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600 MW KMPCL

Technical Diary

Turbine

TABLE OF CONTENTS
SECTIONS
1.0 TURBINE AND AUXILIARIES........................................3
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8

TECHNICAL SPECIFICATION-MAIN TURBINE............................4


DEFINITION OF START MODE OF STEAM TURBINE..................7
TECHNICAL PARAMETER OF HP BYPASS SYSTEM....................8
TECHNICAL PARAMETER OF LP BYPASS SYSTEM.....................9
CRITICAL ROTATING SPEED....................................................9
LUBRICATED OIL SYSTEM.....................................................10
TURNING GEAR MOTOR.......................................................14
EH OIL SYSTEM....................................................................14

Page 1 of 31

1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21

SPECIFICATION OF TDBFP....................................................15
OIL PUMP PERFORMANCE SPECIFICATION............................15
MOTOR OPERATED FEED WATER PUMP................................15
HP HEATERS.........................................................................17
LP HEATERS.........................................................................18
DE-AERATORS......................................................................18
SHAFT SEALING SYSTEM......................................................19
CONDENSER........................................................................20
WATER RING TYPE VACCUM PUMP........................................21
CIRCULATING WATER SYSTEM..............................................21
COOLING WATER TOWER.....................................................22
INTEGRATED PUMP HOUSE SYSTEM.....................................22
MAIN PARAMETER LIMITS.....................................................23

Page 2 of 31

1.0 TURBINE AND AUXILIARIES

Page 3 of 31

TURBINE AND AUXILIARIES


1.1 TECHNICAL SPECIFICATION-MAIN TURBINE
The turbine type is: sub-critical, primary reheating .single shaft .three
cylinder and four-flow, and condensing type and its design rated power is
600MW, which characteristics include: Combination of the HP & MP
cylinder, double-flow reverse arrangement of the LP cylinder. There is
internal flange bolt heating system in the proper, whose direction is anticlockwise from the head to motor. Eight steam extractions are designed,
which supply 3 HP heaters, 1 de-aerator and 4 LP heaters. Two HP
automatic main stop valve and four HP governing valve are arranged
below the operation layer of head's front and two MP combined steam
valve which are arranged symmetrically.
In turbine generator shaft unit, in addition that #1, 2 bearings adopt the
tilting-pad ones, others adopt elliptic bearings. Shaft vibration measuring
equipment are installed in the X, Y direction of every bearing upper tile,
lower tile is equipped with temperature measuring equipment. Thrust
bear lies in the #2 bearing seat between the HP & MP cylinder and LP
cylinder and adopt tilted plane dual-thrust disc structure.
HP & LP cylinder's expansion dead point lies in #2 bearing pedestal while
LP cylinder A and B in neighborhood of their own center. The horizontal
key in the dead point limit the axial displacement of the steam cylinder.
At the same time, there are portrait keys set in back and forth of the
portrait centerline between the front bearing tank and two LP cylinders to
lead steam cylinder to expand along the shaft and limit its horizontal
deviation.
Two steam-driven variable speed feed-water pumps of 50% of capacity
and one electric stable speed feed-water pump of 50% of capacity are
designed in the unit feed water system. Two steam source including MP
and LP are designed in small turbine and it can impulse with auxiliary
steam. Condenser is designed to double-shell, double back pressure and
single pass, which can operate under the working conditions including
unit max output, circulating cooling water temperature 38C and back
pressure less than 18.6 kPa.
The design start mode of the unit is MP cylinder mode. Also HP cylinder
can be adopted, as the bypass system is not put into operation. We
should pay attention to the swing condition of HP exhaust check valves
when it impulse. Bypass system adopts two-stage series connection
bypass system and it has MP & HP combined start, MP cylinder start and
protection function.
Sl No Name

Related parameters

Unit model

N60016.7/538/5383

Unit type

Sub-critical, primary reheating, single shaft, three


cylinders, four-flow condensing steam turbine

Page 4 of 31

600MW

Unit nameplate
power /maximum
continue output
Rated rotating speed

Rotating direction

Anticlockwise

Design cooling water


temperature of the
condenser

35.6 C

Through-flow stages

Total 42 stages
HP cylinder: 1 governing stage + 8 pressures
stages
MP cylinder: 5 pressure stages
LP cylinder: 2x2x7pressure stages (2 LP cylinder)

Steam matching way

Composite governing (nozzle governing +


expenditure governing)

Rated initial steam


pressure

16.67 MPa

10

Rated initial steam


temperature

538 C

11

Rated exhaust
3.82 MPa
pressure of HP cylinder

12

Rated reheat steam


inlet pressure

3.439 MPa

13

Rated reheat steam


inlet temperature

538C

14

Rated steam inlet flow 1863.75 t/h


of the initial steam

15

Max steam inlet flow of 2028.0 t/h


the initial steam

16

Rated steam inlet flow 1585.974 t/h


of the reheat steam

17

Rated exhaust
pressure
Height of the end
blade
Design cooling water
temperature

18
19

3000 r/min

10.2 KPa (9.1KPa /11.4KPa)


851 mm
35.6 C

20

Regenerative stages of 3 stages HP heater+1deaerator+ 4stages LP heater


feed-water

21

Rated feed-water
temperature

276.6 C < under max condition 282.2 C)

Page 5 of 31

22
23
24

25

Steam turbine
Guarantee power: (TMCR) 600MW
performance
VWO condition inlet steam flow 2028t/h
guarantee
Load limit condition
shutdown 600 MW; 1,2,3 shutdown 600MW;
when HP heater stop
running
Load limit condition
5&6 shutdown540 MW; 6&7 shutdown 540MW ;
(reference value) when 7&8 shutdown 540MW; 5,6 & 8shutdown 480MW;
LP heater stop running 6,7 & 8 shutdown 480MW; 5,6,7 & 8 shutdown
420MW
Condition of auxiliary 600MW
steam

26

Height of the operation 13.7m


layer

27

Max lifting height

28

Bypass system
60% BMCR
capacity
Start-up and operating Stable-sliding-stable operating mode
mode

29

8.846m
8.926m

30

Range of variable
pressure operating

40% - 90%

31

Change rate of the


variable and stable
pressure

class load changes 10% rated output/min


equal load changes below 50%3% rated
output/min over 50%5% rated output/min
below 30% 2%/min
Permitted change range of load between 60% and
100% is 20%/min

32

Normal value of the


shaft vibration

0.076mm

33

Permitted value of the 0.15mm


critical rotating speed
of shaft vibration

34

Bearing vibration max 0.08mm


value when at critical
speed

35

Max permitted backpressure value

18.6 kPa (a)

36

The release blasting


pressure of the LP
cylinder exhaust
diaphragm valve

34.3 kPa(g)

Page 6 of 31

37

Max permitted exhaust <121C


temperature of the LP
cylinder

38

Permitted cycle change 47.5~51.5 Hz


range of continuous
operating

39

Turning gear speed

1.5 r/min

40

Dimensions of the
turbine unit's
figuration

27.82 m x 10.68 m x 6.29 m

1.2

DEFINITION OF START MODE OF STEAM TURBINE

Start mode Definition of the start mode

Start-up (%/time) Life


times
span's
consumption

cold start

shutdown over 72hr (metal temperature


declines to below 40% of full-load
temperature of the measuring point)

200 times 0.05

warm start

305C T < 420C = shutdown within


10hr~72hr (metal temperature declines
to between 40%~80% of full-load
temperature of the measuring point)

2000
times

0.005

hot start

shutdown within 10hr (metal temperature 4500


declines to above 80% of full-load
times
temperature of the measuring point

0.005

load step

10% THA

0.001

1.3

12000
times

TECHNICAL PARAMETER OF HP BYPASS SYSTEM

Technical
parameter name

unit

HP
inlet steam
steam pressure
bypass
valve inlet steam
temperature

MPa(a) 17.5
C
t/h

inlet steam
flow

design Cold
conditi start
on

Warm
start

hot
start

Very
hot
start

6.3

8.8

13

541

390

420

445

380

1236

290

290

330

380

Page 7 of 31

HP
water
spray
control
valve

outlet steam
pressure

MPa(a) 4.655

1.2

1.2

1.2

1.2

outlet steam
temperature

336.4

290

300

310

320

outlet steam
flow
Inlet/outlet
pipe design
pressure
inlet/outlet
pipe design
temperature

t/h

1434.07 303.89 305.9

calculation
pressure

MPa(a) 24

23.98

calculation
temperature

190

111.00 111.00 111.00 111.00 161.30

calculation
flow
design
pressure of
temperature
releasing
water pipe
design
temperature
of
temperature
releasing
water pipe

t/h

198.07 13.89

1.4

352.53 416.57

MPa(g) 17.5/4.655
C

541/336.4

23.98

15.09

23.96

22.53

23.98

36.07

20.12

206.43

MPa(g) 24

190

TECHNICAL PARAMETER OF LP BYPASS SYSTEM

Technical parameters name unit

Design Cold
conditi start
on

Warm Hot
start start

Very
hot
start

LP
inlet steam pressure
MPa
steam
(a)
bypass inlet steam temperature C
valve inlet steam flow
t/h

4.189

1.10

1.10

1.10

1.10

541

345

400

420

485

outlet steam pressure


outlet steam
temperature

MPa
(a)
C

2x
2X
2x
2x
2X
717.04 151.95 152.55 176.27 208.04
0.6

0.6

0.6

0.6

0.6

160

160

160

160

160

Page 8 of 31

outlet steam flow

t/h

2x
2x
2x
2x
2X
938.06 174.98 182.69 214.05 264.05

inlet/outlet pipe design MPa(g) 4.189/1.6


pressure
Inlet/outlet pipe design C
temperature

541/160

LP
Calculated pressure
MPa(a)
water Calculated temperature C
spray
t/h
control Calculated flow
valve
Design pressure of the
attemperating water
pipe
Design temperature
attemperating water
pipe

1.5

3.1

3.1

3.1

3.09

3.09

49.4

49.4

49.4

49.4

49.4

2X
30.14

2X
37.78

2 X 56.01

2X
2X
219.02 23.03

MPa(g) 4.0
C

50

CRITICAL ROTATING SPEED

Sl No Rotor

MP & HP rotor

first-stage
(r/min)
shaft
design
value
1722

LP A rotor

1839

1723

3521

>4000

LP B rotor

1903

1750

>4000

>4000

Generator rotor

984

1070

3400

3338

1.6

critical speed second-stage critical


speed (r/min)
design
shaft system design value
value of the design value of the single
single shaft
shaft
1621
>4000
>4000

LUBRICATED OIL SYSTEM


Main oil tank

type

set-mounted

volume

oil model

oil 32

exterior
dimensions

Max 43.8 m3 / operating


34.9m3
7250 x 3360 x 2300 mm

Gas-exhausting of the oil tank


1410 m3/hr

fan model

AP(V)0350-0200-1 flow

full pressure

3507 Pa

rotating speed 2900 r/min

motor power

3kW

manufacturer --

electric motor
model
voltage

YB2-100L-2

Power

3kW

415 V

Current

Page 9 of 31

insulation rank

protection rank

IP55

Rotating
speed
Manufacture

2900 r/min

separator model

M519x02.007

separator flow 1500 m3/h

separator origin
Main oil pump
type

Spindle-driven
centrifugal pump

outlet water
pressure

1.372MPa

flow

L/min

inhalation
pressure

0.098 - 0.147 MPa

rotating speed

3000 r/min

manufacturer

Oil turbine-driven booster pump (BOP)


drive pressure

1.372MPa

flow

L/min

outlet
pressure

0.392 MPa

Start-up oil pump (MSP)


type

OVCV

flow

pressure

22.4m/0.192MPa

rotating speed 1500 r/min

motor model
voltage

AC 415V

rotating speed

1450 r/min

6300 L/min

power

45 kW

current

insulation
F
class
Motor of the IC auxiliary lubricating oil pump(TOP)

type

OVCV

inlet pressure

0.35MPa

motor model

flow

281.1 m3/h

power

55 kW
100 A

voltage

AC 415V

current

rotating speed

2930 r/min

insulation rank F

(EOP) DC lubricating oil pump


type

OVCV

flow

229.2 m3/hr

outlet pressure

0.31MPa

motor power

37kW

insulation rank

stator B/armature B current

rotating speed

1500 r/min

208 A

manufacturer

(EOP) motor of the DC lubricating oil pump


motor model

KD

power

Page 10 of 31

37 kW

voltage

DC 220V

current

rotating speed

1750 r/min

manufacturer

power

37 kW

manufacturer

200 A

Host oil cooler


595 m2

cooling area

the number of
cooling pipes

cooling water quantity 500 m3/hr

oil flow

4930 L/min

inlet oil temperature

63.8 C

outlet oil
temperature

46 C

working pressure

0.6 MPa
Hydraulic system of the jacking oil equipment

type

HP volume pump

power

55 kW

voltage

415 V

max flow

150 L/min

using pressure

16 MPa
Jacking oil pump

model

rotating speed 1475 r/min

flow

lift
Motor of the IC/DC jacking oil pump

model impulse

impulse

power

55 kW/55 kW

rotating speed

1478 rpm/1500rpm power factor

0.85

voltage

415/220

current

94.1/284

Connection way

/Y

insulation rank

protection rank
Oil-conveying pump of main oil tank
model

2CV-29/3.6-1

lift

36 m

rotating speed

1440 r/min

flow

29 m3/hr

shaft power

6.25 KW

efficiency

85%

necessary
5m
Npsh
manufacturer

Motor of the oil-conveying pump of main oil tank


model

Y132-M-4

power

voltage

415 V

current

Connection way

/Y

rotating speed 1440 r/min

Page 11 of 31

7.5 kW

protection rank

insulation rank F

manufacturer
Lubrication oil-conveying pump
model

2CY-29/3.6-1

lift

36 m

rotating speed

1440 r/min

flow

29 m3/hr

shaft power

6.25 KW

efficiency

85%

necessary
5m
Npsh
manufacturer

Motor of the lubrication oil-conveying pump


model

Y132-M-4

power

voltage

415 V

current

Connection way

/Y

rotating speed 1440 r/min

protection class

7.5 kW

insulation class F

manufacturer
Oil purification pump
model

100AY60B

lift

38 m

rotating speed

2950 r/min

flow

79 m3/hr

power

12.9 kW

necessary
Npsh
manufacturer

efficiency

Motor of the oil purification pump


model

YB160M2-2

power

voltage

415 V

current

connection way

/Y

rotating speed 2950 r/min

protection class

15kW

insulation class

manufacturer
Sewage oil pump
model

100AY60B

lift

38m

rotating speed

2950 r/min

flow

79 m3/hr

shaft power

12.9 kW

necessary
Npsh
manufacturer

efficiency

Sewage oil pump motor


model

YB160M2-2

power

voltage

415 V

current

Connection way

/Y

rotating speed 2950 r/min

Page 12 of 31

15kW

protection rank

insulation rank

manufacturer
Oil purification device
Model

GJZ-12

Heater power

72kW

Motor power

4/4/1.5 kW

working
0.5 MPa
pressure
water content 50 ppm
of oil after
treated
oil cleanliness MOOG standard 4 stages
after
processing
Manufacturer

1.7

Zigong high-precision filter


Manufacturing Co Ltd.

TURNING GEAR MOTOR

model

YB2.180L-6

power

15 kW

voltage

415 V

current

rotating speed

975 r/min

connection way /Y

power factor

0. 81

insulation rank F

1.8

EH OIL SYSTEM

EH oil pump motor


model

Y225M-4

power

45 kW

voltage

415V

current

rotating
speed

1450 r/min

insulation rank

protection
rank

1P44

manufacturer

type

set-mounted

volume

1.6 m3

oil model

Three aryl residue


phosphoric acid fat fire
resistant oil

oil brand number

FYRQUEL EHG

cooling area

10.9 m2

EH oil tank

EH oil cooler
type

horizontal tube

Page 13 of 31

temperature 80C/70C shell/pipe


side

design
pressure

0.52/1.6 MPa (shell/pipe side)

cooling water 38 L/min


flow

design max
cooling water
temperature

33 C

motor model Y90L-4

voltage

380 V

current

3.7 A

pressure

0.52 MPa

power

1.5 kW

rotating speed

1400 r/min

Connection Y
way
Accumulator

insulation rank

type

pressure

8 MPa

Circulating filter pump motor

1.9

butyl rubber bladder


type

SPECIFICATION OF TDBFP

Small turbine
Type

Single-cylinder,
Control
single flow, impulse, system
condensing type

Number of the
stage

7 stage

Rated power

12000 kW

Exhaust pressure

11.9 KPa (a)

MEH

max working 6000 r/min


rotating
speed
steam source Steam extraction #4

Page 14 of 31

Manufacturer

Dongfang Steam
Turbine Co., Ltd.

1.10 OIL PUMP PERFORMANCE SPECIFICATION


Name

Numb Type
er

Oil
Oil
flow pres
m3/h sure
MPa

Rotati Electric motor


ng
speed
r/min
Model
Power
kW

Voltage
V

Main oil
pump

Centrifugal 20

0.58 2930

70LY34x2

13

AC 415

Standby
pump

Centrifugal 20

0.58 2930

70LY34x2

13

AC 415

Accident
1
reserve pump

Centrifugal 16

0.44 3000

70LB-45 7.5

Jacking oil
pump

DC 220

no

Turning gear no
oil pump

1.11 MOTOR OPERATED FEED WATER PUMP


Motor-operated feed water pump
Model

HPT300-330M-5S

Type

Beckmannia body core


package, horizontal
centrifugal pump

Rated flow

1155 m3/hr

Rated rotating
speed

5873 r/min

Inlet water pressure

2.38 MPa

Lift

2367 m

Inlet
179.9 C
temperature
Necessary Npsh 58.4 m

Shaft power

8921.9 kW

Efficiency

Number of stages

Lift

2328 m

Intermediate
bleed-off
position
Rotating
direction

Page 15 of 31

84.5%

Clockwise look from the


conveying end to feedwater pump

intermediate bleed-off 43.5 m3/hr


flow

Flow of
supercharging
stage
Sealing mode

intermediate bleed-off 10.44 MPa


pressure

Mechanical seal

Minimum recirculation 295 m3/hr (590


Manufacturer
3
flow
m /hr close
automatically)
Motor operated feed water pump motor
Model

YKS1000-4

Power

11600 kW

Current

Voltage

11000 V

Rotating speed

1490 r/min

Connection way

Insulation class

Power factor

Cooling type

empty-water

Protection class

Motor heater power

0. 9

Voltage of the
motor heater

Booster pump of motor operated feed water pump


Model

HZB253-640

Type

Single stage double


extraction horizontal-type
centrifugal pump

Flow

1198.5 m3/hr

Rotating speed

1490 r/min

Water temperature

179.9C

Inlet pressure

1.19 MPa

Shaft power

518 kW

Lift

136m

Lift

136m

Efficiency

85.7%

Necessary NPsh

6.43 m

Manufactured by Shanghai Power


Equipment Maintenance
Works Co Ltd.

Electro-hydraulic coupler of motor-operated feed water pump


Model

R17K500M

Output rated speed

9033 r/min

Speed-regulating
range

25%-100%

1.12
Item
Model
Type

Input rotating
speed
Rated output
power
Rated sliding
difference

1490 r/min
9630 kW
2.6 highest rotating
speed

HP HEATERS
Unit

#1 HP heater #2 HP heater #3 HP heater


JG-2240-1

JG-1950-2

Horizontal, U-shaped tube, double passes

Page 16 of 31

JG-1600-3

Manufacturer

Harbin boiler plant

Heat transferring area m2

2240

1950

1600

Design temperature
of the shell side

420/290

360/260

490/230

Design pressure of
the shell side

MPa

7.5

4.7

2.7

Design temperature
of the tube side

310

280

250

Design pressure of
the tube side

MPa

28

28

28

Feed water flow

t/h

1863.75

1863.75

1863.75

Inlet temperature of
feed water

245.9

215.2

181.5

Feed-water outlet
temperature

276.7

245.9

215.2

Heated steam flow

t/h

134.071

114.767

91.692

Heated steam
pressure

MPa

6.133

3.821

2.182

Heated steam
temperature

389

324.5

469.9

Drain water
temperature

251.5

220.8

187.1

Difference of the
upper end

-1.7

Difference of the
lower end

5.6

5.6

5.6

1.13

LP HEATERS

Item

Unit

#5 LP
heater

#6 LP
heater

Model

JD-1550-1-2 JD-1280-1-1

Type

Single horizontal

Manufactured by

Orient Steam Turbine Plant

Heat-transfer area m2

1050

1050

Page 17 of 31

#7, #8 LP
heater

#7, #8 LP
heater

600

950

Design
C
temperature of the
shell side
Design pressure of MPa
the shell side

260

200

150

150

0.6

0.6

0.6

0.6

Design
C
temperature of the
tube side
Design pressure of MPa
the tube side

170

150

150

150

4.0

4.0

4.0

4.0

Difference of upper C
end

2.8

2.8

2.8

2.8

Difference of lower C
end

5.6

5.6

5.6

5.6

1.14

DE-AERATORS

Model

GC-2150/GS-250

Model

No-head deaerator

Design pressure

1.23 MPa

300C

Working pressure

1.083 MPa

Valid volume

250 m3

Design
temperature
Working
temperature
Design highest
working temp.

Rated output

2150 t/h

356.9C
360C

Rated inlet water 185.6C


temperature

Max output

Steam loss

0.2%

Oxygen content

7g/L

Weight in
operating state

380 t

Numbers of spray

Nozzle pressure
drop

<0.06 MPa

Operating mode

Stable-slidingstable pressure

Sliding pressure
range

0.1471.083 MPa

Safety valve operating


value

1.23 MPa

Manufactured by Shanghai Electric


Group Co., Ltd.

Nozzle

1.15

SHAFT SEALING SYSTEM

Item

Unit

Parameter

Model

JQ-130-6

Manufacturer

Oriental Steam Turbine Plant

Page 18 of 31

Design pressure

MPa

4(tube side)/-0.00436(shell side)

Design temperature

100 (tube side) /300(shell side)

Test pressure

MPa

5(tube side)/1 (shell side)

Working pressure

MPa

3.42(tube side) /0.0951 (shell side)

Cooling water flow

t/h

300

Cooling area

m2

130

Pressure in norma!
operation
Shaft fan

MPa

-0.00436

Model

A7Y0133-021.0-1 Motor power

15 KW

Outlet pressure

KPa

Flow

m3/h

Full pressure

Pa

Rotating speed

2920 r/min

Manufacturer
Motor of the shaft fan
Model

YZ-16QM1-2

Power

15 kW

Voltage

415V

Current

Rotating speed

2920 r/min

Connection way

condenser
Model
Type

N-35460
ouble shell, double
backpressure and singleflow and can operate for
long
under the operating
condition of unit max
output, circulating cooling
water temperature of38
and
backpressure not larger
than 18.6 kPa

Page 19 of 31

Cooling area
Amount of
condensing
steam

35460 m2
1145.5+66.8 t/h
(host + small)

Oxygen
content of
the
condensate
water of Hot
well outlet
Steam
pressure

30g/L

Cooling water
inlet
temperature
Cleanness
coefficient

33

Condensate
water
temperature

46.5 C

Manufactured
by

DONGFANG TURBINE Co. LTD

Design cooling
water flow

21.95 m3/s

Design pressure
of the water
chamber
Cooling medium

0.4MPa

0.85 Condenser
design pressure

Expansion
connection
material

Fresh water
10.2 kPaa
(average) [LP/
HP
9.11/11.4kPa(a)
]
Stainless steel

Condensate Pump
Pump
Make:
Type

KSB SHANGHAI PUMP


CO.,LTD.
NLT500570 5S Type Condensate
Pump is a kind of barrel, vertical,
multistage(5 stage) centrifugal
condensate pump

Number of
the stage

5 stage

Flow:
Head:

1927 m3/hr
329m
5.7m

Speed:
Efficiency:
Power:
Rated current
Synchronous
speed

NPSHr:

1480 rpm
83.70%
2240KW 11KV
139.6A
1500r/min

Main parts Material of NLT500-570- 5S


S.no

Part Name
1 Barrel
2 Suction bellmounth

Page 20 of 31

Material
Q235A
QT500-7

Standard
Code
GB 699
GB 1348

3
4
5
6

Diffuser device
Discharge casing
Diffuser casing
First stage impeller

7 Standard stage impeller


8
9
10
11
12
13
14
15
16
17
18
19
20

Straight pipe
Casing wear ring
Shaft
Guide bearing
Intermediate bearing seat
Throttling sleeve
Throttling bush
Shaft sleeve
Seal casing
Seal gland
packing
Baseplate
Motor stool

QT500-7
Q235A
QT500-7
A743 CA-6NM

GB 1348
GB 699
GB 1348
ASTM

ZG1Cr13

GB 2100

QT500-7
42CrNiMo
AC-3
Q235A
QT500-7
3Cr13
1Cr17Ni2
HT250
Q235A
PTFE
Q235A
Q235A

20 GB 669
GB699
GB 3077
GB 1348
GB699
GB 1348
GB2100
GB 1221
GB9439
GB699
GB699
GB699

Vertical Type Thrust Sliding Bearing-SP 06


Turbine lubricating oil
ISO VG46
Pressure of bearing cooling water between 0.3-0.5Mpa
between 0.78Flow of bearing cooling water
0.9m3/h
Cooling water Pressure for mech
between 0.25seal
0.4Mpa
Flow for mech seal
between 0.3-0.6m3/h
water Pressure for packing seal
0.3 0.5MPa,
Flow for packing seal
20 30l/h
The pressure of cooling water is 0.3-0.5Mpa, velocity of
cooling water is 1.21.5m/s.
BURGMANN MECHANICAL SEAL 021-M43K/125-00

CONDENSER
Model

N-40000

Cooling area

Page 21 of 31

40000 m2

Type

Double shell, double back- Amount of


1145.5+66.8 t/h
pressure, single-stroke (in condensing steam (host + small)
terms of each shell)
Oxygen content of the 30g/L
Design cooling
71496 t/h
condensate water of
water flow
Hot well outlet
The number of the
Design pressure 0.4MPa
condenser copper
of the water
tube
chamber
Design outlet cooling 35.3 C (max38C)>
Cooling medium Fresh water
water temperature
Cleanness coefficient

0.85

Condenser design 10.2kPa


pressure
(9.1/11 .4)
Condensate water
46.5 C
Expansion
Stainless steel
temperature
connection
material
Manufactured by
Oriental Steam Turbine Plant
Condensate water pump
Type
Vertical and tube structure Model
C720III-4
Number of stages

Single-stage double
inhaling inlet
1639/1784 (max)

Flow (t/h )
Inhalation pressure
(kPa)
Efficiency

10.2
84.0%

Sealing type
inlet water
pressure (MPa)
pump's rotating
speed (r/min)
Manufacturer

Motor of the condensate water pump


Model
YKSL2100-4
Voltage
11 KV
Rotating speed
1480 r/min

Power
Current
Manufacturer

Rated current
Insulation class

Power Factor
Manufacturer

1.16

252 A
F

disc mechanical
seal
2.9/3.2 (max)
1480
Changsha Pump
Co. Ltd.
2100 KW
134 A
Xiangtan Motor
Co. Ltd
0.88
ABB

WATER RING TYPE VACCUM PUMP

Manufacturer
model

Ji monash association cone machinery Co., Ltd.


Two-stage vacuum pump
TC-11

Inhalated dry air quantity (kg/h) 64


Inhalation temperature (C)

34.2

Inhalation pressure (kPa)

3.5

Page 22 of 31

Limit vacuum (-kPa)

3.3

Rotating speed (r/min)

494

Vacuum pump motor


Model

Y355L1-12

Power (kW)

110

Voltage (V)

415

Current (A)
Rotating speed (r/min)

1.17

494

CIRCULATING WATER SYSTEM

Circulating water pump


Type

96LKXA-30 Vertical
oblique flow pump

Flow

46044 t/h

Lift

30m

Rotating speed

372 r/min

Efficiency

>87%

Manufacturer

Changsha Pump
Plant

Circulating water pump motor


Model

YKS4800-16 type

Power

4800 kW

Voltage

11000 V

Current

Rotating speed

375 r/min

Insulation class

F (Xiangtan Electric
Machine Works)

1.18

COOLING WATER TOWER

Cooling area

9000 m2

Total height of
tower

Wind inlet
elevation

10.0 m (Relative
elevation)

Height of the filling 10.25 m (Relative


end elevation
elevation)

Filling top
elevation

11.25 m
Throat elevation
(Relative elevation)

Page 23 of 31

150.1 m

112.482 m
(Relative
elevation)

Diameter of the
tower bottom

110m (or so)

tower throat
diameter

66.50 m

Diameter of the
tower top

71.176 m

Shaft plane size

4.8x4.8 m

Shaft height

17.3 m

Ratio of the
concentration ol
circulating water

3-4

Circulating water 55
cooling ratio
coefficient of
< 0.2
controlling recycled
water not scaling

1.19

INTEGRATED PUMP HOUSE SYSTEM

Industrial pumps (three)


900-1200 m3/h

model

350X250CHN

flow

lift

50 ~ 65m

rotating speed 1450 r/min

Matched power

250 kW

manufacturer

Industrial pump motor


model

YKK450-4

power

250 kW

voltage

1100 V

current

16.4 A

rotating speed

1491 r/min

power factor

0.88

Connection way
insulation class

protection class
F

manufacturer

Xiangtan Electric
Machine Works

makeup pump of circulating water (3)


1800 m3/h

model

500X450 CFN

flow

lift

16 m

rotating speed 980 r/min

Matched power

110kW

manufacturer

Bo Chiping original
Pump Co. Ltd.

Motor of makeup pump of circulating water(3)


model

315L1-6

power

110 kW

voltage

415 V

current

188 A

1.20

MAIN PARAMETER LIMITS

Sl
Parameter
No.

Unit

Normal

High
limit

Page 24 of 31

Low limit

Trip

Rotating speed

rpm

3000

Load

MW

600

640

Initial steam
pressure

538

546

HP exhaust
temperature

<420

420

Condenser vacuum KPa

<-80.3

Exhaust
temperature

<52

80

107

Thrust bearing
wear

mm

<0.6

0.6

0.8

Differential
mm
expansion of HP &
MP

-5.3 <
5.3/
differential +10.3
expansion<
+10.3

-6.6/
+11.6

Differential
expansion of LP
cylinder

mm

-4.6 <
-4.6/
differential +19.8
expansion<
+19.8

-8.0/
+30.0

10

Axial displacement mm

-1.05 < < -1,05/


differential +0.6
expansion
+0.6

-1.2/
+1.65

11

Host shaft
vibration

mm

<0.076

0.125

0.25

12

mm

<0.05

0.05

0.08

13

Bearing pad
vibration
EH oil pressure

MPa

11.2

14

EH oil temperature C

40-45

15

Lubricating oil
pressure

0.176

MPa

3360

528

432

-80.3

65

Page 25 of 31

474/460

-74.7

9.2

7.8

38

18C (Oil
pump trip)

0.105

0.07

16

Lubricating oil
temperature

40-45

17

Jacking oil
temperature

MPa

16

18

Return oil
C
temperature of the
bearing

19

Support bearing
temperature

20

Thrust pad
temperature

<85

21

Oil level of the


main oil tank

mm

1900100 2000

1800

22

Oil level of the EH mm


oil tank

<526

526

264

23

shaft seal pressure KPa


of the host

26

27

10

No.

46
7

50-65

75

110

115

85

Parameter limit of the feed-water pump unit


Parameter
Unit Normal Upper
limit

184

Lower Trip
limit

Small steam turbine


1

Rotating speed

rpm

5200

Exhaust pressure

kPa

11.9

25

50

Exhaust temperature

<50

135

150

Bearing vibration

mm

0.05

0.075

0.100

Lubricating oil pressure

MPa

0.130.14

Differential pressure before


and after the lubricating oil
strainer

MPa

0.05

0.118

Lubricating oil temperature

4045

65

Control oil pressure

MPa

the
same as
host

Page 26 of 31

6327/6427

0.08

0.07

Axial displacement

mm

-0.60/
+0.40

-0.55< -0.50/
displace +0.30
ment
<+0.3
<85
100

10

Support bearing temperature

11

Thrust bearing temperature

<85

100

110

110

Steam-driven feed water pump and booster pump


1

Bearing temperature o1 the


placenta pump

<75

90

100

Radial bearing temperature of C


motor

<75

90

100

Radial bearing temperature oi C


feed-water pump

<75

90

100

Thrust bearing temperature o


feed-water pump

<80

100

110

Temperature difference
between upper and lower of
the feed-water pump

<30

30

Differential pressure o the inlet MPa


strainer of placenta pump

0.06

Differential pressure o the inlet MPa


strainer of feed-water pump

0.06

Inlet pressure of the feed-water MPa


pump

Differential pressure seal water MPa


strainer

10

Lubricating oil pressure

MPa

11

Recirculation flow

t/h

12

Bearing vibration of feed-water mm


pump

2.38

2.44

1.1

0.06
0.12

Page 27 of 31

0.3

0.1

590

275

0.13

0.08

13

Mechanical seal temperature of C


main pump

80

90
(manual)

Electric feed-water pumps


1

Bearing temperature of
placenta pump

<75

90

100

Thrust bearing temperature o- C


placenta pump

<75

90

100

Radial bearing temperature of C


main pump

<75

90

100

Thrust bearing temperature of C


main pump

<80

95

110

Bearing temperature of motor C

<75

90

100

Motor winding temperature

<85

120

130

Air temperature of motor

45

55

Thrust bearing temperature of C


coupler

<65

90

95

Radial bearing temperature of C


coupler

<65

90

95

10

Inlet temperature o1 working


oil cooler

110

130

11

Outlet temperature o working


oil cooler

75

12

Inlet temperature ol lubricating C


oil cooler

65

13

Outlet temperature ol
lubricating oil cooler

45

55

14

Lubricating oil pressure

MPa

0.12

0.3

15

Differential pressure of
lubricating oil filter

MPa

Page 28 of 31

0.05

0.1

0.08

16

Differential pressure of strainer MPa


of feed-water pump inlet

17

Inlet pressure of feed-water


pump

18

Bearing vibration of feed-water mm


pump

19

Recirculation flow

MPa

0.06

2.38

2.44

11

<0.05

0.08

0.13

t/h

Page 29 of 31

590

275

Parameter limits of HP & LP heater and de-aerator


No
Parameter
Unit
Normal
height limit

Water level of #1 mm
HP heater

210 (high
high) /640
(high high
high)
210 ( high
high) /640
(high high
high)
210 ( high
high) /640
(high high
high)
40(high)
80( ( high
high)120
(high high
high)
40
(high)80
( high
high)120
(high high
high)
40
(high)80
( high
high)130
(high high
high)

Water level of #2 mm
HP heater

Water level of #3 mm
HP heater

Water level of #5 mm
LP heater

0-40

Water level of #6 mm
LP heater

0-40

Water level
of #7 LP heater

mm

0-40

Water level of
#8LP heater

mm

0-40

Water level of
deaerator

mm

600-800

Deaerator
pressure

MPa

0.147-1.1

Lower limit

Paralleling
off
-530

640

640

-40 (low)
+120
-80(low low)

-40 (low) -80 +120


(low low)

130

40
130
(high)80( hi
gh high)130
(high high
high)
+900(high) +350 (low)
+1100 (high -900 (low
high high)
low low)
1.3

Pumps & Auxiliary Steam


No.

Parameter

Unit

Normal High
limit

Page 30 of 31

Low limit Notes

Inlet pressure of the


condensate water

Strainer difference
MPa
pressure of condensate
water inlet
Header pressure of the
MPa
closed circulating cooling
water

MPa

Header pressure of the


open circulating cooling
water

Strainer difference
MPa
pressure of open cooling
water filter
Header pressure of
MPa
circulating water

MPa

3.45

3.8

combined
pump

0.05

0.5

0.43
alarm

0.4
combined
pump

0.45

0.35
alarm

0.3
combined
pump

0.02

0.25

MP auxiliary steam
header pressure

MPa

0.76

1.15

0.65

LP auxiliary steam
header pressure

MPa

0.366

0.41

0.3

Industrial pump

MPa

0.8

Page 31 of 31

0.35