Asrs Computer Software System User Manual

ASRS COMPUTER SOFTWARE SYSTEM USER MANUAL
Wise automation engineering(Zhejiang) co.,ltd Address:No8 wuyi road economic development zone.Jiashan Zhejiang P.R.C
Tel:0573-84185800 Fax:0573-84185809 Http://www.wise56.com E-mailwise @public.js.jxptt.zj.cn
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FINISHED GOODS AS/RS
COMPUTER SOFTWARE SYSTEM

USER MANUAL

WISE AUTOMATION ENGINEERING(ZHE JIANG)CO.,LTD.
2012-09
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Catalog
CHAPTER 1 AS/RS SYSTEM GENERAL SITUATION.................................................................................... 3
1.1 AS/RS LAYOUT.......................................................................................................................................... 3
1.2 HARDWARE SYSTEM CONTROL STRUCTURE................................................................................... 4
1.3 ERP-ASRS-DEVICE INTERFACE............................................................................................................. 4
1.4 ERP-ASRS SYSTEM FLOW CHART ........................................................................................................ 5
1.5 AS/RS COMPUTER SYSTEM SPECIFICATION LIST............................................................................ 6
CHAPTER 2 AS/RS DP SYSTEM GENERAL OPERATION............................................................................. 7
2.1 AS/RS OPERATION ENVIRONMENT..................................................................................................... 7
2.2 AS/RS DP SYSTEM MODE OF ENTRY................................................................................................... 7
2.3 ELEMENTARY OPERATION MODE....................................................................................................... 8
CHAPTER 3 AS/RS DP SYSTEM FUNCTION MODULE.................................................................................. 15
3.1 BASIC CODE ........................................................................................................................................... 15
3.2 DAILY AS/RS OPERATION.................................................................................................................... 31
3.3 ASRS STOCK........................................................................................................................................... 37
3.4 WAIT FOR ASRS PROCESS DATA........................................................................................................ 43
3.5 WORK FILE ............................................................................................................................................. 49
3.6 REPORT && ANALYSIS......................................................................................................................... 57
3.7 SECURITY MANAGEMENT.................................................................................................................. 70
CHAPTER 4 AS/RS ONLINE CONTROL SYSTEM............................................................................................ 78
CHAPTER 5 AS/RS UPDATE SYSTEM................................................................................................................ 83
CHAPTER 6 AS/RS SYSTEM EXCEPTION AND HANDLING........................................................................ 88
6.1 PLC CONTROL DEVICES RUNNING EXCEPTION AND HANDING SOLUTION.......................... 88


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CHAPTER 1 AS/RS SYSTEM GENERAL SITUATION
1.1 AS/RS LAYOUT


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1.2 HARDWARE SYSTEM CONTROL STRUCTURE
1.3 ERP-ASRS-DEVICE INTERFACE


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1.4 ERP-ASRS SYSTEM FLOW CHART


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1.5 AS/RS COMPUTER SYSTEM SPECIFICATION LIST
ITEM NAME DESCRIPTION QTY REMARK
1 DB SERVER DELL T420 1 DATABASE SERVER
2 SERVER OS SBS2011 1
3 ON-LINE Dell 790MT 1
4 DP Dell 790MT 2
5 UPS 3KVA 1 SERVER
6 PRINTER HP 1 REPORT PRINT
7 MOXA CP-118U 1 8 PORT
8 SWITCH HUB D-LINK 1
9 WINDOWS 7 MICROSOFT 3

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CHAPTER 2 AS/RS DP SYSTEM GENERAL OPERATION
2.1 AS/RS OPERATION ENVIRONMENT
network operating system: Windows SERVER 2003
workstationWindows XP
database systemMS SQL Server 2000
proscenia development toolSYBASE Power Builder 9.0,Borland DELPHI 7.0

2.2 AS/RS DP SYSTEM MODE OF ENTRY
double-clicks on the workstation tabletop the related icon then to enter the corresponding system.
1+ The DP system enters the main picture
After the system starts, appears the following graphical interface (picture 1)

,picture 1-

After several seconds,will appears !login user regist",picture 2-

picture 2

The input system manager assigns to register the code, the password, if is not right, then message !please input
again!", if exit,then click exit button,if the password are correct, then enters the system MDI host window (picture 3),
then carries on each information handling of traffic.

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,picture 3-
2.3 ELEMENTARY OPERATION MODE
Application procedure is similar with other Windows the XP, this system function mainly by the menu, the tool
strip, the window, the report form realizes. Among them, the majority of procedure is WISE to develop, Has certain
demonstration style, the function formidable base class window and the report form, then defers to the user demand
to carry on the design directly
1. menu
The menu is the entrance for the operator uses the system, the user may carry on the system operation through
the operation menu, the operation menu has two ways:
(1) Uses the keyboard to operate
May use on the keyboard the ALT key to activate the menu, then choose the menu with the cursor key,
execute the menu item with the enter key.
(2) Uses the mouse to operate
The user use mouse control menu quite is convenient, first selects some menu item is ok
2. Tree menu
Can the more convenient choice menu item, only have to open out the menu item, then may click on the
selection. The concrete function is consistent with the menu.
3. window
(1) window basic control picture 7

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window yes computer be like user proceed interlocutory mostly interface.user mostly through
the medium of window proceed data-in, output function. window be formed of some control.saw
chart four.thereof operate and general win95 / win98 cum office subaltern operate
(2) window working order
The window state, may divide into the original state, the query state, the modi state, the additional state.
(3) window style
The window operation has four kind of styles, respectively is the execution, the input, the printing.
When system run may open many windows, the identical time only can in the current window operation,
be only effective to the tool strip to the current window
execute window
This kind of window does not have the tool strip, cannot execute processing to the data material. But may
execute some fixed function in the backstage. As picture
Sheet no query
Good editor
Next pulls the type
tabulation
Single
Reelection
frame
Text input frame
Command
button

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(picture 8)
GRID style
One kind is the grid type,show manay item records, another kind is the free form, only show a record. Like
Figure 9. Generally uses in the field few basic code data processing, like chart

(picture 9)
4. toolbar

The tool strip is the operation one kind of tool, is a menu another kind of expression. Is WISE
Corporation has custom-made the design specially, mainly is aims at the above style the data
window.The data window plate, query, printing functions and so on increases, deletes, the revision,

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saves all all may complete through the tool strip.
both toolbar each puxh button definition and operate direction for use as follows:
First article button (Alt+T)Under the inquiry condition uses, show the first record0
Preceding button (Alt+P)Under the inquiry condition uses, show the before record0
Next button (Alt+N)Under the inquiry condition uses, show the next record
Last button (Alt+B)Under the inquiry condition uses, show the last record0
new sheet_no button (F5)Increases a new sheet no and enters the edition condition
Revision button(F6)To the current record revision, and enters the edition condition
insert record button (Alt+I)Inserts a detailed data0
Deletes record button (Alt+D)Under edition condition available,Deletion data
copy button(Alt+C)Under edition condition available, May duplicate the data material
Glue button (Alt+V)Under edition condition available, The information duplicates which the buffer in inserts
to the current cursor is an expert to good expert
save button(F9)do with data modification operate save solstice database middle.combine redound
query state
Cancels the revision button(Alt+U) do with data modification wait operate Cancel.get make
amendment of prevenient data mode breath
Filtration button(F7)Filtration data material. The inquiry condition input divides into the precise inquiry and
the condition inquires two kinds, each kind of data type concrete operation as follows:
Character inquiry: Direct input character, if in the field has the field of DDW (DropDownDataWindows)
or DDL (DropDownList) to be possible directly to choose, or direct input. For example: Directly inputs
205081007SPK01E in field, the system can be the 205081007SPK01E work files information filters Travel
Card. At the same time, when this field editor form is dropdowndatawindows (ddw) or DropDownList (ddl),
may directly from selection correct option , like product name field in the product code window; When the field
editor form is checkbox (or radiobutton) was elected, may filter all materials of this field value is ' Y ', if filter
by condition is ' Y ', after then must select, then cancels, after clicks filters, filtered the material is all materials
of checkbox (or radiobutton) the value is ' Y ', otherwise, the system will be able to possess all material to
filter.0
Date inquiry: Directly inputs the date in the date field which must inquire, if in $IoTime field inputs
2005-10-02, the system can possess Io Time to be equal to 2005-10-02 work files material filters;
Value inquiry: The direct input value, system can filter conform to the input condition that material, if
inputs 1000 in the Qty field, system can possess product Qty to be equal to 1,000 product information;
Besides the above equivalent inquiry, system also provides some operator inquiries0

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All data type, may adopt the operation expression, like( >1 <1 >=1<=1<>), if inputs> =2005-10-02 in
IoTime field, system can possess Io Time to be bigger than was equal to 2,005/10,/02 work files material; If
inputs =1000 in the Qty field, the system can possess the product Qty to be bigger than was equal to 1,000
products information0
Moreover, also provides three kind of inquiries matches symbol to the character:
A. Behind Character add-on ' % ', expressed the material which all tallies which inputs the character
begins. If in the product code window, inputs B% in the type code field,when clicks the filters button, system
can possess the product type is the product correlation information which B begins filters;
B. Behind character add-on ' ^ ' ,expression all conforms to the character ending material which inputs. If
inputs A^ in the product type code field, when clicks the filters button, system can possess the product type is
the A ending product correlation information filters;
C. Behind Character add-on ' & ', expressed all contains the input the character material, if inputs B& in
the product type code field, when clicks the filters button, system can possess the product type code to contain
has B the product correlation information to filter0
Moreover, system also provides to the information personnel through the SQL sentence direct inquiry
function, does not recommend the commonly personnel to use.r
Renovates the record button(F8) data among renovate database.
Revolution button(F2) data among renovate database
print button(F4)print document
Data window recording sorting buttonMay click on this button, opens the sorting window, tows according to
the actual situation the source data field to the row in, and chooses whether rises the foreword, if is the
descending sequence arrangement, will rise the foreword hook to cancel, again will select OK then
Calculator:May click on this button to open the calculator window
help button (F1)show the systemic aid prompting message to bare
About tool button (Ctrl+Alt+A)show these systemic copyright information bare
exit button(Alt+Q)Exit from the current active window. Under the edition condition, requests to save the plate
or the giving up withdraws again.

5. report print
accounting print possess unify interface.vide infra chart,picture 10- into among these system


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(picture 10)

The input inquiry condition, the click filtration button, will show the query data, like (picture 12). After the click
printing button, can appear the printing establishment window. According to the prompt establishment printer, the
click starts the button, then outputs the printer

(picture 11)

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,picture 12-
Preview form. When the rod is selected, may adjust all around page distance. When is
selected crosswise, establishment printing direction for crosswise, otherwise is the longitudinal printing.
The establishment printing and looks at the reproduce by pantograph in advance,
when will click < reduces picture which printing and will look at in advance, when will click > enlarges the
picture which the printing and will look at in advance.

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CHAPTER 3 AS/RS DP SYSTEM FUNCTION MODULE
3.1 BASIC CODE
Program Code!w_bas_sht_pfix Program Description!Bill Prefix Setup
Function!Query1modify Parent Class!w_sysbase4
Datebase Table!bas_sht_pfix1sys_form_detl1sys_form_group
Use Department!WISE,IT
Use opportunity!when setup and query to use by Bill Prefix
User Interface!

Purpose!
Setup or query by Bill Prefix0
Field!
All Column not input ,except Program Name1Prefix0
Operation Declaration!
u Column description"
1. Program NameMust be input.The input needs to establish the Bill prefix the Program No0When show!Not
Found This Form No !".The expression input Program No does not exist in sys_form_detl, must input again0
2. PrefixCan input, inputs the form prefix which this Program must setup0
Remark!
If the Program is newly#must execute"Security System ->Program Initiation#otherwise#this Program
No Can not find in the sys_form_detl of window$

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Program Code!w_bas_sht_mast Program Description!Current Bill No Query
Function!query Parent Class!w_sysbase4
Datebase Table!bas_sht_mast1sys_form_detl1sys_form_group1bas_sht_pfix
Use Department!WISE,IT
Use opportunity!Inquires some Bill prefix, month, current month of greatest numbers
User Interface!

Purpose!
Produces when the new odd number(Bill prefix + odd numbers) uses0
Field!
All may not input.
Remark!
In unusual situation.When preserves the new form data.show double key by error.Can inquire the
corresponding month of current greatest odd numbers in this Program,for example AMS.08/05,9-.Please the IT
personnel to inquire the corresponding form current month of greatest odd numbers, (for example AMS.08/05,8).
Needs to ask the IT personnel to pass the related purview.update this Program the corresponding month of current
greatest odd numbers,for example AMS.08/05,9-to 8$


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Program Code!w_asr_bas_moxp Program Description!MOXA Port Setup
Function!Query1modify Parent Class!w_sysbase4
Datebase Table!asr_bas_moxp Use Department!IT
Use opportunity!When Setup serial port communication equipment corresponding port uses
User Interface!

Purpose!
ASRSs ONLINE The program can henceforth show withdraws the serial port communication equipment
corresponding port code number0
Field!
MOX1Crn1 Port1Plca Port may input.Other field has not used0
u Field explanation"
1. MOXInput 10
2. Crn1 Port1Plca Port.Needs to match with the computers COM hypothesis0

Remark!
Does not allow to insert,delete,only can keep has a note$
When discovers some serial port damage%The Computer serial port&mox card&pci card'#The
corresponding equipment wiring may exchange on other serial port#Must in this Program modify
corresponding serial port number, otherwise the online procedure is unable the normal work$

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Program Code!w_asr_bas_wrk_status Program Description!Work No Status Code Setup
Function!Query Parent Class!w_sysbase4
Datebase Table!asr_bas_wrk_status Use Department!IT And correlation user partments
Use opportunity!Inquiry system definition Work file in/out work execut status
User Interface!

Purpose!
ASRS 2ONLINE.The UPDATE System is defers to WORKFILE ID By work status. the equipment
actuation and the data processing0

Field!
All Column not input ,except Status Code1Work ID Status Description0
Remark!
The table data only supplies the inquiry$
1(5 in Work file status value$
11(15 Out work file status value;13 is the expression appears empties the storehouse#The system
automatically turns the work file corresponding id data active status value 13$

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Program Code!w_asr_bas_wrk_iotype Program Description!Work No IO Type Code Setup
Datebase Table!asr_bas_wrk_iotype Use Department!IT And correlation user partments
Use opportunity!Inquiry system establishment Work file leaves the warehousing work type code number
User Interface!

Purpose!
ASRSs ONLINE system.The UPDATE system is can defer to WORKFILE ID the work type value, Update
locations status by Value0
Field!
All Column not input ,except IO type code1Priorty1work id type description0
Remark!
The table data only supplies the inquiry$
1(3,1057 setup Warehousing io type by the system$
6 setup Draws back the storehouse io type by the system.
101(111 setup Leaves the storehouse Io type by the system$
200 setup adjust stock io type by the system


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Program Code!w_asr_bas_loc_type Program Description!Location Status Code Setup
Function!querey1modify Parent Class!w_sysbase4
Datebase Table!asr_bas_loc_type Use Department!IT And correlation user partments
Use opportunity!When query system location status uses0
User Interface!

Purpose!
Setup an query for stock status0
Field!
All Column not input ,except type code1Location type description0
Remark!
The table data only supplies the inquiry, Needs to learn by heart$

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Program Code!w_asr_bas_crnp Program Description!Crane data Setup And Status Query
Function!query1modify Parent Class!w_sysbase4
Datebase Table!asr_bas_crnp Use Department!IT And correlation user partments
Use opportunity!when query or setup crane work status to uses0
User Interface!

Purpose!
Crane status by ASRS ONLINE system.update for crane work status0
Field!
All Column not input ,except Crane no1status0
Remark!
The table data only supplies the inquiry# !Basic File Setup()Crane data Setup And Status Query"
can query crane current working status for DP system$

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Program Code! w_asr_bas_devp Program Description!Station Data Setup And Status Query
Datebase Table!asr_bas_devp Use Department!IT And correlation user Department
Use opportunity!setup or query can in,can out or current working status for device uses0
User Interface!

Purpose!
When needs to stop or to start may can in and can out for device uses, the device stand running status update
by the ONLINE system
Field explanation!
1. IN EN: pitch on express enable for in .Otherwise, express not enable0
2. OUT EN: pitch on express enable for out .Otherwise, express not enable0
3. Drum_typeon the current station for Drum type0
4. id no.auto,load,can in,can outexpresstion the current station status,Provides it by the plc system.
Update for ONLINE system0
Remark!
1. does not new,delete,modify for device#s data,otherwise , the system is unable the normal work$
2. When the device appears abnormity#or when need to in/out of urgency#can stop in en/out en$
But don#t forget to renew after The operation completes#otherwise#the device will be stop
status all along#do not execute in/out for work$
3. when device or crane do not normal to work, May through this Program inquiry standtion
Status#Judges whether is the device is hardware or software breakdown$Certainly also may
directly inquires the information in online or on the plc man-machine$

About Everyman, does not new,delete,modify for device no.

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Program Code!w_asr_bas_crn_status Program Description!Online system crane Status Code Setup
Datebase Table!asr_bas_crn_status Use Department!IT And correlation user Department
Use opportunity!query crane status for ASRS Online system0
User Interface!

Purpose!
In application by ASRS ONLINE system.the crane will return status code0
Field!
All Column not input ,except Status Code1Crane status Desciption0
Remark!
The table data only the inquiry#!Basic File Setup()Crane data Setup And Status Query" can query
the crane error code (if the crane in application to error) for DP system$

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Program Code!w_bas_plc_error_type Program Description!Device Error type Code Setup
Datebase Table!bas_plc_error_type Use Department!IT And correlation user Department
Use opportunity!When inquiry system setup plc control error type code uses0
User Interface!

Purpose!
In application by ASRS ONLINE system.If the plc control device is wrong.will be return error code0
Field!
All Column not input, except Plc error type Code1error type Desciption0
Remark!
The table data only the inquiry$

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Program Code!w_bas_plc_error Program Description!Device Error Code Setup
Datebase Table!asr_bas_plc_error Use Department!IT And correlation user Department
Use opportunity!When inquiry system setup plc control detailed error code uses0
User Interface!

Purpose!
ASRS ONLINE in system running.If the plc control conveyor running is wrong, will return to this detailed
wrong code0
Field!
All Column not input, except Error Code1device error Desciption1Station1Error Type0
Remark!
About Everyman, does not new,delete,modify for mk

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Program Code!w_asr_bas_crn_error Program Description!Crane Error Code Setup
Datebase Table!asr_bas_crn_error Use Department!IT And correlation user Department
Use opportunity!Query for crane error code setup by system0
User Interface!

Purpose!
ASRS ONLINE in system running.If the crane running newspaper is wrong, will return to this Crane error
code0
Field!
All Column not input, except Crane Error1Error Desciption0
Remark!
About Everyman, does not new,delete,modify for mk

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Program Code!w_asr_stk_init Program Description!Location Initialization
Function!Process Parent Class!w_sysbase0
Datebase Table!asr_stk_mast Use Department!WSIE
Use opportunity!When system initiation, carries on when the initialization to the ASRS location uses
User Interface!

Purpose!
Produces the corresponding recording in asr_stk_mast and entrusts with loc_no, row, bay, col0
Field!
The bay, the row, the level may input0
1. rowMust be bigger than 1 to be smaller than 4
2. bayMust be bigger than 1 to be smaller than 44
3. levelMust be bigger than 1 to be smaller than 11
If surpasses the above scope, the system can prompt the correlation wrong prompt information0
u Button explanation"
11 InitializtionChick this Button.
,1-1If works normally, produces the corresponding recording in
asr_stk_mast and entrusts with loc_no, row, bay, col. Location number Location is: 2 Rows+3 Bay numbers
+2 levels
numbers, the location condition is O (empty storehouse).
In executing state in button underneath as worthy of looking at as
storehouse standard initialization progress, after the initialization
completes demonstrates "UPDATE COMPLETE!"0
,2-1If appears the abnormal phenomenon below, please refer to prompts and makes processing
n Prompt!ROW,BAY Or LEV can't empty!".The expression has not input the bay or the row, the
level value0
n Prompt !Record already Exist,Can't initialize!".The expression has had and the input line, the row,
the level same record0
n Prompt !UPDATE ERROR!".The expression initialization information inserts to the stock material
shows in asr_stk_mast to be defeated0
Remark!
This procedure only can when the system initialization carries on by WISE$

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Program Code!w_asr_wrk_lastno Program Description!Last Work No Query
Datebase Table!asr_wrk_lastno
Use Department!IT department and correlation use department
Use opportunity!Inquires when the worfile ID production scope and the current id number uses
User Interface!

Purpose!
DP, the update system produces when workfile ID uses$
Field explanation!
1. Work Id Type: Fixed is 0, do not have to revise0
2. Start No.End no: Entire workfile ID beginning and end value, after id arrives 9000, can recirculate by
1 starts0
3. Current Work NoCurrent system production biggest ID, next ID is this ID + 10
Remark!
1. Cannot increase, delete this table equipment the recording and the name, otherwise possibly can
cause the system to be unable the normal work$

Regarding the common user, does not permit the creation, deletes,modify mk

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Program Code!w_asr_row_lastno Program Description!Last Location Assign Row No Query
Datebase Table!asr_row_lastno
Use Department!IT department and correlation use department
Use opportunity!Inquires when location row assignment principle and condition which ASRS goes into storage
uses0
User Interface!

Purpose!
In ASRS DP, the Update system, goes into storage location row when the determination assigns the principle
and the current condition0
Field explanation!
1. Wrk Mk:Fixed is 1, do not have to revise0
2. Whstype:ASR Type.Fixed is 0, do not have to revise0
3. Crane QtyCrane Quantity0
4. Start Row,End Row: Corresponds the asrs system the steel frame beginning and end number0
5. Current RowPrevious location of storage correspondence row,when production location, can act
according to the crane circulation,simultaneously the steel frame also circulates (location is O)0
Remark!
1. Cannot increase, delete this table the recording and the name,otherwise possibly can cause the
system to be unable the normal work$

Regarding the common user, does not permit the creation, deletes,modify mk.whs_type

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Program Code!w_dev_status_query Program Description!Device Run Status Query
Function!query Parent Class!w_sysbase4
Datebase Table!asr_run_stats Use Department!IT And correlation user Department
Use opportunity!Inquires the Update system and the Online system running uses0
User Interface!

Purpose!
In application by ASRS system.Real-time returns to the Update system and the Online system running
condition0
Field!
All Column not input0
Remark!
The table data only the inquiry$


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3.2 DAILY AS/RS OPERATION
ProgramCode!w_asr_pdc_store ProgramDescri pti on!Fi ni shed Goods Storage i n ASRS Entry
Functi on!Processi ng Parent Cl ass!W_Sysbase4
Datebase Tabl e!asr_wat_mast asr_wat_detl
Use Department!Storage management department
Correl ati ve Program!Wai t For asrs process data Query and Mai ntenance, Asrs Stock Query
Use opportuni ty!When 2nd stati on warehousi ng.
User I nterface!

Purpose!
Treats the warehousi ng materi al accordi ng to the ERP i nput, the update systemcan change over
to asrs treats the processi ng f i l es, i nputs thi s warehousi ng the sheet numbers, automati cal l y
wai ts i n the processi ng f i l es f romasrs to gai n the warehousi ng materi al , the producti on
warehousi ng work f i l es, makes an appoi ntment
the correspondi ng storehouse posi ti on.
Operati on Decl arati on!
u Materi al extracti on
i . I n the wi ndow.The i nput correspondence treats goes i nto storage the materi al to go
i nto storage the sheet numbers, then through ri ght si de
i i . 3Retri eve4 the Data button, then wi thdraws the materi al i nf ormati on.
i i i . Through cl i cks on most ri ght si de the i nqui ry button.show a warehousi ng materi al
choi ce wi ndow, renovates possesses i n asrs treats i n the processi ng f i l es the
warehousi ng materi al , the materi al whi ch the choi ce correspondi ng must go i nto storage,
Then wi thdraws the materi al accordi ng to the conf i rmbutton. Li ke chart

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u Fi el d expl anati on
1. Pal l et Sheet Nothe sheet of storage.al l owmodi f y0
2. FromStati on No: The stati ons of storage . can not modi f y.
3. Exi t reason: when cancel l ati on of storage.Cancel l ati on reason i nput.
4. Other f ence l ocati on val ues f romwai t i n the processi ng f i l es to wi thdraw.
can not modi f y
u Retri eve Data Button expl anati on"
When the manual i nput correspondence storage sheet.cl i ck thi s button.
Renovates detai l ed materi al whi ch the correspondence storage0
u Button expl anati on"
When more then one storage materi al i nf ormati on i n wai ti ng process f i l e, whi ch storage
materi al i nf ormati on you want to storage, cl i ck thi s button, then showa wi ndowabout al l
of the wai ti ng storage materi al i nf ormati on, Carry on the sel ecti vi ty to storage
u Startup Button expl anati on"
,1-1I f works normal l y.pl ease Bel owref er to the i nf ormati on
51Producti on warehousi ng work f i l es materi al i nf ormati onAf ter the success demonstrated works
I Dand the storehouse l ocati on number.The acti ve status i s 1,storage-.Leaves/ enters the
type i s 1,work of storage-.The source stand i s 2, Man Banf ou i s Y, retri val the rank i s
10.
61Ref resh stock condi ti onRenews i n the correspondi ng stock materi al f i l es the stock condi ti on
i s S,storagi ng-0
,2-1 I f appears the abnormal phenomenon, pl ease Bel owref er to the i nf ormati on
51 The materi al i nf ormati on i s error

n Prompt 7The Pal l et sheet no does not exi st or al ready transf er i nto the work f i l e!8.
I n expressi on The Pal l et sheet no does not exi st i n wai ti ng process f i l e .
Processi ng pl anChooses other storage materi al i nf ormati on.
n Prompt 7The same stati on can not generate two works no i n the same ti me!8.I ndi cated
goes i nto storage i n the work f i l es to have the source stand to go i nto storage the

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stati on number f or thi s and the acti ve status i s 1 .
Processi ng pl anOnl i ne work i n processi ng or The work f i l es materi al i nf ormati on has
excepti onal l y.user shoul d do i t by Actual si tuati on.
61 The storage stand to be possi bl e to use or to have the thi ng or i s automati c excepti onal l y
n Prompt 7The stati on can not be i n!8.Expressed the storage stand can not be used.
Processi ng pl anthi s storage stand of storage state mast be possi bl e to use0
n Prompt 7No obj ect on the stati on!8.Expressed storage stati on not havi ng any thi ng0
Processi ng pl anThi s storage stati on must have the thi ng condi ti on to be possi bl e
to use.
n Prompt 7The stati on i s not auto!.8Expressed storage stati on i s not auto.
Processi ng pl anThi s storage the automati c condi ti on whi ch stands f or i s when may
use0
91 To have the storehouse l ocati on, the stand, the producti on work f i l es
materi al unusual i nf ormati on.
n Prompt 7Have No Approprate Locati on!8.Expressed the goal stand i s durabl e or
automati cal l y i s not ; The goal storehouse posi ti on f or i s durabl e or has made an
appoi ntment, cannot produce the storehouse l ocati on.
Processi ng pl anExpressed the storage stand and the goal stati on goes i nto storage
may use or not, to be automati c or not, the i nspecti on goal storehouse posi ti on whether
f or i s durabl e or has made an appoi ntment.
n Prompt 7I nsert i nto [asr_wrk_masp] Error!8.Expressed the work shopkeeper f i l es
materi al i nf ormati on to makes a mi stake .
Processi ng pl anExami nati on work shopkeeper f i l es materi al i nf ormati on0
n Prompt 7I nsert i nto [asr_wrk_detp] Error!8.Expressed the work f i l es detai l ed f i l es
materi al i nf ormati on to makes a mi stake .
Processi ng pl anExami nati on work f i l es detai l ed f i l es materi al i nf ormati on0
n Prompt 7Update [asr_wat_mast] i s error!8.The expressi on renewal noti ce goes i nto
storage the f i l es materi al to make a mi stake.
Processi ng pl anThrough exami ned Wai t Store Mai ntenance, obtai ns goes i nto storage
the f i l es materi al whether produces goes i nto storage the work f i l es symbol .
n Prompt 7Update[asr_stk_mast] Locati on Status Fai l !8.When expressi on renewal stock
materi al storehouse posi ti on condi ti on makes a mi stake.
Processi ng pl anThrough i nqui res Auto Warehouse Stock Query, and then knowstorehouse
posi ti on condi ti on i nf ormati on.
u Exi t button Expl anati on"
When needs to carry on to some materi al the cancel l ati on goes i nto storage processi ng, i n
3Exi t Reson4 the cancel l ati on of entry reason, cl i cks on thi s button, carri es on
cancel l ati on whi ch goes i nto storage.
Remark!
1. When the Onl i ne systemand the el ectri cal l y control l ed equi pment are normal , af ter the start,
the thi ng f eed box wi l l wal k on the conveyor, the work f i l es condi ti on val ue wi l l become
2.
2. Thi s systemhas the f uncti on whi ch the desi gn automati c cancel l ati on goes i nto storage,
theref ore, i n has not cl i cked goes i nto storage i n the si tuati on whi ch the button
determi ned, when the materi al not correct or deci ded thi s thi ng f eed box does not go i nto

34
storage, reads i n the wi thdrawal reason f i el d draws back the storehouse reason, cl i cks
wi thdraws f romthe button, then cancel s thi s materi al to go i nto storage, i f has cl i cked
goes i nto storage determi nes the button, thi s wi thdrawal button i s i nval i d.
3. I f appears f i rst enteri ng, pl ease accordi ng to bel owstep processi ng: When the crane
newspaper wrong returns to 3HP4, cuts the 3manual 4 way, l ays asi de thi s thi ng f eed box
the storehouse posi ti on whi ch speci al l y establ i shes to the steel f rame on, then returns
to 3HP4 agai n, agai n cuts the crane 3automode4, then arri ves under the 3l octi on4 thi ng
f eed box the storehouse stati on, then cuts the 3manual 4 pattern agai n, returns thi s thi ng
f eed box to the crane on, then returns to 3HP4, agai n cuts the 3onl i ne4 pattern, di rect
3start4 then, the systemcan automati cal l y move.
4. I f di scovered the crane i n goes i nto storage i n the process the newspaper to be wrong, af ter
i n the ordi nary ci rcumstances corrects the mi stake to return to onl i ne agai n pattern start
then.
5. Af ter the crane and goes i nto storage stands excepti onal l y, suggests the i nqui ry
correspondence the work f i l es i d condi ti on, i f i s unabl e normal over, must act accordi ng
to actual goes i nto storage the condi ti on to carry on f i ni sh ei ther cancel or move.

35
ProgramCode!w_asr_pdc_re_store
ProgramDescri pti on!Agai n Storage i n asrs Conf i rm(Check&&Pi ck Up&&Combi ne Storage)
Functi on!di spose Parent Cl ass!w_sysbase0
Datebase Tabl e!asr_wrk_detp Use Department!Storage management department
Correl ati ve Program!Work Fi l e Query And Mai ntenance1Asrs Stock Query1Work Fi l e Log Query1
Stati on Data Setup and Stati on Query
Use opportuni ty!Sorts the material, and the board, inventorying goes into storage again.
User I nterface!

Purpose!
Get the correspondence to sort the materi al whi ch the materi al , i nventoryi ng, and the board
stands, the producti on goes i nto storage agai n the work f i l es, makes an appoi ntment the
correspondi ng storage l ocati on.
u Fi el d expl anati on
i . Pi cki ng Stati on: Needs stand whi ch the user choi ce goes i nto storage agai n
i i . Other f ence l ocati on val ues wi thdrawby the systemf romthe work f i l e.can not modi f y
u Startup button Expl anati on"
,1-1I f works normal l y.pl ease Bel owref er to the i nf ormati on
51Producti on warehousi ng work f i l es materi al i nf ormati onAf ter the success demonstrated
agai n storage successf ul l y:
61ref resh stock condi ti onRef resh the stock condi ti on whi ch i n the correspondi ng stock
materi al f i l es i s Q(sorts materi al / i nventoryi ng/ and board goes i nto storage agai n)

,2-1I f appears the abnormal phenomenon.pl ease Bel owref er to the i nf ormati on
51The materi al i nf ormati on i s unusual
n Prompt "No Work Fi l e Data!!! " I n expressi on work f i l es not thi s materi al i nf ormati on.
Processi ng pl anPl ease i nspect thi s materi al i s whether correct.
n Prompt "The stock status i s not pi cki ng!" I ndi cated the storehouse l ocati on condi ti on

36
f or does not sort materi al / i nventoryi ng/ and the board
Processi ng pl anPl ease i nspect thi s materi al i nf ormati on whether f or has agai n to
go i nto storage the materi al i nf ormati on0
n Prompt 7Out Stock data not Updati ng ! - - >>Work Status<>14 !8.The expressi on work
f i l es materi al i nf ormati on i s not correct or thi s materi al condi ti on i s not 14 .
Processi ng pl anI n i nspecti on work f i l es thi s materi al whether al ready was 14,retri val
i s compl eted-0
n Prompt "Onl y check or pi cki ng or comi nbe can i nto Stock!" I ndi cated thi s materi al i s
not sorts materi al / i nventoryi ng/ and the board materi al i nf ormati on
Processi ng pl anI n i nspecti on work f i l es thi s materi al whether al ready f or sorts
materi al / i nventoryi ng/ and the board materi al .
n Prompt "The same stati on can not generate two works no i n the same ti me!" I ndi cated
goes i nto storage i n the work f i l es to have the source stand to go i nto storage the
stati on number f or thi s and the acti ve status i s 1.
Processi ng pl anOnl i ne work i n processi ng or The work f i l es materi al i nf ormati on has
excepti onal l y.user shoul d do i t by Actual si tuati on0
61 The crane goes i nto storage the stati on to be possi bl e to use or to have the thi ng or
i s automati c excepti onal l y
n Prompt 7Crane store i n stati on not avai bl e!8. I n i nspecti on Crane store i n stati on
not avai bl e.
Processi ng pl anthi s storage stand of storage state mast be possi bl e to use,Must
f or be possi bl e to enter or to be automati c-0
91 To have the storehouse l ocati on, the stand, the producti on work f i l es
materi al unusual i nf ormati on.
n Prompt 7Update [asr_wrk_masp] i s error!8.The expressi on ref resh the work shopkeeper
f i l es materi al i nf ormati on to make a mi stake0
Processi ng pl anExami nes work shopkeeper f i l es materi al i nf ormati on0
n Prompt 7Update tabl e [sj asrs. asr_bas_devp] i s Error!8.The expressi on ref resh the
equi pment f i l es materi al i nf ormati on to make a mi stake
Processi ng pl anExami nes the equi pment f i l es materi al i nf ormati on0
n Prompt 7Update tabl e [sj asrs. asr_stk_mast] i s Error!8.The expressi on ref resh the
storehouse f i l es materi al i nf ormati on to make a mi stake
Processi ng pl anExami nes the storehouse f i l es materi al i nf ormati on
Remark!

37
3.3 ASRS STOCK
ProgramCode!w_asr_stk_mast ProgramDescri pti on!Asrs Stock Query
Functi on!Query Parent Cl ass!w_sysbase3
Datebase Tabl e!asr_stk_mast1asr_stk_detl
Use Department!Warehouse management department and rel ated department
Correl ati ve Program!Work Fi l e Query And Mai ntenance1Stati on Data Setup and Status Query1
Crane Data Setup And Status Query
Use opportuni ty!Accordi ng to the storehouse l ocati on, the warehouse Locati on code number, the
storehouse l ocati on condi ti on and so on i nqui re ti me the ASRS stock materi al uses
User I nterface!

Purpose!
ASRS each storehouse l ocati on newest condi ti on and materi al .
u May showthe tabl e body and tabl e head vari ous fences posi ti on to carry on the combi nati on
i nqui ry$
u Tabl e head"
Mai n demonstrati on storehouse l ocati on number, warehouse code number, storehouse l ocati on
condi ti on, materi al s and so on crane seri al number, l i ne, row, l evel .
u Tabl e body"
Correspondi ng tabl e current recordi ng materi al , i f the tabl e head storehouse l ocati on condi ti on
i s O, The D, S tabl e body wi l l not al l have the materi al ; I f the tabl e head storehouse l ocati on
condi ti on i s R, P, F, Q, The tabl e body wi l l demonstrate i n thi s storehouse l ocati on materi al .
Remark!
1. Thi s wi ndowonl y can carry on the i nqui ry f uncti on, i ts edi ti on revi si on f uncti on onl y
suppl i es when the wi se test uses, i f the stock materi al i s not correct, Must procedure carry
on processi ng through ASRS Auto Warehouse the Aj ustment.

38
2. When the crane or the conveyor i s unusual , the correspondi ng storehouse l ocati on condi ti on
has the possi bi l i ty to be unusual .must act accordi ng to certai n pri nci pl e, procedure
carri es on processi ng through ASRS Stock Adj ust the Entry0

39
ProgramCode!w_asr_stok_l ocpro
ProgramDescri pti on!Asrs Stock Query(By Locati on+Product)
Functi on!query Parent Cl ass!w_sysbase4
Use opportuni ty!Accordi ng to i nqui ry automati c warehouse stock materi al detai l ed when uses
User I nterface!

Purpose!
I nqui res the ASRS stock materi al by a gri d f ormto be detai l ed0

Remark!
1. Wi l l keep i n stock the mai n i nf ormati on demonstrati on i n a gri d wi ndow.may real i ze the
conveni ence qui ck i nqui ry. 0
2. The wi ndowri ght under angl e carri ed on to quanti ty has compi l ed0

40
ProgramCode!w_asr_stok_sumpro
ProgramDescri pti on!Asrs Stock Query(SumBy Product)
Use opportuni ty!I nqui res the ASRS stock materi al detai l ed accordi ng to the product
cl assi f i cati on when uses
User I nterface!

Purpose!
I nqui res the ASRS stock materi al by a gri d f ormaccordi ng to the product cl assi f i cati on to
be detai l ed0

Remark!
1. Wi l l keep i n stock the mai n i nf ormati on demonstrati on i n a gri d wi ndow, may real i ze the
conveni ence qui ck i nqui ry0
2. I n the stock the i denti cal product carri ed on to quanti ty has compi l ed0

41
ProgramCode!w_asr_erp_com ProgramDescri pti on!Compare asrs stock wi th erp- asrs
Datebase Tabl e!Under ERP storehouse archi ve, under ASRS automati c warehouse asr_stk_mast,
asr_stk_detl
Use opportuni ty!Compared wi th i nqui ry automati c warehouse stock materi al and when ERP backup
stock materi al uses
User I nterface!

Purpose!
Under the asrs system, does not need to enter the erp system, di rectl y qui te automati c warehouse
stock materi al and ERP stock materi al si mi l ari ti es and di f f erences0
1. Cl i cks on the Start button, The systemautomati cal l y carri es on ERP and the ASRS stock
materi al contrast through the data pi pel i ne between, and demonstrates the di f f erence0
2. total : The systemcarri es on the stock compari son the total 0
3. Rows RecordThe systemcarri es on the compari son, changes over to when the materi al
reads quanti ty0
4. Rows Wri tenThe systemcarri es on the compari son, changes over to when the materi al
reads i n quanti ty0Wi th Rows Record synchroni zati on0
5. Error: The systemcarri es on the compari son to each materi al .changes over to when counts
wrong number whi ch possi bl y appears0
6. Ti me: The systemcarri es on the compari son to each materi al .cal cul ates the nei ghbori ng
two materi al s change over to when ti me- gap. 0
Remark!
1. Onl y then works as when wi th ERP database connecti on, can use thi s procedure to carry
on the stock materi al to compare0
Cannot cl i ck on the Start button conti nuousl y.When each ti me cl i cks on the Start button, must

42
be separated peri od of ti me,Thi s ti me Rows Record read quanti ty becomes stati c by the wi ndowi n
ti me f or-.af ter wai ts the materi al read to compl ete onl y then once more cl i cks0Otherwi se.wi l l
be i naccurate compared wi th the materi al resul t0


43
3.4 WAIT FOR ASRS PROCESS DATA
ProgramCode!w_asr_wat_mast
ProgramDescri pti on!Wai t For ASRS Process Data Query And Mai ntenance
Functi on!query1Addi ti on Parent Cl ass!w_sysbase3
Datebase Tabl e!asr_wat_mast, asr_wat_detl
Use Department!Warehouse management department1I T department and rel ated department
Correl ati ve Program!Wai t For ASRS Process Data Log Query1Asrs Stock Query1Work Fi l e Query
And Mai ntenance
Use opportuni ty!I nqui res when the ERP i ssui ng processi ng noti ce f i l es materi al uses.When WI SE
test order i ncreases i nf orms i nto/ Publ i shes when the storehouse materi al uses
User I nterface!

u Tabl e headthe demonstrati on wai ti ng processi ng f i l es basi c i nf ormati on0
u tabl e bodyCorrespondi ng wai ti ng processi ng f i l es detai l ed materi al 0
Purpose!
And reads i n among through the repayment procedure f romthe erp wai ti ng processi ng f i l es
extracti on materi al .Provi des i nto/ Leaves the warehouse1 i nventoryi ng1 the merge1 sorts the
materi al 1storehouse l ocati on shi f ti ng1the storehousel ocati on adj ustment materi al exami nati on0
u Tabl e headFi el d"
1. DateThe systemcan a suppl i ed automati cal l y current date.cannot i nput0

44
2. Sheet noCannot i nput.Systemautomati c producti on0
3. Work No: Work f i l es I Dnumber0
4. I d Ti me: When producti on work f i l es produces ti me0
5. Take Ti me: I n ERP materi al ti me0
6. Take Mark: I n ERP materi al symbol 0
7. Cancel Ti me: Cancel s processi ng the ti me0
8. Cancel MKCancel s processi ng the symbol 0
9. Fi ni sh Ti me: ASRS compl etes ti me0
10. Fi ni sh MK: ASRS compl etes symbol 0
11. Erp f sh Ti me: ERP compl etes ti me0
12. Erp f sh MK: ERP compl etes symbol 0
13. Al l f sh Ti me: ASRS and ERP compl etes ti me0
14. Al l f sh MK: ASRS and ERP compl etes symbol 0
15. Modi User: modi f i y user0
16. Modi Ti me: modi f i y man0
u Tabl e body Fi el d"
ERP wai ts i n the processi ng f i l es to capture the materi al to the ASRS wai ti ng processi ng f i l es,
cannot i nput0
u Button expl anati on
Move to l ogWhen thi s noti ce f i l es materi al i s unabl e or does not need to carry on i nto
the storehouse, through thi s button renews ASRS the processi ng f i l es the cancel f i el d i s Y,
termi nates and shi f ts to the wai ti ng processi ng hi story f i l es. At the same ti me, renews ERP
the wai ti ng processi ng f i l es the cancel f i el d i s Y, cancel s thi s materi al to enter the storehouse.
Theref ore, thi s button use must be extremel y caref ul 0
Cancl e storeWhen processi ng materi al f or warehousi ng or spati al stack board warehousi ng,
renews ASRS through thi s button the processi ng f i l es the cancel f i el d i s Y, termi nates and
shi f ts to the wai ti ng processi ng hi story f i l es, si mul taneousl y, renews ERP the wai ti ng
processi ng f i l es the cancel f i el d i s Y, cancel s thi s materi al the warehousi ng. Theref ore, thi s
button use must be extremel y caref ul 0

Archi ve expl anati on!

Remark!

45
ProgramCode!w_asr_wat_l og_query ProgramDescri pti on!Wai t For ASRS Process Data Log Query
Datebase Tabl e!asr_wat_mast_l og, asr_wat_detl _l og
Correl ati ve Program!Wai t For ASRS Process Data Query And Mai ntenance
Use opportuni ty!I nqui ry compl etes wai ti ng processi ng f i l es materi al
User I nterface!

u Tabl e headWai ti ng processi ng f i l es basi c i nf ormati on0
u Tabl e bodyWai ti ng processi ng f i l es detai l ed materi al 0
Purpose!
ASRS af ter wai ted f or i n the processi ng f i l es the data processi ng compl etes changes over to
thi s wi ndow.conveni ence i nqui ry0

Archi ve expl anati on!

Remark!
Thi s wi ndowonl y provi des the i nqui ry0

46
ProgramCode!w_asr_out_mast
ProgramDescri pti on!Wai t For asrs Retri eval Mai ntenance(NOT ONLI NE)
Functi on!i nsert Parent Cl ass!w_sysbase3
Use Department!Storage management and so on rel ated department
Correl ati ve Program!ASRS Stock Query, Wai t For ASRS Process Data Query And Mai ntenance
Use opportuni ty!When the ASRS and ERP break to open a conj uncti on.ASRS gi ves an retri eve order
User I nterface!

Purpose!
Carries on the stock material to retrieve or to picking0
Right side clicks keeps in stock the material inquiry and the choice button, renovates the stock material, chooses
the retrieve/to picking stock material, clicks on the Confirm button,takes out the corresponding material, then
clicks on the save,product the waiting processing files$
May choose many location number to carry on retrieve or picking

47
ProgramCode!w_asr_stk_adj ProgramDescri pti on!ASRS Stock Adj ust Entry(NOT ONLI NE)
Functi on!i nsert Parent Cl ass!w_sysbase3
Use Department!Storage management and so on rel ated department
Correl ati ve Program!ASRS Stock Query, Wai t For ASRS`s process data Query and Mai ntenance
Use opportuni ty!When the ASRS and ERP break to open a conj uncti on.and the di scovery computer
stock and the actual materi al or the condi ti on do not tal l y carry on the adj ustment
User I nterface!

u Tabl e headThe demonstrati on adj usts the mai n f i l es materi al f ence l ocati on whi ch the
si ngl e basi c i nf ormati on and thi s storage l ocati on i ni ti al state as wel l as needs to adj ust.
u Tabl e bodyDemonstrates thi s storage l ocati on the pri mi ti ve detai l ed materi al 0
Purpose!
Adj ust ASRS`s statue at one of the storage l ocati on : Adj ust the l ocati on stock data
at one of the storage l ocati on.
u Tabl e Head Fi el d"
1. DateAdj ustment date, The systemcan automati cal l y entrust wi th a current
date
2. Sheet noCannot i nput.the systemwi l l Automati c producti on.
3. ERP Transf er: Fi xed i s N.cannot i nput.
4. WarehouseCannot i nput.the systemwi l l Automati c producti on.
5. Locati onNeeds to adj ust storehouse posi ti on number, i f I nputs correctl y,
Then get somethi ng about the condi ti on of storehouse l ocati on, storehouse l ocati on type,
Pal l et type, Tank type, and di spl ay themi nto the data wi ndowon the tabl e and the tabl e
body. l ocati on statusThe systemcan automati cal l y demonstrate the ori gi nal condi ti on , i f

48
need to adj ust the condi ti on, Must i nput the newest condi ti on i n ri ght si de, Attenti on,
adj ust the state of storehouse l ocati on, The tabl e body i nf ormati on possi bl y can carry on
the correspondi ng adj ustment
6. I OTypel ocati on Stock adj ustment type, Speci f i c i s 200, can4t modi f y
7. Whs Type: Storehouse l ocati on type, The systemcan automati cal l y
demonstrate the ori gi nal condi ti on , i f need to adj ust the condi ti on, Must i nput the newest
condi ti on i n ri ght si de
8. Pal l et Type: Pal l et type, the systemcan automati cal l y demonstrate the
ori gi nal condi ti on, i f need to adj ust the condi ti on, Must i nput the newest condi ti on i n
ri ght si de.
9. Tank Type: Tank Type, The systemcan automati cal l y demonstrate the ori gi nal
condi ti on, i f need to adj ust the condi ti on, Must i nput the newest condi ti on i n ri ght si de.
10. remarkDi rect i nput0
u Tabl e body fi el d"
1. Lot No: Thi s f ence l ocati on cannot modi f y i n the ori gi nal materi al
i nf ormati on. I f need to modi f y , must i nsert a newrow, then i nput a newl ot No, Other f ence
l ocati on val ues i mi tate that ori gi nal materi al i nf ormati on correspondence f ence l ocati on
val ue whi ch must modi f y, and modi f y thi s ori gi nal materi al i nf ormati on the quanti ty i s
the negati ve number.
2. WarehouseThi s f ence l ocati on cannot modi f y i n the ori gi nal materi al
i nf ormati on. I f need to modi f y , must i nsert a newrow, then i nput a newwarehouse, Other
f ence l ocati on val ues i mi tate that ori gi nal materi al i nf ormati on correspondence f ence
l ocati on val ue whi ch must modi f y, and modi f y thi s ori gi nal materi al i nf ormati on the
quanti ty i s the negati ve number.
3. Other f ence l ocati on revi si ons may carry on the revi si on i n the ori gi nal
materi al i nf ormati on. I f must adj ust the quanti ty, must i n the ori gi nal quanti ty the
revi si on be the negati ve number, af ter preserves can carry on the adj ustment, For exampl e:
The ori gi nal reserve has 80, nowthe adj ustment i s 50, then the correct operati on f or i n
the ori gi nal reserve 80 revi si ons i s - 30.
u Archi ve expl anati on :
1. I f i t i s Normal .di spl ay the adj ustment sheet of newi n thi s wi ndow.
2. Put i n the data to ASRS. The update procedure automati cal l y wi l l renewthe ASRS stock data,
i f ti me ERP segment at the appoi nted ti me automati cal l y wi l l renewi n ERP the backup stock
materi al i nf ormati on.
Remark!
Adj ust Al l of the ASRS`s stock, adj ust state of one of pl ace f or ASRS; Adj ust stock materi al
i nf ormati on of one of pl ace. Al l the thi ngs need thi s procedure to update.
1+ Onl y i nsert a newdata, can4t modi f y, i f you want to modi f y agai n, pl ease i nsert a new
sheet no.
2+ Thi s procedure onl y deal wi th asrs4s stock, i f somethi ng the matter i n the tradi ti onary
l ocati on stock, sti l l needed to carry on the adj ustment i n ERP, and you need to adj ust i t
by yoursel f .
3+ I f i n the ERP connects, the update procedure automati cal l y wi l l renewi n ERP thi s storehouse
l ocati on backup asrs stock materi al i nf ormati on. Af ter carri es out thi s runni ng best to
I nspects asrs the l ocati on stock materi al i nf ormati on.

49
3.5 WORK FILE
ProgramCode!w_asr_wrk_mast ProgramDescri pti on!Work Fi l e Query And Mai ntenance
Functi on!query1processi ng Parent Cl ass!W_Sysbase3
Datebase Tabl e!asr_wrk_masp.asr_wrk_detp
Correl ati ve Program!Work Fi l e Log Query1Asrs Stock Query1Stati on data Setup and Status Query1
Crane data Setup And Status Query
Use opportuni ty!I nqui ry/ Processes ASRS and the conveyor each ki nd of acti ve status0
User I nterface!

u Tabl e headwork no.ti me. status.i o type .storehouse l ocati on.Stands and so on the
i nf ormati ons0
u Tabl e bodywork no detai l ed materi al i nf ormati on0
Purpose!
When ASRS storehouse l ocati on materi al change, produces work no and the rel ated i nf ormati on
i n thi s wi ndow0 Dp1onl i ne1Repays carri es on processi ng to the work no materi al 0
n Radi oButton Decl arati on "The work f i l es set scope whi ch mai nl y i s provi des when i nqui ry
sees
u Al l Al l materi al i nf ormati on0
u On Hol dWork Status i s 1 or i s 11 val ue materi al s0
u Runni ng1<Work Status<5, and 11<Work Status<15 materi al 0I ndi cates on the conveyor
or the crane the work materi al 0
u Abnormi tyI nqui res Work Status i s 2, 3, 12 materi al s.Moreover i s workti me i s
detai ned surpasses 1 day- l ong materi al .
n Tabl e Head Fi el d expl anati on
1. Work noWork I D, between 1 ~9000, automati cal l y produces by the system.Obj ect moves whi ch
i n ASRS and on the peri pheral equi pment, al l entrusts wi th i d and i s connected/ goes i nto

50
storage wi th the stand i nf ormati on, i ncl udi ng detai l ed materi al 0
2. Work No Ti meProduces Work no the date ti me0
3. StatusWork no newest executi ng state0
4. Sheet No: Work no correspondence sheet numbers0
5. I o TypeWork no correspondence goes i nto storage the type0
6. I nventory Warehouse: Work no correspondence warehouse code number0
7. Pri ori tyLeaves the storehouse/ to go i nto storage the pri ori ty0
8. Crn No: Work no correspondence crane seri al number0
9. S. stn.D. StnWork no correspondence start stand and stop stand0
10. S. l ocati on.D. Locati onWork the no correspondence crane work start storehouse l ocati on
and stops the storehouse l ocati on0
11. DrumBox category 1. Oi l .2. Pl ati ng0
12. pi cki ng.f ul l .exi t.empty.pause, wai ti ngf i l eSeparatel y expressed thi s i d, whether sorts
the materi al , the enti re board l eaves the storehouse, goes i nto storage draws back the
storehouse, spati al box, whether suspends, whether the materi al i s by the materi al whi ch
i nf orms to go i nto storage changes over to0
13. Update Abnormi tyI f non- N, i ndi cated when update systemrenewal work f i l es materi al
14. appears excepti onal l y, observes remark the materi al 0
15. Fi ni sh TypeWork no termi nati on type0
16. Crn Start Ti me.Crn End Ti meThe recordi ng correspondi ng thi s work no crane starts and
compl etes the ti me, automati cal l y reads i n by the Onl i ne system. 0
17. Pi cki ng Out Ti meThi s f i el d record corresponds on work no the storehouse i d
ti me0
n Tabl e Body Fi el d expl anati on
1. Lot NoWork No correspondence materi al batch number0
2. Product Busi ness CodeWork No correspondi ng materi al producti on systemregul ati on secti on0
3. Domesti c demand Type: Work the No correspondence materi al sal es type, di vi des sel l s
i nternal l y, outsi de sel l s0
4. Products Code: Work No correspondence materi al product code0
5. Customer Products Code: Work No correspondence customer product seri al number0
6. Customer I D: Work No correspondi ng customer I D0
7. Customer Code: Work No correspondence customer code number0
8. Order Number: Work No correspondi ng POnumber0
9. Order Seq: Work No corresponds the POseri al number0
10. Pack: Work No correspondence materi al packi ng code number0
11. Uni t: Work No correspondence materi al uni t0
12. Pack Uni t Qty: Work No correspondence materi al each box quanti ty0
13. Pack Qty: Work No correspondence materi al box number0
14. Uni t Wei ght: Work No correspondence materi al si ngl e wei ght.
15. I nventory Qty: Work No correspondence materi al total quanti ty0
16. I nventory Grade: Work No correspondence materi al product grade0
17. Materi al Lot no: Work No correspondi ng l i ne materi al Barcode0
18. I nput Date: Work the No correspondence materi al packi ng compl etes the ti me whi ch
goes i nto storage0
19. I nventory State: Work No correspondence materi al storehouse l ocati on condi ti on0

51

n Button expl anati on"
u Fi ni sh
When the crane ei ther the computer systemor the conveyor are unusual , af ter l eaves goes i nto
storage and so on the work compl etes when thi s i d condi ti on i s unabl e normal l y to compl ete, must
through arti f i ci al l y carry out thi s button to termi nate. Af ter carri es out thi s order, thi s work
f i l es record can compl ete, and renewal correspondi ng storehouse posi ti on condi ti on, theref ore,
certai nl y must be caref ul , when necessi ty, must carry on stock i nventoryi ng0
When chooses some work the no correspondence the record, cl i cks on the button, the system
can prompt "Are you sure to f i ni sh!".Af ter the determi nati on the systemcan renewthe work f i l es:
Work the Status renewal i s 4.Work Status<14 and >10 condi ti on renewal i s 14.Fi ni sh Type i s B.
Remarkmateri al i s Fi ni sh By+Operator +Fi ni sh operati ng ti me. Sshi f ts through the repayment
systemthi s work f i l es materi al to the work hi story f i l es.Si mul taneousl y renewthe automati c warehouse
stock and the stock
status0
The systemal so possi bl y can prompt "The Locati on has been occupi ed!".Expressed the goal
storehouse posi ti on has made an appoi ntment takes, cannot compl ete the correspondi ng compl eted
work0
u Cancel
When the crane ei ther the computer systemor the conveyor are unusual .Must through
arti f i ci al l y carry out thi s button to carry on cancel 0Af ter carri es out thi s order, thi s work
f i l es recordi ng shi f ts to the work hi story backup f i l es, and renewal correspondi ng storehouse
posi ti on condi ti on.I f si mul taneousl y i s goes i nto storage, but al so must cancel erp i nf ormati on
and so on stock appoi ntment. Theref ore, certai nl y must be caref ul , when necessi ty, must carry
on stock i nventoryi ng0
When chooses some work no correspondence the record, cl i cks on the button.The systemcan
j udge whether wi th ERP connecti on, i f has not connected, the systemwi l l be unabl e to carry on
Cancel , Otherwi se, the systemcan prompt "Are you sure to Cancel !".Af ter the determi nati on the
systemcan renewthe work f i l es, mai n processi ngwhen work Status<4.work status>10and <14 materi al .
when Work Status<4.renews Loc Sts i s O,Spati al storehouse-:when Work Status >10 and <14.
For exampl e , I o Type i s 110,The spati al barrel l eaves the storehouse-.renews Loc Sts i s D
,Spati al barrel i n storehouse-.el se renews Loc Sts i s F,I n storehouse-0At the sameti mes.
Renewal work f i el d Fi ni sh Type i s C. Manu Cancel .Remark i s Cancel By: +operator+Compl etes the
Cancel operati ng ti me.Al so must renewASRS and ERP the wai ti ng processi ng f i l es Cancel f i el d
i s Y.And separatel y wai ts ASRS and ERP i n the processi ng f i l es the correspondi ng thi s materi al
to change over to respecti ve hi stori cal f i l es0When work Status i s <4 .The stock materi al renews
f or the appoi ntment bef ore the condi ti on:When work Status>10 and <14.I o Type i s 101,Normal l y
l eaves the storehouse-.he stock materi al renews f or the appoi ntment bef ore the condi ti on0
The work f i l es materi al puts to the hi stori cal f i l es i n. Af ter the Cancel runni ng compl etes.
Thi s I Dcorrespondence work f i l es materi al del eti on0
I f appears the abnormal phenomenon bel ow, pl ease ref er to prompts and makes processi ng
Prompt "Can not connect the oracl e server!".The expressi on connects the Oracl e database
Def eat0
Processi ng pl anWhether exami nes the Oracl e database server normal work0
Prompt 7Move onl y process over 1 days!8.The expressi on must process thi s materi al

52
starts f romthe producti on work f i l es to the present to process the ti me whi ch thi s
materi al treats not to surpass 1 day0
Processi ng pl anOnl y the wai ti ng ti me surpasses 1 day- l ong materi al to be abl e to
carry on processi ng0
Prompt 7Update [sj asrs. asr_stk_mast] i s error!8.The expressi on renews the ASRS stock
def eat0
Processi ng pl anThe storehouse puts on f i l e whether has Locati on.Whether Loc Sts
does tal l y0
Prompt 7Update [sj asrs. asr_wrk_masp] i s error!8.Expressi on renewal work f i l es
materi al def eat0
Processi ng pl anWhether i n the work f i l es materi al has thi s I D0
Prompt 7Update [sj asrs. asr_wat_mast] i s error!8.The expressi on renews the ASRS
wai ti ng processi ng f i l es def eat0
Processi ng pl anExami ned the ASRS wai ti ng processes the mai n f i l es materi al ,
whether has conf orms to thi s materi al 0
Prompt 7Update [sj mi s. asr_wat_mast] i s error!8.The expressi on renews the ERP wai ti ng
processi ng f i l es def eat0
Processi ng pl anExami ned the ERP wai ti ng processes the mai n f i l es whether has thi s
materi al 0
Prompt 7I nsert i nto [sj asrs. asr_wat_mast_l og] i s error!8.Expressi on producti on
wai ti ng processi ng hi story mai n f i l es materi al def eat0
Processi ng pl anExami ned the ASRS wai ti ng processes the mai n f i l es materi al , whether
has conf orms to thi s materi al 0
Prompt 7I nsert i nto [sj asrs. asr_wat_detl _l og] i s error!8.Expressi on producti on
wai ti ng processi ng hi story f i l es detai l ed f i l es materi al def eat0
Processi ng pl anExami ned ASRS wai ti ng processi ng f i l es detai l ed f i l es materi al ,
whether has conf orms to thi s materi al 0
Prompt 7Del ete [sj asrs. asr_wat_mast] i s error!8.The expressi on del eti on wai ti ng
handl es the mai n f i l es materi al def eat0
Processi ng pl anExami ned the ASRS wai ti ng processes the mai n f i l es materi al , whether
Prompt 7Del ete [sj asrs. asr_wat_detl ] i s error!8.Expressi on del eti on wai ti ng
processi ng f i l es detai l ed f i l es materi al def eat0
Processi ng pl anExami ned ASRS wai ti ng processi ng f i l es detai l ed materi al , whether
Prompt 7I nsert i nto [asr_wrk_masp_l og] i s error!8.Expressi on producti on work hi story
mai n f i l es materi al def eat0
Processi ng pl anExami ned ASRS work mai n f i l es materi al , whether has thi s I Dmateri al 0
Prompt 7I nsert i nto [asr_wrk_detp_l og] i s error!8.Expressi on producti on work hi story
f i l es detai l ed f i l es materi al def eat0
Processi ng pl anExami ned ASRS work f i l es detai l ed f i l es materi al , whether has thi s
I Dmateri al 0
Prompt 7Del ete [asr_wrk_masp] i s error!8.Expressi on del eti on work mai n f i l es materi al
def eat0
Processi ng pl anExami ned ASRS work mai n f i l es materi al , whether has thi s I Dmateri al 0

53
Prompt 7Del ete [asr_wrk_detp] i s error!8.Expressi on del eti on work f i l es detai l ed
f i l es materi al def eat0
Processi ng pl anExami ned ASRS work f i l es detai l ed f i l es materi al , whether has thi s
I Dmateri al 0

u Move To Log
When crane ei ther computer systemor conveyor excepti onal l y or manual control crane.
Causes regardi ng thi s worki d, al so cannot f i ni sh, when cannot cancel .Possi bl y must carry out
thi s i nstructi on0Wi l l work the f i l es materi al to move di rectl y merel y to the hi stori cal backup
f i l es, does not carry on any processi ng to the stock0Theref ore, must certai nl y be caref ul ,
when necessi ty, must carry on stock i nventoryi ng0
I f carri es out thi s button, wi l l renewFi ni sh Type wi l l be D. Manu Move To Log.Remark i s
Move By: +operator+Compl etes the Move operati ng ti me0Renews the ERP wai ti ng to process i n
the mai n f i l es thi s materi al Cancel f i el d i s Y.Si mul taneousl y renews the ASRS wai ti ng to process
i n the mai n f i l es thi s materi al Cancel f i el d i s Y.Changes over to i n the wai ti ng processi ng
hi story f i l es ASRS wai ti ng processi ng f i l es i n thi s materi al .Del etes i n the ASRS wai ti ng
processi ng f i l es thi s materi al , the producti on work hi story f i l es materi al The work f i l es
materi al puts to the hi stori cal f i l es i n, af ter the Move runni ng compl etes.Thi s I D
correspondence work f i l es materi al del eti on0
I f appears the abnormal phenomenon bel ow, pl ease ref er to prompts and makes processi ng
Prompt 7Update [sj mi s. asr_wat_mast] i s error!8.The expressi on renews the ERP wai ti ng
to process the mai n f i l es materi al to make a mi stake0
Processi ng pl anExami ned whether i n the ERP wai ti ng processi ng f i l es has thi s chooses
the materi al whi ch the materi al Sheet NOcorresponds0
Prompt 7Update [sj asrs. asr_wat_mast] i s error!8.The expressi on renews the ASRS
wai ti ng to process the mai n f i l es materi al to make a mi stake0
Processi ng pl anExami ned whether i n the ASRS wai ti ng processi ng f i l es has thi s chooses
Prompt 7I nsert i nto [sj asrs. asr_wat_mast_l og] i s error!8.he expressi on producti on
wai ti ng processi ng hi story f i l es materi al makes a mi stake0
Prompt7I nsert i nto [sj asrs. asr_wat_detl _l og] i s error!8.The expressi on producti on
wai ti ng processi ng hi story detai l ed f i l es materi al makes a mi stake0
Prompt 7Del ete [sj asrs. asr_wat_detl ] i s error!8.The expressi on del etes the ASRS
wai ti ng processi ng detai l ed f i l es materi al to make a mi stake0
Processi ng pl anASRS wai ted f or whether i n the processi ng detai l ed f i l es has thi s
chooses the materi al whi ch the materi al correspondence Sheet NOcorresponds0
Prompt 7Del ete [sj asrs. asr_wat_mast] i s error!8.The expressi on del etes the ASRS
wai ti ng to process the mai n f i l es materi al to make a mi stake0
Processi ng pl anASRS wai ted f or processes i n the mai n f i l es whether has thi s chooses
the materi al whi ch the materi al correspondence Sheet NOcorresponds0
Prompt 7Update [asr_wrk_masp] i s error!8.The expressi on renewal l abor takes

54
responsi bi l i ty the f i l es materi al to make a mi stake0
Processi ng pl anThe l abor takes responsi bi l i ty i n the f i l es whether has thi s I D
correspondence the materi al 0
Prompt 7I nsert i nto [asr_wrk_masp_l og] i s error!8.The expressi on producti on work
hi story mi an f i l es materi al makes a mi stake0
Processi ng pl anThe l abor takes responsi bi l i ty i n the f i l es whether has thi s I D
correspondence the materi al 0
Prompt 7I nsert i nto [asr_wrk_detp_l og] i s error!8.The expressi on del eti on work mai n
f i l es materi al makes a mi stake0
Processi ng pl anWorks i n the detai l ed f i l es whether has thi s I Dcorrespondence the
materi al 0
Prompt 7Del ete [asr_wrk_masp] i s error!8.The expressi on del eti on work mai n f i l es
materi al makes a mi stake0
Processi ng pl anWhether i n the work f i l es has thi s I Dcorrespondence the mai n f i l es
materi al 0
Prompt 7Del ete [asr_wrk_detp] i s error!8.The expressi on del eti on work f i l es detai l ed
materi al makes a mi stake0
Processi ng pl anWhether i n the work f i l es has thi s I Dcorrespondence the detai l ed
materi al 0
u Add Pri o
Adds 1 to the exi sti ng f i rst rank val ue.The rank i s f i rst hi gher, theoreti cal l y more f i rst
processes0When needs i s urgent storehouse processi ng, may through thi s button carry on
processi ng0Thi s systemdoes not have the si gni f i cance to the warehousi ng pri ori ty adj ustment.
I ts warehousi ng order by i t on conveyor posi ti on deci si on0
u Sub Pri o
Reduces 1 to the exi sti ng f i rst rank val ue.The rank i s f i rst l ower, theoreti cal l y more
arranges i n behi nd to process0Thi s systemdoes not have the si gni f i cance to the warehousi ng
pri ori ty adj ustment.I ts warehousi ng order by i t on conveyor posi ti on deci si on0
u Wai t I n(Change Status)
Mai n processi ng pl c whi ch stands i n the del i very to storehouse i s unusual .pc al ready
sent out f or the pl c start i nstructi on.but pc and pl c correspond unusual l y.Has not recei ved
thi s i nstructi on, needs to pass thi s button.Wi l l correspond the stand the work f i l es work
no status agai n revi si on wi l l be 1.gi ves the pl c i ssui ng i nstructi on once more0I f cl i cks
on thi s button, systemprompt 7Are you sure to change status?8 af ter Conf i rmati on.The system
can renewthe work f i l es materi al Work Status i s 1.Fi ni sh Type i s E.Remark i s : Change By
+operator+Compl etes the Chang operati ng ti me0
Moreover, al so possi bl y prompts 7Onl y the status i s CV I Ncan change!8. I n the expressi on
warehousi ng work onl y then transports f or the equi pment moves under the condi ti on onl y then
to be possi bl e to begi n usi ng thi s runni ng0
Remark!
Work no and correspondi ng staus.i o_type are the enti re asrs systemexecuti on key.Under
dp, onl i ne, update work.Renews the erp stock, aspects and so on backup ASRS materi al al l i s
extremel y i mportant0
Thi s tabl e materi al cannot process the change arti f i ci al l y, otherwi se possi bl y can cause the
systemto be unabl e the normal operati on0

55
ProgramCode!w_asr_wrk_l og_query ProgramDescri pti on!Work Fi l e Log Query
Functi on!query Parent Cl ass!W_Sysbase3
Datebase Tabl e!asr_wrk_masp_l og.asr_wrk_detp_l og
Correl ati ve Program!Work Fi l e Query And Mai ntenance1Asrs Stock Query
Use opportuni ty!I nqui res asrs al ready work no and the correl ati on data whi ch processes0
User I nterface!

u Tabl e head work no.ti me. status.i o type .Storehouse posi ti on.Stands and so on the
i nf ormati ons0
u Tabl e bodyCorresponds work no the detai l ed materi al i nf ormati on0
Purpose!
When ASRS warehousi ng/ Af ter l eaves the storehouse to compl ete.update systemwi l l be abl e
automati c to correspond the work no materi al wi l l move here the f i l es.I f i n Work Fi l e Query
And Mai ntenance arti f i ci al f i ni sh, cancel , move, al so can move here the f i l es the materi al 0
n Tabl e Head Fi el d expl anati on
u Work noWork I D, between 1 ~9000, automati cal l y produces by the system.Obj ect moves whi ch
i n ASRS and on the peri pheral equi pment, al l entrusts wi th i d and i s connected/ goes i nto
storage wi th the stand i nf ormati on, i ncl udi ng detai l ed materi al 0
u Work No Ti meProduces Work no the date ti me0
u StatusWork no newest executi ng state0
u I o TypeWork no correspondence goes i nto storage the type0Ref erence basi c code;<work
no i o type code setup0
u I nventory Warehouse: Work no correspondence warehouse code number0
u Pri ori tyLeaves the storehouse/ to go i nto storage the pri ori ty0
u Crn No: Work no correspondence crane seri al number0
u S. stn.D. StnWork no correspondence start stand and stop stand0
u S. l ocati on.D. Locati onWork no correspondence crane work start storehouse l ocati on and

56
stops the storehouse l ocati on0
u DrumBox category 1. Oi l .2. Pl ati ng0
u pi cki ng.f ul l .exi t.empty.pause, wai ti ngf i l eeparatel y expressed thi s i d, whether sorts
the materi al , the enti re board l eaves the storehouse, goes i nto storage draws back the
storehouse, spati al box, whether suspends, whether the materi al i s by the materi al whi ch
i nf orms to go i nto storage changes over to0
u Update Abnormi tyI f non- N, i ndi cated when update systemrenewal work f i l es materi al 0
u Fi ni sh TypeWork no termi nati on type0
u Crn Start Ti me.Crn End Ti meThe recordi ng correspondi ng thi s work no crane starts and
compl etes the ti me, automati cal l y reads i n by the Onl i ne system0
u Pi cki ng Out Ti mehi s f i el d record corresponds on work no the storehouse i d ti me0

n Tabl e Body Fi el d expl anati on
u Lot NoWork No correspondence materi al batch number0
u Product Busi ness CodeWork No correspondi ng materi al producti on systemregul ati on secti on0
u Domesti c demand Type: Work the No correspondence materi al sal es type, di vi des sel l s
i nternal l y, outsi de sel l s0
u Products Code: Work No correspondence materi al product code0
u Customer Products Code: Work No correspondence customer product seri al number0
u Customer I D: Work No correspondi ng customer I D0
u Customer Code: Work No correspondence customer code number0
u Order Number: Work No correspondi ng POnumber0
u Order Seq: Work No corresponds the POseri al number0
u Pack: Work No correspondence materi al packi ng code number0
u Uni t: Work No correspondence materi al uni t0
u Pack Uni t Qty: Work No correspondence materi al each box quanti ty0
u Pack Qty: Work No correspondence materi al box number0
u Uni t Wei ght: Work No correspondence materi al si ngl e wei ght.
u I nventory Qty: Work No correspondence materi al total quanti ty0
u I nventory Grade: Work No correspondence materi al product grade0
u Materi al Lot no: Work No correspondi ng l i ne materi al Barcode0
u I nput Date: Work the No correspondence materi al packi ng compl etes the ti me whi ch
goes i nto storage0
u I nventory State: Work No correspondence materi al storehouse l ocati on condi ti on0

Remark!
I f i n Work Fi l e Query And Mai ntenance I nqui ry not to correspondi ng Work no and correspondi ng
materi al .Pl ease through thi s procedure i nqui ry0
Because work no i s the ci rcul ati on use. Theref ore, possi bl y dupl i cates i n thi s grade.
Must uni f y workti me to exami ne the rel ated materi al 0
Thi s tabl e materi al cannot process the change arti f i ci al l y, otherwi se possi bl y can cause
some report f ormmateri al to be unusual 0

57
3.6 REPORT && ANALYSIS
Program Code!w_asr_stk_use_view Program Description!Asrs general utilize rate reprot
Function!Inquiry, printing Parent Class!w_sysbase4
Datebase Table!asr_stk_use_view Use Department!Warehouse management department
Use opportunity!When inquires each row and the entire warehouse service condition uses
User Interface!

Purpose!
Inquires each row and the entire warehouse service condition
=Operation Declaration>

Remark!
In the window recording is defers to marches forward the line to compile0
Total: total locations
Full: boxes of loading
Nullempty location quantity
Forbidlocation of system prohibit
Emptyempty boxes
Usingstoraging,retrieving
Full ratefull/total
Occ rate:(full+forbid+empty+using)/total

58
Program Code!w_asr_stk_usem Program Description!Asrs Using Rate Drawing
Function!Query Parent Class!w_graphl
Datebase Table!w_asr_stk_mast Use Department!Warehouse manage department
Use opportunity!With the graphic mode demonstrated when location use condition uses0
User Interface!

Purpose!
With the graphic mode demonstrated when location use condition uses0

Remark!
In the window the left side grid demonstration is the location condition series estimates the value Right side
is with the graphic mode demonstration data, clicks on Graph the Type button,may choose the graph type,
single-clicks Confirm, will defer to the selection the graphical display0


59
Program Code!w_asr_stk_used Program Description!Asrs data map
Function!Query Parent Class!W_sysbase0
Datebase Table!asr_pdc_used_view,asr_stk_mast,asr_stk_detl
Use Department!Warehouse manage department
Use opportunity!Inquires the asrs storehouse position stock condition and the minute when step uses, by
direct-viewing way demonstration0
User Interface!

u Field explanation
1. RowAccording to Row which elects decided hangs the vehicle number,chooses 1 or 2, is crane 1; 3 or 4, is
crane 2; 5 or 6, is crane 3:
2. Crane: According to the Crane number which elects demonstrated chooses the location condition
information which the crane is at0
3. Location Status F-Storage.O-Empty.R-Reserve.S-Reserve.X-Forbid, D-Empty Plt, P-Picking.
Q-Restore
u Button explanation
1. RefreshMay renews through this button the picture and the data for the newest condition0
2. By Condition QueryWill demonstrate the stock detailed inquiry window, the input needs to inquire
condition Show Result In Grid, merely demonstrated in the stock window; Show Result In Draw, can
demonstrate in chart Gerry,color for blue color. Cancel button: Closure stock detailed inquiry window0
3. Print Reportprint location stock Status diagram0
Remark!
11 Will single-click in the window the free position, demonstrated corresponding the location number, crane
number0
21 Double-clicks the storehouse standard, may demonstrate Location Detail Information window, including
Location, Sheet No, Product Code, Qty and so on field material.

60
Program Code!w_asr_run_status_map Program Description!Asrs runing status map
Datebase Table!asr_wrk _masp, asr_wrk_detp,asr_bas_devp
Use Department!Warehouse manage department
Use opportunity!Use this programm for inquiring device's status while ASRS running, by direct-viewing way
demonstration0
User Interface!

Inquire about devices status and detailed information,while ASRS running.
Remark!
11 Will single-click in the window way of any station or crane, can display should the station or cranes
detailed information.

61
Program Code!w_asr_sta_inout_ view Program Description!Daily Storage&&Retrieval Times Query
Datebase Table!asr_sta_inout_view Use Department!Warehouse management department
Use opportunity!Inquires asrs system station of come in and go out every day time the number of times uses0
User Interface!

Purpose!
Records the asrs system through the view station of come in and go out every day time the number of
times0

Remark!
1. If station havent meterial.indicate location moving 0
2. With 12 station or 21 station or 22 station.Simultaneously has goes into storage and retrival, indicated
check/picking/combine0
3. Inquires some day-long material, directly inquires the same day date under the inquiry condition then.For
example $2005-11-21

62
Program Code!w_asr_stk_staytime Program Description!Stay Time analysis Report
Datebase Table!asr_stk_staytime_view Use Department!Warehouse management department
Use opportunity!Inquires asrs system material since to storage starts to have in the stock time the time-gap
uses0
User Interface!

Purpose!
Records asrs system through the view since to storage starts to have in the stock time the time-gap0

Remark!
1. Into Time: The goods the time of go into storage0
2. Stay Days: The goods time which deposit in the stock0


63
Program Code!wp_asr_stk_store Program Description!Daily Storage Report
Function!Report Print Parent Class!w_sysbaseprn
Datebase Table!asr_wrk_masp_log,asr_wrk_detp_log
Use Department!Warehouse management department
Use opportunity!ASRS Daily Storage Report Print0
User Interface!

Purpose!
ASRS Daily Storage Report Print.
*& Operation explained"
1. By USER in the date field input date, clicks on "Rush" again the button, the system withdraws the material,
clicks on "Prn", system printing report form0

64
Program Code!wp_asr_stk_retrieval Program Description!Daily Retrieval Report
Function!Print Parent Class!w_sysbaseprn
Datebase Table!asr_wrk_masp_log,asr_wrk_detp_log
Use opportunity!The user needs to print the work files history files material
User Interface!

Purpose!
ASRS Daily Retrival Report Print.
*& Operation explained"
1. By USER in the date field input date, clicks on "Rush" again the button, the system withdraws the material,
clicks on "Prn", system printing report form0


65
Program Code!wp_asr_stk_transaction Program Description!Daily Transaction Report
Function!Query Parent Class!w_sysbaseprn
Datebase Table!asr_wrk_masp_log,asr_wrk_detp_log,asr_wrk_masp,asr_wrk_detp
Use opportunity!The user needs to Daily Location Move Report uses0
User Interface!

Purpose!
ASRS Daily Location Move Report Query.0
Field!
The ruler, the report form direction, the date may input, other fields all may not input0
Remark!
1. Storage or Retrival material that work status is from 1 to 5,or from 11 to 150

66
Program Code!w_asr_stk_plcm Program Description!Crane And Plc Command File Query
Datebase Table!asr_stk_plcm
Use opportunity!Query Crane and PLC Command In system running uses0
User Interface!

Purpose!
Query Crane and PLC Command In system running0
Remark!

67
Program Code!w_asr_stk_hplc Program Description!Crane And Plc Command File Log Query
Datebase Table!asr_stk_hplc
Use opportunity!Query Histroy Record of Crane and PLC Command Uses0
User Interface!

Purpose!
Query Histroy Record of Crane and PLC Command0
Remark!

68
Program Code!wp_asr_crn_error Program Description!Crane And Plc Error Query
Function!Query Parent Class!w_sysbaseprn
Datebase Table!asr_bas_crn_error,asr_stk_hplc
Use opportunity!Query Crane and PLC Error Record Uses0
User Interface!

Purpose!
Query Crane and PLC Error Record Uses0
Remark!
1. Crn No:Crane Number.May choose0
2. Begin Date: Start Time0
3. End Date: End Time0
Input date by user,choose crane and chick Rush button,system will get material,chick Prn,system will print this
report0

69
Program Code!w_asr_err_show
Program Description!Stock And Wait Process And Work File Error Display
Datebase Table!asr_err_show_view
Use opportunity!Query Error Information of Location Stock1Waiting process1Work file Uses0
User Interface!

Purpose!
In Location Stock or Waiting Process or WorkFile Material not symbol recording or wrong recording inquiry0
Remark!
When DP System opens, this window opens immediately, first time reminder user unusual material0

70
3.7 SECURITY MANAGEMENT
Program Code!w_syslog Program Description!User Database
Function!Add1Modify1Delete1Query Parent Class!W_sysbase4
Datebase Table!sys_login Use Department!System Admistrator
Use opportunity!Need to modify or add or query system user0
User Interface!

Purpose!
Must user which defines in here, only then may use this system. In principle, each user can assign login no0
1. group nlogin no login code.May be the personnel name abbreviation, must in advance in the
database through the dba definition, otherwise the system can prompt makes errors0
2. login namepersonnel name0
3. man nameCorresponding erp personnel code number0
4. add,update,deleteWhether provides add, modify, delete function0

1. create user,current-If dba has not founded, also may through this button automatic foundation0
2. create user,all-Generally is after the import database, user loses, by the system adminstrator in here
disposable foundation user, avoids in database dba founding one by one0

Remark!
This procedure only to system adminstrator open, if the data processing is unusual, can directly affect the
corresponding user the use0

71
Program Code!w_sysgrp Program Description!Program Group
Datebase Table!sys_form_detl,sys_form_group Use Department!System Adminstrator
Use opportunity!Needs to modify,add or query system program and purview control uses0
User Interface!

Purpose!
Inquires various vegetables single item subordinate's procedure code and the name0
u Table head field"
1. group noSystem menu serial number0
2. group nameSystem menu name0
u Table body field"
1. noserial number
2. program codeprogram code0
3. program nameprogram name0
4. add,update,deleteWhether provides the increase, the revision, the deletion function0
Remark!
corresponding user the use0
This procedure although has the function which the creation revises deletes, but, in the ordinary circumstances
only needs to inquire, the data directly through Security System - "Program Initiation carries on the collection to
obtain0


72
Program Code!w_sysgrt Program Description!Program Access Maintenance
Datebase Table!sys_form_detl,sys_form_grant Use Department!System Adminstrator
Use opportunity!Needs to modify,add or query system program and purview control uses0
User Interface!

Purpose!
Procedure to user's creation, revision, deletion, inquiry function,whether needs to establish the password which
the procedure enters,all passable this procedure hypothesis0
u Inquiry"In the ordinary circumstances, first inquires the procedure, then add to or modify user use purview
again0
u Table head field"
1. group noSystem menu serial number and name0
2. program nameProgram code0
u Table body field"
1. Login NoThis field direct input, inputs registers the code number to have to be in the database has existed,
otherwise the system can prompt the error0
2. AllowThis fence user may directly pull in the type data window from under to select the corresponding
option. When chooses Forbid, the corresponding system user then the non- purview operates this window;
When chooses Password, the user when operates this window,must the input system manager the password
which assigns in the password field; When chooses Pass, the user may directly regarding this the window
carry on the operation.
3. PWDMatches with Allow, may input the password which assigns0
4. QUER.new.mod,m+i.ins,delIs the reelection frame, when hits the hook, the user may to the
corresponding window carry on the inquiry, add sheet numbers,modify,modufy and add, insert detailed,
deletion, printing function and so on0
5. M1,M2,M3.M4.M5.M6.M7.M8.M9.M10Respectively be from defines the button, hits the hook
to express the user may use$
1. Awards the purviewUnder the edition condition, clicks on this button, the system gives procedure all
rights of use all users.hits the hook all0
2. Retract the purviewUnder the edition condition, clicks on this button, the system completely cancels

73
procedure all rights of use besides the inquiry hits the hook.Retract the purview0
3. Add UserUnder the inquiry way, clicks on this button, the system can possess the users all to increase
reaches this point in the window, but has not been authorized0
4. Select Current RowWhen the edition condition, Allow is not Forbid, to the current line user, the function
completely hits the hook authorization0
5. InheritUnder the edition condition, will click on this button, the system springs a procedure tabulating,
will choose to need to inherit, after will confirm, the procedure with will choose the inheritance procedure
the procedure to be same, automatically will have the user and the authorization.
=Remark>
corresponding user the use. The system administration module does not gather is authorized, the system manager
may according to need to carry on the partial authorizations.

74
Program Code!w_sysgrtusr Program Description!User Access Maintenance
Function!Mmodify1Delete1Query Parent Class!W_sysbase3
Datebase Table!sys_form_detl,sys_form_grant Use Department!System Adminstrator
Use opportunity!Needs to modify or add or query to the procedure right of use time limit uses0
User Interface!

Purpose!
User to procedure creation, revision, deletion, inquiry function,whether needs to establish the password which
the procedure enters,all passable this procedure hypothesis0
u Inquire" In the ordinary circumstances, first inquires the user, then supplements or the update procedure
and the corresponding use purview again
u Table head field"
Login NoUser correspondence login no and name0
u Table body field"
1. program nameprogram code and name0
2. AllowThis fence user may directly pull in the type data window from under to select the
corresponding option. When chooses Forbid, the corresponding system user then the non- purview
operates this window; When chooses Password, the user when operates this window,
must the input system manager the password which assigns in the password field; When chooses
Pass, the user may directly regarding this the window carry on the operation0
3. PWDMatches with Allow, may input the password which assigns0
4. QUER.new.mod,m+i.ins,delIs the reelection frame, when hits cancels, the user may to the
corresponding window carry on the inquiry, add sheet numbers,modify, modify and add, insert
detail, deletion, printing and so on functions0
5. M1,M2,M3.M4.M5.M6.M7.M8.M9.M10Respectively be from defines the button, hits
the hook to express the user may use$
1. awards the grant: Under the edition condition, clicks on this button, the system procedure all rights of
use for all users,completely hits the hook.0
2. takes back the purview: Under the edition condition, clicks on this button, the system completely
cancels procedure all rights of use besides the inquiry hits the hook,takes back0

75
3. all program: Under the inquiry way, clicks on this button, the system can possess the procedure
increase to reach this point in the window, but has not been grant0
4. Select Current Row: When the edition condition, Allow is not Forbid, to the current procedure, the
function completely hits the hook grant0
5. Inherit: Under the edition condition, will click on this button, the system springs a user tabulating,
will choose to need to inherit,after will confirm, the current user with will choose inherits the user to be
same, automatically will have the use the procedure and is authorized0
=Remark>
corresponding user the use. The system administration module does not gather is authorized, the system
adminstrator may according to need to carry on the partial authorizations

76
Program Code!w_systts Program Description!System User Access History
Datebase Table!sys_tts_mast Use Department!System Adminstrator
Use opportunity!When inquiry system use diary uses0
User Interface!

Purpose!
Mainly is the system adminstrator examined system use log uses0
Login NoUser correspondence login no and name0
Login timeloading time
Machine nameload which a computer0
Accessobjectenter system or program
Access timeEnters time0
TypeIO type.login.exit.access
=Remark>
This procedure is only open to the system Adminstrator, system Adminstrator,passable this window trace some
materials and user's unusual0


77
Program Code!w_about Program Description!About
Use Department!system Adminstrator
User Interface!

Purpose!
Display System Version Information0


78
CHAPTER 4 AS/RS ONLINE CONTROL SYSTEM
The ASRS ONLINE system will act according to Data Process System or Update System creating work files
material, and will read takes equipment the and so on platform scale information, will actuate PLC, the crane work,
finally will complete goes into storage the work and the equipment revolution.0
The ONLINE system must on IPC the computer running, and must guarantee the correlation equipment (crane
sclcv, the platform scale controller, plc and so on) connect normally, simultaneously must guarantee asrs the main
engine and the sqlserver database connection and running is normal.0
Besides start closure, usually does not need the user involvement,but the ASRS server separates, the user needs
start this procedure newly0
Online system main picture and correlation explanation as follows:
Online System Main Picture!

Major reflects below content
1) System running patternSTART. PAUSE
2) ASRS database connection condition
3) Crane basic running condition
4) PLC basic running condition
5) The platform scale running condition and the weight name take material information
6) The correlation conveyor goes into storage, retrieval buffer control
7) The packing radio station's demand, storage id, the barrel, do not draw back the barrel the demand

79
Crane Work Picture!

1) The Online system issues the crane the order and the crane back coupling code
2) The crane issues the online computer the back coupling information and the condition
Moreover, the system provided manually actuated the crane to leave goes into storage, location moving, HP
and so on function, but in principle did not recommend use0

80
PLC Work Picture!

1) The Online system issues PLC the order
2) PLC issues the online computer the back coupling information
3) PLC current running status, as well as order decomposition
4) Each station condition obtains which according to the plc back coupling informationid.auto.load.canin.
canout and so on0
Moreover, the system also provided manually has carried out the PLC instruction function, mainly was: Writes
ID\ the destination \ID + destination the function, for exception handling when uses0

81
PLC Abnormity Display Picture!

When the PLC system diagnosis correlation equipment appears Abnormity,the controls cabinet is able to report to
the police, simultaneously, will correspond in the record the ERROR condition value to become Y, after the
breakdown elimination, this condition value will be able automatically to turn Y0

82

System Running Monitor Picture!

May the real time display crane and the correlation conveyor condition, when the conveyor or the crane move,
corresponds on the equipment the color and ID can automatically renew. Moreover when double-clicks, can on
graphic display device workfile ID and the correlation information0
Moreover, clicks on workfile the query button, demonstrated carries out the buddhist priest raw sewage workfile
record0

83
CHAPTER 5 AS/RS UPDATE SYSTEM
=Update System Main Picture>

Use opportunity!When ASRS system running, this procedure must move on IPC, otherwise
the ASRS system will stop moving or the material is unable to renew.
=Function explanation!
?1 Button explanation
1. STARTUP Start procedure, the procedure starts to work0
2. CLOSEQuit system, the user also may click in the window right angle the closure button to carry on the
system the withdrawal. But must input the password0
3. SETEstablishment Update System timer event Circulation disposal procedure time cycle0
@1 Condition Field explanation
1. Asrs DB server:webserverDemonstrated the ASRS system database server name0
2. ERP DB server:wise456: Demonstrated the ERP system database server name0

84
3. Running The system is Startuping%%Display system is moving0
4. Time:5:Display The timer event Circulation disposal procedure time cycle.The time is 50

A1 Window display content explanation
1+ Server Information & Process Time
Main demonstration database server and Update system time cycle examination and establishment and so
on0
2+ System Running Status & Update Transaction Record
Main display system processing and running status and so on
3+ System Running Error Status
Main display system in processing running process error message and so on
B1 Datawindow display content explanation
1. demonstrations procedures in running process, renewal or modify database table material whether does
succeed0
2. When procedures runnings appears exceptionally, demonstrates the SQL sentence grammar the error
message.0
3. When procedures runnings appears exceptionally,the wrong type, produces wrong material ID, has
information and so on wrong time0
C1 Main Function:
Is responsible to withdraw the material from erp, renews the asrs and erp correlation data and so on stock,
production and backup work files and so on0
1. storage and retrival completes the data processing: Work file sts = 4,14, will renew Asrs and the Erp
backup stock, renews Asrs and ERP treats the processing files, will work files and waits processing files
material to transfer to the historical files0
2. Waiting storage the data processing: Withdraws from the erp system Waiting storage material and inserts
to asrs Waiting processing files0
3. Waiting retrival the data processing: Withdraws from the erp system Waiting retrival material and inserts
to asrs Waiting processing files0
4. Waitng retrival material production work files: According to asrs the storage material, produces the
storage work files0
5. In erp backup asrs stock: According to the asrs stock modify, promptly carries on the renewal and the
backup in erp0
6. Wrong prompt processing: When in update implementation, if appears some kind of mistake, will renew
ERP, ASRS waiting processing files corresponding material the error message, simultaneously the real
time display will make a mistake harms the information, until wrong
solution0
=Remark!
11 Besides the start closure, usually does not need the user involvement, but ERP or the ASRS server separates,
the user needs reto start this procedure0
21 If has time the unusual data processing, the system can the unusual information demonstration in the
picture. The user may rest on the unusual information to maintain the material.
31 This programming with puts on PC with online (IPC), this procedure is the single user program, cannot
open two in the identical time0
41 The system has the function which wrongly postpones, cannot cause material processing to stop up the
phenomenon0

85
ASRS Update System Programming Explanation!
The procedure for carries on modify the updatement to under the ASRS system and the MIS system stock. Uses
the timer event every 5 seconds time circulation to process, carries out the following act
?1Waits the processing material files from ERP to withdraw the material to insert treats the processing files to
ASRS. (wf_proc_erp_wait_data()) the waiting processing files from ERP take_mk is not the Y material
inserts to ASRS the waiting processing files, and renews
ERP to the waiting processes the main files the take_mk mark is Y. When appears exceptionally, renews
ASRS to treat in the processing files table field take_mk, take_err_time and take_err_memo, and the
renewal marks Take_mk is 'X', waits the processing files other
materials first to process, finally only then processing is X material
@1Waits the storehouse material files from asrs to withdraw the material, produces the storage work
files(wf_proc_wait_out_to_workdata ()),the wait processing files from
ERP to take out Id_mk is not Y, Id No is 0, io_type in 100 to 200 between (including 100) or io_type is 11,
cal_mk is not the Y material, the production work files. Renews ASRS to the waiting processing files table
field Id Mk, Id No and Id Time, and
the renewal marks Id mk is 'Y', Id No is the production work no.Renews the ASRS source storehouse
position storehouse position condition for the corresponding appointment condition. If appears
exceptionally, then renews ASRS to the waiting processing files table
field Id Mk, Id No and Id Time, and the renewal marks id_mk is 'X', waits the processing files other
materials first to process,finally only then processing is X
A1Withdraws 4, 14, 6 materials from the asrs work files, carry on processing, and renews the asrs stock, the
asrs notice files, the erp notice files (wf_proc_wrk_mast ())
From work file withdraws
l wrk_sts is 4 or 14.and io_type<>103 or io_type<>104 or io_type<>107 materials0
l wrk_sts is 6 materials0
1. The processing work status is 6 materials, the renewal labor takes responsibility in the files this ID
correspondence material work status is 15, and renews ASRS to treat processes in the main files to be
supposed the Sheet No material Id No value to be 0, Id Time is null.
2. The processing work status is 4 materials
l Io Type is 11,location moving-
If for spatial stack board, then the renewal location main files correspondence source location number is O,
the renewal location main files correspondence destination location number location condition is D.
If for in store, then the renewal location main files correspondence source location number location
condition is O, the renewal location main files correspondence destination location number location
condition is F.Simultaneously renews the stock detailed files correspondence source location number the
location number for the destination location number0
l Io Type is 10,Empty pallet storage-
The renewal location condition by the appointment is S or the Q destination locations location condition is
D0
l Io Type is 1.53.54.57 (Full/Picking/Check/Combine Storage)
Whether there is first judges the destination location in the stock detailed files the material, if does not
have the material also Io Type is time 27, renews this location condition by the appointment is S or the Q
destination location condition is D, otherwise, renews this destination location condition by the
appointment is S or the Q destination location condition is F, renews this destination location the detailed
material.

86
l Renews the labor which this ID corresponds to take responsibility the files material working status is
5.
3. Processing working status is 14 materials
l Io Type is 101,Full retrival-
Renews this location condition by the appointment is the R source location location condition is O, deletes
this source location detailed.
l Io Type is 110,Empty Retrival-
Renews this location condition by the appointment is the R source location location condition is O0
l Renews the labor which this ID corresponds to take responsibility the files material work status is 150
4. In the deletion stock detailed files the reserve is 0 materials, if this material work status is not 6
1-1Renews ASRS to waiting processes main files to correspond the sheet numbers material Fsh_mk field
value is Y and the renewal corresponding source location number, the destination location number and so
on0
2-Renews ERP to waiting processes main files to correspond the sheet numbers material Fsh_mk field
value is Y and the renewal corresponding source location number, the destination location number and so
on0
3-If io_type = 10 or io_type = 11 or io_type = 57, renews ASRS to waiting processes main files to
correspond the sheet numbers material Efsh_mk field value is Y and Afsh_mk field value is Y and so on,
simultaneously renews ERP to waiting processes main files to correspond the sheet numbers material
Efsh_mk field value is Y and Afsh_mk field value is Y and so on
B1Backup asrs location stock to ERP location stock,wf_proc_back_asr_stock()-
Deletes in the ERP stock backup files the corresponding location stock material, puts on file the ASRS
correspondence location newest location material to change over to the ERP backup location file0
C1Processes erp the stock adjustment list, renews the asrs stock, and renews erp, asrs waiting processing files
(wf_proc_asr_adj_mast ()) to waiting processing files from ASRS to capture Id Mk is not Y,Id No is 0, IO
Type is 200 also Cal Mk is not the Y material, renews the ASRS location stock main files and the stock
detailed files, deletes ASRS to keep in stock in the detailed files the reserve is 0 materials, renews ASRS to
treat in the processing
files Fsh Mk, EFsh Mk, the Afsh Mk value is Y and corresponding completes the time. Renews ERP to
waiting processing files Fsh Mk, EFsh Mk, the Afsh Mk value is Y and corresponding completes the time.
If appears exceptionally, renews ASRS to waiting processing files table fsh_err_time and fsh_err_memo.
D1Transfers the work files to the work files history files,wf_proc_wrk_to_log()-
Captures below from the work files satisfies the condition material
1) Work status is 50
Work status is 15.IO Typeis not 107.IO Type is not 104.IO Type is not 103,Also work no does not exist
in the equipment files, the crane stand-by time for is not spatial, also. The corresponding material insertion
work history main files and the detailed files, delete in the work files to satisfy the above condition the
material. If appears exceptionally time, renewal work files log_err_time, log_err_memo and upd_mk, and
renew upd_mk='X'
E1Transfers the notice files to the notice files history files,wf_proc_wat_to_log()-
Waiting processing files from ASRS to capture Efsh Mk is the Y material, inserts the material ASRS to
waiting processing history files, and deletes ASRS to waiting processing files the
corresponding main files and the detailed files material, if appears exceptionally time, renews ASRS to
waiting processing files log_err_time, log_err_memo and log_mk, and renews log_mk='X'
F1Transfers the crane and the PLC order files to the historical files backup

87
,wf_proc_crnplc_command_tolog()-
Captures two day in from the ASRS crane and in the PLC order files the material, inserts to the crane and in
the PLC order history files, and deletes the material which ASRS the crane and in the PLC order files
corresponds
G1Renews asrs the essential equipment system running condition files,wf_proc_update_asrs_key_status()-
Judges ASRS in the equipment running status files to capture MK is F also Type MK is the Update material
whether exists, if exists renews newly, if does not exist inserts the corresponding newest material.
H1Renews the erp notice files, in the asrs notice files has processed the material the symbol
(wf_proc_update_wait_mk ()) to wait in the processing files from ERP to capture Efsh Mk is Y also Afsh
Mk is not the Y material, renews ASRS to waiting processing files to correspond the material efsh_mk,
efsh_time, afsh_mk, afsh_time, and renews Efsh Mk is Y, Afsh Mk is Y. Renews ERP to waiting processing
files to correspond the material afsh_mk, afsh_time, and renews Afsh Mk is Y. If exceptionally, then renews
ERP to waiting processing files to correspond the material take_mk, take_err_time,take_err_memo, and
renews take_mk is X0
H?1 Renews erp the stock material,wf_proc_erp_stk_data()-
Waiting processing files from ERP to capture Fsh Mk is Y, Efsh Mk is N, Cal Mk is not Y, Afsh Mk is N,
Err Mark is the N material,renews ERP the backup stock. And deletes in the ERP backup stock the reserve
is 0 materials, renews ERP to waiting processing files to
correspond the material Efsh Mk, efsh_time and renews Efsh Mk is Y
H@1 Transfers the erp notice files to the erp notice files history files,wf_proc_erp_wat_to_log()-
Waiting processing files from ERP to capture Afsh Mk is the Y material, inserts the corresponding material
to ERP waiting processing history files, and deletes ERP to the material which waiting processing files
corresponds. If appears exceptionally, then renews ERP to waiting processing files to correspond the
material log_mk, log_err_time, log_err_memo, and renews log_mk=X0
HA1 To erp in cal_mk is Y material processing,wf_proc_erp_wat_cal()-
Waiting processing files from ERP to capture Cal Mk is the Y material, renews the ERP backup
location stock. Waiting processing files ERP the corresponding material to change over to ERP waiting
processing history files, deletes ERP the material which waiting processing
files corresponds, if appears exceptionally, then renews in the ERP backup files to correspond the material
error_time, error_memo0

88
CHAPTER 6 AS/RS SYSTEM EXCEPTION AND HANDLING
6.1 PLC CONTROL DEVICES RUNNING EXCEPTION AND HANDING SOLUTION
u Load on station without ID:
Description:Load on the station,but cant move,cant find ID.
Reason: Sensor masked by an object
Solution: Assign ID,destinstion station no.

u ID on station without ID:
Description:No Load on the station,but find an ID in PLC, or Load on the other station.
Reason: error occur while moving, and pushed by operator to next station.
Solution: Clear the ID and destinstation, Assign ID,destinstion station no to the station with load.

u Equipment running overtime:
Description: Equipment such as roll conveyor, running overtime.
Reason: usually, mechanical error occur while moving, such as container cant move.
Solution: Operator help to handle.

u Motor overload:
Description: Equipment cant work, motor stop running
Reason: overload or overtime
Solution: Operator help to handle.

u The object localization is not correct:
Description: The object continuously stops in some of positions, is unable to continue to move
Reason: the position deviation when Walks e
Solution: adjusts the object position.

u Oversize:
Description: The object continuously stops in some of positions, is unable to continue to move
Reason: SIZE highly or width ultra.
Solution: adjusts the object size.

u CRANE FORK ERROR:
Description: the crane cant fork
Reason: Crane and plc internal lock error.
Solution: check the cable and pins between crane and PLC.

u Other error or exception:
Check corresponding mechanical Equipment and PLC ,and do maintenance.


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Asrs Computer Software System User Manual - 0906 PDF

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