Installation and maintenance manual

FROM EMAILAIR

DK
206
256
306
406M
406
506
606
756
906

DN

19.1kW

SPLIT SYSTEM AIR CONDITIONNERS

83 kW
18.3 kW

83 kW

IOM DKDN 02-EM-1GB - Part number : 3990270

Supersedes : TH3838 G

INST
ALLA
TION INSTRUCTION
INSTALLA
ALLATION
NOTICE DINSTALLATION
INSTALLATIONSHANDBUCH
ISTRUZIONI INSTALLAZIONE
INSTRUCCIONES DE INSTALACIN

CONTENTS
GENERAL RECOMMEND
ATIONS ........................................................................................................................... 3
RECOMMENDA
SAFETY DIRECTIONS .............................................................................................................................................................................................. 3
WARNING ............................................................................................................................................................................................................. 3

INSPECTION AND ST
ORA
GE ................................................................................................................................. 4
STORA
ORAGE
A CKA
GE ...................................................................................................................................... 4
CKAGE
CONTENTS OF PPA
DIMENSIONS ........................................................................................................................................................... 4
HANDLING METHOD ............................................................................................................................................. 4
NET WEIGHT ......................................................................................................................................................................................................... 5
INDOOR UNITS ........................................................................................................................................................................................... 5
OUTDOOR UNITS ........................................................................................................................................................................................ 5

REFRIGERA
TION SPECIFICA
TIONS ........................................................................................................................ 6
REFRIGERATION
SPECIFICATIONS
R22 ...................................................................................................................................................................................................................... 6
SINGLE CIRCUIT ........................................................................................................................................................................................... 6
DUAL CIRCUITS ............................................................................................................................................................................................ 6
R407C .................................................................................................................................................................................................................. 6
SINGLE CIRCUIT ........................................................................................................................................................................................... 6
DUAL CIRCUITS ............................................................................................................................................................................................ 6

ELECTRIC SPECIFICA
TIONS ................................................................................................................................... 7
SPECIFICATIONS
R22 ...................................................................................................................................................................................................................... 7
SINGLE CIRCUIT ........................................................................................................................................................................................... 7
DUAL CIRCUITS ............................................................................................................................................................................................ 7
R407 ..................................................................................................................................................................................................................... 8
SINGLE CIRCUIT ........................................................................................................................................................................................... 8
DUAL CIRCUITS ............................................................................................................................................................................................ 8

AERA
ULIC SPECIFICA
TIONS .................................................................................................................................. 9
AERAULIC
SPECIFICATIONS
SINGLE CIRCUIT ........................................................................................................................................................................................... 9
DUAL CIRCUITS ............................................................................................................................................................................................ 9

OPERA
TING LIMITS ................................................................................................................................................. 9
OPERATING
ALLA
TION ....................................................................................................................................................... 10
INST
INSTALLA
ALLATION
OUTDOOR UNIT .................................................................................................................................................................................................
CLEARANCE ..............................................................................................................................................................................................
LOCATION ..........................................................................................................................................................................................................
INDOOR UNIT ....................................................................................................................................................................................................
CLEARANCE ..............................................................................................................................................................................................
CHANGING THE POSITION OF PIPE LINKS ON MODELS 306-406M-406-506-606 .......................................................................................
INDOOR UNIT LOCATION .........................................................................................................................................................................
DUCT ENTRY DIMENSIONS ........................................................................................................................................................................
FLOW/ AVAILABLE STATIC PRESSURE ...........................................................................................................................................................

10
10
10
11
11
11
12
13
13

REFRIGERANT CONNECTIONS ............................................................................................................................ 14

POSITION OF THE UNITS .....................................................................................................................................................................................
OUTDOOR UNIT AT A HIGHER LEVEL .........................................................................................................................................................
OUTDOOR UNIT AT A LOWER LEVEL .........................................................................................................................................................
REGRIGERANT LINES ...........................................................................................................................................................................................
PIPES TO BE MADE ON SITE ................................................................................................................................................................................
ASSEMBLY PROCEDURE .......................................................................................................................................................................................
SYSTEM PUMP DOWN .........................................................................................................................................................................................

14
14
14
15
16
16
17

WIRING DIAGRAM AND LEGEND ....................................................................................................................... 19

WIRING DIAGRAM ...............................................................................................................................................................................................
LEGEND .............................................................................................................................................................................................................
POWER CIRCUIT ........................................................................................................................................................................................
ELECTRICAL DIAGRAM ABREVIATIONS .........................................................................................................................................................
INDOOR FAN MOTOR THERMAL RELAY RANGE AND SETTINGS(CLASSE AC3) .........................................................................................................
SINGLE CIRCUIT .........................................................................................................................................................................................
DUAL CIRCUITS ..........................................................................................................................................................................................
PRESSOSTAT SETTINGS .........................................................................................................................................................................................
COLOUR CODE ..................................................................................................................................................................................................

19
19
19
20
21
21
21
21
21

ELECTRICAL CONNECTIONS ............................................................................................................................... 22

FREQUENCY DRIVE ............................................................................................................................................................................................. 23
CONNECTION OF OUDOOR AND INDOOR UNITS ............................................................................................................................................. 24

CONTROLS ............................................................................................................................................................ 24
CONNECTION OF RCW2 ...................................................................................................................................................................................
AIRWELL XB01100 CLIMATE CONTROLLER 2 STAGE UNITS WITH CAC CONTROLLER ...............................................................................................
AIRWELL VD00413 CLIMATE CONTROLLER SINGLE STAGE UNITS WITH CAC CONTROLLER .....................................................................................
OTHER VOLTAGE FREE CONTACT CONTROL TYPES INCLUDING BMS SINGLE STAGE UNITS WITH CAC CONTROLLER HEAT PUMP CONTROL ONLY
OTHER VOLTAGE FREE CONTACT CONTROL TYPES INCLUDING BMS 2 STAGE UNITS WITH CAC CONTROLLER HEAT PUMP CONTROL ONLY .........
RCW 1 CONTROL OPTIONS FOR SINGLE AND TWO STAGE UNITS WITH CAC CONTROLLER .................................................................................
SENSOR AND SETPOINT CONTROL OPTIONS FOR SINGLE AND TWO STAGE UNITS WITH CAC CONTROLLER .......................................................

24
25
26
27
27
28
29

FINAL TTASKS
ASKS .......................................................................................................................................................... 30
TERIAL PROCEDURE ................................................................................................ 30
WARRANTY RETURN MA
MATERIAL
IN-WARRANTY
INSERVICE AND SP
ARE PAR
TS ORDER .................................................................................................................... 30
SPARE
PARTS
SERVICING ............................................................................................................................................................. 31
ROUTINE SERVICING ...........................................................................................................................................................................................
GENERAL INSTALLATION ......................................................................................................................................................................................
OUTDOOR UNIT .................................................................................................................................................................................................
COILS .......................................................................................................................................................................................................
ELECTRICAL SECTION ................................................................................................................................................................................
INDOOR UNIT ....................................................................................................................................................................................................

31
31
31
31
31
31

POWER SUPPL
Y MUST BE
SUPPLY
WIT
CHED OFF
WITCHED
BEFORE ST
AR
TING TTO
O
STAR
ARTING
WORK IN THE ELECTRIC
CONTROL BOX

GENERAL RECOMMEND
ATIONS
RECOMMENDA
Please read the following safety precautions very carefully before installing the unit.
SAFETY DIRECTIONS
Follow the safety rules in forces when you are working on your appliance.
The installation, commissioning and maintenance of these units should be performed by qualified personnel having a
good knowledge of standards and local regulations, as well as experience of this type of equipment.
The unit should be handled using lifting and handling equipment appropriate to the unit's size and weight.
Any wiring produced on site must comply with the corresponding national electrical regulations.
Make sure that the power supply and its frequency are adapted to the required electric current of operation, taking into
account specific conditions of the location and the current required for any other appliance connected with the same
circuit.
The unit must be EARTHED to avoid any risks caused by insulation defects.
It is forbidden to start any work on the electrical components if water or high humidity is present on the installation site.
WARNING
Cutoff power supply before starting to work on the appliance.
When making the refrigerant connections, ensure that no impurities are introduced into the pipe work.
The manufacturer declines any responsibility and the warrantly becomes void if these instructions
are not respected.
If you meet a problem, please call the Technical Department of your area.
If possible, assemble the compulsory or optional accessories before placing the appliance on its final location. (see
instructions provided with each accessory).

In order to become fully familiar with the appliance, we suggest to read also our Technical Instructions.
-The information contained in these Instructions are subject to modification without advance notice.

INSPECTION AND ST
ORA
GE
STORA
ORAGE
At the time of receiving the equipment carefully cross check all the elements against the shipping documents in order
to ensure that all the crates and boxes have been received. Inspect all the units for any visible or hidden damage.
In the event of shipping damage, write precise details of the damage on the shipper
s delivery note
shippers
and send immediately a registered letter to the shipper within 48 hours, clearly stating the damage
caused. Forward a copy of this letter to the manufacturer or their representative.
Never store or transport the unit upside down. It must be stored indoors, completely protected from rain, snow etc. The
unit must not be damaged by changes in the weather (high and low temperatures). Excessively high temperatures
(above 60 C) can harm certain plastic materials and cause permanent damage. Moreover, the performance of certain
electrical or electronic components can be impaired.

CONTENTS OF PPA
A CKA
GE
CKAGE
1 Indoor or outdoor unit (depending on the model)
1 Bag of documentation
1 Ambience sensor (with outdoor unit)

DIMENSIONS

SEE APPENDIX

HANDLING METHOD

Use spreaders

NET WEIGHT
INDOOR UNITS
SINGLE CIRCUIT

Models
outdoor
unit

Kg

206

256

306

406M

98

100

150

160

406

506

606

756

906

160

205

209

266

282

206

256

306

406M

164

164

187

247

406

506

606

756

906

317

378

405

559

592

DUAL CIRCUITS

Models
outdoor
unit

Kg

OUTDOOR UNITS
SINGLE CIRCUIT

Models
outdoor
unit

Kg

DUAL CIRCUITS

Models
outdoor
unit

Kg

REFRIGERA
TION SPECIFICA
TIONS
REFRIGERATION
SPECIFICATIONS
R22
SINGLE CIRCUIT
Models
REFRIGERANT CHARGE
COOLING ONLY
HEAT PUMP
ADDITIONAL CHARGE
Connecting pipes 1/2" liquid pipe
Connecting pipes 5/8" liquid pipe

206

256

306

406M

g
g

5820
5820

7010
7010

7880
7880

11550
11550

g/m
g/m

125
/

125
210

125
210

125
210

406

506

606

756

906

g
g

2 x 5380
2 x 5380

2 x 6200
2 x 6200

2 x 8300
2 x 8300

2 x 10160
2 x 10160

2 x 12300
2 x 12300

g/m
g/m

125
210

125
210

125
210

125
210

125
210

DUAL CIRCUITS
Models
REFRIGERANT CHARGE
COOLING ONLY
HEAT PUMP
ADDITIONAL CHARGE
Connecting pipes 1/2" liquid pipe
Connecting pipes 5/8" liquid pipe

R407C
SINGLE CIRCUIT
Models
REFRIGERANT CHARGE
COOLING ONLY
HEAT PUMP
ADDITIONAL CHARGE
Connecting pipes 1/2" liquid pipe
Connecting pipes 5/8" liquid pipe

206

256

306

406M

g
g

5910
5910

6060
6010

9290
9290

11550
11550

g/m
g/m

125
/

125
210

125
210

125
210

406

506

606

756

906

g
g

2 x 5410
2 x 5160

2 x 7060
2 x 7110

2 x 9540
2 x 9290

2 x 10160
2 x 10160

2 x 12300
2 x 12300

g/m
g/m

125
210

125
210

125
210

125
210

125
210

DUAL CIRCUITS
Models
REFRIGERANT CHARGE
COOLING ONLY
HEAT PUMP
ADDITIONAL CHARGE
Connecting pipes 1/2" liquid pipe
Connecting pipes 5/8" liquid pipe

NO
TE
NOTE
TE::
All units are supplied filled with a nitrogen charge. The installer must fill the system with the stated volume of refrigerant
at the time of installation.
The charges are stated for 4m pipe lengths. For longer pipe lengths, the refrigerant charge must be adjusted in
accordance with the details provided.

Refrigerant fluid charge values are given for information purposes only. The actual charge required must be adjusted
during installation in order to optimise performance.
The products installation and environment represent vital parameters for their proper operation.

ELECTRIC SPECIFICA
TIONS
SPECIFICATIONS
R22
SINGLE CIRCUIT
Models
Power supply
3N ~ 400V - 50Hz
Cooling + Ventilation
(or thermodynamic heating)
Maximum current
Fuse rating aM
Fuse rating ASE/VDE*
Total starting current
Power cable section *
UNIT CONNECTIONS
Maximum current
Power cable section

206

256

306

406M

A
A
A
A
mm

18
25
25
107
5 G 2.5

21
25
25
85
5G4

25
32
35
113
5G6

32
40
35
121
5 G 10

A
mm

2.8
4 G 1.5

2.8
4 G 1.5

3.5
4 G 1.5

4.8
4 G 1.5

406

506

606

756

906

A
A
A
A
mm

35
40
50
92
5 G 10

43
50
50
106
5 G 16

50
63
63
136
5 G 16

56
63
63
192
5 G 25

67
80
80
234
5 G35

A
mm

4.8
4 G 1.5

6.6
4 G 1.5

6.6
4 G 1.5

7
4 G 1.5

10
4 G 2.5

DUAL CIRCUITS
Models
Power supply
3N ~ 400V - 50Hz
Cooling + Ventilation
(or thermodynamic heating)
Maximum current
Fuse rating aM
Fuse rating ASE/VDE*
Total starting current
Power cable section *
UNIT CONNECTIONS
Maximum current
Power cable section

IMPOR
TANT
IMPORT
* These values are given for guidance. They must be checked and adjusted according to prevailing standards.
They depend on the system installed and the cables used.
A fuse must mandatorily be provided on the system input.
Fuses not supplied
Cables not supplied

R407
SINGLE CIRCUIT
Models
Power supply
3N ~ 400V - 50Hz
Cooling + Ventilation
(or thermodynamic heating)
Maximum current
Fuse rating aM
Fuse rating ASE/VDE*
Total starting current
Power cable section *
UNIT CONNECTIONS
Maximum current
Power cable section

206

256

306

406M

A
A
A
A
mm

19
25
25
107
5 G 2.5

21
25
25
96
5G4

25
32
35
133
5G6

32
40
35
121
5 G 10

A
mm

2.8
4 G 1.5

2.8
4 G 1.5

3.5
4 G 1.5

4.8
4 G 1.5

406

506

606

756

906

A
A
A
A
mm

37
40
50
124
5 G 10

43
50
50
118
5 G 16

50
63
63
159
5 G 16

56
63
63
192
5 G 25

67
80
80
234
5 G35

A
mm

4.8
4 G 1.5

6.6
4 G 1.5

6.6
4 G 1.5

7
4 G 1.5

10
4 G 2.5

DUAL CIRCUITS

Models
Power supply
3N ~ 400V - 50Hz
Cooling + Ventilation
(or thermodynamic heating)
Maximum current
Fuse rating aM
Fuse rating ASE/VDE*
Total starting current
Power cable section *
UNIT CONNECTIONS
Maximum current
Power cable section

IMPOR
TANT
IMPORT
* These values are given for guidance. They must be checked and adjusted according to prevailing standards.
They depend on the system installed and the cables used.
A fuse must mandatorily be provided on the system input.
Fuses not supplied
Cables not supplied

AERAULIC SPECIFICATIONS
SINGLE CIRCUIT
Models
Indoor air fan
Number of fans
Type
Drive type
Nominal power (kW)
Power supply
Speed (tr/min)
Nominal air volume (m3/h)
outdoor air fan
Number of fans
Type
Number of blades
Diameter (mm)
Drive type

206

256

306

406M

2
2
2
Centrifugal
Belt with variable pulley
1.10
1.10
1.50
2.20
See electrical connections in appendix
1410
1410
1420
1390
4500
4680
5760
7560
1

3
610

7
800

606

756

Propellor
3
610

3
610
Direct

DUAL CIRCUITS
Models
Indoor air fan
Number of fans
Type
Drive type
Nominal power (kW)
Power supply
Speed (tr/min)
Nominal air volume (m3/h)
outdoor air fan
Number of fans
Type
Number of blades
Diameter (mm)
Drive type

406

506

3
610

3
610

906

2
2
2
Centrifugal
Belt with variable pulley
2.20
3.00
3.00
4.00
5.50
See electrical connections in appendix
1390
1430
1430
1435
1440
7560
9360
9720
12000
14300
2
Propellor
3
610
Direct

7
800

7
800

OPERATING LIMITS
Cooling mode
Outside temperature min. for standard version
Outside temperature min. with all seasons kit
Outside temperature max.
Interior temperature min. DB/WB (C)
Interior temperature max. DB/WB (C)
Heating mode
Outside temperature min.
Outside temperature max. DB/WB (C)
Interior temperature max. DB (C)

206 to 306

406M

406 to 606

756 & 906

15C
-10C
+46C
21C / 15C
32C / 23C

-10C (*)
-10C (*)
+46C
21C / 15C
32C / 23C

15C
-10C
+46C
21C / 15C
32C / 23C

-10C (*)
-10C (*)
+46C
21C / 15C
32C / 23C

-10C
24C / 18C
27C

-10C
24C / 18C
27C

-10C
24C / 18C
27C

-10C
24C / 18C
27C

The All Seasons kits modulates the outdoor fan speed to enable the machine to operate in Cooling mode at outdoor
ambient temperatures as low as -10C.
(*): The "All Seasons" kit is available as an option, except on models 406M, 756 and 906 where it is fitted as standard
equipment
(DB) Dry Bulb temperature
(WB) Wet bulb temperature

INST
ALLA
TION
INSTALLA
ALLATION
OUTDOOR UNIT
CLEARANCE
3m

3m

A
800 mm

Models
A

206

Minimum free clearance (mm)

256 306 406M 406 506
500

606
800

756

906

LOCA
TION
OCATION
The unit must be installed on a stable horizontal base of sufficient strength to support its total operating weight.
Vibration isolation devices (e.g. rubber shock absorbing pads) must be fitted between the unit and its load bearing
structure.
The unit must not be installed in a location exposed to major roof rainfall drainage and must be above ground level if
installed in an area subject to rainwater flooding. The unit must be installed at a height sufficient to ensure proper
drainage of de-icing water and to allow any possible ice build-ups to fall off the cooling battery during de-icing cycles.
Minimum recommended height is :250 mm above ground level.

When locating unit give consideration to, and locate unit as remote as possible from neighbours sleeping areas to
minimise noise.
Service and air flow clearances must be allowed as indicated on the unit dimension sheet. It should be noted that major
service may require removal of the top panels. Particular attention should be paid to avoiding obstructions to the
vertical condensor or air discharge which may result in recirculation of the outdoor air.
In addition to the service clearances noted on the dimension sheet it is essential that provision is made for adequate
and safe service access.

10

INDOOR UNIT
CLEARANCE

A
B
C

Models
A
B

Minimum free clearance (mm)

206 256 306 406 506
200

606

756

906

300

side opposed to
the connections

800

side connections

CHANGING THE POSITION OF PIPE LINKS ON MODELS 306-406M-406-506-606

Possibility of refrigerant pipes exiting on either the left or right side.

A
For the refrigerant pipes, break the brazing on the Gas and Liquid pipes at the level of Rep. A and re-weld the pipes
in the required configuration.
In the event of making a change to the position of the links, the free clearances around the unit must be reviewed in
accordance with the data on the above chart.

11

INDOOR UNIT LLOCA

OCA
TION
OCATION
WARNING :
Indoor units are supplied with a charge of dry nitrogen at 40 Psi.
The indoor unit is designed for installation in a suspended ceiling, supported by 4 anchoring points that enable it to be
attached and levelled.
The unit must not be located in zones containing, smoke, odours or dust that would clog the intake filters, reduce
system performance and have a negative effect on the treated air quality.

75mm
75mm
As illustrated on the diagram, the siphon to be made on site (30 mm minimum) is located on the condensate
evacuation pipe, in order to guarantee drainage when the indoor fan is in operation.
If, due too a lack of height, it is impossible to install the siphon, a specific pump (not supplied) would need to be
installed.
Lift the unit up to install the condensate evacuation pipe siphons.
Evacuation orifice : 7/8" (206 / 256)
Evacuation orifice : 1" (306 / 906)

WARNING :
Never braze the condensate evacuation pipe to the units outlet connectors.

Right or left exit

It is advisable to install a flexible sleeve on the duct to prevent any noise from being transmitted to the treated air side.
NB
In the case of the indoor unit being installed in a zone with high relative humidity, additional unit insulation should be
provided to protect the unit against risks of condensation.

Unit access hatch

12

DUCT ENTRY DIMENSIONS

AIR DISTRIBUTION

206 / 256
306 / 406
506 / 606
756
906

A
350
380
421
448
448

B
1300
1157
1382
1098
1098

=
C
25
141
255
268
268

A
C

AIR INT
AKE
INTAKE

206 / 256
306 / 406
506 / 606
756
906

A
350
556
595
662
662

B
1300
1500
2004
2200
2200

C
25
94
8
10
10

A
C

In the case of an installation with a filter box (option) take account of the thickness of the box for the duct entry:
~ 100 mm.
The duct network must be sized by a qualified air conditioning engineer in compliance with industry rules and best
practices. The engineer must ensure that the network is compatible with the units aeraulic characteristics (refer to
"FLOW/ AVAILABLE STATIC PRESSURE")
FL
OW/ A
VAILABLE ST
ATIC PRESSURE
FLOW/
AV
STA
The chart below provides the available static pressure ranges on the blowing side of the indoor units in relation to
nominal flows.

Nominal airflow (m3/h)

min/max Ps (Pa)

Nominal airflow (m /h)

min/max Ps (Pa)

206
4500
105/207

256
4680
52/201

306
5760
106/200

406M
7560
124/239

406
7560
124/239

506
9360
363/536

606
9720
248/339

756
12000
221/395

906
14300
254/534

When adjusting this pulley

Flow / static pressure adjustment is achieved via a variable pulley.When
pulley,, it is important to
properly.. The pulleys / belt assembly must be aligned perfectly and
ensure that the belt is positioned properly
the belt tensioned in accordance with best practices.
Refer to the Appendices for the units electrical diagrams and the aeraulic characteristics in relation to fan speed
settings.

13

REFRIGERANT CONNECTIONS
POSITION OF THE UNITS
OUTDOOR UNIT A
T A HIGHER LEVEL
AT
405M

1"

3/

8"

1" 1/8"

7/8"

L
H+

H+
1"3
/8"

MAXI 200
mm

Install a siphon on the Gas pipe every 5 m

OUTDOOR UNIT A
T A LLOWER
OWER LEVEL
AT

H-

H-

T PUMP MODELS ONL

On HEA
HEAT
ONLY
Y install a siphon
at the foot of the column (Gas pipe) for this installation
configuration.

The pipe links should have a minimum slope of 1/

250 towards the outdoor unit.

206 - 256 - 306

406 - 506 - 606
756 - 906

406M
Models

H+ maxi
H- maxi
Maximum length

10 m
10 m
30 m

10 m
15 m
30 m

15 m
15 m
30 m

14

25 m
15 m
30 m

REGRIGERANT LINES

PIPE INSULA
TION TTO
O GO INSIDE THE UNIT
INSULATION

PRINCIPLE

A
D
B
C

"Gaz" pipe

"Liquid" pipe

Pipe insulation (6 mm minimum)

End to be brazed

206

OUTDOOR UNIT
CONNECTOR
GAZ
LIQUID
1" 1/8"
5/8"

INDOOR UNIT
CONNECTOR
GAZ
LIQUID
1" 1/8"
1/2"

256

1" 1/8"

5/8"

1" 1/8"

1/2"

306

1" 1/8"

1/2"

7/8"

5/8"

406M

1" 3/8"

5/8"

1" 3/8"

5/8"

406

7/8"

5/8"

7/8"

1/2"

506

7/8"

5/8"

7/8"

1/2"

606

1" 1/8"

5/8"

1" 1/8"

1/2"

756
906

1" 3/8"
1" 3/8"

5/8"
5/8"

1" 1/8"
1" 3/8"

5/8"
5/8"

2
2

MODELS

QUANTITY
1

15

CONNECTOR
GAZ
LIQUIDE
length < 30m
1" 1/8"
1/2"
length < 20m
1" 1/8"
1/2"
length > 20m
1" 3/8"
5/8"
verticale connections > 20m
1" 1/8"
5/8"
length < 10m
1" 1/8"
1/2"
length > 10m
1" 3/8"
5/8"
verticale connections > 10m
1" 1/8"
5/8"
length < 30m
1" 3/8"
5/8"
SEE P14 diagram
verticale connections
length < 30m
1" 1/8"
1/2"
length < 20m
1" 1/8"
1/2"
length > 20m
1" 3/8"
5/8"
verticale connections > 20m
1" 1/8"
5/8"
length < 10m
1" 1/8"
1/2"
length > 10m
1" 3/8"
5/8"
verticale connections > 10m
1" 1/8"
5/8"
length < 30m
1" 3/8"
5/8"
length < 30m
1" 3/8"
5/8"

PIPES TTO
O BE MADE ON SITE
Pipe links installation, system tightness testing and filling and draining the refrigerant charge must be performed by a
qualified air conditioning engineer in compliance with industry rules and best practices (brazing, vacuum draining,
filling, etc...).
Only use new, clean and dry refrigeration quality copper pipe of an appropriated diameter.
When installing the gas and liquid pipe links between the outdoor unit and the indoor unit, care must be taken to avoid
contact with any hot surfaces such as hot water pipes, boilers, chimneys etc...
Refrigerant fluid conduits must be as short and as straight as possible to ensure operation at maximum efficiency.

The bending radius of the pipes should be equal to or more than 3,5 times de outside diameter of
the pipe.
Do not bend the pipes consecutively more than three times and do not make more than 12 bends
over the complete length of the link..

ASSEMBL
Y PROCEDURE
ASSEMBLY
For certain machines, the liquid inspection glass is supplied separate to the unit. In this case, the liquid inspection
glass must be located just before the indoor unit as shown on the following diagram:
The liquid inspection glass is an important item and its proper location is vital. The information provided is indispensable
when filling the system with refrigerant fluid and also for ensuring that the humidity level in the circuit is below the
critical level that could lead to damage to certain refrigeration components. Therefore, the liquid seen through the
inspection glass must always remain green (humidity level below 60 ppm).

INLET LINK
INDOOR UNIT

LIQUID WARNING /
HUMIDITY INDICATOR

To obtain the right tightening, cover the surface with cooling oil.

The use of a counter wrench is required to tighten the valves.

The values of the tightening torque are shown in the table below.
PIPE
1/4""
3/8""
1/2""
5/8""
7/8""

TIGHTENING TORQUE
15-20 Nm
30-35 Nm
50-54 Nm
70-75 Nm
90-95 Nm

16

SYSTEM PUMP DOWN

All units are supplied filled with nitrogen. It is imperative to drain the nitrogen charge, then vacuum drain the entire
system and finally check for the absence of leaks prior to proceeding with filling the system with refrigerant fluid.

In no event should the compressor be used to pump dow the system. It is not designed for
this usage and serious damage may result.

A vacuum pump must be used for system pump down. Connect the pump to the service taps on either side of the
compressor.
Start the vacuum pump and let it run until the pressure level in the system is below 10-1 mbar, as this pressure is
sufficiently low to remove humidity.
If this pressure level cannot be achieved, check the capacity of the pump and the entire system for any possible
leakages.
When the system has been pumped down, allow it to remain at this level of vacuum for a period of 12 hours. If no
significant rise in pressure occurs, the system is ready to be filled with the refrigerant charge.
The bottle of refrigerant must be connected to the HP service tap on the liquid pipe. A dryer placed as near as possible
to the service tap on the liquid pipe must be used when charging the refrigerant . In the case of R407C, ensure that the
charge is filled in liquid form. The vacuum created in the indoor and outdoor units causes a considerable quantity of
refrigerant to enter the system.
The charges are indicated (refer to refrigeration specifications) for 4 metre pipe lengths between the indoor and
outdoor units and are provided for information purposes only. The filling operation must continue until 80% to 90% of
the indicated charge has entered the system (corrected for pipe lengths other than 4 metres).
Start the system. The outdoor and indoor temperatures should be as close as possible to actual operating conditions.
Continue to add refrigerant until the refrigerant passing under the liquid inspection glass is "clear". In this event, the
refrigerant is entirely in liquid form. Allow the system to operate for about one hour to reach a stable operating regime.
If necessary, adjust the refrigerant charge in relation to the information provided by the liquid inspection glass and the
measurement of the subcooler temperature. This value is equal to the saturated liquid temperature in relation to the
condensing pressure (refer to the R22 and R407C refrigerant characteristics charts) less the condenser outlet temperature
(liquid line temperature measured with the aid of a thermocouple). The subcooler temperature value must be between
4C and 8C. If bubbles can be seen in the liquid through the liquid inspection glass, refrigerant needs to be added.
A subcooler temperature above 8C is a sign of overfilling and in this case, refrigerant must be drained from the system.

17

R22 refrigerant characteristics

Absolute
pressure
(bar)
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0

Saturation
temperature
(C)
-41.1
-32.1
-25.2
-19.5
-14.7
-10.4
-6.6
-3.1
0.1
3.1
5.9
8.5
11.0
13.3
15.5
17.7
19.7
21.6
23.5

Absolute
pressure
(bar)
10.5
11.0
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0
15.5
16.0
16.5
17.0
17.5
18.0
18.5
19.0
19.5

Saturation
temperature
(C)
25.3
27.1
28.8
30.4
32.0
33.5
35.0
36.5
37.9
39.3
40.6
41.9
43.2
44.5
45.7
46.9
48.1
49.3
50.4

Absolute
pressure
(bar)
20.0
20.5
21.0
21.5
22.0
22.5
23.0
23.5
24.0
24.5
25.0
25.5
26.0
26.5
27.0
27.5
28.0
28.5
29.0

Saturation
temperature
(C)
51.5
52.6
53.7
54.7
55.7
56.8
57.8
58.7
59.7
60.7
61.6
62.5
63.4
64.3
65.2
66.1
66.9
67.8
68.6

R407C refrigerant characteristics

Absolute
pressure
(bar)
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
9.5
10.0

Saturated
Saturated
liquid
vapour
temperature temperature
(C)
(C)
-44.1
-37.0
-35.3
-28.4
-28.5
-21.8
-23.0
-16.3
-18.3
-11.7
-14.1
-7.6
-10.4
-4.0
-7.0
-0.7
-3.9
2.3
-1.0
5.2
1.7
7.8
4.2
10.3
6.6
12.6
8.9
14.8
11.0
16.9
13.1
18.9
15.1
20.8
16.9
22.6
18.8
24.3

Absolute
pressure
(bar)
10.5
11.0
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0
15.5
16.0
16.5
17.0
17.5
18.0
18.5
19.0
19.5

Saturated
Saturated
liquid
vapour
temperature temperature
(C)
(C)
20.5
26.0
22.2
27.7
23.8
29.2
25.4
30.8
26.9
32.2
28.4
33.7
29.8
35.1
31.2
36.4
32.6
37.7
33.9
39.0
35.2
40.3
36.5
41.5
37.7
42.7
38.9
43.8
40.1
45.0
41.3
46.1
42.4
47.2
43.5
48.2
44.6
49.3

18

Absolute
pressure
(bar)
20.0
20.5
21.0
21.5
22.0
22.5
23.0
23.5
24.0
24.5
25.0
25.5
26.0
26.5
27.0
27.5
28.0
28.5
29.0

Saturated
Saturated
liquid
vapour
temperature temperature
(C)
(C)
45.7
50.3
46.8
51.3
47.8
52.3
48.8
53.3
49.8
54.2
50.8
55.2
51.7
56.1
52.7
57.0
53.6
57.9
54.5
58.7
55.5
59.6
56.3
60.4
57.2
61.3
58.1
62.1
58.9
62.9
59.8
63.7
60.6
64.5
61.4
65.2
62.3
66.0

WIRING DIAGRAM AND LEGEND

WIRING DIAGRAM

SEE APPENDIX
LEGEND

N 708

SE : 3033

models 206 / 256 / 306 (R22)

3-Phase 400/230 V+/-10% 50Hz

SE : 3034

model 306 (R407)

3-Phase 400/230 V+/-10% 50Hz

SE : 3259

models 406M CONTROL

1-Phase 230 V+/-10% 50Hz

SE : 3260

model 406M POWER

3-Phase 400/230 V+/-10% 50Hz

SE : 3035

models 406 / 506 / 606(R22) CONTROL

1-Phase 230 V+/-10% 50Hz

SE : 3036

models 606 (R407) CONTROL

1-Phase 230 V+/-10% 50Hz

SE : 3037

models 406 / 506 / 606 POWER

3-Phase 400/230 V+/-10% 50Hz

SE : 3254

models 756 / 906 CONTROL

1-Phase 230 V+/-10% 50Hz

SE : 3255

models 756 / 906 POWER

3-Phase 400/230 V+/-10% 50Hz

POWER CIRCUIT

Voltage: 400 V~ + Neutral + Earth

On terminals P-E - L1 L2 - L3 of the Q1 mains supply switch on the outdoor unit.
This supply comes from a general fuse holder FFG supplied by the installer, in accordance with electric specifications.
The electrical installation and wiring of this unit must comply with local electrical installation standards.
The Q2 mains supply switch for the indoor unit shall be fitted on site by the installer. It must be located adjacent to the
unit.
TABLE 1:

Models
206
256
306
406M
406
506
606
756
906

Rating of Q2
(minimum characteristics)
I th = 10 A Pdc =20 A
I th = 10 A Pdc =20 A
I th = 10 A Pdc =25 A
I th = 10 A Pdc =30 A
I th = 10 A Pdc =30 A
I th = 10 A Pdc =50 A
I th = 10 A Pdc =50 A
I th = 10 A Pdc =50 A
I th = 10 A Pdc =50 A

19

ELECTRICAL DIA
GRAM ABREVIA
TIONS
DIAGRAM
ABREVIATIONS
COMPRESSOR / SAFETIES CIRCUITS
K1

: M1 compressor contactor

RV1 : Cycle reversal valve (Heat pump model)

K2

: M2 compressor contactor (1)

RV2 : Cycle reversal valve (Heat pump model) (2)

FT1 : M1compressor thermal relay (Mod 405M option)

RT

: Anti-frost thermostat (option)

FT2 : M2compressor thermal relay (Mod 405M option)

ICT : Indoor coil temperature sensor (option)

KA1 : order and cutted phase controller for "SCROLL"

compressor (according to models)

OCT : Outdoor coil temperature sensor

OCT2: Outdoor coil temperature sensor (2)

LP1 : Low pressure pressostat (automatic reset)

LP2 : Low pressure pressostat (automatic reset) (1)

SM1 : Remote ON/OFF switch (not supplied)

(disconnect the shunt SHM on the circuit board)

HP1 : High pressure pressostat (automatic reset)

HP2 : High pressure pressostat (automatic reset) (1)

PCB : Controller board

R1

: Sump heating resistance

T1

R2

: Sump heating resistance (2)

Note1: depending on model.

: Terminal block

: PCBs transformer

Note 2: Only models with 2 compressors

M1 : Compressor
M2 : Compressor (2)
FAN MO
TORS & THEIR EQUIPMENT
MOT
MO1 : Outdoor unit fan motor.
(See table 2)
MO2 : Outdoor unit fan motor. (1)
(See table 2)
CO1 : MO1 motor condenser
CO2 : MO2 motor condenser(1)

K3

: MI3 contactor (1)

MI3

: Indoor unit motor

C3

: Condenser MI3 (single phase model)

SP

: Electronic pressostatic regulator (option )

SE 3129

KO1 : Fan motors switches (mod 405M basse T)

FO1 : Safeties of motor MO1

(automatic reset)

Note 1 : depending on model.

FO2 : Safeties of motor MO2 (1)

(automatic reset)
FT3

: MI3 motor thermal relay or cut-out switch(1)

ALL SEASONS KIT

HEA
TING KIT (DEPENDING ON
HEATING
MODEL)

ACS1/ACS2 : Three phase frequency regulator

K5/KM2

: Heating contact switches

ACS143

: Three phase frequency regulator

E5/EH1

: Heating elements

S1/S2

: Pressure transducer

FA5/FCA

: Automatic reset safety thermostats.

KA2/KA3

: Heat pump mode signal relay (Heat pump

models)

FM5/FCM

: Manual reset safety thermostats.

KO1/KO2

: Fan motors switches (mod 755/905)

20

TABLE 2:
Outdoor unit
256/306
206
406/506/606/756/906

Fan low speed

white wire
red wire
red wire

Capacitor value
12 F
12 F
10 F

INDOOR FFAN
AN MO
TOR THERMAL RELA
Y RANGE AND SETTINGS(CLASSE A
C3)
MOT
RELAY
AC3)
SINGLE CIRCUIT

Model
overload relay setting
FT1/ FT2

Range
Adjustment
overload relay setting
FT3/ FT3
Range
Adjustment
AC3 Contactor
K1
K2
K3

K01/02

206

256

306

406M

12-18A
12A

2.6 3.7A

2.6-3.7A

2.6-3.7A

2.5-4A

2.8A

2.8A

3.5A

3.2A

18A
9A
-

25A
9A

25A
9A
-

18A
18A
9A
9A

406

506

606

756

906

4-6.3A

6-10A

6-10A

6-10A

6-10A

4.8

6.6A

6.6A

6A

6A

18A
25A
9A
-

25A
25A
9A
-

25A
25A
9A
-

25A
25A
9A
9A

32A
32A
12A
9A

DUAL CIRCUITS

Model
overload relay setting
FT3/ FT3
Range
Adjustment
AC3 Contactor
K1
K2
K3

K01/02
PRESSOST
AT SETTINGS
PRESSOSTA
LP1

: Low pressure fixed setting 50kPa 0.5bar

LP2

: Low pressure fixed setting 50kPa 0.5bar (selon modle)

HP1

: High pressure fixed setting 2920kPa 29,2bar (423,7PSI)

HP2

: High pressure fixed setting 2920kPa 29,2bar (423,7PSI) (depending on model)

COLOUR CODE
BK

: Black

WH

: White

BU

: Blue

OG

: Orange

RD

: Red

GY

: Grey

GNYE : Green/Yellows

VT

: Violet

BN

: Brown

21

ELECTRICAL CONNECTIONS
As standard, these units are equipped with a local switch acting as a mains supply terminal block.
This switch can be padlocked.

A trip switch or a fuse holder (not supplied) must be installed upstream of the unit, in accordance with the wiring
diagram, refer to the electrical specifications
Model

Model

206 - 256 - 306 - 406M

Press to unclip and remove
the local switch from the
electrical board.

406 - 506 - 606 - 756

Maximum tightening torque

Mod 206 256 306 406M
2,1Nm
Mod 406 - 506 - 606 - 756
4Nm

3N~400V- 50HZ
Use a POZIDRIV M 3.5, Z screwdriver for connecting the wires.

Maximum tightening torque

3N~400V- 50 HZ

Mod 906
6Nm

Use a key for hexagonal socket screws of 4mm for connecting the wires.
VERY IMPORTANT:

3N~400V
-50Hz +
3N~400V-50Hz
The outdoor unit is equipped as standard with a phase sequence and cut-out controller located in the electrical box.
THIS PRODUCT IS EQUIPPED WITH A PHASE SEQUENCE CONTROLLER. THE LEDs INDICATE THE FOLLOWING
CONDITIONS:
Green LED =1: low voltage supply
the compressor rotation direction is correct
Green LED =flickering: phase inversion
Green LED =0: phase absent
the compressor and the fans do not start.

22

FREQUENCY DRIVE
This equipment is installed on external units 406M, 756 and 906.
WARNING
FREQUENCY DRIVE

frequency drive

CEM filter

If the frequency drive is connected to a network with impedance or isolated neutral (IT diagram):
Do not connect the EMC filter supplied with the machine in the electrical cabinet.
Remove the Ground screw (GND) from the regulator as shown on the diagram below

1. Remove the casing

Press down simultaneously on all four spring buttons at the
four corners of the appliance.
Remove the casing.

2. Remove the screw

If the regulator is connected to a low voltage public network (TT or TN diagram), without an intermediate transformer,
connect the EMC filter supplied as shown on the machine wiring diagram.

23

CONNECTION OF OUDOOR AND INDOOR UNITS

SEE APPENDIX

CONTROLS
CONNECTION OF RCW2
100 m MAXI
Shielded 2 twisted pairs cable with
setting with terminal GND.
Remote room temperature
sensor delivred with the
machine (optional
installation)

0,12 0,3 mm
12V
GND
1
2

RT

GND
RS485 GND 12v

100 m MAXI
1 mm MAXI
Shielded cable
IF the RT sensor is not used, the RCW2 must be configured in Zone 1 with the local temperature function activated.

24

AIRWELL XB01100 CLIMA

TE CONTROLLER 2 ST
AGE UNITS WITH CA
C CONTROLLER
CLIMATE
STA
CAC

NIGHT SETBACK TIMECLOCK OR

SWITCH (CLOSED FOR SETBACK)

INPUT TO SWITCH ON 24 VAC LEDS

FOR STATUS OK/FAULT INDICATION

AIRWELL XB 01100
CLIMATE CONTROLLER
LED 1 (a)
LED 2 (a)
CLK 1
CLK 2
RS-2
RS-1
RS+V

CAC PCB
TERMINAL
NUMBERS
5- COM 2
3- ELEMENT HEAT
1- COMP 1
2- FAN

Y2
W1
Y1
G
R
24V
24V (c)
O
B

SEE NOTE 1

24V
C
4- REVERSING VALVE

ON/OFF
CONNECT OPTINAL
REMOTE SENSING
HERE IF REQUIRED

OPTIONAL ON/OFF SWITCH

OR TIME CLOCK CONNECTIONS

NOTES

CLIMA
TE CONTROLLER SLIDE SWIT
CH
CLIMATE
SWITCH
FUNCTIONS

1. FIT CLIMATE CONTROLLER LINK BETWEEN R24V BEFORE APPLYING POWER.

OFF ON
Normal 1
Not used 2

2. SLIDE SWITCH #6 WITHIN CLIMATE

CONTROLLER MUST BE SET TO ON
ON.
3. THE CLIMATE CONTROLLER LOGIC
MAY PROVIDE SIGNIFICANT TIME
DELAYS AT INITIAL START-UP 20
MINUTES ON COMP 2

4Minutes(min.ON/OFF)auxiliaryheat 3
Keypad unlocked 4
Economy 5
Single stage 6

4. CAC CONTROLLER DIPSWITCH S5

(GROUP OF 12) MUST BE ON
ON..
5. SHIELDED CABLE IS NOT REQUIRED
FOR THIS CONTROL TYPE HOWEVER
CONTROL WIRING MUST BE KEPT SEPARATE
FROM POWER WIRING.

Add ON
Not used
2 Minute (min.ON)
Keypar locked
Comfort
Multi stage

Led 1 - icon OFF 7

Led 1 - filter icon

Led 2 - icon ON 8

Led 2 - fault icon

Switch settings

6. AN RT OR Cont ALARM MAY APPEAR IN

INITIAL START UP. A SIGNAL FROM THE
CONTROLLER WILL CLEAR THIS ALARM.

25

AIRWELL VD00413 CLIMA

TE CONTROLLER SINGLE ST
AGE UNITS WITH CA
C CONTROLLER
CLIMATE
STA
CAC

CONNECT OPTIONAL REMOTE SENSING

HERE IF REQUIRED. SENSOR ONLY
OPERTES WHEN ZONE 2 IS SELECTED
AIRWELL VD 00413
CLIMATE CONTROLLER
1
2
CLK 1
CLK 2
RS-2
RS-1
RS+V

NOTES

H
C
F
R
24
24V (c)
NO
C
NC

CAC PCB
TERMINAL
NUMBERS
4- REVERSING VALVE
1- COMP 1
2- FAN
SEE NOTE 1

24V
C

ON/OFF

OPTIONAL ON/OFF SWITCH

OR TIME CLOCK CONNECTIONS

1.

FIT CLIMATE CONTROLLER LINK BETWEEN R-24V BEFORE APPLYING POWER.

2.

CAC CONTROLLER DIPSWITCH S5 (GROUP OF 12) MUST BE ON

ON..

3.

SHIELDED CABLE IS NOT REQUIRED FOR THIS CONTROL TYPE HOWEVER CONTROL WIRING MUST BE
KEPT SEPARATE FROM POWER WIRING.

4.

AN "RT" OR "Cont" ALARM MAY APPEAR IN INITIAL START UP. A SIGNAL FROM THE CONTROLLER WILL
CLEAR THIS ALARM.
CLIMA
TE CONTROLLER SLIDE SWIT
CH FUNCTIONS
CLIMATE
SWITCH
ON Keyboard locked
OFF Keyboard unlocked

When OFF the CLK1 CLK2 Input allows the selection of ZONE 1 or
ZONE 2.
CLK 1 CLK 2 open: ZONE 1 is selected
CLK 1 CLK 2 closed: ZONE 2 is selected
When ON, the CLK 1 CLK 2 input controls the unit operation
CLK 1 CLK 2 open: Unit is allowed to operate
CLK 1 CLK 2 closed: Unit is forced OFF and flashing OFF is displayed.

OFF ON

1
2
3
4
5
Switch settings

Not Used, leave OFF

These two slide switches work as a pair
Slide switch 4 ON 5 OFF: remote sensor must be fitted, sensor is required.
Slide switch 4 OFF 5 ON: No remote sensor required (remote sensor
disabled if fitted.)

26

OTHER V
OL
TAGE FREE CONT
UDING BMS SINGLE ST
AGE UNITS
VOL
OLT
CONTA
INCLUDING
STA
ACT CONTROL TYPES INCL
C CONTROLLER HEA
T PUMP CONTROL ONL
Y
CAC
HEAT
ONLY
WITH CA

THERMOSTAT
OR CONTROLLER

CAC PCB
TERMINAL NUMBERS

24V

C - 24 Volt NEUTRAL
1- COMP
2- FAN
3- ELEMENT HEAT
4- REVERSING VALVE

24V - 24 Volt ACTIVE

OTHER V
OL
TAGE FREE CONT
ACT CONTROL TYPES INCL
UDING BMS 2 ST
AGE UNITS WITH
VOL
OLT
CONTA
INCLUDING
STA
CA
C CONTROLLER HEA
T PUMP CONTROL ONL
Y
CAC
HEAT
ONLY

THERMOSTAT
OR CONTROLLER

CAC PCB
TERMINAL NUMBERS

24V

C - 24 Volt NEUTRAL
1- COMP 1
2- FAN
3- ELEMENT HEAT
4- REVERSING VALVE
5- COMP 2
24V - 24 Volt ACTIVE

NOTES

1.

CAC CONTROLLER DIPSWITCH S5 (GROUP OF 12) MUST BE ON FOR THIS CONTROL TYPE.

2.

SHIELDED CABLE IS NOT REQUIRED FOR THIS CONTROL TYPE HOWEVER CONTROL WIRING MUST BE
KEPT SEPARATE FROM POWER WIRING.

3.

AN "RT" OR Cont" ALARM MAY APPEAR IN INITIAL START UP. A SIGNAL FROM THE CONTROLLER WILL
CLEAR THIS ALARM.

27

RCW 1 CONTROL OPTIONS FOR SINGLE AND TWO ST

AGE UNITS WITH CA
C CONTROLLER
STA
CAC

RCW CONTROLLER

RS485
2
1 GND 12V
CAC PCB
TERMINAL
NUMBERS

12V
GND
1
2

OPTIONAL FAULT STATUS

INDICATION 24V

ALARM
FAN AUX CONTACTOR
24V
C

OPTIONAL RUN STATUS

INDICATION 24V
RT

K
L
M
XB 01035
REMOTE SENSOR
A

ON/OFF

OPTIONAL ON/OFF SWITCH

OR TIME CLOCK CONNECTIONS

NOTES

1.

WITH RCW1 AN XB01035 REMOTE SENSOR MUST BE FITTED.

2.

RCW1 WILL NOT INDICATE IF THE UNIT IS TURNED ON OR OFF. HOWEVER IF THE SENSORS GREEN
24V LED IS WIRED THROUGH THE INDOOR FAN CONTACTOR AUX CONTACT IT WILL INDICATE A RUN
STATUS.

3.

SHIELDED CABLE IS RECOMMENDED FOR THIS CONTROL. CONTROL WIRING MUST BE KEPT SEPARATE
FROM POWER WIRING.

4.

AN "RT" OR "Cont" ALARM MAY APPEAR IN INITIAL START UP. A SIGNAL FROM RCW WILL CLEAR THIS
ALARM.

5.

EARLY VERSIONS OF THE CAC CONTROLLER REQUIRE THE ON/OFF BUTTON ON THE RCW TO BE
TURNED ON IF THE TIME CLOCK HAS TURNED THE UNIT OFF THEN ON.

28

SENSOR AND SETPOINT CONTROL OPTIONS FOR SINGLE AND TWO ST

AGE UNITS WITH
STA
CAC CONTROLLER
CAC PCB
TERMINAL
NUMBERS

OPTIONAL FAULT STATUS

INDICATION 24V
FAN AUX CONTACTOR

24V
C
OPTIONAL RUN STATUS
INDICATION 24V

XB 01040
SET POINT ONLY
WIRED
A
B
C

XB 01035
SENSOR ONLY
WIRED
A
B
C

RT
SPT
ON/OFF
OPTIONAL ON/OFF SWITCH
OR TIME CLOCK CONNECTIONS

NOTES

1.

SETPOINT, SENSOR, WIRING AND CONTROLS MUST BE SPEARATE.

2.

OFF.
CAC CONTROLLER DIPSWITCH S5 (GROUP OF 12) MUST BE OFF

3.

SHIELDED CABLE IS REQUIRED FOR THIS CONTROL TYPE. CONTROL WIRING MUST BE KEPT SEPARATE
FROM POWER WIRING.

29

FINAL TTASKS
ASKS
Place the plugs back on the valves and check that they are properly tightened.
If needed, fix the cables and the pipes on the wall with clamping collars.
Operate the air conditioner in the presence of the user and explain all functions.
Show him how to remove, clean and place back the filters.

INWARRANTY RETURN MA
TERIAL PROCEDURE
IN-WARRANTY
MATERIAL
Material must not be returned without permission of our After Sales Department.
To return the material, contact your nearest sales office and ask for a "return voucher". This return voucher shall be sent
out with the returned material and shall contain all necessary information concerning the problem encountered.
The return of the part does not constitute an order for replacement. Therefore, a purchase order must be entered
through your nearest distributor or regional sales office. The order should include part name, part number, model
number and serial number of the unit involved.
Following our personal inspection of the returned part, and if it is determined that the failure is due to faulty material or
workmanship, and in warranty, credit will be issued on customer's purchase order. All parts shall be returned to our
factory, transportation charges prepaid.

SERVICE AND SP
ARE PAR
TS ORDER
SPARE
PARTS
The model number, the confirmation number and the unit serial number indicated on the name plate must be provided
whenever service works or spare parts are ordered.
For any spare part order, indicate the date of unit installation and date of failure. Use the part number provided by our
service spare parts, if it not available, provide full description of the part required.

30

SERVICING
ROUTINE SERVICING
To ensure the correct operation of the installation, it is necessary to have preventive maintenance of the indoor and
outdoor units carried out by qualified personnel.

GENERAL INST
ALLA
TION
INSTALLA
ALLATION
Carry out a visual inspection of the complete installation in service.
Check the general cleanness of the installation, and check that the condensate evacuations are not blocked, particularly
on the indoor unit, before the summer season.
Check the condition of the tray.

OUTDOOR UNIT

COILS
Clean the heat exchanger using a special product for aluminium-copper heat exchangers, and rinse with water. Do not
use hot water or steam, as this could cause the pressure of the coolant to increase.
Check that the surface of the aluminium fins of the heat exchanger is not damaged by impacts or scratches, and clean
with an appropriate tool if necessary.

ELECTRICAL SECTION
Check that the main power supply cable is not damaged or altered in such a way as to affect the insulation
Check that the interconnecting cables between the two units are not damaged or altered, and that they are correctly
connected.
Check the earth connection.

INDOOR UNIT
In order for the installation to operate correctly, it is essential to regularly clean the air filter located in the intake of the
indoor unit.
When clogged, the filter reduces the air flow through the heat exchanger of the indoor unit, which in turn reduces the
efficiency of the installation and inhibits the cooling of the fan motor.
Check the cleanness of the indoor heat exchanger.

CAUTION

BEFORE CARR
YING OUT ANY OPERA
TION ON THE EQUIPMENT
T THE ELECTRICAL
CARRYING
OPERATION
EQUIPMENT,, CHECK THA
THAT
POWER SUPPL
Y IS SWIT
CHED OFF AND THA
T IT CANNO
T BE SWIT
CHED ON INAD
VER
TENTL
Y.
SUPPLY
SWITCHED
THAT
CANNOT
SWITCHED
INADVER
VERTENTL
TENTLY

IT IS RECOMMENDED THA
T THE LLOCAL
OCAL SWIT
CH BE PPADL
ADL
OCKED
THAT
SWITCH
ADLOCKED
31

32

APPENDIX

APPENDIX

APPENDIX

APPENDIX
DIMENSIONS OUTDOOR UNITS ......... III
206 - 256 .............................................................. III
306 ........................................................................ IV
406M ...................................................................... V
406 - 506 - 606 ..................................................... VI
756 - 906 ............................................................. VII

DIMENSIONS INDOOR UNITS ........... VIII

206 - 256
306 - 406
506 - 606
756 - 906

............................................................ VIII
............................................................ VIII
.............................................................. IX
.............................................................. IX

WIRING DIAGRAM ................................ X

206 - 256 - 306(R22) ............................................. XI
306(R407C) .......................................................... XII
406M CONTROL ................................................. XIII
406M POWER ..................................................... XIV
406 - 506 - 606(R22) CONTROL ........................... XV
606(R407C) CONTROL ....................................... XVI
406 - 506 - 606 POWER ..................................... XVII
756 - 906CONTROL ......................................... XVIII
756 - 906 POWER ............................................... XIX

ELECTRICAL CONNECTIIONS ............. XX

206 - 256 - 306 .................................................... XX
406M - 406 - 506 - 606 - 756 - 906 ...................... XX

AERAULIC ADJUSTMENT .................... XXI

II

APPENDIX
DIMENSIONS OUTDOOR UNITS

1060

206 - 256

760

855

330

230

400

230

185

50

50
90

900

880

800

80

900

III

APPENDIX

968

10

216

399

1094

306

1003

957

1003

IV

55
75

APPENDIX

1250

406M

195

100

957

1004

968

85

10
4

1004

APPENDIX
406 - 506 - 606

1650

1123

1101

1708

606
1171

201
111

113

113

203

506
1171

203

406
972

152

152

406

528

528

506 - 606

506 - 606

VI

APPENDIX

1238

756 - 906

1070

1345

1048

2213

VII

756
1304

906
1454

350

250

12
4

2175

APPENDIX
DIMENSIONS INDOOR UNITS
206 - 256
1059
240

302

259

302

26

24

22

334

30

26

99

114

350

350

400

253

30

1302

1302

1352

1000

44

1/2"
7/8"
75

249

151

30

96

381
441

306 - 406

67.5

25.4

179
250

23

23

130

924

663

19

1736

VIII

APPENDIX
506 - 606

320
262

25.4

33

1064

782.5

33

64

74.5

410

370

70

110

230

2154

756 - 906
910
2208
447,50

1098

662.5

100

48

490

100

39

2240

190

269,33

2270

2002

45

662

161

A
10

448

222

172

IX

756
795

906
945

APPENDIX
WIRING DIAGRAM

TAKE CARE!
These wiring diagrams are correct at the time of publication. Manufacturing changes can lead to modifications.
Always refer to the diagram supplied with the product.

POWER SUPPL
Y MUST BE SWIT
CHED OFF BEFORE ST
AR
TING TTO
O
SUPPLY
SWITCHED
STAR
ARTING
WORK IN THE ELECTRIC CONTROL BOX!

APPENDIX
206 - 256 - 306(R22)

T1SEC
T1PRI

R1

XI

APPENDIX
306(R407C)

T1SEC
T1PRI

R1

XII

APPENDIX
406M CONTROL

T1SEC

T1PRI

<

>

A
RE V ST D
Heatpu.

WH

Cool.
only

BU

XIII

APPENDIX
406M POWER

XIV

APPENDIX
406 - 506 - 606(R22) CONTROL

T1SEC

T1PRI

XV

APPENDIX
606(R407C) CONTROL

T1SEC

T1PRI

XVI

APPENDIX
406 - 506 - 606 POWER

XVII

APPENDIX
756 - 906CONTROL

T1SEC
T1PRI

<

<

>

>

XVIII

APPENDIX
756 - 906 POWER

XIX

APPENDIX
ELECTRICAL CONNECTIIONS
Comply with the marking on the terminal block when making electrical connections, including the
mains supply connection (neutral, earth, etc.).

** Electrical protection to be during installation

*** Connection to the local switch

206 - 256 - 306

1
2
3

**

U1
V1
W1

L1
L2
L3
N

***

3N~400V-50Hz +

W2 U2

V2

U1

V1

W1

L1

L2

L3

W2 U2

V2

U1

V1

W1

L1

L2

L3

406M - 406 - 506 - 606 - 756 - 906

11
12
13

**

U1
V1
W1

L1
L2
L3
N

***

3N~400V-50Hz +
XX

APPENDIX
AERAULIC ADJUSTMENT

0
1tr
2tr
3tr

3600
242
214
183
152

4050
227
199
166
133

Air flow (m/h)

4500
0
207
7
179
9
142
2
105
5

4750
191
164
126
88

5000
176
148
109
70

0
1tr
2tr
3tr
4tr

3800
243
217
178
145
110

4240
227
196
153
121
83

Air flow (m/h)

4680
0
201
1
169
9
124
4
94
4
52
2

4890
188
161
109
78
35

5100
170
135
90
60
17

0
1tr
2tr
31/2tr

4600
228
202
175
136

5180
216
189
162
122

Air flow (m/h)

5760
0
200
0
173
3
146
6
106
6

6030
191
164
138
98

6300
182
155
129
89

0
1tr
2tr
3tr

6000
250
221
192
170

6780
248
217
186
159

Air flow (m/h)

7560
0
239
9
202
2
165
5
124
4

7880
231
191
151
102

8200
222
180
138
79

0
1tr
2tr
31/2tr

7500
569
515
462
391

8430
550
498
450
377

Air flow (m/h)

9360
0
536
6
480
0
435
5
363
3

9830
527
470
428
358

10300
519
461
419
350

0
1tr
2tr
4tr

7780
365
343
322
278

8750
354
332
309
264

Air flow (m/h)

9720
0
339
9
316
6
394
4
248
8

10360
329
306
283
237

11000
318
294
270
222

206

Ps (Pa)

256

Ps (Pa)

306

Ps (Pa)

406

Ps (Pa)

506

Ps (Pa)

606

Ps (Pa)

XXI

APPENDIX

0
1tr
2tr
4tr

9600
425
387
349
273

10800
412
370
328
245

Air flow (m/h)

12000
0
395
5
351
1
308
8
221
1

12600
379
334
390
201

13200
350
305
261
172

0
1tr
2tr
4tr

11440
595
527
460
325

12870
556
487
419
282

Air flow (m/h)

14300
0
534
4
464
4
394
4
254
4

15015
514
444
375
236

15730
486
415
344
203

756

Ps (Pa)

906

Ps (Pa)

XXII

EC Compliance declaration
Under our own responsibility, we declare that the product designated in this manual comply with the provisions of the EEC directives listed hereafter and
with the national legislation into which these directives have been transposed.

Dclaration CE de conformit
Nous dclarons sous notre responsabilit que les produits dsigns dans la prsente notice sont conformes aux dispositions des directives CEE
nonces ci- aprs et aux lgislations nationales les transposant.

EG-Konformittserklrung
Wir erklarn in eigener Verantwortung, das die in der vorliegenden Beschreibung angegebenen Produkte den Bestimungen der nachstehend erwhnten
EG-Richtlinien und den nationalen Gesetzesvorschriffen entsprechen, in denen diese Richtinien umgesetz sind.

Dichiarazione CE di conformit
Dichiariamo, assurmendone la responsasabilit, che i prodotti descritti nel presente manuale sono conformi alle disposizioni delle direttive CEE di cui
sott e alle lagislazionni nazionali che li recepiscono

Declaracin CE de conformidad
Declaramos, bajo nuestra responsabilidad, que los productos designados en este manual son conformes a las disposiciones de las directivas CEE
enunuciadas a continuacion, asi como a las legislaciones nacionales que las contemplan.
DK 206-256-306-406-506-606-756-906
DN 206-256-306-406M-406-506-606-756-906
MACHINERY DIRECTIVE 98 / 37 / EEC
LOW VOLTAGE DIRECTIVE (DBT) 73 / 23 / CEE AMENDED BY DIRECTIVE 93 / 68 EEC
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 89 / 336 / EEC
PRESSURISE EQUIPMENT DIRECTIVE (DESP) 97 / 23 / EEC
MODULE A CATEGORY I:DK AND DN 206 AND 406
SUB-MODULE A1 CATEGORY II: DN 256 TO 306 AND 406M TO 906
NOTIFIED BODY: TV RHEINLAND 6, RUE HALVY 75 009 PARIS - FRANCE.
THE PRODUCTS ARE PROVIDED WITH CE 0035 MARKING OF CONFORMITY
DIRECTIVE MACHINES 98 / 37 C.E.E.
DIRECTIVE BASSE TENSION (DBT) 73 /23 C.E.E. , AMENDEE PAR DIRECTIVE 93 / 68 C.E.E.
DIRECTIVE COMPATIBILITE ELECTROMAGNETIQUE 89 / 336 / C.E.E.
DIRECTIVE DES EQUIPEMENTS SOUS PRESSION (DESP) 97 / 23 C.E.E.
MODULE A CATEGORIE I : DK ET DN 206 ET 406
SOUS-MODULE A1 CATEGORIE II : DN 256 A 306 ET 406M A 906
AVEC SURVEILLANCE PAR LE TUV RHEINLAND 6, RUE HALVY 75 009 PARIS - FRANCE.
LES PRODUITS SONT FOURNIS AVEC LE MARQUAGE DE CONFORMITE CE 0035
RICHTLINIE MASCHINEN 98 / 37 / EG
RICHTLINIE NIERDERSPANNUNG (DBT) 73 / 23 / EG ABGENDERT DURCH DIE RICHTLINIE 93 / 68 EG
RICHTLINIE ELEKTROMAGNETISHE VERTRGLICHKEIT 89 / 336 / EG
RICHTLINIE FR AUSRSTUNGEN UNTER DRUCK (DESP) 97 / 23 / EG
MODUL A, KATEGORIE I : DK UND DN 206 UND 406
UNTER MODUL A1, KATEGORIE II : DN 256 BIS 306 UND 406M BIS 906
MIT KONTROLLE DURCH DEN TUV RHEINLAND 6, RUE HALVY 75 009 PARIS - FRANCE.
DIE PRODUKTE WERDEN MIT DER MARKIERUNG CONFORMITE CE 0035 GELIEFERT.
DIRETTIVA MACHINE 98 / 37 / CEE
DIRETTIVA BASSA TENSIONE (DBT) 73 / 23 / CEE EMENDATA DALLA DIRETTIVA 93 / 68 CEE
DIRETTIVA COMPATIBILITA ELETTROMAGNATICA 89 / 336 / CEE
DIRETTIVA DEGLI IMPIANTI SOTTO PRESSIONE (DESP) 97 / 23 / CEE
MODULO A, CATEGORIA I : DK E DN 206 E 406
SOTTOMODULO A1, CATEGORIA II : DN 256 - 306 E 406M - 906
CON SUPERVISION POR EL TUV RHEINLAND 6, RUE HALVY 75 009 PARIS - FRANCE.
I PRODOTTI SONO FORNITI CON LA MARCATURA DI CONFORMITE CE 0035.
DIRECTIVA MAQUIAS 98 / 37 / CEE
DIRECTIVA BAJA TENSION (DBT) 73 / 23 / CEE ENMENDATA POR LA DIRECTIVA 93/ 68 CEE
DIRECTIVA COMPATIBILIDAD ELECTROMAGNETICA 89 / 336 / CEE
DIRECTIVA DE LOS EQUIPOS A PRESION (DESP) 97 / 23 / CEE
MODULO A, CATEGORIA I : DK Y DN 206 Y 406
BAJA MODULO A1, CATEGORIA II : DN 256 A 306 Y 406M A 906
CON SORVEGLIANZA DAL TUV RHEINLAND 6, RUE HALVY 75 009 PARIS - FRANCE.
LOS PRODUCTOS SE PROPORCIONAN CON EL MARCADO DE CONFOR CE 0035.
And that the following paragraphs of the harmonised standards have been applied.
Et que les paragraphes suivants les normes harmonises ont t appliqus.
Und dass die folgenden Paragraphen der vereinheitlichten Normen Angewandt wurden.
E che sono stati applicati i seguenti paragraphi delle norme armonnizzate.
Y que se han aplicado los siguientes apartados de las normas armonizadas.
EN 60 335-1
EN 50 082
EN 255

EN 60 335-2-40
EN 60 204-1
EN 378

A Tillires Sur Avre

27570 - FRANCE
Le: 22/07/2004
Franck Bailly
Quality Manager
ACE Industrie

EN 60 204
EN 61 000-3-2
EN 814

FROM EMAILAIR

TECHNICAL ENQUIRIES
1800 1800 04

SERVICE / WARRANTY
1300 553 000

MELBOURNE
745 Springvale Road
Mulgrave VIC 3170

TEL: (03)8544 3505

FAX: (03)8544 3540

TEL: (02)9793 3644

FAX: (02)9793 3688

TEL: (07)3392 8113

FAX: (07)3392 8115

TEL: (08)8372 7866

FAX: (08)8372 7816

TEL: (08)9284 0800

FAX: (08)9284 0600

TEL: (02)4966 1391

FAX: (02)4966 1369

517A Rosebank Road

Avondale, Auckland NZ

TEL: (09)820 0333

FAX: (09)820 0332

NZ Tech Support Freecall

TEL: 0800 180 094

SYDNEY
CNR Marion St & Airport Ave
(P.O.Box.VQ)Banktown
Airport NSW 2200
BRISBANE
Unit 9,123 Muriel Ave
Moorooka QLD 4105
ADELAIDE
Offices on the park
Suite 27,8 GreenhiII Road
Wayville SA 5034
PERTH
Suite 23,350 Cambridge St
Wembley WA 6014
NEWCASTLE
PO Box 288
Thornton NSW 2322
NEW ZEALAND

www.airwell.com.au
WITH A CONCERN FOR A CONSTANT IMPROVEMENT, OUR PRODUCTS CAN BE MODIFIED WITHOUT NOTICE. PHOTOS NON CONTRACTUAL. Copyright2005