECTOR
(OPTIONAL)
EURO
PDU
SOCKET
(OPTIONAL)
HMSCC
-48V DC COMMS
CONVERTER
(OPTIONAL)
BMAC
CAB KRONE
BLOCK
FUSES
CIB KRONE BLOCK

(OPTIONAL)
BATTERIES OR
RECTIFIERS
(OPTIONAL)
AIR FILTER
(BEHIND PANEL)
FAN UNITS
(BEHIND PANEL)
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Equipment delivery and packaging

1
Before the enclosure and any optional equipment arrives, installation personnel should designate an area at the
site where the equipment can be unloaded. If necessary, this area should also be suitable for unpacking the
equipment. Consult with the heavy freight or moving company and the owners of the site to select this area.
The enclosure equipment should be delivered to the site while still contained
in its packaging. This is to protect the enclosure from damage and moisture
whilst in transit.
The equipment should be carefully delivered to the site by the freight company. Use appropriate moving
equipment to move the equipment from the unloading area to the installation point. The enclosure base has
built-in forking/lifting points to enable it to be moved easily using a forklift truck.
Retain all paperwork supplied with the enclosure.
Packaging
The outdoor enclosure and optional intermediate battery backup equipment are separately packaged for
shipment.
Outdoor enclosure packaging

Figure 3-2 shows an outdoor enclosure in typical shipping packaging.
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Figure 3-2
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Typical shipping packaging for the outdoor enclosure
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Intermediate battery backup packaging

Figure 3-3 shows the intermediate battery backup packaging. The batteries are shipped in pairs in separate
packaging.
Figure 3-3
3-8
Shipping packaging for the intermediate battery backup equipment
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Prevailing weather conditions

1
Before beginning the unpacking/installation process, it is important to read and take into account the following
information concerning the climatic conditions at the intended site.
Weather conditions warning
Due consideration should be given to the hazards of wind and other inclement
weather conditions when installing the outdoor enclosure. This is especially
important when using a ladder to gain access.
Use discretion at all times. Do not climb a ladder, scaffolding, or use some other
similar method of access, if you feel it is unsafe to do so under these weather
conditions.
Do not attempt to open the enclosure doors if the wind speed exceeds 25 knots.
Maintenance cover
Motorola recommend the use of a maintenance cover for access to the enclosure during inclement weather
conditions.
The maintenance cover is not supplied with the outdoor enclosure and should be provided by
the customer, if required.
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Installation procedures for the enclosure are dependent on the weather conditions. There are three situations
where the recommended guidelines should be considered before commencing work:
No access.
Access with maintenance cover.
Access without maintenance cover.
The enclosure door should be fully restrained before access and work is carried out.
No access
Access should not be attempted to the enclosure during the following actual or imminent inclement weather
conditions, with or without a maintenance cover:
Winds in excess of 25 knots.
Heavy persistent rain, snow, hail or sleet.
During an electrical storm.
Access with a maintenance cover

Access may be made to the enclosure under the following conditions with the use of a maintenance cover:
Wind speeds of less than 25 knots.
Persistent rain, snow, hail or sleet.
Where airborne substances (such as leaves or dust) may cause a problem.
Access without a maintenance cover

Access may be made under the following conditions without the use of a maintenance cover:
3-10
Wind speeds of less than 25 knots.
No precipitation occurring or likely to occur during the maintenance period.
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Unpacking and preparing equipment

1
This section describes the tools and equipment required, safety considerations and instructions for unpacking,
accessing and preparing the enclosure and optional intermediate battery backup for installation.
Tools
Tools required for unpacking and preparing the enclosure and optional equipment are to be
supplied by the customer.
The following tools and equipment are recommended for unpacking and preparing the enclosure and optional
equipment for installation:
Knife.
Screwdriver set (Torx, cross, and flat).
Spirit level.
Socket set.
280 mm adjustable spanner.
Torque wrench.
Suitable lifting straps.
Suitable hydraulic lifting gear or a forklift truck.
Avoiding condensation build up

Do not unpack the enclosure or optional equipment until power is available and ready to be connected.
Condensation can build up inside the enclosure and optional equipment if it is unpacked and left standing
without being switched on.
Motorola recommend that the outdoor enclosure and optional equipment should not be stored in a non-weather
protected area for periods exceeding six days.
Safety considerations
For each installation, consider the following safety information:
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The outdoor enclosure is heavy and should not be installed without the use
of suitable lifting equipment.
The outdoor enclosure without an indoor cabinet installed, can weigh up to 314
kg. When fully equipped with a cabinet, weight increases to as much as 500 kg.
Handle the enclosure with extreme caution, and in accordance with any local
health and safety regulations.
Motorola recommend the use of a forklift truck, or spreader bars, straps and
hydraulic lifting apparatus for moving and positioning the outdoor enclosure.
The base of the outdoor enclosure incorporates lifting points, designed to
accommodate spreader bars or the forks of a forklift truck.
If spreader bars and lifting straps are to be used, visually check each lifting strap
for damage. If any damage is apparent, DO NOT USE.
Refer to and comply with any local regulations that govern the use of lifting
equipment.
Regarding lifting straps, there may be local regulations that govern the use of lifting equipment and stipulate a
test and/or examination regime. When such equipment is used, ensure that all such regulations are met.
Unpacking the outdoor enclosure
It is recommended that the installer reads this procedure before starting to unpack and install
the equipment. Do not discard the carton lid at this stage, but put it aside safely as the drilling
template is printed on the outside.
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Follow Procedure 3-1 to dismantle the outdoor enclosure shipping packaging and obtain the template.
Procedure 3-1 Dismantling shipping packaging
1
Cut the plastic banding that secures the packaging.
Lift the lid (drilling template printed on the outside) clear of the box and deliver to
the site for positioning on the concrete base in preparation for drilling the enclosure
mounting bolt anchor points.
Undo the taped (velcro) fastening on the box side.
Unwrap the box from around the enclosure.
Remove the protective plastic bag.
The enclosure can now be accessed and prepared for lifting.
Shipping bar
A shipping bar is fitted between the enclosure door and the base of the enclosure for shipment. After
unpacking the enclosure, the bottom fixing (M8 screw) for the shipping bar needs to be removed before the
enclosure door can be opened. Once the door is opened, the top fixing can then be removed from inside the
door and the shipping bar discarded, provided further shipping of the enclosure is not required.
The bag tie-wrapped to the shipping bar contains the lock keys and hexagonal key to open the enclosure door.
Enclosure access procedures

Enclosure access procedures include:
Door opening and closing.
Lid opening and closing.
Door opening and closing

The outdoor enclosure has two locks, mounted on the left-hand edge of the door. The locks are operated using
a key plus a special Allen key, both of which are supplied with the enclosure.
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Follow Procedure 3-2 to open the enclosure door.

Procedure 3-2
1
Opening the enclosure door
Insert the key in one of the locks and turn clockwise.

This moves a cover plate, visible through an aperture to the upper left of the lock, to
reveal an Allen key bolt head (see Figure 3-4).
Insert the special Allen key in the bolt head and turn clockwise until the lock claw
disengages from the lock.
Repeat step 1 and step 2 for the other lock and then pull the door open until the
door-stay locks in the 90 position.
Follow Procedure 3-3 to close the enclosure door.

Procedure 3-3
3-14
Closing the enclosure door
Ensure that both locks are in the unlocked position (turned fully clockwise) before
attempting to close the door.
Lift up the middle of the door-stay and shut the door firmly.
Insert the Allen key in one of the bolt heads and turn counter-clockwise until the lock
claw engages fully in the lock.
Turn the key in the lock counter-clockwise so that the plate covers the bolt head
aperture, and then remove the key.
Repeat step 3 and step 4 for the other lock.
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Figure 3-4 shows the detail of the door lock mechanism.

Figure 3-4
Door lock mechanism
ALLEN KEY
BOLT HEAD
LOCK
CLAW
COVER
PLATE
BOLT HEAD
APERTURE
LOCK GUIDE
POST
LOCK
Lid opening and closing
The lid can only be opened or closed when the door is open.
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Follow Procedure 3-4 to open the lid:

Procedure 3-4
1
Open the enclosure door, as described in Procedure 3-2.
Release the two lid retaining draw latches on the front panel of the enclosure (see
Figure 3-5).
Lift the front of the lid until the mechanical stay audibly locks the lid in the raised
position (see Figure 3-6).
Figure 3-5
3-16
Opening the enclosure lid
Lid retaining draw latch locations
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Figure 3-6
Enclosure lid raised
Follow Procedure 3-5 to close the lid.

Procedure 3-5
Closing the enclosure lid
While supporting the lid with one hand, press the lock stud on the mechanical stay to
disengage the lock.
Lower the lid into the closed position and engage the two lid retaining draw latches.
Both draw latches must be closed.

3
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Close the enclosure door.
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Preparing the enclosure for lifting
The outdoor enclosure can weigh up to 500 kg. Handle with extreme caution and
in accordance with local health and safety regulations.
Take care to avoid damaging the enclosure in any way, especially by scratching
the outer surfaces.
Follow Procedure 3-6 to prepare the outdoor enclosure for lifting and removal from the wooden delivery pallet.
Procedure 3-6
Preparing the enclosure for lifting
Inspect the equipment immediately for damage.

Report the extent of any damage to the transport company.
The front access cover plate for the enclosure is shipped attached to the shipping pallet.
Undo the two securing M8 nuts and remove the front cover plate from the pallet and set
aside for later use.
Undo the two M8 nuts that secure the access cover plate at the rear base of the
enclosure, and set aside for later use.
The enclosure lifting/forking points are now accessible.
Remove the enclosure side panels (see Procedure 3-10 to gain access to the two rear
bolts securing the enclosure to the pallet.
Remove the bolts securing the enclosure to the delivery pallet, ensuring that the square
slotted washers are removed and retained for use when bolting the enclosure into
position.
Refit the enclosure side panels or safely move them to the installation site for fitting
later.
The front and rear cover plates can be used as spreader bars.
If the cover plates are to be used in conjunction with lifting straps to move the
enclosure, refer to Figure 3-7 and feed the plates through the lifting points, connect the
lifting straps and then connect the straps to suitable lifting equipment.
If a forklift truck is to be used to lift the enclosure, the forking points are shown
in Figure 3-7.
Refer to local regulations regarding the lifting of heavy objects and refer to Safety
considerations described earlier in this chapter before lifting the enclosure.
The enclosure can now be lifted gently and manoeuvred to the prepared concrete base.
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Lifting details for the enclosure

Figure 3-7 shows the forking/lifting points and the mounting bolt hole locations in the base of the enclosure.
Figure 3-7
Detail of the enclosure base

FORKING/LIFTING POINTS
FIXINGS TO
TRANSPORT PALLET
AND TO GROUND
OPTIONAL FIXINGS TO GROUND
Figure 3-8 shows the outdoor enclosure with spreader bars (cover plates) and lifting straps attached in
readiness for lifting.
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Figure 3-8
3-20
Using spreader bars and lifting straps to move the enclosure
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Unpacking the intermediate battery backup
The intermediate battery backup packaged equipment weighs up to 40 kg. Handle

with caution and in accordance with local health and safety regulations.
The optional intermediate battery back equipment needs to be unpacked at this stage to obtain the drilling
template for positioning mounting holes. Follow Procedure 3-7 to dismantle the shipping packaging and
obtain the template.
Procedure 3-7 Unpacking the intermediate battery backup equipment
1
Cut the plastic banding that secures the packaging, and discard.
Remove and discard the external cardboard pads, lid and internal top packaging.
Lift off and discard the outer sleeve wrap to expose the battery shroud and internal
packaging.
Remove and discard the full length vertical packaging from the battery shroud.
From inside the shroud, remove the packaging accessories box, and put to one side for
delivery to the site.
The box contains items of equipment needed for installation.
Remove and discard the horizontal packaging shelf above the battery frame.
Remove the drilling template and deliver to the site for positioning on the concrete base
in preparation for drilling the battery frame bolt anchor points.
Remove and discard the packaging from the bottom of the shroud.
The shroud and battery frame are free to be lifted off the shipping pallet for moving to the prepared concrete
base.
Safe disposal of packing material

The packing material used by Motorola is non-returnable, and should be disposed of safely, and in accordance
with local regulations.
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Installing mounting bolt anchors

1
The outdoor enclosure and optional intermediate battery backup are both supplied with a drilling template
printed on part of the packaging. Each template is laid down and positioned on the concrete base so that
pilot holes can be drilled through the cardboard into the concrete in the positions indicated for the equipment
mounting bolt anchors. The pilot holes can then be drilled out to accept the customer supplied bolt anchors.
The mounting holes on the enclosure base and optional battery frame are 18 mm.
Mounting bolt anchors are not required if the enclosure and optional equipment are to be mounted
above ground level, for example on a custom made support frame. In such cases, the templates are
used to mark the drilling positions on the support frame for the mounting bolts, and the holes
drilled out to accept the customer supplied fixings.
Enclosure drilling template

Figure 3-9 shows how the packaging cardboard lid is marked to provide a drilling template for the outdoor
enclosure (all dimensions are in mm). The sides of the lid are not shown for clarity.
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Alternate outer and inner rear anchor bolt mounting positions are provided in the base of the enclosure. The
rear inner pair of mounting positions may be used only if there is sufficient site access at the rear of
enclosure.
Figure 3-9
Outdoor enclosure drilling template and measurements
The four right angle markers on the enclosure template show the corners of the enclosure
footprint. This does not take into account additional space at the front occupied by the door
(increasing overall depth to 834 mm), or on the side that may be required for fitting an optional
shroud, or at the rear to access the inner pair of mounting holes if used.
The position of the cable shroud depends on which side of the enclosure cable entry is to be made.
If a cable shroud is fitted, the overall width is increased by 172 mm. However, an additional space
of at least 450 mm is required to fit the shroud.
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Intermediate battery backup drilling template

Figure 3-10 shows the left hand side and right hand side cardboard drilling templates for positioning the
intermediate battery backup with respect to the outdoor enclosure.
Figure 3-10
Intermediate battery backup drilling templates
378
378
64
64
ENCLOSURE
BACK
ENCLOSURE
BACK
720
LHS
DRILL POSITION
MARKERS
ENCLOSURE
SIDE
250
RHS
133
538
ENCLOSURE
SIDE
250
(All measurements in mm)
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Positioning drilling templates

Figure 3-11 shows the enclosure template and optional intermediate battery backup template positioned side
by side ready for drilling pilot holes. The shaded area indicates the amount of cardboard that needs to be
removed from the enclosure template so that the intermediate battery backup template can be positioned
flush with the side, and aligned with the rear edge, of the enclosure footprint for drilling pilot holes. The rear
mounting holes should be in alignment. Similarly the front mounting holes should also be in alignment.
The width of the intermediate battery backup is less than the width of the template.
Figure 3-11 Outdoor enclosure with intermediate battery backup drilling templates and
measurements
TEMPLATE
DIMENSIONS
DRILL POSITION
MARKER
CL
475
378
ENCLOSURE
BACK 64
132
720
LHS
538
722
ENCLOSURE
SIDE
250
274
350
1054
ENCLOSURE FRONT
WIDTH OF INTERMEDIATE
BATTERY BACKUP
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(All measurements in mm)

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Marking bolt hole positions using the template(s)

The procedure for marking the position of the mounting holes for the M12 anchor bolts is given in
Procedure 3-8. Refer to the site layout plan before positioning the templates and marking out the holes
for anchor bolts.
At least 750 mm must be available at the rear of the enclosure in order to use the inner pair of
rear mounting positions.
Procedure 3-8
Using the template for bolt hole marking
Flatten the enclosure cardboard lid with the printed enclosure template, and position
it on the concrete base as indicated on the site layout plan. If necessary, cut off the
sides of the lid.
If the optional intermediate battery backup is to be installed, use a straight edge and
sharp blade to cut the enclosure template back to the right angle footprint markers on
the side that the battery backup is to be installed (see Figure 3-11).
Select the appropriate left-hand side (LHS) or right-hand side (RHS) battery backup
template and position along side the cut edge of the enclosure template with its back
edge aligned with the rear edge of the enclosure footprint.
The rear mounting holes should be in alignment. Similarly the front

mounting holes should also be in alignment.
Cont.
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Procedure 3-8 Using the template for bolt hole marking (Continued)
3
Wear safety glasses and a dust mask when drilling holes.
Drilling concrete flooring produces cement dust, which is

harmful to equipment and wiring. Protect the enclosure and
any nearby equipment from dust. Use a tarpaulin, cloth, or
plastic sheeting to cover exposed equipment. Clean up any
accumulated debris from the anchor installation carefully
before exposing the equipment. Use drilling equipment suitable
for cutting steel reinforced concrete.
Using a 6 mm drill bit, drill four pilot holes through the cardboard template and into the
concrete in the positions shown on the template.
When drilling pilot holes for the intermediate battery backup ensure that both templates
remain positioned correctly against and in line with each other.
Remove the template(s).
4
Check that the distances between the pilot holes are correct (see Figure 3-9 and, where
appropriate Figure 3-11) before starting the procedure to install the anchor bolts.
Installing bolt anchors

The pilot holes in the concrete base must be drilled out to accept the appropriate size of bolt anchors for
the installation.
Fixing holes in the enclosure base are 18 mm.

The steel anchor bolts must be supplied by the customer.
Motorola recommends the use of a minimum 12M bolt anchors.
Square slotted washers, supplied by Motorola, can be used when fitting anchor bolts for the outdoor enclosure.
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3-27
Follow Procedure 3-9 to install the anchor bolts.
Wear safety glasses and a dust mask when drilling holes.
Drilling concrete flooring produces cement dust, which is harmful to equipment

and wiring. Protect the cabinets and any nearby equipment from dust. Use a
tarpaulin, cloth, or plastic sheeting to cover exposed equipment. Clean up any
accumulated debris from the anchor installation carefully before exposing the
equipment. Use drilling equipment suitable for cutting steel reinforced concrete.
Procedure 3-9
3-28
Installing anchor bolts
Using the pilot holes as a guide, drill the concrete base to a depth and clearance for
the bolt anchors using a suitable drill bit.
Insert the bolt mounting anchors in the holes in the concrete base.
Insert the bolts into the anchor.
Tension up the anchor bolts to expand the anchors.
Remove the bolts from the anchors and retain for securing the enclosure, or battery
frame as appropriate, to the base.
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enclosure and intermediate battery backup
Installing
Installing enclosure and intermediate battery backup

1
The rear outer pair of mounting positions of the outdoor enclosure require removal of the enclosure side
panels for access to fit anchor bolts. The alternate inner pair at the rear and the pair at the front require front
and rear cover plates (spreader bars) to be removed for access.
If the intermediate battery backup option is to be fitted, the appropriate enclosure side panel will
need to be removed in order to replace the low level cable side entry blanking plate with a
supplied cable gland entry plate.
Side panel removal and refitting
An enclosure side panel cannot be removed/refitted after external RF cables have been connected
to the RF feeder plate on that side of the enclosure.
The steps for removing the left enclosure side panel are given in Procedure 3-10. The procedure for removing
the panel on the right side is the same, but with the screw locations on the opposite side of the enclosure.
Procedure 3-10
Removing an enclosure side panel
Open the enclosure door.
Referring to Figure 3-12, remove securing screws A, B and C.

Access to screw B assumes that the access cover plate (spreader bar) has been removed.
Access to screw C first requires the removal of a cover plug.
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30 Apr 2005
Lift the side panel off the guide posts at the base of the enclosure and store carefully
until required.
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3-29
Follow Procedure 3-11 to refit a side panel.

Procedure 3-11
1
Lower the side panel onto the guide posts at the base of the enclosure.
Secure the side panel in position using mounting screws A, B and C. Tighten the screws
to the correct torque. Refit the cover plug over screw C.
Close the enclosure door.
Figure 3-12
3-30
Refitting an enclosure side panel
Side panel securing screw and guide post locations
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Installing
Mounting the outdoor enclosure

Refer to the site layout plans to determine whether the enclosure is to be connected direct to the antenna feeds
or optionally via an adjacent enclosure using the cable transit tube.
Before fitting the anchor bolts for multiple enclosure installations, ensure that the enclosures are sited with the
RF antenna feed plates facing the correct direction as follows:
For a back-to-back layout, the RF feeder plates both face the feeds from the antenna.
For the standard side-by-side layout, the enclosures are sited with the RF feeder plates facing
each other.
For the optional side-by-side layout using the cable transit tube kit, the enclosure fitted with
extended RF cables is sited adjacent to the antenna feeds.
When fitted with a fully equipped cabinet, the outdoor enclosure can weigh up
to 500 kg.
Observe proper lifting precautions and handle each enclosure with extreme
caution to avoid tipping.
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3-31
Follow Procedure 3-12 to mount the outdoor enclosure onto the concrete base.
Procedure 3-12
1
Mounting the enclosure onto the base
If the rear outer mounting points are to be used, then remove the side panels from the
enclosure (as described in Procedure 3-10).
If the rear inner mounting positions are to be used, do not remove the side panels but
proceed direct to step 2.
At least 750 mm must be available at the rear of the enclosure in order to

use the inner pair of mounting positions.
2
Lift and then lower the enclosure onto the concrete base, ensuring that the mounting
holes in the enclosure base line up with the bolt anchors in the concrete base.
If spreader bars (the cover plates) and lifting straps are used instead of a forklift truck,
remove the spreader bars from the guides in the base of the enclosure.
Fit the four anchor bolts (see Figure 3-13), and then fit the supplied square slotted
washers. Tighten up the anchor bolts to the correct torque (see "Site requirements and
enclosure specifications" on page 2- 3 for torque values).
Refit the enclosure side panels (described in Procedure 3-11) if removed to access
the rear outer mounting points.
Connect the site earth cable to the M8 earthing stud at the base of the enclosure (see
"Earthing and transient protection" on page 3-42).
Earthing studs are provided on either side of the enclosure.

7
3-32
Refit the front and rear access cover plates (spreader bars).
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Installing
Figure 3-13 shows the location of the anchor bolts used to secure the enclosure to the concrete base.
Figure 3-13
Fitting the anchor bolts to the enclosure
The rear outer access holes for the anchor bolts are only visible after removal of the enclosure
side panels.
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Fitting the optional cable transit tube

The optional cable transit tube is supplied for routing RF and jumper cables between two adjacent enclosures
mounted side-by-side. For the purposes of installation procedures the two enclosures are referred to as:
Master enclosure the enclosure to which external antenna feeds are connected for distribution
to the cabinet antenna connections of both enclosures.
Slave enclosure the enclosure to which the RF antenna feeds are distributed to the cabinet
antenna connections via the cable transit tube.
The interconnection cables are shipped in the master enclosure stowed, unfitted and coiled, on
top of the cabinet. The transit tube is also shipped in the master enclosure stowed in the left
hand side well at the bottom of the enclosure.
To install the optional cable transit tube between enclosures, refer to Figure 3-14 and follow Procedure 3-13.
3-34
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Installing
Procedure 3-13 Installing cable transit tube between side-by-side enclosures.

1
Open the lid of each enclosure into the stayed position.
Loosen the adjusting nuts of the cable transit glands located on the interface plates fitted
to the inward facing sides of the side-by-side enclosures, and remove the plastic film.
Fit the transit tube by sliding one end of the tube through both of the cable transit
glands, and position centrally between the enclosures.
Using the supplied wrench, tighten the adjusting nuts on the tube to secure in position.
When the glands are tightened sufficient to prevent movement of the transit
tube, the assembly provides IP68 sealing.
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Feed the supplied extended RF cables from the rear of the RF antenna feeder plate of
the master enclosure, along the front at the top of the enclosure and through the cable
transit tube to the slave enclosure.
Connect the extended RF cables to the appropriate RF antenna ports on top of the
slave cabinet.
Route the RF jumper cable(s) through the cable transit tube and connect to the
appropriate connector(s) on the top of each cabinet.
Route the fibre optic cables through the transit tube and connect to the appropriate
interface connectors on the cabinets.
Close and latch the enclosure lid.
GMR-01
3-35
Figure 3-14 Fitting the optional cable transit tube

SIDE BY SIDE ARRANGEMENT
WITH CABLE TRANSIT TUBE
CABLE TRANSIT
TUBE
ANTENNA
FEEDS
SLAVE
CABINET
CABLE TRANSIT
GLANDS
MASTER
CABINET
OUTDOOR
ENCLOSURE
OUTDOOR
ENCLOSURE
FRONT VIEW
tti-gsm-hardware-W25-00028-eps-sw
Fitting the optional intermediate battery backup

If required, the optional intermediate battery backup equipment may be installed at this stage. Before fitting
the battery frame to the mounting anchors, the battery cables must first be installed in the outdoor enclosure.
The intermediate battery backup can be fitted to the left side or right side of the outdoor enclosure either on
the same side as the cable entry or on the opposite side to the cable entry. Removable upper and lower plates
on the battery shroud (similar to standard cable shroud) allow cables to enter either at high level or low level.
If the intermediate battery backup is fitted on the same side as the cable entry:
3-36
For low level RF cable entry, the RF cables are fed from underground between the side of the
enclosure and the battery frame unless the frame is raised up above the ground to provide
sufficient clearance for RF cables to enter through the shroud lower cable entry.
For high level RF cable entry, the shroud upper cover plate is removed and the RF cables
fed through the shroud upper cable entry.
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Installing
Fitting battery interconnecting cables

The interconnecting cables between the intermediate battery backup and the PDU in the outdoor enclosure
are pre-formed ready for installation. A cable gland plate is provided through which the pre-formed
interconnecting cable assemblies must be fitted. The gland plate replaces the blanking plate of the low level
side cable entry to the outdoor enclosure.
The interconnecting cables and assembly parts for the cable gland and plate are supplied in the shipping
package accessories box.
To install the intermediate battery backup battery cables refer to Figure 3-15 and follow Procedure 3-14.
Procedure 3-14 Installing intermediate battery backup interconnecting cables
1
Remove the appropriate side panel from the outdoor enclosure (see Procedure 3-10),
then remove the blanking plate from the low level side cable entry of the enclosure.
Retain the fixing screws and discard the blanking plate.
Cut off the blank ends of the three rubber cable grommets on the supplied cable gland
plate to provide circular holes for dc cables (through larger grommets) and earth cable
(through smaller grommet).
Using four screws retained from blanking plate removal, fix the cable gland plate to
the enclosure frame so that the cable gland compression nut is on the outside of the
enclosure, and the two larger grommets are uppermost (see Figure 3-15 detail).
Insert the battery frame earth cable through the smaller rubber grommet in the cable
gland plate.
Connect the battery frame earth cable to the front earthing stud on the enclosure base,
and to the front earthing stud on the battery frame.
Obtain the flexible dc battery cables from the accessories box. Using a suitable
implement, release the sprung retaining blade holding each cable termination in the
Anderson connector housing, and withdraw both cable terminations.
Feed the exposed dc cable terminations through the two larger grommets of the cable
gland plate into the enclosure with the red (+ve) cable through the rear grommet, and
refit the Anderson connector housing.
Ensure that the red cable is located in the + ve side of the connector housing
and the black cable is located in the ve side.
6
Disassemble the cable gland.

Fit the battery sense and battery temperature probe cable assemblies through the gland
compression nut and gland, using the slit in the gland, and reassemble to the cable gland
plate so that the gland compression nut faces the battery ends of the cables.
Do not tighten the compression nut at this stage.
Cont.
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Procedure 3-14
7
3-38
Installing intermediate battery backup interconnecting cables (Continued)
Route the dc cables, battery sense and battery probe cables up through the internal cable
entry and along the bottom front channel located inside the enclosure, to the PDU.
Connect the battery cable connectors to the appropriate connectors on the PDU as
follows:
Connector J2 Thermal probe.
Connector J9 Battery ancillary dc (red Anderson connector).
Connector J11 Battery sense.
Sort the cable runs in the enclosure so that cables have easy bends and lie flat so as not
to obstruct closing of the door or access to installed equipment.
Check that all cables are neatly, with sufficient cable exposed outside the enclosure to
connect to the batteries when installed, then tighten the cable gland compression nut.
Finally, refit the outdoor enclosure side plate (see Procedure 3-11).
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Installing
Figure 3-15 Intermediate battery backup interconnecting cables
BATTERY SHROUD
EARTH CABLE
CABLE GLAND PLATE
+ve
-ve
ANDERSON CONNECTOR
THERMAL PROBE
AND BATTERY SENSE
CABLES
BATTERY FRAME
EARTH STUD
EARTH CABLE
ti-GSM-Hardware-W25B-00024c-eps-sw.
Fitting battery frame and shroud
The intermediate battery frame weighs 11.9 kg.

The intermediate battery shroud weighs 15.2 kg.
Follow Procedure 3-15 to fit the battery frame to the site base and the battery shroud to the side of the
enclosure.
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3-39
Procedure 3-15
1
Fitting battery backup equipment.
If the intermediate battery backup is being installed on the left side of the enclosure, fit
the two side cable racks and shroud brace (supplied in the accessories box) to the side
panel of the enclosure in the positions shown in Figure 3-16 using the M6 hex socket
screws, washers and spring washers supplied.
Cable racks and cable shroud are factory fitted as standard to the right
side of the enclosure.
2
Position the battery frame over the mounting anchors with the battery retaining bars
facing to the front.
Fit the four anchor bolts and tighten to the correct torque (see Table 2-13 for torque
values).
Ensure that the enclosure lid is in the open position with the stay locked.
Remove and discard the edge gasket from the top edge of the enclosure side panel to
which the battery shroud is to be fitted.
Fit the battery shroud earth cable to the earth stud on the battery shroud and to the
earth stud at the rear of the battery frame.
Position the shroud over the battery frame and up against the side of the enclosure side
panel so that the shroud lip is above the top of the enclosure side panel, and the shroud
sides cover the side hooks of the cable racks.
Allow the shroud to slide down over the top edge of the side panel so that it is held in
place by the upper lip and the side hooks of the cable racks.
Check that the enclosure lid closes to secure the shroud in place.
Open the enclosure lid, unhook the shroud and move to one side to obtain access to
the battery frame.
The battery ends of the cables can be temporally stowed in the battery frame until later when batteries are fitted.
Figure 3-16 shows the intermediate battery backup equipment installed on the left hand side of the enclosure.
The equipment can be installed on the right hand side of the enclosure subject to provision for routing of RF
cables up the rear side of the enclosure, or through the high level cable entry of the battery shroud.
3-40
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Figure 3-16
Installing
Fitting intermediate battery backup equipment.
Installing extended battery backup

If required, an optional extended battery backup enclosure may be installed at this stage. Refer to "Installing
extended battery backup" on page 3-68 for further information.
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Earthing and transient protection

1
This section summarizes general procedures for earthing the site. Refer to the Grounding guidelines for
cellular radio installations instructions, provided in Cellular system engineering guide (68P81150E62), for
detailed earthing information.
Site earthing
The following observations apply to earthing at the site:
Each enclosure must be earthed separately. Enclosures must not be daisy

chained together.
The intermediate battery backup equipment is earthed directly to the outdoor enclosure frame and
is considered part of the outdoor enclosure.
The cell site equipment must be earthed (in the same common earth point as its power source).
Provision should be made for earthing the site before beginning the installation of the enclosure
(see "Earthing the site" on page 2-25).
M8 site earthing terminals (studs) are located on either side of the enclosure, at the base.
Refer to the site-specific documentation for detailed site earthing information.
Transient and lightning protection

All E1 lines connected to Motorola equipment have secondary transient protection as part of the I/O boards.
Ensure the receive and transmit antenna connections to the enclosure are fed through coaxial electromagnetic
protection (EMP) devices.
3-42
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The end user is responsible for transient protection of the E1 lines connected to
Motorola equipment.
Connecting the site earth to the enclosure

The main site earth connection points are located on the sides of the enclosure base. M8 earthing studs are
fitted to both sides for optional connection to the right or left side of the enclosure (see Figure 3-13 for
location). The connection is for site earthing, lightning protection and functional earthing of the enclosure.
Connect the enclosure earth stud to the site earth using a 70 mm2 (recommended) cross-sectional area,
sheathed, stranded conductor.
The site earth is NOT the cabinet safety earth. See "Installing power cables" on page 3-49 for
safety earth details for each power configuration.
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RF cable entry to the enclosure

1
Entry to the enclosure for RF cables, and for communications and network backhaul cables is via a RF feeder
plate that can be located on the left side or right side of the enclosure at high level.
Cables originating at low level can be routed up the side of the enclosure and secured to the
cable racks.
The enclosure is supplied with the RF feeder plate fitted at high level on the right side of the enclosure. If
cable entry from the left-hand side is required instead, the feeder plate can be swapped with the blanking
plate fitted on the left-hand side, but shorter cables between the top of the indoor Horizon 3G cabinet and
the feeder plate may be required, although the supplied cables will fit.
RF cable positioning
The position of the RF ports may be changed and labelled accordingly, on the feeder plate at installation
to suit site cabling requirements where necessary.
Labelling of the RF ports for the master enclosure of two enclosures installed side-by-side using an optional
cable transit tube kit, will need to distinguish between RF ports for the master cabinet and RF ports for the
slave cabinet. For Horizon II macro multi-cabinet configurations the interconnecting cables are supplied
with the master cabinet.
The cable entry procedures for RF, network backhaul and communications cables is the same for both the
Horizon II macro and Horizon 3G cabinet variants.
RF cable connections
The basic method of making RF cable connections is given in Procedure 3-16.
3-44
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It should not be necessary to make internal connections to RF equipment on the indoor cabinet
as these will have been made at the factory for the standard fit of the RF feeder plate on the
right-hand side of the enclosure.
Procedure 3-16
1
Making RF cable connections
If cable entry is required on the left-hand side, the RF feeder plate must be swapped
with the blanking plate. To swap RF feeder and blanking plates:
Remove the enclosure side panels (see "Side panel removal and refitting" on page
3-29).
Disconnect the RF cable interconnects from the inside connectors of the RF

feeder plate.
Remove the blanking panel.
Remove the RF feeder plate and fix to the left-hand side of the enclosure.
Swap the RF feeder plate by rotating 180 about the front to rear axis,
thus keeping the external face to the outside and the comms/backhaul
holes at the front of the enclosure.
Reconnect the RF interconnect cables.
Figure 3-17 and Figure 3-18 show recommended labelling of

connections to match the internal factory fittings. RF cable ports may
be repositioned on the feeder plate to suit site requirements.
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Fit the blanking plate to the right hand side of the enclosure.
Refit the enclosure side panels.
Determine which RF connectors are to be used on the RF feeder plate and remove the
appropriate dust caps, (see appropriate Figure 3-17 or Figure 3-18). These have the
same nut fixing as 7/16 bulkhead connectors.
Connect the external antenna cables to the connectors. Earth studs are provided on the
RF cable entry plate for earth connections.
Affix the supplied RF cable port labels on the feeder plate adjacent to the appropriate
RF ports.
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3-45
RF feeder plate labelling

Figure 3-17 shows the labelling for left-hand and right-hand (standard) fitting of the RF feeder plate for the
Horizon II macro cabinet as the RF interconnect cables are connected to the cabinet interface plates. For
Horizon II macro multi-cabinet configurations the interconnecting cables are supplied with the master cabinet.
Figure 3-17
RF feeder plate detail showing labelling for Horizon II macro)
Refer to manual 68P02905W97 for details of the suggested RF configuration for the Horizon
II macro cabinet.
3-46
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The suggested RF feeder plate labelling for the Horizon 3G cabinet, is shown in Figure 3-18 where:
AA
is...
Diversity 1
is...
Main 1
BB
is...
Diversity 2
is...
Main 2
CC
is...
Diversity 3
is...
Main 3
DD
is...
Diversity 4
is...
Main 4
EE
is...
Diversity 5
is...
Main 5
FF
is...
Diversity 6
is...
Main 6
Figure 3-18 Horizon 3G RF feeder plate labelling
LEFT HAND
PLATE
AA
CC
BB
AA
CC
B
FF
E
BB
A
EE
DD
EE
DD
C
RIGHT HAND
PLATE
FF
E
F
ti-GSM-Hardware-W25-00023a-eps-sw.
Refer to manual 68P02905W95 for details of the suggested RF configuration for the Horizon
3G cabinet.
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3-47
Network backhaul and communications cables

Install network backhaul and communications cables, as described in Procedure 3-17.
Procedure 3-17
1
Installing network backhaul and communications cables
Select suitably sized cable glands from those supplied with the enclosure. Remove and
retain the cable gland compression nut.
All holes in the RF feeder plate must be sealed. If supplied glands have too
many holes, a sealing blank must be used and have the required number
of holes drilled.
3-48
Remove the sealing blanks from the holes to be used and fit the cable gland from
the outside.
Fit the compression nut loosely onto the network backhaul communications cables and
feed the cables through the cable glands in the RF feeder plate.
Tighten the compression nuts to seal each cable gland once the required amount of
cable has been fed through.
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Installing power cables

1
This section describes the procedures for connecting power and earth cabling to the enclosure.
The enclosure should already have been earthed to the site earth using one of the
earth studs on the side of the enclosure.
Do not daisy chain cabinet earths together.
Enclosures must be earthed with a conductor capable of carrying the full fault
current of the overcurrent protection device.
AC power wiring must be installed by qualified personnel only.
Do not make input power connections at the main power source at this time.
Connecting input power is the final installation procedure, carried out as part of
commissioning in Chapter 5 of this manual.
3-phase connections
On delivery, the outdoor enclosure is configured for a 230 V ac single phase power supply operation. 3-phase
(star) power supply operation is achieved by removing the link bar from the ac terminal block within the PDU.
Power specifications can be found in "Site requirements and enclosure specifications" on page 2- 3 .
Cable routing
Ensure that covers are fitted to any unused connectors on the enclosure cable
entry plates. The covers protect the connectors from damage by static electricity
or foreign matter.
Adequate means should be provided for routing cables from the main power source to the equipment, such
as a cable trough or conduit.
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3-49
The current-carrying capacity of a cable for continuous service is affected by all of the following
factors (references: IEC 364, BS7671):
Ambient temperature.
Grouping.
Partial or total enclosure in thermal insulating material.
Frequency (ac only).
Enclosure safety and internal earths

Safety earth
The safety earth connection point is located on the PDU, behind the access panel on the front of the PDU. This
connection is for protective earthing and functional earthing of the cabinet. The earth cable is to be:
An integral conductor within the ac supply cable (five core for 3-phase + N and three core
for single phase).
An individual earth cable routed alongside the ac supply cable, (if using four core (3P + N)
cable for 3-phase connection).
or
3-50
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Internal earths
Within the enclosure, a copper master earth bar (see Figure 3-19), is connected to the base section and
provides earth connections for all internal equipment. The master earth bar also provides connection for
independent supplementary earthing and zero volt reference for the internal batteries.
Figure 3-19
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Enclosure master earth bar location
GMR-01
3-51
Additional internal earths are:
3-52
PDU cage earth stud, located at the rear left side of the PDU.
M8 studs on the RF feeder plate.
Earth bonding from door and lid to the enclosure chassis.
Earth bonding from the cabinet.
Earth bonding for customer communications equipment.
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Preparing for ac power cable connection

Power cable entry to the enclosure is at low level through the base, on the left or right side, or from
underground through the bottom of the base. The cables pass through a cable entry plate attached either to the
side of the enclosure base or the bottom of the base, using armoured cable glands.
Follow Procedure 3-18 to prepare for connecting the ac power cable to the outdoor enclosure.
Procedure 3-18 Preparing to connect the ac power cable
1
Position the screened power cable, complete with earth, in a conduit.
Route the conduit to the ac power cable entry point on the appropriate side of the
enclosure, (see Figure 3-20), or beneath the enclosure base.
Lay sufficient cable for routing through the cable entry plate to the ac terminal block
on the PDU.
Remove the primary ac terminal block access panel from the PDU by undoing the six
securing screws (see Figure 3-21 for the screw locations). Retain the screws and the
access panel.
Disconnect and remove the remains of the factory test cable (where fitted) from the
PDU external AC terminal block, by slackening off the retaining screws.
Tighten all screws disturbed in the previous step.
Figure 3-20
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AC power cable entry point (right side shown)
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3-53
Figure 3-21
3-54
Retaining screws for the terminal block access panel on the PDU
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Power and earth cable entry to the enclosure

The following procedures describe how to install the power supply cable and optional supplementary earth
cable through the low level cable entry plates. The procedure applies to installing cables either on the
left or right side.
Figure 3-22 shows the ac power cable and supplementary earth cable connected to the side cable entry plate.
Figure 3-22
AC supply cable entry detail
If power cable entry is from below ground, swap the side cable entry plate shown in Figure 3-22
with the blanking plate in the base of the enclosure and follow Procedure 3-19 to install the
power cable.
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3-55
Fitting the armoured cable gland

Refer to Figure 3-23 and follow Procedure 3-19 to fit the armoured cable gland to the ac power supply cable
Procedure 3-19
Fitting the armoured cable gland to the ac power cable
Locate the supplied M20 armoured cable gland, M25 to M20 reducer adapter and
M25 locknut, (supplied in a plastic bag, secured in power entry well). Remove the
compression nut, securing nut and tab washer from the armoured cable gland.
Fit the flexible boot over the outer sheathing of the power supply cable and slide back,
so that it is ready to be fitted over cable gland once the gland has been fitted to the
cable entry plate.
Fit the compression nut and securing nut part of the armoured cable gland over the
power supply cable outer sheath, ensuring that the brass O-ring is in place inside the
securing nut.
Fit the M25 to M20 reducer adapter to the M20 thread of the armoured cable gland.
Measure the length of power cable required to reach from the selected cable entry
plate to the PDU internal ac terminal block, and then cut back the outer sheathing and
armour to the length measured.
Fit the armoured cable gland and reducer adapter assembly over the inner sheathing of
the power supply cable and offer it up to the securing nut.
Tighten the securing nut onto the gland, ensuring that the armour sheathing is held
securely between the tapered gland and the O-ring.
Tighten the compression nut of the cable gland assembly, to ensure the environmental
seal is tight on the outer sheathing.
If the M20 armoured cable gland is not suitable for the ac supply cable, a
suitable alternative will be supplied by the installation team.
Figure 3-23 identifies the parts of the armoured cable gland assembly
Figure 3-23
3-56
Armoured cable gland assembly
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Installing the ac power supply cable

To install the ac power cable follow Procedure 3-20
Procedure 3-20
Installing the ac power supply cable
Remove the M25 blanking plug from the cable entry plate, and feed the power supply
cable through the cable entry hole until the reducer adapter of the cable gland assembly
butts up against the plate.
Fit the tab washer to the inside of the cable entry plate over the reducer adapter screw
thread and internal earth stud, fit the lock nut and tighten.
Fit the nut on the earthing tab stud and tighten.
Slide the flexible boot over the cable gland assembly.
Remove the blanking plate covering the entry point in the floor of the enclosure, below
the PDU (see Figure 3-24).
Route the power supply cable from the cable entry plate, through the base section of the
enclosure and up through the entry point in the floor of the enclosure.
Figure 3-24 shows the ac power cable entry point in the enclosure floor, below the PDU.
Figure 3-24
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30 Apr 2005
AC power cable entry point within the enclosure
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3-57
Installing a supplementary earth cable (if used)

Follow Procedure 3-21 to install an optional supplementary earth cable.
Procedure 3-21
Installing a supplementary earth cable
Using a suitable cable gland from those supplied with the enclosure, fit the compression
nut onto the optional supplementary earth cable.
Remove the appropriate blanking plug, fit the cable gland through the cable entry
plate from the inside, and secure.
Feed the cable through the cable entry plate.
Route the supplementary earth cable, through the base section of the enclosure, from
the selected cable entry plate to the access point below the PDU, and up to the enclosure
master earth bar.
Connect the supplementary earth cable to the master earth bar (shown in Figure 3-19)
and tighten to the correct torque using a 12 mm socket (see "Site requirements and
enclosure specifications" on page 2- 3 for torque values).
Connecting the ac power cable to the PDU
A potentially lethal voltage of up to 230 V ac is present on the primary ac input

terminals of the PDU when site source power is applied to the enclosure. Ensure
that the site ac power source is isolated before starting this procedure.
This procedures assumes that the primary ac terminal block access panel has already been removed from the
PDU (see "Preparing for ac power cable connection" on page 3-53).
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Follow Procedure 3-22 to connect the ac power cable to the terminal block in the Horizon II macro PDU.
Procedure 3-22
Connecting the ac cable to the PDU
Feed the ac power cable into the PDU through the cable entry hole in the base of the
PDU and fit the cable gland onto the cable.
Slacken the three screws on the ac terminal block and connect the wires of the ac power
cable as shown in Figure 3-25. Retighten the screws.
The link bar across terminals L1, L2 and L3 must be removed for 3-phase
connection.
3
Attach a tie-wrap to the ac cable wires, at a point just before they connect to the ac
terminal block.
The fitment of a tie-wrap around the cable wires will prevent a single loose wire from
shorting against the enclosure chassis.
Refit the PDU primary ac terminal block access panel and secure in position using
the six Torx screws.
Figure 3-25 shows the ac terminal block connections behind the primary ac access panel of the PDU.
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30 Apr 2005
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3-59
Figure 3-25
3-60
AC power cable connections to the 3-phase PDU
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Installing optional batteries

1
For safety reasons the optional batteries, consisting of 12 V monoblocs, are not pre-installed in the outdoor
enclosure nor in the intermediate battery backup frame, but are supplied separately. The batteries must be
installed and connected as soon as the enclosure is installed at its permanent location. Retaining bars are
provided to secure the monoblocs in position and prevent any movement.
Procedure for installing internal batteries
Follow the monobloc manufacturers guidelines when carrying out the monobloc
installation procedure. There is a danger of explosion if the monoblocs are
installed incorrectly.
Each battery weighs 11 kg. Handle with extreme caution, and in accordance with
local Health and Safety regulations.
Ensure insulated tools are used at all times.
The battery cage is only installed in the enclosure if the optional internal battery backup
has been ordered.
If the optional extended battery backup enclosure is being installed at the same time as the
main enclosure, do not install batteries in the main enclosure. Batteries are only to be installed
in the extended battery backup enclosure.
Follow Procedure 3-23 to install the internal batteries.
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Procedure 3-23 Installing internal batteries in the enclosure

1
Unpack the batteries and fit the supplied right angled terminal adapters to the battery
terminals (see Figure 3-26).
Assemble each insulating plastic cover (two parts - one red, one black) and press into
position over the battery terminal adapters. The fit of each terminal adapter may
need adjusting slightly to ensure that the plastic insulating cover fits snugly over the
terminal adapters.
Fitting the insulating covers at this stage protects the terminals from
accidental short circuit.
2
Release, but do not remove, the two screws that secure each of the two battery retaining
bars in position in the enclosure (see Figure 3-27).
Remove the retaining bars by lifting off the screws through the key holes.
Lift each battery in turn and slide into an empty battery compartment with the battery
terminal adapters facing outwards.
Refit both battery retaining bars and secure in position using the screws.
Ensure the battery isolator circuit-breaker (CB10) on the front of the PDU is OFF
(see Figure 3-27 for location of CB10).
Remove the black plastic terminal adapter covers from the upper and lower battery
monoblocs to expose the terminal adapters.
Using the link cable provided, connect the monoblocs as shown in Figure 3-28 to form
a single string.
When connecting cables to the battery terminals, ensure that the cables
hang down from the terminal adapters so that the black plastic covers
can be refitted.
6
Connect the thermal probe and battery sense cables to the negative terminal adapter of
the lower monobloc.
Connect the other ends of the cables to the appropriate connectors on the PDU (see
Figure 3-28).
Connect the red and black battery string cables to the positive and negative terminal
adapters of the appropriate monoblocs as shown in Figure 3-28.
Connect the other ends of the cables to the battery string connector on the PDU.
Refit the black plastic terminal adapter covers.
The installation procedures for the enclosure are now complete.
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Figure 3-26 Fitting battery terminal adapters
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Figure 3-27
3-64
Battery compartment and circuit-breaker detail
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Figure 3-28
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Internal battery connections
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Procedure for installing intermediate backup batteries
Follow the monobloc manufacturers guidelines when carrying out the monobloc
installation procedure. There is a danger of explosion if the monoblocs are
installed incorrectly.
Each battery weighs 30 kg. Handle with extreme caution, and in accordance with
local Health and Safety regulations.
Ensure insulated tools are used at all times.
Two 24 V battery strings connected in parallel are accommodated in the intermediate battery frame. Each
string comprises two Hawker SBSC11 (part number SWLN 8508) 12 V batteries. Follow Procedure 3-24 to
install batteries in the intermediate backup battery frame.
Procedure 3-24
1
Installing batteries in intermediate battery backup frame
Unpack the batteries and fit the supplied right angled terminal adapters to the battery
terminals (see Figure 3-26).
Assemble each insulating plastic cover (two parts - one red, one black) and press into
position over the battery terminal adapters. The fit of each terminal adapter may
need adjusting slightly to ensure that the plastic insulating cover fits snugly over the
terminal adapters.
Fitting the insulating covers at this stage protects the terminals from
accidental short circuit.
2
Remove the two screws and washers that secure each of the two battery retaining bars
in position in the intermediate battery frame, and remove the retaining bars.
Lift each battery monobloc in turn and slide into a battery compartment with the battery
terminal adapters facing outwards. (Each battery compartment houses two battery
monoblocs side by side.)
Refit both battery retaining bars and secure in position using the screws.
Ensure the battery isolator circuit-breaker (CB10) on the front of the PDU is OFF
(see Figure 3-27 for location of CB10).
Remove the black plastic terminal adapter covers from the upper and lower battery
monoblocs to expose the terminal lugs.
Fit the supplied link bars between the innermost terminals of the upper pair of
monoblocs, and also between the lower pair of monoblocs.
Cont.
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Procedure 3-24
6
Installing batteries in intermediate battery backup frame (Continued)
Using the supplied black link cable, interconnect negative terminals of the left upper
and lower monoblocs, and using the supplied red link cable interconnect the positive
terminals of the right upper and lower monoblocs as shown in Figure 3-29 to form two
24 V strings (upper and lower) connected in parallel.
When connecting cables to the battery terminals, ensure that the cables
hang down from the terminal adapters so that the black plastic covers
can be refitted.
68P02903W25-B
30 Apr 2005
Connect the thermal probe cable to the negative terminal adapter of the lower right
monobloc, and connect the battery sense cable to the positive terminal of the lower left
monobloc.
Check that the other ends of the two cables are connected to the appropriate connectors
on the PDU (see Figure 3-28).
Connect the black battery supply cable to the negative terminal adapter of the lower left
monobloc, and the red battery supply cable to the lower right monobloc as shown in
Figure 3-29.
Check that the other ends of the battery supply cables terminate in an Anderson
connector connected to the PDU.
Refit the black plastic terminal adapter covers.
Fit the battery shroud to protect the battery installation.
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Figure 3-29 Intermediate battery backup connections

LINK BAR
BLACK
LINK
CABLE
RED
LINK
CABLE
+VE CONNECTION
(RED CABLE)
THERMAL PROBE
BATTERY SENSE
TO PDU
--VE CONNECTION
(BLACK CABLE)
Installing extended battery backup

Installation of the extended battery backup is a customer option to provide extended 24 V battery backup
for the outdoor enclosure. Installation requires that the main outdoor enclosure is already installed or is in
the process of being installed on a base prepared in accordance with "Site requirements and enclosure
specifications" on page 2- 3 .
Refer to Service Manual: Extended Battery Backup Outdoor Enclosure (68P02905W55-B) for installation
instructions.
Connecting to the PDU

Battery cables from the extended battery backup enclosure to the main outdoor enclosure are fed via pre-cut
lengths of conduit and connect to the appropriate connectors on the PDU.
The extended battery backup cables connect to the following connectors on the front panel of the PDU:
3-68
J9 Battery ancillary dc (red Anderson Connector)
J11 Ancillary alarm.
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Installing optional equipment

1
The following optional equipment may be installed by the customer:
Smoke detector.
48 V DC Comms converter.
Enclosure cable shroud.
To install optional equipment, refer to the appropriate procedure below.
Installing optional smoke detector

The optional smoke detector is supplied separately packed with the outdoor enclosure. A bracket for mounting
the smoke detector is located within the enclosure at the top rear of the enclosure. The integral smoke detector
cable connects to a connector on the right side of the PDU.
Follow Procedure 3-25 to install the optional smoke detector.
Procedure 3-25
Fitting the optional smoke detector
Open the enclosure door.
Unlatch the enclosure lid and open to the locked stayed position.
Using the screws and washers supplied, mount the smoke detector on the bracket at the
top rear inside of the enclosure.
Feed the smoke detector cable down through the enclosure to the right side of the PDU.
Connect the smoke detector cable to the appropriate connector located in the recess on
the right hand side of the PDU.
Installing optional Euro socket adapter

The optional Euro socket adapter is supplied mounted on a bracket and fitted with a 3-core mains lead
terminated in a IEC 10 A straight free plug. The bracket complete with socket assembly mounts in the
enclosure on four pillars located on the internal left hand side panel of the enclosure below the master
earth strip.
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Follow Procedure 3-26 to install the Euro socket adapter in the enclosure.
Procedure 3-26
Fitting the optional Euro socket adapter
Using four M4 screws, spring washers and plain washers supplied, fix the bracket and
socket assembly to the four pillars at the bottom, front left inside of the enclosure below
the master earth strip (see Figure 3-30), ensuring that the mains lead exits downwards.
Route the mains lead along the front of the enclosure base and plug into the 10 A power
outlet labelled AUX on the PDU front panel.
Ensure that the cable is routed such that it will not be trapped when closing the door.
Figure 3-30
Euro socket mounting position
Installing optional hand light

The optional hand light is a Motorola supplied item fitted with a 8 W fluorescent tube, wander lead and IEC
connector. When in use the connector plugs into the 150 W ac outlet labelled AUX on the front of the PDU.
A hook attached to the top of the light unit enables the light to be hung from any convenient point in the
enclosure, such as the cable clamps at the top of the enclosure.
If left in the enclosure or when not in use, the hand light should be disconnected and stored horizontally
on top of the comms equipment cage.
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Always ensure that the light is unplugged after use before closing and locking
the enclosure door.
Installing optional 48 V DC Comms converter

The optional 48 V DC Comms converter is a customer installed unit supplied by Motorola, and is delivered
with all the necessary connection cables and fixings.
The unit converts from 27 V dc to 48 V dc and supplies 150 W. The unit housing contains space for two dc to
dc power converter modules (PCMs), where one PCM is redundant.
The comms converter fits into the left hand vertical 1U space in the comms equipment cage of the enclosure.
The other two 1U spaces are used to house customer supplied communications equipment which may be
fitted before or after fitting the Motorola supplied comms converter.
The 48 V DC Comms converter must be fitted in the left-hand 1U slot of the

comms cage to ensure adequate ventilation, otherwise the unit may overheat
and switch off.
Follow Procedure 3-27 to install the 48 V DC Comms converter.
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Procedure 3-27 Fitting optional 48 V DC Comms converter

1
Remove the 1U vertical blanking panels from the comms equipment cage.
Refit blanking plate to any unused 1U space after installing comms

equipment.
2
Connect the earth cable supplied with the comms converter, to the M4 stud at the top
rear of the converter housing, and fit the housing into the comms cage while routing the
earth cable into the 1U comms space and out through the top of the cage.
The earth cable ends are terminated in M4 and M6 ring terminals.

Secure the converter housing in the left most 1U position using two screws at the top
and bottom flanges of the housing front.
3
Attach the earth cable to the M6 earth point at the top right rear of the comms equipment
cage (see Figure 3-31).
Fit the control cable to the 15-way connector J5 at the bottom of the converter housing
front panel, and connect the free end as follows
For the Horizon II macro installation connect the stripped cable ends to the CAB
Krone block in accordance with Table 3-1 below.
For the Horizon 3G installation, connect the free cable connector to the PDU side
panel mounted 15-way connector J6.
Fit the dc input cable to 3-way connector J6 at the bottom of the converter front panel,
and connect to Comms 4 connector J17 on the front of the PDU.
If the -48 V DC Converter unit is to be used with an earlier PDU version

that does not have Comms 4 connector on the front panel, the cable
supplied with the converter housing cannot be used. The supplied cable
must be replaced with a cable ordered from Motorola to connect from
Comms 1, 2 and 3 at the PDU front panel to the 3-way connector J6 at
the bottom of the converter panel.
Cont.
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Procedure 3-27
Fitting optional 48 V DC Comms converter (Continued)
Fit the dc output cables to 4-way connectors J3 and J4 at the top of the converter front
panel ready for connection to the customer installed comms equipment.
Make off the free ends of the dc output cables with suitable connections appropriate to
the customer installed communications equipment.
Connect the dc output cables from the comms converter to the communications
equipment when equipment is installed in the remaining two 1U spaces.
Table 3-1
Comms Control cable pinout for connection to CAB Krone block
Pin no
Signal name
PCM 1 FAIL
Black
PCM 2 FAIL
Brown
12
PCM 1 RET
Red
13
PCM 2 RET
Orange
Figure 3-31
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Cable colour
Fitting optional 48 V DC Comms converter
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3-73
Installing enclosure cable shroud

The cable shroud is optional equipment that fits on the side of the enclosure. Its purpose is to provide
additional environmental protection for low level cable entry points to the enclosure.
The shroud is secured to the side of the enclosure by side hooks, shroud upper lip and the enclosure lid.
The enclosure lid must be open to allow the shroud to be fitted.

Follow Procedure 3-28 to fit the shroud.
Procedure 3-28 Fitting the optional shroud
3-74
Ensure that all cables to the enclosure have been connected.
Open the enclosure lid and remove the edge gasket from the top of the side panel to
which the cable shroud is to be retained.
Connect the earth cable attached to the inside of the shroud, to an earth stud on the
RF feeder plate of the enclosure.
Place the shroud flush against the side of the enclosure with the upper lip over the top
edge of the enclosure side panel, and the front and rear sides over the side hooks of
the cable racks attached to the side panel.
Allow the shroud to slide down over the top edge of the side panel so that it is held in
place by the upper lip and the side hooks of the cable racks.
Secure the shroud by closing the lid and closing both lid draw latches.
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Figure 3-32 shows how the shroud is fitted to the enclosure.

Figure 3-32
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Fitting the shroud
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Chapter
Indoor cabinet connections

1
This chapter describes making connections to the Horizon II macro indoor or Horizon 3G indoor cabinet.
The information provided here assumes that the outdoor enclosure has been installed in accordance with the
procedures described in Chapters 2 and 3.
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4-1
Overview of indoor cabinet connections
Overview of indoor cabinet connections

1
Information provided in this chapter is restricted to the following topics:
Connecting power to the indoor cabinet.
RF feeder cable connections to the enclosure feeder plate.
Cabinet interface connections.
Connecting customer comms equipment.
Additional required reference material

The following additional documentation is required (supplied with the indoor cabinet) to complete the
installation process:
For the Horizon II macro BTS:

Installation and Configuration: Horizon II macro indoor
(68P02902W97).
For the Horizon 3G cabinet:

Installation and Configuration: Horizon 3G
(68P02905W51).
Horizon 3G is the current name for equipment previously known as Motorola

Node B.
These manuals supply all the additional information required to complete the installation.
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Connecting power to the indoor cabinet

1
Do not make input power connections at the main power source at this time.
Connecting input power is the final installation procedure, carried out as part of
the commissioning, as described in Chapter 5 of this manual
The ac power cable that connects between the PDU and the indoor cabinet is pre-wired at the PDU. The
cabinet end of the ac power cable is connected at the factory via an in-line ac connector at the top rear of the
enclosure and a flying lead from the top of the cabinet.
When a rectifier rack is fitted in the enclosure, the ac power cable from the PDU is connected via
the in-line connector at the top rear of the enclosure to a lead that feeds the rectifier rack.
AC power cable connection procedure

Both cabinets can operate at either 230 V ac single phase or 3-phase (star).
Ensure that the link bar is either inserted in the PDU terminal block for single phase
operation, or removed for 3-phase operation. The equipment may be damaged if
the link bar is not inserted/removed according to the ac supply requirements.
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4-3
Follow Procedure 4-1 to connect the ac power cable to the installed cabinet.
Procedure 4-1
1
Check that the link bar is in place or removed from the PDU terminal block, as required
either for single phase operation or for 3-phase operation.
For the Horizon II macro cabinet and the Horizon 3G cabinet, check that the cabinet ac
flying lead and in-line connection with the ac power cable is secure. No further action
is required.
Figure 4-1
4-4
Connecting the ac power cable to the cabinet
Horizon II macro ac connection detail
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Figure 4-2 Horizon 3G ac connection detail
AC CONNECTOR
PIM LOCATED IN POSITION
EARTH TERMINAL
DC CONNECTOR
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RF feeder plate connections

1
The enclosure is delivered with the RF feeder plate mounted on the right side (it can be moved to the left side
if required) and with the correct link cables to the indoor cabinet for the configuration ordered.
This section describes the RF feeder plate and the link cable connections to the indoor cabinet. (It is
assumed that the external RF cables have already been connected to the other side of the feeder plate outside
the enclosure.)
The link cables between the RF feeder plate and the Tx blocks in the indoor cabinet are
factory-fitted. However, it may be necessary to alter the link cable connections to the feeder plate
in some cases (if, for example, the external antenna cable wont reach the designated port).
If necessary, refer to 68P02902W97 for information on connecting the RF link cables to the
Horizon II macro BTS or 68P02905W51 for information on connecting the RF link cables to
the Horizon 3G cabinet.
Labels are provided in the accessory bag to label the RF port according to the connections made.
RF feeder plate external view

Figure 4-3 shows the RF feeder plate when viewed from outside the enclosure. The appropriate number of
link cables are factory installed in each position depending on the configuration ordered.
Where two enclosures (master and slave) are installed side-by-side using the optional cable transit, the
extended link cables for the slave cabinet will require connecting to the internal side of the RF feeder
plate connectors on the master enclosure.
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Figure 4-3
RF feeder plate detail (external view)
Ensure that all unused RF, network backhaul and communications ports are fitted with sealing blanks. Use the
earth studs to attach earthing straps from external equipment, for example, optional cable shroud.
RF feeder ports
The recommended designation and labelling of the RF ports (see "RF feeder plate labelling" on page 3-46)
may be changed on the feeder plate at installation to suit site cabling requirements where necessary.
Labelling of the RF feeder ports for the master enclosure of two enclosures installed side-by-side, will need to
distinguish between RF ports for the master cabinet and RF ports for the slave cabinet.
The labelling of the RF feeder ports for the Horizon II macro enclosure should match the labelling on
the cabinet RF ports.
The labelling of RF feeder ports for the Horizon 3G enclosure use lettering A to F for the cabinet Main 1 to 6
ports, and AA to FF for the cabinet Diversity 1 to 6 ports.
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Horizon II macro interface panel

1
If a Horizon II macro BTS is installed in the enclosure, all PIX and external alarms interface connections
are pre-wired in the factory.
If a BIM/BIB interconnect board is fitted (for balanced 120 ohm twisted-pair cables), this is pre-wired to the
Customer Interface Board (CIB) Krone block. If a T43/CIM interconnect board is fitted (for unbalanced
75 ohm coaxial cables) , a CIB Krone block is not required (or fitted) and connections are made directly
to the T43/CIM.
Interface panel detail

Figure 4-4 shows the locations of the interface panel connectors on the BTS.
Figure 4-4
Horizon II macro interface panel detail
T43/CIM or
BIM/BIB
PIX1
PIX0
EXTERNAL
ALARMS
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Table 4-1 summarizes the Horizon II macro BTS interface connections.

Table 4-1
Horizon II macro interface summary
Interface connector
Connects to
Notes
PIX0
Customer Alarm Board (CAB)

Krone block
Factory-wired.
PIX1
CAB Krone block
Factory-wired.
EXTERNAL ALARMS
PDU
Factory-wired. Connects to
connector on right-hand side of
the PDU.
BIM/BIB
CIB Krone block
Factory-wired.
T43/CIM
Unbalanced 75 ohm coaxial

cables
CIB Krone block not required.
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Horizon 3G interface modules

1
All PIX and external alarms interface connections to the Horizon 3G cabinet are pre-wired in the factory.
If a SUB module is fitted (for balanced 120 ohm twisted-pair cables), this is pre-wired to the CIB Krone
block. If an SMZ module is fitted (for unbalanced 75 ohm co-axial cables), a CIB Krone block is not required
(or fitted) and connections are made directly to the SMZ module
Interfaces module details

Table 4-2 summarizes the Horizon 3G interface connections.
Table 4-2 Horizon 3G interface summary
Interface connector
4-10
Connects to
Notes
Site I/O module

(CUST ALM)
CAB Krone block
Factory-wired.
Site I/O module

(OUTDOOR I/O)
PDU
Factory-wired. Connects to
connector on right-hand side of
the PDU.
SUB module
CIB Krone block
Factory-wired.
SMZ module
Unbalanced 75 ohm coaxial

cables
CIB Krone block not required.
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Figure 4-5 to Figure 4-7 show the Horizon 3G interface module options.
Figure 4-5
Horizon 3G frame expansion I/O module connection details
12 CP3 EACH
CONNECTOR
(25 D-sub)
FRAME EXPANSION I/O MODULE
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Figure 4-6
Horizon 3G site I/O module connection details

ti-GSM-Hardware-W25-00036a-eps-sw.eps
CUSTOMER
OUTPUTS
(25 D-sub)
RGPS
(15 D-Sub)
BMAC I/F
(25 D-sub)
ANTENNA TILT
AND
CUSTOMER
OUTLET
5 AMP
BREAKER
CUSTOMER
OUTLET
4-12
CUSTOMER
ALARM
(37 D-sub)
CUSTOMER
ALARM
(37 D-sub)
RS232 (9 D-sub)
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SITE I/O MODULE
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Figure 4-7 Horizon 3G span I/O module connection details
EXTERNAL
REFERENCE
(BNC) IS
REMOVED ON
EXPANSION
SPAN
EXTERNAL
REFERENCE
(BNC) IS
REMOVED ON
EXPANSION
SPAN
SPAN LINES
(SMZ)
SPAN LINES
(37 PIN D-SUB)
SPAN I/O 1 & 2 D-SUB

100-120 Ohm, Balanced
SPAN I/O 1 & 2 SMZ

75 Ohm, Unbalanced
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Krone blocks
Krone blocks
1
The Krone blocks are installed vertically on the right-hand side of the enclosure, above the battery cage.
They are pre-wired to the interface panel on the indoor cabinet. One or two Krone blocks may be installed,
depending on customer requirements.
Two types of Krone block may be used:
Customer Alarm Board (CAB)
Customer Interface Board (CIB)
Customer Alarm Board (CAB) Krone block

The CAB Krone block is always fitted in the enclosure and is provided for external customer alarm
connections.
The CAB Krone block is wired, using two 37-way interconnecting cables, either to the PIX0 and PIX1
connectors on the Horizon II macro BTS cabinet, or to the site I/O module on the Horizon 3G cabinet.
CAB Krone block Horizon II macro connections

Figure 4-8 shows the front and back detail of the CAB Krone block for the Horizon II macro installation.
Table 4-3 gives the connection pin-outs for the 37-way CAB interconnects to the Horizon II macro cabinet.
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Figure 4-8
Krone blocks
CAB Krone block for Horizon II macro front and back detail
37 WAY D SUB
CONNECTORS
J1/J2
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Krone blocks
Table 4-3
Krone block
connection
37way D
pin no.
Signal
Krone block
connection
37way D
pin no.
Signal
P1 11
J11
CA1_IN_1+
P2 11
J21
CA2_IN_1+
J120
GND
J220
GND
J12
CA1_IN_2+
J22
CA2_IN_2+
J121
GND
J221
GND
J13
CA1_IN_3+
J23
CA2_IN_3+
J122
GND
J222
GND
J14
CA1_IN_4+
J24
CA2_IN_4+
J123
GND
J223
GND
J15
CA1_IN_5+
J25
CA2_IN_5+
J124
GND
J224
GND
J16
CA1_IN_6+
J26
CA2_IN_6+
J125
GND
J225
GND
J17
CA1_IN_7+
J27
CA2_IN_7+
J126
GND
J226
GND
J18
CA1_IN_8+
J28
CA2_IN_8+
J127
GND
J227
GND
N/C
N/C
J215
CA_NO_R7
J233
CA_NO_R8
P1 101
J216
CA_NC_R7
P2 101
J232
CA_NC_R8
102
J234
CA_COM_R7
102
J214
CA_COM_R8
P3 11
J130
CA_COM_R1
P3 61
J116
CA_NC_R4
12
J129
CA_NC_R1
62
J115
CA_NO_R4
P3 21
J111
CA_NO_R1
P3 71
J230
CA_COM_R5
22
J131
CA_COM_R2
72
J229
CA_NC_R5
P3 31
J113
CA_NC_R2
P3 81
J211
CA_NO_R5
32
J112
CA_NO_R2
82
J231
CA_COM_R6
P3 41
J133
CA_COM_R3
P3 91
J213
CA_NC_R6
42
J132
CA_NC_R3
92
J212
CA_NO_R6
P3 51
J114
CA_NO_R3
P3 101
N/C
52
J134
COM_4
102
N/C
1-2
P1 21
22
P1 31
32
P1 41
42
P1 51
52
P1 61
62
P1 71
72
P1 81
82
P1 91
92
4-16
CAB Krone connections for Horizon II macro PIX0 and PIX1 connections to JI and J2
GMR-01
1-2
P2 21
22
P2 31
32
P2 41
42
P2 51
52
P2 61
62
P2 71
72
P2 81
82
P2 91
92
68P02903W25-B
30 Apr 2005
Krone blocks
CAB Krone block Horizon 3G connections

Figure 4-9 shows the back and front detail of the CAB Krone block for the Horizon 3G installation.
Table 4-4 gives the connection pin-outs for the 37-way CAB interconnects to the Horizon 3G cabinet.
68P02903W25-B
30 Apr 2005
GMR-01
4-17
Krone blocks
Figure 4-9 CAB Krone block for Horizon 3G back and front detail
4-18
GMR-01
68P02903W25-B
30 Apr 2005
Table 4-4
Krone blocks
CAB Krone connections for Horizon 3G Site I/O 37way connectors to J1 and J3
Krone block
connection
37way D pin no.
Krone
labelling
Signal description
J31
INPUT 13
Customer Input #13
J320
GND
Chassis Ground
J32
INPUT 14
Customer Input #14
J321
GND
Chassis Ground
J33
INPUT 15
Customer Input #15
J322
GND
Chassis Ground
J34
INPUT 16
Customer Input #16
J323
GND
Chassis Ground
J35
INPUT 17
Customer Input #17
J324
GND
Chassis Ground
J36
INPUT 18
Customer Input #18
J325
GND
Chassis Ground
J37
INPUT 19
Customer Input #19
J326
GND
Chassis Ground
J38
INPUT 20
Customer Input #20
J327
GND
Chassis Ground
J39
INPUT 21
Customer Input #21
J328
GND
Chassis Ground
P1 101
J317
INPUT 22
Customer Input #22
102
J335
GND
Chassis Ground
J118
INPUT 11
Customer Input #11
J136
GND
Chassis Ground
P2 21
J119
INPUT 12
Customer Input #12
22
J137
GND
Chassis Ground
P2 31
32
P2 41
42
P2 51
52
Krone block P1
P1 11
1-2
P1 21
22
P1 31
32
P1 41
42
P1 51
52
P1 61
62
P1 71
72
P1 81
82
P1 91
92
Krone block P2
P2 11
1-2
Cont.
68P02903W25-B
30 Apr 2005
GMR-01
4-19
Krone blocks
Table 4-4 CAB Krone connections for Horizon 3G Site I/O 37way connectors to J1 and J3
(Continued)
Krone block
connection
37way D pin no.
Krone
labelling
P2 61
P2 71
J130
OUT Com 1
Customer Output #1 Common
72
J129
OUT NC 1
Customer Output #1 Normally Closed
P2 81
J111
OUT NO 1
Customer Output #1 Normally Open
P2 91
J131
OUT Com 2
92
J113
OUT NC 2
J112
OUT NO 2
J11
INPUT 1
Customer Input # 1
J120
GND
Chassis Ground
J12
INPUT 2
Customer Input # 2
J121
GND
Chassis Ground
J13
INPUT 3
Customer Input # 3
J122
GND
Chassis Ground
J14
INPUT 4
Customer Input # 4
J123
GND
Chassis Ground
J15
INPUT 5
Customer Input # 5
J124
GND
Chassis Ground
J16
INPUT 6
Customer Input # 6
J125
GND
Chassis Ground
J17
INPUT 7
Customer Input # 7
J126
GND
Chassis Ground
J18
INPUT 8
Customer Input # 8
J127
GND
Chassis Ground
J19
INPUT 9
Customer Input # 9
J128
GND
Chassis Ground
P3 101
J117
INPUT 10
Customer Input # 10
102
J135
GND
Chassis Ground
62
82
P2 101
102
Signal description
Krone block P3
P3 11
1-2
P3 21
22
P3 31
32
P3 41
42
P3 51
52
P3 61
62
P3 71
72
P3 81
82
P3 91
92
Cont.
4-20
GMR-01
68P02903W25-B
30 Apr 2005
Krone blocks
(Continued)
Krone block
connection
37way D pin no.
Krone
labelling
Signal description
P4 11
J318
INPUT 23
Customer Input # 23
1-2
J336
GND
Chassis Ground
P4 21
J319
INPUT 24
Customer Input # 24
22
J337
GND
Chassis Ground
P4 31
32
P4 41
42
P4 51
52
P4 61
62
P4 71
J133
OUT Com 3
72
J132
OUT NC 3
P4 81
J114
OUT NO 3
P4 91
J134
OUT Com 4
92
J116
OUT NC 4
J115
OUT NO 4
P5 11
J330
OUT Com 5
1-2
J329
OUT NC 5
P5 21
J311
OUT NO 5
P5 31
J331
OUT Com 6
32
J313
OUT NC 6
P5 41
J312
OUT NO 6
Krone block P4
82
P4 101
102
Krone block P5
22
42
P5 51
J333
OUT Com 7
52
J332
OUT NC 7

Cont.
68P02903W25-B
30 Apr 2005
GMR-01
4-21
Krone blocks
(Continued)
Krone block
connection
37way D pin no.
Krone
labelling
Signal description
P5 61
J314
OUT NO 7
P5 71
J334
OUT Com 8
72
J316
OUT NC 8
P5 81
J315
OUT NO 8
82
P5 91
92
P5 101
102
62
4-22
GMR-01
68P02903W25-B
30 Apr 2005
Krone blocks
Customer Interface Board (CIB) Krone block

The CIB Krone block is optional and is only required if balanced (twisted-pair cables) are used. It is wired
either to the BIM/BIB board on the Horizon II macro BTS cabinet using a single 37_way interconnecting
cable, or to the SUB module on the Horizon 3G cabinet using two 37way interconnecting cables.
CIB Krone block Horizon II macro connections

Figure 4-10 shows the front and back detail of the CIB Krone block for the Horizon II macro installation.
Table 4-5 gives the connection pin-out for the Krone connections to the 37-way CIB connector for the
Horizon II macrocabinet.
68P02903W25-B
30 Apr 2005
GMR-01
4-23
Krone blocks
Figure 4-10 CIB Krone block for Horizon II macro front and back detail
37 WAY D SUB
CONNECTOR J3
4-24
GMR-01
68P02903W25-B
30 Apr 2005
Table 4-5
Krone blocks
CIB Krone connections for Horizon II macro
Krone block
connection
37way D
pin no.
Signal
Krone block
connection
37way D
pin no.
Signal
J31
TX+1
J320
TX1
J34
TX+2
J323
TX2
J37
TX+3
COMMS INTERFACE 1
Krone block P5
Krone block P4
P4 11
J32
RX+1
P5 11
J321
RX1
1-2
J35
RX+2
P5 21
J324
RX2
22
J38
RX+3
P5 31
32
J327
RX3
32
J326
TX3
P4 41
J311
RX+4
P5 41
J310
TX+4
42
J330
RX4
42
J329
TX4
P4 51
J314
RX+5
P5 51
J313
TX+5
52
J333
RX5
52
J332
TX5
P4 61
J317
RX+6
P5 61
J316
TX+6
62
J336
RX6
62
J335
TX6
P4 71
RX+7
P5 71
TX+7
72
RX7
72
TX7
P4 81
RX+8
P5 81
TX+8
82
RX8
82
TX8
P4 91
P5 91
92
92
P4 101
P5 101
102
102
1-2
P4 21
22
P4 31
Krone block P6:
68P02903W25-B
30 Apr 2005
EARTH MODULE
GND
11
GND
GND
12
GND
GND
13
GND
GND
14
GND
GND
15
GND
GND
16
GND
GND
17
GND
GND
18
GND
GND
19
GND
10
GND
20
GND
GMR-01
4-25
Krone blocks
CIB Krone block Horizon 3G connections

Figure 4-11 shows the front and back detail of the CIB Krone block for the Horizon 3G installation.
Table 4-6 gives the connection pin-out for the Krone connections to the two 37way CIB connectors for the
Horizon 3G cabinet.
4-26
GMR-01
68P02903W25-B
30 Apr 2005
Figure 4-11
Krone blocks
CIB Krone block for Horizon 3G front and back detail
37 WAY D SUB CONNECTORS J5 J4

ti-GSM-Hardware-W25-00038b-eps-sw.
68P02903W25-B
30 Apr 2005
GMR-01
4-27
Krone blocks
Table 4-6
CIB Krone connections for Horizon 3G
Krone block
connection
37way D pin no.
Krone labelling
Signal description
COMMS INTERFACE 2
Krone block P6
P6 11
J412
RX+1
RX Tip Signal
1-2
J430
RX1
RX Ring Signal
P6 21
J413
RX+2
RX Tip Signal
22
J431
RX2
RX Ring Signal
P6 31
J414
RX+3
RX Tip Signal
32
J432
RX3
RX Ring Signal
P6 41
J415
RX+4
RX Tip Signal
42
J433
RX4
RX Ring Signal
P6 51
J416
RX+5
RX Tip Signal
52
J434
RX5
RX Ring Signal
P6 61
J417
RX+6
RX Tip Signal
62
J435
RX6
RX Ring Signal
P6 71
J418
RX+7
RX Tip Signal
72
J436
RX7
RX Ring Signal
P6 81
J419
RX+8
RX Tip Signal
82
J437
RX8
RX Ring Signal
P6 91
92
P6 101
102
J41
TX+1
TX Tip Signal
J420
TX1
TX Ring Signal
J42
TX+2
TX Tip Signal
J421
TX2
TX Ring Signal
J43
TX+3
TX Tip Signal
J422
TX3
TX Ring Signal
J44
TX+4
TX Tip Signal
J423
TX4
TX Ring Signal
J45
TX+5
TX Tip Signal
Krone block P8
P8 11
1-2
P8 21
22
P8 31
32
P8 41
42
P8 51
Cont.
4-28
GMR-01
68P02903W25-B
30 Apr 2005
Krone blocks
Table 4-6 CIB Krone connections for Horizon 3G (Continued)

Krone block
connection
37way D pin no.
Krone labelling
Signal description
J424
TX5
TX Ring Signal
J46
TX+6
TX Tip Signal
J425
TX6
TX Ring Signal
J47
TX+7
TX Tip Signal
J426
TX7
TX Ring Signal
J48
TX+8
TX Tip Signal
J427
TX8
TX Ring Signal
P8 91
92
P8 101
102
52
P8 61
62
P8 71
72
P8 81
82
COMMS INTERFACE 1
Krone blocks P9
P9 11
J51
TX+1
TX Tip Signal
J520
TX1
TX Ring Signal
J52
TX+2
TX Tip Signal
J521
TX2
TX Ring Signal
J53
TX+3
TX Tip Signal
J522
TX3
TX Ring Signal
J54
TX+4
TX Tip Signal
J523
TX4
TX Ring Signal
J55
TX+5
TX Tip Signal
J524
TX5
TX Ring Signal
J56
TX+6
TX Tip Signal
J525
TX6
TX Ring Signal
J57
TX+7
TX Tip Signal
J526
TX7
TX Ring Signal
J58
TX+8
TX Tip Signal
J527
TX8
TX Ring Signal
P9 91
92
1-2
P9 21
22
P9 31
32
P9 41
42
P9 51
52
P9 61
62
P9 71
72
P9 81
82
P9 101
Cont.
68P02903W25-B
30 Apr 2005
GMR-01
4-29
Krone blocks

Krone block
connection
102
37way D pin no.
Krone labelling
J512
RX+1
RX Tip Signal
J530
RX1
RX Ring Signal
J513
RX+2
RX Tip Signal
J531
RX2
RX Ring Signal
J514
RX+3
RX Tip Signal
J532
RX3
RX Ring Signal
J515
RX+4
RX Tip Signal
J533
RX4
RX Ring Signal
J516
RX+5
RX Tip Signal
J534
RX5
RX Ring Signal
J517
RX+6
RX Tip Signal
J535
RX6
RX Ring Signal
18
RX+7
RX Tip Signal
36
RX7
RX Ring Signal
19
RX+8
RX Tip Signal
37
RX8
RX Ring Signal
Signal description
Krone block P10

P10 11
1-2
P10 21
22
P10 31
32
P10 41
42
P10 51
52
P10 61
62
P10 71
72
P10 81
82
P10 91
92
P10 101
102
EARTH MODULE
Krone block P7
1
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
GND
Chassis Ground
Cont.
4-30
GMR-01
68P02903W25-B
30 Apr 2005
Krone blocks

Krone block
connection
68P02903W25-B
30 Apr 2005
37way D pin no.
Krone labelling
Signal description
GND
Chassis Ground
10
GND
Chassis Ground
11
GND
Chassis Ground
12
GND
Chassis Ground
13
GND
Chassis Ground
14
GND
Chassis Ground
15
GND
Chassis Ground
16
GND
Chassis Ground
17
GND
Chassis Ground
18
GND
Chassis Ground
19
GND
Chassis Ground
20
GND
Chassis Ground
GMR-01
4-31
Connecting customer comms equipment

1
3U of 19 inch shelving space is available for customer comms equipment, to the right-hand side of the indoor
cabinet. Equipment such as line termination or microwave communication equipment may be installed,
provided it will fit in the space available.
Such equipment may be ac powered, or +27 V dc powered, or 48 V dc powered if the optional 1U 48
V DC Comms converter is installed.
Installing comms equipment

The comms equipment must be installed vertically in the shelving space and secured in position to the frame.
Up to three separate items of comms equipment can be connected to the +27 V dc connectors J18, J19
and J20 on the front of the PDU. Power for the equipment is then supplied via CB7, CB8 and CB9 on
the PDU front panel.
The cables for connection to J18, J19 and J20 are supplied with the enclosure.
DC power for the optional 1U wide 48 V DC Comms converter unit required for 48 V dc powered
communications equipment, is taken from the +27 V dc connector J17 on the current PDU front panel. Power
for this equipment is supplied via CB11 (this 12.5 A dc outlet is not available on previous versions of PDU).
4-32
GMR-01
68P02903W25-B
30 Apr 2005
See Figure 4-12 for the location of the power connectors and circuit-breakers on the current version PDU.
(Earlier versions of the PDU do not have circuit breaker CB11, and connector J17.)
Figure 4-12
Customer comms equipment power connectors
Auxiliary ac power outlet

AC power is supplied via CB4 to the AUX connector on the PDU front panel. This 150 W IEC outlet is
suitable, for example, to power the optional hand-held light. An optional Euro socket adapter lead is available
for use with the AUX connector.
68P02903W25-B
30 Apr 2005
GMR-01
4-33
4-34
GMR-01
68P02903W25-B
30 Apr 2005
Chapter
Site commissioning
1
This chapter provides information required for the commissioning of the outdoor enclosure and the associated
Horizon II macro or Horizon 3G cabinet contained within it.
68P02903W25-B
30 Apr 2005
GMR-01
5-1
Commissioning overview and test equipment

1
This equipment must only be commissioned by suitably trained personnel.
Some equipment at the site may not be produced by Motorola, including battery chargers,
power supplies, and antennae. Refer to site-specific documentation and the non-Motorola
vendor instructions.
All procedures contained in this chapter are assumed to be carried out by persons competent (in accordance
with national, regional and local regulations) to commission:
AC and dc electrical wiring installations.
Horizon II macro or Horizon 3G and enclosure equipment.
All site preparation and equipment installation procedures described in the previous chapters and additionally
required documentation must be completed before commissioning.
Commissioning
Commissioning consists of the following:
5-2
Connecting to the site ac power source.
Pre-power up checks.
Powering up the enclosure (also powers up the Horizon 3G cabinet).
Powering up the Horizon II macro BTS cabinet.
Powering up and testing the HMS (including heater).
Powering down the equipment.
GMR-01
68P02903W25-B
30 Apr 2005
Additional Horizon II macro and Horizon 3G commissioning procedures required that are beyond the
scope of this manual include:
Alarms and presence detect testing.
Cabinet optimisation procedures.
TTY cable pin connections

Figure 5-1 shows the pin connections for the PC to TTY test cable. These are standard null modem pin
connections.
Figure 5-1
9-way to 9-way PC to TTY connector cable pin connections
68P02903W25-B
30 Apr 2005
GMR-01
5-3
PC to HIISC cable pin connections

Figure 5-2 shows the pin connections for the PC to HIISC test cable for the Horizon II macro. These are
standard null modem pin connections. There is also a TTY adapter to attach to the cable for CTU2 use
(Motorola part number 58C86540N01).
Figure 5-2
9-way to 9-way PC to HIISC cable pin connections
PIN NUMBER
PIN NUMBER
4
6
7
8
4 m SCREENED CABLE
9-WAY D-TYPE
PC COMMUNICATIONS PORT
9-WAY D-TYPE
CTU2/HIISC CONNECTOR
Test equipment
Table 5-1 provides details of the test equipment required to perform the commissioning procedures in
this chapter.
5-4
GMR-01
68P02903W25-B
30 Apr 2005
Table 5-1
Test equipment required for commissioning
Quantity
Description
Comments
IBM compatible portable Personal

Computer
Requires serial comms port.
Commercial terminal emulator

software
PC PLUS or similar software (suitable for PC being

used).
Digital multimeter (must be sensitive

enough to measure 0.05 ohm)
Hewlett Packard E2378A or equivalent.
ESD protection kit
9-way male D-type to 9-way female

D-type adapter
For PC to TTY.
Pin connections shown in Figure 5-1.
9-way male D-type to 9-way female

D-type adapter
Compatible with PC to TTY port on CTU2/HIISC

(Horizon II macro BTS).
Pin connections shown in Figure 5-2.
PAT tester
25 A, 0.1 ohm.
A stowable shelf is incorporated on the inside of the enclosure door for portable PC (laptop) use.
The shelf can mounted in either the upper or lower of two positions on the door.
68P02903W25-B
30 Apr 2005
GMR-01
5-5
Connecting input power

1
Pre-connection checks
At this point in the installation, ensure that:
Enclosure earth studs are connected to the site earth.
The enclosure is not already connected to the external ac power source.
The enclosure is connected to the source ac power cabling.
The ac power cabling is routed to the electricity supply company outlet.
Do not wear an anti-static wrist strap while servicing the power

supplies or power distribution cabling, as serious personal injury
can result.
Connecting ac power
The Request for Connection should have been sent to the local electricity supply board when the equipment
left the manufacturer.
Ensure that the Request for connection and the Completion and inspection certificates
have been sent to the electricity supply company (sample copies of these are included at
the end of this chapter).
Ensure that the enclosure door is open when the electricity company representative is in
attendance.
If a cable shroud and/or extended battery backup enclosure is to be installed,

their installation should be carried out before connecting the ac supply to the
main cabinet.
5-6
GMR-01
68P02903W25-B
30 Apr 2005
Supply cable identification
Some countries may use an alternative colour coding scheme for 3-phase cables.
To connect the outdoor enclosure to the external ac power source, observe the following rules.
3-phase supply
For 3-phase ac connections:
The phase L1 power cable is labelled L1.
The neutral cable is labelled N.
The earth cable is green and yellow.
Single phase supply

For single phase ac connections:
The line power cable is brown.
The neutral cable is blue.
The earth cable is green and yellow.
The European Harmonized colour code for 3-phase fixed wiring is as follows:
Phase 1 Brown
Phase 2 Black
Phase 3 Grey
Neutral Blue
Earth Green/Yellow
These wiring standard colours will be mandatory on 1st April 2006.
68P02903W25-B
30 Apr 2005
GMR-01
5-7
Connecting to a 3-phase (star) ac power source
Ensure that the external ac input isolator is set to position O (off) and the source is
isolated, so that there is no risk of power being applied to the cable during this
procedure. The source should be isolated and locked, and warning label attached.
Follow Procedure 5-1 to connect the earth, 3-phase, and neutral power cables to the electricity supply outlet.
Procedure 5-1
5-8
Connecting power cables to a 3-phase (star) ac power source
Remove the ac supply outlet terminal block insulated cover, and retain the screws
and washers.
Connect the ac earth cable (green/yellow), to the earth point in the power supply
outlet and secure.
Connect the phase L1 cable, to the L1 connection in the power supply outlet and secure.
Connect the neutral ac cable, to the N connection in the power supply outlet and secure.
Do not connect the screen, but cut it back level with the outer insulation.
Refit and secure the ac supply outlet terminal block insulated cover, and refit the screws
and washers.
GMR-01
68P02903W25-B
30 Apr 2005
Connecting to a single phase ac power source
Ensure that the external ac input isolator is set to position O (off) and the source is
isolated, so that there is no risk of power being applied to the cable during this
procedure. The source should be isolated and locked, and warning label attached.
Follow Procedure 5-2 to connect the single phase and earth power cable to the electricity supply outlet.
Procedure 5-2
68P02903W25-B
30 Apr 2005
Connecting power cables to a single phase ac power source
Remove the ac supply outlet terminal block insulated cover, and retain the screws
and washers.
Connect the earth ac cable (green/yellow) to the earth point in the power supply outlet,
and secure.
Connect the line ac cable (brown) to the line connection in the power supply outlet,
and secure.
Connect the neutral ac cable (blue), to the neutral connection in the power supply
outlet and secure.
Do not connect the screen, but cut it back level with the outer insulation.
Refit and secure the ac supply outlet terminal block insulated cover, and refit the screws
and washers.
GMR-01
5-9
Typical site distribution for 3-phase + N applications

Figure 5-3 shows a typical 3-phase site distribution layout for an outdoor enclosure.
Figure 5-3
Typical 3-phase single site distribution layout
SUPPLY COMPANY
SITE DISTRIBUTION
UNIT
ISOLATOR
100 A
50 A
MCCB
63 A
RCD
100 mA
3 ph + N
NEUTRAL
NEUTRAL
EARTH
EARTH
NEUTRAL
PHASE3
PHASE2
PHASE1
63 A
25 A
25 A
25 A
ENCLOSURE MAIN
CIRCUIT BREAKER
5-10
GMR-01
68P02903W25-B
30 Apr 2005
Pre-power up checks
Pre-power up checks
1
The power system checks provided in this section must be performed before
powering up the equipment.
This section contains procedures for testing the power system prior to applying power to the outdoor enclosure
and associated Horizon II macro or Horizon 3G cabinet.
Hazardous voltages (240 V ac) or high energy sources (+27 V dc) are present
within the enclosure, when it is connected to an external supply and the external
power supply isolator is set to the on position and/or batteries are connected.
Earth straps are not to be worn during the commissioning of the ac and dc power
system. Watches and other jewellery should be removed.
Only insulated tools should be used.
This equipment contains CMOS devices and is vulnerable to static discharge.

Although the damage may not be immediately apparent, CMOS devices may be
damaged in the long term due to mis-handling causing barrier breakdown.
The approved earth strap (high impedance) must be worn at all times when
adjusting or handling the processor cards (but see WARNING above, regarding
use of earth straps).
If the enclosure and/or cabinet door is kept open for long periods of time during
commissioning, an alternative method of cooling must be provided to avoid
damage to the equipment through overheating.
Visual inspection
Inspect the installation for damage in accordance with BS 7671 (16th Edition <Section 712>) or the IEC
364 equivalent.
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Pre-power up checks
If damage is discovered during the visual inspection, the commissioning must

not proceed further until the damage has been inspected and rectified by the
manufacturers or their representatives.
Enclosure structure
On the outdoor enclosure, check:
The exterior and interior of the enclosure for structural, paint or mechanical damage and
report any damage to Motorola.
Check the correct fitment of all connectors, including power, data and RF connectors.
Cabinet structure
On the cabinet, check:
The exterior and interior of the cabinet for structural, paint or mechanical damage and report
any damage to Motorola.
The correct fitment of all connectors and FRUs.
Power equipment
Examine the power equipment for mechanical damage and report any damage to Motorola.
Ensure all cabinet earth plates are connected to the site earth.
5-12
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Pre-power up checks
Request for connection

Ensure that all correct Request for connection and Completion and inspection form certificates have been
sent to the local electricity supply board.
Samples of a typical Request for connection and a Completion and inspection form are shown
in Sample form 1 and Sample form 2 at the end of this chapter.
Apply conductive non-oxidizing grease to the earth mat connection on the earth busbar if an earth mat
connection is used.
Earth continuity check

Ensure an earth continuity check has been performed on appropriate equipment if required. Use the digital
multimeter to check that the resistance of the test equipment leads is less than 0.05 ohm.
Main equipment earths

Connect the PAT tester to the outdoor enclosure ac supply input earth terminal (earth terminal on the PDU)
and to the following earth points:
The local electricity supply company termination point.
The local electricity supply company ac supply isolator.
The switched isolator will not be connected to earth if it is a double insulated

device and will therefore not need to be tested.
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30 Apr 2005
Master earth bar.
Site earth studs on enclosure chassis.
RF feeder plate external studs.
Antenna feeders.
Cabinet chassis system earth stud, (if installed and connected).
Cabinet ac power supply cable earth conductor (if installed and connected).
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5-13
Pre-power up checks
Check that the measured resistance is less than 0.1 ohm at 25 A with the tester connected to a conductive
surface (bare metal) at extreme ends of the earth cables.
On completion of each earth check, apply conductive non-oxidizing grease to the earth connections on
the earth busbar.
AC power supply cable insulation check

Ensure an insulation check has been performed on all ac power cables which supply the site up to the ac input
to the cabinet. Testing must be carried out in accordance with the BS 7671, 16th Edition (section 713-04-01 to
713-04-06), or IEC 364 equivalent, at the voltage levels shown in Table 5-2, using an approved insulation
tester. Check that the resistance at each point is as shown in Table 5-2.
Table 5-2
Test voltage and resistance

Parameter
AC test voltage (volts)
Minimum insulation
(megohms)
Up to and including 500 V
500
0.5
When the test has been completed, sign the completion and inspection certificate (see Sample form 2 at
the end of this chapter).
5-14
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Powering up the enclosure

1
Prerequisites
The power up procedure assumes all previous procedures have been completed.
Powering up the outdoor enclosure also powers up the Horizon 3G cabinet, if installed. However,
additional procedures are required to power up the Horizon II macro cabinet.
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PDU front panel ac components

Figure 5-4 shows the current versionPDU front panel with the ac distribution components shown in detail.
Figure 5-4
5-16
AC distribution components on PDU
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AC power up
Follow Procedure 5-3 to power up the outdoor enclosure. Refer to Figure 5-4 for locations of the ac
circuit-breakers on the PDU front panel.
Procedure 5-3
AC power up procedure
Ensure all circuit breakers on the PDU are switched to OFF. Figure 5-4 shows the
position of the circuit-breakers on the PDU.
If a Horizon II macro cabinet is installed:

Open the BTS door.
Disconnect any E1/T1 span lines.
Check that all circuit-breaker buttons on the CBC are switched to OFF.
Remove the compact flash card (if fitted) from the HIISC.
Check that each PSU switch is in the OUTPUT DISABLE position.
If a Horizon 3G cabinet is installed:
Open the cabinet door.
Disconnect any E1/T1 span lines.
Switch ON the site isolation switch and any site distribution circuit-breakers at the
electricity supply company distribution board.
Switch the ac circuit-breaker (CB1) on the front of the PDU to ON.
Switch the heater circuit-breaker (CB2) to ON.
If a Horizon 3G cabinet is installed, check that the green output healthy LEDs on the cabinet PSMs are lit.
PDU front panel dc components

Figure 5-5 shows the PDU front panel with the dc distribution components shown in detail.
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Figure 5-5
5-18
DC distribution components on PDU
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DC power up
If the Horizon 3G cabinet is installed, the cabinet is live (and therefore supplying dc current) and
the dc power up procedure can be carried out.
If the Horizon II macro BTS is installed however, additional BTS startup procedures are
required (see "Powering up the Horizon II macro BTS" on page 5-20) before carrying out the
dc power up procedure.
Ensure ac power up (Procedure 5-3 on page 5-17) has been completed before starting Procedure 5-4. Refer to
Figure 5-5 for dc circuit-breaker locations.
Procedure 5-4
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30 Apr 2005
DC power up procedure
Ensure the cabinet is powered up.
If internal batteries or intermediate battery backup are installed, switch CB10 to ON

to connect the batteries to the dc circuit.
Switch CB5 and CB6 to ON to power up the HMS fans (blowers) in the enclosure door.
If any customer comms equipment is installed, switch CB7, CB8, and/or CB9 to ON, as
required. Switch on the comms equipment and check that it is working.
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Powering up the Horizon II macro BTS

1
Unlike the Horizon 3G cabinet, which is live as soon as the ac circuit-breaker (CB1) is switched on (see
Procedure 5-3 on page 5-17), the Horizon II macro BTS requires an additional power up procedure to prove
the cabinet hardware is capable of operation and to supply dc current to the PDU. This procedure (without
code load) is briefly described here.
Detailed power up and subsequent optimization procedures for the Horizon II macro BTS and
the Horizon 3G cabinet are provided in the Commissioning chapters of 68P02902W97 and
68P2905W51 respectively.
Prerequisites
This procedure assumes that all previous commissioning procedures have been completed successfully and
that the ac circuit-breaker on the PDU is switched to ON.
5-20
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Horizon II macro power up procedure

Figure 5-6 shows the main cabinet components in the Horizon II macro BTS that are involved in power up
procedures, and a detailed view of the CBC showing the circuit-breaker buttons.
Follow Procedure 5-5 to power up the Horizon II macro BTS cabinet.
Procedure 5-5
Set each PSU switch to the OUTPUT ENABLE position; check that each PSU has the
active (green) LED on and the alarm (red) LED off.
Press the FAN circuit-breaker button. Check that each fan module is operating correctly.
Press the DUP circuit-breaker button.
Press the SURF0 circuit-breaker button. If a second SURF2 is installed, press the
SURF1 circuit-breaker button.
Press the SC0 circuit-breaker button. Also press the SC1 button if a redundant HIISC
is installed. Check that the HIISC LEDs operate correctly; green LEDs lit and red
LEDs off.
Both red and green LEDs are initially lit while the unit conducts a self test.
After approximately 20 seconds, the red LED will extinguish, indicating
normal condition.
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Press the appropriate CBC circuit-breaker buttons for the installed CTU2s, and check
that the RADIO STATUS LED for each CTU2 flashes green.
Close the door to ensure correct ventilation.
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Figure 5-6
Horizon II macro PSUs and detailed view of CBC
CBC
FRONT PANEL
CTU0 (25 A)
CTU1 (25 A)
PSUs
CTU2 (25 A)
CIRCUIT
BREAKER CARD
(CBC)
CTU3 (25 A)
CTU4 (25 A)
CTU5 (25 A)
DUP (1 A)
SC0 (2 A)
SC1 (2 A)
SURF0 (1 A)
SURF1 (1 A)
FAN (10 A)
CTU5
CTU0
MASTER
HIISC
CABINET
DOOR ALARM
SWITCH
5-22
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Testing the HMS and components

1
This section provides two separate heat management system (HMS) testing elements:
Physical test of the HMS components.

This is a necessary part of the commissioning process.
Diagnostic test of the HMS system.

This is provided here for completeness, and is not required for commissioning of the outdoor
enclosure, or for the testing of fans or alarms.
Testing HMS components

The HMS components in the outdoor enclosure are:
68P02903W25-B
30 Apr 2005
The heater (ac powered).
The fans (blowers, dc powered).
The Heat Management System Control Card (HMSCC).
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5-23
Figure 5-7 shows the components on the PDU associated with HMS operation.
Figure 5-7
5-24
PDU components associated with HMS operation
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Testing the heater

The heater is mounted inside the ac part of the PDU, on the left side. Follow Procedure 5-6 to test the heater.
Procedure 5-6 Testing the heater
1
Remove the panel at the base of the indoor cabinet (Horizon 3G only).
Press the heater test button on the PDU front panel (see Figure 5-4) while holding out a
hand between the heater grille on top of the PDU and the base of the cabinet.
Release the test button as soon as warm air is felt coming from the heater.
Refit the panel at the base of the cabinet (Horizon 3G only).
Testing the fans (blowers)

Follow Procedure 5-7 to power up and test the operation of the HMS fans.
Procedure 5-7
Testing the HMS fans
Switch ON the fan circuit-breakers (CB5 and CB6) on the PDU.
Confirm that the fans in the enclosure door start to operate at full speed.
If the fans do not operate, press the reset button on the HMSCC front panel (see
Figure 5-7 for location).
Ensure the fans operate for approximately 30 seconds and confirm that they reduce
speed after a short delay.
HMS system diagnostic test

This section describes the system test facilities on the HMSCC. An overview of the commands used from the
TTY connection to the HMSCC is also provided.
The HMSCC provides a method of overriding the control of the HMS fans using a TTY connection on the
HMSCC front panel (see Figure 5-7). This override is used for field testing of the equipment and makes it
possible to manually change the temperature signal received from the cabinet inlet sensors. The HMSCC acts
in response to this temperature signal.
A PC with Hyperterminal software (or similar) and a TTY link is required to communicate with the HMSCC.
There is a 15 second delay between command entry and response from the HMSCC via the
TTY link.
Follow Procedure 5-8 to carry out a full diagnostic test of the HMS.
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Procedure 5-8 HMS diagnostic test
When typing characters described in this procedure, always use upper case (Shift<char>) unless
otherwise stated. Press the carriage return key after entering each command.
1
Connect the 9-way to 9-way cable from the PC to the D-type socket on the front panel
of the HMSCC.
Start the Hyperterminal program at the PC.
At the command prompt, type: O followed by a carriage return.
The HMSCC will now stay in the override status until either the character
N followed by return is received, the enclosure door alarm is cleared (the
enclosure door is closed), or a period of 20 minutes passes with no inputs
through the TTY link.
The response from the HMSCC after receiving any override command
is to print a character string to the connected PC. This string is repeated
at intervals of 10 seconds until either a further command is given or the
HMSCC is taken out of override status. See TTY link and data later in
this section for details of the character string.
4
Enter T+35 at the PC command prompt, and ensure the fans operate and the HMSCC
front panel LEDs show:
EXT FANS - green.
INT FANS - green.
STATUS - green.
CTRL - yellow.
Enter T+70 at the PC command prompt, and ensure the HMSCC front panel LEDs
show:
EXT FANS - green.
INT FANS - green.
STATUS - red.
CTRL - yellow.
The enclosure high temperature alarm will be raised at the OMC-R

(Horizon II macro) or OMC-U (Horizon 3G).
Cont.
5-26
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Procedure 5-8 HMS diagnostic test (Continued)

6
Enter T-10 at the PC command prompt, and ensure the HMSCC front panel LEDs
show:
EXT FANS - green.
INT FANS - green.
STATUS - yellow.
CTRL - yellow.
The enclosure under-temperature alarm will be raised at the OMC-U for

Horizon 3G.
The under temperature alarm is reported via the Supplementary Alarms
connector J25 on the PDU for Horizon II macro only.
7
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At the command prompt type: N
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TTY link and data

This section gives an overview of the inputs and expected results from the HMSCC TTY (RS232) link.
Input
Expected Result from Control module
Places control module in override status.
Resumes control from override status.
T+xx or T-xx
Enters xx as an override test temperature.
The following is an example of the format of the character string that

the HMSCC will output over the TTY device, whilst in override mode.
MOOO^^ÔT^999^^^CT^888^777^^ÎF^1111^2222^0000^^ÊF^0000^0000^0000^^^TA^mmm
^nnn<CR><LF>
In the character string above the following letters mean:

M
Manufacturer identifier .
OOO
Firmware version for controller.
OT
Override temperature.
Space.
999
Override temperature value.
888
Primary Sensor reading (in C).
777
Secondary Sensor reading (in C).
1111
Fan 1 speed (in rpm).
2222
Fan 2 speed (in rpm).
mmm
Under-temperature alarm status (either OK or ALM).
nnn
Over-temperature alarm status (either OK or ALM).
Table 5-3 lists the pinouts for the HMSCC TTY connector.
Table 5-3
5-28
HMSCC TTY pinouts

Pin
Function
Rx
Tx
Earth
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Equipment shutdown
Equipment shutdown
1
This section describes the shutdown sequence for the cabinet and the outdoor enclosure following a successful
commissioning test.
Cabinet optimization procedures will still need to be carried out before the enclosure can
be brought into service. These procedures are described in Installation and Configuration:
Horizon II macro indoor (68P02902W97), and Installation and Configuration: Horizon 3G
(68P02905W51). (Note that Horizon 3G is the current name for equipment previously known
as Motorola Node B.)
Ensure that disconnected E1/T1 lines are reconnected on completion of the shutdown procedure.
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Equipment shutdown
Shutdown procedure
Procedure 5-9 describes the complete equipment shutdown sequence for the cabinet and the outdoor enclosure.
The circuit-breaker numbers (CBn) referred to in this procedure relate to the circuit-breakers on
the front panel of the PDU.
Procedure 5-9
Equipment shutdown procedure
If any customer comms equipment is installed, switch off CB7, CB8, CB9 and/or
CB11 as required.
Switch off CB5 and CB6 to power down the HMS fans.
If batteries are installed, switch off CB10 to isolate them from the dc circuit.
Switch off CB2 to switch off the heater circuit.
If a Horizon II macro BTS is installed, shut it down as follows:
Press all circuit-breaker buttons on the CBC to the out (off) position.
Switch off each PSU by setting the front panel switch to the OUTPUT DISABLE
position.
Switch off CB1 to isolate all equipment in the enclosure from the ac supply.
CB1 is also the cabinet shutdown point for the Horizon 3G cabinet.
7
5-30
If required, switch off the external ac input isolator.
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Sample installation forms

1
This section contains the following sample forms required for installation:
68P02903W25-B
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Sample form 1: Request for connection form.
Sample form 2: Completion and inspection form.
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Sample form 1: Request for connection

XXXXXXXX ELECTRIC
REQUEST FOR A CONNECTION OF A
CUSTOMER'S INSTALLATION
The electrical installation at the following address will be ready for connection
on (date) ..............................................................................................................................
NOTE: At least 4 full working days' notice is required.
Address
..............................................................................................................................
.....................................................................................
Telephone No. .................................
DETAILS OF INSTALLATION
The installation to be connected is:
tick as appropriate
A completely new installation
An alteration
A rewire
TYPE OF EQUIPMENT
Motorola Horizon 3G
Other list below
CONNECTED LOAD (kW)
METHOD OF EARTHING tick as appropriate
NO OF PHASES
PME
Cable Sheath
RCD
Other
Other
Give Details
Give Details
DECLARATION
The electrical installation, summarised above, complies with the current edition of the regulations for Electrical
Installations published by the Institution of Electrical Engineers and is now ready for connection to xxxxxxxxxx
Electric's supply network.
It is understood that xxxxxxxxxx Electric will carry out tests, required by law, prior to connection, but these tests
will NOT confirm that the installation complies with the IEE Wiring Regulations, NOR will its connection imply
that it is approved by xxxxxxxxxx Electric in any way.
Electrical Installer's Name

Address
...........................................................................................................
..............................................................................................................................
.....................................................................................
Signed
Telephone No. .................................
.......................................................................... Date
.......................................
5-32
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PARTICULARS OF THE INSTALLATION

(Delete or complete items as appropriate)
Type of Installation
New/alteration/addition/to existing illustration
Type of earthing (312-03)

(Indicate in the box)
TN-C
Earth Electrode
Resistance
TN-S
TN-C-S
TT
IT
.......................... ohms
Method of Measurement .....................................................................................
Type (542-02-01) and location .............................................................................

Characteristics of the supply at the origin of the installation (313-01):
Nominal voltage
................................. volts
Frequency...........................................
Hz
.............
Number of phases................................
ascertained
by
enquiry
Prospective short-circuit current
........................................... kA
Earth fault loop impedance (Ze)
........................................... ohms
determined
by
calculation
measured
Maximum demand .................... A per phase

Overcurrent protective device - Type BS ..................................................
Main switch or circuit-breaker (460-01-02): Type BS ....................................................
(if an r.c.d., rated residual operating current
Rating ..................
Rating
............... A No of poles .....
................................................................................. mA.)
Method of protection against indirect contact:
1.
Earthed equipotential bonding and automatic disconnection of supply

or
2.
Other
(Describe) ....................................................................................................................................
(413-02-01/02, 547-02-01): Size
schedule of test Results: Continuation
................................................................................................... pages
Details of departures (if any) from the Wiring Regulations (120-04, 120-05)
Comments on existing installation, where applicable (743-01-01)
......................................... mm
Main equipotential bonding conductors
...................................................
....................................................................
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Sample form 2: Completion and inspection form

FORMS OF COMPLETION AND INSPECTION CERTIFICATE
(as prescribed in the IEE Regulations for Electrical Installations)
DETAILS OF THE INSTALLATION
Client:
Address:
(1.) (see Notes overleaf)
DESIGN
I/We being the person(s) responsible (as indicated by my/our signatures below) for the Design of the electrical installation, particulars of which
are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/our knowledge and
belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th Edition, amended
to (3.) (date ................) except for the departures, if any, stated in this certificate.
the extent of liability of the signatory is limited to the work described above as the subject of this certificate.
for the DESIGN of the installation:
name (in block Letters):
Position:
for and on behalf of:

Address:
(2.) Signature:
(3.) Date
CONSTRUCTION
I/We being the person(s) responsible (as indicated by my/our signatures below) for the Construction of the electrical installation, particulars of
which are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/our knowledge
and belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th Edition,
amended to (3.) (date ................) except for the departures, if any, stated in this certificate.
for the CONSTRUCTION of the installation:
Position:

Address:
(3.) Date
(2.) Signature:
INSPECTION AND TEST

I/We being the person(s) responsible (as indicated by my/our signatures below) for the Inspection and Test of the electrical installation, particulars
of which are described on Page 3 of this form CERTIFY that the said work for which I/we have been responsible is to the best of my/our
knowledge and belief in accordance with the Regulations for Electrical Installations published by the Institution of Electrical Engineers, 16th
Edition, amended to (3.) (date ................) except for the departures, if any, stated in this certificate.
for the INSPECTION AND TEST of the installation:
Position:

Address:
I RECOMMEND that this installation be further inspected and tested after an interval of not more than ........years (5.)
(2.) Signature:
(3.) Date
(6.) page 1 of ........pages
5-34
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1.
This document is intended for the initial certification of a new installation or of an alteration or addition to
2.
The signatures appended are those of the persons authorised by the companies executing the work of
an existing installation and of an inspection.

design, construction and inspection and testing respectively. A signatory authorised to certify more than
one category of work shall sign in each of the appropriate places.
3.
Dates to be inserted.
4.
Where particulars of the installation recorded herein constitute a sufficient schedule for the purpose of
regulation 514-09-01 further drawings / schedules need not be provided. For other installations the
additional drawings / schedules listed below apply.
5.
Insert here the time interval recommended between periodic inspections. regard should be paid to
6.
The page numbers of each sheet should be indicated together with the total number of sheets involved.
relevant National or Local legislation and reference should be made to chapter 13.
(4)
Schedule of additional records.
(6) page 2 of .........pages

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5-36
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Chapter
Site decommissioning
1
This chapter describes how to decommission the outdoor enclosure and optional battery backup equipment.
If the extended battery backup enclosure is installed, refer to Service Manual: Extended Battery Backup
Outdoor Enclosure (68P02905W55) for decommissioning information.
To decommission equipment not supplied by Motorola (for example E1 links, power supplies, communications
equipment and antennas) refer to the vendors instructions.
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Overview of decommissioning
Overview of decommissioning
1
Hazardous voltages exist inside the outdoor enclosure.

Use extreme caution when working on an enclosure with power applied. Remove
all rings, watches and other jewellery.
Prerequisites
Read the installation chapters of this manual before attempting to decommission the equipment.
Isolate the external ac supply to the enclosure before starting decommissioning

work.
Decommissioning using a checklist

Decommissioning of the outdoor enclosure should be recorded using a checklist to check that each action has
been completed. Such a checklist is provided at the end of this chapter. Photocopy this checklist as often as
required; do not write on the original copy in the manual.
6-2
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Decommissioning outdoor enclosure

1
The following decommissioning checks and procedures must be performed in the order given and as listed in
the checklist provided at the end of this chapter.
Initial decommissioning checks

Before starting to decommission the outdoor enclosure, ensure that:
The OMC-R (for Horizon II macro) or OMC-U (for Horizon 3G) has taken the equipment
out of service.
The cabinet and enclosure have been shutdown, as described in the previous chapter, all PDU
circuit-breakers are switched off and the external ac power source has been isolated.
Suitable packing crates and cartons are available to pack the enclosure and internal backup
batteries or intermediate battery backup equipment (if fitted).
Suitable lifting equipment is available to lift the outdoor enclosure.
Any unused items have been retrieved from storage elsewhere.
Disconnecting cabinet cables

Follow Procedure 6-1 to disconnect cables from the cabinet.
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6-3
Stow away any disconnected cables, as untidy cables can create a trip hazard
to personnel using the site.
Procedure 6-1
Disconnecting cabinet cables
Ensure that the initial decommissioning checks have been carried out.
Check the cabinet for signs of damage.
Disconnect the ac input power cable from the cabinet flying lead connector and secure.
If a CIB Krone block is not used, disconnect the E1/T1 lines from the cabinet interface
panel.
Stow disconnected cables safely. If the cables are not to be used again for other
equipment, dispose of safely.
Decommissioning outdoor enclosure and optional equipment

Follow Procedure 6-2 to decommission the outdoor enclosure and intermediate battery backup (if fitted).
Ensure that the ac supply is isolated at source before proceeding further to

decommission the outdoor enclosure.
Procedure 6-2
Decommissioning the outdoor enclosure
Check the enclosure, its contents and battery backup equipment (if fitted) for signs of
damage.
Remove the ac front panel on the PDU, disconnect the external ac power cable from the
PDU and withdraw it from the enclosure.
If previously removed for 3-phase operation, refit the link bar to the input terminal block
Refit the ac front panel.
Cont.
6-4
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Procedure 6-2 Decommissioning the outdoor enclosure (Continued)

3
If backup batteries are fitted, disconnect, and remove them. Remove the battery
terminal adapters, and store in a suitable accessory bag together with the plastic covers.
Repack the batteries and accessories in packaging separate from the enclosure or
intermediate battery backup packaging.
Always disconnect the 0 V cable first.

For safety reasons, do not transport the enclosure with
batteries left inside.
Refit the battery securing brackets in the enclosure or intermediate battery backup
frame (if fitted).
4
If the intermediate battery backup option is fitted, disconnect battery cabling from the
PDU, and disconnect the earth from the battery frame earth point and enclosure frame
earth.
Remove the anchor bolts securing the frame to the ground and remove the battery frame
ready for packaging.
Remove the cable gland plate and battery cabling assembly from the enclosure, by
first removing the enclosure side panel, then dismounting the cable gland plate and
withdrawing the battery cabling.
Store the gland plate and cabling assembly in a suitable accessories container for
eventual packaging with the intermediate battery backup equipment.
If a CIB Krone block is used, disconnect all E1/T1 cables.
Remove from the enclosure all disconnected cables, and if fitted, jumper cables,
associated cable trunk conduit and RF cabling between multiple enclosures.
Do not remove the enclosure earth wire until all other cables
have been removed. Stow disconnected cables so that they do
not constitute a hazard to personnel using the site.
Store the cables and cabling accessories in suitable packaging.
7
If installed, remove customer communications equipment (including optional 48

comms converter if fitted) and repack as required.
Disconnect all external RF cables connected to the feeder plates and then disconnect
the enclosure earth wire.
Remove the side panels and front/rear access cover plates (spreader bars) at the base of
the enclosure, and then remove the anchor bolts that secure the enclosure to the floor.
Side panels do not need to be removed to access the inner pair of rear
mounting points if used instead of the outer rear pair.
Refit the side panels.
Cont.
68P02903W25-B
30 Apr 2005
GMR-01
6-5
Procedure 6-2
Decommissioning the outdoor enclosure (Continued)
10
Close and lock the door of the enclosure and store the keys safely.
11
Move the enclosure and intermediate battery backup equipment (if fitted) to a location
where they can be safely packed into suitable transit packing (see Lifting the
enclosure).
Lifting the enclosure
The outdoor enclosure can weigh up to 500 kg. Handle with extreme caution and
in accordance with local health and safety regulations.
Take care to avoid damaging the enclosure in any way, especially by scratching
the outer surfaces.
Follow Procedure 6-3 to lift and move the enclosure.

Procedure 6-3
Lifting the outdoor enclosure
Ensure the enclosure door is closed and locked.
If spreader bars (the enclosure access cover plates) and lifting straps are to be used, feed
the bars through the lifting points, connect the lifting straps and then connect the straps
to suitable lifting equipment.
If a fork-lift truck is to be used to lift the enclosure, it is recommended that someone
is available to guide the driver when the forks are inserted into the forking points in
the enclosure base.
Refer to local regulations regarding the lifting of heavy objects and refer to Safety
considerations described in Chapter 3 before lifting the enclosure.
Once the enclosure is moved to where it is to be repacked, refit the front/rear access
cover plates at the base of the enclosure.
The enclosure can now be repacked for transport.
6-6
GMR-01
68P02903W25-B
30 Apr 2005
Enclosure decommissioning checklist

NAME _______________________________________ DATE _____________
SIGNATURE __________________________________
SITE NAME __________________________________
EQUIPMENT TYPE ____________________________
NATIONAL ID ________________________________
ACTION
Yes
No
N/A
Packing material (including polythene bag) on site.

Suitable lifting equipment on site.
Cabinet taken out of service by OMC-R/OMC-U.
External ac supply isolated.
Is cabinet damaged ? If yes, detail in comments box.
Cabinet power cable disconnected and stowed safely.
All E1/T1 cables disconnected from cabinet.
Disconnected cables stowed or disposed of safely.
Is enclosure and optional equipment damaged? If yes, detail in comments box.
External ac supply cable disconnected from PDU and removed from enclosure.
Link bar refitted in terminal block (if previously removed).
Backup batteries (if fitted) removed and packed, and battery securing brackets refitted.
Intermediate battery backup (if fitted) disconnected and removed for packing.
E1/T1 cables disconnected from CIB Krone block (if fitted).
All external comms cables disconnected and packed.
Customer comms equipment removed and packed.
All external RF cables disconnected from enclosure.
Enclosure earth cable disconnected.
Enclosure cables stowed safely.
Access cover plates (spreader bars) refitted.
Enclosure door closed, locked and key safely stored.
COMMENTS
68P02903W25-B
30 Apr 2005
GMR-01
6-7
6-8
GMR-01
68P02903W25-B
30 Apr 2005
Index
Index
1
A
1
AC power cable
connection to cabinet . . . . . . . . . . . . . 4- 3
AC supply
cable identification . . . . . . . . . . . . . . 5- 7
cable insulation check . . . . . . . . . . . . 5-14
Acoustic noise
Acoustic noise (contd.)

outdoor enclosure .
Anchor bolts . . . . .
Ancillary enclosure
installation. . . . .
Approvals and safety .
. . . . . . . . . . . . . 2- 5
. . . . . . . . . . . . . 3-31
. . . . . . . . . . . . . 3-41
. . . . . . . . . . . . . 2- 4
B
1
Blowers
testing. . . . . . . . . . . . . . . . . . . . 5-25
Bolt anchor installation . . . . . . . . . . . . . 3-27
Battery backup
extended . . . . . . . . . . . . . . . . . . 2- 9
intermediate . . . . . . . . . . . . . . . . . 2- 8
power duration. . . . . . . . . . . . . . . . 2- 8
C
1
CAB Krone block . . . . . . .

Horizon 3G connections . . .
Horizon II macro connections .
Cabinet
options . . . . . . . . . . .
Cable conduits . . . . . . . . .
Cable entry
RF cables . . . . . . . . . .
CIB Krone block . . . . . . . .
Horizon 3G connections . . .
Horizon II macro connections .
. . . . . . . . 1- 8
. . . . . . . . 2-17
.
.
.
.
.
.
.
.
.
.
.
.
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.
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.
.
.
.
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.
.
.
.
.
.
Circuit-breaker card (CBC)

Horizon II macro. . . .
Commissioning
overview . . . . . . .
test equipment . . . . .
Comms equipment
-48 V comms convertor
installation . . . . .
power . . . . . . . . .
Condensation
avoidance . . . . . . .
CTU2
TTY adapter . . . . . .
. . . . . . . . 4-14
. . . . . . . . 4-17
. . . . . . . . 4-14
.
.
.
.
3-44
4-23
4-26
4-23
. . . . . . . . . . . 5-21
. . . . . . . . . . . 5- 2
. . . . . . . . . . . 5- 4
. . . . . . . . . . . 3-71
. . . . . . . . . . . 4-32
. . . . . . . . . . . 3-11
. . . . . . . . . . . 5- 4
D
1
Decommissioning . . . . . . . . . . . . . . . 6- 2
BTS cable disconnection . . . . . . . . . . . 6- 3
checklist. . . . . . . . . . . . . . . . . . . 6- 7
Dimensions
68P02903W25-B
30 Apr 2005
Dimensions (contd.)
enclosure . . . . . . . . . . . . . . . . . . 2-11
Door locks
enclosure . . . . . . . . . . . . . . . . . . 3-13
GMR-01
IX-1
Index
E
1
E1 line
testing. . . . . . . . .
Earth
continuity check . . . .
Earth bar. . . . . . . . .
Earth electrode
testing. . . . . . . . .
Earth mat . . . . . . . .
Earthing
site . . . . . . . . . .
Earthing points
internal . . . . . . . .
Electricity supply
Request for connection .
Enclosure
ac supply requirements . . . . .
component locations . . . . . .
earthing . . . . . . . . . . . .
foundation . . . . . . . . . . .
lifting . . . . . . . . . . . . .
power consumption . . . . . .
separately packed equipment . .
shipping packaging. . . . . . .
site plan . . . . . . . . . . . .
template . . . . . . . . . . . .
Enclosure door
opening and closing . . . . . .
Environment
limits . . . . . . . . . . . . .
Extended battery backup enclosure
. . . . . . . . . . . 3- 2
. . . . . . . . . . . 5-13
. . . . . . . . . . . 3-51
. . . . . . . . . . . 2-27
. . . . . . . . . . . 5-13
. . . . . . . . . . . 2-27
. . . . . . . . . . . 3-50
. . . . . . . . . . . 5-13
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.
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.
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.
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.
.
.
.
.
.
.
.
.
.
.
.
.
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.
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.
2- 5
3- 5
3-42
2-30
3-18
2- 6
3- 3
3- 6
2-14
3-12
. . . . . . . 3-13
. . . . . . . 2- 4
. . . . . . . 2- 9
F
1
Fans
testing. . . . . . . . . . . . . . . . . . . . 5-25
Forms
Completion/inspection sample . . . . . . . . 5-34
connection sample . . . . . . . . . . . . . . 5-32
Foundation. . . . . . . . . . . . . . . . . . . 2-30
H
1
HIISC to PC
cable pin outs . . . . . . . . . . . . . . . . 5- 4
Horizon II macro
power up procedure . . . . . . . . . . . . . 5-21
Heat Managment System (HMS)

system test. . . . . . . . . . . . . . . . . . 5-25
Heater
testing. . . . . . . . . . . . . . . . . . . . 5-25
I
1
Interface panel
Horizon II macro. . . . . . . . . . . . . . . 4- 8
Intermediate battery backup . . . . . . . . . . . 2- 8
K
1
Krone blocks. . . . . . . . . . . . . . . . . . 4-14
IX-2
GMR-01
68P02903W25-B
30 Apr 2005
Index
L
1
Lightning protection
E1/T1 lines . . . . . . . . . . . . . . . . . 3-42
Load areas . . . . . . . . . . . . . . . . . . . 2-16
Lid
opening and closing . . . . . . . . . . . . . 3-15
Lifting straps. . . . . . . . . . . . . . . . . . 3-11
M
1
Maintenance cover . . . . . . . . . . . . . . . 3-10
Mounting bolt anchors . . . . . . . . . . . . . 3-22
N
1
Nomenclature . . . . . . . . . . . . . . . . . 1- 3
P
1
Power connection
site earth . . . .
Power requirements
Power up
AC . . . . . . .
DC . . . . . . .
enclosure . . . .
Packaging
enclosure . . . . . . . . . . . . . . . . . . 3- 6
PDU
connecting ac power . . . . . . . . . . . . . 3-58
Power cable entry . . . . . . . . . . . . . . . 3-55
. . . . . . . . . . . . . . 3-43
. . . . . . . . . . . . . . 2- 5
. . . . . . . . . . . . . . 5-17
. . . . . . . . . . . . . . 5-19
. . . . . . . . . . . . . . 5-15
R
1
Reference documentation . . . . . . . . . . . . 4- 2
RF feeder plate
connections . . . . . . . . . . . . . . . . . 4- 6
RF power output . . . . . . . . . . . . . . . . 2-10
S
1
Safety
lifting the enclosure
on site . . . . . . .
Safety earth
outdoor enclosure .
Shipping bar . . . . .
Shutdown procedure .
Site
earthing . . . . . .
preparation . . . .
68P02903W25-B
30 Apr 2005
. . . . . . . . . . . . . 3-11
. . . . . . . . . . . . . 2-22
. . . . . . . . . . . . . 3-50
. . . . . . . . . . . . . 3-13
. . . . . . . . . . . . . 5-30
. . . . . . . . . . . . . 2-25
. . . . . . . . . . . . . 2-23
Site earth
connection. . . . . . .
Site I/O module . . . . .
Site plan
extended battery backup
outdoor enclosure . . .
Smoke detector
installation. . . . . . .
Software
requirements. . . . . .
Span I/O module . . . . .
Spreader bars . . . . . .
GMR-01
. . . . . . . . . . . 3-43
. . . . . . . . . . . 4-10
. . . . . . . . . . . 2-16
. . . . . . . . . . . 2-14
. . . . . . . . . . . 3-69
. . . . . . . . . . . 2- 3
. . . . . . . . . . . 4-10
. . . . . . . . . . . 3-18
IX-3
Index
T
1
Temperature
outdoor enclosure . . . . . .
Template
drilling measurements
enclosure . . . . . . . . .
Templates
drilling measurements
intermediate battery backup
positioning . . . . . . . . .
Test equipment
commissioning. . . . . . . .
Tools
list . . . . . . . . . .
Torque settings
screws, bolts, connectors
Transmission
network options . . . .
TTY link and data
HMS control card . . .
TTY to PC
cable pin outs . . . . .
. . . . . . . . 2- 4
. . . . . . . . 3-22
. . . . . . . . 3-24
. . . . . . . . 3-25
. . . . . . . . 5- 4
. . . . . . . . . . . 1-10
. . . . . . . . . . . 2-12
. . . . . . . . . . . 2-10
. . . . . . . . . . . 5-28
. . . . . . . . . . . 5- 3
W
1
Waste material
disposal . . . . . . . . . . . . . . . . . . . 2-21
IX-4
GMR-01
Weather conditions
affecting installation . . . . . . . . . . . . . 3- 9
Weight
enclosure configurations . . . . . . . . . . . 2-11
68P02903W25-B
30 Apr 2005

Installation and Configuration: Horizon Ii Macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

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Installation and Configuration: Horizon Ii Macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

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Copyright:

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INSTALLATION AND CONFIGURATION:

HORIZON II MACRO OUTDOOR ENCLOSURE &

Motorola manual affected

Installation and Configuration: Horizon II macro Outdoor

Reason for revision

: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

Motorola service web

: Horizon II macro Outdoor Enclosure & Horizon 3G Outdoor Lite Enclosure

Installation and Configuration: Horizon

2003 - 2005 Motorola, Inc.

Installation and Configuration: Horizon II macro Outdoor Enclosure

Site preparation overview . . . . . . . . . . . . . . . . .

Chapter 1: Introduction to installation

Chapter 2: Site preparation and planning

Site plan with extended battery backup enclosure . . . .

Chapter 3: Installing the outdoor enclosure

Door opening and closing . . . . . . . . . . .

Chapter 4: Indoor cabinet connections

Chapter 5: Site commissioning

Powering up the Horizon II macro BTS . . . . . . .

Chapter 6: Site decommissioning

Figure 1-1: The outdoor enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3-30: Euro socket mounting position . . . . . . . . . . . . . .

Table 1: Manual version history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This page intentionally left blank.

Installation and Configuration: Horizon II

What is Covered In This Manual?

Commission the outdoor enclosure.

Decommission the outdoor enclosure.

This manual does not cover the following topics:

Installation or operation of equipment contained in the Horizon II macro BTS cabinet.

Installation or operation of equipment contained in the Horizon 3G cabinet.

Installation or operation of optional extended battery backup enclosures.

Issue status of this manual

Issue status of this manual

Resolution of service requests

Service requests resolved in this manual

Issue status of this manual

Failure to comply with Motorolas operation, installation and maintenance

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Warning, Caution and Notes.

Immediately before the affected text in the

General command syntax, operator input (in

On a separate line immediately above the

Computer output displays (in special fonts).

On a separate line immediately above the

Special key sequences

Press the Control and c keys at the same time.

Press the Alt and f keys at the same time.

Press the pipe symbol key.

Press the Return key.