Description

A reinforced composite for the repair and protection of metal surfaces. It is

machinable with excellent compressive strength, chemical resistance and
corrosion resistance. It is non-sagging, non-shrinking, and 100% solids.
Color is Grey.
The ARC 10 is formulated for applications where machining to exact
tolerances is required or desired. It is frequently used as an alternative to
resurfacing by welding or flame spraying.
ARC 10 is easily mixed and applied and cures without the need of heat or
pressure.
Composition - Polymer/Alloy Composite
Matrix - A two component, modified epoxy resin structure reacted with an
aliphatic curing agent.
Reinforcement - A proprietary blend of fine alloy particles and fibers
designed to achieve a machinable, corrosion resistant surface.
Suggested Uses
Condensers Bearing Housings
Cooling Water Pumps Shafts
Flange Faces Spline Repairs
Hydraulic Rams Pitted Castings
Keyways Heat Exchangers
Valve Bodies Pump Volutes
Benefits
High build characteristic allows for single coat applications
Tough resin structure resists thermal-mechanical shock.
Outstanding adhesion insures reliable performance.
Can be easily machined to exact tolerances.
Convenient 4-1 mix ratio and verification of mix by color change.
Performs well under fluctuating chemical environments.
Resists compression setting.
Packaging
Material is available in two package sizes: 250 g and 1 kg.
Each package contains pre-measured containers (Part A and Part B).
A mixing tool, applicator and application instructions are also included.
Chemical Resistance
Tested at 21C (70F). Samples cured 5 days at 25C (77F).
1 = Continuous long term immersion
2 = Short term/intermittent immersion
3 = Splash and spills with immediate cleanup, vapors
4 = Not recommended for direct contact
Acids
10%Hydrochloric 1
20%Hydrochloric 3
37%Hydrochloric 4
5%Nitric 3
10%Nitric 4
5%Phosphoric 1
20%Phosphoric 2
10%Sulfuric 1
20%Sulfuric 2
Alkalies & Bleaches
28%Ammonium Hydroxide 1
10%Potassium Hydroxide 1
50%Potassium Hydroxide 1
50%Sodium Hydroxide 1
10%Sodium Hydroxide 1
6%Sodium Hypochlorite 1
PRODUCT DATA SHEET
ARC 10
Technical Data
Cured Density ----------------- 2,0 g/cc 125 lb/ cu. ft.
Compressive Strength (ASTM D 695) 930 kg/cm
2
13,000 psi
Flexural Strength (ASTM D 790) 710 kg/cm
2
10,000 psi
Flexural Modulus (ASTM D 790) 3,6 x 10
4
kg/cm
2
5.1 x 10
5
psi
Tensile Strength (ASTM D 638) 280 kg/cm
2
4,000 psi
Taber Wear Weight Loss (ASTM D 4060) (H-18/250 g/1000 cycles) 275 mg
Composite Rockwell Hardness (ASTM D 785) R105
Composite Shore D Durometer Hardness (ASTM D 2240) 86
Vertical Sag Resistance
at 21C (70F) and 6 mm (1/4") ----------------- No sag
Maximum Temperature ----------------- Wet Service 66C 150F
(Dependent on service) ----------------- Dry Service 93C 200F
Other Compounds
Bunker C 1
Diesel Fuel 1
Isopropyl Alcohol 1
Kerosene 1
Naphtha 2
Salt Water 1
Sewage 1
Xylene 1
Toluene 1
Surface Preparation
Proper surface preparation is critical to the long term performance of this
product. The exact requirements for surface preparation will vary with the
severity of the application, expected service life, and the initial substrate
conditions.
Optimum preparation will provide a surface cleaned of all contaminants
and roughened to an angular profile between 75-125 microns (3 to 5 mils).
This is normally achieved by initial cleaning, abrasive blasting to a
cleanliness of White Metal (SA3/SSPC - SP5) or Near White Metal
(SA 2 1/2/SSPC SP10) followed by rinsing with an organic solvent which
evaporates leaving no film residue. Grinding to a rough surface profile, or
machining to a rough gramaphone cut, followed by rinsing with solvent is
acceptable although a subsequent lowering in adhesion may result.
Mixing
To facilitate mixing and application material temperatures should be
between 21-32C (70 - 90F). Each kit is packaged to the proper mix ratio.
If further proportioning is required the kit should be divided to the correct
mix ratio.
Mix Ratio By Weight
A:B 4:1
With the enclosed mixing tool, add Part B to Part A. Mix for 1 minute. Shift
a small portion of this mix back to Part B container and scrape the walls of
this container to remove all traces of residue. Transfer all material back to
Part A container and mix until the material is uniform in color and free of
streaks. Immediately apply.
Working Time - Minutes
10C 25C 43C
50F 77F 110F
250 g 75 40 25
1 kg 60 30 20
The chart above defines the practical working time of ARC 10, starting from when mixing begins.
Application
The ARC 10 is normally applied at a thickness between 3 mm - 9,5 mm
(1/8"- 3/8"), however it may be applied at a minimum thickness of 1,5 mm
(1/16"). Minimum application temperature is 10C (50F). Using a plastic
applicator or trowel press the material into the surface profile to completely
wet out the surface and build to the required thickness. Once the material
is placed it may be smoothed using a variety of methods. Always apply
and finish to desired contour within listed working times.
If required ARC 10 can be machined using a carbide tool bit once the
product has cured to Light Load as described below. In certain
applications requiring additional support where machining is not required it
may be advantageous to either weld expanded metal onto the surface
prior to preparing the surface or to impregnate nylon reinforcing mesh into
the composite while still wet.
The material may be overcoated with any of the ARC Polymer Composites.
If it has cured to the point of Light Load as described below, the surface
should be roughened and rinsed with an organic solvent prior to
topcoating. Prior to this point no additional surface preparation is required
provided that the surface has not been contaminated.
Coverage
Based on a 3 mm (1/8") thickness:
250 g kit will cover 417 cm
2
(61 in.
2
)
1 kg kit will cover 1667 cm
2
(244 in.
2
)
To calculate the kilograms required for a given application use the
appropriate formula below:
2,0 x Area (m
2
) x Average Thickness (mm) = kg or
4.7 x Area (ft
2
) x Average Thickness (inches) = kg
Curing Schedule
10C 16C 25C 32C
50F 60F 77F 90F
Tack Free 5 hrs 3 hrs 2 hrs 1 hr
Light Load 9 hrs 7 hrs 3.5 hrs 2.5 hrs
Full Load 48 hrs 36 hrs 20 hrs 16 hrs
Full Chemical 96 hrs 72 hrs 36 hrs 30 hrs
Clean Up
ARC 10 cures to a solid mass in a short period of time. All clean up
activities must be carried out as soon as possible to prevent material
hardening onto the tools. Use commercial solvents (Acetone, Xylene,
Alcohol, Methyl Ethyl Ketone) to clean tools immediately after use. Once
cured, the material would have to be abraded off.
Storage
Store between 10C (50F) and 32C (90F). Excursions beyond this range
which may occur during shipping, are acceptable. The shelf life is two
years in unopened containers.
Safety
Before using any product, review the appropriate Material Safety Data
Sheet (MSDS) or Safety Sheet for your area. Follow standard confined
space entry and work procedures, if appropriate.
Technical Data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. CHESTERTON CO. DISCLAIMS ALL WARRANTIES EXPRESSED, OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE . LIABILITY, IF ANY, IS LIMITED TO PRODUCT REPLACEMENT ONLY.
MIDDLESEX INDUSTRIAL PARK, 225 FALLON ROAD
STONEHAM, MASSACHUSETTS 02180-9101 USA
TEL: (617) 438-7000 FAX: (617) 438-8971 TELEX: 94-9417
CABLE: CHESTERTON STONEHAM, MASS.
A.W.CHESTERTON CO., 1996. All rights reserved.
Registered trademark owned and licensed by
A.W.CHESTERTON CO. in USA and other countries. FORM NO. E77011 REV. 5/96