CCM 2.5MVATX QASCO CommissioningTest Report.

SITE TEST REPORT FOR 6.6 /0.420kV 2.
5 MVA POWER TRANSFOMER, CCM

CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
DUSSELDORF M.N DASTUR &
COMPANY (P) LTD. KOLKATA
SIEMENS W.L.L
Contract No
Date
Bay Number
Manufacturer
EF5 PROJECT
2.5MVA TRANSFORMER COMMISSIONING REPORT

Name of Substation
: CCM LCSS
Name of Equipment
: 2.5MVA Transformer
:
: 07-07-2013
: 1F12
:SIEMENS
Test Procedure, Forms with Applicable Standards.

This document details the visual checks, mechanical and electrical tests on
the Transformer. It is organized in several sheets in Method Statement which
briefly gives information related to
Test Set Up
Test Procedure
Test Results
Acceptance Norm
Test Instruments
The following equipment were used during test.
Testing
Equipment
Equipment-1
Equipment-2
Equipment-3
Equipment-4
Equipment Used:
IR Measurement
CPC100
Multi meter
Clamp meter
Sr. No
100710 / 2595
LJ552T / HK059
97100545
15730023
Make / Model
Megger-MIT510/2
Omicron
Fluke/179
Fluke/365
Calibration
Date:
13-07-2012
12-07-2012
06/07/2012
10/07/2012
Calibration Due:
12-08-2013
11-08-2013
06/08/2013
10/08/2013
W.L.L QATAR
DASTUR ENGINEERING
INTERNATIONAL, GmbH DUSSELDORF
M.N DASTUR & COMPANY (P) LTD.
QATAR STEEL
COMPANY
KOLKATA
Signature
Name
Muhammad Rafique
Date
Date: 16/06/2013
Signature
Signature
Name
Name
Date
Date
Page 1
SITE TEST REPORT FOR 6.6 /0.420kV 2.5 MVA POWER TRANSFOMER, CCM
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
C. SAFETY PRECAUTIONS:
Safety Labels has been installed in Power Transformer Area (e.g. Power
Transformer testing under progress).
Barricades have been provided near Power Transformer during testing.
Testing area has been kept clean and have sufficient space during testing.
Power Transformer earthed properly before starting the testing.
Power Transformer identified before starting the commissioning.
2.5MVA POWER TRANSFORMER SITE TEST REPORT

1. TRANSFORMER NAME PLATE DETAILS:
Bay reference
: 1F12 CCM
Serial Number
: Nr LEL-111449
Year of Mfg
: 2012
Power Rating
: 2.5MVA
Vector Group
: DYn11
Type of Cooling
: ONAN
Rated Frequency
: 50Hz
Th. Short CIRCUIT

Current/2Sec
: 2.850KA
Rated HV Voltage
: 6600V
Rated LV Voltage
: 420V
HV Current
: 218.7A
LV Current
: 3437A
Tap Changer
: DETC
Range of Taps
: 5
Insulated Oil Type
: ERGON HYVOLTI
Ambient Temperature
: 55C
%Impedance at tap
No.3
: 7.7%
Temperature Rise
Winding/Oil
: 50/45K
Bushings
Date: 16/06/2013
Page 2
Breather
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
Contract No
Date
Bay Number
Manufacturer
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
:
: 07-07-2013
: 1F12
:SIEMENS
Make
2. VISUAL INSPECTION AND GENERAL CHECKS:

S. No
Type of
Check
Description
Result
Checked as per Erection Control Form
Visual
O.K
Oil dielectric strength

Acceptance Standard :
BDV - 60kV> 1 min with gap Setting of 2.5 mm
75.7KV, Test
conducted
with BDV
KIT,
O.K
Valve Positions
Visual
O.K
Phase Sequence of Auxiliary Supply.
Electrical
O.K
LV Bushings
Visual
O.K
Transformer Main Earthing
Visual
O.K
Transformers Equipment Earthing
Visual
O.K
3. MEASUREMENT OF EXCITATION CURRENT:

Apply 3-phase (415 V) to the high voltage bushings. Measure voltage between phases
and current on each phase. This test is to be applied immediately after
installation, before applying any voltage to the transformer and when the
transformer is completely de-magnetized.
Applied Voltage (V)
Tap
Measured Current (mA)
R Y
Y - B
B R
414.7
415.03
414.85
25.86
20.21
26.41
Date: 16/06/2013
Page 3
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
Contract No
Date
Bay Number
Manufacturer
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
:
: 07-07-2013
: 1F12
:SIEMENS
415.01
415.01
414.84
28.18
21.97
28.74
415.07
415.03
415.04
30.77
23.97
31.40
Apply 3-phase (415 V) to the low voltage bushings. Measure voltage between phases
and current on each phase.
Applied Voltage (V)
Tap
Measured Current (A)
R Y
Y - B
B R
415.02
414.97
414.98
3.7333
3.7718
4.7629
4. INSULATION RESISTANCE MEASUREMENT:
Connection
Applied
Voltage
(Volts)
Measured Values ( G )
Polarization Index
R60
R300
R600
R300/R60
R600/R60
HV - (LV + E)
2500
1.21
2.1
2.40
1.74
2.0
LV ( HV + E)
250
1.61
3.54
4.25
2.2
2.64
HV LV
250
2.01
3.79
4.51
1.89
2.24
(HV+LV) E
250
1.62
2.88
3.36
1.77
2.027
Acceptance Norm: 1 Mega Ohm / kV of the Insulation

Transformer Insulation is excellent, satisfying the IEC standards i.e. IEC 60076-2000
part 1, IEEE 62. For very good / excellent condition, polarization Index (P.I) must
be above 1.3
Date: 16/06/2013
Page 4
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
5. MEASUREMENT OF WINDING RESISTANCE:

Test Procedure
Isolate primary/secondary/neutral earth.

Measure winding resistance between phase to neutral for all taps in case of
star connection and phase to phase in case of delta
First measure the winding resistance at nominal tap for base reference and
later carry out measurement in all taps from start to finish.
Compare the resistances between all three phases and observe changes in
each tap and the overall trend.
Measures the resistance with Omicron Kit.
Compare its value with the factory test reports.
The Omicron kit will automatically performs a discharging of the winding
after saving the measurement.
HV Winding Resistance:
Tap
Position
No.
Measured Resistance
Between Phase to Phase ()
Mean Value at
Reference Temp.75 C
Factory
Value at
26 C
Value at
Reference
Temp.
Factory
Value at
Reference
Temp.
%
Deviation
R Y
Y - B
B R
Measured
Value at
39.0 C
0.1308
0.1309
0.1314
0.1310
0.1487
0.1244
0.1238
0.1246
0.1242
0.121
0.1411
0.1437
1.80
0.1172
0.1165
0.1171
0.1169
0.1327
According to IEC standards 600076-2000, part 1, caluse-102; tolerance 3% is

generally acceptable for the measured values at site over the factory test report
value.
LV Winding:
Date: 16/06/2013
Page 5
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Measured Resistance
Between Phase to Neutral (m)
R - Y
Y B
B R
0.4633
0.4545
0.4638
Mean Value at
Meas. Value
at
39.0 C
0.4605
Factory
Value at
26 C
0.4290
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
Reference Temp.75 C
Value at
Reference
Temp.
Factory
Value at
Reference
Temp.
% Deviation
0.5210
0.5095
-2.25
6. CHECKING OF VECTOR GROUP:

Test Set Up
Test Procedure
Dyn11
Select the normal tap

Short R r, Apply 3 phase 415V to R Y B terminals.
Measure the voltages given below.
From the measured voltages check the following conditions for the vector
group.
R r = 0,
RY = R n + Y n,
Bb< By
Yb = Yy
Date: 16/06/2013
Page 6
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
Test Results
Short R & r
Apply Voltage (Volts)
R Y
415.4
Y B
414.4
B R
414.3
Measure Voltage across (Volts)

R
391.4
414.4
415.2
16.07
391.3
390.7
399.20
Compare the values for the following combinations
Dyn11
R r = 0,
RY = R n + Y n,
Bb< By
Yb = Yy
Conclusion on the Test :

Remarks:
VECTOR GROUP Dyn11 - OK
Date: 16/06/2013
Page 7
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
8. TURNS RATIO TEST:

Test Set Up
Test Procedure

Switch on the Omicron kit.
Select the transformer page.
As per the instructions given by manual enter the test current and pressing
the start button, the test card displays.
For this test, a test voltage of up to 415V is injected on HV side.
This voltage is measured internally with high precision.
The ratio is calculated automatically.
Repeat the same procedure for all other taps and other phases
Date: 16/06/2013
Page 8
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
Test Results
Tap
Position
No.
Applied
Voltage
(V)
Rated
HV/LV
Ratio
415
Measured HV/LV Ratio
% Error
R-Y/r-n
Y-B/y-n
R-B/b-n
Average
Ratio
R-Y/r-n
Y-B/y-n
R-B/b-n
28.625
28.625
28.625
28.625
415
27.927
27.927
27.927
27.927
415
27.217
27.270
27.270
27.270
27.270
-0.19
-0.19
-0.19
415
26.545
26.545
26.545
26.545
415
25.855
25.855
25.855
25.855
IEC Standard 60076-2000, Part 1, states that maximum allowable ratio error for the
principle tap is 0.5 % i.e. got it within the limit.
Date: 16/06/2013
Page 9
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
9. MAGNETIC BALANCE TEST:

Test Set Up
Test Procedure

Select the normal tap, Apply single phase voltage between R & B.
Measure the voltages in Y R & B Y, r & n , y & n, b & n.
Repeat the same procedures for the all other sequences in both primary and
secondary of the transformer.
Test Results:
APPLIED VOLTAGE 230V HV SIDE
APPLIED VOLTAGE 230V LV SIDE
R Y
Y B
B R
r n
y n
b n
230.4
177.3
53.35
229.5
142.1
87.5
116.4
230.5
114.2
114.6
227.5
113.2
56.84
173.3
230.3
111.4
117.3
228.7
The measured values must be in conformance to the values in the factory Acceptance
report of this transformer. Normally in a well balanced magnetic circuit, voltage
applied at one phase would be the summation of other two phases. The required result
is achieved.
Date: 16/06/2013
Page 10
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
Contract No
Date
Bay Number
Manufacturer
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
:
: 07-07-2013
: 1F12
:SIEMENS
11. TRANSFORMER SHORT CIRCUIT IMPEDANCE MEASUREMENT:

Test Set up
Test Procedure

Short all the three phases on the LV side of the transformer.
Apply 3-Phase Voltage on HV Side,
Measure the Voltage and current in all the three phases in HV Side
Calculate the impedance by voltage/current (V/I).
Test Results
Temp 40C
Tap
position
Connection.
3
Voltage
applied (V)
Measured Current (A)
Name Plate Values
R-Y
Y-B
R-B
Average
Average
%Z
MVA
Current
% Z
134.80
133.0
130.9
132.9
35.2
35.8
34.6
35.30
12.19
2.5
218.7
7.7
Date: 16/06/2013
Page 11
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
According to IEC Standard 60076-2000, Part 1, Clause 10.1, % impedance at principle

tap is within the measuring accuracy / tolerance limit i.e. below 1%.
16. Oil Break Down Test Report

S. No
Oil Break Down Value After Top Up
Oil Break Down Value before oil Top Up
80.2 KV
58.9KV
80.1 KV
68.4KV
71.8 KV
72.9KV
80.2 KV
75.9KV
80.0 KV
71.8KV
80.1 KV
72.6KV
Mean Value
78.8 KV
70.1KV
Oil quality is very good, satisfied the IEC Standards 60156-95, for new oil the BDV
must be above 60KV
17. Insulation resistance test:
DESCRIPTION
Measurement
value
Heaters, Lighting and Breather
> 2.2 Mega Ohm
WTI 1,WTI 2,OTI Alarm & Trip

Contacts
> 2.2 Mega Ohm
Buchholz relays, PRDS, Oil Level

indicators Alarm and Trip Circuit
> 2.2 Mega Ohm
Transformer Signaling Circuit
Test voltage
500VDC
Done it
18. Mechanical Protective device Testing Procedure:
18.1. Buchholz relay:

Simulation by Draining Oil Alarm and Trip Contact status checked.
18.2 Pressure relieve device:
Switch operated manually, checked Contacts status.

18.3 Oil Level Flow Gauge
Two Switches provided to operate and reset correspondingly. Switches operated

manually and checked Contact status. Max & Min oil Level alarm Signals Checked by
Moving of Indication Needle.
18.4 Oil temperature setting.
Setting for OTI: Alarm: 85C, Tripping: 90C.
Date: 16/06/2013
Page 12
CLIENT:
CONSULTANT:
MAIN CONTRACTOR:
QATAR STEEL COMPANY
DASTUR ENGINEERING
INTERNATIONAL, GmbH
SIEMENS W.L.L
EF5 PROJECT

Name of Substation
: CCM LCSS
Name of Equipment
Date: 16/06/2013
Contract No
Date
Bay Number
Manufacturer
:
: 07-07-2013
: 1F12
:SIEMENS
Page 13

CCM 2.5MVATX QASCO CommissioningTest Report.

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

CCM 2.5MVATX QASCO CommissioningTest Report.

Hochgeladen von

Copyright:

Verfügbare Formate

SITE TEST REPORT FOR 6.6 /0.420kV 2.

5 MVA POWER TRANSFOMER, CCM

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

Test Procedure, Forms with Applicable Standards.

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

Barricades have been provided near Power Transformer during testing.

Power Transformer earthed properly before starting the testing.

Power Transformer identified before starting the commissioning.

2.5MVA POWER TRANSFORMER SITE TEST REPORT

Th. Short CIRCUIT

Insulated Oil Type

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

2. VISUAL INSPECTION AND GENERAL CHECKS:

Checked as per Erection Control Form

Oil dielectric strength

Phase Sequence of Auxiliary Supply.

Transformer Main Earthing

Transformers Equipment Earthing

3. MEASUREMENT OF EXCITATION CURRENT:

Measured Current (mA)

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

Measured Current (A)

4. INSULATION RESISTANCE MEASUREMENT:

Acceptance Norm: 1 Mega Ohm / kV of the Insulation

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

5. MEASUREMENT OF WINDING RESISTANCE:

Isolate primary/secondary/neutral earth.

According to IEC standards 600076-2000, part 1, caluse-102; tolerance 3% is

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

6. CHECKING OF VECTOR GROUP:

Select the normal tap

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

Measure Voltage across (Volts)

Compare the values for the following combinations

Conclusion on the Test :

VECTOR GROUP Dyn11 - OK

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

8. TURNS RATIO TEST:

Isolate primary/secondary/neutral earth.

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

Measured HV/LV Ratio

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

9. MAGNETIC BALANCE TEST:

Isolate primary/secondary/neutral earth.

APPLIED VOLTAGE 230V LV SIDE

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT

11. TRANSFORMER SHORT CIRCUIT IMPEDANCE MEASUREMENT:

Isolate primary/secondary/neutral earth.

Measured Current (A)

Name Plate Values

QATAR STEEL COMPANY

2.5MVA TRANSFORMER COMMISSIONING REPORT