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Allison Transmissions
Users Manual
Pro-Link
/MPC source
code is a confidential trade secret of NNT, Inc.. You may not decipher or de-compile the Pro-Link
/MPC
applications, develop source code for the Pro-Link
/MPC
and its documentation may not be sublicensed or transferred without the prior written consent of NNT, Inc..
This manual, as well as the software it describes, is furnished under license and may only be used or copied in
accordance with the terms of such license. The content of this manual is furnished for informational use only, is
subject to change without notice, and should not be construed as a commitment by NNT, Inc. NNT, Inc. assumes no
responsibility or liability for any errors or inaccuracies that may appear in this book.
Except as permitted by such license, no part of this publication may be reproduced, or transmitted, in any form or by
any means, electronic, mechanical, or otherwise, without the prior written permission of NNT, Inc..
NEXIQ Technologies is a trademark of NNT, Inc.
2005 NNT, Inc. All rights reserved. All other marks are trademarks or registered trademarks of the respective
holders. Pictures for illustration purposes only. Specifications are subject to change without notice.
www.nexiq.com
Rev: 12/05/2005
Pro-Link
PID descriptions.
SID Fault Code Descriptions (Appendix)provides a table that com-
pares SAE and ATA System Identification (SID) descriptions with Pro-
Link
MID descriptions.
FMI Fault Code Descriptions (Appendix)provides a table that com-
pares SAE Failure Mode Identifier (FMI) descriptions with Pro-Link
FMI
descriptions.
Warranty and Service (Appendix)provides warranty and service
information.
Each chapter is introduced by an at-a-glance list of the chapters contents, along
with corresponding page numbers.
- Conventions
Pro-Link
Users Manual
for:
Important safety information
Instructions on connecting the device to a vehicle
Instructions on properly inserting an application card
If the Loading Application message continuously appears, check the label
on the card to verify you are using the appropriate card for the given manu-
facturer/ECU.
- Conventions
Pro-Link
/MPC.
There are four applications:
Allison WTEC
Allison CEC
Heavy Duty Systems (not covered in this manual)
MPC Utilities (not covered in this manual)
NOTE:
iSince these applications are supported by both the Pro-Link GRAPHIQ and the Pro-
Link Plus, this manual uses Pro-Link
Users Manual
for the following:
Important safety information
Instructions on connecting the device to a vehicle
Instructions on properly inserting an application card
MPC BIOS
2005 NNT, INC.
PRO-LINK 9000/MPC
START NEW SESSION?
[YES] NO
- Connecting to a Transmission Application
Pro-Link
/MPC but will vary based on the transmission system being diag-
nosed. Parameters not available will be indicated on the right hand side of the
screen by a N/A symbol.
NOTE:
iDetailed diagnostic and repair procedures as well as specifications may be
found in the system manufacturers shop manual.
# ACTIVE CODES 5
IGN STATUS ON
SOL APPLY VOLTS 11.6V
SUMP 50F
TABLE 1. WTEC II Data List
Parameter
Sample
Value Diagnostic Data List Definition
#ACTIVE CODES 0 Indicates the number of currently active codes (up to
five) in the diagnostic codes data list. Placing the
cursor on this line and pressing provides a
shortcut to the diagnostic codes data list to view all
diagnostic codes, active or inactive. To return to the
diagnostic data list, press the key.
IGN STATUS ON Ignition StatusThe ECU interpretation of ignition
voltage. When voltage is below a calibration value, the
ignition is considered to be off.
18 Pro-Link
/MPC continuously
records data. When the memory is full, the oldest data is dropped and new data
is added. You choose what will trigger data recording. The trigger is a mark in
the recording so you can find that exact spot later during playback. You choose
what to use as a trigger. Because driveability problems are often related to active
codes, you can have the Pro-Link
/MPC uses a fault code (specific or any) as the trigger. You specify
the trigger point by choosing from the following:
Trigger on Any Code
Trigger on Specific
Trigger Manually
Clear Trigger
Print Snapshot
To use the Trigger/Snapshot option and set the trigger point:
1 From the Diagnostics menu, select Trigger/Snapshot.
2 Press .
The following screen appears:
3 Use the and keys to make your selection.
TRIGGER/SNAPSHOT
----Selections----
TRIGGER ON ANY CODE
46 Pro-Link
/MPC
triggers on any fault code when an active fault occurs.
To use the Trigger on Any Code option:
1 From the Trigger/Snapshot menu, select Trigger on Any Code.
2 Press .
The following screen appears:.
3 Press to continue.
When an active fault occurs, the following screen appears:
4 Press to return to the previous screen.
TRIGGER/SNAPSHOT
----Selections----
TRIGGER ON ANY CODE
TRIGGER IS SET TO
ANY CODE
[ENTER] TO CONTINUE
TRIGGER OCCURRED AT
XX-XX-XX
[ENTER] TO CONTINUE
- Diagnostics Menu
Pro-Link
/MPC triggers
only on the specific code you designate.
To use the Trigger on Specific option:
1 From the Trigger/Snapshot menu, select Trigger on Specific.
2 Press .
The following screen appears:
3 Use the and keys to scroll through the specific WTEC codes until
the appropriate code is displayed.
4 Press .
The following confirmation screen appears:
The trigger is activated when the selected code has an active fault.
TRIGGER/SNAPSHOT
----Selections----
TRIGGER ON SPECIFIC
SELECT TRIGGER CODE
12 12
TRIGGER SET TO 21 12
21 THROTTLE SENSOR
FAILED LOW
[CONTINUE] CANCEL
48 Pro-Link
/MPC.
8 If you wish to continue to review Snapshot data, restart the Pro-Link
/MPC.
9 When prompted to start a new session, select NO.
The data captured during the Snapshot session will be restored for viewing.
IMPORTANT:
If the trigger is activated more than once during a session, only the last
trigger event will be used as a time mark. Earlier triggers will not be
retained as a reference point.
10 Press to return to the Allison WTEC main menu.
Pro-Link
/MPC will only display those I/O functions and CMCs that are
enabled by the current ECU programming. Not all of the CMCs in the following list
are available in your specific package.
Customer Modifiable Constant
D1 Select Position (Primary) Eng Brake Preselect Shift
Position
D1 Select Position (Secondary) Maximum Output Speed Auto-
matic Neutral
Maximum Engine Speed for
PTO Engagement
Maximum Output Speed Low
Axle Select
Maximum Engine Speed for
PTO Operation
Range Indicator Low Gear
Maximum Output Speed for
PTO Engagement
Range Indicator First Gear
Maximum Output Speed for
PTO Operation
Range Indicator Second Gear
Range Indicator Third Gear Override Engine Coolant Source
Autodetect
Range Indicator Fourth Gear Override Oil Level Sensor Auto
Detect
Range Indicator Fifth Gear Override Retarder Autodetect
Range Indicator Sixth Gear Eng Coolant Temp To Start
Retarder Capacity Reduction
Range Indicator Neutral Gear Eng Coolant Temp To Start Pre-
select Shifts
Range Indicator Reverse Gear Eng Brake Preselect Shift Sched
Select
58 Pro-Link
/MPC displays the code number, along with a description of the code or
codes stored in the ECU.
The readout contains the name of the system or component that caused the code
to be set.
When viewing Diagnostic Codes in the normal Data List, the number on the left
is usually a more severe code than the code on the right side of the display. If both
memory locations have a code stored while in this function selection, the code on
the left will be displayed first. Also, if there are two codes stored in the ECU, the
arrows will appear on the bottom line of the code display screen.
NOTE:
iWhen certain operating conditions occur, a diagnostic code will be set in
one of two memory locations of the ECU. Both memory locations are dis-
played, and the code in the left position is usually more severe to
transmission operation. Consult the appropriate Allison Transmission trou-
bleshooting manual to determine system response for the various codes.
The following table provides a list of Allison CEC diagnostic codes and a descrip-
tion for each code:
ALLISON DIAG CODES
SPEED SENSOR
CODE 22
68 Pro-Link
PID descriptions.
76 Pro-Link
/MPC de-
scriptions are used in Active Codes, Historic Codes, and Snapshot.
TABLE 1. PID Fault Code Descriptions
PID SAE Description Pro-Link
Description
7 Axle #2 Lift Air Pressure AXLE2 LIFT AIR
8 Brake System Air Pressure Low
Warning Switch Status
BRK AIR PRS LOW SW
9 Axle Lift Status AXLE LIFT STAT
10 Axle Slider Status AXLE SLIDER STAT
11 Cargo Securement CARGO SECUREMENT
12 Brake Stroke Status BRK STROKE STAT
13 Entry Assist Position/Deployment ENTRY ASSIST POS/ DEP
14 Entry Assist Motor Current ENTRY ASSIST MOT CUR
15 Fuel Supply Pump Inlet Pressure FUEL SUP PUMP INL
16 Suction Side Fuel Filter Differential
Pressure
SUCT SIDE FUEL
17 Engine Oil Level Remote Reservoir ENG OIL LEVEL REM
18 Extended Range Fuel Pressure EXT RANGE ENG FUEL
19 Extended Range Engine Oil Pressure EXT RANGE ENG COOL
20 Extended Range Engine Coolant
Pressure
ENG ECU TEMP PRS
21 Engine ECU Temperature ENG ECU TEMP
22 Extended Engine Crankcase Blow-by
Pressure
EXT ENG CK BLW-BY
23 Generator Oil Pressure GEN OIL PRESS
24 Generator Coolant Temperature GEN COOL TEMP
25 Air Conditioner System Status #2 AIR COND SYS2
26 Estimated Percent Fan Speed EST PER FAN SPD
Pro-Link
Description
78 Pro-Link
Description
Pro-Link
Description
80 Pro-Link
Description
Pro-Link
Description
82 Pro-Link
Description
Pro-Link
Description
84 Pro-Link
Description
Pro-Link
Description
86 Pro-Link
/MPC
descriptions are used in Active Codes, Historic Codes, and Snapshot.
TABLE 1. SID Fault Code Descriptions Used for MID 128
SID SAE Description Pro-Link
Description
001 Injector Cylinder #1 INJ CYL 1
002 Injector Cylinder #2 INJ CYL 2
003 Injector Cylinder #3 INJ CYL 3
004 Injector Cylinder #4 INJ CYL 4
005 Injector Cylinder #5 INJ CYL 5
006 Injector Cylinder #6 INJ CYL 6
007 Injector Cylinder #7 INJ CYL 7
008 Injector Cylinder #8 INJ CYL 8
009 Injector Cylinder #9 INJ CYL 9
010 Injector Cylinder #10 INJ CYL 10
011 Injector Cylinder #11 INJ CYL 11
012 Injector Cylinder #12 INJ CYL 12
013 Injector Cylinder #13 INJ CYL 13
014 Injector Cylinder #14 INJ CYL 14
015 Injector Cylinder #15 INJ CYL 15
016 Injector Cylinder #16 INJ CYL 16
017 Fuel Shutoff Valve FUEL SHUTOFF VL
018 Fuel Control Valve FUEL CONTROL VL
019 Throttle Bypass Valve THROT BYPASS VL
020 Timing Actuator TIMING ACTUATOR
021 Engine Position Sensor ENG POS SENSOR
Pro-Link
Description
90 Pro-Link
Description
Pro-Link
Description
92 Pro-Link
Description
Pro-Link
MID descriptions.
94 Pro-Link
Description
128 Engine #1 ENGINE
129 Turbocharger TURBO
130 Transmission TRANSMISSION
131 Power Takeoff PTO
132 Axle, Power Unit AXL PWR UNIT
133 Axle, Trailer #1 AXL TRAIL #1
134 Axle, Trailer #2 AXL TRAIL #2
135 Axle, Trailer #3 AXL TRAIL #3
136 Brakes, Power Unit BRK PWR UNIT
137 Brakes, Trailer #1 BRK TRAIL #1
138 Brakes, Trailer #2 BRK TRAIL #2
139 Brakes, Trailer #3 BRK TRAIL #3
140 Instrument Cluster INST CLUSTER
141 Trip Recorder TRIP RECORD
142 Vehicle Management System VEH MANG SYS
143 Fuel System FUEL SYSTEM
144 Cruise Control CRUZ CONT
145 Road Speed Indicator ROAD SPD IND
146 Cab Climate Control CAB CLIM/CONT
147 Cargo Refrigeration/Heating, Trailer
#1
HT/CL TRAIL 1
Pro-Link
Description
96 Pro-Link
Description
Pro-Link
Description
98 Pro-Link
FMI descriptions.
100 Pro-Link
/
MPC descriptions are used in Active Codes and Historic Codes.
TABLE 1. FMI Fault Code Descriptions
FMI SAE Description Pro-Link
Description
00 Data Valid But Above Normal Range VALID, ABOVE NORM
01 Data Valid But Below Normal Range VALID, BELOW NORM
02 Data Erratic, Intermittent, Or Incorrect ERRATIC, INTERMIT
03 Voltage Above Normal Or Shorted High VOLTS ABOVE NORM
04 Voltage Below Normal Or Shorted Low VOLTS BELOW NORM
05 Current Below Normal Or Open Circuit CURRENT BELOW
NORM
06 Current Above Normal Or Grounded
Circuit
CURRENT ABOVE NORM
07 Mechanical System Not Responding
Properly Or Out Of Adjustment
SYS NOT RESPONDING
08 Abnormal Frequency, Pulse Width, Or
Period
ABNORM FREQ, PERIOD
09 Abnormal Update Rate ABNORM UPDATE RATE
10 Abnormal Rate Of Change ABNORM CHNG RATE
11 Failure Mode Not Identifiable FAIL MODE NOT IDENT
12 Bad Intelligence Device Or Component BAD INTELLIG DEVICE
13 Out Of Calibration OUT OF CALIBRATION
14 Special Instructions SPECIAL INSTRUCTIONS
Pro-Link